The Montpelier Wood Insert has several different sur-
round options: Traditional Cast Surround, Small Cast
Profile Surround, Bevel Cast Trim Surround, Steel
Surround Panels, and Georgian Cast Surround. The in-
stallation instructions for each are found in this manual.
Locate the correct instructions for your model and
proceed with the installation.
Montpelier Surround
Installation Instructions
for use with the
Montpelier Wood Insert
NOTE: Cast iron parts can be heavy, an assistant
would be advisable.
CAUTION: Porcelain enamel is fragile. The finish
can be easily damaged if castings are not handled
carefully. Always place castings on a protective
surface, such as a towel, blanket or carpet.
Table of Contents
Traditional Cast Surround
Models: MEAD3CB, MEAD3EB, MEAD3BS...................................................................2
Small Cast Profile Surround
Models: CAPCB, CAPEB ...............................................................................................4
Bevel Cast Trim Surround
Model: LHEABSL ...........................................................................................................6
Steel Surround Panels
Models: LHE30SSB, LHE30SLB, LHE30SLGA .............................................................6
Georgian Cast Surround
Models: 30DVSGTKCB, 30DVSGTKB ...........................................................................7
Replacement Parts...........................................................................................................10
30004451 7/08 Rev. 2
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Attach the Surround to the Montpelier
1. Once the insert is installed and tested for proper
operation as directed, stand the Traditional Cast Sur-
round in front of the insert.
2. Position the surround in front of the insert and, with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange. Make sure the
damper tabs are positioned on the back side of the
flange. At the same time, align the bottom brackets
through the slots on the side flanges. (Fig. 3)
3. Adjust the surround, left to right, so there is an equal
reveal and secure by applying downward pressure
until the brackets have engaged onto the insert. (Fig.
3)
Assembly complete.
Top Flange
Side
Flange
KT1013
Fig. 3 Lift surround up and over top flange and up and through side flange holes.
3
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Assembly Instructions
1. Place the key on your work surface with the thread-
ed holes facing up.
Small Cast Profile Surround
Models: CAPCB, CAPEB
2. Place the column right assembly onto the key. (Fig.
4)
Read these instructions before beginning the instal-
lation.
3. Place the column left assembly onto key. (Fig. 5)
CAUTION: Always place castings on a flat protected
work surface, such as a towel, blanket or carpet.
Key
These instructions are for the assembly and installation
of the Small Cast Profile Surround to the Montpelier
Insert.
Carefully unpack and inspect all components from the
shipping box. Report any missing or damaged parts to
your dealer immediately. Install trim kit after all other
insert installation work has been completed, thoroughly
checked and tested for proper operation, leaks and
installation requirements.
Column Right
Assembly
Tools required: Tape measure.
Surround Parts
Column Right Assembly
Column, right
Boot, right
Slider clip, right
KT424
Bracket, On/Off switch (not used on Montpelier Insert)
1/4-20 Round head screw (2)
1/4-20 Wing screw (2)
1/4 Flat washer (3)
Fig. 4 Place column right assembly onto key.
Key
Column Left Assembly
Column, left
Boot, left
Slider clip, left
1/4-20 Round head screw
1/4-20 Wing screw (2)
1/4 Flat washer (3)
Column Left
Assembly
Key
Upper mounting bracket
Upper mounting bracket R (not used on Montpelier Insert)
Hardware Bag
1/4-20 Wing Screw (5)
1/4 Flat washer (5)
KT425
Fig. 5 Place column left assembly onto key.
4. Install the upper mounting bracket. Use the upper
mounting without the marked “R” stamped on the
face. (Fig. 6)
5. Fasten the upper mounting bracket to the key with
a 1/4-20 wing screw and 1/4 flat washer finger tight.
(Fig. 6)
4
30004451
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6. Fasten the upper mounting bracket to both column
assemblies using two (2) 1/4-20 wing screws and
two (2) 1/4 flat washers per side, finger tight. The
distance between the insides of the columns should
measure 29¹⁄₄” (743 mm).
1/4-20 Wing
Screw
1/4 Flat
Washer
7. Adjust the column/boot length (measure from the
bottom side of the key to the bottom of the boot). It
should measure 22¹⁄₄” (565 mm).
Upper Mounting
Bracket without
Marked “R” Stamping
8. Position the surround in front of the insert and, with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange. At the same
time, align the bottom brackets through the slots on
the side flange. As you lower the surround onto the
insert, the side clips and top bracket will engage. If
height and width adjustments are required, lift the
surround up and out. Make the adjustments. Re-
gardless if adjustments were made or not, tighten all
wing screws fasteners and return the surround to the
insert. (Fig. 7)
Boot
Boot
KT426
Assembly complete.
Fig. 6 Install upper mounting bracket.
Top Flange
Side
Flange
KT1014
Fig. 7 Lift surround up and over top flange and up and through side flange holes.
5
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Bevel Cast Trim Surround
Wing Nut
Model: LHEABSL
Steel Surround Panels
Models: LHE30SSB, LHE30SLB, LHE30SLGA
Read these instructions before beginning installa-
tion.
Trim
Mounting
Hood
Check Contents of Shipping Carton
Use the Inner
Mounting Holes
Examine contents of shipping carton. If any parts are
missing or damaged, contact your local dealer before
starting installation.
KT386
Fig. 8 Adjust trim mounting hood to correct hole location.
Surround Parts
Assembly Instructions
Trim kit assembly
Trim mounting hood
Trim bottom (2) (not used on Montpelier Insert)
Trim deflector (not used on Montpelier Insert)
Hardware package
1. Once the insert has been installed and tested for
proper operation as directed, stand the Bevel Cast
Trim Surround or Steel Surround Panels in front of
the insert.
2. Position the surround in front of the insert and with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange, at the same
time, align the bottom brackets through the slots on
the side flanges. (Fig. 9)
Installation Instructions
Install the Bevel Cast Trim Surround or Steel Sur-
round Panels after all other installation work has been
completed, thoroughly checked, and tested for proper
operation, leaks and installation requirements.
3. Adjust the surround, left to right, so there is an equal
reveal on either side. Secure by applying downward
pressure until the brackets have engaged onto the
insert. (Fig. 9)
1. Remove all plastic from trim kit.
2. Before installing trim kit, LHEABSL, some modifica-
tions must be completed. Remove two (2) or four (4)
wing nuts from the back of the trim kit and locate the
trim mounting hood to the two (2) or four (4) outer
holes. Fasten the wing nuts back in position. (Fig. 8)
Assembly complete.
Top
Flange
Side
Flange
KT1015
Fig. 9 Lift surround up and over top flange and up and through side flange holes.
6
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Check Contents of Shipping Carton
Georgian Cast Surround
Compare contents of carton in Figure 10 with actual
parts received. If any parts are missing or damaged,
contact your local dealer before starting installation.
Models: 30DVSGTKCB, 30DVSGTKB
DVSGTKCB - Classic black cast iron
DVSGTKB - Ebony black enameled cast iron
Surround Parts
1. Left Mantel
NOTE: Cast iron parts can be heavy, an assistant
2. Left Trim
would be advisable for this installation.
3. Center Trim
4. Right Mantel
5. Right Trim
6. Right Column
7. Left Column
CAUTION: Porcelain enamel is fragile. The finish
can be easily damaged if castings are not handled
carefully. Always place castings on a protective
surface, such as a towel, blanket or carpet.
Tools required: 7/16” wrench, measuring tape, Phil-
lips screwdriver, straight edge, (i.e. yard stick, broom
handle, pc of wood)
8. Center Mantel
Hardware
9. Hex Head Bolt 1/4-20 x 5/8”, (3)
10. Hex Head Bolt 1/4-20 x 3/8”, (10)
11. Flat Washer (13)
Figure 10
2
3
5
1
8
4
7
9
10
11
6
CAR189
Figure 11
Installation
3/8” Hex Head Bolt
Flat Washer
NOTE: In the initial assembly of Steps 1
through 5, all fasteners should be tight-
ened only by hand.
3/8” Hex Head Bolt
Flat Washer
1. Place the right, left and center mantel
pieces on a protected flat surface. Using
two (2) 1/4-20 x 3/8” hex head bolts and
two (2) flat washers, assemble the com-
ponents together finger tight. (Fig.11)
Right Mantel
Left Mantel
KT662
Center Mantel
7
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Figure 12
Left Corner Trim
2. Attach the left corner trim to the mantel
assembly using one (1) 1/4-20 x 5/8” hex
head bolt and one (1) flat washer. (Fig.
12)
Center Trim
3/8” Hex Head Bolt
3. Attach the right corner trim to the mantel
assembly using one (1) 1/4-20 x 5/8” hex
head bolt and one (1) flat washer. (Fig.
12)
Right Corner Trim
4. Attach the center trim to the mantel as-
sembly between the left and right ends
using one (1) 1/4-20 x 5/8” hex head bolt
and one (1) flat washer in the center of
the mantel. (Fig. 12)
5. Using four (4) flat washers and four (4)
1/4-20 x 3/8” hex head bolts, attach the
left corner trim and right corner trim to the
center trim. (Fig. 12)
5/8” Hex Head Bolt
KT663a
6. Using a straight edge gently placed
Figure 13
against the front edge of the mantel assembly, align
the left, right and center mantels. Tighten all fasten-
ers snugly. Be careful not to over-tighten.
Left Trim Column
7. Using four (4) flat washers and four (4) 1/4-20 x 3/8”
hex head bolts, attach the trim columns to the left
and right corner trims finger tight only. (Fig. 13)
Right Trim Column
3/8” Hex Head
8. Using the measuring tape, measure between the
columns to assure equal distance within the opening.
First check the distance between columns near the
top of the unit and then at the bottom of the columns.
Adjust accordingly and securely tighten.
Bolts
Mantel Assembly
KT669
8
30004451
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Assemble the Surround to the Insert
1. Before you install the Georgian Cast Surround to
the Montpelier Insert, you must first remove the top
cast filler. To do this remove the two (2) screws on
the back side of the top flange that hold the filler in
place. You can then install the unit onto the insert.
2. Once the insert is installed and tested for proper
operation as directed, stand the Georgian Cast Sur-
round in front of the insert.
3. Position the surround in front of the insert and with
the help of an assistant, gently lift the surround up
and over the top flange, allowing the top brackets to
hook over the flange. At the same time, align the bot-
tom brackets through the slots on the side flanges.
(Fig. 14)
4. Adjust the surround, left to right, so there is an equal
reveal on either side. Secure by applying downward
pressure until the brackets engage onto the insert.
(Fig. 14)
Assembly complete.
Figure 14
Remove Top
Filler
Side
Flange
Top Flange
KT1016
9
30004451
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Replacement Parts
Traditional Cast Surround
Mantel
Color
Right
Mantel
Left
Lower
Column
Column
Bracket
Classic Black
Ebony
Biscuit
30001940 30001939 30001941 10005490
30001963 30001962 30001964 10005490
30004473 30004472 30004474 10005490
Right Column
Left Column
Lower Bracket
MHSC reserves the right to make changes in design, materials, specifi-
cations, prices and discontinue colors and products at any time, without
notice.
7
1
2
4
8
5
3
6
MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without
notice.
Small Cast Profile Surround
Ref. Description
1. Column Right
2. Boot Right
Classic Black
30001978
30001982
30002050
30001979
30001983
30002049
30001981
30002053
Ebony
30004481
30004483
30002050
30004482
30004484
30002049
30004485
30002053
3. Slider Clip Right
4. Column Left
5. Boot Left
6. Slider Clip Left
7. Key
8. Upper Mounting Bracket
10
30004451
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Replacement Parts
1
1
4
6
6
5
2
2
3
3
5
4
Steel Surround Panels
Bevel Cast Trim Surround
MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without
notice.
Bevel Cast Trim Surround
Ref. Description
LHEABSL
10005447
10005443
10005444
10005445
10005446
10005082
1. Key Center
2. Frame Left Assembly
3. Frame Right Assembly
4. Boot Right
5. Boot Left
6. Hood Trim Mounting
Steel Surround Panels
Ref. Description
LHE30SSB
10006951
10005391
10005392
10005113
10005114
10005082
LHE30SLB
10006953
10005387
10005388
10005078
10005077
10005082
LHE30SLGA
10006952
10005439
10005440
10005438
10005437
10005082
1. Frame, Top Assembly
2. Frame Left
3. Frame Right
4. Trim, Top
5. Trim, Side
6. Hood Trim Mounting
11
30004451
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Replacement Parts
2
3
9
5
9
1
8
4
7
6
9
9
MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without
notice.
Georgian Cast Surround
Ref. Description
1. Left Mantel
30DVSGTKCB
30003288
30002744
30002708
30003287
30002710
30003834
30002709
30003289
10005490
30DVSGTKB
30003680
30003678
30003674
30003679
30003677
30003835
30003676
30003675
10005490
2. Left Trim
3. Center Trim
4. Right Mantel
5. Right Trim
6. Right Column
7. Left Column
8. Center Mantel
9. Cast Trim Mounting Bracket
MHSC
149 Cleveland Drive • Paris, Kentucky 40361
12
30004451
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