Vermont Casting Gas Grill VCS3008 Series User Manual

Model VCS5008  
USER’S MANUAL  
Model VCS4008  
for Models*  
VCS3008 Series, VCS3008BI Series,  
VCS4008 Series, VCS5008 Series,  
VCS5008BI  
Model VCS3008  
Gas Barbecue Grill  
(Propane & Natural Gas)  
*Includes all colors.  
WARNING  
1. Do not store or use gasoline or other flamma-  
ble liquids and vapors in the vicinity of this  
or any other appliance.  
DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, keep away from the appli-  
ance and immediately call your gas supplier  
or fire department.  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
• Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that are contained in this  
Manual before attempting to use this Gas Barbecue Grill, to prevent possible bodily injury or property  
damage.  
• Always keep this Manual in or near the Grill, for convenient future reference.  
WARNING: Grills may only be converted from  
Propane to Natural Gas or Natural Gas to Propane  
when using a certified conversion kit.  
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Warnings  
is Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in accor-  
dance with the Warnings and Operating Instructions contained in this Manual.  
Always comply with all of the Warnings and Operating Instructions contained in this manual to pre-  
vent personal injury or property damage.  
SIGNAL WORDS:  
e Signal Words used in this Manual, and their intended meanings, are as follows :  
DANGER: Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily  
injury.  
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily injury.  
CAUTION: Indicates that a failure to observe the safety instructions could result in property damage or minor  
bodily injury.  
NOTICE: Designates important information relating to the safe use of the Grill.  
IMPORTANT WARNINGS:  
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high tem-  
peratures for cooking and emits carbon monoxide as a by-product of combustion, prudent precautions must  
be taken to assure its safe use.  
DANGER  
• is Grill has been designed for OUTDOOR use only.  
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed area, to prevent  
a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.  
is outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).  
is outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.  
Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel  
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,  
could produce a violent fire or explosion.  
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack adequate room  
for expansion when exposed to heat.  
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it will be exposed  
to high temperatures when the Grill is in use.  
e essential Warnings and Safety Instructions are located throughout the pages of this Manual, but  
some of the principal ones have been summarized as follows for your convenience:  
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Warnings  
A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL  
DANGER  
Never install a free-standing outdoor propane Grill in an “island” configuration, (i.e. where it is enclosed in  
any type of construction), to prevent a fire or gas explosion.  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or rec-  
reational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxia-  
tion.  
Never attempt to light the Grill while the lid is closed, to prevent the accumulation of gas and a possible fire or  
explosion.  
Never stand directly over the Grill while lighting it to avoid exposure to a possible flare-up.  
WARNING  
Always confirm that this Grill is not positioned under  
a combustible object (e.g., an awning or umbrella) or in  
a covered area (e.g., a porch or gazebo) before lighting  
it, to prevent a possible fire.  
Always confirm that this Grill is not positioned un-  
der the overhang of a house, a garage or other structure  
before lighting it. An overhang will serve to deflect flare-  
ups and radiated heat into the structure itself, which  
could result in a fire.  
Always confirm that this Grill is positioned more than  
36” (914 mm) away from any combustible materials or  
surfaces before lighting it, and that no gasoline or other  
volatile substances are stored in the vicinity of this Grill.  
e temperature of a grease fire or of the radiated heat  
might otherwise be sufficient to ignite nearby combustibles  
or volatile substances.  
Always locate this Grill where there will be ample  
combustion and ventilation air, but never position it in  
the direct path of a strong wind.  
Never allow the Grill to operate while unattended, to  
B123  
prevent uncontrolled grease fires from erupting.  
Never attempt to move this Grill while it is in operation or while it is still hot, to prevent possible personal in-  
jury.  
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity  
of any other heat-generating appliances, because of the danger of starting a fire.  
Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in the  
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or CSA-  
B149.1, Natural Gas and Propane Installation Code.  
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Warnings  
B.  
SAFE USE OF PROPANE (LP) GAS  
DANGER  
Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for expansion  
when exposed to heat. Propane vapor may then be vented through the pressure release valve, which could accumu-  
late in a pool and later result in a fire or explosion.  
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 %  
full. An empty cylinder will weigh about 19 lbs., while a properly filled cylinder should weigh no more than 39 lb.  
Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected cylinder  
to heat could result in the venting of propane vapor through the pressure release valve, and the resulting pooled  
vapor could cause a violent fire. (No hazard is posed by the connected cylinder if it is not overfilled, however, as it  
tends to refrigerate itself while it is being used.)  
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would  
restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier  
than air) from pooling. Pooled propane vapor is a hazard, as it could explode if ignited.  
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and removed  
from any heat source. Always store those cylinders in an upright position. Never store a spare cylinder in the vicin-  
ity of this Grill, or in the vicinity of any other heat-generating appliance.  
WARNING  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the  
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent  
hazardous overheating.  
Always confirm that there are no gas leaks before lighting this Grill. Turn on the main gas valve while the  
burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and water to the gas  
supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is  
indicated.  
Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or  
open flame to test for gas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this  
Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer before light-  
ing this Grill. is procedure requires the opening of a door (or doors) in the Grill.  
C. SAFE USE OF NATURAL (NG) GAS  
WARNING  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.  
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, and never attempt  
to use propane gas if it has been configured to use natural gas, to prevent possible bodily injury.  
Always employ a qualified service agency to install all necessary natural gas supply plumbing, for safety reasons and  
to assure compliance with all applicable Codes.  
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Safety  
C. SAFE USE OF NATURAL (NG) GAS (continued)  
WARNING  
Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.  
Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists, because of the  
danger of fire or explosion.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap and wa-  
ter to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is  
detected.  
Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or  
open flame to test for gas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this Grill. If  
necessary, install a replacement before lighting this Grill. is procedure requires the opening of a door or doors in  
the Grill.  
Never permit a gas supply line to contact any heated surface of this Grill.  
D. PREVENTION OF BURNS  
WARNING  
Always keep children and pets under close supervision when using this Grill, and never permit them to come near  
the Grill while it is in use, as the exterior surfaces will be extremely hot.  
Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply valve  
after cooking has been completed, to prevent possible burns. Always use insulated pot holders when handling con-  
tainers of hot food.  
Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.  
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the vicinity of  
any other heat-generating appliance.  
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Safety  
E. ELECTRICAL SAFETY  
WARNING  
Always confirm that this Grill has been grounded in accordance with applicable local Codes or, in the absence of  
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA C22.1,  
when an external electrical source is being utilized for the Rotisserie Motor.  
1. Never immerse the power cord or power plug in water, or in any other liquid to protect against electric shock;  
2. Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always allow the  
unit to cool before installing or removing any Rotisserie components;  
3. Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has been damaged in  
any manner, and never attempt to operate the unit with a damaged power cord or power plug;  
4. Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might sustain dam-  
age;  
5. Never use this Grill for any purpose other than the ones specifically intended by the manufacturer;  
6. Always connect the power cord to the Grill first, and then plug it into the power outlet;  
7. Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);  
8. Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord, and never con-  
nect the 3-pronged (grounded) power plug to a 2-pronged adapter.  
9. If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power plug; that is  
adequate for the power rating of the unit; and that has been approved for outdoor use, and has a W-A marking.  
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.  
11.Electrical Grounding Instructions: is outdoor cooking gas appliance is equipped with a three-pronged (ground-  
ing) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-  
pronged receptacle. Do not cut or remove the grounding prong from this plug.  
F. BATTERY HANDLING  
WARNING  
Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or equivalent  
type recommended by the manufacturer. Dispose of used batteries according to your local environmental guidelines.  
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Table of Contents  
Safety  
Parts Identification ............................................................................ i  
Important Warnings ................................................................... i - vi  
Clearance Requirements .................................................................. ii  
Table of Contents ............................................................................1  
Fuels .................................................................................................2  
Safety ................................................................................................3  
Gas Hookup Hooking Up to the Gas Supply ........................................................4  
LP Gas Supply Connection ..............................................................4  
Natural Gas Supply Connection .......................................................5  
Test for Leaks ....................................................................................5  
Operation  
Control Functions ............................................................................6  
Lighting the Main Burners ...............................................................7  
Turning the Burners Off ..................................................................8  
Flare-ups ...........................................................................................8  
Match Lighting the Main Burner ......................................................8  
Lighting the Rotisserie Burner ..........................................................9  
Match Lighting the Rotisserie Burner ...............................................9  
Rotisserie Setup ..............................................................................10  
Lighting the Side Burner ................................................................11  
Shutting the Side Burner Off ..........................................................11  
Cooking  
Methods of Cooking .......................................................................12  
Preparing Food for the Grill ..........................................................13  
Grilling Tips ..................................................................................14  
Cooking Time Chart ....................................................................15  
Care &  
Maintenance  
Burners ...........................................................................................18  
Rotisserie Burners ...........................................................................19  
Side Burners ...................................................................................19  
Cooking Grids.................................................................................19  
Drip Tray .......................................................................................20  
Stainless Steel Panels .......................................................................20  
Porcelain Enamel Castings ..............................................................20  
Burner Adjustment..........................................................................21  
Troubleshooting Guide .........................................................................................22  
Warranty  
........................................................................................................24  
Page 1  
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Safety  
PROPANE GAS FUEL  
Figure 2  
Check hose for breaks or  
wear before each use.  
WARNING  
To Main Burner  
Manifold  
Never use Natural Gas in a Grill that has  
been configured to burn Propane Gas, (and  
never use Propane Gas in a Grill that has  
been configured to use Natural Gas) to  
avoid possible bodily injury. Always consult  
the Rating Label on the back of the Grill to  
confirm that it has been configured to burn  
Propane Gas.  
Type 1 Connector  
To Side  
Burner Valve  
Always install the pressure regulator and  
Type 1 propane gas supply coupling and  
hose that has been provided with your  
Propane Grill, as pictured in Figure 2.  
Regulator  
B124  
Check hose for breaks or wear  
before each use.  
To Main Burner  
Manifold  
Always install a standard 20 lb. propane cylinder  
that has been equipped with a Type I valve outlet  
as shown in Figure 3, and that is 12” in diameter  
and 18” in height. Always use a propane cylinder  
that has been constructed and marked in confor-  
mance with either the specifications for LP Gas  
Cylinders of the U.S. Department of Transporta-  
tion or the specifications in the National Standard  
of Canada, CAN/CSA-B339, Cylinder, Spheres  
and Tube for Transportation of Dangerous Goods,  
as applicable.  
Figure 2a  
Type 1 Connector  
Quick Connect for  
Optional Side Burner of  
Built-in Models  
Regulator  
B232  
Always confirm that your propane cylinder is  
equipped with a shutoff valve terminating in a Type I propane cylinder  
valve outlet connection, and that it has been provided with a collar to  
protect the cylinder valve.  
Figure 3  
Shutoff Valve  
Collar  
Never install a propane cylinder in this Grill unless it is equipped with a  
listed Overfill Protection Device (OPD).  
Always have a new propane cylinder properly purged of air by your certi-  
fied propane gas dealer. Since a new cylinder is initially filled with air,  
the air must first be purged before it is filled with propane.  
Always visually inspect the gas supply line for fraying, cracking or rodent  
damage before each use of this Grill and, if necessary, install a replace-  
ment hose and regulator obtained from the manufacturer prior to light-  
ing this Grill.  
• Always place a dust cap on the cylinder valve outlet whenever the  
cylinder is not in use and always install the dust cap that was provided  
with the cylinder valve. e use of an incorrect dust cap could result in  
leakage of propane.  
B125  
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Safety  
PROPANE GAS FUEL (continued)  
DANGER  
Never install a freestanding outdoor propane Grill in an “island” configuration, (i.e. where it is enclosed in any type of  
construction), to prevent a fire or gas explosion.  
a) Never store a spare LP - Gas Cylinder under or near this appliance  
b) Never fill the cylinder beyond 80% full; and  
c) Always comply with these warnings, to prevent a fire causing death or serious injury.  
WARNING  
Always confirm that all opening in the cylinder-compartmet of this Grill are free of any obstructions that would restrict  
the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier than air) from  
pooling. Pooled propane vapor is a hazard, as it could explode if ignited.  
Always handle propane cylinders with great care, as the contents are under high pressure.  
After first closing the grill control knob on the grill console, always close the propane cylinder valve prompt-  
ly after each use of the Grill.  
Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from liv-  
ing quarters and in a well-ventilated, cool, dry area.  
NEVER STORE A CYLINDER IN A BUILDING, GARAGE OR OTHER STRUCTURE OR ENCLOSED  
AREA.  
Always keep cylinders out of reach of children.  
Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed, when-  
ever a propane cylinder has been disconnected.  
Always transport a propane cylinder in an upright, secure position, after confirming that its valve is closed.  
Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.  
Never transport a propane cylinder in the passenger compartment of a car or truck.  
Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed from  
the Grill.  
Never expose a propane cylinder to any heat source and never apply heat directly to a cylinder.  
Never store a spare cylinder in the vicinity of this Grill.  
Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to overheat.  
Always install the LP cylinder in an upright position with the valve at the top, to facilitate vapor withdrawal,  
as shown in Figure 3.  
NOTICE  
Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder prior to each  
refilling, in accordance with DOT or TC requirements for propane cylinders.  
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Gas Hookup  
Hooking Up to the Propane (LP) Gas Supply  
CONNECTING THE GRILL TO A PROPANE (LP) GAS CYLINDER  
1. Always secure the propane tank in the tank  
locator hole in the bottom pan of the cylin-  
der-compartment. (Portable gas grill only.)  
Figure 4  
2. Always confirm that all burner control  
knobs are in the OFF position before acti-  
vating the gas supply.  
3. Always connect the gas supply regulator by  
first inserting the nipple of the valve cou-  
pling into the tank valve and then tightening  
the connection collar by turning it clockwise  
with one hand while holding the regulator  
with the other as shown in Figure 4.  
WARNING  
Always conduct the gas leak test described on Page 5  
before attempting to light this Grill, to prevent a pos-  
sible fire or explosion.  
1. Never store or use gasoline or any other volatile sub-  
stance in the vicinity of this Grill.  
2. Never store a spare propane cylinder in the vicinity of this  
Grill, or in the vicinity of any other potential heat source.  
NOTICE  
Always consult your local gas supplier for professional assistance before  
attempting to connect this Grill to a fixed pipe bulk Propane (LP) gas sup-  
ply system.  
B218  
Figure 5  
50/50 Solution of liquid  
soap and water  
B126  
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Gas Hookup  
Hooking Up the Grill to the Natural (NG) Gas Supply  
CONNECTING THE GRILL TO THE MAIN GAS SUPPLY  
TO CONNECT:  
1. Retract the Sleeve on the Socket as shown in Figure 6a.  
2. Insert Plug and release the Sleeve. (Fig. 6b)  
Figure 6a  
Retract Sleeve  
3. Push the Plug until Sleeve snaps forward to lock the Plug in the  
Socket.  
TO DISCONNECT:  
1. Push Sleeve back and pull the Plug out.  
WARNING  
Figure 6b  
Release Sleeve  
• Never use Propane Gas in a Grill that has been configured to burn  
Natural Gas, (and never use Natural Gas in a Grill that has been  
B127  
configured to use Propane Gas), to avoid possible bodily injury. Always consult the Rating Label on the back of the  
Grill to confirm that it has been configured to burn Natural Gas.  
• Always utilitze a qualifed service agency to perform all required gas supply plumbing. In the U.S., the supply  
connection must be made in accordance with local code or, in the absence of local codes, with the national fuel  
gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance with the  
provincial authorities having jurisdiction and in accordance with the requirements of the CSA 1-B149.1 installa-  
tion code.  
• A shutoff value must be installed between the gas grill and the main supply. For natural gas, use a 3/8” or 1/2”  
natural gas supply line capable of an input of at least 100,000 BTUs (depending on the model).  
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of the gas  
supply piping system at pressures which exceed 1/2 psi (3.5 kPa).  
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve  
Always conduct the following test for gas leaks before attempting to light the Grill to prevent a possible fire or  
explosion:  
1. Always confirm that all burner control knobs are in the OFF position.  
2. Always connect the gas supply hose first and then open the gas shutoff valve.  
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection points (as  
illustrated in Figure 5) to test for gas leaks. Never use a match or open flame for that purpose.  
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off the gas im-  
mediately at the gas supply valve and tighten the connection, if you find that a leak exists.  
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.  
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier promptly to  
obtain assistance.  
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Operation  
Control Functions  
PROPANE TANK VALVE  
Always open the Propane Tank Valve immediately before lighting the Grill and always close it immediately after  
cooking has been completed.  
WARNING  
Never open the Propane Tank Valve unless the Grill is being prepared for use, to prevent the pooling of propane vapor.  
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has been  
completed.  
BURNER CONTROL VALVES (Fig. 7)  
On VCS3008 Series, three valves independently control gas flow to each burner.  
On VCS3008BI Series, three valves independently control gas flow to each burner and a separate control valve for the  
rotisserie burner.  
On VCS4008 Series, four valves independently control gas flow to each burner and a separate control valve for the  
rotisserie burner.  
On VCS5008 Series and VCS5008BI Series, five valves independently control gas flow to each burner and a separate  
control valve for the rotisserie burner.  
e OFF position is indicated above each knob. A full range of flame adjustment is available from High to Low, (by  
turning a knob counterclockwise).  
Activating the Igniter  
ELECTRONIC IGNITION SYSTEM  
Turn on one or more burner control valves. Push and hold the burner igniter. As you push and hold the Igniter But-  
ton, you will hear a series of clicks as the igniter module generates an ignition spark to the burners. e burner should  
light within five seconds. Depending on which model you have, the system is powered by either a single “AA” or a  
single “AAA” battery. Ensure the battery has been installed before using the igniter. To remove or replace the battery,  
turn the push button knob counterclockwise, and carefully pull out the spring and battery. Ensure the positive end of  
the battery is in the down (bottom) position before replacing the knob.  
Figure 7  
Burner Igniter  
 
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Igniter  
Allumoir  
Encendido  
Back Light  
Lumiere arriere  
Lux posterior  
ROTISSERIE  
B219  
Rotisserie  
(if equipped)  
Back Light  
(if equipped)  
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Operation  
Lighting the Main Burners  
NOTICE: When lighting the grill for the first time, burn with the  
main burners on HIGH for at least 30 minutes, to burn off any  
manufacturing residues.  
WARNING  
Never stand directly over the Grill when lighting the main burn-  
ers, to avoid exposure to possible flare-ups.  
Figure 8  
1. Always open the Hood completely and always inspect the  
Grill and burners before lighting the main burners.  
2. Always confirm that all of the burner control knobs are in  
the OFF position before opening the gas supply.  
3. Turn on the Propane Tank Valve at the tank (1 to 2 turns)  
(Fig. 8)or turn on the main natural gas supply valve.  
4. Turn the selected Burner Control Knob to the HIGH posi-  
tion by pushing down on the knob and turning it counter-  
clockwise.  
5. Immediately activate the Igniter. (Refer to Page 6) e  
selected burner should light within five seconds. Light the  
burners sequentially from either left to right or right to left.  
IF THE SELECTED BURNER DOES NOT LIGHT,  
immediately turn the burner control knob to the OFF posi-  
tion, to prevent gas buildup. Wait five (5) minutes for the gas to  
clear and then repeat the preceding  
B220  
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions.  
(Refer to Page 8)  
6. Confirm that the burner is properly lit and the flame pattern is as desired. Refer to Figures 9a, 9b & 9c, for the  
proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 23 for  
corrective action.  
7. Always preheat the grill before starting cooking. A light coating of cooking oil on the cooking grids, before heating  
the Grill, will prevent foods from sticking to the Grill. Light all burners and adjust them to the HIGH position for  
5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.  
8. Adjust the Controls to a medium setting for most cooking requirements.  
Figure 9a  
Figure 9c  
Figure 9b  
B129  
Normal: Soft blue flames  
Out of Adjustment: Noisy, hard blue  
flames indicate too much air  
Poor Combustion: Wavy, yellow flames  
indicate too little air.  
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Operation  
Turning the Burners Off  
1. Always turn the burner control knob(s) to the OFF position before turning off the main supply valve when cooking  
has been completed.  
2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line.  
3. Close the Hood of the Grill.  
FLARE-UPS  
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some flaring is  
normal and desirable, as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of  
the flare-ups is also desirable, however, in order to avoid burned or unevenly cooked foods and to prevent the possibil-  
ity of an accidental fire.  
WARNING  
Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting.  
Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or OFF,  
if flare-ups intensify.  
Figure 10  
MATCH LIGHTING THE MAIN BURNERS:  
WARNING  
Never stand directly over the Grill when lighting the  
main burners, to avoid exposure to possible flare-ups.  
1. a. Always open the Hood completely and inspect  
the Grill and burners before lighting the main  
burners.  
b. Make sure the grease cup is empty and grease  
tray is clean.  
c. Always visually inspect the gas supply line for  
fraying, cracking or rodent damage before light-  
ing the grill and, if necessary, install a replacement  
obtained from the manufacturer prior to lighting  
the grill.  
2. Always confirm that all of the burner control  
knobs are in the OFF position before opening the  
gas supply.  
B168  
3. Always turn on the propane gas supply valve at the  
tank (1 to 2 turns) or turn on the main natural gas  
supply valve.  
4. Insert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base. (Fig. 10)  
5. Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counter-  
clockwise.  
Never store flammable or easily combustible objects (matches, butane lighters, cloths, etc.) in the pull out food  
warming drawer (if equipped).  
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Operation  
Lighting the Rotisserie Burner (if applicable)  
e Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted perfection.  
WARNING  
Never stand directly over the Grill when lighting the main burners, to avoid exposure to possible flare-ups.  
TO START THE ROTISSERIE BURNER:  
1. Always open the Hood completely before attempting to light the Grill.  
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.  
3. Turn on the Propane Tank Valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.  
4. Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning it  
counterclockwise.  
5. Immediately push the Igniter Button. e Rotisserie burner should light within five seconds.  
IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner control knob to  
the OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the  
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting  
instructions below.  
6. Confirm that the burner is properly lit and that the flame pattern is as desired. Refer to Figures 9a, 9b & 9c for the  
proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 22 for  
corrective action.  
7. Always preheat the Grill before starting to cook on the rotisserie.  
MATCH LIGHTING THE ROTISSERIE BURNER:  
1. Always open the Hood completely, before attempting to light  
Figure 11  
the Grill.  
2. Always confirm that all of the burner control knobs are in the  
OFF position before opening the gas supply.  
Rotisserie  
Lighting Hole  
3. Turn on the Propane Tank Valve at the tank (1 to 2 turns) or  
turn on the main natural gas supply valve.  
4. Insert a lit match or a butane lighter into the match lighting  
hole located below the rotisserie screen. (Fig. 11)  
5. Turn the Rotisserie Control Knob to the HIGH position by  
pushing down on the knob and turning it counterclockwise.  
B130  
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Operation  
Rotisserie Motor Bracket  
Figure 12a  
Rotisserie Setup (if equipped)  
Rotisserie Motor  
Bracket for Built-  
In Models  
NOTICE  
e rotisserie assembly includes a counter-  
weight for large or irregular foods; using the  
counterweight reduces strain on the motor  
which is rated to turn a maximum of 12 lbs.  
1. Attach the Rotisserie Motor Bracket to the  
left side of the base by aligning the holes  
and securing the pieces together using the  
two (2) bolts and two (2) lock nuts pro-  
vided. (Fig. 12a)  
NOTE: For grill models with a marinating station: Loosen the  
two (2) bolts and nuts securing the heat shield marinating tray  
to the grill body. (Fig. 12b) Attach the rotisserie motor bracket  
using the same mounting holes. Secure both the bracket and  
heat shield using bolts and nuts provided.  
B231  
B163  
Figure 12b  
Remove Bolts  
and Nuts  
2. Remove the warming rack. Lay a flat noncombustible pan directly  
on the cooking grates to catch drippings. Large food items may  
require that you remove the middle cooking grate(s), and place the  
pan on the sear plates. Never use the main burners while using the  
rotisserie burner.  
3. Insert the ends of the Rotisserie Support into the slots of the right  
cooking grate, so the edge of the support is approximately 1” from  
the right casting, and the top groove is  
B183  
View from behind  
and under the side  
shelf.  
Heat Shield  
in line with the rotisserie spit hole in  
the left casting. (Fig. 12c)  
Figure 12c  
Rotisserie  
Forks  
4. Engage the Motor Bracket to the  
left side of the base as per Rotisserie  
instructions.  
5. Engage the Rotisserie Motor in the  
Motor Bracket. (Fig. 12c)  
Bushing  
Rotisserie  
Support  
Rotisserie  
Motor  
6. Assemble the spit and meat forks.  
Adjust the retainer bushing to keep  
the spit in place. (Fig. 12c)  
7. Tighten the thumbscrews with small  
pliers.  
8. Insert the Spit Rod into the Rotisserie  
Motor. (Fig. 12d)  
Motor  
Bracket  
B131  
Figure 12d  
Spit Rod - Motor End  
B132  
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Operation  
Rotisserie Setup (continued)  
WARNING  
Never attempt to use the rotisserie burner for any purpose other than rotisserie cooking.  
Never use the main burners while using the Rotisserie burner, as that could result in igniting the drippings, or over-  
heating your Grill.  
Never use the Rotisserie Motor in the rain, and never use it if it has become wet.  
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Motor. Never  
alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard would then result.  
Keep any electrical supply cord and the fuel supply hose away from any heated surface.  
Electrical Grounding Instructions: is outdoor cooking gas appliance is equipped with a three-prong (grounding)  
plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong  
receptacle. Do not cut or remove the grounding prong from this plug.  
Lighting the Side Burner (if applicable)  
WARNING  
Never stand directly over the Grill when lighting the side burner, to avoid exposure to possible flare-ups.  
1. Ensure the main Propane Tank Valve or the main Natural Gas supply valve are in the on position. Turn the side  
burner control knob to HIGH. (Fig. 13)  
2. Push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an ignition spark  
to the burners. e burner should light within five seconds. (Refer to Page 6)  
3. Check the flame pattern. Soft blue flames are normal, hard blue flames or wavy yellow flames are not. Adjust the  
flame pattern with the air shutter below the control knob. (Fig. 19, as necessary. If yellow flames persist, refer to the  
Troubleshooting Guide on Page 22.  
SHUTTING THE BURNER OFF  
Figure 13  
Turn the control knob counterclockwise to the HIGH position,  
then depress it and turn it to OFF.  
NOTICE  
NEVER apply force to the control knob without depressing it,  
as that can damage the valve.  
OFF  
HI  
B210  
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Cooking  
Methods of Cooking  
With its combination of burners and accessories your gas grill can provide for virtually every conceivable style of  
cooking.  
e powerful Main burners deliver the middle and high range of temperatures desired  
for traditional barbecuing. is includes searing and finishing steaks, hamburgers, pork  
chops and the like, or grilling chicken parts, sausages, or kebabs with more moderate  
heat. (Fig. 14a)  
GRILL  
Figure 14a  
e Rotisserie burner, if equipped, delivers the succulent self-basted flavors of chickens,  
ducks and hams or pork, beef and lamb roasts that only rotisserie cooking can achieve.  
Also, the radiant infrared unit ensures that you will be enjoying the results much sooner.  
(Fig. 14b)  
ROTISSERIE  
Figure 14b  
e Side burner, if equipped, boils, sautés, stir fries or warms all with equal aplomb. Plus  
its high power is more than adequate for deep frying seafood, vegetables and meats or  
hard boiling soups, lobsters or corn on the cob. (Fig. 14c)  
STOVETOP  
Figure 14c  
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Cooking  
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two common  
methods of cooking, Direct and Indirect cooking.  
In the Direct cooking method, food is placed directly above the heat source. is method is used in searing for  
example where you require high and immediate heat to quickly brown the outside layer of meats thereby sealing in  
their juices to enhance flavor. On the grill this is accomplished using one or more of your main burners and placing  
the food on the porcelain cooking grids directly over the burners. is may be done with the grill hood either open or  
closed.  
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill lid closed re-  
flected heat surrounds the food cooking it more evenly and gently. is approximates the action of a convection oven  
where heat is circulated by the use of a fan to achieve a similar result. is method is perfect for cooking roasts of any  
kind but is also useful whenever you want to slow cook or bake a wide variety of foods. Indirect cooking on your grill  
is accomplished using one of the main burners and placing the food on the porcelain cooking grid above the opposite  
burner, or on the warming rack burner. e grill hood should always be closed when employing the indirect cooking  
method  
PREPARING FOOD FOR THE GRILL:  
WARNING  
Always observe safe food-handling and safe food-preparation practices when using this Grill, to prevent food-borne ill-  
nesses :  
Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed to warm condi-  
tions prior to cooking.  
Always use a meat thermometer to confirm that foods have been fully cooked.  
Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked food on the  
same plate, and never place cooked food on a plate that was used for handling raw food. Always carefully wash all  
plates and utensils used to handle raw food before using them to handle cooked food.  
Always wash all vegetables, seafood and poultry before cooking.  
Always leave uncooked foods in the refrigerator until you are ready to start cooking.  
Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.  
Always preheat your Grill for 5 to 10 minutes before cooking, and always remove all grease and food residue before  
using the cooking grids.  
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Cooking  
Grilling Tips:  
A few helpful hints will ensure that your grilling results are perfect every time.  
Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking.  
Cook similar portion sizes together, so they all cook evenly.  
Use tongs to turn foods on the Grill.  
Never pierce foods while they are cooking on the Grill, as this will dry them out.  
On foods such as pork chops and steak, slit the fat strip to prevent the meat from curling during cooking.  
Turn foods infrequently. Some chefs say that a good steak should never be turned more than once.  
Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking, to prevent  
charring.  
Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also, soak the  
wooden skewers that you intend to use for kebabs for several minutes before using them for cooking.  
Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and moisture  
to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of the sear plates below the  
Grill surface and immediately under the foods being cooked. is will buffer the heat from below, thereby slowing  
the cooking process and protecting the bottom of the food from overcooking. Check the tray periodically during  
cooking and keep it filled with liquid.  
WARNING  
Never let the disposible aluminum tray boil dry, as any fat or grease that may have collected in the tray could then start  
a grease fire.  
Always trim excess fat from your foods to reduce the occurrence of flare-ups during cooking.  
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Cooking Time Chart  
Weight/  
Thickness  
Cooking  
Temperature  
Type of Food  
Cooking Time  
Beef  
Burgers  
Rare: 4–7 min.  
Medium: 7–10 min.  
Well Done: 10–12 min.  
1 inch  
--  
400–450 F.  
°
Roasts  
Rare: 18–20 min./lb.  
Medium: 20–25 min./lb.  
Well Done: 25–30 min./lb.  
Blade,  
Sirloin Tip  
350  
°
Steaks  
Rare: 4–7 min.  
Medium: 7–10 min.  
Well Done: 10–12 min.  
Porterhouse,  
Rib, Ribeye,  
Sirloin, T-Bone  
Filet Mignon  
1 inch  
Maximum (To sear)  
400–450 F. (To nish)  
°
2 inches  
Maximum (To sear)  
400–450 F. (To nish)  
Rare: 15–17 min.  
Medium: 17–19 min.  
Well Done: 19–22 min.  
°
Poultry  
Chicken, Parts  
Chicken, Whole  
Chicken Breasts,  
Boneless  
Cornish Hens  
Duck  
325–350  
325–350  
°
°
F.  
F.  
30–45 min.  
20 min./lb.  
3–4 lb.  
1–2 lb.  
1–1¹⁄₂ lb.  
4–5 lb.  
325–350  
325–350  
325–350  
325–350  
°
°
°
°
F.  
F.  
F.  
F.  
12–15 min.  
45–60 min.  
18–20 min./lb.  
20 min./lb.  
Turkey  
13–25 lb.  
Fish & Seafood  
Fish  
Fillets  
Steaks  
Whole Fish  
Seafood  
Lobster  
400–450  
325–350  
325–350  
°
°
°
F.  
F.  
F.  
1015 min.  
20–30 min.  
30–50 min.  
1–1¹⁄₂ inch  
1–2 lb.  
2–4 lb.  
400–450  
325–350  
°
°
F.  
F.  
15 min.  
5–6 min.  
1¹⁄₂–2 lb.  
Large  
Shrimp  
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Cooking Time Chart  
Weight/  
Thickness  
Cooking  
Temperature  
Cooking Time  
Type of Food  
Pork  
1 inch  
25–30 min.  
400–450  
°
F.  
Chops  
Ham  
1 inch  
12–14 lb.  
Bone in  
4–5 lb.  
12–15 min.  
Medium: 20–25 min./lb.  
Well Done: 25–30 min./lb.  
50–60 min.  
400–450  
325–350  
°
°
F.  
F.  
Steak  
Whole ham  
325–350  
°
F.  
Boneless  
Ribs  
Back, Side  
Roasts  
Butt, Loin,  
Shoulder  
Tenderloin  
5–6 lb.  
3–5 lb.  
Medium: 25–27 min./lb.  
Well Done: 27–30 min./lb.  
1–1¹⁄₂ hrs.  
325–350  
325–350  
375–400  
°
°
°
F.  
F.  
F.  
Medium: 30–35 min./lb.  
Well Done: 35–40 min./lb.  
12–20 min.  
325–350  
400–450  
°
°
F.  
F.  
Sausage  
Lamb  
Chops  
1 inch  
Rare: 7–9 min  
Medium: 10–13 min.  
Well Done: 14–17 min.  
Loin, Rib,  
Shoulder  
Roast  
2–4 lb.  
5–9 lb.  
40–45 min./lb.  
30–35 min./lb.  
325–350  
325–350  
°
°
F.  
F.  
Crown Roast  
Leg  
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Cooking Time Chart  
Cooking  
Temperature  
Cooking  
Time  
Type of Food  
Vegetables  
Asparagus  
Comments  
325–350  
325–350  
°
°
F.  
F.  
6–8 min.  
Cut off ends of stems. Lay across  
the grills.  
Beans  
30–35 min.  
Wrap in foil with butter or marga-  
rine. Turn over once.  
Carrots  
325–350  
325–350  
°
°
F.  
F.  
20–30 min.  
25–35 min.  
Cook directly on the grill.  
Corn on the  
Cob  
Soak in cold water for 15 minutes.  
Cook with husk on.  
Eggplant  
Mushrooms  
Onions  
325–350  
325–350  
325–350  
°
°
°
F.  
F.  
F.  
6–8 min./side  
6–8 min.  
Cut into slices and coat with oil.  
Cook directly on the grill.  
40–45 min.  
Wrap in foil. Turn over once during  
cooking.  
Peppers  
400–450  
325–350  
325–350  
°
°
°
F.  
F.  
F.  
15–20 min.  
50–60 min.  
30–40 min.  
Remove charred skin before eating.  
Wrap in foil. Turn over once.  
Potatoes  
Roasted Garlic  
Cut off top of bud and lightly coat  
with Olive oil. Wrap in foil.  
Tomatoes  
Zucchini  
325–350  
325–350  
°
°
F.  
F.  
5–7 min.  
Cut in half and coat in Olive oil.  
Cut into slices and coat with oil.  
6–8 min./side  
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Care & Maintenance  
Care & Cleaning  
WARNING  
Always perform the following periodic inspections and preventive maintenance procedures to prevent flashback fires  
from occurring and to assure that your Grill will operate properly:  
1. Always allow sufficient time for the Grill to cool to a safe temperature before handling or cleaning any of its com-  
ponents.  
2. Always inspect all of the burners frequently, and clean them as often as is necessary.  
3. Always inspect the air shutter screen periodically to confirm that it is clear of food residue, spider webs or other  
insect debris. A clogged venturi tube can cause a fire to occur beneath the Grill, due to a flashback of gas. (Fig. 15)  
4. Loosen the burner attachment screws (from inside) to allow the burners to be pulled away from the valves far  
enough for a venturi brush or suitable cleaning device to be inserted into the burner venturi to clean away debris.  
(Fig. 15) Be careful not to damage the electrode ceramics.  
5. Use a wire brush or toothpick to clean the ports all around the sides of the burner. (Fig. 16) It is normal for some  
surface rust to appear on the burner. Severe rusting can enlarge the gas ports, however, which could cause changes  
in the Grill’s performance.  
Figure 15  
6. Reinstall the burners properly over the valves. (Fig. 21)  
Rotisserie  
Burner  
Oven  
Burner  
Spider Web  
and Debris  
Air  
Venturi  
Brush  
Shutter Screen  
B134  
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Care & Maintenance  
Figure 16  
WARNING  
An impairment of flow through the venturi tube could cause  
a fire to occur beneath the Grill, due to a flashback of gas.  
Always keep all ports on the sides of the burner open (Fig. 16)  
by periodically cleaning them with a wire brush or toothpick.  
B135  
Figure 17  
Rotisserie Burner (if applicable)  
Inspect the Rotisserie burner monthly, if it is used fre-  
quently. Remove the rear panel (seven screws) to access  
the burner. Confirm that the burner ports and air shutter  
screen are clear of food residue, cobwebs or other insect  
debris. (Fig. 16)  
Rotisserie Burner  
B136  
Side Burner (if applicable)  
Figure 18  
Inspect the air shutter screen periodically (Fig. 18) and con-  
firm that it is clear of food residue, cobwebs or other insect  
debris. e Side Burner ignition electrode delivers a spark  
to ignite the gas at the burner. Always keep it clear of any  
buildup of foreign material, as that can act as an insulator  
and prevent the burner from lighting.  
Adjust shutter and  
keep screen clean  
B137  
Cooking Grids  
e cooking grids have been porcelain enameled for durability and ease of cleaning. ese  
Grills may be cleaned with any nonabrasive cleaning agent formulated for kitchen use, or a  
brass wire brush.  
CAUTION  
Always handle the grids with care, as porcelain enamel is very susceptible to chipping.  
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Care & Maintenance  
DRIP TRAY  
Figure 19  
e drip tray and grease cup, located under the burner pan in the bottom  
of the Grill body are provided to catch excess cooking fats and juices.  
e drip tray is accessible from the rear of the Grill. It is necessary to lift  
up the pan slightly while pulling it out. (Fig. 19)  
Always confirm that the grill has cooled to a safe temperature before  
removing the drip tray and grease cup.  
Check it for accumulations in the grease cup after each use of the Grill,  
and clean it as necessary.  
Use lightly abrasive or nonabrasive products only for cleaning the drip  
tray.  
B138  
STAINLESS STEEL PANELS  
Stainless steel is very durable and should last indefinitely with a minimum of care. Stainless steel is rust resistant, not  
rust proof. Minor surface rust may occur in the presence of salt (ocean) water or some cleaning agents that contain  
chlorine. Due to the nature of its brushed surface, minor scratches may appear with normal use and handling. ese  
may be removed with the use of a fine to medium grade Scotch-Brite* (or similar) polishing pad. Apply gentle, even  
pressure while rubbing with the grain of the steel. Do not rub against the grain, as damage to the finish can result.  
Never use steel wool on the stainless steel.  
Never rub against the grain as damage to the finish can result and never use steel wool on the stainless steel panels.  
Periodic cleaning with a nonabrasive cleaning compound, specifically formulated for stainless steel, will ordinarily  
remove any dirt, grease, cooking residue or discoloration that may develop.  
CAUTION  
Whenever possible, avoid the use of abrasive cleaning agents, scouring pads, or other abrasive materials to clean the  
stainless steel panels, to avoid scratching the surfaces. If abrasive materials must be used as a result of heavy accumulated  
smoke or grease build-up, always rub with the grain of the stainless steel, (never against the grain).  
PORCELAIN ENAMEL CASTINGS  
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking new. Use  
a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean the porcelain enamel  
castings. Treat it as you would a porcelain sink. Dishwasher safe.  
CAUTION  
Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings, as they will permanently  
scratch the porcelain enamel surfaces.  
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Care & Maintenance  
Maintenance  
Figure 20  
BURNER ADJUSTMENT  
NOTICE  
It may be necessary to adjust the burners periodically, to compensate  
for variables in gas characteristics. If you notice the burner flame pat-  
tern is irregular (Refer to Figures 9a, 9b & 9c), it may be necessary  
to adjust the air shutter opening at the front of the venturi tubes.  
e shutters are accessible under the control panel at the front of  
the Grill. (Fig. 20)  
Use a screwdriver to loosen the locking screws. Open the shut-  
ter just enough to achieve the desired soft, blue flames. Make  
adjustments in small increments and allow the burner to come up  
to operating temperature (10 min.) before making further adjust-  
ments.  
WARNING  
Loosen the  
Locking Screw  
Always allow sufficient time for the Grill to cool to a safe tempera-  
ture before handling or cleaning any of its components.  
Turn Shutter  
Clockwise to Open  
B139  
Figure 21  
Venturi Tube  
If burners are removed for cleaning or adjustment, always  
confirm that they have been reinstalled correctly over the valve  
outlets. (Fig. 21) The valves should extend into the burner  
venturis 1/4” minimum.  
Valve Outlet  
NOTICE  
1/4” Minimum  
Similar adjustment can be made to Rotisserie and/or Side  
Burners, if so equipped.  
B140  
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Troubleshooting Guide  
POTENTIAL CAUSE  
PROBLEM  
ACTION REQUIRED  
Gas supply turned off  
Burner will not light  
Turn on fuel supply and retry.  
Out of propane  
Confirm the flow of gas by smell or by listening for  
the hiss of gas being emitted. Allow gas to clear be-  
fore attempting to relight.  
Weigh your propane cylinder. A standard 20 lb. cylin-  
der will weigh about 19 lbs. when it is empty and 39  
lbs. when it is 80% full.  
Never take a propane cylinder in-  
doors for any purpose.  
WARNING  
Blockage in the gas system  
Confirm the venturi tubes are not blocked by insects  
or other debris. Use a special venturi brush to clean.  
(Fig. 16)  
Use a wire brush or toothpick to carefully probe the  
orifice in the gas valve. Never enlarge the orifice.  
(Fig. 18)  
Misalignment of the gas valve to  
the venturi tubes of the burner.  
Look under the front control panel and reinsert the  
gas injector into the venturi tube, if required. (Fig. 21)  
Improper attachment of the pro-  
pane hose and regulator  
Tighten the regulator’s plastic collar onto the cylinder  
valve. Hand-tighten only. (Fig. 4)  
Unit won’t heat up  
(LP)  
Control knob left open at star-  
tup,  
For safety, the regulator coupling on your barbecue is  
equipped with a flow control mechanism. This device  
limits gas flow in the event of a sudden change in the  
demand for gas. This may be engaged inadvertently,  
if a burner control knob should be left ON when you  
open the propane cylinder valve. Rapidly opening the  
valve can also engage flow control. To resolve the  
problem, close your cylinder valve. Confirm that all  
burner control knobs are in the OFF position. Open  
the cylinder valve slowly (about 1 to 2 turns) and wait  
5 seconds. Finally, turn a single burner ON and try  
relighting it.  
or  
turning gas on too quickly  
or  
cold climate or windy conditions  
Unit won’t stay lit  
Wind  
Always shelter your Grill from strong winds.  
Confirm the flow of gas by smell, or by listening for  
the hiss of gas being emitted.  
Running out of fuel  
Weigh your propane cylinder. A standard 20 lb. cylin-  
der will weigh about 19 lb. when it is empty and 39 lb.  
when it is 80% full.  
Never take a propane cylinder in-  
doors for any purpose.  
WARNING  
Page 22  
50004581  
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Troubleshooting Guide  
POTENTIAL CAUSE  
PROBLEM  
ACTION REQUIRED  
Confirm that the venturi tubes are not blocked by  
insects or other debris. Use a special venturi brush to  
clean. (Fig. 15)  
Blockage in the burner or gas  
system  
Uneven burn pat-  
tern  
or  
Flashback fire  
Use a wire brush or toothpick to probe the orifice in  
the gas valve. Never enlarge the orifice.  
Use a small nail or toothpick to clean the burner  
ports.  
(Fig. 16)  
Corrosion of a gas burner can cause the solid mate-  
rial between the gas ports to deteriorate, resulting in  
uneven burning. See your retailer for the appropriate  
replacement burner.  
Corroded burner  
Your Grill should burn with a predominantly blue  
flame. If the flame is mostly yellow, check the venturi  
tubes for obstruction and clean as shown on Page 18.  
If yellow flames still persist, adjust the opening on the  
air shutter of the venturi tube located under the front  
console of the Grill. (Fig. 20)  
Improper air shutter opening  
Excessive yellow  
flame  
Trim all excess fat from meat before cooking.  
Excessively fatty foods  
Grease buildup  
Flare-up  
Confirm the sear plate and drip tray are clean and  
properly installed. Remove excess grease from the  
burn chamber. Turn down the heat.  
Wipe the electrode with a soft, clean cloth.  
Electrode fouled  
Igniter does not  
spark  
The electrode should be located 1/8” to 3/16” from the  
burner, and positioned to spark to the edge of a gas  
port. If the gap is incorrect, or the unit is not properly  
sparking, gently bend the electrode tip into position.  
Use caution so the ceramic insulator does not crack.  
Electrode improperly gapped  
If the ceramic insulator on the electrode is cracked, it  
may short out. Replace the electrode.  
Electrode cracked  
Confirm that the lead from the Igniter module to the  
electrode is well seated on the termination of the  
module.  
Lead wire is disconnected  
A crack in the lead wire may result in shorting. Re-  
place the wire.  
Lead wire is cracked  
The battery in the Igniter Button may be dead or  
installed incorrectly. Correct position is positive end  
down.  
Battery dead or installed wrong  
Page 23  
50004581  
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Limited Lifetime Warranty  
Rust through on all Exterior Stainless Steel Components  
All Cast Iron End Caps  
10 Year Warranty  
Porcelain Coated Firebox and Rear Lid Assembly  
• All Burners except Side Burner  
• Stainless Steel Cabinetry & Lid  
5 Year Warranty  
Cast Iron Cooking Grates  
Side Burner  
All Remaining Parts  
1 Year Warranty  
Grill Lights & Rotisserie - electrical and mechanical parts (if applicable)  
All Painted Parts  
The warranty is nontransferable.  
It does not cover failures due to misuse or improper installation or maintenance.  
The warranty is for replacement or repair of defective parts only. CFM Corporation  
will not be responsible for incidental or consequential damages or any labor costs.  
This limited warranty does not cover damage due to chipping and scratching of porcelain  
or painted surfaces nor does it cover corrosion or discoloring due to misuse, lack of  
maintenance, hostile environments, accident, alterations, abuse or neglect.  
This limited warranty does not cover any scratches, dents, corrosion or discoloring by  
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any  
components used in the installation of the gas grill.  
Please contact CFM customer service prior to returning your grill to the place of purchase.  
Please retain your bill of sale for future warranty claims or inquiries. A receipt and serial number  
is required for warranty service.  
For more information on proper care and maintenance of your grill, please visit  
CFM Corporation  
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3  
50004581  
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