Vector Automobile Battery Charger VEC011 User Manual

Vec011_VW011_Manual_061005 6/16/05 12:12 PM Page 8  
VEC011  
VWC011  
TWO YEAR LIMITED WARRANTY PROGRAM  
This limited warranty program is the only one that applies to this product, and it sets forth all the  
responsibilities of Vector Manufacturing, regarding this product. There is no other warranty, other than those  
described herein.  
This Vector Manufacturing product is warranted, to the original purchaser only, to be free of defects in  
materials and workmanship for two years from the date of purchase without additional charge. The  
warranty does not extend to subsequent purchasers or users. Manufacturer will not be responsible for any  
amount of damage in excess of the retail purchase price of the product under any circumstances. Incidental  
and consequential damages are specifically excluded from coverage under this warranty.  
®
START-IT  
Jump-Starter  
This product is not intended for commercial use. This warranty does not apply to accessories or damage to  
units from misuse or incorrect installation/ connection. Misuse includes wiring or connecting to improper  
polarity power sources.  
12 Volt DC Power Supply  
Portable • Cordless • Rechargeable  
RETURN/ REPAIR POLICY: Defective products, other than accessories, may be returned to manufacturer. Any  
defective product, other than accessories, that is returned to manufacturer within 30 days of the date of  
purchase will be replaced free of charge. If such a product is returned more than 30 days but less than two  
years from the purchase date, manufacturer will repair the unit or, at its option, replace it free of charge.  
If the unit is repaired, new or reconditioned replacement parts may be used, at manufacturers option. A  
unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired or  
replaced unit will then be warranted under the terms of the remainder of the warranty period. The customer  
is responsible for the shipping charges on all returned items after 30 days. During the warranty period,  
manufacturer will be responsible for the return shipping charges.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting from  
normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or  
exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized  
use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire, flood and  
Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department at (954) 584-4446  
or toll free at (866) 584-5504 for general repair information and charges if applicable. You may also  
contact us through our website at www.vectormfg.com.  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on  
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages,  
so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal  
rights; other rights, which vary from state to state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Technical Support by telephone, fax or  
mail (see below). We suggest that you keep the original packaging in case you need to ship the unit. When  
returning a product, include your name, address, phone number, dated sales receipt (or copy) and a  
description of the reason for return and product serial number. After repairing or replacing the unit, we will  
make every effort to return it to you within four weeks.  
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Manufacturing.  
®
Enter the Model Number and “START-IT Jump-Starter” as Product Type. All Vector products must be  
registered within 30 days of purchase to activate this warranty. Mail the completed registration form, along  
with a copy of the original sales receipt to:  
USER’ S M ANUAL  
& WARRANTY INFO RM ATIO N  
ATTN.: CUSTOMER SERVICE  
4140 SW 30th Ave., Ft. Lauderdale, FL 33312  
TOLL FREE: (866 ) 584-5504 • FAX: (954) 584-5556 •  
IMPORTANT SAFETY INFORMATION, SAVE THESE INSTRUCTIONS  
WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.  
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND  
THIS INSTRUCTIO NAL MANUAL. THIS MANUAL CO NTAINS IMPO RTANT  
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS  
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.  
RD061005  
4140 S.W. 30th Ave., Ft. Lauderdale, FL 33312 U.S.  
Toll Free: (866) 584-5504  
© 2005 VECTOR MANUFACTURING  
MADE IN CHINA  
w w w . v e ct o r m fg . co m  
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Vec011_VW011_Manual_061005 6/16/05 12:12 PM Page iv  
TABLE O F CO NTENTS  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Battery Charge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
12 Volt DC Accessory Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
AC Recharge Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Worklight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Using the Unit as a Jump-Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Using the Unit as a 12 Volt DC Portable Power Supply . . . . . . . . . . . . . . . . . . . . . 4  
Using the Worklight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Worklight Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
IN TRO DUCTIO N  
Thank you for choosing the START-IT® Ju m p -Sta rte r. This compact jump-starter  
is unique in the amount of energy it can supply for its size. The internal battery is a  
high density sealed, lead-acid battery that stores and delivers energy comparable  
to full sized ordinary jump-starters. Please read this guide carefully before use to  
ensure optimum performance and avoid damage to the unit or items that you are  
using it with.  
The START-IT® Ju m p -Sta rte r is a compact, durable, portable jump-start system  
for vehicles and boats that have a standard 12 volt battery system. This self-  
contained, rechargeable system will start most vehicles and boats without the need  
for a host vehicle or 120 volt AC power supply. It can also be used as a safe,  
portable source of 12 volt DC electric power in remote locations and/ or emergency  
situations. It is ideal for use with 12 volt DC cordless, portable, rechargeable  
products and DC/ AC power inverters.  
FEATURES  
Keyless ON/ OFF safety Jump-Starter Power Switch  
• Cordless/ rechargeable, includes AC and DC charging adapters  
Built-in non-spillable, maintenance-free, heavy duty, 9 amp/ hour, sealed,  
lead-acid battery  
Requires no maintenance (other than recharging) for optimum operation  
• Heavy duty, industrial grade copper clamps, and #6AWG jumper cables with  
exclusive recessed cable holsters  
• Exclusive clamp tabs that keep jumper cables out of the way until they are needed  
• Easy-to-read LED battery charge status indicators  
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Vec011_VW011_Manual_061005 6/16/05 12:12 PM Page 2  
USIN G THE UN IT AS A JUMP-STARTER  
BATTERY  
W O RKLIGHT  
CHARGE STATUS  
This Jump-Starter is equipped with a safety Power Switch that only allows energy to  
flow when proper connections are made to battery and frame. Once the  
connections are properly made, turn the switch ON to jump-start the vehicle.  
IN DICATO RS  
1 2 VO LT DC  
ACCESSO RY  
O UTLET  
1. Turn OFF vehicle ignition and all accessories (radio, A/ C, lights, connected cell  
phone chargers, etc.). Place vehicle in “park” and set the emergency brake.  
AC  
RECHARGIN G  
PO RT  
2. Make sure the Jump-Starter Power Switch is turned to OFF.  
KEYLESS O N / O FF  
JUMP-STARTER  
PO W ER SW ITCH  
3. Remove jumper clamps from clamp tabs. Co n n e ct th e RED cla m p first,  
PUSHBUTTO N FO R  
BATTERY STATUS  
CHECK  
th e n th e BLACK cla m p .  
W O RKLIGHT PO W ER  
PUSHBUTTO N  
N EGATIVE  
PO SITIVE  
Ba tte ry Ch a rg e Sta tu s In d ica to rs  
CABLE AN D  
CABLE AN D  
CLAMP (BLACK)  
CLAMP (RED)  
A series of three LED indicators (two red and one green) display the level of charge  
in the battery. The left red LED indicates minimum battery charge. Charge the  
battery when only a single red LED is lit. The center red LED indicates moderate  
battery charge level. When the green LED is lit, the battery is at full charge. The  
charge status LEDs will light when the charge status pushbutton is pressed, or  
automatically during AC recharge operation. During DC charging, the charge  
status pushbutton can be pressed periodically to monitor recharging progress.  
4. Procedure for jump-starting  
a
NEGATIVE GROUNDED SYSTEM (negative  
battery terminal is connected to chassis) (MOST COMMON)  
4a. Connect POSITIVE (+) RED clamp to vehicle batterys POSITIVE terminal.  
4b. Connect NEGATIVE () BLACK clamp to chassis or a solid, non-moving,  
metal vehicle component or body part. NEVER CLAMP DIRECTLY TO  
NEGATIVE BATTERY TERMINAL OR MOVING PART.  
1 2 Vo lt DC Acce sso ry O u tle t  
This accessory outlet is provided for use with appliances that are 12 volt DC  
compatible. The DC Accessory Outlet also allows for DC recharging from a vehicle  
or other 12 volt source.  
5. Procedure for jump-starting POSITIVE GROUND SYSTEMS  
N o te : In th e ra re e ve n t th a t th e ve h icle to b e sta rte d h a s a PO SITIVE GRO UN DED  
SYSTEM (p o sitive b a tte ry te rm in a l is co n n e cte d to ch a ssis), re p la ce ste p s 4 a  
a n d 4 b a b o ve w ith ste p s 5 a a n d 5 b , th e n p ro ce e d to ste p 6 .  
AC Re ch a rg e Po rt  
The AC Recharge Port allows for 120 volt AC recharging of the unit. The AC  
Recharge Adapters barrel connector plugs into this port during recharge.  
5a. Connect NEGATIVE () BLACK clamp to vehicle batterys NEGATIVE terminal.  
5b. Connect POSITIVE (+) RED CLAMP to vehicle chassis or a solid, non-  
moving, metal vehicle component or body part. NEVER CLAMP DIRECTLY  
TO POSITIVE BATTERY TERMINAL OR MOVING PART.  
Wo rk Lig h t  
Located on the center of the handle, the worklight provides proper lighting while  
changing a tire or connecting the unit to a battery. It is activated by the Worklight  
Power pushbutton located on the lower right side of the control panel.  
6. When clamps are connected properly, turn the Jump-Starter Power Switch to ON.  
7. Turn ON the ignition and crank the engine in 5-6 second bursts until engine starts.  
8. Turn the Jump-Starter Power Switch back to the OFF position.  
Ap p lica tio n s  
• Jump-start most engines with standard 12 volt DC battery systems, such as boats,  
small trucks, cars, airplanes, RVs, personal watercraft, snowmobiles, tractors, etc.  
9. Disconnect the NEGATIVE () engine or chassis clamp first, then disconnect the  
POSITIVE (+) battery clamp.  
• Use the 12 volt accessory outlet to operate such appliances as 12 volt DC fans,  
fluorescent worklights, air compressors, spotlights, TVs, portable radios, cassette  
or CD players. The unit can quick-charge a cellular phone using the phones  
12 volt DC adapter cord.  
FO LLO W ALL SAFETY INSTRUCTIO NS FO UND O N PAGES ii AND iii O F  
THIS USER’S MANUAL.  
• If ve h icle fa ils to sta rt, turn O FF th e ig n itio n , turn O FF th e Jum p -  
Sta rte r Po w e r Sw itch , d isco n n e ct th e jum p -sta rt syste m s le a d s a n d  
in ve stig a te w h y th e e n g in e d id n o t sta rt.  
Illuminate areas under the hood, inside tents and work areas.  
• Re ch a rg e th is un it fully a fte r e a ch use .  
WARN IN GS  
• Jum p -Sta rte r Po w e r Sw itch sh o uld b e O FF p rio r to jum p -sta rtin g .  
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Vec011_VW011_Manual_061005 6/16/05 12:12 PM Page 4  
Th is p o w e r syste m is to b e use d O NLY o n ve h icle s o r b o a ts w ith  
1 2 vo lt DC b a tte ry syste m s.  
Ch a rg in g / Re ch a rg in g  
Lead-acid batteries require routine maintenance to ensure a full charge and long  
battery life. All batteries lose energy from self-discharge over time and more rapidly  
when they are at higher temperatures. Therefore, batteries need periodic charging  
to replace energy lost through self-discharge. When the unit is not in use, Vector  
recommends that the battery is recharged at least every 60 days.  
Ne ve r to uch RED a n d BLACK cla m p s to g e th e r — th is ca n ca use  
d a n g e ro us sp a rk s, p o w e r a rcin g , a n d / o r e x p lo sio n .  
• Ve h icle s th a t h a ve o n -b o a rd co m p u te rize d sy ste m s m a y b e  
d a m a g e d if ve h icle b a tte ry is jum p -sta rte d . Be fo re jum p -sta rtin g th is  
typ e o f ve h icle , re a d th e ve h icle m a n ua l to co n firm th a t e x te rn a l-  
sta rtin g a ssista n ce is a d vise d .  
Check the battery charge level by pressing the battery status button. The LED charge  
status display will indicate the level of battery charge. When only one red LED  
lights, recharge the unit.  
• Ex ce ssive e n g in e cra n k in g ca n d a m a g e th e ve h icle ‘s sta rte r m o to r. If  
th e e n g in e fa ils to sta rt a fte r th e re co m m e n d e d n um b e r o f a tte m p ts,  
d isco n tin ue jum p -sta rt p ro ce d ure a n d lo o k fo r o th e r p ro b le m s th a t  
n e e d to b e co rre cte d .  
N o te : Re ch a rg in g b a tte ry a fte r e a ch u se w ill p ro lo n g b a tte ry life ; fre q u e n t h e a vy  
d isch a rg e s b e tw e e n re ch a rg e s a n d / o r o ve rch a rg in g w ill re d u ce b a tte ry life .  
The battery can be recharged using an AC or DC adapter (see below).  
• Afte r use , turn th e Jum p -Sta rte r Po w e r Sw itch O FF.  
• Re p la ce w o rn o r d e fe ctive p a rts im m e d ia te ly — co n ta ct th e Custo m e r  
Se rvice De p a rtm e n t to ll fre e (8 6 6 ) 5 8 4 -5 5 0 4 .  
1 2 0 VO LT AC  
RECHARGE  
ADAPTER  
1 2 VO LT DC TO  
DC RECHARGE  
ADAPTER  
USING THE UNIT AS A 12 VOLT DC PORTABLE POWER SUPPLY  
This unit is a portable power source for use with all 12 volt DC accessories  
equipped with a male accessory outlet plug that are rated up to 5 amps.  
1. Lift up the cover of the unit‘s 12 volt DC outlet.  
CAUTIO N  
2. Insert the appliances 12 volt DC plug into the unit’s 12 Volt DC Accessory  
Outlet.  
Ma k e sure O N/ O FF Po w e r Sw itch a n d Are a Lig h t a re turn e d O FF  
d urin g re ch a rg e a s th is m a y slo w re ch a rg e fun ctio n .  
3. Switch on the appliance and operate as usual.  
1 2 0 Vo lt AC Re ch a rg e  
4. Periodically press the Battery Charge Level Pushbutton to check battery status.  
The AC recharge adapter is a UL listed “wall” type unit that operates from any  
120 volt, 60 Hz AC supply that has a standard North American outlet. The adapter  
has a barrel connector that plugs into the unit’s recharge port.  
CAUTIO N  
Ma k e sure th a t th e Jum p -Sta rte r Po w e r Sw itch is ALWAYS in th e O FF  
p o sitio n w h e n usin g th e un its 1 2 Vo lt DC Acce sso ry O utle t.  
Make sure the Jump-Starter Power Switch and Worklight Power Switch are turned OFF  
during AC recharge. When an AC recharge adapter is plugged into the recharge  
port, the battery charge level display will automatically activate. As recharging  
progresses, the red LEDs will light, one by one. Charge the unit until the green  
CHARGED indicator lights, then disconnect the AC Recharge Adapter. The AC  
recharge system is an automatic taper charge and can be left connected to the main  
unit for long periods. (See the figure on page 2 for AC Recharge Port location).  
DO NO T O PERATE APPLIANCES THAT DRAW MO RE THAN 1 2 AMPS.  
WARN IN G  
NEVER INSERT A CIGARETTE LIGHTER INTO THE UNIT’S ACCESSORY OUTLET.  
USING THE WORKLIGHT  
1 2 Vo lt DC Re ch a rg e  
This unit is equipped with a convenient Worklight built into the handle. It is operated  
by the ON/ OFF LIGHT pushbutton on the lower right side of the front panel (see the  
figure on page 2 for location).  
Recharging the Jump-Starter from an external DC power source requires the use of the  
DC To DC Recharge Adapter. This adapter has a male DC connector at each end.  
Unlike the AC recharge method, DC recharge does NOT automatically activate the  
“battery status” display and provide a taper charge. Battery status can still be  
monitored by pressing the battery status level pushbutton.  
CARE AN D MAIN TEN AN CE  
This product has a sealed lead acid battery that should be kept fully charged.  
Recharge before first use, immediately after each use, and every 60 days if not used  
frequently. Failure to do this may reduce the battery life dramatically.  
1. Insert the gold-tipped DC/ DC charging adapter plug into the vehicles 12 volt  
DC accessory outlet.  
2. Insert the silver-tipped end plug into the 12 volt DC accessory outlet on the front  
panel of the unit.  
N o te : Th is u n it is d e live re d in  
a
p a rtia lly ch a rg e d sta te – y o u m u st fu lly ch a rg e it  
b e fo re u sin g it fo r th e first tim e . In itia l AC ch a rg e sh o u ld b e 4 0 h o u rs.  
3. Charge the unit until the green CHARGED indicator lights when the battery  
status level pushbutton is pressed.  
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Vec011_VW011_Manual_061005 6/16/05 12:12 PM Page 6  
4. When charging is completed, remove the charging cord and store in a safe place.  
Ba tte ry Disp o sa l  
Make sure ON/ OFF Safety Switch and Worklight are turned OFF during 12 Volt  
DC Recharge as this may slow the process.  
Contains a maintenance-free, sealed, non-spillable, lead acid  
battery, which must be disposed of properly. Recycling is  
required — contact your local authority for information. Failure  
to comply with local, state and federal regulations can result in  
fines or imprisonment. For more information on recycling this  
battery, call toll-free (800) 822-8837.  
N o te : Th e DC re ch a rg e m e th o d w ill re ch a rg e th e u n its b a tte ry, b u t th e g re e n LED  
m a y n o t lig h t if th e ch a rg in g so u rce is b e lo w 1 2 .6 vo lts. AC re ch a rg e is th e  
re co m m e n d e d m e th o d .  
WARN IN GS  
WARN IN GS  
• DO NO T EXCEED 3 HO URS MAXIMUM O F CHARGING TIME USING  
THE 1 2 VO LT DC METHO D.  
Do not d isp ose of the b a tte ry in fire , a s this m a y re sult in a n e x p losion.  
NEVER le a ve un a tte n d e d w h ile DC ch a rg in g .  
Be fo re d isp o sin g o f th e b a tte ry, p ro te ct e x p o se d te rm in a ls w ith  
h e a vy -d u ty e le ctrica l ta p e to p re ve n t sh o rtin g (sh o rtin g ca n re su lt in  
in ju ry o r fire ).  
Re p la ce m e n t Pa rts  
For replacement parts (bulbs, batteries, charging adapters, etc.), contact Vector  
Technical Support: toll free (866) 584-5504. There are no user serviceable parts  
inside the unit. Periodically, the cables and connectors should be inspected for  
damage, corrosion, dust, and dirt. If surfaces are dirty, they can be wiped clean  
with a cloth moistened with water and a drop of detergent. Contacts can be wiped  
clean with a dry cloth.  
Do n o t e x p o se b a tte ry to fire o r in te n se h e a t, a s it m a y e x p lo d e .  
TRO UBLESHO O TIN G  
Un it Fa ils to Ju m p -Sta rt  
• Make sure unit’s power switch is in the ON position.  
• Check that Jump-Starter has a full charge.  
WARN IN G  
Do n o t o p e ra te u n it if th e re is a n y e vid e n ce o f d a m a g e . Th e p ro d u ct  
m u st b e re tu rn e d to m a n u fa ctu re r fo r te stin g a n d re p a ir. Re p la ce a n y  
d a m a g e d ch a rg in g a d a p te rs im m e d ia te ly b e fo re fu rth e r u se .  
• Make sure a proper polarity cable connection has been established (see “Using  
the Unit as a Jump-Starter,” page 3).  
1 2 Vo lt O u tle t Fa ils to De live r Po w e r  
• Make sure a proper 12 volt adapter connection has been established.  
• Check that Jump-Starter has a full charge.  
Bu lb Re p la ce m e n t  
You will need a small Phillips head screwdriver and a cartridge or festoon type, 12  
volt 100 mA bulb.  
1 2 Vo lt O u tle t Sh u ts O ff  
Disconnect unit and allow to cool for 10 minutes.  
N o te : W h e n d ra w in g m o re th a n 1 2 a m p s fro m th e 1 2 vo lt o u tle t, u n it w ill sh u t o ff.  
1. Make sure the Worklight is turned OFF.  
2. Remove the two Phillips type screws (turn counterclockwise).  
3. Lift off the lens and set it aside.  
4. Move one clip to free one end of the bulb .  
5. Remove the bulb.  
Wo rk lig h t Do e s N o t Co m e O n  
• Check that Jump-Starter has a full charge.  
CAUTIO N  
DO N O T USE AN Y METAL TO O LS TO REMO VE O R REPLACE BULB  
6. Snap the new bulb in place.  
SPECIFICATIO N S  
Jump-Start Clamps:  
Jumper Cables:  
300 amps – heavy-duty copper  
#6AWG welding cable  
600  
7. Snap lens in place and replace the 2 screws.  
8. Turn screws clockwise to secure. NOT TO OVER-TIGHTEN.  
Peak Amps:  
Boost Amps:  
300  
Battery High Density AGM:  
Worklight Bulb:  
12 volt, 9 Ah, sealed lead-acid  
12 volt 100 mA festoon type  
DC Accessory Outlet  
Protection:  
12 amps self-resetting breaker  
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