U Line Ice Maker CLR2060SSHR User Manual
Service and Parts Manual  
For Models  
• CO2075FF • 2075R  
• 2075RF • 2015R  
• 2075WC • BI•2015  
• 2015WC • CLR2060  
• Combo U-CO29FF  
U-Line Corporation  
8900 North 55th Street  
Milwaukee, WI 53223  
U-Line Corporation  
PO Box 245040  
Milwaukee, WI 53224-9540  
www.U-LineService.com  
Phone (414) 354-0300 • FAX (414) 354-7905  
Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696  
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INTRODUCTION  
Design Features Performance  
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.  
Obey all safety messages that follow this symbol to avoid possible injury or death.  
DANGER  
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!
DANGER indicates an imminently hazardous situation which, if not avoided, will result in  
death or serious injury.  
WARNING  
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WARNING indicates a potentially hazardous situation which, if not avoided, could result in  
death or serious injury.  
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CAUTION indicates a potentially hazardous situation which, if not avoided, may result in  
minor or moderate injury.  
CAUTION used without the safety alert symbol indicates a potentially hazardous situation  
which, if not avoided, may result in property damage.  
IMPORTANT  
IMPORTANT indicates installation, operation or maintenance information which is important  
but not hazard-related.  
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INTRODUCTION  
Design Features Performance  
TABLE OF CONTENTS  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Warranty Claims Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Proof of Purchase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Échelon™ Door Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
Screening Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Guide For Screening Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
CO2075FF/2075RF/Origins Combo U-CO29FF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17  
Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17  
Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17  
U-Line Frost Free Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18  
Typical Frost Free Airflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19  
Refrigeration System Diagnosis Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20  
CO2075FF and U-CO29FF Ice Maker Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21  
Ice Maker Diagnosis Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23  
Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26  
Replacing Ice Maker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27  
Replacing Mold and Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28  
CO2075FF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29  
U-CO29FF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29  
2075RF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30  
CO2075FF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33  
Model 402-CO2075FF Icemaker Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37  
Model U-CO29FF – 2002 Design Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39  
Model U-CO29FF & Icemaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42  
Model 402-CO29FF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43  
Model 2075RF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45  
2075R/2015R Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49  
Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49  
Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49  
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50  
Refrigeration System Diagnosis Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52  
2075R/2015R Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53  
2075R Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55  
2015R Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57  
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INTRODUCTION  
Design Features Performance  
2075WC/2015WC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59  
Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59  
Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59  
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60  
Refrigeration System Diagnosis Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62  
2075WC/2015WC Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63  
2075WC Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65  
2015WC Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67  
BI•2015 Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69  
Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69  
Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69  
Temperature Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70  
Limit Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71  
Refrigeration System-Normal Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72  
Refrigeration System Diagnosis Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73  
Ice Maker Diagnosis Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74  
Ice Maker Operating Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75  
BI•2015 Cycle Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76  
BI•2015 Replacing Ice Maker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78  
BI•2015 Replacing Mold and Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80  
BI•2015 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82  
BI•2015 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85  
Model 402-BI•2015 Ice Maker Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87  
CLR2060 Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89  
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89  
Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89  
Leveling and Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90  
Gravity Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91  
Connecting a Drain Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92  
Automatic Clean Cycle Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93  
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94  
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96  
New CLR2060 Control Board Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97  
Low Side Pressure Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99  
Refrigeration System Diagnostic Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100  
Ice Thickness Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101  
Ice Production Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105  
CLR2060 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109  
CLR2060 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111  
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GENERAL INFORMATION  
Design Features Performance  
SERIAL NUMBER FORMAT  
The serial number is divided into four segments. A typical serial number is 013520-03-0433.  
The first two digits of the first segment, 01, represents the year the unit was made.  
The next four digits of the first segment, 3520, represents the shop order number. Order number 3520 is  
assigned for the Model 75R White-00 units.  
The second two digit segment, 03, represents the month the unit was made.  
The third four digit segment, XXXX, is a factory internal control number used at U-Line Corporation.  
013520-03-XXXX  
Month  
Factory Internal  
Control Number  
Year Shop  
Order  
Number  
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GENERAL INFORMATION  
Design Features Performance  
LIMITED WARRANTY  
U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship  
for a period of one year from the date of purchase; and warrants the sealed system (consisting of the com-  
pressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in  
each U-Line product to be free from defects in materials and workmanship for a period of five years from  
the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1)  
at U-Line’s option, repair any product or replace any part of a product that breaches this warranty; and (2)  
for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska  
and Hawaii) and Canada, U-Line shall cover the labor costs incurred in connection with the replacement  
of any defective part. During years two through five of the warranty period for the sealed system, U-Line  
shall: (1) repair or replace any part of the sealed system that breaches this warranty; and (2) for all  
Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and  
Hawaii) and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of  
any defective part of the sealed system. All other charges, including transportation charges for replace-  
ments under this warranty and labor costs not specifically covered by this warranty, shall be borne by you.  
This warranty is extended only to the original purchaser of the U-Line product. The Product Registration  
Card included with the product should be promptly completed by you and mailed back to U-Line or you  
can register on-line at www.U-LineService.com.  
The following are excluded from this limited warranty: installation charges; damages caused by disasters or  
acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping,  
improper installation, unauthorized modification, or misuse/abuse of the product; customer education  
calls; food loss/spoilage; door and water level adjustments (except during the first 90 days from the date of  
purchase); defrosting the product; adjusting the controls; door reversal; or cleaning the condenser.  
If a product defect is discovered during the applicable warranty period, you must promptly notify either the  
dealer from whom you purchased the product or U-Line at P.O. Box 23220, Milwaukee, Wisconsin 53223  
or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration  
of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to  
U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must  
be commenced within one year after the expiration of the applicable warranty period.  
This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to  
any implied warranty of merchantability or fitness for a particular purpose; provided however, that to  
the extent required by law, implied warranties are included but do not extend beyond the duration of the  
express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this war-  
ranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any inciden-  
tal, consequential or special damages arising from the sale, use or installation of the product or from any  
other cause whatsoever, whether based on warranty (express or implied) or otherwise based on contract,  
tort or any other theory of liability.  
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation  
of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives  
you specific legal rights, and you may also have other rights which vary from state to state.  
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GENERAL INFORMATION  
Design Features Performance  
WARRANTY CLAIMS PROCEDURE  
When submitting claims for warranty payment, please follow these guidelines.  
You can use any form you would normally use to bill your customer (your own computer generated form,  
Narda, USA, etc.).  
The model and serial number MUST be on the claims. Claims will not be paid without a model and serial  
number.  
If you work on more than one unit per service call please submit a separate claim for each unit.  
We track all defects through warranty claims, so please be specific on what the repair was. If it is a system  
leak, please specify where the leak was.  
Please be sure the claim is legible. If the claim form cannot be read, it will be returned, unpaid.  
U-Line will not cover part or labor claims for the replacement of a complete ice maker assembly. All ice  
maker parts are available as replacement parts and are stocked in our inventory. Remember: we do not  
pay customer education calls. Door and water level adjustments are 90 day warranties only.  
If you are changing out a unit please supply the model and serial number of both units (the unit being  
replaced and the new unit) and the R.A. number.  
Occasionally the customer does not return their warranty cards. In this case we use the date the unit was  
shipped to our distributor for a beginning warranty date. This may cause the claim to be rejected for a  
proof of purchase. If you want to check on a purchase date, you may contact the U-Line Corporation  
Customer Assurance Department at 1-800-779-2547. This will allow you to get a proof of purchase, if  
needed, before you submit the claim.  
At U-Line, parts and labor claims are paid separately. Included in labor are freon and recovery charges, all  
other parts are handled by the parts department. We require that some parts be returned to us, so we may  
return them to our vendor. It will be noted on your packing list if we require you to return the part. If a  
part is to be returned please include a copy of the packing list and a copy of your claim. If the part was  
purchased at one of our part distributors, you must handle the part warranty with that company. For labor  
payment please send a readable copy of your claim to U-Line Corporation, P.O. Box 245040, Milwaukee  
WI, 53224-9540, for warranty payment.  
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GENERAL INFORMATION  
Design Features Performance  
PROOF OF PURCHASE  
Proof of Purchase and/or Proof of Install is an important part of the warranty claim process. Sometimes it is  
difficult to obtain a proper Proof of Purchase/Install for a number of different reasons:  
• The customer does not have a copy (only the original).  
• The customer has only their copy of the final Walk Through or sign-off of new construction.  
• Other valid reasons that prevent your technician from leaving the job site with a suitable Proof of  
Purchase/Install.  
We understand the problem and have modified our Proof of Purchase policy to help you in these situations.  
Effective immediately, if a copy of the Proof of Purchase/Install is not available at the site, the technician  
should record the following information on the Labor Invoice:  
• The name of the selling Dealer  
• The date of purchase/installation  
• The Order or Invoice number (if available)  
• The type of document they saw, i.e. Store Receipt, Closing Papers, Sign-Off of Building Permit,  
Final Walk Through, etc.  
If we have this information on the Labor Invoice, and we have the other information that is needed  
(correct Serial Number, type of repair, time spent on repairs, etc.), we will be able to process the  
invoice for you in a timely manner.  
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GENERAL INFORMATION  
Design Features Performance  
PARTS LISTING  
How to Order Replacement Parts  
1. Locate the illustration(s) for the model you are servicing.  
2. Refer to the area where the desired part would be installed, locate the part and note the item number  
assigned to it.  
3. Locate the item number in the left column of the parts listing which is on the next page from the prod-  
uct illustration. Note the full description and the corresponding part number. If this is for a warranty  
unit, please indicate and record the model and serial numbers.  
4. When ordering parts, it will be necessary to supply us with Model Number, Serial Number, Part  
Number, Part Description and in some cases Color or Voltage.  
5. U-Line requires the return of the parts listed below if replaced under warranty.  
• Fan motors (condenser and evaporator)  
• Temperature controls  
• Water solenoid valves  
• Pumps  
• Ice maker motors  
• Bypass solenoids  
• Compressors (two years old or less - lines  
soldered closed)  
• Control boards  
All warranty parts will be shipped at no charge as long as warranty status has been confirmed. We require  
that some parts be returned to us, so we may return them to our vendor. It will be noted on your packing  
list if we require you to return a part or if you may field scrap it. If U-Line requires a defective part to be  
returned, a prepaid shipping label will be included with your new replacement part. When returning parts  
please enclose a copy of your packing list and a copy of your labor claim, showing the model and serial  
number, and tag or label the part with the nature of the defect.  
Our warranty records may not match the customer’s information. In this case a proof of purchase will be  
required. If you do not have the proof of purchase at the time the order is placed, the part will be sent net  
15 days (COD if you don’t have an open account with U-Line Corporation). When the proof of purchase is  
provided we will credit your account (a check will be sent if the part was sent COD).  
6. Parts may be ordered by FAX, phone or on-line:  
FAX Number (414) 354-7905  
Phone Number (414) 354-0300 or (414) 354-7885; press 3  
www.U-LineService.com  
To expedite parts shipments, FAX all parts orders to: (414) 354-7905. Copy the FAX Parts Order Form,  
located in the back of this manual, when placing an order.  
7. Effective immediately, U-Line will not pay warranty claims for the replacement of a complete ice  
maker assembly. Complete ice maker assembly replacement is not necessary because all ice maker  
parts are available as replacement parts and are stocked in our inventory.  
REPLACEMENT PARTS: Use only genuine U-Line replacement parts. The use of non-U-Line parts can  
reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the  
warranty.  
9
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GENERAL INFORMATION  
Design Features Performance  
SAFETY PRECAUTIONS  
Do not attempt to service or repair the unit until you have read the entire procedure. Safety items through-  
out this manual are labeled with Danger, Warning or Caution.  
DANGER  
!
!
Risk of child entrapment. Before you throw away an old refrigerator or freezer: Take off the  
doors, leave shelves in place so that children may not easily climb inside.  
DANGER  
!
!
• Never attempt to repair or perform maintenance on the unit until the electricity has  
been disconnected.  
• Altering, cutting of power cord, removal of power cord, removal of power plug, or  
direct wiring can cause serious injury, fire and/or loss of property and/or life and  
will void the warranty.  
• Do not lift unit by door handle.  
• Never use an ice pick or other sharp instrument to help speed up defrosting. These  
instruments can puncture the inner lining or damage the cooling unit.  
• Failure to clean the condenser every three months can cause the unit to malfunction. This  
could void the warranty.  
• Never install the unit behind closed doors. Be sure front grille is free of obstruction.  
Obstructing free air flow can cause the unit to malfunction, and may void the warranty.  
10  
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GENERAL INFORMATION  
Design Features Performance  
ÉCHELON™ DOOR ADJUSTMENT  
All Échelon™ model doors are aligned at the factory before shipment. Occasional re-adjustment may be  
necessary, especially if an Overlay Panel is installed. The following procedure will correct for up to 1/4"  
alignment.  
IMPORTANT  
The door should never be flush with the top of the cabinet. Even when level, the top edge of  
the door will be 1/8" below the top of the cabinet (see Figure 1).  
1/8"  
DOOR001  
Figure 1  
To adjust door:  
1. Compare the top edge of the door (opposite the hinges) to the top edge of the cabinet and note the  
type (up or down) of adjustment needed.  
2. Remove the top hinge pivot pin with a 7/64" hex wrench (see Figure 2) and lift door off bottom hinge  
pin. Be careful not to lose door closer inserts (see Figure 5).  
Note: The hinge plate on some Échelon™ models does not  
have the holes slotted for adjustment. New hinge  
plates are available from U-Line Customer Service.  
3. With door upside-down, inspect the bottom hinge plate  
mounting holes.  
a. If your plate has slotted mounting holes, loosen  
but do not remove the two hinge plate screws.  
b. If your plate does not have slotted mounting  
holes, remove the old plate and install the new  
plate with the notch to the inside of the door  
(see Figure 3).  
UL310  
Figure 2  
11  
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GENERAL INFORMATION  
Design Features Performance  
4. If door edge opposite the hinges needs to move up, move plate toward outside of door. If door edge  
needs to move down, move plate toward inside of door (see Figure 3). Repeat until top edge of door is  
parallel with top of cabinet and tighten screws securely.  
SLOTTED  
MOUNTING  
HOLES  
SLOTTED  
MOUNTING  
HOLES  
NOTCH  
ALL WINE  
CAPTAIN MODELS  
ALL MODELS  
EXCEPT WINE CAPTAIN  
RAISE  
LOWER  
OUTSIDE  
DOOR EDGE  
OUTSIDE  
DOOR EDGE  
RAISE  
OUTSIDE  
LOWER  
OUTSIDE  
DOOR EDGE  
DOOR EDGE  
DOOR003  
Figure 3  
5. If you have an older model, you must slot the door frame to accommodate the door closer boss. Using  
the bottom hinge plate pivot hole as a guide, slot the frame hole by using an 11/32" drill.  
SLOTTED  
MOUNTING  
HOLES  
SLOTTED  
MOUNTING  
HOLES  
NOTCH  
ALL WINE  
CAPTAIN MODELS  
ALL MODELS  
EXCEPT WINE CAPTAIN  
RAISE  
LOWER  
OUTSIDE  
DOOR EDGE  
OUTSIDE  
DOOR EDGE  
RAISE  
OUTSIDE  
LOWER  
OUTSIDE  
DOOR EDGE  
DOOR EDGE  
DOOR003  
Figure 4  
6. After adjustment is complete, remove the door closers from the bottom hinge,  
clean thoroughly and apply petroleum jelly to the mating surfaces of the  
closers (see Figure 5). Be sure that bosses on closers align with holes in  
hinge and hinge plate. Mount door and install top hinge pivot pin.  
DOOR  
CLOSER  
INSERTS  
BOSS  
UL312  
Figure 5  
12  
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SCREENING CALLS  
Design Features Performance  
GUIDE FOR SCREENING CALLS  
U-line’s warranty does not cover customer education calls. It has been reported that as high as 50% of all  
service calls performed are customer education calls.  
The following guide has been developed to help screen calls on the most common customer education  
issues. It can be used by persons scheduling service calls. Questions to ask before scheduling a service  
call:  
CUSTOMER  
COMPLAINT  
The unit is not cold enough!  
• Are you familiar with the factory specifications for this unit? (Many factors can cause these figures to  
vary: ambient temperature, application, amount of use, etc.)  
Model Numbers  
2075WC, 2015WC  
2075R, 2015R  
Approximate Temperatures  
60° top rack /55° middle/ 45° bottom  
38°  
2075RF  
CO2075FF, U-CO29FF  
38° fresh food, 0° freezer  
38° fresh food  
• Is the door sealing properly? If the door is not sealed properly, it allows heat into the unit. U-Line’s war-  
ranty is 90 days for door adjustments.  
• Is the condenser clean? U-Line’s warranty does not cover cleaning the condenser.  
• Is the unit behind closed doors? The unit must have free air flow to the front grille.  
• Did you try turning the temperature control colder? Turning the control knob clockwise is colder. Be  
sure to allow 24 hours between temperature control adjustments.  
• For Wine Captain Units Only - Is the light on constantly to display the wine? If the light is on  
constantly, this could cause the unit to run warmer.  
CUSTOMER  
COMPLAINT  
The unit is frosting up!  
• Are you familiar with the defrost technology of the unit?  
Defrost Technology  
Manual Defrost  
Cycle Defrost  
Frost Free  
Model Numbers  
BI•2015  
2075R, 2015R, 2075WC, 2015WC  
CO2075FF, 2075RF, U-CO29FF  
• Is the door sealing properly? U-Line's warranty is 90 days for door adjustments.  
• Has the door been left open?  
• Is the unit in an application of heavy usage? Heavy usage or high ambient temperatures will cause a  
unit to frost up.  
CUSTOMER  
COMPLAINT  
The light on my Wine Captain never shuts off!  
• Did you turn the ON/OFF switch near the base of the unit? The ON/OFF switch is for the light  
operation only. When the switch is in the OFF position, the light will turn on only when the door is  
open. When the switch is in the ON position, the light will be on constantly to display the wine. To  
shut the unit OFF, turn the temperature control all the way counterclockwise.  
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SCREENING CALLS  
Design Features Performance  
CUSTOMER  
COMPLAINT  
The ice cubes are sticking together! - U-CO29FF, CO2075FF and BI•2015  
Models Only  
• BI•2015 Model Only - Does the unit need to be defrosted?  
• Is the door sealing properly? This could cause the ice cubes to stick together.  
• Have you tried to shake the ice bucket? If the ice sits without being used, it will tend to stick together.  
Shaking the bucket will usually break apart the ice cubes. If the ice has been sitting for a long time, we  
recommend dumping the bucket and making fresh ice.  
• CO2075FF, U-CO29FF - Turn freezer control colder.  
CUSTOMER  
COMPLAINT  
Water is leaking out of the unit! - U-CO29FF, CO2075FF and BI•2015  
Models Only  
• Have you checked the connection at the water solenoid valve? U-Line’s warranty does not cover  
installation adjustments.  
CUSTOMER  
COMPLAINT  
No ice or not enough ice! - U-CO29FF, CO2075FF, BI•2015 and CLR2060  
Models Only  
• Are you aware of the factory specifications for ice production?  
Model #  
CO2075FF, U-CO29FF  
Approx. Daily Ice Rate  
8 lbs.  
Approx. Ice Storage  
13 lbs. bucket  
CLR2060  
BI•2015  
60 lbs.  
25 lbs.  
35 lbs. bucket  
25 lbs. bucket  
• Is the ice maker bin arm down? When the arm is up, it will not make ice.  
• Is the door sealing properly? U-Line’s warranty is 90 days for door adjustments.  
• Does the water level need to be adjusted? U-Line’s warranty is 90 days for water level adjustments.  
• BI•2015 Model Only - Is the temperature control set to the warmest setting? The unit will produce the  
most ice when set at the warmest setting. Let the unit run overnight.  
• CO2075FF, U-CO29FF - Turn freezer control colder.  
CUSTOMER  
COMPLAINT  
My cubes are wet - CLR2060 Model Only  
• The storage bin that holds the ice is not refrigerated. The cubes in the bin are slowly melting down.  
The bin will maintain a temperature of 32 to 34 degrees.  
CUSTOMER  
COMPLAINT  
The floor is very warm in front of my CLR2060 Model  
• The unit is designed for a built-in application, so the warm air will discharge out the bottom of the unit  
below the door. There is a safety feature built into the control board that will shut the unit down if the  
warm air cannot be dissipated.  
CUSTOMER  
COMPLAINT  
No ice, water pours into the trough and down into the drain - CLR2060  
Model Only  
• The standpipe needs to be inserted into the drain hole of the water trough to maintain the proper level  
of water inside the trough.  
14  
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SCREENING CALLS  
Design Features Performance  
CUSTOMER  
COMPLAINT  
When I turn the unit on, all I get is water fill - CLR2060 Model Only  
• Check to be sure switch is in ice mode.  
• Once the unit is turned on, there will be a three minute water fill. This will assure that a fresh batch of  
water has filled the trough. If water flows more than three minutes a service call will be required.  
CUSTOMER  
COMPLAINT  
My ice does not come out in a perfect cube shape - CLR2060 Model Only  
• The manner in which the ice is made causes a small hole or “dimple” to appear on the front or top of  
the cube. Increasing or decreasing the time of the freeze cycle will adjust the size of the dimple. A  
service company will need to make this adjustment.  
CUSTOMER  
COMPLAINT  
The cubes do not fall into bin as individual cubes - CLR2060 Model Only  
• Normal - You can use the scoop to break apart.  
CUSTOMER  
COMPLAINT  
Not enough ice is stored in the bin - CLR2060 Model Only  
• Check the level of the unit.  
15  
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SCREENING CALLS  
Design Features Performance  
NOTES  
16  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
COMPRESSOR/ELECTRICAL SPECIFICATIONS  
OVERLOAD PROTECTOR  
STARTING RELAY  
C
R
S
RELAY COVER  
CAPACITOR  
UL183-3.1  
COMPRESSOR PINS  
To measure start winding resistance, measure across the C-S pins.  
To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted  
to ground.  
Specifications  
EMU45HSC Start Winding Resistance:  
EMU45HSC Run Winding Resistance:  
5.60 OHMS  
6.70 OHMS  
115 VOLT Ice Maker Heater Resistance:  
115 VOLT Water Valve Coil Resistance:  
115 VOLT Drain Pan Heater  
80 OHMS  
335 OHMS  
630-661 OHMS  
17  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
U-LINE FROST FREE REFRIGERATION SYSTEM  
Cooling Mode:  
• Bypass solenoid valve closed  
• Evaporator fan operating  
• Refrigerant flows through capillary tube  
• Normal vapor/compression cycle refrigeration  
• Drain heater off  
Defrost Mode:  
• Bypass solenoid valve open  
• Refrigerant flows through bypass system  
• Vapor flows from condenser to evaporator without a phase change  
• Drain heater on  
COMPRESSOR  
CONDENSER  
DRYER  
EVAPORATOR  
FLOW WHEN SOLENOID  
VALVE IS CLOSED  
CAPILLARY TUBE  
FLOW WHEN SOLENOID  
VALVE IS OPEN  
SOLENOID VALVE  
UL183-2  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
TYPICAL FROST FREE AIRFLOW CONFIGURATION  
Air flow in at  
evaporator blade  
Air passes though  
fin tube evaporator  
Air flow out at  
evaporator outlet  
Condensate drains down past the  
evaporator, into drain pan, and into  
condensate pan through drain hose. The  
drain trough is warmed during defrost by  
contact with evaporator fins and drain  
heater attached to the drain pan.  
U-LINE1015  
19  
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REFRIGERATION SYSTEM DIAGNOSIS GUIDE  
System  
Condition  
Suction  
Pressure  
Suction  
Line  
Compressor  
Discharge  
Condenser  
Capillary  
Tube  
Evaporator  
Wattage  
Normal  
Normal  
Slightly below  
room  
Very hot  
Very hot  
Warm  
Cold  
Normal  
temperature  
Overcharge  
Undercharge  
Higher than  
normal  
Very cold  
may frost  
heavily  
Slightly warm  
to hot  
Hot to warm  
Warm  
Cool  
Cold  
Higher than  
normal  
Lower than  
normal  
Warm - near  
room  
temperature  
Hot  
Warm  
Extremely cold  
near inlet -  
outlet  
Lower than  
normal  
below room  
temperature  
Partial  
Restriction  
Somewhat  
lower than  
normal-in  
vacuum  
Warm - near  
room  
temperature  
Very hot  
Top passes  
warm -  
lower passes  
cool  
(near room  
temperature)  
due to liquid  
Room  
temperature  
(cool) or  
colder  
Extremely cold  
near inlet -  
outlet  
below room  
temperature  
backing up  
Lower than  
normal  
Complete  
Restriction  
In deep  
vacuum  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
No  
Gas  
0 PSIG  
to  
25"  
Room  
temperature  
(cool)  
Cool  
to  
hot  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
CO2075FF AND U-CO29FF ICE MAKER OPERATION  
Note: The refrigeration system operates independently of the ice maker. This is a new design for U-Line.  
All other U-Line ice makers use a double throw control system where the unit is either in a freeze  
mode or harvest mode. In the CO2075FF and the U-CO29FF the refrigeration system will cycle on  
and off depending on the temperature of the freezer. In most cases this means the refrigeration  
system will be operating during the ice making and harvest modes. If the freezer control is set too  
warm the refrigeration system may cycle off during ice making mode, slowing the ice production  
rate. If this happens adjust the freezer control colder.  
Ice Maker Operating Cycles  
1. Freeze Cycle  
A. Ice maker thermostat (located behind grille) open.  
B. Freezer control closed and refrigeration system is operating.  
2. Harvest Cycle-1  
A. Ice maker thermostat closed.  
B. Refrigeration system operating.  
C. If bin arm is up the harvest will not initiate.  
D. Power goes through the bin switch to the ice maker motor and mold heater.  
3. Harvest Cycle-2  
A. Ice maker ejector blades reach 2:00 position and cam depresses the hold switch.  
B. Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases.  
C. Refrigeration system operating.  
4. Water Fill Cycle  
A. Ice maker blades reach approximately 10:00 position and cam depresses the water fill switch.  
B. Power to the water valve. Ice maker mold fills.  
C. Refrigeration system operating.  
5. Eject Cycle  
A. Ejector blades push ice into bucket and stop at 12:00 position.  
B. Ice maker temperature control opens.  
C. Refrigeration system still operating.  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
ICE MAKER DIAGNOSIS FLOW CHART  
DOES THE UNIT REFRIGERATE?  
Sealed System Leak  
Electrical Failure  
Compressor Failure  
Fan Motor Failure  
Low Voltage  
Voltage Drop  
Wiring  
Defrost System Failure  
Freezer Control Open  
DOES THE UNIT HARVEST ICE  
IF THE EJECTOR BLADES ARE  
MOVED BY HAND OR WITH A  
WRENCH ?  
Ice Maker Control Failure  
Bin Switch Failure  
WHERE DO THE  
EJECTOR BLADES  
STOP?  
Ice Motor Failure  
Mold Heater Failure  
Hold Switch Failure  
Limit Switch Failure  
Binding Cam/Ejector  
IS THERE VOLTAGE AT THE  
WATER SOLENOID VALVE  
TERMINALS DURING HARVEST?  
Water Switch Failure  
Water Solenoid Valve Failure  
U-LINE1005  
22  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
DANGER  
!
!
DO NOT service the unit until the main electrical power has  
been disconnected.  
TROUBLESHOOTING  
1. Will not eject ice (water frozen)  
Cause  
Remedy  
a. Icemaker control setting too cold.  
a. Adjust icemaker control warmer  
(counterclockwise).  
b. Icemaker control defective (contacts open).  
c. Bin switch defective.  
b. Replace icemaker control.  
c. Replace bin switch.  
d. Limit switch defective.  
d. Replace limit switch.  
e. Ice maker assembly motor stalled.  
f. Broken wire in ice maker circuit.  
g. Dirty condenser.  
e. Replace motor.  
f. Replace defective wiring.  
g. Clean condenser.  
h. Door gasket not sealing.  
i. Refrigerant leak causing slight undercharge.  
h. Replace gasket of fix obstruction.  
i. Find and repair leak/replace refrigerant.  
2. Will not fill with water  
Cause  
Remedy  
a. No water supply to unit.  
b. Water switch defective.  
c. Solenoid valve defective.  
d. Fill tube frozen.  
e. Broken wire in water fill circuit.  
f. Fill tube kinked.  
a. Open water supply connection.  
b. Replace switch.  
c. Replace valve.  
d. Replace solenoid valve and defrost the fill tube.  
e. Replace defective wiring.  
f. Straighten out tube.  
g. Inlet screen on water valve obstructed.  
g. Clean or replace valve.  
3. Will not stop making ice  
Cause  
Remedy  
a. Replace bin switch.  
a. Bin switch defective.  
b. Lubricate pivot point, loosen bin arm lever  
screw, or replace bent bin arm.  
b. Bin arm not raising up completely.  
4. Water will not stop filling  
Remedy  
Cause  
a. Replace switch.  
a. Water switch defective.  
b. Replace solenoid valve.  
b. Solenoid valve defective.  
c. Replace motor and solenoid valve.  
d. Replace icemaker temperature control.  
c. Stalled ice maker motor.  
d. Icemaker temperature control defective. Ice maker  
is in continuous harvest cycle (contacts closed).  
5. Ejector blades will not stop turning  
Remedy  
Cause  
a. Replace water switch  
b. Replace hold switch.  
c. Repair or replace wiring.  
d. Replace heater.  
a. Water switch defective (closed).  
b. Hold switch defective.  
c. Defective wiring.  
d. Short in mold heater.  
6. Low ice production  
Cause  
Remedy  
a. Adjust icemaker control warmer  
(counterclockwise).  
a. Icemaker control set too cold.  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
b. Fan motor stalled.  
c. Ice cubes too large.  
d. Dirty condenser.  
b. Replace fan motor.  
c. Lower water fill adjustment.  
d. Clean condenser.  
e. Bypass valve stuck open.  
e. Replace bypass valve.  
7. Not freezing (compressor and fans are  
operating)  
Cause  
Remedy  
a. Little or no frost pattern on evaporator.  
b. Bypass valve stuck open.  
a. Check for sealed system leak or restriction.  
b. Replace bypass valve.  
8. Not freezing (compressor not operating -  
fans operating)  
Cause  
Remedy  
a. Relay defective.  
b. Overload defective (open).  
c. Compressor defective.  
a. Replace relay.  
b. Replace overload.  
c. Replace compressor.  
9. Not freezing (compressor and fans not  
operating)  
Cause  
Remedy  
a. On-off switch defective (open).  
b. Hold switch defective (open).  
c. Freezer control defective (open).  
d. Broken wire in compressor circuit.  
e. Power cord not plugged in.  
f. On-off switch in off position (FF only).  
g. Freezer control in off position.  
a. Replace on-off switch.  
b. Replace hold switch.  
c. Replace freezer control.  
d. Repair or replace wiring.  
e. Plug in power cord.  
f. Put switch in on position.  
g. Rotate freezer control knob clockwise.  
h. Ejector blades not in the freeze position (12:00). h. Manually advance the ejector blades to the  
12:00 position (test ice maker and limit switch).  
10. Compressor overheating  
Cause  
Remedy  
a. Condenser air flow restricted.  
b. Condenser fan blade obstructed.  
c. Condenser fan motor stalled.  
d. Defective compressor.  
a. Remove restriction (clean condenser and grille).  
b. Remove blade restriction.  
c. Replace fan motor.  
d. Replace compressor.  
11. Compressor will not stop operating  
Cause  
Remedy  
a. Freezer control set too cold.  
a. Adjust freezer control warmer (counterclockwise).  
b. Freezer control defective (contacts will not open). b. Replace freezer control.  
c. Control sensing bulb not sensing freezer  
temperature.  
d. Evaporator fan stalled.  
c. Fully insert bulb into well tube on side of freezer,  
routing bulb away from compressor discharge tube.  
d. Remove obstruction or replace motor.  
12. Water leak (under unit)  
Cause  
Remedy  
a. Water supply line leaking at solenoid valve inlet. a. Tighten or replace fitting.  
b. Water line leaking at solenoid valve outlet.  
c. Water line leaking at fill tube.  
b. Replace water line and fitting.  
c. Tighten clamp on fill tube or replace fill tube  
assembly.  
24  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
d. Defrost drain line not in drain pan.  
e. Crack in water line.  
d. Position drain line in drain pan.  
e. Replace water line.  
13. Water leak (inside unit)  
Cause  
Remedy  
a. Ice maker assembly fill cup obstructed.  
b. Fill ice cup and fill tube out of alignment.  
c. Water level too high.  
a. Remove obstruction.  
b. Align fill tube and fill cup.  
c. Adjust water level.  
d. Defrost drain plugged.  
d. Ice in drain trough (refer to #16).  
14. Excessive frost build-up  
Cause  
Remedy  
a. Door gasket not sealing properly.  
b. Door out of alignment.  
a. Adjust door hinges or replace door gasket.  
b. Align door hinges.  
c. Water soaked cabinet insulation.  
c. Replace foamed cabinet assembly  
(factory repair only).  
d. Repair or adjust light bracket.  
d. Light stays on when door is closed.  
15. Noisy  
Cause  
Remedy  
a. Copper refrigeration tube touching cabinet.  
b. Fan blade touching shroud.  
c. Fan blade obstruction (wiring, foam insulation,  
packaging material).  
a. Carefully adjust tubing.  
b. Adjust fan mounting or shroud.  
c. Remove obstruction.  
16. Ice build-up in drain trough or drainage  
problem.  
Cause  
Remedy  
a. Obstructed drain cup or tube.  
a. Clear obstruction.  
b. Evaporator not touching drain trough.  
b. Reposition evaporator to contact drain trough  
along entire length.  
c. Kinked drain tube.  
c. Reposition drain tube.  
d. Drain trough spout and drain cup not aligned.  
d. Align drain trough and drain cup.  
17. Unit will not defrost  
Cause  
Remedy  
a. Bypass valve not vertical (will not operate).  
b. Bypass coil defective.  
a. Align bypass valve and coil assembly.  
b. Replace bypass valve.  
c. Defrost timer defective.  
c. Replace defrost timer.  
d. Bypass valve defective.  
d. Replace bypass valve.  
18. Fresh food temperature too cold  
Cause  
Remedy  
a. Ice bucket not fully inserted.  
b. Freezer temperature control set too cold.  
a. Push ice bucket in place.  
b. Adjust freezer control to warmer setting  
(counterclockwise).  
25  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
2
3
4
2
1
U-LINE1004  
4
DISASSEMBLY PROCEDURES  
Note: Échelon models do not require removal of the ice maker or freezer housing to access the fan  
motor, drain or evaporator.  
To replace evaporator fan motor:  
1. Disconnect unit from power source.  
2. Remove 2 screws (1) from fan cover.  
3. Remove 2 screws (2) holding fan bracket to liner.  
4. Unplug fan connection.  
5. Remove 2 nuts (3) holding the fan to the fan bracket.  
6. Replace with new fan.  
7. Plug in the fan connection.  
8. Re-install fan bracket to liner making sure the fan wires are tucked behind the fan bracket.  
9. Re-install unit and test.  
To access evaporator or drain:  
1. Disconnect unit from power source.  
2. Remove 2 screws (1) from fan cover.  
3. Remove 3 screws (4) from evaporator cover.  
4. To remove, pull evaporator cover forward and turn.  
26  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
REPLACING ICE MAKER ASSEMBLY  
5
2
4
1
U-LINE1001  
5
3
1. Unplug unit.  
2. Disconnect ice maker wire harness at plug (1).  
3. Remove control capillary tube from sensing tube on ice maker assembly (2).  
4. Remove water inlet tube.  
5. Remove front cover (3).  
6. Advance ejector blade to the 3 o’clock position by turning the 5/16" hex head on the small brass  
gear counterclockwise (4).  
7. Remove three screws from wall of freezer housing (5).  
8. Remove ice maker assembly.  
9. Install new ice maker assembly.  
10. Reconnect plug.  
11. Insert control capillary tube into ice maker sensing tube.  
12. Insert water inlet tube.  
13. Apply Permagum® to all exit holes.  
14. Install back panel.  
15. Plug in unit and test.  
27  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
REPLACING MOLD AND HEATER  
5
1
2
3
4
2
U-LINE1002  
1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY.  
2. Remove one stripper screw (1) and stripper.  
3. Remove three face plate screws (2) and face plate.  
4. Remove one screw (3) and detach limit switch from mold.  
5. Detach heater leads (4).  
6. Remove two screws (5) and mold from support housing.  
7. To assemble, replace parts in reverse order.  
8. Install the ice maker assembly.  
28  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
COMBO 2075FF WIRING DIAGRAM  
POWER CORD ASSEMBLY  
ROCKER  
SWITCH  
BLACK-HOT  
(SMOOTH)  
ICEMAKER  
CONTROL  
ICEMAKER ASSEMBLY  
RED  
GREEN  
GROUND  
BLACK-NEUTRAL  
(RIBBED)  
NO NC  
BLACK  
YELLOW  
RED  
YELLOW  
BIN  
SW  
FREEZER  
CONTROL  
RED  
ORANGE  
WHITE  
BROWN  
BLACK  
WHITE  
BROWN  
BLACK  
C
BLUE  
WHITE  
BROWN  
WATER  
VALVE  
WHITE  
WHITE  
BROWN  
C
5 PIN CONNECTOR  
WHITE  
NC NO  
OVERLOAD  
HOLD  
SW  
WATER  
SW  
BLACK  
BLACK  
BLACK  
NO  
CAM  
BLACK  
NC  
C
BLACK  
WHITE  
BLACK  
BLACK  
DOOR  
LAMP  
SWITCH  
WHITE  
L
A
M
P
YELLOW  
RELAY  
EMBRACO  
ORANGE  
ORANGE  
3 RPM  
MOTOR  
BYPASS  
VALVE  
COMPRESSOR  
BLACK  
BLACK  
BLACK  
BLACK  
WHITE  
MOLD HEATER  
PURPLE  
BLACK  
BLACK  
EVAP  
FAN  
DEFROST  
HEATER  
COND  
FAN  
LIMIT  
SW  
WHITE  
2
1
4
3
BROWN  
WHITE  
PURPLE  
BLACK  
TIMER  
PURPLE  
BLUE  
BLUE  
U-LINE42130  
U-CO29FF WIRING DIAGRAM  
POWER CORD ASSEMBLY  
ROCKER  
SWITCH  
BLACK-HOT  
(SMOOTH)  
ICEMAKER  
CONTROL  
ICEMAKER ASSEMBLY  
RED  
GREEN  
GROUND  
BLACK-NEUTRAL  
(RIBBED)  
NO NC  
BLACK  
YELLOW  
RED  
YELLOW  
RED  
BIN  
SW  
FREEZER  
CONTROL  
ORANGE  
WHITE  
BROWN  
BLACK  
WHITE  
BROWN  
BLACK  
C
BROWN  
WHITE  
WHITE  
BLUE  
WATER  
VALVE  
WHITE  
C
BROWN  
5 PIN CONNECTOR  
NC NO  
OVERLOAD  
HOLD  
SW  
WATER  
SW  
BLACK  
BLACK  
NO  
CAM  
NC  
C
BLACK  
WHITE  
BLACK  
BLACK  
WHITE  
YELLOW  
RELAY  
EMBRACO  
ORANGE  
ORANGE  
3 RPM  
MOTOR  
BYPASS  
VALVE  
COMPRESSOR  
BLACK  
BLACK  
BLACK  
BLACK  
WHITE  
MOLD HEATER  
PURPLE  
EVAP  
FAN  
BLACK  
BLACK  
DEFROST  
HEATER  
COND  
FAN  
LIMIT  
SW  
WHITE  
2
1
4
3
BROWN  
WHITE  
BLACK  
PURPLE  
TIMER  
PURPLE  
BLUE  
BLUE  
U-LINE42180  
29  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
2075RF WIRING DIAGRAM  
BLACK-HOT  
(SMOOTH)  
BLACK  
GREEN  
GROUND  
BLACK-NEUTRAL  
(RIBBED)  
WHITE  
TEMP  
CONTROL  
WHITE  
OVERLOAD  
BLUE  
WHITE  
WHITE  
BLACK  
BLACK  
BLACK  
WHITE  
BROWN  
WHITE  
BLACK  
DOOR  
LAMP  
SWITCH  
L
A
M
P
BLUE  
RELAY  
EMBRACO  
COMPRESSOR  
BYPASS  
VALVE  
BLACK  
PURPLE  
BLACK  
BLACK  
WHITE  
BROWN  
EVAP  
FAN  
COND  
FAN  
2
1
4
3
DEFROST  
HEATER  
BLACK  
PURPLE  
TIMER  
WHITE  
WHITE  
WHITE  
U-LINE42098  
30  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
NOTES  
31  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
COMBO 2075FF (1 OF 2)  
5, 6  
1
2
3
4
7
8
36  
35  
34  
33  
30  
31  
32  
29  
28  
27  
11, 12  
14  
15  
16  
25, 26  
13  
9
10  
17  
18  
19  
23  
24  
20  
22  
U-LINE1006  
21  
32  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
CO2075FF (1 OF 2)  
For Item #2, see Model 402-CO2075FF Ice Maker (pages 30-31) for separate breakdown.  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Ice Bin Door Hinge  
31463  
31463  
31463  
Ice Maker Assembly  
Bin Door Assembly  
Ice Maker Housing  
Lamp Bulb  
Lens Cover  
Hinge Assembly Top R/H  
Glass Shelf  
402-CO2075FF  
11957-S  
80-35002-S  
31317  
11859  
11898-S-KIT  
31696  
402-CO2075FF  
11957-S  
80-35002-S  
31317  
11859  
11898-S-BLK  
31696  
402-CO2075FF  
11957-S  
80-35002-S  
31317  
11859  
11898-S-SS  
31696  
Leveling Leg (4)  
41319  
41319  
41319  
10 Grille  
11 Control - Refrigerator  
12 Control Knob  
11902-KIT-01  
2897  
42090-KIT  
1916  
11902-BLK-01  
2897  
42090-BLK  
1916  
11902-BLK-01  
2897  
42090-BLK  
1916  
13 Door Switch  
14 Defrost Timer  
68000  
68000  
68000  
15 Control CO2075FF IM  
16 On-Off Switch  
17 Pivot Plate  
18 Door Closer Assembly  
19 Hinge Assembly Bottom R/H  
20 Pivot Post  
2792  
2053  
11901-1  
31673-S  
11899-S-KIT  
42096  
2792  
2053  
11901-1  
31673-S  
11899-S-BLK  
42096  
2792  
2053  
11901-1  
31673-S  
11899-S-SS  
42096  
21 Door Switch Bracket  
22 Door Gasket  
23 Door Shelf  
11973  
12094-03  
31686  
11973  
12094-01  
31686  
11973  
12094-02  
31686  
24 Door Assembly  
25 Door Handle Top  
26 Door Handle Bottom  
27 Threaded Hole Plug  
28 Crisper  
80-17002-02  
11926-4-KIT  
11927-4-KIT  
31723-WHT  
31685  
80-17002-01  
11926-4-BLK  
11927-4-BLK  
31723-BLK  
31685  
See Parts Not Shown  
N/A  
11927-4-BLK  
41156  
31685  
29 Crisper Shelf  
31689  
31689  
31689  
30 Ice Bucket  
31687  
31687  
31687  
31 Drain Pan Heater  
32 Evaporator Cover  
33 Evaporator Fan Motor  
34 Evaporator Fan Cover  
35 Evaporator Assembly  
36 Evaporator Fan Blade  
42134  
11955  
5434  
11952  
2334-FFS  
31656  
42134  
11955  
5434  
11952  
2334-FFS  
31656  
42134  
11955  
5434  
11952  
2334-FFS  
31656  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless Steel -  
Right Hand Hinge  
N/A  
N/A  
80-17002-03  
Door Assembly Stainless Steel -  
Left Hand Hinge  
N/A  
N/A  
80-17002-13  
Door Handle Top Modified  
Door Handle  
N/A  
N/A  
N/A  
N/A  
11926-7-BLK  
11949  
33  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
COMBO 2075FF (2 OF 2)  
Alternate Parts for 2003 Design  
1
4
17  
16  
15  
2
3
14  
1
2
3
5
13  
4
9
12  
6
10  
7
8
11  
U-LINE1007  
34  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
COMBO 2075FF (2 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Back Panel  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2552A  
41254  
404FF  
41826  
2344-2  
2749-S  
73001-S  
2692  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2552A  
41254  
404FF  
41826  
2344-2  
2749-S  
73001-S  
2692  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2552A  
41254  
404FF  
41826  
2344-2  
2749-S  
73001-S  
2692  
Condenser Fan Blade  
Condenser Assembly  
Condenser Fan Motor  
Drain Pan  
Water Valve  
Plastic Nut & Sleeve Assembly  
Water Line Assembly  
Water Line Connection  
10 Power Cord  
11 Bypass Valve Assembly  
12 Bypass Valve Solenoid Only  
13 Dryer  
14 Compressor Assembly  
15 Capacitor  
5408-FFS  
5437  
5408-FFS  
5437  
5408-FFS  
5437  
16 Relay  
5436  
5436  
5436  
17 Overload  
5435  
5435  
5435  
Alternate Parts for 2003 Design  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
Icemaker Housing  
Ice Bucket  
Freezer Door  
Power Cord  
80-35002-S  
26011  
11959-S  
2889  
80-35002-S  
26011  
11959-S  
2889  
80-35002-S  
26011  
11959-S  
2889-2  
35  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 402-CO2075FF  
Note: This ice maker is used only on CO2075FF.  
20  
15  
33  
18  
32  
27  
19  
12  
31  
13  
9
3
16  
17  
6
1
23  
25  
28  
21  
2
30  
14  
29  
7
24  
4
10  
22  
26  
11  
5
21  
402ICEMAKER.2  
8
36  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 402-CO2075FF  
Note: This ice maker is used only on CO2075FF.  
Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as  
standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice production rate, cause  
water to overflow from ice maker mold, damage the unit, and may void the warranty.  
Item Description  
Part No.  
Item Description  
Part No.  
-
-
Ice Maker Assembly  
Faceplate Assembly  
Cover  
Gear  
Motor  
402-CO2075FF  
150  
17 Stripper  
31400  
18 Stripper Screw  
19 Mold & Heater Assembly  
20 Water Cup  
21 Spring & Housing Screw  
22 Gear Screw  
23 Face Plate  
24 Plate Screw  
25 Long SW Screw  
26 Short SW Screw  
27 Bin SW Screw  
28 Clamp  
489128  
628123-S-E75  
544304  
488372*  
488957*  
11641*  
1
2
3
4
5
6
7
8
9
627000  
628210*  
627973*  
627163*  
625836*  
625834*  
627302*  
627680*  
2506*  
Spring  
Valve Switch Plate  
Switch Spacer  
Cam  
Insulator  
Hold Switch  
41375  
488361*  
488362*  
488360  
625829  
625830  
627199  
488622*  
2506*  
10 Wire Harness  
11 Valve Switch  
12 Support Housing  
13 Bin Arm  
14 Bin Arm Spring  
15 Ejector  
2361**  
2506*  
29 Arm Lever  
625827  
2886  
627526  
627375  
625843-S  
30 Arm Lever Screw  
31 Motor Screw  
32 Bin Switch  
33 Support Bracket  
42166  
16 Mold Heater  
* Parts included in the 150 faceplate assembly.  
** Includes the limit switch.  
U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice  
maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and  
are stocked in our inventory.  
37  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL U-CO29FF – 2002 DESIGN (1 OF 2)  
4
5
3
2
7
8
6
1
24  
9
23  
25  
26  
22  
27  
21  
15  
14  
12  
17  
16  
18  
10  
11  
19  
20  
COMBO29FFe  
38  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL U-CO29FF – 2002 DESIGN (1 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Ice Maker Assembly  
Ice Bin Door Hinge  
Ice Bin Door  
Shelf Trim Strip  
Shelf Retainer Rivet  
Glass Shelf  
Hinge Top  
Pivot Screw Top  
Door Assembly  
402-CO29FF  
31463  
11957-S  
31443-6  
41824  
31425-03  
11697-ST-KIT  
41785-SSW  
80-17014-02  
11695-S-KIT  
41747-SSW  
42067  
402-CO29FF  
31463  
11957-S  
31443-6  
41824  
31425-03  
11697-ST-BLK  
41785-SSB  
80-17014-01  
11695-S-BLK  
41747-SSB  
42067  
10 Hinge Bottom  
11 Pivot Screw Bottom  
12 Control Knob  
14 Switch On-Off  
15 Control - Refrigerator  
16 Grille  
2053  
2885  
11663-KIT  
41125  
2053  
2885  
11663-BLK  
41125  
17 Cabinet Foot  
18 Handle  
19 Door Shelf Retainer  
20 Door Gasket  
21 Drain Pan Heater  
22 Evaporator and Heat Exchanger  
23 Evaporator Cover  
24 Evaporator Fan Motor  
25 Evaporator Fan Blade  
26 Evaporator Fan Cover  
27 Bucket  
31489-3-KIT  
31521-2  
31493-3-WHT  
42134  
2334-FFS  
11955  
5434  
31656  
11952  
31687  
31489-3-BLK  
31521-2  
31493-3-GRY  
42134  
2334-FFS  
11955  
5434  
31656  
11952  
31687  
* Please indicate color.  
39  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL U-CO29FF – 2002 DESIGN (2 OF 2)  
10  
12  
6
17  
13  
11  
16  
1
7
8
9
15  
14  
2
4
3
5
19  
18  
Alternate Parts for 2003 Design  
1
4
2
3
CO29F_2002FFf  
40  
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■
CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL U-CO29FF – 2002 DESIGN (2 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Back Panel  
Fan Blade  
Condenser  
Fan Motor  
Drain Pan  
Water Valve  
Plastic Nut and Sleeve Assembly  
Water Line Assembly  
Water Line Connection  
11545-1  
5428  
2303-FFS  
5300  
31550-1-F  
2552A  
41254  
404FF  
41826  
2370  
11545-1  
5428  
2303-FFS  
5300  
31550-1-F  
2552A  
41254  
404FF  
41826  
2370  
10 Power Cord  
11 Bypass Valve Assembly  
12 Bypass Valve - Solenoid Only  
13 Dryer  
2749-S  
73001-S  
2692  
2749-S  
73001-S  
2692  
14 Compressor  
15 Capacitor  
5408-FFS  
5437  
5408-FFS  
5437  
16 Relay  
5436  
5436  
17 Overload  
5435  
5435  
18 Control - Ice Maker  
19 Defrost Timer  
2792  
6800  
2792  
6800  
Alternate Parts for 2003 Design  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
Icemaker Housing  
Ice Bucket  
Freezer Door  
Power Cord  
80-35003-S  
26011  
11959-S  
2902  
80-35003-S  
26011  
11959-S  
2902  
41  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL U-CO29FF & ICEMAKER  
Note: This ice maker is used only on Combo U-CO29F.  
20  
15  
33  
18  
32  
27  
19  
12  
31  
13  
9
3
16  
17  
6
1
23  
25  
28  
21  
2
30  
14  
29  
7
24  
4
10  
22  
26  
11  
5
21  
CO29FICEMAKER  
8
42  
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■
CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 402-CO29FF  
Note: This ice maker is used only on Combo U-CO29FF.  
Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as  
standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice rate, cause water to  
overflow from ice maker mold, damage the unit, and may void the warranty.  
Item Description  
Part No.  
Item Description  
Part No.  
-
-
Ice Maker Assembly  
Faceplate Assembly  
Cover  
Gear  
Motor  
402-CO29FF  
150  
17 Stripper  
31400  
18 Stripper Screw  
19 Mold & Heater Assembly  
20 Water Cup  
21 Spring & Housing Screw  
22 Gear Screw  
23 Face Plate  
24 Plate Screw  
25 Long SW Screw  
26 Short SW Screw  
27 Bin SW Screw  
28 Clamp  
489128  
628123-S-E29  
544304  
488372*  
488957*  
11641*  
1
2
3
4
5
6
7
8
9
627000  
628210*  
627973*  
627163*  
625836*  
625834*  
627302*  
627680*  
2506*  
Spring  
Valve Switch Plate  
Switch Spacer  
Cam  
Insulator  
Hold Switch  
41375  
488361*  
488362*  
488360  
625829  
625830  
627199  
488622*  
2506*  
10 Wire Harness  
11 Valve Switch  
12 Support Housing  
13 Bin Arm  
14 Bin Arm Spring  
15 Ejector  
2361**  
2506*  
29 Arm Lever  
625827  
2886  
627526  
627375  
625843-S  
30 Arm Lever Screw  
31 Motor Screw  
32 Bin Switch  
33 Support Bracket  
42166  
16 Mold Heater  
* Parts included in the 150 faceplate assembly.  
** Includes the limit switch.  
U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice  
maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and  
are stocked in our inventory.  
43  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 2075RF (1 OF 2)  
2, 3  
1
4
31  
29  
32  
25  
28  
30  
6
5
27  
26  
24  
23  
7, 8  
9
11  
22  
20, 21  
10  
12  
13  
14  
18  
19  
15  
17  
U-LINE1008  
16  
44  
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■
CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 2075RF (1 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Freezer Shelf  
Lamp Bulb  
Lens Cover  
Hinge Assembly Top R/H  
Freezer Door Assembly  
Glass Shelf (2)  
Control  
Control Knob  
Door Switch  
2348  
31317  
11859  
11898-S-KIT  
11959-S  
31696  
2885  
42090-KIT  
1916  
2348  
31317  
11859  
11898-S-BLK  
11959-S  
31696  
2885  
42090-BLK  
1916  
2348  
31317  
11859  
11898-S-SS  
11959-S  
31696  
2885  
42090-BLK  
1916  
10 Grille  
11 Defrost Timer  
11902-KIT-01  
68000  
11902-BLK-01  
68000  
11902-BLK-01  
68000  
12 Pivot Plate  
11901-1  
31673-S  
11899-S-KIT  
42096  
11901-1  
31673-S  
11899-S-BLK  
42096  
11901-1  
31673-S  
11899-S-SS  
42096  
13 Door Closer Assembly  
14 Hinge Assembly Bottom R/H  
15 Pivot Post  
16 Door Switch Bracket  
17 Door Gasket  
18 Door Shelf  
11973  
12094-03  
31686  
11973  
12094-01  
31686  
11973  
12094-02  
31686  
19 Door Assembly  
20 Door Handle Top  
21 Door Handle Bottom  
22 Leveling Leg (4)  
23 Threaded Hole Plug  
24 Crisper  
80-17002-02  
11926-4-KIT  
11927-4-KIT  
41319  
31723-WHT  
31685  
80-17002-01  
11926-4-BLK  
11927-4-BLK  
41319  
31723-BLK  
31685  
See Parts Not Shown  
N/A  
11927-4-BLK  
41319  
41156  
31685  
25 Crisper Shelf  
31689  
31689  
31689  
26 Evaporator Cover  
27 Drain Pan Heater  
28 Evaporator Fan Cover  
29 Evaporator Assembly  
30 Evaporator Fan Motor  
31 Evaporator Fan Blade  
32 Freezer Housing  
11955  
42134  
11952  
2334-FFS  
5434  
11955  
42134  
11952  
2334-FFS  
5434  
11955  
42134  
11952  
2334-FFS  
5434  
31656  
80-35001-S  
31656  
80-35001-S  
31656  
80-35001-S  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless Steel -  
Right Hand Hinge  
N/A  
N/A  
80-17002-03  
Door Assembly Stainless Steel -  
Left Hand Hinge  
N/A  
N/A  
80-17002-13  
Door Handle Top Modified  
Door Handle  
N/A  
N/A  
N/A  
N/A  
11926-7-BLK  
11949  
45  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 2075RF (2 OF 2)  
13  
12  
11  
10  
1
2
3
5
9
4
8
6
7
U-LINE1009  
46  
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■
CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
MODEL 2075RF (2 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Back Panel  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2901  
2749-S  
73001-S  
2692  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2901  
2749-S  
73001-S  
2692  
11969  
5188  
2303-FFS  
5263  
31550-1-F  
2901-2  
2749-S  
73001-S  
2692  
Condenser Fan Blade  
Condenser Assembly  
Condenser Fan Motor  
Drain Pan  
Power Cord  
Bypass Valve Assembly  
Bypass Valve Solenoid Only  
Dryer  
10 Compressor Assembly  
11 Capacitor  
5408-FFS  
5437  
5408-FFSS  
5437  
5408-FFS  
5437  
12 Relay  
5436  
5436  
5436  
13 Overload  
5435  
5435  
5435  
47  
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CO2075FF/2075RF & U-CO29FF MODELS  
Design Features Performance  
NOTES  
48  
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2075R/2015R MODELS  
Design Features Performance  
COMPRESSOR/ELECTRICAL SPECIFICATIONS  
EMI30HER  
OVERLOAD PROTECTOR  
C
R
S
STARTING RELAY  
RELAY COVER  
UL183-3  
COMPRESSOR PINS  
To measure start winding resistance, measure across the C-S pins.  
To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted  
to ground.  
Specifications  
EMI30HER Start Winding Resistance: 28 OHMS  
EMI30HER Run Winding Resistance:  
8 OHMS  
49  
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2075R/2015R MODELS  
Design Features Performance  
REFRIGERATION SYSTEMS  
Normal Vapor/Compression Cycle Refrigeration  
• Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature  
vapor.  
• As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this  
phase change, a great amount of heat is rejected with the help of the condenser fan.  
• The liquid then flows to the dryer where it is strained and filtered.  
COMPRESSOR  
CONDENSER  
DRYER  
EVAPORATOR  
CAPILLARY TUBE  
UL183-1  
• From the dryer, the refrigerant flows through the capillary tube which meters the liquid refrigerant to  
the evaporator. The pressure of the refrigerant is reduced to the evaporating or low side pressure.  
• The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches satura-  
tion temperature. As the low temperature refrigerant passes through the evaporator coil, it continues to  
absorb a lot of heat, causing the boiling action to continue until the refrigerant is completely vapor-  
ized. It is during this phase change that the most heat is absorbed (the cooling takes place) in the refrig-  
erator.  
• The refrigerant vapor leaving the evaporator travels through the suction line to the compressor inlet.  
The compressor takes the low pressure vapor and compresses it, increasing both pressure and tempera-  
ture. The hot high pressure gas is pumped out the discharge line and into the condenser. The cycle  
continues.  
50  
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REFRIGERATION SYSTEM DIAGNOSIS GUIDE  
System  
Condition  
Suction  
Pressure  
Suction  
Line  
Compressor  
Discharge  
Condenser  
Capillary  
Tube  
Evaporator  
Wattage  
Normal  
Normal  
Slightly below  
room  
Very hot  
Very hot  
Warm  
Cold  
Normal  
temperature  
Overcharge  
Undercharge  
Higher than  
normal  
Very cold  
may frost  
heavily  
Slightly warm  
to hot  
Hot to warm  
Warm  
Cool  
Cold  
Higher than  
normal  
Lower than  
normal  
Warm - near  
room  
temperature  
Hot  
Warm  
Extremely cold Lower than  
near inlet -  
outlet  
normal  
below room  
temperature  
Partial  
Restriction  
Somewhat  
lower than  
normal-in  
vacuum  
Warm - near  
room  
temperature  
Very hot  
Top passes  
warm -  
lower passes  
cool  
(near room  
temperature)  
due to liquid  
Room  
temperature  
(cool) or  
colder  
Extremely cold Lower than  
near inlet -  
outlet  
normal  
below room  
temperature  
backing up  
Complete  
Restriction  
In deep  
vacuum  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
No  
Gas  
0 PSIG  
to  
25"  
Room  
temperature  
(cool)  
Cool  
to  
hot  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
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■
2075R/2015R MODELS  
Design Features Performance  
DANGER  
!
!
DO NOT service the unit until the main electrical power has  
been disconnected.  
TROUBLESHOOTING  
1. Not refrigerating (compressor and  
fan are operating)  
Cause  
Remedy  
a. Little or no frost pattern on evaporator.  
a. Check for sealed system leak or restriction.  
2. Not refrigerating (compressor not operating -  
fan operating)  
Cause  
Remedy  
a. Relay defective.  
b. Overload defective (open).  
c. Compressor defective.  
a. Replace relay.  
b. Replace overload.  
c. Replace compressor.  
3. Not refrigerating (compressor and fan not  
operating)  
Cause  
Remedy  
a. Control defective (open).  
b. Broken wire in compressor circuit.  
c. Power cord not plugged in.  
d. Control in off position.  
a. Replace control.  
b. Repair or replace wiring.  
c. Plug in power cord.  
d. Rotate control knob clockwise.  
4. Compressor overheating  
Cause  
Remedy  
a. Condenser air flow restricted.  
b. Condenser fan blade obstructed.  
c. Condenser fan motor stalled.  
d. Defective compressor.  
a. Remove restriction (clean condenser and grille).  
b. Remove blade restriction.  
c. Replace fan motor.  
d. Replace compressor.  
5. Compressor will not stop operating  
Cause  
Remedy  
a. Control set too cold.  
b. Control defective (contacts will not open).  
a. Adjust control warmer (counterclockwise).  
b. Replace control.  
c. Control sensing bulb not sensing evaporator plate. c. Clamp bulb completely against bottom of plate,  
routing bulb away from compressor discharge tube.  
6. Water leak (inside unit)  
Cause  
Remedy  
a. Defrost drain plugged.  
a. Remove obstruction.  
7. Excessive frost build-up  
Cause  
Remedy  
a. Door gasket not sealing properly.  
a. Adjust door hinges or replace door gasket.  
b. Door out of alignment.  
b. Align fill door hinges.  
c. Water soaked cabinet insulation.  
c. Replace foamed cabinet assembly (factory repair  
only).  
d. Repair light bracket.  
d. Light stays on when door is closed.  
8. Noisy  
Cause  
Remedy  
a. Copper refrigeration tube touching cabinet.  
a. Carefully adjust tubing.  
b. Adjust fan mounting or shroud.  
c. Remove obstruction.  
b. Fan blade touching shroud.  
c. Fan blade obstruction (wiring, foam  
insulation, packaging material).  
9. Fresh food temperature too cold  
Cause  
Remedy  
a. Temperature control set too cold.  
a. Adjust control to warmer setting (counterclockwise).  
52  
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2075R/2015R MODELS  
Design Features Performance  
2075R/2015R WIRING DIAGRAM  
BLACK  
BLACK  
CONTROL  
BLACK  
DOOR  
LAMP  
SWITCH  
FAN  
L
A
M
P
OVERLOAD  
WHITE  
BLUE  
GREEN  
GROUND  
RELAY  
EMBRACO  
2015R  
ONLY  
COMPRESSOR  
WHITE  
WHITE  
POWER CORD ASSEMBLY  
BLACK-NEUTRAL  
(RIBBED)  
GREEN  
GROUND  
BLACK-HOT  
SMOOTH  
U-LINE42113  
53  
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2075R/2015R MODELS  
Design Features Performance  
MODEL 2075R  
2, 3  
4
5, 6  
1
35  
7
8
33, 34  
32  
31  
9
27  
24  
28  
10  
30  
29  
11  
12  
14  
25, 26  
13  
15  
16  
23  
17  
20  
18  
22  
19  
21  
U-LINE1010  
54  
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2075R/2015R MODELS  
Design Features Performance  
MODEL 2075R  
Item Description  
White  
Black  
Stainless Steel  
2333-S  
31317  
11859  
11898-S-SS  
N/A  
11927-4-BLK  
31686  
See Parts Not Shown  
12094-02  
11973  
11901-1  
31673-S  
11899-S-SS  
42096  
1
2
3
4
5
6
7
8
9
Evaporator Assembly  
Lamp Bulb  
Light Cover  
Hinge Assembly Top R/H  
Door Handle Top  
Door Handle Bottom  
Door Shelf  
Door Assembly  
Door Gasket  
2333-S  
2333-S  
31317  
11859  
31317  
11859  
11898-S-KIT  
11926-4-KIT  
11927-4-KIT  
31686  
80-17002-02  
12094-03  
11973  
11901-1  
31673-S  
11899-S-KIT  
42096  
11898-S-BLK  
11926-4-BLK  
11927-4-BLK  
31686  
80-17002-01  
12094-01  
11973  
11901-1  
31673-S  
11899-S-BLK  
42096  
10 Door Switch Bracket  
11 Pivot Plate  
12 Door Closer Assembly  
13 Hinge Assembly Bottom R/H  
14 Pivot Post  
15 Back Panel  
11969  
11969  
11969  
16 Power Cord  
17 Fan Blade  
2899  
5188  
2899  
5188  
2899-2  
5188  
18 Drain Pan  
19 Fan Motor  
31550-1-F  
5263  
31550-1-F  
5263  
31550-1-F  
5263  
20 Dryer  
2694  
2694  
2694  
21 Relay  
5412  
5412  
5412  
22 Overload  
5411  
5411  
5411  
23 Compressor Assembly  
24 Door Switch  
25 Control  
5400-S  
1916  
2923  
5400-S  
1916  
2923  
5400-S  
1916  
2923  
26 Control Knob  
27 Grille  
28 Crisper  
42090-KIT  
11902-KIT-01  
31685  
42090-BLK  
11902-BLK-01  
31685  
42090-BLK  
11902-BLK-01  
31685  
29 Condenser Assembly  
30 Leveling Leg (4)  
31 Threaded Hole Plug  
32 Crisper Shelf  
33 Drain Trough  
34 Drain Cup  
2303-S  
41319  
31723-WHT  
31689  
31391-3  
11508  
2303-S  
41319  
31723-BLK  
31689  
31391-3  
11508  
2303-S  
41319  
41156  
31689  
31391-3  
11508  
35 Glass Shelf (2)  
31688  
31688  
31688  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless Steel -  
Right Hand Hinge  
N/A  
N/A  
80-17002-03  
Door Assembly Stainless Steel -  
Left Hand Hinge  
N/A  
N/A  
80-17002-13  
Door Handle Top Modified  
Door Handle  
N/A  
N/A  
N/A  
N/A  
11927-7-BLK  
11949  
Door with Lock  
80-17012-02  
80-17012-01  
N/A  
55  
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■
2075R/2015R MODELS  
Design Features Performance  
MODEL 2015R  
2, 3  
5, 6  
4
1
34  
7
8
9
32,33  
31  
30  
10  
11  
29  
25  
24  
28  
26, 27  
12  
13  
14  
23  
22  
21  
15  
20  
19  
16  
18  
17  
U-LINE1011  
56  
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■
2075R/2015R MODELS  
Design Features Performance  
MODEL 2015R  
Item Description  
White  
2878-01-S  
31317  
Black  
2878-01-S  
31317  
Stainless Steel  
2878-01-S  
31317  
11859  
11898-S-SS  
N/A  
11927-6-BLK  
31690  
31493-8-GRY  
See Parts Not Shown  
11973  
11901-1  
31673-S  
11899-S-SS  
42096  
1
2
3
4
5
6
7
8
9
Evaporator Assembly  
Lamp Bulb  
Light Cover  
Hinge Assembly Top R/H  
Door Handle Top  
Door Handle Bottom  
Door Shelf  
11859  
11859  
11898-S-KIT  
11926-6-KIT  
11927-6-KIT  
31690  
31493-8-WHT  
80-17001-02  
11973  
11901-1  
31673-S  
11899-S-KIT  
42096  
11898-S-BLK  
11926-6-BLK  
11927-6-BLK  
31690  
31493-8-BLK  
80-17001-01  
11973  
11901-1  
31673-S  
11899-S-BLK  
42096  
Door Gasket  
Door Assembly  
10 Door Switch Bracket  
11 Pivot Plate  
12 Door Closer Assembly  
13 Hinge Assembly Bottom R/H  
14 Pivot Post  
15 Relay  
5412  
5412  
5412  
16 Overload  
5411  
5411  
5411  
17 Dryer  
2694  
2694  
2694  
18 Fan Motor  
5263  
5263  
5263  
19 Drain Pan  
31385  
31385  
31385  
20 Fan Blade  
5188  
5188  
5188  
21 Compressor Assembly  
22 Power Cord  
23 Back Panel  
5400-S  
2375  
11964  
5400-S  
2375  
11964  
5400-S  
2375-2  
11964  
24 Condenser Assembly*  
25 Door Switch  
26 Control  
2303-02-S  
1916  
2766-1  
2303-02-S  
1916  
2766-1  
2303-02-S  
1916  
2766-1  
27 Control Knob  
28 Grille  
29 Leveling Leg  
30 Threaded Hole Plug  
31 Crisper Shelf  
32 Drain Cup  
42090-KIT  
11942-KIT-01  
41319  
31723-WHT  
31703  
42090-BLK  
11942-BLK-01  
41319  
31723-BLK  
31703  
42090-BLK  
11942-BLK-01  
41319  
41156  
31703  
11508  
11508  
11508  
33 Drain Trough  
34 Glass Shelf  
31391-4  
31704  
31391-4  
31704  
31391-4  
31704  
*Alternate Condenser Assembly 2223-S  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless Steel -  
Right Hand Hinge  
N/A  
N/A  
80-17001-03  
Door Assembly Stainless Steel -  
Left Hand Hinge  
N/A  
N/A  
80-17001-13  
Door Handle Top Modified  
Door Handle  
N/A  
N/A  
N/A  
N/A  
11926-8-BLK  
11949  
57  
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■
■
2075R/2015R MODELS  
Design Features Performance  
NOTES  
58  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
COMPRESSOR/ELECTRICAL SPECIFICATIONS  
EMI30HER  
OVERLOAD PROTECTOR  
C
R
S
STARTING RELAY  
RELAY COVER  
UL183-3  
COMPRESSOR PINS  
To measure start winding resistance, measure across the C-S pins.  
To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted  
to ground.  
Specifications  
EMI30HER Start Winding Resistance: 28 OHMS  
EMI30HER Run Winding Resistance:  
8 OHMS  
59  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
REFRIGERATION SYSTEMS  
Normal Vapor/Compression Cycle Refrigeration  
• Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature  
vapor.  
• As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this  
phase change, a great amount of heat is rejected with the help of the condenser fan.  
• The liquid then flows to the dryer where it is strained and filtered.  
COMPRESSOR  
CONDENSER  
DRYER  
EVAPORATOR  
CAPILLARY TUBE  
UL183-1  
• From the dryer, the refrigerant flows through the capillary tube which meters the liquid refrigerant to  
the evaporator. The pressure of the refrigerant is reduced to the evaporating or low side pressure.  
• The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches satura-  
tion temperature. As the low temperature refrigerant passes through the evaporator coil, it continues to  
absorb a lot of heat, causing the boiling action to continue until the refrigerant is completely vapor-  
ized. It is during this phase change that the most heat is absorbed (the cooling takes place) in the refrig-  
erator.  
• The refrigerant vapor leaving the evaporator travels through the suction line to the compressor inlet.  
The compressor takes the low pressure vapor and compresses it, increasing both pressure and tempera-  
ture. The hot high pressure gas is pumped out the discharge line and into the condenser. The cycle  
continues.  
60  
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REFRIGERATION SYSTEM DIAGNOSIS GUIDE  
System  
Condition  
Suction  
Pressure  
Suction  
Line  
Compressor  
Discharge  
Condenser  
Capillary  
Tube  
Evaporator  
Wattage  
Normal  
Normal  
Slightly below  
room  
Very hot  
Very hot  
Warm  
Cold  
Normal  
temperature  
Overcharge  
Undercharge  
Higher than  
normal  
Very cold  
may frost  
heavily  
Slightly warm  
to hot  
Hot to warm  
Warm  
Cool  
Cold  
Higher than  
normal  
Lower than  
normal  
Warm - near  
room  
temperature  
Hot  
Warm  
Extremely cold  
near inlet -  
outlet  
Lower than  
normal  
below room  
temperature  
Partial  
Restriction  
Somewhat  
lower than  
normal-in  
vacuum  
Warm - near  
room  
temperature  
Very hot  
Top passes  
warm -  
lower passes  
cool  
(near room  
temperature)  
due to liquid  
Room  
temperature  
(cool) or  
colder  
Extremely cold  
near inlet -  
outlet  
below room  
temperature  
backing up  
Lower than  
normal  
Complete  
Restriction  
In deep  
vacuum  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
No  
Gas  
0 PSIG  
to  
25"  
Room  
temperature  
(cool)  
Cool  
to  
hot  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
DANGER  
!
!
DO NOT service the unit until the main electrical power has  
been disconnected.  
TROUBLESHOOTING  
1. Not refrigerating (compressor and  
fan are operating)  
Cause  
Remedy  
a. Little or no frost pattern on evaporator.  
a. Check for sealed system leak or restriction.  
2. Not refrigerating (compressor not operating -  
fan operating)  
Cause  
Remedy  
a. Relay defective.  
b. Overload defective (open).  
c. Compressor defective.  
a. Replace relay.  
b. Replace overload.  
c. Replace compressor.  
3. Not refrigerating (compressor and fan not  
operating)  
Cause  
Remedy  
a. Control defective (open).  
b. Broken wire in compressor circuit.  
c. Power cord not plugged in.  
d. Control in off position.  
a. Replace control.  
b. Repair or replace wiring.  
c. Plug in power cord.  
d. Rotate control knob clockwise.  
4. Compressor overheating  
Cause  
Remedy  
a. Condenser air flow restricted.  
b. Condenser fan blade obstructed.  
c. Condenser fan motor stalled.  
d. Defective compressor.  
a. Remove restriction (clean condenser and grille).  
b. Remove blade restriction.  
c. Replace fan motor.  
d. Replace compressor.  
5. Compressor will not stop operating  
Cause  
Remedy  
a. Control set too cold.  
a. Adjust control warmer (counterclockwise).  
b. Control defective (contacts will not open).  
c. Control sensing bulb not sensing evaporator  
plate.  
b. Replace control.  
c. Clamp bulb completely against bottom of  
plate, routing bulb away from compressor  
discharge tube.  
6. Water leak (inside unit)  
Cause  
Remedy  
a. Defrost drain plugged.  
a. Remove obstruction.  
7. Excessive frost build-up  
Cause  
Remedy  
a. Door gasket not sealing properly.  
a. Adjust door hinges or replace door gasket.  
b. Door out of alignment.  
b. Align fill door hinges.  
c. Water soaked cabinet insulation.  
c. Replace foamed cabinet assembly (factory  
repair only).  
d. Repair light bracket.  
d. Light stays on when door is closed.  
8. Noisy  
Cause  
Remedy  
a. Copper refrigeration tube touching cabinet.  
a. Carefully adjust tubing.  
b. Adjust fan mounting or shroud.  
c. Remove obstruction.  
b. Fan blade touching shroud.  
c. Fan blade obstruction (wiring, foam insulation,  
packaging material).  
9. Fresh food temperature too cold  
Cause  
Remedy  
a. Temperature control set too cold.  
a. Adjust control to warmer setting  
(counterclockwise).  
62  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
2075WC/2015WC WIRING DIAGRAM  
CONTROL  
BLACK  
WHITE  
BLACK  
BLACK  
DOOR  
LAMP  
SWITCH  
L
A
M
P
FAN  
OVERLOAD  
BLUE  
WHITE  
GREEN  
BLACK  
WHITE  
GROUND  
EMBRACO  
COMPRESSOR  
2015WC  
ONLY  
RELAY  
ROCKER  
SWITCH  
WHITE  
POWER CORD ASSEMBLY  
BLACK-NEUTRAL  
(RIBBED)  
BLACK  
GREEN  
GROUND  
BLACK-HOT  
(SMOOTH)  
U-LINE42110  
63  
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■
2075WC/2015WC MODELS  
Design Features Performance  
MODEL 2075WC  
1, 2  
3
4
5
34  
33  
6
7
31, 32  
30  
8
23  
9
29  
26  
22  
27  
28  
24, 25  
10  
11  
12  
13  
21  
14  
15  
20  
19  
18  
17  
16  
U-LINE1018  
64  
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■
2075WC/2015WC MODELS  
Design Features Performance  
MODEL 2075WC  
Item Description  
White  
31317  
11859  
2346-S  
11995-S-KIT  
11993-4-KIT  
80-17004-02  
12094-03  
11973  
11994-KIT  
31673-S  
11996-S-KIT  
42096  
Black  
31317  
11859  
2346-S  
11995-S-BLK  
11993-4-BLK  
80-17004-01  
12094-01  
11973  
11994-BLK  
31673-S  
11996-S-BLK  
42096  
Stainless Steel  
31317  
11859  
2346-S  
11995-S-SS  
N/A  
See Parts Not Shown  
12094-02  
11973  
11994-BLK  
31673-S  
11996-S-SS  
42096  
1
2
3
4
5
6
7
8
9
Lamp Bulb  
Light Cover  
Wine Rack Assembly  
Hinge Assembly Top R/H  
Door Handle Top  
Door Assembly  
Door Gasket  
Door Switch Bracket  
Pivot Plate  
10 Door Closer Assembly  
11 Hinge Assembly Bottom R/H  
12 Pivot Post  
13 Back Panel  
14 Power Cord  
11969  
2900  
11969  
2900  
11969  
2900  
15 Condenser Fan Blade  
16 Condenser Fan Motor  
17 Dryer  
5188  
5263  
2694  
5400-S  
5188  
5263  
2694  
5400-S  
5188  
5263  
2694  
5400-S  
18 Compressor  
19 Drain Pan  
20 Relay  
31550-1-F  
5412  
31550-1-F  
5412  
31550-1-F  
5412  
21 Overload  
22 Lamp On-Off Switch  
23 Door Switch  
5411  
2053  
1916  
5411  
2053  
1916  
5411  
2053  
1916  
24 Control  
2767-1  
42090-WHT  
2303-S  
11902-KIT  
41319  
31723-WHT  
2347-S  
11508  
2767-1  
42090-BLK  
2303-S  
11902-BLK  
41319  
31723-BLK  
2347-S  
11508  
2767-1  
42090-BLK  
2303-S  
11902-BLK  
41319  
41156  
2347-S  
25 Control Knob  
26 Condenser Assembly  
27 Grille  
28 Leg Levelers (4)  
29 Threaded Hole Plug  
30 Bottom Wine Rack Assembly  
31 Drain Cup  
11508  
32 Drain Trough  
33 Wood Fronts  
34 Evaporator Assembly  
31391-3  
39002  
2186-S  
31391-3  
39002  
2186-S  
31391-3  
39002  
2186-S  
Parts Not Shown  
Item Description  
White  
N/A  
40-31735  
Black  
N/A  
40-31735  
Stainless Steel  
11993-7-BLK  
40-31735  
Door Handle Top Modified  
Anti-Tip Mounting Bracket Kit  
Door Assembly Stainless Steel-  
Right Hand Hinge  
N/A  
N/A  
80-17004-03  
Door Assembly Stainless Steel-  
Left Hand Hinge  
Door Handle  
N/A  
N/A  
N/A  
N/A  
80-17004-13  
11949  
Full Overlay Door Assembly  
80-17020-1S  
80-17020-1S  
N/A  
220 Volt Part Numbers  
Item Description  
Part No.  
31318  
5195  
Item Description  
20 Relay  
21 Overload  
Part No.  
5418  
5417  
1
Lamp Bulb  
16 Condenser Fan Motor  
18 Compressor  
5403-S  
65  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
MODEL 2015WC  
5
3
1, 2  
4
6
34  
33  
7
31, 32  
30  
8
9
29  
10  
11  
22  
27  
25, 26  
28  
24  
12  
23  
13  
14  
19  
18  
21  
15  
17  
16  
20  
U-LINE1019  
66  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
MODEL 2015WC  
Item Description  
White  
Black  
Stainless Steel  
31317  
11859  
2350-S  
11995-S-SS  
N/A  
31493-8-GRY  
See Parts Not Shown  
11973  
11994-BLK  
31673-S  
11996-S-SS  
42096  
1
2
3
4
5
6
7
8
9
Lamp Bulb  
Light Cover  
31317  
31317  
11859  
2350-S  
11859  
2350-S  
Wine Rack Assembly  
Hinge Assembly Top R/H  
Door Handle Top  
Door Gasket  
Door Assembly  
Door Switch Bracket  
Pivot Plate  
11995-S-KIT  
11993-6-KIT  
31493-8-WHT  
80-17003-02  
11973  
11994-KIT  
31673-S  
11996-S-KIT  
42096  
11995-S-BLK  
11993-6-BLK  
31493-8-BLK  
80-17003-01  
11973  
11994-BLK  
31673-S  
11996-S-BLK  
42096  
10 Door Closer Assembly  
11 Hinge Assembly Bottom R/H  
12 Pivot Post  
13 Back Panel  
14 Power Cord  
11964-01  
2376  
11964-01  
2376  
11964-01  
2376  
15 Dryer  
2694  
5400-S  
5263  
31385  
2694  
5400-S  
5263  
31385  
2694  
5400-S  
5263  
31385  
16 Compressor Assembly  
17 Condenser Fan Motor  
18 Drain Pan  
19 Condenser Fan Blade  
20 Relay  
21 Overload  
5188  
5412  
5411  
5188  
5412  
5411  
5188  
5412  
5411  
22 Lamp On-Off Switch  
23 Condenser Assembly*  
24 Door Switch  
2053  
2303-02-S  
1916  
2053  
2303-02-S  
1916  
2053  
2303-02-S  
1916  
25 Control  
2767-1  
2767-1  
2767-1  
26 Control Knob  
27 Grille  
28 Leveling Leg (4)  
29 Threaded Hole Plug  
30 Bottom Rack Assembly  
31 Drain Cup  
42090-WHT  
11942-KIT-01  
41319  
31723-WHT  
2351-S  
42090-BLK  
11942-BLK-01  
41319  
31723-BLK  
2351-S  
42090-BLK  
11942-BLK-01  
41319  
41156  
2351-S  
11508  
11508  
11508  
32 Drain Trough  
33 Evaporator Assembly  
34 Wood Front  
31391-4  
2649-S  
11989  
31391-4  
2649-S  
11989  
31391-4  
2649-S  
11989  
*Alternate Condenser Assembly 2223-S  
Parts Not Shown  
Item Description  
White  
N/A  
Black  
N/A  
Stainless Steel  
11993-8-BLK  
Door Handle Top Modified  
Door Assembly Stainless Steel -  
Right Hand Hinge  
N/A  
N/A  
80-17003-03  
Door Assembly Stainless Steel -  
Left Hand Hinge  
Anti-Tip Mounting Bracket Kit  
Door Handle  
N/A  
40-31735  
N/A  
N/A  
40-31735  
N/A  
80-17003-13  
40-31735  
11949  
Full Overlay Door Assembly  
80-17020-2S  
80-17020-2S  
N/A  
220 Volt Part Numbers  
Item Description  
Part No.  
31318  
5403-S  
5195  
Item Description  
20 Relay  
21 Overload  
Part No.  
5418  
5417  
1
Lamp Bulb  
16 Compressor Assembly  
17 Condenser Fan Motor  
67  
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■
■
2075WC/2015WC MODELS  
Design Features Performance  
NOTES  
68  
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■
■
BI•2015 MODEL  
Design Features Performance  
COMPRESSOR/ELECTRICAL SPECIFICATIONS  
EMI50HER  
OVERLOAD PROTECTOR  
C
R
S
STARTING RELAY  
RELAY COVER  
UL183-3A  
COMPRESSOR PINS  
To measure start winding resistance, measure across the C-S pins.  
To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted  
to ground.  
Specifications  
EMI50HER Start Winding Resistance: 12 OHMS  
EMI50HER Run Winding Resistance:  
4 OHMS  
69  
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■
■
BI•2015 MODEL  
Design Features Performance  
TEMPERATURE CONTROL SPECIFICATIONS - DOUBLE  
THROW ICE MAKER THERMOSTAT  
These temperature controls use double throw, single pole relays. The sensing tube is inserted into the ice  
maker mold and senses mold temperature. After ice is sensed in the mold, the contacts at pins 2 and 3  
open (stopping the compressor and condenser fan motor) and the contacts at pins 2 and 1 close (starting  
the ice maker motor). The 2-3 contacts change state before the end of the ice harvest cycle. This prepares  
the control for the next cycle.  
The compressor motor and the ice maker motor CANNOT operate at the same time because of the relay  
contact configuration.  
RED WIRE  
CONNECTION  
YELLOW WIRE  
CONNECTION  
1
3
2
BLUE/BLACK WIRE  
CONNECTION  
ICE MAKER CONTROL  
183-8  
1
1
3
2
2
3
FREEZE POSITION  
ICE HARVEST POSITION  
OPEN  
CIRCUIT  
CLOSED  
CIRCUIT  
CYCLE  
FREEZE  
2 - 1  
2 - 3  
2 - 3  
2 - 1  
HARVEST  
183-9  
70  
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■
■
BI•2015 MODEL  
Design Features Performance  
LIMIT SWITCH SPECIFICATIONS  
The Limit Switch is a component of the ice maker wiring harness.  
3.00  
28.12  
UL-LINE1003  
Normally Closed Bi-metal Switch  
Open Temperature: 104 Degrees F  
Close Temperature: 83 Degrees F  
The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat  
uses a set of normally closed contacts and does not initiate the ice harvest cycle. The ice harvest cycle is  
initiated by a single pole, double throw control located outside the ice maker assembly.  
71  
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■
■
BI•2015 MODEL  
Design Features Performance  
REFRIGERATION SYSTEMS  
Normal Vapor/Compression Cycle Refrigeration  
• Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature  
vapor.  
• As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this  
phase change, a great amount of heat is rejected with the help of the condenser fan.  
• The liquid then flows to the dryer where it is strained and filtered.  
COMPRESSOR  
CONDENSER  
DRYER  
EVAPORATOR  
CAPILLARY TUBE  
UL183-1  
• From the dryer, the refrigerant flows through the capillary tube which meters the liquid refrigerant to  
the evaporator. The pressure of the refrigerant is reduced to the evaporating or low side pressure.  
• The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches satura-  
tion temperature. As the low temperature refrigerant passes through the evaporator coil, it continues to  
absorb a lot of heat, causing the boiling action to continue until the refrigerant is completely vapor-  
ized. It is during this phase change that the most heat is absorbed (the cooling takes place) in the refrig-  
erator.  
• The refrigerant vapor leaving the evaporator travels through the suction line to the compressor inlet.  
The compressor takes the low pressure vapor and compresses it, increasing both pressure and tempera-  
ture. The hot high pressure gas is pumped out the discharge line and into the condenser. The cycle  
continues.  
72  
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REFRIGERATION SYSTEM DIAGNOSIS GUIDE  
System  
Condition  
Suction  
Pressure  
Suction  
Line  
Compressor  
Discharge  
Condenser  
Capillary  
Tube  
Evaporator  
Wattage  
Normal  
Normal  
Slightly below  
room  
Very hot  
Very hot  
Warm  
Cold  
Normal  
temperature  
Overcharge  
Undercharge  
Higher than  
normal  
Very cold  
may frost  
heavily  
Slightly warm  
to hot  
Hot to warm  
Warm  
Cool  
Cold  
Higher than  
normal  
Lower than  
normal  
Warm - near  
room  
temperature  
Hot  
Warm  
Extremely cold  
near inlet -  
outlet  
Lower than  
normal  
below room  
temperature  
Partial  
Restriction  
Somewhat  
lower than  
normal-in  
vacuum  
Warm - near  
room  
temperature  
Very hot  
Top passes  
warm -  
lower passes  
cool  
(near room  
temperature)  
due to liquid  
Room  
temperature  
(cool) or  
colder  
Extremely cold  
near inlet -  
outlet  
below room  
temperature  
backing up  
Lower than  
normal  
Complete  
Restriction  
In deep  
vacuum  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
No  
Gas  
0 PSIG  
to  
25"  
Room  
temperature  
(cool)  
Cool  
to  
hot  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
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■
■
BI•2015 MODEL  
Design Features Performance  
ICE MAKER DIAGNOSIS FLOW CHART  
DOES THE UNIT REFRIGERATE?  
Sealed System Leak  
Electrical Failure  
Compressor Failure  
Fan Motor Failure  
Low Voltage  
Voltage Drop  
Wiring  
DOES THE UNIT HARVEST ICE  
IF THE EJECTOR BLADES ARE  
MOVED BY HAND OR WITH A  
WRENCH ?  
Temperature Control Failure  
Bin Switch Failure  
WHERE DO THE  
EJECTOR BLADES  
STOP?  
Ice Motor Failure  
Mold Heater Failure  
Hold Switch Failure  
Limit Switch Failure  
Binding Cam/Ejector  
IS THERE VOLTAGE AT THE WATER  
SOLENOID VALVE TERMINALS  
DURING HARVEST?  
Water Switch Failure  
Water Solenoid Valve Failure  
U-LINE1012  
74  
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BI•2015 MODEL  
Design Features Performance  
ICE MAKER OPERATING CYCLES  
1.  
FREEZE CYCLE  
A. Temperature control terminals 2 and 3 are closed.  
B. Power to the compressor.  
C. Power to the condenser fan.  
2.  
HARVEST-1 CYCLE  
A. Temperature control terminals 2 and 3 are open - 2 and 1 closed.  
B. No power to the compressor or condenser fan.  
C. If bin arm is down, power goes through bin arm switch to ice maker motor and mold heater.  
If bin arm is up, the ice maker will not harvest.  
3.  
HARVEST-2 CYCLE  
A. Ice maker ejector blades reach approximately 2:00 position and cam  
depresses the hold switch. Power goes through the hold switch to the ice  
maker motor and mold heater.  
B. Ejector blades stall on ice and ice maker motor pulsates until mold heater  
warms and ice releases.  
4.  
5.  
WATER FILL CYCLE  
A. Ice maker ejector blades reach approximately 10:00 position and cam  
depresses the water fill switch.  
B. Power to the water valve. Ice maker mold fills.  
EJECT CYCLE  
A. Ejector blades push ice into bucket and stop at 12:00 position.  
B. Temperature control terminals 2 and 3 have closed during harvest cycle.  
C. Next freeze cycle begins with power to the compressor and condenser fan.  
75  
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BI•2015 MODEL  
Design Features Performance  
BI•2015 CYCLE SCHEMATICS  
FREEZE CYCLE  
black  
ON  
OFF  
black  
black  
SWITCH  
FAN  
ground  
MOTOR  
brown  
WATER  
white  
VALVE  
COMP.  
START  
RELAY  
OVER  
LOAD  
black  
black  
blue  
HOLD  
C
SWITCH  
LIMIT  
NC  
NO  
SWITCH  
WATER  
yellow  
C
FILL  
NC  
2
SWITCH  
TEMP.  
CONTROL  
NO  
BIN  
SWITCH  
C
red  
3
1
ICE  
orange  
black  
black  
MAKER  
MOTOR  
orange  
black  
black  
MOLD HEATER  
orange  
UL183-4  
HARVEST-1 CYCLE  
(Hold Switch In Normal Position)  
black  
ON  
OFF  
black  
black  
SWITCH  
FAN  
ground  
MOTOR  
brown  
WATER  
VALVE  
white  
COMP.  
START  
RELAY  
OVER  
LOAD  
black  
black  
blue  
HOLD  
C
SWITCH  
LIMIT  
NC  
NO  
SWITCH  
WATER  
yellow  
2
C
FILL  
SWITCH  
NC  
TEMP.  
NO  
BIN  
SWITCH  
C
red  
CONTROL  
3
1
ICE  
orange  
black  
black  
MAKER  
MOTOR  
orange  
black  
black  
MOLD HEATER  
orange  
UL183-5  
76  
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BI•2015 MODEL  
Design Features Performance  
HARVEST-2 CYCLE  
(Hold Switch In Switched Position)  
black  
ON  
OFF  
black  
black  
SWITCH  
FAN  
ground  
MOTOR  
brown  
WATER  
VALVE  
white  
COMP.  
START  
RELAY  
OVER  
LOAD  
black  
black  
blue  
HOLD  
C
SWITCH  
LIMIT  
NC  
NO  
SWITCH  
WATER  
yellow  
C
FILL  
NC  
2
SWITCH  
TEMP.  
NO  
BIN  
SWITCH  
C
red  
CONTROL  
3
1
ICE  
orange  
black  
black  
MAKER  
MOTOR  
orange  
black  
black  
MOLD HEATER  
orange  
UL183-6  
WATER FILL CYCLE  
black  
ON  
OFF  
black  
black  
SWITCH  
FAN  
ground  
MOTOR  
brown  
WATER  
VALVE  
white  
COMP.  
START  
RELAY  
OVER  
LOAD  
black  
black  
blue  
HOLD  
C
SWITCH  
LIMIT  
NC  
yellow  
2
NO  
SWITCH  
WATER  
C
FILL  
NC  
SWITCH  
TEMP.  
NO  
BIN  
SWITCH  
C
red  
CONTROL  
3
1
ICE  
orange  
black  
black  
MAKER  
MOTOR  
orange  
black  
black  
MOLD HEATER  
orange  
UL183-7  
77  
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BI•2015 MODEL  
Design Features Performance  
BI•2015 REPLACING ICE MAKER ASSEMBLY  
5
2
4
1
U-LINE1001A  
6
3
1. Unplug unit.  
2. Disconnect ice maker wire harness at plug (1).  
3. Remove control capillary tube from sensing tube on ice maker assembly (2).  
4. Remove water inlet tube.  
5. Remove front cover (3).  
6. Advance ejector blade to the 3 o’clock position by turning the 5/16" hex head on the small brass gear  
counterclockwise (4).  
7. Remove two screws from wall of freezer housing (5).  
8. Remove three screws (6) from bottom of evaporator shelf.  
9. Remove ice maker assembly.  
10. Remove old alumilastic compound from evaporator shelf.  
11. Apply 1/4" of fresh alumilastic compound to the bottom of the new ice maker assembly.  
12. Install new ice maker assembly.  
13. Reconnect plug.  
14. Insert control capillary tube into ice maker sensing tube.  
15. Insert water inlet tube.  
16. Apply Permagum to all exit holes.  
17. Install back panel.  
18. Plug in unit and test.  
78  
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BI•2015 MODEL  
Design Features Performance  
BI•2015 REPLACING MOLD AND HEATER  
5
1
2
3
4
2
U-LINE1002  
1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY.  
2. Remove one stripper screw (1) and stripper .  
3. Remove three face plate screws (2) and face plate.  
4. Remove one screw (3) and detach limit switch from mold.  
5. Detach heater leads (4).  
6. Remove two screws (5) and mold from support housing.  
7. To assemble, replace parts in reverse order.  
8. Install the ice maker assembly.  
79  
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BI•2015 MODEL  
Design Features Performance  
DANGER  
!
!
DO NOT service the unit until the main electrical power has  
been disconnected.  
TROUBLESHOOTING  
1. Will not eject ice (water frozen)  
Cause  
Remedy  
a. Control setting too cold.  
b. Control defective (1-2 contacts open).  
c. Bin switch defective.  
a. Adjust control warmer (counterclockwise).  
b. Replace control.  
c. Replace bin switch.  
d. Limit switch defective.  
d. Replace limit switch.  
e. Ice maker assembly motor stalled.  
f. Broken wire in ice maker circuit.  
g. Dirty condenser.  
h. Door gasket not sealing.  
i. Refrigerant leak causing slight undercharge.  
e. Replace motor.  
f. Replace defective wiring.  
g. Clean condenser.  
h. Replace gasket of fix obstruction.  
i. Find and repair leak/replace refrigerant.  
2. Will not fill with water  
Cause  
Remedy  
a. No water supply to unit.  
b. Water switch defective.  
c. Solenoid valve defective.  
d. Fill tube frozen.  
e. Broken wire in water fill circuit.  
f. Fill tube kinked.  
a. Open water supply connection.  
b. Replace switch.  
c. Replace valve.  
d. Replace solenoid valve and defrost tube.  
e. Replace defective wiring.  
f. Straighten out tube.  
g. Inlet screen on water valve obstructed.  
g. Clean or replace valve.  
3. Will not stop making ice  
Cause  
Remedy  
a. Bin switch defective.  
b. Bin arm not raising up completely.  
a. Replace bin switch  
b. Lubricate pivot point, loosen bin arm lever  
screw, or replace bent bin arm.  
4. Water will not stop filling  
Cause  
Remedy  
a. Water switch defective.  
b. Solenoid valve defective.  
c. Stalled ice maker motor.  
d. Temperature control defective. Ice maker is in  
continuous harvest cycle (contacts 1-2 closed).  
a. Replace switch.  
b. Replace solenoid valve.  
c. Replace motor and solenoid valve.  
d. Replace temperature control.  
5. Ejector blades will not stop turning  
Cause  
Remedy  
a. Water switch defective (closed).  
b. Hold switch defective.  
c. Defective wiring.  
a. Replace water switch.  
b. Replace hold switch.  
c. Repair or replace wiring.  
d. Replace heater.  
d. Short in mold heater.  
6. Low ice production  
Cause  
Remedy  
a. Control set too cold.  
b. Fan motor stalled.  
c. Ice cubes too large.  
a. Adjust control warmer (counterclockwise).  
b. Replace fan motor.  
c. Adjust water fill screw. Dirty condenser.  
7. Not freezing (compressor and fans are operating)  
Cause  
Remedy  
a. Little or no frost pattern on evaporator).  
a. Check for sealed system leak or restriction.  
80  
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BI•2015 MODEL  
Design Features Performance  
8. Not freezing (compressor not operating - fan  
operating)  
Cause  
Remedy  
a. Relay defective.  
b. Overload defective (open).  
c. Compressor defective.  
a. Replace relay.  
b. Replace overload.  
c. Replace compressor.  
9. Not freezing (compressor and fans not operating)  
Cause  
Remedy  
a. On-off switch defective (open).  
b. Hold switch defective (open).  
c. Control defective (open).  
d. Broken wire in freeze circuit.  
e. Power cord not plugged in.  
f. On-off switch in off position.  
a. Replace on-off switch.  
b. Replace hold switch.  
c. Replace control.  
d. Repair or replace wiring.  
e. Plug in power cord.  
f. Put switch in on position.  
g. Ejector blades not in the freeze position (12:00). g. Manually advance the ejector blades to the  
12:00 position (test ice maker and limit switch).  
10. Compressor overheating  
Cause  
Remedy  
a. Condenser air flow restricted.  
b. Condenser fan blade obstructed.  
c. Condenser fan motor stalled.  
d. Defective compressor.  
a. Remove restriction (clean condenser and grille).  
b. Remove blade restriction.  
c. Replace fan motor.  
d. Replace compressor.  
11. Compressor will not stop operating  
Cause  
Remedy  
a. Control set too cold.  
a. Adjust control warmer (counterclockwise).  
b. Control defective (2-3 contacts will not open).  
b. Replace control.  
c. Control sensing bulb not sensing mold temperature. c. Fully insert bulb into ice maker tube, routing  
bulb away from compressor discharge tube.  
d. Evaporator fan stalled.  
d. Remove obstruction or replace motor.  
12. Water leak (under unit)  
Cause  
Remedy  
a. Water supply line leaking at solenoid valve inlet. a. Tighten or replace fitting.  
b. Water line leaking at solenoid valve outlet.  
c. Water line leaking at fill tube.  
d. Crack in water line.  
b. Replace water line and fitting.  
c. Tighten clamp on fill tube or replace fill tube assembly.  
d. Replace water line.  
13. Water leak (inside unit)  
Cause  
Remedy  
a. Ice maker assembly fill cup obstructed.  
b. Fill ice cup and fill tube out of alignment.  
c. Water level too high.  
a. Remove obstruction.  
b. Align fill tube and fill cup.  
c. Adjust water level.  
14. Excessive frost build-up  
Cause  
Remedy  
a. Door gasket not sealing properly.  
a. Adjust door hinges or replace door gasket.  
b. Door out of alignment.  
b. Align fill tube and fill cup.  
c. Water soaked cabinet insulation.  
c. Replace foamed cabinet assembly (factory repair  
only).  
15. Noisy  
Cause  
Remedy  
a. Copper refrigeration tube touching cabinet.  
a. Carefully adjust tubing.  
b. Adjust fan mounting or shroud.  
c. Remove obstruction.  
b. Fan blade touching shroud.  
c. Fan blade obstruction (wiring, foam insulation,  
packaging material).  
81  
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BI•2015 MODEL  
Design Features Performance  
BI•2015 WIRING DIAGRAM  
ICEMAKER  
CONTROL  
220V  
ICEMAKER ASSEMBLY  
YELLOW  
RED  
YELLOW  
COND  
FAN  
1
3
2
RED  
RED  
BLACK  
NO NC  
WHITE  
BROWN  
BLACK  
WHITE  
BROWN  
BLACK  
BIN  
SW  
ORANGE  
C
5 PIN CONNECTOR  
BROWN  
WHITE  
OVERLOAD  
WHITE  
C
NC NO  
WATER  
SW  
HOT  
BLACK  
(BLACK)  
HOLD  
SW  
NEUTRAL  
(BLUE)  
NO  
CAM  
NC  
C
BLACK  
ROCKER  
SWITCH  
YELLOW  
RELAY  
WATER  
VALVE  
EMBRACO  
COMPRESSOR  
ORANGE  
ORANGE  
3 RPM  
GREEN  
GROUND  
MOTOR  
BLACK  
BLACK  
BLACK-NEUTRAL  
(RIBBED)  
MOLD HEATER  
BLACK  
BLACK  
LIMIT  
SW  
BLACK-HOT  
(SMOOTH)  
BROWN  
POWER CORD ASSEMBLY  
C42183.eps  
82  
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BI•2015 MODEL  
Design Features Performance  
NOTES  
83  
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■
BI•2015 MODEL  
Design Features Performance  
MODEL BI•2015  
1
2
3, 4  
32  
5
6
31  
30  
8
29  
28  
26, 27  
24  
9
10  
25  
11  
12  
23  
22  
13  
14  
15  
21  
17  
20  
19  
18  
16  
U-LINE1013  
84  
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BI•2015 MODEL  
Design Features Performance  
MODEL BI•2015  
For Item #32, see Model 402-BI•2015 Ice Maker (pages 76-77) for separate breakdown.  
Item Description  
White  
Black  
Stainless Steel  
31430  
11898-S-SS  
N/A  
11927-6-BLK  
12094-05-S  
See Parts Not Shown  
11901-1  
31673-S  
11899-S-SS  
42096  
1
2
3
4
5
6
8
9
Ice Bucket  
31430  
31430  
Hinge Assembly Top R/H  
Door Handle Top  
Door Handle Bottom  
Door Gasket Assembly  
Door Assembly  
11898-S-KIT  
11926-6-KIT  
11927-6-KIT  
12094-06-S  
80-17008-02  
11901-1  
31673-S  
11899-S-KIT  
42096  
11898-S-BLK  
11926-6-BLK  
11927-6-BLK  
12094-04-S  
80-17008-01  
11901-1  
31673-S  
11899-S-BLK  
42096  
Pivot Plate  
Door Closer Assembly  
10 Hinge Assembly Bottom R/H  
11 Pivot Post  
12 Back Panel  
13 Compressor  
11964-01  
5402-S  
11964-01  
5402-S  
11964-01  
5402-S  
14 Power Cord  
2374  
2374  
2374-2  
15 Overload  
5413  
5413  
5413  
16 Relay  
5414  
5414  
5414  
17 Drier  
2694  
2694  
2694  
18 Water Line Assembly  
19 Plastic Nut & Sleeve  
20 90 Degree Brass Fitting  
21 Water Valve  
404  
41254  
41826  
2552A  
404  
41254  
41826  
2552A  
404  
41254  
41826  
2552A  
22 Condenser Fan Motor  
23 Condenser Fan Blade  
24 Condenser Assembly  
25 Rocker Switch  
26 Control  
5263  
5188  
2303-02-S  
2053  
2780  
5263  
5188  
2303-02-S  
2053  
2780  
5263  
5188  
2303-02-S  
2053  
2780  
27 Control Knob  
28 Grille  
29 Leveling Leg (4)  
30 Threaded Hole Plugs  
31 Evaporator/Cabinet Assembly  
32 Icemaker Assembly  
42090-KIT  
11942-KIT-01  
41319  
31723-WHT  
2183-S2015-WHT  
402-BI2015  
42090-BLK  
11942-BLK-01  
41319  
31723-BLK  
2183-S2015-BLK  
402-BI2015  
42090-BLK  
11942-BLK-01  
41319  
41156  
2183-S2015-SS  
402-BI2015  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless -  
Right Hand Hinge  
N/A  
N/A  
80-17008-03  
Door Assembly Stainless -  
Left Hand Hinge  
N/A  
N/A  
80-17008-13  
Door Handle Top Modified  
Door Handle  
N/A  
N/A  
N/A  
N/A  
11926-8-BLK  
11949  
220 Volt Part Numbers  
Item Description  
13 Compressor  
15 Overload  
16 Relay  
Part No.  
5404-S  
5415  
Item Description  
21 Water Valve  
22 Condenser Fan Motor  
Part No.  
2555A  
5195  
5416  
85  
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BI•2015 MODEL  
Design Features Performance  
MODEL 402-BI•2015  
20  
15  
32  
12  
19  
18  
27  
25  
31  
13  
9
3
16  
17  
6
1
23  
21  
2
28  
30  
14  
29  
7
24  
4
10  
22  
26  
11  
5
21  
402ICEMAKER.1  
8
86  
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BI•2015 MODEL  
Design Features Performance  
MODEL 402-BI•2015  
Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as  
standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice rate, cause water to  
overflow from ice maker mold, damage the unit, and may void the warranty.  
Item Description  
Part No.  
Item Description  
Part No.  
-
-
Ice Maker Assembly  
Faceplate Assembly  
Cover  
Gear  
Motor  
402-BI2015  
150  
16 Mold Heater  
17 Stripper  
18 Stripper Screw  
19 Mold & Heater Assembly  
20 Water Cup  
21 Spring & Housing Screw  
22 Gear Screw  
23 Face Plate  
625843-S  
31400  
1
2
3
4
5
6
7
8
9
627000  
628210*  
627973*  
627163*  
625836*  
625834*  
627302*  
627680*  
2506*  
2361**  
2506*  
625827  
2886  
489128  
628123-S  
544304  
488372*  
488957*  
11641*  
41375  
488361*  
488362*  
488360  
625829  
625830  
627199  
488622*  
2506*  
Spring  
Valve Switch Plate  
Switch Spacer  
Cam  
Insulator  
Hold Switch  
24 Plate Screw  
25 Long SW Screw  
26 Short SW Screw  
27 Bin SW Screw  
28 Clamp  
10 Wire Harness  
11 Valve Switch  
12 Support Housing  
13 Bin Arm  
14 Bin Arm Spring  
15 Ejector  
29 Arm Lever  
30 Arm Lever Screw  
31 Motor Screw  
32 Bin Switch  
627526  
627375  
* Parts included in the 150 faceplate assembly.  
** Includes the Limit Switch.  
220 Volt Part Numbers  
Item Description  
Part No.  
2015-IM-BASE 220  
650  
Item Description  
16 Mold Heater  
19 Mold Heater Assembly  
Part No.  
626069-S  
618  
-
-
Ice Maker Assembly  
Faceplate Assembly  
Motor  
3
628109  
U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice  
maker assembly replacement is not necessary because all ice maker parts are available as replacement  
parts and are stocked in our inventory.  
87  
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BI•2015 MODEL  
Design Features Performance  
NOTES  
88  
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CLR2060 MODEL  
Design Features Performance  
ELECTRICAL SPECIFICATIONS  
S
R
STARTING  
RELAY  
C
3/4" OVERLOAD  
PROTECTION  
UL303  
Compressor Pins  
To measure start winding resistance, measure across the C-S pins.  
To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted  
to ground.  
Specifications  
FF7.5HBK Compressor Start Winding: 12.0 OHMS  
FF7.5HBK Compressor Run Winding: 2.9 OHMS  
Water Valve Coil Resistance:  
Bypass Coil Resistance:  
280 OHMS  
380 OHMS  
71.5 OHMS  
Pump Motor Winding Resistance:  
89  
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CLR2060 MODEL  
Design Features Performance  
LEVELING AND INSTALLATION REQUIREMENTS  
It is extremely important that the unit is level. If it is not  
level, the ice mold will not fill evenly. This can cause a  
reduction in ice rate, uneven sized cubes or water spilling  
into the storage area which will cause the ice in the bin to  
melt prematurely. See Figure A.  
Remember the floor surrounding a drain has a tendency to  
slope towards the drain.  
UL307  
Leveling the Unit  
Figure A  
1. Use a level to check the icemaker from front to back and  
from side to side. See Figure B.  
2. If the icemaker is not level, adjust the feet on the corners  
of the unit as necessary. See Figure C.  
3. Check after each  
adjustment and  
repeat the  
previous steps  
as necessary  
until the unit  
is level.  
CHECK  
LEVEL  
UL205A  
TURN FOOT TO ADJUST  
UL314  
Figure C  
Figure B  
Installation Requirements  
• The unit may be built into a cabinet. There is no minimum clearance requirement for the top, left or  
right sides of the unit.  
• The location must allow enough clearance for water, drain, and electrical connections in the rear of  
the unit.  
• The location must not obstruct air flow to the front of the unit.  
90  
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CLR2060 MODEL  
Design Features Performance  
GRAVITY DRAIN INSTALLATION  
!
Plumbing installation must observe all state and local codes.  
These guidelines must be followed when installing drain lines to prevent water from flowing back into the  
ice maker storage bin and potentially flowing onto the floor causing water damage:  
• Drain lines and fittings must have a 5/8" inside diameter.  
• Drain lines must have a 1" drop per 48" of run (1/4" per foot) and must not create traps.  
• The floor drain must be large enough to accommodate drainage from all drains.  
• Insulate the bin drain line to prevent condensation.  
Be sure to follow these guidelines to prevent water backing up into the storage bin.  
Below are examples of gravity drain line installations. If a trap is in the drain line, the drain line must be  
vented to ensure proper draining. Without the vent, water will backup until enough pressure builds up to  
force the water past the trap. Water may backup into the ice bin before the amount of pressure needed is  
achieved. Water in the storage bin will cause the ice in the bin to melt prematurely.  
The customer’s complaint will be slow ice production. The ice that has been made is melting  
prematurely because water is backing up in the ice bin.  
FROM ICE MAKER  
1. Normal Drain.  
TO FLOOR DRAIN  
Proper Drainage  
Pitched from ice maker  
at least 1/4" per foot.  
2. With Trap.  
Poor Drainage  
Poor drainage.  
Water backs up in drain line.  
3. With Trap and Vent.  
Proper Drainage  
Vent assures proper drainage.  
UL306  
Examples of Gravity Drain Installations  
91  
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CLR2060 MODEL  
Design Features Performance  
CONNECTING A DRAIN PUMP  
!
Plumbing installation must observe all state and local codes. All water and drain connections  
MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations  
and instructions may result in damage and/or harm.  
If a gravity drain connection is not available, U-Line strongly recommends the use of the U-Line P60 drain  
pump. If your CLR2060 is not equipped with a factory installed pump, a P60 drain pump is available  
through your Dealer, or direct from U-Line. If a pump other than the U-Line P60 drain pump is to be used,  
it must meet the following specifications:  
• It must be UL listed and have a UL listed, 120 VAC, 3-wire grounded power cord.  
• Overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.  
• Minimum flow rate of 15 gallons per hour at 10 feet of lift.  
• It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted  
drain or pump failure.  
• It must have a check valve in the discharge line to prevent waste water return to the pump.  
• It must have an overflow protection control which will shut off power to the ice maker in the event of  
a pump failure.  
• Operating temperature range of 50°F to 110°F (10°C to 40°C).  
If your CLR2060 is not equipped with a P60 drain pump or an equivalent drain pump, severe damage and  
costly repair could result in the event of a power outage, restricted drain or pump failure.  
92  
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CLR2060 MODEL  
Design Features Performance  
AUTOMATIC CLEAN CYCLE INSTRUCTIONS  
To maintain operational efficiency, clean unit every six months (depending on water conditions more or  
less frequent cleaning may be necessary). If the ice maker requires more frequent cleaning, consult a quali-  
fied plumber to test the water quality and recommend appropriate treatment. Use only U-Line Ice Machine  
Cleaner (part number 41978).  
!
Use only U-Line Ice Machine Cleaner (part number 41978). It is a violation of Federal law to  
use this solution in a manner inconsistent with its labeling. Use of any other cleaner can ruin  
the finish of the evaporator and will void the warranty. Read and understand all labels printed  
on the package before use. Ice machine cleaner is used to remove Lime scale and other  
mineral deposits. Refer to the following steps for mineral deposit removal.  
FRONT COVER  
1. Set the cycle selector switch (located in the center of the grille) to OFF.  
Allow the ice to melt off of the evaporator.  
2. Remove all ice from the storage bin.  
U
U•LINE  
3. Remove inside front cover by gently pulling away from sidewall. See  
Figure A.  
4. Remove the overflow tube by lifting it up while using a slight back and  
forth motion to loosen it from the drain hole. See Figure B. The water in the  
reservoir will flow down the drain.  
5. Replace the overflow tube after all the water has been drained from the  
reservoir.  
6. Move the cycle selector switch to the CLN position.  
7. When water begins to flow over the evaporator, approximately three  
minutes, add one packet of U-Line Ice Machine Cleaner to the reservoir.  
8. Reinstall inside front cover.  
Figure A  
UL208  
9. When the self cleaning process stops, approximately 45 minutes, it may  
be desirable to clean the storage bin. See INTERIOR STORAGE BIN  
CLEANING.  
OVERFLOW  
10. Move the cycle selector switch to the ICE position to resume ice  
production.  
UL209  
Interior Storage Bin Cleaning  
1. Disconnect power from the ice maker.  
2. Remove any ice from the storage bin.  
Figure B  
3. Wipe down the storage bin with a solution of non-abrasive mild soap or detergent and warm water.  
Rinse with clean water. Sanitize the bin with a solution of one tablespoon of bleach and one gallon of  
water. Rinse thoroughly with clean water.  
4. Check that all drain connections are in place.  
5. Reconnect power to the unit.  
93  
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INTRODUCTION  
Design Features Performance  
SEQUENCE OF OPERATION  
On initial start-up or restart, closing of bin thermostat, the toggle switch is in the ICE position:  
1. The water solenoid valve and hot gas solenoid valve are opened (energized) for 180 seconds  
(three minutes). This ensures the icemaking cycle starts with fresh water, and the refrigerant pressures  
are equalized prior to compressor start-up.  
2. The compressor starts 175 seconds after the hot gas solenoid valve and water solenoid valves are  
opened.  
3. The water pump and condenser fan motor are energized. The hot gas solenoid valve and water  
solenoid valves are de-energized (closed) five seconds after the compressor starts. The unit is now  
in the freeze cycle.  
4. As the water pump circulates the water, an even flow is directed across the evaporator and into each  
cube cell, where it freezes. As the water freezes, gravity causes any sediment to drop into the water  
trough and not becoming imbedded in the ice. This gives a clearer cube with low mineral content.  
5. The control system automatically determines the length of the freeze cycle by monitoring the temp-  
erature of the refrigeration system “high side” using a thermistor.  
6. One minute prior to finishing the determined freeze cycle, the control determines the length of the  
harvest cycle by again monitoring the temperature at the thermistor.  
7. When the freeze cycle is completed, the control de-energizes the water pump and the condenser fan  
motor. The compressor remains running during the harvest cycle. The control then energizes the hot  
gas solenoid valve and water solenoid valve for the duration of the harvest cycle. The hot refrigerant  
gas warms the evaporator causing the cubes to slide, as a sheet, off the evaporator and into the storage  
bin. At the same time, the water trough is being purged with fresh water.  
8. At the conclusion of the harvest cycle, the machine returns to a new freeze cycle. The compressor  
continues to run. The water pump and condenser fan motor are energized. The hot gas solenoid valve  
and water solenoid valves are de-energized (closed).  
Automatic Shut-off  
The ice machine shut-off is controlled by the level of ice in the ice storage bin. When the bin is full, ice  
contacts the bin thermostat bulb holder, which senses the cool temperatures, then opens which stops the  
ice machine. The ice machine will remain off until the ice cubes no longer contact the bin  
thermostat bulb holder. This causes the bin thermostat to warm and close, restarting the ice machine.  
When the ice machine restarts, it returns to the start-up sequence (steps 1, 2, and 3 above).  
94  
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CLR2060 MODEL  
Design Features Performance  
CIRCULATION  
PUMP  
EVAPORATOR  
EVAPORATOR  
ACCUMULATOR  
WATER  
TROUGH  
HOT GAS VALVE  
COMPRESSOR  
CONDENSER  
DRYER  
THERMISTOR SENSING POINT  
UL304  
CYCLE DESCRIPTION INITIAL START-UP  
FREEZE CYCLE  
HARVEST CYCLE  
17 18  
TIME (MINUTES)  
WATER FILL VALVE  
HOT GAS VALVE  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
19  
WATER CIRCULATION PUMP  
COMPRESSOR  
CONDENSER FAN  
ENERGIZED  
NOTE: THE FREEZE / HARVEST CYCLE TIMES WILL VARY DUE TO OPERATING CONDITIONS.  
UL305  
NON-ENERGIZED  
95  
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CLR2060 MODEL  
Design Features Performance  
THERMISTOR  
The thermistor senses the refrigeration system “high side” temperature. This is used in conjunction with  
the control board to determine the length of the freeze and harvest cycles.  
Thermistors generally fail due to moisture or physical damage. U-Line “high side” thermistors are  
encased in a specially-designed, moisture-sealed aluminum block. The thermistor is also mounted to  
the “high side” or “dry” portion of the refrigeration system. This eliminates physical damage and  
moisture concerns.  
Check Light on Control Board  
The LED light on the control board serves three functions.  
1. Steady light -  
2. Slow flash -  
The control board has power to it and operation is normal.  
The control board has detected a sensor problem. This will  
happen if the thermistor’s plug is disconnected from the  
control board. This will also happen if the thermistor fails open.  
3. Rapid flashing - This indicates the control board is receiving a high heat signal from the  
thermistor. This can be caused by a dirty condenser, inadequate air flow  
(unit installed behind closed doors), failed condenser fan motor, etc.  
In both the slow flash and rapid flashing situations, the unit will stop operation.  
LED Light  
UL301  
96  
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INTRODUCTION  
Design Features Performance  
NEW CLR2060 CONTROL BOARD DESIGN  
Models Manufactured After 12/1/03  
U-Line has started manufacturing the CLR2060 with a revised electronic control board. The new control  
board design is similar to the control board used on the CLRCO2075 Clear Ice Maker/Refrigerator.  
This new board will have the advanced diagnostics that the CLRCO board has and the components can be  
tested in the same manner. This features a diagnostic LED and has 2 thermistors, one on the liquid line and  
one in the bin.  
Note: The new board is NOT interchangeable in units with the original board. Also, in the case of a  
defective board, the board must be changed along with the thermistors, since they are matched to the  
board.  
There is no display box installed on the CLR2060, however a display box from the CLRCO2075 will fit on  
this board. It can be used to read the bin temperature and the liquid line temperature.  
E_SP-001  
E-SP-002  
The board is mounted in the lower front section of the CLR2060 Clear Ice Maker and is accessed by  
removing the service panel.  
97  
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INTRODUCTION  
Design Features Performance  
The diagnostic LED shown below will specify the following:  
CLR2060 BOARD  
Part# 68003  
COMPRESSOR  
This LED will  
be used to display  
error codes.  
WATER  
VALVE  
HOT  
GAS  
H2O  
PUMP  
FAN  
Not a relay  
E_SP-003  
1. One Flash -  
Indicates the overflow protection circuit is open (only on P-60 pump equipped  
units).  
2. Two Flashes - Indicate an open thermistor or out of range (too warm) problem.  
3. Three Flashes - Indicate the unit has both failure conditions above.  
Note: Interrupting power to the board is the only method of clearing the error codes. Switching off the  
ON/OFF/CLN switch does not clear the codes.  
98  
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CLR2060 MODEL  
Design Features Performance  
Low Side Pressure Changes  
The chart above shows the low side pressure changes through the cycles of a CLR2060 unit. It shows that dur-  
ing a harvest cycle, the low side pressures climb to nearly 60 psig. When the freeze cycle starts, the pressure  
quickly drops to approx. 17 psig and throughout the freeze cycle it continues to slowly drop to approximately  
7 psig just before the harvest cycle.  
This unit was operating in a 75° fahrenheit ambient temperature and the incoming water temperature  
was 50° fahrenheit.  
If a unit is operating in conditions other than these, the low side pressures will be different. A unit  
operating in a warmer ambient environment or using warmer water will have higher pressure readings.  
A unit in a cooler ambient environment or using cooler water will have lower pressure readings.  
99  
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REFRIGERATION SYSTEM DIAGNOSIS GUIDE  
System  
Condition  
Suction  
Pressure  
Suction  
Line  
Compressor  
Discharge  
Condenser  
Capillary  
Tube  
Evaporator  
Wattage  
Normal  
Normal  
Slightly below  
room  
Very hot  
Very hot  
Warm  
Cold  
Normal  
temperature  
Overcharge  
Undercharge  
Higher than  
normal  
Very cold  
may frost  
heavily  
Slightly warm  
to hot  
Hot to warm  
Warm  
Cool  
Cold  
Higher than  
normal  
Lower than  
normal  
Warm - near  
room  
temperature  
Hot  
Warm  
Extremely cold  
near inlet -  
outlet  
Lower than  
normal  
below room  
temperature  
Partial  
Restriction  
Somewhat  
lower than  
normal-in  
vacuum  
Warm - near  
room  
temperature  
Very hot  
Top passes  
warm -  
lower passes  
cool  
(near room  
temperature)  
due to liquid  
Room  
temperature  
(cool) or  
colder  
Extremely cold  
near inlet -  
outlet  
below room  
temperature  
backing up  
Lower than  
normal  
Complete  
Restriction  
In deep  
vacuum  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
No  
Gas  
0 PSIG  
to  
25"  
Room  
temperature  
(cool)  
Cool  
to  
hot  
Room  
temperature  
(cool)  
Room  
temperature  
(cool)  
No  
refrigeration  
Lower than  
normal  
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CLR2060 MODEL  
Design Features Performance  
ICE THICKNESS ADJUSTMENT  
The CLR2060 Clear Ice Maker uses advanced technology to make ice that is crystal clear. This technology  
cascades a flow of water over a chilled ice mold that is mounted vertically so no water sits in it. Because  
of this ice making technology, clear ice cubes differ significantly from regular ice cubes. Differences are as  
follows:  
• Dimples. U-Line clear ice cubes have “dimples” on one side from  
the cascading water process.  
• Cube Variations. Cubes made from different batches,  
or even cubes within the same batch may have varying  
dimples, thicknesses and/or sizes due to the cascading  
DIMPLES  
water process.  
• Cube “slabbing”. The U-Line clear ice maker makes a  
“slab” of ice that falls from the vertical mold relying on  
gravity to break the ice bridges. Depending on the  
control setting, and the fullness of the ice  
ICE BRIDGE  
bucket, it maybe necessary to tap the ice  
ICE001  
slab with the scoop to break it apart.  
Figure 1  
The ice cube thickness control is factory set for best overall performance. The factory setting is designed to  
maintain an ice bridge of approximately 1/16" to 1/8" under normal conditions resulting in a dimple of  
approximately 1/4" to 1/2" in depth (see Figure 2). A fuller cube with less of a dimple results in a thicker  
ice bridge. As the ice bridge becomes thicker, the tendency for the cubes to stay together as a slab increases.  
A bridge thicker than 1/8" may cause cubes to overfill the ice bucket.  
BRIDGE  
BRIDGE  
TOO THICK  
TOO THIN  
1/16" TO 1/8"  
ICE BRIDGE  
1/4" TO 1/2"  
DIMPLE  
DIMPLE  
TOO DEEP  
LITTLE OR  
NO DIMPLE  
GOOD  
BAD  
ICE002  
Figure 2  
101  
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CLR2060 MODEL  
Design Features Performance  
To adjust:  
DANGER  
!
!
Disconnect power to the ice maker before making any ice thickness adjustments.  
1. Disconnect power to the unit.  
ACCESS PANEL SCREWS  
E
I
C
F
F
O
N
L
C
ICE003  
Figure 3  
2. Remove the screws securing the front access panel (see Figure 3).  
ICE CUBE THICKNESS  
ADJUSTMENT DIAL  
IS FACTORY SET TO 0.  
E
I
C
F
F
O
L
N
C
ICE004B  
WATER VALVE HAS BEEN  
MOVED TO THE BACK.  
Note: Picture represents 2004 model  
Figure 4  
102  
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CLR2060 MODEL  
Design Features Performance  
3. Locate the ice cube thickness adjustment dial on the control board (see Figure 4). Turn the dial  
clockwise (+ number) to thicken or counterclockwise (- number) to thin the ice bridge.  
IMPORTANT  
The door should never be flush with the top of the cabinet. Even when level, the top edge of  
the door will be 1/8" below the top of the cabinet (see Figure 1).  
SAMPLE AREA  
Figure 5  
4. Reinstall front access cover.  
5. Reconnect power to ice maker.  
6. Empty ice bucket.  
103  
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CLR2060 MODEL  
Design Features Performance  
ICE PRODUCTION RATES  
Ambient Temp/Water Temp degrees F  
Approximate Ice Production (lbs/day)  
50/50  
60/50  
70/50  
80/50  
90/70  
100/70  
60  
60  
58  
54  
47  
40  
NOTE  
These characteristics will vary depending on operating conditions, condenser cleanliness,  
installation, and application.  
104  
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CLR2060 MODEL  
Design Features Performance  
TROUBLESHOOTING  
DANGER  
!
!
DO NOT service the unit until the main electrical power has been disconnected.  
1. Unit does not operate (with drain pump; light  
on control board is not illuminated)  
Cause  
Remedy  
a. No electrical power to the unit.  
a. Make sure unit is plugged in and outlet  
has power.  
b. Rocker switch set incorrectly.  
c. Drain tube is kinked or obstructed.  
b. Check switch wiring. Set to “ICE.”  
c. Clear the tubing. If water cannot drain from  
pump, unit will shut down due to safety  
design of pump.  
d. Bad pump. Diagnose by bypassing the pump.  
Pull both pink wires from control board and  
jump the two terminals together. If unit starts  
up, then the pump is bad.  
d. Change pump. Jumping the two terminals  
together on the control board with a jumper  
wire will eliminate pump from the circuit.  
2. Unit does not operate (without drain pump;  
light on control board is not illuminated)  
Cause  
Remedy  
a. No power to unit.  
a. Jumper plug off power cord.  
3. Unit does not operate and light on control  
board is illuminated  
Cause  
Remedy  
a. Bad bin thermostat.  
a. Replace bin thermostat. The unit is falsely  
sensing a full bin.  
b. Bin thermostat set incorrectly.  
b. Set bin thermostat at the 10:00 position.  
4. No ice production  
Cause  
Remedy  
a. No water supplied to unit.  
b. Stand pipe not inserted in water trough.  
c. Re-circulating pump is defective.  
a. Check that water is connected and turned on.  
b. Insert stand pipe securely into water trough.  
c. Replace re-circulating pump.  
5. Low ice production  
Cause  
Remedy  
a. High ambient temperatures around unit.  
a. Lower ice rate is normal with high ambient  
temperatures.  
b. Deposit build-up on evaporator grid.  
b. Run the unit through a clean cycle. Use only  
U-Line Ice Machine Cleaner.  
c. Ice thickness dial set incorrectly.  
d. Dirty condenser coil.  
c. Adjust ice thickness dial accordingly.  
d. Clean condenser coil.  
105  
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CLR2060 MODEL  
Design Features Performance  
NOTE: Light on control board will indicate if  
condenser is too dirty. A rapid flash of light  
indicates high heat conditions which could be  
caused by either an inadequate air flow or a  
dirty condenser.  
6. Will not eject ice (water frozen)  
Cause  
Remedy  
a. Bin thermostat set incorrectly.  
b. Wiring plug off of bypass valve coil.  
c. Defective bypass valve.  
a. Set bin thermostat at 10:00 position.  
b. Re-install plug.  
c. Replace bypass valve.  
d. Run unit through the clean cycle. Use only  
U-Line Ice Machine Cleaner. If scale or mineral  
deposits accumulate on grid, cubes will not  
fall freely.  
d. Deposit build-up on evaporator grid.  
7. Ice is slow to release from evaporator  
Cause  
Remedy  
a. Deposit build-up on evaporator grid.  
a. Run unit through the clean cycle. Use only  
U-Line Ice Machine Cleaner.  
b. Unit not level.  
b. Level unit for even water flow. Uneven water flow  
will reduce ice rate and cause water to spill in  
ice bin.  
8. Will not fill with water  
Cause  
Remedy  
a. No stand pipe in water trough.  
b. Water valve is defective.  
c. Water solenoid unplugged or wire to solenoid  
has internal break.  
a. Install stand pipe.  
b. Replace valve.  
c. Repair wiring defect.  
9. Continuous ice production  
Cause  
Remedy  
a. Bin thermostat set too cold.  
a. Set bin thermostat to the 10:00 position.  
b. Insert bulb inside aluminum sensor tube.  
c. Replace bin thermostat.  
d. Set ice thickness adjustment dial to a lower setting.  
If cubes release from grid and are too thick,  
cubes might not make contact with sensor tube  
(inside of bin); therefore bin thermostat would  
never be satisfied.  
b. Bin thermostat sensing bulb out of alignment.  
c. Bin thermostat stuck in closed position.  
d. Ice slab too thick.  
10. Low (or no) ice production  
Cause  
Remedy  
a. Dirty condensing coil (Control board light  
shows rapid flash).  
b. Stalled condenser fan blade (Control board  
light shows a rapid flash).  
a. Clean condensing coil.  
b. Free up the blade or replace fan motor.  
c. No water in water trough.  
d. Bypass valve stuck in open position.  
e. Ice forms on a portion of evaporator grid.  
c. Install stand pipe securely in trough.  
d. Replace bypass valve.  
e. Check unit for system undercharge or leak.  
106  
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CLR2060 MODEL  
Design Features Performance  
NOTE: See chart of suction pressures in manual.  
11. Poor ice quality (soft or unclear cubes)  
Cause  
Remedy  
a. Poor incoming water quality.  
a. Consult a plumber.  
b. Deposit build-up on evaporator grid.  
b. Run the unit through a clean cycle. Use only  
U-Line Ice Machine Cleaner.  
c. Water splashing on cubes.  
c. Adjust water flow above evaporator.  
12. Unit not freezing (compressor and fan  
operating)  
Cause  
Remedy  
a. Little or no cooling.  
a. Check sealed system for leak or restriction.  
NOTE: See chart of suction pressures in manual.  
b. Replace bypass valve.  
b. Bypass valve stuck in open position.  
13. Unit produces shallow or incomplete cubes or  
the ice fill pattern on the grid is incomplete  
Cause  
Remedy  
a. Low water level.  
a. Check that standpipe is fully seated inside  
water trough.  
b. Low water pressure.  
c. Unit is not level.  
b. Check water pressure into water valve  
(pressure should be 20 to 120 psi).  
c. Level unit to assure even water flow. Uneven  
water flow will reduce ice rate and cause  
incomplete cubes. See Leveling Instructions in  
manual.  
d. Operating unit without back or front panel.  
d. Install back or front panel. The unit will harvest  
ice according to temperatures of tubing at  
condensing coil. Increased air flow will give  
the thermister false information. This info could  
cause the ice to eject prematurely.  
e. Replace thermister.  
e. Bad thermistor.  
f. Bad control board.  
f. Replace control board.  
14. Not freezing compressor not running / fan  
operating  
Cause  
Remedy  
a. Bad overload (open).  
b. Bad compressor.  
a. Replace overload.  
b. Replace compressor.  
15. Not freezing (compressor and fan not  
operating)  
Cause  
Remedy  
a. No electrical power to unit.  
a. Make sure unit is plugged in and outlet has  
power.  
b. Rocker switch defective or wired incorrectly.  
b. Make sure switch is wired correctly and set in  
“ICE” position.  
107  
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CLR2060 MODEL  
Design Features Performance  
IF UNIT HAS P-60 PUMP  
Cause  
Remedy  
a. Drain tube kinked or obstructed.  
a. Clear the tubing. If water cannot drain from  
pump, unit will shut down due to safety  
design of pump.  
b. Bad pump. Diagnose by bypassing the pump.  
Pull both pink wires from control board and  
jump the two terminals together. If unit starts  
up, then the pump is bad.  
b. Change pump. Jumping the two terminals on  
control board together with a jumper wire will  
eliminate pump from the circuit.  
c. Open wire in wiring harness.  
c. Trace defective wire and repair or  
replace parts accordingly.  
16. Water leak under unit  
Cause  
Remedy  
a. Incoming water supply line leaking.  
a. Make sure brass connection is screwed tight to  
valve and threaded correctly.  
b. Fill tube leaking.  
c. Bin spout is cracked or mis-formed.  
b. Tighten fill tube connection to water line.  
c. Unit not repairable. Contact U-Line tech line  
for assistance.  
17. Water in ice bin  
Cause  
Remedy  
a. Bin drain kinked or restricted.  
b. External drain is restricted.  
c. Bad pump.  
a. Clear drain of obstruction or kink.  
b. Clear restriction.  
c. Replace pump.  
18. Water will not stop filling  
Cause  
Remedy  
a. Water solenoid stuck in open position.  
b. Open relay on control board.  
a. Replace water valve.  
b. Replace control board.  
NOTE: A defective relay on control board  
would cause both the water valve and reversing  
valve to stay open, therefore, this failure would  
not allow the unit to freeze.  
19. Unit noisy  
Cause  
Remedy  
a. Fan motor not secured to bracket.  
b. Fan blade bent.  
c. Vibration from refrigerant lines.  
d. Obstruction in fan blade.  
a. Tighten motor.  
b. Realign or replace blade.  
c. Secure tubing.  
d. Remove obstruction.  
REPLACEMENT PARTS: Use only genuine U-Line replacement parts. The use of non U-Line parts  
can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void  
the warranty.  
108  
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CLR2060 MODEL  
Design Features Performance  
CLR2060 WIRING DIAGRAM  
WHITE-NEUTRAL  
WHITE  
WHITE  
GREEN  
GROUND  
WHITE  
BLACK  
BLACK  
HOT  
OVERLOAD  
JUMPER PLUG  
WITHOUT  
P60 WASTE PUMP  
FAN  
WHITE  
PINK  
GREEN  
GROUND  
POWER CORD  
ASSEMBLY  
BLACK  
YELLOW  
PINK  
BLACK  
BLACK  
WHITE  
RELAY  
THERMISTOR  
PINK  
PINK  
WATER  
PUMP  
CONNECTOR  
WITH  
P60 WASTE PUMP  
CONTROL BOARD  
EMBRACO  
COMPRESSOR  
GREEN  
GROUND  
YELLOW  
RED  
YELLOW  
U-LINE P60  
WASTE WATER PUMP  
RED  
WHITE  
WHITE  
HOT GAS  
SOLENOID  
SWITCH  
CLOSED  
BROWN  
PURPLE  
POSITION  
BETWEEN  
RED  
WHITE  
ROCKER  
SWITCH  
BLACK  
PURPLE  
CLEAN  
ICE  
BROWN  
BROWN  
WATER INLET  
SOLENOID  
BLACK  
BROWN  
GREEN  
WHITE  
GROUND  
BLACK  
BIN THEROSTAT  
BLACK  
PURPLE  
TRANS  
BLACK  
FUSE  
U-LINE42132  
CLR2060 WIRING DIAGRAM WITH NEW BOARD  
PINK  
PINK  
WHITE  
BLACK  
WATER  
GREEN GROUND  
BLACK/YELLOW  
WHITE  
PUMP  
PINK  
YELLOW  
WHITE  
WHITE  
FAN  
WHITE  
JUMPER PLUG  
WITHOUT  
BROWN  
NATURAL  
OVERLOAD  
WHITE  
P60 WASTE PUMP  
GREEN  
PINK  
GROUND  
CONTROL BOARD  
LIGHT  
BLUE  
WATER  
VALVE  
HOT GAS  
VALVE  
RED  
WHITE  
BLACK  
ICE  
OFF  
(WHITE) 9  
(BLACK) 8  
CLEAN  
7
6
EMBRACO  
RELAY  
(YELLOW) 5  
(BLACK/YELLOW) 4  
(PURPLE) 3  
(BROWN) 2  
(LIGHT BLUE) 1  
COMPRESSOR  
WHITE  
U-LINE P60  
PURPLE  
10  
9
8
7
6
5
4
3
2
1
WASTE WATER PUMP  
BROWN  
WHITE  
WHITE  
THERMISTORS  
WHITE-NEUTRAL  
BLACK HOT  
GREEN GROUND  
WHITE  
POWER CORD  
BLACK  
BLACK  
WHITE  
C42205.eps  
109  
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CLR2060 MODEL  
Design Features Performance  
CLR2060 - CLEAR ICE MAKER (1 OF 2)  
2, 3  
1
24  
4
5
23  
7
22  
21  
8
9
10  
20  
I
C
E
O
F
F
15  
17  
16  
11  
12  
13  
14  
I
E
C
F
F
O
C
L
N
18  
19  
U-LINE1016  
110  
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CLR2060 MODEL  
Design Features Performance  
CLR2060 - CLEAR ICE MAKER (1 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
7
8
9
Hinge Assembly-Top R/H  
11898-S-KIT  
11926-6-KIT  
11927-6-KIT  
12094-06-S  
80-17007-02  
2716  
41254  
404-CLR60  
41826  
11901-1  
31673-S  
11899-S-KIT  
42096  
11898-S-BLK  
11926-6-BLK  
11927-6-BLK  
12094-04-S  
80-17007-01  
2716  
41254  
404-CLR60  
41826  
11901-1  
31673-S  
11899-S-BLK  
42096  
11898-S-SS  
N/A  
11927-6-BLK  
12094-05-S  
See Parts Not Shown  
2716  
41254  
404-CLR60  
41826  
11901-1  
31673-S  
11899-S-SS  
42096  
Door Handle-Top  
Door Handle Bottom  
Door Gasket Assembly  
Door Assembly  
Water Valve Assembly  
Plastic Nut & Sleeve  
Water Line  
10 90 Degree Brass Fitting  
11 Pivot Plate  
12 Door Closer Assembly  
13 Hinge Assembly-Bottom R/H  
14 Pivot Post  
15 Control Board  
2707-S  
2707-S  
2707-S  
16 Rocker Switch CLR2060  
17 Rocker Switch Mounting Bracket  
18 Grille  
2285  
12027  
11942-KIT-01  
41319  
2285  
12027  
11942-BLK-01  
41319  
2285  
12027  
11942-BLK-01  
41319  
19 Leveling Leg  
20 Threaded Hole Plug  
21 Lower Front Panel  
22 Bin Thermostat  
31723-WHT  
12012-KIT  
2756-S  
31723-BLK  
12012-BLK  
2756-S  
41156  
12012-SS  
2756-S  
23 Drain Tube (Clear)  
24 Evaporator Assembly  
2820-S  
2276-S  
2820-S  
2276-S  
2820-S  
2276-S  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
Door Assembly Stainless -  
Right Hand Hinge  
N/A  
N/A  
80-17007-03  
Door Assembly Stainless -  
Left Hand Hinge  
Door Handle Top Modified  
Bin Thermostat Tube  
Door Handle  
N/A  
N/A  
11841-S  
N/A  
N/A  
N/A  
11841-S  
N/A  
80-17007-13  
11926-8-BLK  
11841-S  
11949  
Alternate Parts 2004 Model  
Control Board  
68003-S  
Control Board was moved to right side of base and the water valve was moved to the back of the unit.  
111  
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CLR2060 MODEL  
Design Features Performance  
CLR2060 - CLEAR ICE MAKER (2 OF 2)  
1
2
3
4
5
7
6
24  
25  
8
23  
10  
12  
11  
13  
14  
9
15  
16  
22  
21  
20  
17  
19  
18  
U-LINE1017  
112  
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CLR2060 MODEL  
Design Features Performance  
CLR2060 - CLEAR ICE MAKER (2 OF 2)  
Item Description  
White  
Black  
Stainless Steel  
1
2
3
4
5
6
7
8
9
Water Dispersion Receptacle  
Well Nut  
11812-S  
41979  
42011  
31619  
31613  
31615-S  
11893  
11868  
2269-S  
11964-01  
31617-S  
2284  
5406-S  
2725-S  
73001-S  
2296-S  
2850  
11812-S  
41979  
42011  
31619  
31613  
31615-S  
11893  
11868  
2269-S  
11964-01  
31617-S  
2284  
5406-S  
2725-S  
73001-S  
2296-S  
2850  
11812-S  
41979  
42011  
31619  
31613  
31615-S  
11893  
11868  
2269-S  
11964-01  
31617-S  
2284  
5406-S  
2725-S  
73001-S  
2296-S  
2850  
Hook For Ice Scoop  
Stand Pipe  
Circulation Pump  
Pre-Formed Tube-White  
Circulation Pump Cover  
Cover-Front  
Condenser Assembly  
10 Back Panel  
11 Drain Tubing  
12 Wire - Pump To Power Cord  
13 Compressor  
14 Heat Exchanger Assembly  
15 Bypass Valve Solenoid  
16 Copper Tee  
17 Dryer  
18 Power Cord  
2368  
2709-S  
5303  
5300  
5427  
2749-S60  
11813  
31614  
26009  
2368  
2709-S  
5303  
5300  
5427  
2749-S60  
11813  
31614  
26009  
2368-2  
2709-S  
5303  
5300  
5427  
2749-S60  
11813  
31614  
26009  
19 Thermistor Assembly  
20 Condenser Fan Blade  
21 Condenser Fan Motor  
22 Overload/Relay  
23 Bypass Valve Assembly  
24 Water Trough  
25 Ice Scoop  
Tube Retainer  
Parts Not Shown  
Item Description  
White  
Black  
Stainless Steel  
U-Line Specified CLR2060 Cleaner -  
6 Applications Per Order  
41978  
41978  
41978  
U-Line Specified Drain Pump Kit  
ULN-P60-00  
ULN-P60-00  
ULN-P60-00  
Alternate Parts 2005 Model  
Compressor  
Overload  
70081-S  
71027  
Relay  
71028  
Danfoss Bypass Valve Assembly  
Power Cord  
73002-1-S  
2898-2  
113  
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CLR2060 MODEL  
Design Features Performance  
NOTES  
114  
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FAX PARTS ORDER FORM  
FAX # 414-354-7905  
Account# ____________________________________ Ship to:______________________________________  
Bill to: ______________________________________  
____________________________________________  
____________________________________________  
____________________________________________  
____________________________________________ Attention:  
Date:________________________________________ P.O. ________________________________________  
Phone#______________________________________ Fax# ________________________________________  
PART#  
COLOR  
QTY  
DESCRIPTION  
MODEL  
SERIAL  
UNIT IN  
NUMBER WARRANTY?  
SPECIAL INSTRUCTIONS:  
All part shipments will be sent ground delivery.  
We have air shipment available at an additional cost to you.  
Next Day Air  
2nd Day Air  
3 Day Select  
If you do not have an open account with us your order will be shipped C.O.D.  
COMMENTS: ________________________________________________________________________________  
____________________________________________________________________________________________  
Authorized By ________________________________________________  
115  
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■
Design Features Performance  
116  
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P.O. Box 245040  
Milwaukee, WI 53224-9540  
Phone 414.354.0300  
FAX 414.354.7905  
Printed in U.S.A.  
Ken Cook Co.  
P/N 30-10010 (Rev. 3/05)  
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