INSTALLATION &
OPERATION MANUAL
VCD SERIES CHIP WARMERS
MODELS:
VCD22*
VCD44
ML-138037
ML-138069
*Formerly VCD5
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-38053 (09-10)
Vulcan ©2010 All Rights Reserved
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VCD SERIES CHIP WARMER
F-38053 (09-10)
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ACCESS PANEL POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LEGS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SCOOP HOLDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CODES & STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BEFORE FIRST USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TESTING THE CHIP WARMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EXTENDED SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
STAINLESS STEEL CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LOCKOUT / TAGOUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE & PARTS INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2
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VCD SERIES CHIP WARMER
F-38053 (09-10)
GENERAL
If the warmer is found to be
damaged, save the packaging
INTRODUCTION
material and contact the carrier
within 15 days of delivery.
Vulcan-Hart
Chip
Warmers
are
produced with quality workmanship and
material. Proper installation, usage, and
maintenance of your warmer will result
Carefully unpack warmer and place in a
work accessible area.
in
many
years
of
satisfactory
performance.
1.
2.
3.
Remove banding holding the
carton to the pallet.
It is suggested that you thoroughly read
this entire manual and carefully follow all
of the instructions provided.
Carefully remove warmer from
carton and place on floor or table.
As with any piece of food service
equipment, this Chip Warmer requires a
minimum of care and maintenance.
Remove any and all packaging
materials inside unit.
Recommended
procedures
are
contained in this manual and should
become a regular part of the operation
of the unit.
4.
5.
Peel off all vinyl protection film.
Thoroughly clean the warmer as
described in the cleaning instruct-
ions in this manual.
INSTALLATION
Before installing, verify that the electrical
service agrees with the specifications on
the rating plate located on the lower
back corner of the warmer. If the supply
and equipment requirements do not
agree, do not proceed with unpacking
and installation. Contact your Vulcan-
Hart Customer Service Department
immediately. (Fig. 4)
UNPACKING:
The Warmer was inspected before
leaving the factory. The transportation
company assumes full responsibility for
safe delivery upon acceptance of the
shipment. Immediately after unpacking,
check for possible shipping damage to
the warmer.
3
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VCD SERIES CHIP WARMER
F-38053 (09-10)
ACCESS PANEL POSITIONING:
SCOOP HOLDER INSTALLATION:
1.
2.
Ensure that top Baffle notches
are over carriage bolts.
Insert Access Panel onto the
back of the Chip Warmer. (Fig. 1)
The Chip Scoop Holder will secure up to
a 6“ wide scoop.
1.
2.
On either the left or right side of
the Chip Warmer, loosen four
side screws one revolution.
Position the Chip Scoop Holder.
(Fig. 3)
(Fig. 1)
3.
On both sides of Access Panel,
place clips into slots, then lock.
(Fig. 3)
(Fig. 3)
3.
Tighten four side screws.
CLEANING:
The warmer should be thoroughly
cleaned prior to putting into service.
Please refer to cleaning instructions on
page 6.
LOCATION:
For efficient warmer operation, choose a
location that will provide easy loading
and unloading without interfering with
the final assembly of food orders.
(Fig. 2)
LEGS INSTALLATION:
The installation location must allow
adequate clearances for servicing and
proper operation.
1.
To install legs, carefully tip Chip
Warmer onto its side. Screw legs
into pre-drilled holes. Return
warmer to the upright position.
4
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VCD SERIES CHIP WARMER
F-38053 (09-10)
All warmers are
equipped with a three-prong plug. It
is imperative that this plug must be
connected into a properly grounded
ELECTRICAL REQUIREMENTS
ELECTRICAL CODES & STANDARDS:
three-prong
receptacle
grounding
electrician.
receptacle.
not the
If
the
proper
an
The warmer must be installed in
accordance with:
is
type,
contact
Do not remove the
In the United States of America:
grounding prong from this plug.
1.
2.
State and Local Codes.
National Electrical Code, ANSI/
NFPA-70 (latest edition.) Copies
Verify that the power source matches
the Serial Data Plate located on the
lower back corner of the warmer and
the plug configuration before the
connection is made. (Fig. 4)
may be obtained from:
The
National Fire Protection
Association, Batterymarch Park,
Quincy, MA 02269.
SERIAL DATA PLATE
In Canada:
1.
2.
Local Codes.
Canadian Electrical Code, CSA
C22.1 (latest edition.) Copies
may be obtained from:
The
Canadian Standard Association,
178 Rexcale Blvd., Etobicoke,
Ontario, Canada M9W 1R3.
ELECTRICAL CONNECTIONS:
(Fig. 4.)
The warmer is factory wired for 110/120
volt single phase operation. All 110/120
volt warmers are equipped with a 8 foot
cord and NEMA 5-15 plug as standard
equipment. Refer to wiring diagram in
the back of this manual.
A separate disconnect switch or circuit
breaker is recommended to be placed at
a convenient location between the Chip
Warmer and the electric power source.
To avoid damage to the power supply
cord, cord retainer bushing, or electrical
outlets, always check to be certain that
the power cord is unplugged from the
power source before moving the unit.
The cord and plug supplied is a suitable
durable cord with a molded three-prong
plug, and is provided with a proper
strain relief.
5
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VCD SERIES CHIP WARMER
F-38053 (09-10)
OPERATION
BEFORE FIRST USE
TESTING THE CHIP WARMER
The Chip Warmer should be thoroughly
cleaned before initial use.
The Warmer and its
parts are hot. Be very careful when
operating, cleaning, or servicing the
warmer.
Always
disconnect
electrical power to the Chip Warmer
before cleaning or servicing.
Before using the Chip Warmer for the
first time, verify that it operates properly.
1.
2.
Remove Access Panel by
unlocking clips.
1.
Verify that the Chip Warmer is
connected to the correct power
source.
Place Access Panel away from
Chip Warmer.
2.
The Lighted Power Switch is
located on the top rear of the
3.
4.
Remove Top Door.
Chip Warmer.
switch to ON position. Verify that
the switch illuminates. (Fig. 5)
Switch power
Remove all internal Baffles
through back opening.
5.
Using a soft, clean cloth, clean
Top Door and Baffles with a
solution of mild detergent and
warm water. Rinse with a soft
cloth and warm water. Wipe dry
with a soft dry cloth.
Never spray the unit with a hose.
6.
Using a soft, clean cloth, clean
the inside of the unit with a
solution of mild detergent and
warm water. Rinse with a soft
cloth and warm water. Wipe dry
with a soft dry cloth.
(Fig.5)
3.
Check the interior rear of warmer
to ensure that it is heating. The
internal thermostat is factory
preset to 180⁰ F. The blower fan
circulates heated air through the
perforated removable chip tray
located at the bottom of the
interior of the cabinet (under the
chips.)
7.
8.
Replace Top Door and all internal
Baffles.
Reattach Access Panel.
6
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VCD SERIES CHIP WARMER
F-38053 (09-10)
OPERATION INSTRUCTIONS
SHUTDOWN
The Warmer and its
parts are hot. Be very careful when
operating, cleaning, or servicing the
warmer.
The Warmer and its
parts are hot. Be very careful when
operating, cleaning, or servicing the
warmer.
1.
Switch Power Switch to ON
At the end of the day, switch Power
Switch to OFF position. Follow cleaning
instructions in this manual, if necessary.
position.
Verify that switch
illuminates.
2.
3.
Open Top Door.
Pour chips into Baffle.
EXTENDED SHUTDOWN
Do not overfill. The Top Door must
be able to fully close.
The Warmer and its
parts are hot. Be very careful when
operating, cleaning, or servicing the
warmer.
VCD22 holds approx. 22 gallons and
VCD44 holds approx. 44 gallons of
chips.
Perform the following procedure to shut
down the Chip Warmer for an extended
shutdown.
4.
5.
Close Top Door.
After approx. 30 to 40 minutes,
open Front Door to access
warmed chips.
1.
Switch Power Switch to OFF
position.
6.
7.
Use the Chip Scoop to remove
desired amount of chips.
Close Front Door.
2.
3.
4.
Unplug Chip Warmer.
Wait until Warmer cools down.
Thoroughly clean Warmer. Refer
to “General Cleaning” instructions
in the MAINTENANCE section of
this manual.
5.
Leave all doors slightly open to
allow for ventilation.
SPECIFICATIONS
SHIPPING
WEIGHT VOLTS WATTS AMPS.
MODEL HEIGHT DEPTH
20.75 " 26.25 "
527 mm 667 mm
38.5 " 28 "
978 mm 711 mm
WIDTH
24.25 "
616 mm
24.25 "
616 mm
115 #
52 kg.
160 #
73 kg.
VCD22
VCD44
120
120
1250
1250
10.5
10.5
7
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VCD SERIES CHIP WARMER
F-38053 (09-10)
MAINTENANCE
EXTERIOR:
Refer to “STAINLESS STEEL CARE.”
CLEANING
The Warmer and its
HEAVY-DUTY CLEANING:
parts are hot. Be very careful when
operating, cleaning, or servicing the
warmer.
For heavy-duty cleaning, use warm
water, a degreaser, and a plastic,
stainless steel, or Scotch-Brite pad.
Never rub in a circular motion -- rub
gently in the direction of the steel grain.
Always rinse thoroughly.
Always
electrical power supply
cleaning.
unplug
before
STAINLESS STEEL CARE
INTERIOR:
The inside of the Chip Warmer must be
cleaned each day.
CLEANING:
Stainless Steel contains 70 – 80% iron,
which will rust if not properly maintained.
Stainless Steel also contains 12 – 30%
chromium, which forms an invisible
passive, protective film that shields
against corrosion.
1.
2.
Unplug electrical power supply.
Allow warmer to cool before
cleaning.
3.
4.
Remove Access Panel by
unlocking the clips.
If the protective film remains intact, the
stainless steel will remain intact.
However, if the film is damaged, the
stainless steel can break down and rust.
Place Access Panel away from
Chip Warmer.
PREVENTIVE CARE:
To prevent stainless steel break-
down, follow these steps:
5.
6.
Remove Top Door.
Remove all internal Baffles
through back opening.
1.
Never use any metal tools,
scrapers, files, wire brushes,
or scouring pads (except for
stainless steel scouring pads,)
which will mar the surface.
7.
Using a soft, clean cloth, clean
inside of warmer with a solution
of mild detergent and warm
water. Rinse with warm water,
and wipe dry.
2.
3.
Never use steel wool – which
will leave behind particles that will
rust.
8.
9.
Replace Top Door and all internal
Baffles.
Never use acid-based or
chloride containing cleaning
solutions – which will break
down the protective film.
Reattach Access Panel.
8
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VCD SERIES CHIP WARMER
F-38053 (09-10)
4.
5.
Never rub in a circular motion.
Always rub gently in the direction
of the steel grain.
If signs of breakdown appear, restore
the stainless steel surface.
First,
thoroughly clean, rinse, and dry the
surface. Then, on a daily basis, apply a
high-quality stainless steel polish
according to manufacturer’s instructions.
Never leave any food products
or salt on the surface. Many
foods are acidic. Salt contains
chloride.
HEAT TINT:
Darkened areas, called “heat tint,” may
appear on stainless steel exposed to
excessive heat. Excessive heat causes
the protective film to thicken. This is
unsightly, but is not a sign of permanent
damage.
PRESERVING & RESTORING:
Special stainless steel polishing
cleaners can preserve and restore the
protective film.
Preserve the life of stainless steel with a
regular application of a high-quality
stainless steel polishing cleaner, as a
final step to daily cleaning.
To remove heat tint, follow the routine
cleaning procedure. Stubborn heat tint
will require heavy-duty cleaning. To
reduce heat tint, limit the exposure of
equipment to excessive heat.
LOCKOUT / TAGOUT PROCEDURE
Always perform the LOCKOUT / TAGOUT
PROCEDURE of your facility before removing any sheet metal
panels or attempting to service this equipment.
The Lockout / Tagout Procedure is used to protect personnel working
on an electrical appliance.
Before performing any type of
maintenance or service on an electrically operated appliance, follow
these steps:
1.
2.
In electrical box, place unit’s circuit breaker into OFF position.
Place a lock or other device on electrical box cover to prevent someone from
placing circuit breaker ON.
3.
Place a tag on electrical box cover to indicate that unit has been disconnected for
service and power should not be restored until tag is removed by maintenance
personnel.
4.
5.
Disconnect unit power cord from electrical outlet.
Place a tag on cord to indicate that unit has been disconnected for service and
power should not be restored until tag is removed by maintenance personnel
9
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VCD SERIES CHIP WARMER
F-38053 (09-10)
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
REMEDY
Chip Warmer not
plugged into power
source.
Plug chip warmer into correct
power source as indicated on
serial data plate.
Chip Warmer not
operating
Lighted power switch not Press power switch to ON
in ON position.
position.
Check fuse and reset is
necessary.
No power.
Check GFCI switch on outlet.
GFCI or Ground
Fault Circuit
Moisture problem.
Dry moisture problem.
Indicator tripped.
Damaged: element, wire, Contact Authorized Service
power cord, etc. Provider.
Chip Warmer is
connected to
power source,
power is on, but
not heating.
Damaged: element, wire, Contact Authorized Service
power cord, motor, etc.
Provider.
Lighted power
switch is
illuminated, but
circulating fan is
not operating
Contact Authorized Service
Provider
Damaged fan, etc.
SERVICE & PARTS INFORMATION
To obtain Service and Parts information concerning this model, contact Vulcan-Hart
Service Department at the address listed on the front cover of this manual or refer to
depots.
Customer Service 1-800-814-2028
Technical Service 1-800-814-2028
Service Parts
1-800-814-2028
When calling for service, have the model number and serial number available.
10
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VCD SERIES CHIP WARMER
F-38053 (09-10)
WIRING DIAGRAM
VCD22 & VCD44
11
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