INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
Chateau™
Direct Vent Gas
Fireplace
Model: DVT38S2IN
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighbor’s phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
Installation Instructions and
Homeowner’s Manual
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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
20011957 9/07 Rev. 1
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Chateau™ Direct Vent Gas Fireplace
Installation & Operating Instructions
This gas fireplace should be installed by a qualified
this fireplace must be installed on a metal or wood panel
extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and
combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue
serving a separate solid fuel burning fireplace.
installer, preferably NFI or WETT (Canada) certified, in
accordance with local building codes and with current CSA-
B149.1 Installation codes for Gas Burning Appliances and
Equipment. For USA Installations follow local codes and/or
the current National Fuel Gas Code. ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts:
14. When the fireplace is not in use it is recommended that the
•
All gas fitting and installation of this heater shall only be
done by a licensed gas fitter or licensed plumber.
A carbon monoxide detector must be installed in the same
room as the fireplace. (Refer to Regulation 248CMR 4.00 &
5.00 for more information.)
gas control valve be left in the “OFF” position.
NOTE: We recommend that you install the Battery
Back-up Kit, DVTBBK, which must be installed at the
time of fireplace installation. The use of this kit will allow
your fireplace to continue to operate in the event electric
power is lost such as during a severe snow, ice or thun-
der storm. Refer to Item 16 on Page 8.
•
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE
THE FOLLOWING:
1. This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture
and draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this fireplace and should stay
away to avoid burns or ignition of clothing.
DVT38S2
Certified To
ANSI Z21.50b-2005 / CSA 2.22b-2005
Vented Gas Fireplace
3. CAUTION: Due to high glass surface temperature chil-
dren should be carefully supervised when in the same
room as fireplace.
WARNING: Check with your electronics manufac-
turer before installing a television or other electronic
device above this fireplace.
IMPORTANT:
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PLEASE REVIEW THE FOLLOWING CAREFULLY
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Remove any plastic from parts before turning the
fireplace ON.
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It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine.
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It is not unusual for your gas fireplace to give off some
odor the first time it is burned. This is due to the curing
of the paint and any undetected oil from the manufac-
turing process.
4. Under no circumstances should this fireplace be modified.
Parts removed for servicing should be replaced prior to
operating this fireplace again.
5. A professional service person should be contacted to
inspect the fireplace annually. More frequent cleaning may
be required due to excess lint and dust from carpeting,
bedding material, etc.
6. Control compartments, burners and air passages in this
fireplace should be kept clean and free of dust and lint.
Make sure that the gas valve and pilot light are turned off
before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be
checked at least once a year and if needed your venting
system should be cleaned.
Please ensure that your room is well ventilated-
open all windows.
It is recommended that you burn your fireplace for at
least ten (10) hours the first time you use it.
This appliance may be installed in an aftermarket
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertibleforusewithothergases,unlessacertified
kit is used.
8. Keep the area around your fireplace clear of combustible
materials, gasoline and other flammable vapor and liquids.
This fireplace should not be used as a drying rack for cloth-
ing, nor should Christmas stockings or decorations be hung
on or around the fireplace.
The DVT38S2 has been approved for mobile home
installations.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be
obstructed in any way.
11. When the fireplace is installed directly on carpeting,
vinyl tile or any combustible material other than wood,
Proposition 65 Warning: Fuels used in gas, woodburning or
oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to
cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
20011957
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Chateau™ Direct Vent Gas Fireplace
Fireplace Dimensions
C
Finished Wall 24¹⁄₂” (622 mm)
for Flush Install 16” (406 mm)
I.D. Minimum Clearance to
Combustibles
L
25����”
(649 mm)
3/4" (19 mm)
24���"
(622 mm)
Standard Framing
C
L
10���"
(267 mm)
Exterior Side
(If installed on
outside wall)
3/4"
(19 mm)
NOTE: Noncombustible insula-
tion may be placed behind the
facing material.
51���" (1299 mm)*
C
Glass
L
Only
Noncombustible
25����”
(649 mm)
Material in
This Area
49���"
(1245 mm)
Sides and Top
of Surround
Interior
Side
33���"
29���" (854 mm)*
(746 mm)
34���" (876mm)
Gas Line
Connection
32���"
(829 mm)
15���”
(403 mm)
10����”
(262 mm)
1���"
(35 mm)
1/2"
(13 mm)
5/8" (16 mm) 5���" (143 mm)
37���" (962 mm)
6" (152 mm)
44���" (1121 mm)
1"
(25 mm)
Noncombustible Material in This Area
* When framing unit on outside wall, flush with the wall,
a 1/4" (6mm) clearance must be allowed on both sides and top of surround
Fig. 1 Fireplace specifications and framing dimensions for DVT38S2.
Locating Your Fireplace
A) Flat on wall
B) **Island
C) *Room divider
D) *Flat on wall corner E) Chase installation
Y) 6” minimum
D
A
Y
Note (Fig. 2):
** Island (B) and Room Divider (C) installation is possible as long
as the horizontal portion of the vent system (X) does not exceed 20’
(610cm). See details in Venting Section.
X
B
* When you install your fireplace in (C) Room divider or (D) Flat on
wall corner positions (Y), a minimum of 6” (152mm) clearance must
be maintained from the perpendicular wall and the front side edge of
the fireplace.
C
Y
E
LU584-1
Fig. 2 Locate gas fireplace.
20011957
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Chateau™ Direct Vent Gas Fireplace
Combustible
Clearance to Combustibles
Framing and
Finish Wall Above
Standoffs
May use com-
bustible facing
material in this
area
Top of Unit to Ceiling ................................ 36” (914 mm)
Front of Unit to Combustibles (both sides)36” (914 mm)
Appliance
Top Standoffs .............................................. 0” (0 mm)
Bottom* ....................................................... 0” (0 mm)
Side Standoffs............................................. 0” (0 mm)
Back Standoffs ............................................ 0” (0 mm)
Venting
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Standoff
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Horizontal Termination through-a-side wall:
Vertical Sections:
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Sides................................................ 2¹⁄₂” (64 mm)
Horizontal Sections:
Top .................................................. 3¹⁄₂” (89 mm)
Bottom ............................................. 1¹⁄₂” (38 mm)
Sides................................................ 2¹⁄₂” (64 mm)
Vertical Vent Application:
Noncombustible Finish Material
(Such as Dura Rock)
Top of Sheet Metal
Fireplace Front
CFM146d
Mantel Chart
Mantel Shelf
Mantel from Top
of Comb. Chamber
Ref.
or Breast Plate
Depth
Ref.
Sides ............................................... 1¹⁄₂” (38 mm)
V
W
X
Y
Z
10” (254 mm)
A
B
C
D
E
10” (254 mm)
* To prevent the potential for odors, do not use epoxy-
filled particle board directly under this fireplace.
9”
8”
7”
6”
(229 mm)
(203 mm)
(178 mm)
(152 mm)
9”
8”
7”
6”
(229 mm)
(203 mm)
(178 mm)
(152 mm)
Mantels
The height that a combustible mantel is fitted above the
fireplace is dependent on the depth of the mantel. This
also applies to the distance between the mantel leg (if
fitted) and the fireplace.
Fig. 3a Combustible mantel minimum installation.
For the correct mounting height and widths refer to
Figs. 3a and 3b, the following Mantel Charts.
Noncombustible mantels and legs may be installed at
any height and width around the appliance.
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When using paint or lacquer to finish the mantel, such
paint or lacquer must be heat resistant to prevent
discoloration.
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Mantel Leg
CFM164c
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Side of Fireplace
Noncombustible
Finish Material
CFM170a
Mantel
Mantel Leg from Side
of Comb. Opening
12” (305 mm)
Ref.
F
G
H
I
J
Leg Depth
12” (305 mm)
9” (229 mm)
6” (152 mm)
4” (102 mm)
3” (76 mm)
Ref.
K
L
M
N
O
9”
6”
4”
3”
(229 mm)
(152 mm)
(102 mm)
(76 mm)
Fig. 3b Combustible mantel leg minimum installation.
20011957
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Chateau™ Direct Vent Gas Fireplace
Hearth
A hearth is not mandatory but is recommended for
aesthetic purposes. We recommend a noncombustible
hearth which projects out 12” (305 mm) or more from
the front of the fireplace. The hearth cannot exceed 1¹⁄₂”
(38 mm) in height from bottom of fireplace for ease of
door accessibility. (Fig. 4)
Cold climate installation recommendation:
When installing this unit against a non-
insulated exterior wall or chase, it is
mandatory the outer walls be insulated to
conform to applicable insulation codes.
1"
(25 mm)
Framing and Finishing
1. Choose the unit location.
This side of fireplace
must be facing interior
of home
2. The unit is shipped with four (4) nailing flanges
mounted near the front corners on the side with the
valve box assembly . (Fig. 4)
6"
(152 mm)
FP1467b
Fig. 5 Fireplace framing.
3. Frame the fireplace with a header across the top of
the standoff. (Fig. 5) It is very important to allow for
the finished wall face along with marble, tiles or any
other noncombustible face finish material desired
when setting the depth of the framing.
are positioned 1” (25mm) back from the face of the
unit. NOTE: The U-channel depth can be adjusted
by loosening the hex nut inside the channel.
If marble, tile or any other noncombustible decora-
tive face finish material is desired, a 3” (76mm) wide
noncombustible board (recommended Dura-Rock)
is to be nailed to the nailing flanges on both sides
of the unit. Also, 12” (305mm) of noncombustible
board is to be nailed to the front face of the U-chan-
nel and the top framing member above the standoff.
4. Attach the fireplace nailing flanges to the frame as
shown in Figure 4.
Combustible material can then be brought to the
outside edges of the noncombustible board installed
earlier. Any noncombustible decorative face finish
could be brought to the sides and top of the unit and
can cover the framing and sheet rock. If a decora-
tive facing is not desired, then the noncombustible
boards must be double thickness and brought flush
with the face of the unit.
Bend
Line
1"
6"
(152 mm) Min.
(25 mm) Min.
Final Finishing
Noncombustible materials such as brick or tile may be
brought to the edges of the face of the appliance.
1���"
(38mm)
Gas Specifications
Max. Hearth Height
Max.
Input
Min.
Input
FP1357c
Gas
Model
Fuel
Control
BTU/h BTU/h
Fig. 4 Nailing flanges.
DVT38S2IN Natural Gas AF-4034 w/
56,000 38,000
5. The gas components are located in the valve box as-
sembly attached to the side of the unit.
DVT38S2IP
Propane 7.5 DC Hi/Lo 56,000 45,500
6. The U-channel located on the top of the unit as well
as the nailing flanges on the sides that were men-
tioned in Step 1, are designed to accommodate non-
combustible board (recommended Dura-Rock). They
20011957
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Chateau™ Direct Vent Gas Fireplace
Gas Inlet and Manifold Pressures
1/2” NPT X 1/2” Flare
Shut-off Valve
Natural LP (Propane)
Minimum Inlet Pressure
Maximum Inlet Pressure 14.0” w.c.
Manifold Pressure 3.5” w.c.
5.5” w.c.
11.0” w.c.
14.0” w.c.
10.0” w.c.
1/2” Gas Tight or
Tinned Copper
(from valve)
High Elevations
1/2” Gas Supply
(Not provided)
FP297A
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild
soap and water solution applied with a
brush no larger than 1” (25mm). Never ap-
ply soap and water solution with a spray
bottle. Do not use an open flame for leak
testing.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1/NFPA 54 and/or local codes
having jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
The fireplace valve must not be subjected
to any test pressures exceeding 1/2 psi.
Isolate or disconnect this or any other gas
appliance control from the gas line when
pressure testing.
WARNING: Improper installation, adjust-
ment, alteration, service or maintenance
can cause injury or property damage. Refer
to this manual for correct installation and
operational procedures. For assistance or
additional information consult a qualified
installer, service agency, or the gas supplier.
The gas control is equipped with an inlet and manifold
pressure test point, therefore it is not necessary to pro-
vide an 1/8” test point up stream of the control.
When using copper, use only approved fittings. Always
provide a union when using black iron pipe so the gas
line can be easily disconnected for burner servicing. A
union may not be behind a wall. (Fig. 8) See the gas
specifications for pressure details and ratings.
Gas Line Installation
When purging gas line the front glass must
be removed.
Electrical Junction Box
A gas shut off valve must be installed on
the gas pipe line going into the appliance
within easy access.
The fireplace, when installed, must be elec-
trically connected and grounded in accord-
ance with local codes or, in the absence
of local codes, with the current CSA C22.1
Canadian Electrical Code or the national
electrical code ANSI/NFPA No. 70 in the
USA.
The gas pipeline can be brought in through the top of
the valve box assembly.
The gas line connection can be made with properly
tinned 1/2” copper tubing or 1/2” gas tight. Some
municipalities have additional local codes, it is always
best to consult your local authority and the CSA-B149.1
installation codes.
It is strongly suggested that the wiring of
the Electrical Junction Box be carried out
by a licensed electrician. The box should
be near the valve box assembly to plug the
cord into.
For USA installations consult the current National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
Ensure the power to the supply line has
been disconnected before commencing
this procedure.
20011957
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Chateau™ Direct Vent Gas Fireplace
Control System
Gas Supply
Fitting
The gas control system is located on the right hand side
of the firebox behind an access panel and the decora-
tive brick panel. The fireplace is operated using only
the hand held remote control unit. The system wiring
diagram is shown in Figure 11. NOTE: If you choose
to install the battery back-up, Model DVTBBK, refer
to Item #16 in the next section.
Pressure
Test
Ports
Learn Button
Control System Installation
1. Locate the fireplace in the desired location.
2. Remove the glass. Refer to Glass Frame Assembly
Removal section.
3. If installed, remove the lava rock, volcanic rock,
andirons, embers and logs, making note of each
log’s location.
FP1802
Fig. 8 Connect gas supply to valve.
4. If installed, remove the refractory brick panel on
gas supply side.
11. Connect a 120V AC electrical supply to the junc-
tion box duplex outlet. Use a Romex-type strain
relief connector when running wires out through the
box knockout. Replace the duplex outlet and cover
plate.
5. Using a back-up wrench, disconnect the gas supply
fitting. (Fig. 7)
12. Plug the AC adaptor plug into the duplex outlet.
Cover
Plate
13. This control system must now be programmed to
the hand held remote control transmitter. To pro-
gram the remote control, make sure the 120V AC is
connected and powered to the fireplace.
Gas Sup-
ply Fitting
14. Remove the battery door on the back of the hand
held remote control and install two (2) supplied
“AAA” batteries. Be sure to note correct polarity.
Replace battery door.
15. Locate the learn button on the main module. (Fig.
9) Press and release the learn button using a pencil
point. There will be a beep sound from the module.
Then press any key on the remote control transmit-
ter. Once the module’s internal receiver accepts the
transmitter code, there will be a series of confirming
beeps.
FP1801
Fig. 7 Disconnect gas supply fitting and remove 13 screws
securing the cover plate.
16. If you chose to install the optional back-up battery
pack (No. DVTBBK), you must install a wall box
from 3’ (914 mm) to within 15 feet (4.6 m) of the
fireplace. Assemble the connectors on one end of
the supplied extension wire harness to the mating
connectors on wire harness within the control box.
Make sure to connect black coded wire to black
and red coded wire to red.
6. Remove pilot assembly from burner assembly by
removing two (2) screws.
7. Carefully slide the burner assembly out of the way,
taking care not to bend or break the pilot tubes or
wiring.
8. Remove 13 screws around the perimeter holding
large access panel on the side of the firebox.
17. The other end of the extension wire harness should
be connected to the wiring of the back-up battery
holder located within a wall box.
9. Carefully pull back the panel just enough to gain
access to control box.
10. Connect the gas supply to the valve. (Fig. 8) Be
sure to use a back-up wrench when tightening sup-
ply fitting.
18. Insert the supplied four (4) “AA” batteries into the
battery older. Be sure to note correct polarity for
each battery.
20011957
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Chateau™ Direct Vent Gas Fireplace
White or Green
Green or White
To Pilot Ignitor
White or Orange
Orange or White
To Pilot
Flame Sensor
DC Motor
Pilot
Main
Module
AF-4000
Learn
Button
Main
Remote Battery
Back-Up Pack
Orange
Red
Brown
Black
Power
Module
Black
Remote/Off
Switch
Red
Continuous
Pilot ON/OFF
Switch
Pulse/Continuous
Button
Black
Gnd
Brown
Brown
(SWI)
(SWI)
(Optional
ON/OFF Switch)
Red
Black
AC Adaptor
Extension Harness
FP1795
Fig. 9 DVT38S2 wiring diagram.
CAUTION: Turn off the fireplace and gas
supply before removing test port adaptor
and replacing plug.
19. Mount electrical wall box containing back-up bat-
teries at a convenient location from 3’ (914 mm) to
15’ (4.6 m) of the fireplace. Cover wall box using a
blank wall plate.
27. After test, remove extension adaptor and replace
plug securely.
20. The fireplace remote system is ready for use.
21. Reassemble access panel, burner assembly, gas
supply connector, brick panels, logs, embers,
andirons and lava rock in reverse order of removal.
(Refer to Log, Lava Rock and Ember Placement
section.
28. Turn on gas supply and check that plugs are tight
and leak free.
Special Feature for Cold Climates
This gas control system has the option of a continu-
ous pilot feature. This allows the user to change from
a spark to pilot system to a standing pilot system for
direct vent appliances during cold climate conditions to
keep the firebox warm.
22. Turn on gas supply and check that all connections
are tight and leak free.
NOTE: If you need to test the inlet pressure and/or
manifold pressure, there are two (2) test ports available
along the front edge between the firebox side and outer
casing. The upper test port is inlet pressure. The lower
test port is manifold pressure. (Refer to Figure 8)
When the continuous pilot mode is activated and the
fireplace is turned ON, the pilot will spark and light.
When the fireplace is turned OFF, the pilot will stay ON
when the main burner shuts OFF.
CAUTION: Turn off the gas supply before
removing test port plug.
The continuous pilot mode can be activated or de-acti-
vated by the hand held remote control transmitter.
23. Using a 7/16” nut driver, remove the threaded plug
from the test port.
24. Thread the supplied extension adaptor into the
open test port.
25. Attach a 1/4” diameter pressure gauge flexible hose
fully onto the barb of the adaptor.
26. Turn on gas supply and operate valve with remote
control as needed to indicate gas pressure.
20011957
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Chateau™ Direct Vent Gas Fireplace
Remote Control Transmitter
Operating Instructions
Introduction
This transmitter operating range is approximately 20 feet (6 m). The transmitter operates on one of 1,048,576 security
codes that are programmed into the transmitter at the factory; this transmitter operates on radio frequencies with non-
Transmitter
Wall Clip
Slot
The transmitter operates on (2) 1.5V AAA batteries. It is recom-
mended that ALKALINE batteries always be used for longer
battery life and maximum operational performance.
��
On H/L
Button
ON H/L
Off
Continuous
Pilot Button
Before using the transmitter, install the (2) AAA transmitter bat-
teries into the battery compartment. (Use caution that batteries
are installed in the proper direction.)
OFF/CONTINUOUS
PILOT BUTTON
MODE
SET
Mode Button
Set Button
Battery
Compartment
FP1818
ON H/L
1
2
Key Settings
1. ON H/L
— Turns unit to ON and operates
the flame control HI or LO.
Continuous
Pilot
2. OFF
CONTINUOUS PILOT — Shuts the unit OFF and acti-
vates the continuous pilot on
feature.
MODE
3
4
3. MODE
— Changes unit from manual
mode to thermostatic mode.
— Sets temperature in thermo
mode.
4. SET
SET
LCD - Liquid Crystal Display
1. DISPLAY
Indicates CURRENT room temperature.
Indicates degrees Fahrenheit or Celsius
Indicates burner/valve in operation
Indicates remote is in THERMOSTATIC mode
Appears during manual operation
2. ° F or ° C
3. FLAME
4. ROOM
5. TEMP
6. SET
2
3
7
1
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Appears while setting the desired tem-
perature in the thermostatic mode
7. PILOT
Appears in the Continuous Pilot mode
4
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5
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6
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Chateau™ Direct Vent Gas Fireplace
Setting ° F / ° C Scale
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The factory setting for temperature is ° F. To change this
setting to ° C;
Press the ON H/L key and the OFF CONTINUOUS PILOT
key on the transmitter at the same time. This will change
from ° F to ° C. Follow this same procedure to change from
° C to ° F.
����
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Manual Function
To operate the system in the manual “MODE” do the follow-
ing:
����
ON - HI Flame Operation
Press and release the ON H/L key. The appliance flame will
come ON and display will show “HI”.
Screen while de-
pressing ON key
Screen after 3 sec-
ond default
ON - LO Flame Operation
Press the ON H/L key. The appliance flame will modulate
down to low flame and display will show “LO”.
Changing Flame Height
Press and hold the ON H/L key to raise or lower the flame
height.
OFF Operation
����
Press the OFF Continuous Pilot key and the appliance
flame will shut off. During this time the LCD screen will show
“OF”. After 3 seconds, the LCD screen will default to display
room temperature and the word “TEMP” will also show on
the screen. (Flame icon will NOT appear on the LCD screen
in OFF mode)
Screen while de-
pressing OFF key
Screen after 3 sec-
ond default
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Thermostat Function
Setting Desired Room Temperature
Screen whild de-
pressing OFF key
Screen after 3
second default
This remote control system can be thermostatically con-
trolled when the transmitter is in the THERMOSTATIC
mode. To set the MODE and DESIRED room temperature;
Press the MODE key until the LCD screen shows the word
“ROOM”. The remote is now in the thermostatic mode.
NOTE: When the word “ROOM” is displayed on the
screen, the transmitter is in the thermostatic mode.
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Screen after de-
pressing MODE key
Screen while de-
pressing SET key
20011957
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Chateau™ Direct Vent Gas Fireplace
To Change the Set Temperature
Press and hold the SET key until the desired set tem-
perature is reached. (By pressing and holding the set
key, the LCD screen set numbers will increase from 45°
to 99°, then restart at 45°)
Release the SET key. The LCD screen will display the set
temperature for 3 seconds, then will flash the set tem-
perature for 3 seconds, then the LCD screen will default
to display the room temperature.
��� ����
��� ����
To Disengage Thermostatic Mode
Press and release the MODE key or press the OFF
CONTINUOUS PILOT key to disengage the thermostatic
mode. The word “ROOM” on the LCD screen will not
show when the thermostatic mode is not in operation.
NOTE: The highest SET temperature is 99° Fahrenheit
(32° Celsius) and the lowest temperature is 45° Fahren-
heit (6° Celsius).
����
����
����
����
CONTINUOUS PILOT FEATURE
This feature allows you to change from a spark to pilot
system to a standing pilot system for appliances during
Cold Climate to keep the firebox warm.
�����
To operate the CONTINUOUS PILOT FEATURE do the
following:
On or Off Operation
����
����
Press and hold the OFF CONTINUOUS PILOT key for
approximately 5 seconds, until the word “PILOT” appears
on the LCD screen.
NOTE: The word “PILOT” will appear on the LCD screen
in ON mode.
CP (CHILDPROOF) FEATURE
This SKYTECH remote control includes a CHILDPROOF
“LOCK-OUT” feature that allows the user to “LOCK-OUT”
operation of the appliance from the transmitter.
SETTING “LOCK-OUT” - (CP)
• To activate the “LOCK-OUT” feature, press and hold
the ON H/L key and the MODE key at the same time
for 5 seconds. The letters “CP” will appear in the
TEMP frame on the LCD screen.
• To disengage the “LOCK-OUT”, press and hold the
ON H/L key and the MODE key at the same time for
5 seconds and the letters “CP” will disappear from
the LCD screen and the transmitter will return to its
normal operating condition.
• To verify the transmitter is in the CP lock-out mode,
press any key and the LCD screen will show “CP”.
NOTE: If the appliance is already operating in the ON or THERMOSTATIC modes, engaging the “LOCK-OUT” will not
cancel the operating mode. Engaging the “LOCK-OUT” prevents only the manual operation of the transmitter. If in the
auto modes, the THERMOSTATIC operation will continue to operate normally. To totally “LOCK-OUT” the operation of
the transmitter’s operating signals; the transmitter’s mode must be set to OFF.
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Chateau™ Direct Vent Gas Fireplace
Operational Notes:
The Thermostatic feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a
certain number of degrees from the SET TEMPERATURE. This variation is called the “SWING” or TEMPERATURE
DIFFERENTIAL. The normal operating cycle of an appliance may be 2-4 times per hour depending on how well the
room or home is insulated from the cold or drafts. The factory setting for the “swing number” is 2. This represents a
temperature variation of +/- 2° F (1° C) between SET temperature and ROOM temperature, which determines when
the fireplace will be activated. This function is pre-set at the factory.
The transmitter has ON and OFF manual functions that are activated by pressing either button on the face of the
transmitter. When a button on the transmitter is pressed the word “ON” or “OF” will appear on the LCD screen to show
while the signal is being sent. Upon initial use, there may be a delay of three seconds before the remote receiver will
respond to the transmitter. This is part of the system’s design.
NOTE: The fireplace receiver will only respond to the transmitter when the 2-position slide button on the module is
in the REMOTE position. If the system does not respond to the battery transmitter on initial use, refer to MATCHING
SECURITY CODES, and recheck battery positions in the remote receiver.
Thermostatic Updating Feature
This remote control has a THERMOSTATIC UPDATING feature built into its software. The THERMOSTATIC UPDAT-
ING feature operates in the following manner, while in the THERMOSTATIC mode.
The transmitter reads the ROOM temperature every 2 minutes checking the ROOM temperature against the SET
temperature and then sends a signal to the receiver.
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Chateau™ Direct Vent Gas Fireplace
General Venting
Your fireplace is approved to be vented either through
the side wall, or vertical through the roof.
There must not be any obstruction such as bushes, gar-
den sheds, fences, decks or utility buildings within 24”
(610mm) from the front of the termination hood.
• Only CFM Corporation venting components spe-
cifically approved and labelled for this fireplace
may be used.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent termi-
nation area after snow falls, and clear to prevent ac-
cidental blockage of venting system. When using snow
blowers, make sure snow is not directed towards vent
termination area.
• Venting terminals shall not be recessed into a wall or
siding.
• Horizontal venting must be installed on a level plane
without an inclining or declining slope.
Location of Vent Termination
It is imperative the vent termination be located observ-
ing the minimum clearances as shown on following
page.
20011957
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Chateau™ Direct Vent Gas Fireplace
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
N
H
N
A
D
E
B
V
L
C
B
B
�����
������
V
V
B
V
V
Fixed
Operable
Operable
Closed
F
B
M
V
J
X
B
X
I
K
V
A
CFM145a
AREA WHERE TERMINAL IS NOT PERMITTED
VENT TERMINATION
X
AIR SUPPLY INLET
CFM145
V
Canadian Installations1
12” (30 cm)
US Installations2
12” (30 cm)
A = Clearance above grade, veranda, porch,
deck, or balcony
B = Clearance to window or door that may be
opened
6” (15 cm) for appliances
6” (15 cm) for appliances
< 10,000 Btuh (3kW), 9”
(23 cm) for appliances > 10,000
Btuh (3kW) and < 50,000 Btuh
(15kW), 12” (30 cm) for
< 10,000Btuh (3kW), 12” (30 cm)
for appliances > 10,000 Btuh (3kW) and
< 100,000 Btuh (30kW), 36” (91 cm)
for appliances > 100,000 Btuh (30kW)
appliances > 50,000 Btuh (15kW)
C* =Clearance to permanently closed window
12” (305 mm) recommended to
prevent window condensation
12” (305 mm) recommended to
prevent window condensation
D* =Vertical clearance to ventilated soffit located
above the terminal within a horizontal
distance of 2’ (610mm) from the center
line of the terminal
18” (458 mm)
18” (458 mm)
*CAUTION: Clearances to soffit do not apply to “vinyl soffits”.
E = Clearance to unventilated soffit
F = Clearance to outside corner
G = Clearance to inside corner (see next page)
24” (610 mm)
see next page
see next page
24” (610 mm)
see next page
see next page
H = Clearance to each inside of center line
extended above meter/regulator assembly
3’ (91 cm) within a height of 15’ (5m)
above the meter/regulator assembly
3’ (91 cm) within a height of 15’
(5 m) above the meter/regulator
assy
I = Clearance to service regulator vent outlet
3’ (91 cm)
3’ (91 cm)
J = Clearance to nonmechanical air supply inlet 6” (15 cm) for appliances < 10,000
to building or the combustion air inlet to any Btuh (3kW), 12” (30 cm) for
6” (15 cm) for appliances
< 10,000 Btuh (3kW), 9”
(23 cm) for appliances > 10,000
Btuh (3kW) and < 50,000 Btuh
(15kW), 12” (30cm) for
other appliances
appliances > 10,000 Btuh (3kW) and <
100,000 Btuh (30kW), 36” (91 cm)
for appliances > 100,000 Btuh (30kW)
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet
6’ (1.83 m)
3’ (91 cm) above if within 10’
(3 m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13 m)†
driveway located on public property
7’ (2.13 m)†
M = Clearance under veranda, porch, deck or
balcony
12” (30 cm)‡
12” (30 cm)‡
N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450 mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and
serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and
approved by the listing agency.
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet
these requirements.
Fig. 10 Vent termination clearances.
20011957
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Chateau™ Direct Vent Gas Fireplace
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Alcove Applications*
Outside Corner
D
C
C
F =
Combustible
6" (152 mm)
G =
Combustible
6" (152 mm)
V
G
V
Noncombustible
2" (51 mm)
V
E
Noncombustible
2" (51 mm)
O
F
Balcony -
with no side wall
Balcony -
with perpendicular side wall
E = Min. 6” (152 mm) for
non-vinyl sidewalls
Min. 12” (305 mm) for
vinyl sidewalls
O = 8’ (2.4 m) Min.
M
No.
of Caps
M
V
DMin.
CMax.
V
1
2
3
4
3’ (914 mm) 2 x DActual
P
6’ (1.8 m)
9’ (2.7 m)
12’ (3.7 m) 1/2 x DActual
1 x DActual
2/3 x DActual
Combustible &
Noncombustible
M =
Combustible &
Noncombustible
12" (305 mm)
M = 24" (610 mm)
P = 20” (508 mm)
DMin. = # of Termination caps x 3
CMax. = (2 / # termination caps) x DActual
584-15
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions
specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All
mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All
gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Fig. 11 Termination clearances.
General Information Assembling Vent Pipes
elbows, apply 1/4” bead of high temperature, 550°F or
higher, sealant (milpack or stove cement) to the joint of
the inner pipe (flue pipe) and the straight section as it is
impossible to be taped. The outer pipe must be taped
with 315°F high temperature metal adhesive tape for
proper sealing.
SK8 Venting Pipes
Canadian Installations:
The venting system must be installed in accordance
with the current CSA-B149 .1 installation code.
USA Installations:
Start by attaching the first vent pipe section to the collar
on top of the fireplace. In order to attach the first pipe
section, it may be necessary to remove the top shield.
Remove four (4) screws securing top shield, install first
pipe section and replace top shield.
The venting system must conform with local codes and/
or the current National Fuel Gas code ANSI Z223.1/
NFPA 54.
Only venting components manufactured by CFM Cor-
poration can be used in Direct Vent systems.
Install the pipe as shown in Figure 12. When you get a
good lock, you will hear the pipe clearly snap together.
Once sections are snap-locked in place, it is extremely
difficult to get them apart. Make sure the pipe is firmly
snapped and locked together as each pipe section is
mounted.
NOTE: The joints of the inner pipe (flue pipe) must be
taped with 550°F or higher temperature metal adhesive
tape that meets the requirements of F.A.R. 25.853(a).
High temperature sealant milpack or stove cement
of 550°F or higher could be used instead. The joints
of The outer pipe (fresh air pipe) must be taped with
315°F or higher temperature metal adhesive tape or the
use of high temperature milpack or stove cement would
be applicable. When using the unitized 30°, 45° or 90°
When installing elbows, follow the same procedure.
The joints of inner and outer elbow must be taped with
UL approved high temperature metal adhesive tape for
20011957
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Chateau™ Direct Vent Gas Fireplace
• Vent must rise a minimum of 2’ (610 mm) before
offset is used.
proper sealing. Be sure to always attach straps on up-
per elbow to a structural framing member.
• Termination height must conform to roof clearance
as specified in Figure 37.
For vertical installations, continue installing the pipe as
required until pipe is installed up through the ceiling. At
this point, you must install a firestop spacer.
��
��
Pipe Section
Pipe
��
��
��
��
��
��
Rim
UP
Hem
Lance
Pipe
Rim
��
��
��
��
��
��
May use up to
��
three (3) 90°
��
elbows, but must
��
not have two (2)
��
consecutive 90°
elbows in horizon-
��
tal plane
��
FP1468
��
��
��
��
��
��
��
��
��
��
�
Fig. 12 Install pipe, listening for the snap-lock to fasten.
Horizontal Termination
The vent must rise vertically a minimum of 24”
(610 mm) off the top of the unit, before the first elbow.
The horizontal run may extend up to 20’ (6 m) and
include a vertical rise of up to 40’ (12 m). (Fig. 14) Hori-
zontal termination must also meet the criteria shown in
Figures 10 & 11.
�
�
�
• Approved vent systems must terminate above and
including the heavy line in Figure 13.
May use
�
one (1)
elbow
only
���
Unacceptable vent-
ing configuration
• Two 45° elbows may be substituted for each single
90° elbow.
���
�
�
• With a rise between 2’ - 4’, one (1) 90° or two (2) 45°
elbows may be used.
�
�
�
�
�
�
�
�
�
�
�� �� �� �� �� �� �� �� �� �� ��
FP1359a
Horizontal Run (in feet)
Vertical Termination
Fig. 13 Horizontal vent termination window.
A vertical vent system must terminate no less than 12’
(3.66 m) and no more than 40’ (12 m) above the appli-
ance flue collar. A 2’ (610 mm) vertical section must be
installed before any offset. A maximum of 20’ (6.1 m)
horizontal and three (3) 90° elbows may be installed
with a minimum of 12’ (3.66 m) vertical section above
the flue collar of the unit. Refer to Page 18, Figure 14
for more information.
Sidewall Applications
Since it is very important that the vent-
ing system maintain its balance between
the combustion air intake and the flue
gas exhaust, certain limitations as to vent
configurations apply and must be strictly
adhered to.
A vertically terminated vent system must also conform
to the following criteria:
The vent graph showing the relationship between verti-
cal and horizontal side wall venting will help to deter-
mine the various dimensions allowable.
• No more than three (3) 90° elbows may be used.
• Two (2) 45° elbows may be substituted for one (1)
90° elbow. No more than six (6) elbows may be
used.
Minimum clearance between vent pipes
and combustible materials is 3¹⁄₂” (89 mm)
on top, 2¹⁄₂” (64 mm) on both sides and 1¹⁄₂”
(38 mm) on the bottom.
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Chateau™ Direct Vent Gas Fireplace
When the vent termination exits through foundations
less than 20” (508mm) below siding outcrop, the vent
pipe must be flush with the siding.
It is always best to locate the fireplace in such a way
that minimizes the number of offsets and horizontal
vent length of vent pipe from the flue collar of the fire-
place to the face of the outer wall.
A
B
10'
(3m)
Horizontal plane means no vertical rise exists on this
portion of the vent assembly.
20’ (6m)
A + B = 17' (5.2m)
Unitized Elbow
(SK890)
FP1238b
Pipe
Fig. 16 Maximum vent run with elbows.
Straps
Every 3’
For each 90° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by
36” (914 mm).
(914mm)
Pipe Straps
Every 3’
(914mm)
Firestop/Zero
Clearance Sleeve
• The maximum number of elbow degrees in a system
is 270°. (Fig. 17)
Minimum 2’
(610mm) Section
NOTE: Apply high temperature sealant or UL approved
high temperature metal adhesive tape as directed on Page
Example:
Elbow 1
Elbow 2
Elbow 3
Elbow 4
=
=
=
=
90°
45°
45°
90°
4
16.
FP1453
Fig. 14 Support straps for horizontal runs.
Total angular variation = 270°
• The maximum number of 90° elbows per side wall
installation is three (3), but must not have two (2)
consecutive elbows in the horizontal plane.
3
• A minimum of 2’ (610mm) vertical section off the top
of the unit is required, an elbow and a 1’ (305mm)
maximum horizontal run to get through a wall. (Fig.
15)
2
1
• The maximum number of 45° elbows permitted per
side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run. (Fig.
15)
FP1455
3'
Fig. 17 Maximum number of elbow degrees.
Sidewall Installation
STEP 1
(914mm)
C
L Wall Opening
2'
(610mm)
6'9���"
Locate vent opening on the wall. It may be necessary
to first position the fireplace and measure to obtain hole
location. Depending on whether the wall is combustible
or noncombustible, cut opening to size. (Fig. 18)
(2080mm)
For combustible walls first frame in opening.
FP1454
Combustible Walls: Cut a 16¹⁄₄”H x 16¹⁄₄” W (413 x
413 mm) hole through the exterior wall and frame as
shown.
Fig. 15 Minimum vertical run / maximum horizontal run.
• For each 45° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by
18” (45 cm). This does not apply if the 45° elbows
are installed on the vertical part of the vent system.
Noncombustible Walls: Hole opening must be 11¹⁄₄”
(286 mm) in diameter.
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Chateau™ Direct Vent Gas Fireplace
Vent Opening for Combustible Wall
16¹⁄₄”
(413mm)
Firestop
Zero Clear-
ance Sleeve
Framing
Detail
16¹⁄₄”
(413mm)
X
Fireplace Hearth
Vent Opening for Noncombustible Wall
11¹⁄₄”
(286mm)
VO584-100
Fig. 18 Locate vent opening on wall.
FP1456
STEP 2
Fig. 20 Vertical height requirement.
Measure wall thickness and cut zero clearance sleeve
parts to proper length (MAXIMUM 12”/305 mm). As-
semble sleeve using #8 sheet metal screws (supplied).
(Fig. 19) Install firestop assembly. (Fig. 34)
STEP 5
Tape the inner and outer flue collars of the fireplace
using UL approved metal adhesive tape to ensure the
joints are sealed. Attach an appropriate length of vent
pipe to the fireplace. Follow with the installation of the
inner and outer elbow, tape elbow joints and secure
joints as described on Page 16.
Zero clearance sleeve is only required for
combustible walls.
STEP 6
Adjustable Zero
Clearance Sleeve
Max. Length
12” (305mm)
Measure the horizontal length requirement including
a 2” (51 mm) overlap, ie from the elbow to the outside
wall face plus 2” (51 mm) (or the distance required if
installing a second 90° elbow). (Fig. 21)
#8 Screws (2)
Always install horizontal venting on a level
plane.
#8 Screws (2)
STEP 7
Use appropriate length of pipe sections and install the
horizontal vent sections. You may need to cut 1’ wall
section to size to be flush with the outside wall. The
sections which go through the wall are packaged with
the starter kit, and can be cut to suit if necessary. (Fig.
22)
ZCS101a
Fig. 19 Adjustable zero clearance sleeve.
STEP 3
Slide the zero clearance sleeve through the wall and
install the firestop on the inside surface of the wall.
Secure with four (4) #8 sheet metal screws.
Sealing firestop gaps with high temperature sealant
will restrict cold air being drawn in around fire-
place.
STEP 4
STEP 8
Place fireplace into position. (Fig. 20) Measure the ver-
tical height (X) required from the base of the flue collars
to the center of the wall opening. NOTE: If using the
SK8DVSK Kit, the vertical section of pipe is telescopic
and could provide adjustment from 24” up to 40” (610
mm to 1016 mm).
Guide the vent terminations 8” and 11” collars into their
respective vent pipes. Double check that the vent pipes
overlap the collars by 2” (51 mm). Secure the termina-
tion to the wall with screws provided and caulk around
the wall plate to weatherproof. (Fig. 23) As an alterna-
tive to screwing the termination directly to the wall you
may also use expanding plugs or an approved exterior
construction adhesive.
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Chateau™ Direct Vent Gas Fireplace
Support horizontal pipes every 3’ (914 mm)
with metal pipe straps.
X
Check fireplace to make sure it is levelled
and properly positioned.
Sidewall Installation with
Stationary Glass Facing Outside
CAUTION: Unit must be installed with station-
ary glass facing outside. (Control housing will be
located on the left side of the unit when facing the
unit from inside the house.)
Failure to do so will result in a major reconstruction
and CFM Corporation will not be responsible for
costs associated with incorrect installation..
FP1457
STEP 1
Fig. 21 Horizontal length requirement.
Locate vent opening on the wall. It may be necessary
to first position the fireplace and measure to obtain hole
location. Depending on whether the wall is combustible
or noncombustible, cut opening to size. (Fig. 18)
For combustible walls first frame in opening.
Combustible Walls: Cut a 16¹⁄₄”H x 16¹⁄₄” W (413 x 413
mm) hole through the exterior wall and frame as shown.
Noncombustible Walls: Hole opening must be 11¹⁄₄”
(286mm) in diameter.
STEP 2
Measure wall thickness and cut zero clearance sleeve
parts to proper length (MAXIMUM 12”/305 mm). As-
semble sleeve using #8 sheet metal screws (supplied).
(Fig. 19) Install firestop assembly. (Fig. 34)
Zero clearance sleeve is only required for
combustible walls.
STEP 3
FP1458
Slide the zero clearance sleeve through the wall and
install the firestop on the inside surface of the wall.
Secure with four (4) #8 sheet metal screws.
Fig. 22 Through the wall.
STEP 4
Place fireplace into position. (Fig. 20) Measure the
vertical height (X) required from the base of the flue
collars to the center of the wall opening. NOTE: If using
the SK8DVSK Kit, the vertical section of pipe is tele-
scopic and could provide adjustment from 24” up to 40”
(610mm to 1016mm). Through the wall section shipped
with the starter kit will not be used when going through
the wall.
STEP 5
Tape the inner and outer flue collars of the fireplace
using UL approved metal adhesive tape to ensure the
joints are sealed. Attach an appropriate length of vent
pipe to the fireplace. Follow with the installation of the
inner and outer elbow, tape elbow joints and secure
FP1460
Fig. 23 Secure termination to wall.
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Chateau™ Direct Vent Gas Fireplace
joints as described on Page 16.
• The control housing must only be installed on an
inside wall.
Sealing firestop gaps with high temperature sealant
will restrict cold air being drawn in around fire-
place.
Package contents:
• 1, Glass frame assembly
• 2, Short top brackets
• 2, Long bottom brackets
• 2, short machine screws
• 2, Long machine screws
• 4, sheet metal screws
STEP 6
Before installing the termination, a 2” (51 mm) thick trim
or frame is required around the 16¹⁄₄” x 16¹⁄₄” (413 x 413
mm) square opening to allow the vent termination to go
directly onto the elbow. (Fig. 24)
Installation Procedure
1. If the fireplace is installed flush with the wall, a high
temperature sealant must be applied to seal around
the surround around the glass frame assembly 3/4”
(19 mm) from the front edge of the surround. (Fig.
25)
2”
(51mm)
16¹⁄₄” x 16¹⁄₄”
(413 x 413mm)
Opening
Glass Frame As-
sembly
High Temperature
Sealant
1”
(25mm)
Min.
3/4"
(19mm)
1” (25mm) Min.
FP1461
Surround
Fig. 24 A 2” (51mm) thick trim is required around opening.
FP1480
STEP 7
Fig. 25 Apply high temperature sealant on surround around
glass frame assembly when unit is installed flush with wall.
Guide the vent terminations 8” and 11” collars into their
respective vent pipes. Double check that the vent pipes
overlap the collars by 2” (51 mm). Secure the termina-
tion to the wall with screws provided and caulk around
the wall plate to weatherproof. (Fig. 24) As an alterna-
tive to screwing the termination directly to the wall you
may also use expanding plugs or an approved exterior
construction adhesive.
2. Install the two (2) bottom (longer) brackets, using
sheet metal screws, at the bottom right and left cor-
ners of the unit. (Fig. 26)
Short Top
Bracket
Installing the 38S2VDK Door
Sheet
Metal
Screws
When installing the DVT38S2 on an outside wall, the
following steps must be taken into consideration. Fail-
ure to do so will result in a major reconstruction
and CFM Corporation will not be responsible for
costs associated with incorrect installation.
Refer to
Figure xx
Existing
Door on
Unit
• If the fireplace is to be installed flush with the wall, a
1/4” (6 mm) clearance is required on both sides and
top of surround around the glass frame assembly in
order for the door to be accessible. (Refer to Page 4,
Fig. 1)
Sheet Metal
Screws
• If the fireplace is recessed 3/4” (19 mm) from the
wall, then no extra clearances are needed around
the surround.
Long Bottom
Bracket
• The fireplace must be installed with the stationary
glass facing the outside (control housing will be
located on the left hand side of the fireplace when
facing the fireplace from inside the house).
FP1481
Fig. 26 Use sheet metal screws to attach brackets to existing
holes under glass frame assembly.
21
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Chateau™ Direct Vent Gas Fireplace
3. Install the two (2) short brackets, using sheet metal
screws, at the top right and left corners of the fire-
place window frame. (Fig. 26) NOTE: If top corners
of the window frame do not have two (2) pre-drilled
holes, you must drill these holes per Step 4.
Vertical Through-the-Roof
Applications
Use of Restrictor Plate
for Vertical Venting Application
4. For window frames not having pre-drilled holes:
Align the short brackets so the edge of the bracket
is exactly aligned with the side edge of the fireplace
window’s top flange, as shown in Figure 27. Mark
the location of the holes using a pencil mark through
the bracket holes. Drill 1/8” holes at each of the four
(4) locations. Mount brackets using four (4) sheet
metal screws.
The primary purpose for the vent restrictor is to regain
flame height under certain venting conditions as
outlined below.
Flue Restrictor Plate Installation
Refer to Page 17 for your venting configuration and
combination of restrictor plate requirement.
5. Set the Vista door assembly provided with your kit
in front of the glass frame assembly on the fireplace
(the outside side).
Flue Restrictor Plate Guide
Typical Applications
SK8DVSK or
NG
LP
6. Have the machine screws provided with the kit within
reach.
2’ (610mm) vertical,
2’ (610mm) horizontal
4’ (1.2m) vertical,
10’ (3m) horizontal,
8’ (2.4m) vertical
None
None
None
7. Slide the Vista door assembly over the fireplace win-
dow frame aligning the four (4) holes with the four
(4) brackets.
4¹⁄₂” flue
restrictor
8. Using the machine screws, attach the Vista door to
the four (4) brackets. Do not overtighten.
12’ (3.7m) vertical & greater 6³⁄₄” flue
6³⁄₄” flue
restrictor
restrictor
WARNING: The glass frame assembly pro-
vided with the fireplace must be left in place
for proper operation. Failure to do so could
cause property damage and malfunction of the
fireplace.
Restrictor Plate Installation
Using the two (2) screws provided along with the
flue restictor plate shipped with the logset, fasten the
restrictor plate to the firebox top through the front of the
unit. (Fig. 28)
U-Shaped Bracket
Glass
Drill Holes for Vista Door
Here
Assembly
Flange
Flue Opening
Restrictor
Plate
Surround Opening
Edge
Sheet Metal
Screws
Glass Assembly
Frame
DVT38S2
Use tin snips to cut
along outer slots to
make 4¹⁄₂” (114 mm)
restrictor plate. (Refer
Glass
to Page 17)
KT784
FP1364a
Fig. 27 Vista door top hole locations.
Fig. 28 Restrictor plate location.
NOTE: The joints of the inner pipe (flue pipe) must be
taped with 550°F or higher temperature metal adhesive
tape that meets the requirements of F.A.R. 25.853(a).
High temperature sealant milpack or stove cement of
550°F or higher could be used instead. The joints of The
outer pipe (fresh air pipe) must be taped with 315°F or
higher temperature metal adhesive tape or the use of
high temperature milpack or stove cement would be ap-
22
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Chateau™ Direct Vent Gas Fireplace
plicable. When using the unitized 30°, 45° or 90° elbows,
apply 1/4” bead of high temperature, 550°F or higher,
sealant (milpack or stove cement) to the joint of the inner
pipe (flue pipe) and the straight section as it is impossi-
ble to be taped. The outer pipe must be taped with 315°F
high temperature metal adhesive tape for proper sealing.
4. Turn the burner housing upside down. Remove
the two (2) screws securing the shutter plate to the
bottom of the burner. Turn the shutter plate around
so the bottom opening is 1” (25 mm). Replace the
screws removed earlier. (Fig. 31)
For vertically venting either propane or natural gas
units, with vertical vent heights of 12’ (3.7m) or greater,
(measured from the top of the flue collar) the flue
restrictor plate as supplied with this unit should be
used. (Fig. 29) Refer to Figure 28 for flue restrictor plate
installation.
Remove Screws
Shutter
Plate
Shutter Plate
X
1“ (25 mm)
FP1616a
Fig. 31 Turn shutter plate over to cover opening.
5. Reinstall burner housing, fettle, andirons, logs and
glowing embers in reverse order. (Refer to Page 28
for log installation)
FP1461
Fig. 29 Flue restrictor plate use in straight up installation.
For vertical venting configurations that include a
minimum vertical rise of 12’ (3.7 m) and a maximum
horizontal offset of 10’ (3 m) the 4¹⁄₂” flue restrictor
plate supplied with this unit should be used on LP unit
only. (Fig. 32) Refer to Figure 28 for flue restrictor plate
installation.
For LP gas venting straight vertical with 20’ (6 m) or
more, adjust the primary air to the burner housing as
well as the fresh air to the unit by doing the following:
1. Remove glass, logs, glowing embers (if installed).
2. Remove andirons, fettles and burner housing.
3. Remove the two (2) screws securing the deflector
and the rectangular restrictor plate in place. (Fig. 30)
Turn the restrictor plate around so the body of the
plate will extend down over the air opening.
Rectangular Restrictor Plate
Deflector
Screws
FP1462
FP1615
Fig. 32 Restrictor plate use with horizontal offset.
Fig. 30 Turn rectangular restrictor plate over to partially cover
opening.
20011957
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Chateau™ Direct Vent Gas Fireplace
This Gas Fireplace has been approved for,
•
Vertical installations up to 40’ (12 m) in height. Up
to a 20’ (6 m) horizontal vent run can be installed
within the vent system using a maximum of three (3)
90° elbows. (Fig. 33)
Max. 8' (2.4m)
4
• A 2’ (610 mm) vertical section must be installed
before any offset. A maximum of 20’ (6.1 m) horizon-
tal and three (3) 90° elbows may be installed with a
minimum of 12’ (3.66 m) vertical section above the
flue collar of the unit. (Fig. 33)
1 + 2 + 3 + 4 = 270°
3
2
1
Max. 20' (6m)
Max. Height
40' (12m)
Minimum 2’ (610mm)
Before Any Elbow
Min. Height
12' (3.7m)
FP1464
Pipe Straps Every 3’
(914mm)
Fig. 34 Typical offset application.
Vertical Through-the-Roof Installation
1. Locate your fireplace.
2. Plumb to center of the (8”) flue collar from ceiling
above and mark position.
FP1463
3. Cut opening equal to 14¹⁄₂” x 14¹⁄₂” (368 x 368 mm).
Fig. 33 Support straps for horizontal runs.
4. Proceed to plumb for additional openings through
the roof. In all cases, the opening must provide a
minimum of 1¹⁄₂” (38 mm) clearance to the vent pipe,
i.e., the hole must be at least 14¹⁄₂” x 14¹⁄₂” (368 x
368 mm).
• Up to two (2) 30° or 45° elbows may be used within
the horizontal run. For each 30° or 45° elbow used
on the horizontal level the maximum horizontal
length must be reduced by 18” (457 mm).
Example: Maximum horizontal length
5. Place fireplace into position.
0
1
2
x 30° or 45° elbows = 10’ (3 m)
x 30° or 45° elbows = 8’6” (2.6 m)
x 30° or 45° elbows = 7’ (2.1 m)
6. Place firestop(s) SKFS2A or Attic Insulation Shield
AIS-SK into position and secure. (Figs. 35, 36)
7. Install roof support (Fig. 35) and roof flashing making
sure upper flange of flashing is below the shingles.
• A minimum of a 12’ (3.7 m) vertical rise.
8. Install appropriate pipe sections until the venting is
above the flashing.
•
Two sets of 30° or 45° elbows offsets within these
vertical installations. From 0 to a maximum of 8’ (2.4 m)
of vent pipe can be used between elbows. (Fig. 34)
NOTE: Tape the inner and outer flue collars of the
fireplace using UL approved metal adhesive tape to
ensure the joints are sealed.
• SKCS8 must be used to support offsets. (Fig. 37)
This application will require that you first determine
the roof pitch and use the appropriate starter kit.
(Refer to Venting Components List)
9. Seal around the pipe.
10. Add additional vent lengths for proper height. (Fig.
38)
•
The minimum height of the vent above the highest
point of penetration through the roof is 2’ (610 mm).
(Fig. 38)
20011957
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Chateau™ Direct Vent Gas Fireplace
Support Structure
Elbow Strap
Attic Installation
Nails (4)
Firestop Spacer
Elbow Strap
(must be tight)
Joist
Ceiling Hole
Framing
Angled Strap
Ceiling Installation
Angled Firestop
Chimney Support Strap
(must be tight)
Joist
FP270/271
Fig. 37 Attach straps to a structural framing member.
Firestop Spacer
Min.
2' (610mm)
Nails (4)
FP593
Fig. 35 Installing firestop spacer.
Attic
Insulation
Shield
Nails (4 Re-
quired)
CFM190
Fig. 38 Minimum termination to roof clearance.
Attic Joist
If an attic is above ceiling level an AIS-SK
(Attic Insulation Shield) must be installed.
Base
Flanges
Ceiling
The enlarged ends of the vent section
always face downward.
FP263
Fig. 36 Attic shield installation.
20011957
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Chateau™ Direct Vent Gas Fireplace
Chimney Components
Component
Description
Model Number
Horizontal Starter Kit
Contains 24”-40” telescopic pipe* for minimum vertical
rise from collar pipe, 90° elbow, horizontal
through-wall starter pipe, zero clearance sleeve,
metal adhesive tape, sidewall termination and firestop.
Pipe used to build 8” (SK8) flue systems.
SK8DVSK
SK8 Chimney Sections
SK8 Chimney Elbows
Firestop
SK81 (1’ Long)
SK818 (1Z\x’ Long)
SK83 (3’ Long)
SK84 (4’ Long)
Elbow used to create an offset in an 8”
chimney system.
SK830-2 30° Elbow*
(2 per pkg.)
SK845 45° Elbow*
SK890 90° Elbow*
Required at each floor level of chimney
SKFS2A —
installation. (Plus attic on multi-story installation.)
(8” straight flue)
SK8DVFS
(Horizontal Firestop)
Zero Clearance Sleeve
Attic Insulation Shield
Chimney Support
Used when horizontal pipe goes through an interior
vertical wall.
SK8ZCS
Used to prevent insulation from coming in contact with AIS-SK
the chimney system.
Used to support chimney for each of: 30’ vertical
height and 6’ of angled chimney run.
SKCS8
Round Top Termination
Top used to terminate chimney at roof.
(Flashing not included.)
RLTSK8
Round Top Termination -
Extended
Top used to terminate chimney at chase.
(Flashing not included.)
RLTSK8L
Flashing
Metal finishing required around termination
to prevent rain leakage.
8-6-12 with 8” flue:
0-6/12 pitch
8-12-12 with 8” flue:
6/12-12/12 pitch
Housing Extensions
Chase Top Housing
Extends Square Termination on steep
pitched roofs.
202036
Low profile pyramid-style chimney cap used to
terminate chimney through a chase. Includes
adapter. (Flashing not included.)
PTLSK8
Chase Top Housing
Square chimney cap used to terminate chimney
through a chase. Terra Cotta Masonry. Includes
adapter. (Flashing not included.)
SLTSK8
Horizontal Termination
Used to terminate venting through a sidewall.
SK8DVRVT
NOTE: The 24”-38” telescopic pipe is only intended for use with the SK8DVSK.
* Factory unitized elbow
20011957
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Chateau™ Direct Vent Gas Fireplace
Operating Instructions
Glass Information
Glass Cleaning
Only glass approved by CFM Corporation
should be used on this fireplace.
It is necessary to periodically clean the glass. During
start-up, condensation, which is normal, forms on the
inside of the glass. This condensation causes lint,
dust and other airborne particles to cling to the glass
surface.
• The use of any non-approved replacement glass will
void all product warranties.
Also initial paint curing may deposit a slight film on
the glass. It is therefore recommended the glass be
cleaned two or three times with a non-ammonia based
household cleaner and warm water (gas fireplace glass
cleaner is recommended) within the first few weeks of
operation.
• Care must be taken to avoid breakage of the glass.
• Do not operate appliance with glass front
removed, cracked or broken.
• A replacement glass frame assembly (complete
with gasket) is available through your CFM
Corporation dealer and should only be installed
by a licensed qualified service person.
After the initial cleaning process the glass should be
cleaned two or three times during each operating
season depending on the environment in the house.
�
�������
Clean the glass after the first two weeks of
operation.
��������������
������������
Ceramic Refractory Installation
������������������
�������������
The ceramic refractories are fragile and
should be handled with care. Due to the
size of the refractories, an assistant may be
helpful.
��������������������
���������������
Glass Frame Assembly Removal
Refractory,
Left Side
Refractory,
Right Side
1. Turn the fireplace OFF (including the pilot).
2. If the unit has been operating allow time for the
components to cool.
3. Using a Phillips screwdriver, unfasten two (2) screws
located at the top of the glass frame. (Fig. 39)
4. Tilt the glass frame at the top away from the unit.
Lift it carefully off the bottom door track and set on
padded surface.
FP1580a
Fig. 40 Ceramic refractory panels.
1. Using a Robertson screwdriver, remove the two (2)
nuts holding each fettle to the burner assembly.
2. Identify the side refractory. The refractory with the
small cut out at the bottom must be installed on the
side where the plumbing for the pilot and manifold
are. The other side refractory has a larger cut out
at the bottom. This is designed to allow the opening
for the fresh air coming to the combustion chamber
unobstructed. (Fig. 40)
Phillips
Screws
3. Start with either the right side refractory or left side
refractory. Hold the refractory at an angle. Slide
and seat the bottom edge toward the bottom of the
FP1800
Fig. 39 Remove Phillips screws, tilt frame forward and lift off
bottom door track.
20011957
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Chateau™ Direct Vent Gas Fireplace
firebox. Tilt it carefully toward the side until the piece
is in place. Using the two (2) brackets and four (4)
screws provided with the refractory kit, fasten each
bracket to the top of the firebox on each side. NOTE:
Use existing holes in firebox.
4. Place the right and left hearth refractories at on each
side of the burner tube assembly.
5. Install the end hearth refractories and align with the
right and left hearth refractories already installed.
6. Reinstall the burner tube and fettle.
Log, Lava Rock and Ember Placement
Unpack the logs from packaging and remove each log
from its wrapping material.
IMPORTANT: Review these instructions and famil-
iarize yourself with each log before beginning log
placement. Find the notches, pins and indentations
on each log. Follow the instructions closely, using
the Log ID (Fig. 41) and the illustrations to assist in
correctly placing each log.
The logs are fragile and should be handled
with care. Keep the packaging materials
out of the reach of children and dispose of
the material in a safe manner.
Log Pilot Plumbing (F50)
Log Overlay (F56)
Log Grate/Burner Tube (F51) (2)
Log Front Upper Right (F47) (2)
Log Middle (F52)
Log Right Grate (F49) (2)
Log Left Grate (F53) (2)
Log Front Right (F48)
LG492
Fig. 41 DVT38Sw log identification.
20011957
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Chateau™ Direct Vent Gas Fireplace
Andirons
Figure 42
1. Ensure the four (4) screws that attach the
fettle to the burner are secure.
2. Set the andirons in place by hooking the tabs
on the back of the andirons over the webs of
the fettle. (Fig. 42) Repeat process for and-
irons on both sides of burner.
Fettle
Burner
Housing
FP1803
Burner Tubes
Figure 43
3. Place the volcanic rock in front of
each burner tube assembly and
around the burner assembly as
desired. (Fig. 43) Do not obstruct
fresh air inlet with volcanic rock.
4. Place the ember material lightly,
between each burner tube as-
sembly and the burner housing,
between the joined burner tubes
and in front over the burner tube
and on top of burner tube.
NOTE: The ember material must
be built up from the burner tubes
to the burner housing fronts in
order for the burner tubes to light
properly.
LG486
Ember Material
Lava Rock
Figure 44
Log Pilot Plumbing (F50)
5. Position the log pilot plumb-
ing. (Fig. 44) Hold the log with
the two (2) branches facing
down and set it down over
the pilot plumbing with the flat
side of the log touching the
side refractory.
LG493
20011957
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Chateau™ Direct Vent Gas Fireplace
6. Position the log burner overlay.
(Fig. 45) The overlay is very fragile
and must be handled with extra
care. Hold the overlay with the flat
surface facing down. The notched
corners of the overlay should be on
the side of the pilot. Set the overlay
on top of the burner housing and
align it right to left over the burner
housing. Make sure the overlay fits
between the two (2) fettles.
Figure 45
Log Overlay
(F56)
7. Position the log grate/burner
tube. (Fig. 46) Hold the log with
the pointed end down and the flat
surface away from you. Slide the
wider end of the log at an angle in
LG501
the third opening “middle” of the
fettle. Hook the log on the fettle
and set down over the burner tube
assembly. Repeat the same proce-
dure on the opposite side.
Figure 46
Log Grate/Burn-
8. Position the log left grate. (Fig. 47)
Hold the log with your left hand
with the pointed end toward the
right and the flat surface facing
down. Set the log on the inside of
the fettle toward the left over the
overlay and hook the branch and
the pointed end of the log through
the first and second opening on the
fettle by using the second and third
tine. When the log is in place, it
er Tube (F51)
LG502
will be sitting at an angle in the air
above the overlay. Repeat this step
for opposite side.
9. Position the log middle. (Fig. 49)
Familiarize yourself with notches
located on the flat surface of the
log on each end. These notches
are utilized in positioning the log.
Hold the log with the flat surface
facing down and the burned out
end closer to you.
Figure 47
Log Middle (F52)
Log Left
Grate
(F53)
Log Left Grate
(F53)
NOTE: Position this log through the
side with the control valve box on
the left side. Set the log using the
notches mentioned earlier located
on the flat surface of the log and
using the center tine on each
fettle. When the log is in place, the
notches located on the bottom of
the log will set directly above the
center tine on each fettle.
LG503
20011957
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Chateau™ Direct Vent Gas Fireplace
10. Position the log right grate. (Fig. 48)
Hold the log with your right hand with
the pointed end toward the left and the
flat surface facing down. Hook the notch
located on the right corner of the log
through the first opening on the right
hand side of the fettle using the first
tine. Bring the log toward you until it
comes in contact with the fettle. Then
rest the pointed end over the middle log
positioned in Step 9. Repeat this step
for opposite side.
Figure 48
Log Right
Grate (F49)
LG504
Log Front Right (F48)
Figure 49
11. Position the log front right. (Fig. 49)
Hold the log with the two (2) branches
toward you. Set the left branch on the
inside of the second tine of the fettle
and drop the right branch on the overlay
behind the log positioned in Step 7. Lay
the other end of the log over the notch
located on the log positioned in Step 10.
Make sure to clear the opening on the
overlay when looking straight down.
LG505
Figure 50
Log Front Upper Right (F47)
12. Position the log front upper right. (Fig.
50) Hold the log with narrow end toward
you. Set the narrow end over the flat
notch on the log right grate positioned
in Step 10. Lay the wide end of the logs
over the branch on the log left grate
positioned in Step 8.
LG506
20011957
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Chateau™ Direct Vent Gas Fireplace
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and burner flames. Compare them to Figures
51.
If the flame patterns appear abnormal contact a
qualified service provider for service and adjustment.
Figure 51
20011957
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Chateau™ Direct Vent Gas Fireplace
Trim Installation
CAUTION: Allow fireplace to cool if it has been
in operation.
Trim components: 2 each, top frame assembly,
bottom trim assembly, right and left trim assem-
blies.
NOTE: Only one trim set is used when Vista Door
is installed.
Nailing
Flange
Trim
NOTE: Place trim pieces with magnets facing
window frame.
1. Place bottom trim on the bottom of the window
frame. NOTE: Final adjustments will be made
once all trim pieces are in place.
2. The right and left trim piece have a 45° notch
on the back corner of the top end. (Fig. 52)
Place the right trim against the right side of the
window frame, making sure the bottom is over-
lapping the bottom trim piece. The right side
of the trim should butt up against the right side
nailing flange of the fireplace.
3. Place the left trim on the left side of the window
frame as in Step 2.
4. Place the top trim piece so the ends overlap
both the right and left side trim pieces.
5. Adjust the top trim so the top butts up against
the top nailing flange and the sides are butted
up against the side nailing flanges and the top
trim. Once the top trims are in place, move the
FP1814
Fig. 53 Trim frame in place.
bottom trim up until it fits securely with the bottom of
the side trims.
6. Repeat steps for other side of fireplace.
Left and Right Trim,
45° Notch on Top End
KT601
Fig. 52 The right and left trim pieces have a 45° notch on the
back corner of the top end when properly installed.
20011957
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Chateau™ Direct Vent Gas Fireplace
Lighting & Operating Instructions
For Fireplaces equipped with American Flame Automatic Control System (IN or IP)
Warning: If you do not follow these instructions exactly, a fire or explosion may
result, causing property damage, personal injury and loss of life.
For Your Safety, Read the Following Warnings
before Lighting the Appliance
A. This fireplace is equipped with an ignition device
which automatically lights the pilot and main burner.
The pilot and burner light automatically with the hand
held remote control only. DO NOT try to light the
pilot by hand. Before lighting this appliance, follow
these instructions exactly.
•
•
•
Do not operate any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppliers
instructions.
•
If you cannot contact your gas supplier call the
Fire Department
B. BEFORE OPERATING, smell all around the
appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than the air
and will settle on the floor.
C. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and replace any part of the
control system and any gas control that has been
under water.
What to do if you smell gas
•
Do not try to light any appliance.
Lighting Instructions
1. STOP! Read the safety information above before
Spark to Pilot
Pilot Assembly
continuing.
2. Turn off all electrical power to the appliance.
3. This appliance is equipped with an ignition device
which automatically lights the pilot. DO NOT try to
light the pilot by hand.
“S” Connection
Connect to Module
4. Turn the wireless remote OFF.
Pilot Gas
Black Plastic Cap
Connection Side or Back
5. Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor.
If you smell gas, STOP. Follow instruction B
in the safety warnings above. If you do not
smell gas, go on to the next step.
“I” Connection
Connect to
Module
Pilot
Adjustment
Screw
Motor Wires
Motor Drive
6. Turn ON all electrical power to the
appliance.
7. Turn wireless remote ON.
9. If the appliance will not operate, follow the
instructions TURNING OFF THE GAS TO
THE APPLIANCE, and call your service
technician or gas supplier.
Minimum Rate
Screw
Pilot Internal Solenoid
Connection
Orange & White Wires
Main Valve Internal Solenoid
Connection
Green & White Wires
Turning Off the Gas to the Appliance
1/2” NPT X 1/2” Flare
Shut-off Valve
1. Turn the wireless remote to the OFF position.
2. Turn OFF all electrical power to the fireplace if
service is required.
3. Turn the shut-off valve on the gas supply line to
the OFF position.
1/2” Gas Tight or
Tinned Copper
(from valve)
1/2” Gas Supply
(Not provided)
20011957
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Chateau™ Direct Vent Gas Fireplace
Troubleshooting
American Flame Gas Control System
If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is
not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its
buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals. A
transmitter with new batteries can have a range of over 100’ (30.4 m).
Module will not learn trans-
mitter
• Ensure the REMOTE/OFF switch on the side of the module is set to REMOTE.
• Make sure the batteries in both the transmitter and receiver are installed in the
proper direction and are not drained. Individual battery voltage should be no less
than 1.4V for AA and AAA batteries, 2.8V for button cells, and 9,0V for 12V batter-
ies.
• Verify the transmitter indicates a signal is being sent. With thermostat transmitters,
the LCD display should indicate ON or OFF depending on which button is being
pressed. The LED indicator should illuminate on wall transmitters and on/off hand-
held transmitters. Buttons should be pressed and held for 1 to 2 seconds to ensure
a complete signal is sent.
• Make sure the transmitter is within the 20’ (6 m) operational range of the receiver.
• Ensure the 4-pin lead-set is securely connected from the battery pack to the control
module’s AUX connection. If the A/C power adapter is used, make sure the leads
from the adapter are securely connected to the POWER terminals on the control
module.
• Press and hold the LEARN button on the module for approximately 10 seconds to
clear the memory (you should hear a series of beeps from the receiver). Then press
and release the learn button (you should hear a single beep from the receiver), im-
mediately press either the ON or OFF button on the transmitter (you should hear a
series of beeps indicating the transmitter code has been learned).
• Verify the gas supply is turned on.
Pilot will not light/stay lit
• Verify the receiver is receiving the signal from the transmitter by listening for a beep
from the receiver when ON is pressed on the transmitter. If you do not hear a beep,
ensure the module has learned the transmitter (see above).
• Ensure the orange lead from the pilot assembly igniter is securely connected to the
terminal labeled “I” and the white lead from the flame rectification sensor is securely
connected to the terminal labeled “S” on the control module.
• Make sure the orange and white leads from the module are securely connected to
the terminals labeled “PILOT” on the valve body.
• Ensure the black GROUND wire is securely connected to an appropriate metal por-
tion of the valve or pilot assembly. A proper ground is essential to spark igniter
operation.
• Make certain the pilot flame is in contact with the flame rectification sensor on the
pilot assembly. This valve is equipped with a pilot flame adjustment screw. If the
pilot flame is too small it will not contact the flame rectification sensor and will not
complete the safety circuit.
• Ensure the CONTINUOUS PILOT switch on the control module is set to OFF.
Pilot flame is always on/ will
not extinguish
• Check the handheld transmitter display for the word “PILOT” on the LCD screen. If
this is displayed, press and hold the CONTINUOUS PILOT button on the handheld
transmitter for approximately 10 seconds to turn off continuous pilot mode.
20011957
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Chateau™ Direct Vent Gas Fireplace
Troubleshooting American Flame Gas Control System (continued)
Main flame will not light
• Verify the gas supply is turned on.
• Ensure the pilot flame will ignite. If not, see pilot flame troubleshooting above.
• Make sure the green and white leads from the module are securely connected to
the terminals labeled “MAIN: on the valve body.
• Make certain the pilot flame is in contact with the flame rectification sensor on the
pilot assembly. This valve is equipped with a pilot flame adjustment screw. If the
pilot flame is too small it will not contact the flame rectification sensor and will not
complete the safety circuit.
• Ensure the pilot flame is properly located to ignite the main flame.
Flame height adjustment will • Ensure the black and red leads from the battery pack or the AF4000 110H/L module
not work/works backwards
are securely connected to the red and black leads from the motor drive or H/L latch-
ing solenoid located on the valve body (red to red and black to black).
• Make sure the Pulse/Continuous button on the Power Module is set to Continuous
mode. If flame does not continuously change (increase or decrease in size) while
holding down the ON H/L button, the power module mode must be changed. Hold
down the Pulse/Continuous button on the Power Module for 10 to 15 seconds to
change mode from pulse to continuous. Re-try flame adjustment.
• Check functionality with all transmitters to determine if there is an issue with the
main control system or an individual transmitter. If the issue is with an individual
transmitter, make sure the batteries in both the transmitter and receiver are in-
stalled in the proper direction and are not drained. Individual battery voltage should
be no less than 1.4V for AA and AAA batteries, 2.8V for button cells, and 9.0V for
12V batteries.
Room temperature dis-
played on handheld trans-
mitter is not correct.
(When using thermostatic
transmitters only)
• Ensure the transmitter was not recently stored in a different environment (air-condi-
tioned, heated) from that in which the transmitter is being tested. It may take up to 3
hours for the temperature inside a packaged transmitter, and several minutes for an
unpackaged transmitter, to equalize with the room temperature.
Unit will not respond in
THERMO mode.
(When using thermostatic
transmitters only)
• Ensure the thermostatic transmitter is within the 20’ operational range.
• Make sure an ON or OFF command was not last sent from another transmitter.
These commands will override the thermal commands from the handheld transmit-
ter. To return the system to THERMO mode, press either ON or OFF on the ther-
mostatic transmitter, then press the MODE button to put the system in THERMO
mode. Press and hold the SET button to change the set temperature.
• Verify the set temperature on the thermostatic remote is at least 2 degrees above
or below the room temperature. The system will not react to temperatures within 2
degrees of the set temperature.
20011957
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Chateau™ Direct Vent Gas Fireplace
American Flame Gas Control System Error Codes
Ignition Safety: Protection for Ignition System
Error Code: One beep every one second
Description of Fault: Warn users if the pilot is not successfully ignited in 60 seconds.
How to Clear: Press OFF then ON buttons to re-attempt ignition.
What to Check:
• Ensure gas supply is turned on.
• Ensure orange/white leads from module are plugged into the “PILOT” connection on the valve body.
• Verify the lead from igniter on pilot assembly is connected to the “I” terminal on the module.
• Verify lead from flame sensor on pilot assembly is connected to the “S” terminal on the module.
• Verify that the black ground lead form the module is connected to a proper ground on the fireplace.
• Ensure there is no blockage in the pilot line.
Sensor Safety: Protection for Flame Sensor
Error Code: 4 beeps every one second
Description of Fault: Warn users the pilot flame sensor detects a pilot flame already present when ignition sequence
is initiated. This fault will also occur if pilot flame sensor is shorted to ground.
How to Clear: Press OFF then ON buttons to re-attempt normal ignition.
What to Check:
• Check if pilot flame is actually present when valve is turned OFF (valve replacement necessary if yes).
• Replace pilot assembly.
• Replace module.
Thermal Safety: Overheat Protection
Error Code: 4 beeps every two seconds.
Description of Fault: Warn users that the module’s internal temperature has exceeded 170° F (77° C).
How to Clear: Module’s internal temperature must cool to below 160° F (71° C) and then press ON button.
What to Check:
• Is module located in unapproved location, too close to burner?
• Move to cooler location.
Communication Safety: (NOTE: This feature is only available when transmitter includes an LCD screen).
Error Code: One beep every four seconds.
Description of Fault: Warn users that the transmitter and receiver are not communicating properly.
What to Check:
• Verify batteries in both transmitter and receiver are new.
• Ensure transmitter is located within 20 feet (6 m) of receiver.
• Ensure transmitter is not placed in metal enclosure or laying directly on top of a metal surface as this can interfere
with transmission.
20011957
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Chateau™ Direct Vent Gas Fireplace
Fuel Conversion Instructions
1. With a Phillips or Robertson screwdriver, remove
the four (4) nuts holding the fettle to the burner as-
semblies. With a hex, remove the two (2) hex nuts
holding each burner tube to the front of the burner
assembly on both sides. Remove burner tubes.
WARNING! This conversion kit shall be installed
by a qualified service agency in accordance with
the manufacturer’s instructions and all applicable
codes and requirements of the authority having ju-
risdiction. If the information in these instructions is
not followed exactly, a fire, explosion or production
of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualified
service agency is responsible for the proper instal-
lation of this kit. The installation is not proper and
complete until the operation of the converted appli-
ance is checked as specified in the manufacturer’s
instructions supplied with the kit.
2. Remove two (2) hex nuts holding the left burner leg.
Remove burner leg. (Fig. 54)
3. Remove two (2) screws holding the pilot assembly
Hex
Nuts
CAUTION: The gas supply shall be shut off prior to
disconnecting the electrical power, before proceed-
ing with the conversion.
Avertissement: Cette trousse de conversion Ne doit
être installée que par le représentant d’un organ-
isme qualifié et conformément aux instructions du
fabricant et aux codes et exigences pertinentes de
l’autorité compétente. Quiconque ne respecte pas
à la lettre les instrucitons du présent guide risque
de déclencher un incendie, une explosion ou le dé-
gagement de monoxyde de carbone entraînant des
dommages matériels, des lésions corporelles ou la
perte de vies humaines. L’organisme qualifié qui
effectur les travaux est responsible de l’installation
de cette trousse. L’installation n’est pas terminée
tant que le fonctionnement de l’appareil converti
n’a pas été vérifié selon la notice du fabricant qui
accompagne la trousse.
KT550
Fig. 54 Use 3/8” socket to remove hex nuts holding burner
legs.
to the burner assembly. Move the pilot assembly
toward the back.
4. Slide the burner housing assembly to the left and
away.
5. Replace the four (4) injectors. Refer to Table 1.
Replace Pilot Orifice
1. Remove pilot hood by lifting up. (Fig. 55) NOTE: It
is not necessary to remove the pilot tube for conver-
sion.
ATTENTION:Avant d’effectuer la conversin, coupez
d’abord l’limentation en gaz, ensuite, coupez
l’alimentation électrique.
2. Remove pilot orifice with 5/32” Allen wrench. (Fig.
56)
3. Install the conversion orifice.
Conversion Precautions
4. Reinstall pilot hood. Be sure to align hood with
index tab.
Allow unit to cool if it has been operating.
Valve Conversion
Before proceeding with conversion, turn control knob on
valve to OFF and turn gas supply OFF. Turn OFF any
electricity that may be going to appliance.
Pilot Hood
Conversion Procedure
1. Remove glass frame. Refer to Page 27.
2. Remove lava rock, volcanic rock, embers and logs.
Carefully remove brick panels.
Pilot
Bracket
CAUTION: Logs may be hot.
Replace Burner Orifice
CO133
Fig. 55 Remove pilot hood.
20011957
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Chateau™ Direct Vent Gas Fireplace
Pilot Adjustment Screw
Allen Wrench
Index Tab
Snap Ring
CO134
Fig. 56 Remove pilot orifice.
1. Remove two (2) screws holding the pilot assembly
to the burner assembly. Move the pilot assembly
toward the back wall.
Gas Type
Marker
2. Using a back-up wrench, disconnect the gas supply
fitting near the right rear corner of the firebox.
Minimum Rate
Screw
CO137
Fig. 58 Remove black plastic cap and adjust rotary knob to
correct gas type. (LP position shown) Replace minimum rate
screw with one supplied in conversion kit.
3. Remove four (4) screws holding the burner assem-
bly to the firebox floor.
4. Carefully slide the burner assembly out of the way.
10. Replace the minimum rate screw with the one
provided in the LP conversion kit supplied with this
fireplace. Ensure the screw is fully installed.
5. Remove 13 screws around the perimeter holding
large access panel on the of the firebox.
6. Carefully pull back the panel just enough to gain
access to control box.
11. Install the enclosed identification label to the valve
body where it can be easily seen.
7. Locate the black plastic cap on the gas valve.
(Fig. 57) Remove the black cap by pulling the cap
straight off. Note the position of the marker on the
top of the rotary knob. This marker will point to NAT
or LP. (Fig. 58)
12. Reinstall steel panel.
13. Reinstall burner to original position. Reinstall burner
leg, burner tube and fettle. Re-attach supply tube to
gas supply fitting. Using a back-up wrench, tighten
securely.
8. To convert the valve from NG to LP, push in the
14. Test for leaks. Apply electric and gas to the system.
Black Plastic Cap
15. Light the pilot burner using the remote control. With
soapy solution check for leaks around the pilot as-
sembly where the tube enters the pilot assembly.
Tighten fitting if necessary.
16. Light the main burner and check for leaks around
the burner supply tube fittings and burner orifices.
Tighten if necessary.
17. Turn fireplace OFF.
18. After the conversion and leak checks have been
made, manifold outlet pressure can be checked
with a manometer at the test ports located at the
side front edge of the fireplace opening. The lower
test port is manifold outlet pressure.
Minimum Rate
Screw
CAUTION: Turn off the gas supply before
removing test port plug.
CO138
Fig. 57 AF4000 Valve in place.
19. Using a 7/16” nut driver, remove the threaded plug
from the test port.
knob and rotate 90° (1/4 turn). NOTE: The shaft
should point to LP. The shaft will remain pushed-in.
20. Thread the supplied extension adaptor into the
open test port.
9. Remove the slotted brass minimum rate screw lo-
cated in the valve next to the motor drive. (Fig. 58)
21. Attach a 1/4” diameter pressure gauge flexible hose
fully onto the barb of the adaptor.
20011957
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Chateau™ Direct Vent Gas Fireplace
22. Turn on gas supply and operate valve with remote
control as needed to indicate gas pressure. The
manifold pressure for LP should be approximately
10.0” wcp.
Pilot Flame Adjustment
Typically, the top 3/8” or 1/2” of the pilot flame sensor
should be engulfed in the pilot flame. (Page 32, Fig. 51)
CAUTION: Turn off the valve and gas supply
before removing test port adaptor and replac-
ing plug.
To adjust pilot burner:
1. Locate pilot adjustment screw on the valve next to
the black plastic cap. Refer to Page 34.
23. After test, remove adaptor and replace plug.
2. Adjust pilot screw to provide proper sized flame.
Only a small adjustment should be needed.
24. Turn on gas supply and check that plugs are tight
and leak free.
NOTE: Do not rotate screw excessively. Do not adjust
25. Follow instructions in Homeowner’s Manual to
re-assemble brick panels, logs, lava rock, volcanic
rock, embers and andirons.
any other screws on the valve.
26. Replace glass frame.
27. Conversion complete.
Table 1 DVT38S2 Injector Orifice Size Matrix
Conversion to LP
KiT #
20012368
Model
Burner
Housing/
Pilot*
#54
(.055”)
Burner
Housing
#55
Burner
Burner
Tube
Input (BTU/hr)
Part #
30000333
Part #
Tube
Part #
Part #
Min.
Max.
DVT38S2IP
20000130 #57
(.043”)
20004587
#57
20004587 38,000
56,000
(.052”)
(.043”)
Table 2 Valve Minimum Rate Screw
Model
DVT38S2IP
Drill Size
No Shank
Screw
Part #
20012264
20011957
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Chateau™ Direct Vent Gas Fireplace
Maintenance
Burner and Burner Compartment
6. Visually inspect pilot. Brush or blow away any dust
or lint accumulation.
It is important to keep the burner and the burner
7. Reinstall logs.
compartment clean. At least once per year the logs and
lava rock/ember material should be removed and the
burner compartment vacuumed and wiped out. Remove
and refit the logs as per the instructions in this manual.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
To obtain proper operation, it is imperative that the pilot
and burner’s flame characteristics are steady, not lifting
or floating.
Always handle the logs with care as they
are fragile and may also be hot if the
fireplace has been in use.
Typically, the top 3/8” or 1/2” of the pilot flame sensor
should be engulfed in the pilot flame. (Page 32, Fig. 51)
Cleaning the Control System
To adjust pilot burner:
The burner and control system consist of:
1. Locate pilot adjustment screw on the valve next to
the black plastic cap. (Refer to Page 34)
• burner tubes
• gas orifice
2. Adjust pilot screw to provide proper sized flame.
Only a small adjustment should be needed.
• pilot assembly • gas valve
Most of these components may require only an
occasional checkup and cleaning and some may
require adjustment. If repair is necessary, it should
be performed by a qualified technician.
NOTE: Do not rotate screw excessively. Do not adjust
any other screws on the valve.
1. Turn off main gas shut-off valve.
2. Allow fireplace to cool if it has been operating.
3. Remove window frame assembly. (Refer to Window
Frame Assembly Removal section.)
4. Remove logs.
5. Vacuum burner compartment especially around
orifice primary air openings.
20011957
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Chateau™ Direct Vent Gas Fireplace
1a
1i (2)
3
1
2
1d (2)
1b (2)
1e
5
7a
1c
6
1j (2)
1f (2)
9a,b
10a,b
11a,b
1h (2)
1g (2)
1k
7b
8
10a,b
13
4
4a
9a,b
4b
14
11a,b
12
11a,b
15
16
18
17
21
19
26a
ON H/L
20
OFF/CONTINUOUS
PILOT BUTTON
26b
26c
22
26d
26
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
DVT38S2
Units: GFYW5Q0
20011957
42
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Chateau™ Direct Vent Gas Fireplace
DVT38S2 (continued)
Ref. Description
DVT38S2
20011955
20012883
20011980
20011981
20011982
20011983
20011984
20012695
20012696
20000376
0005219
1. Log Set (Complete)
1a. Log Overlay F56
1b. Log Right Grate F49 (2 per fireplace)
1c. Log Pilot Plumbing F50
1d. Log Grate/Burner Tube F51 (2 per fireplace)
1e. Log Middle F52
1f. Log Left Grate F53 (2 per fireplace)
1g. Log Front Upper Right F47 (2 per fireplace)
1h. Log Front Right F48 (2 per fireplace)
1i. Volcanic Rock (2 per fireplace)
1j. Bag of Glowing Embers (2 per fireplace)
1k. Restrictor
20005817
20011952
20011951
20011882
20011810
20011811
20007576
20005788
20009392
20009311
20009308
20009282
30000333
20009310
20000130
20009310
20004587
20010169
20011893
20011898
20011895
20011900
10002387
20012473
20012258
20011904
20011901
20012242
20006169
53326
2. Andiron Assembly (4 per fireplace)
3. Fettle (2 per fireplace)
4. Refractory Set Complete (CR Kit DVT38S2)
4a. Refractory, Right Side
4b. Refractory, Left Side
4c. Hardware Kit (not shown)
5. Spring Latch Assembly
6. Burner Housing Assembly
7a. Burner
7b. Burner Tube Assembly - Pilot Side
8. Manifold Tube Assembly
9a. Burner Housing Orifice - #55 - LP
9b. Burner Housing Orifice - #38 - Natural
10a. Burner Housing/Pilot Orifice - #54 - LP
10b. Burner Housing/Pilot Orifice - #38 - Natural
11a. Burner Tube Orifice - #57 - LP (2 per fireplace)
11b. Burner Tube Orifice - #45 - Natural (2 per fireplace)
12. American Flame Valve AF-4034-In Assembly
13. DC Motor, Valve
14. Main Module
15. AC Adaptor
16. Pilot Assy. 3way N/DV Top Convertible - IN
17. Battery Back-up Module
18. 24” Wire Harness
19. Remote Control
20. Power Module
21. Glass Frame Assembly (2 per fireplace)
22. Outer Pipe Aluminum Foil Tape
23. Milpack Tube (not shown)
24. Screw #1/4-20 x 1.5 Black Pan Quad (Glass Frame Screw)
25. Cement Rutland (not shown)
20006471
30000524T
20011957
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Chateau™ Direct Vent Gas Fireplace
DVT38S2 (continued)
Ref. Description
DVT38S2
20010894
20010901
20010902
20010903
20010904
26. Trim Kit Complete (2 per fireplace)
26a. Top Trim (2 per fireplace)
26b. Right Side Trim (2 per fireplace)
26c. Left Side Trim (2 per fireplace)
26d. Bottom Trim (2 per fireplace)
Fuel Conversion Kits
Conversion Kit, NG to LP # 20012368
Conversion Kit, LP to NG #20013196
20011957
44
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Chateau™ Direct Vent Gas Fireplace
Accessories
Back-up Battery Kit
All Models: DVTBBK
Follow instructions provided with the kit and on Page 8
for installation.
20011957
45
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Chateau™ Direct Vent Gas Fireplace
20011957
46
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LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings brand gas stoves, gas inserts, and gas fireplaces installed in the United States of America
or Canada.
LIMITED LIFETIME WARRANTY
•
•
Any part or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
CFM Corporation (hereinafter referred to as CFM) warrants that all
cast iron parts, the combustion chamber, ceramic burner, and heat
exchanger of every Vermont Castings gas product will be free of
defective material or workmanship during the period the product
is owned by the original owner subject to proof of purchase and
the conditions and limitations listed on this warranty document.
Anyinstallation,labor,construction,transportation,orotherrelated
costs/expensesarisingfromdefectivepart(s),repair,replacement,
or otherwise of same, will not be covered by this warranty, nor shall
theCompanyassumeresponsibilityforsame.INNOEVENTSHALL
CFMBELIABLEFORANYINCIDENTALORCONSEQUENTIAL
DAMAGES CAUSED BY DEFECTS IN THE PRODUCT except
as provided by law
BASIC ONE-YEAR WARRANTY
CFMwarrantstotheoriginalownerthatyournewVermontCastings
Gas Appliance is free from defects in material or workmanship
for a period of one year from the date of purchase, subject to the
following conditions and limitations. Labor to replace these parts
is covered for one year, reimbursed per our warranty service fee
schedule.
•
SOME STATES DO NOT ALLOW FOR THE EXCLUSION
OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL
DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT
APPLYTOYOURCIRCUMSTANCES. THISWARRANTYGIVES
YOU SPECIFIC RIGHTSAND YOU MAY HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
COMPONENT WARRANTY LIMITATATIONS
PORCELAINENAMELFINISHEDPARTS: CFMoffersnowarrantyon
chippingofenamelsurfaces.Inspectallproductspriortoaccepting
them for any damage to the enamel. The salt air environment of
coastal areas or a high humidity environment can be corrosive to
the porcelain enamel finish. These conditions can cause rusting
of the cast iron beneath the porcelain enamel finish, which will
cause the finish to flake off. Color lot variations with parts and/or
accessories can occur and are not covered by warranty.
•
•
•
•
Allotherwarrantiesexpressedorimpliedwithrespecttotheproduct,
its components and accessories, or any obligations/liabilities on
the part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale
of this Vermont Castings product
GLASS:Glassisnotwarrantedforbreakageduetomisuseoraccident.
Glassisnotcoveredfordiscolorationorstainsduetoenvironmental
issues, or improper cleaning and maintenance.
The warranties as outlined within this document do not apply to
chimney components or other non CFM Corporation accessories
used in conjunction with the installation of this product.
PLATED PARTSANDACCESSORIES: Brass, nickel, and gold parts
shouldbecleanedwithLemonoilonly.Commercialcleanerscannot
be used. Mortar mix and masonry cleaners corrode the brass
finish. The CFM will not be responsible for, nor will it warrant any
brass parts which are damaged by external chemicals or down
draft conditions.
Damage to the unit while in transit is not covered by this warranty
but is subject to claim against the common carrier. Contact the
dealer from whom you purchased your fireplace/stove (do not
operate the appliance as this might negate the ability to process
the claim with the carrier).
•
The Company will not be responsible for:
ACCESSORIES: Unless otherwise noted, CFM supplied accessories
are covered for a period of one year.
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
GENERAL CONDITIONS AND LIMITATIONS
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
•
This Vermont Castings product must be installed or serviced by
a qualified installer, preferably NFI or WETT (Canada) certified,
as prescribed by the local jurisdiction. It must be installed and
operated at all times in accordance with the Installation and
Operating instructions furnished with the product. Any alteration,
willful abuse, accident, or misuse of the product shall nullify this
warranty.
•
This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) Thefireplacehasbeensubjectedtoprolongedperiodsofdampness
or condensation
•
•
This warranty is non-transferable, and is made to the original
owner,providedthatthepurchasewasmadethroughanauthorized
supplier of Vermont Castings branded CFM products.
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
Parts covered under the Limited Lifetime Warranty will be covered
for the lifetime of the appliance up to a maximum of seven (7)
years after CFM discontinues the model. The maximum amount
recoverable under this warranty is limited to the purchase price of
the product and, if CFM is unable to provide replacement or repair
in an expedient and cost effective manner, CFM may discharge all
obligations under this warranty by refunding the purchase price of
the product.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED...
Contact your installing Vermont Castings dealer. Make sure
you have your warranty, your sales receipt, the model number
and serial number of your CFM product. If you’re the installing
dealer is unknown or unable to provide necessary parts or
service, a list of Authorized Vermont Casting dealers can be
•
Any labor and related repair charges relating to the cost and
expenses of replacing or repairing defective components under
the Limited Lifetime Warranty are not covered, except as provided
for under the Basic One-Year Warranty.
20011957
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Efficiency Ratings
Model
EnerGuide Ratings
Fireplace Efficiency (%)
DVT38S2IN
DVT38S2IP
47.1
47.1
CFM Corporation
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6
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