Turbo Air Refrigerator TCGB 36 User Manual

Turbo air Speeds UP the Pace of Innovation  
OPEN DISPLAY MERCHANDISER  
Commercial refrigerator Service Manual  
Please read this manual completely before attempting  
To install or operate this equipment!  
TCGB-36, TCGB-48, TCGB-60, TCGB-72, TCGB-60-CO, TCGB-72-CO  
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◇ MAIN COMPONENTS  
1. Compressor  
Manufacturer  
Designation  
Electrical Rating  
V, Hz, Phase  
LRA  
SAMSUNG.  
HK6A1C2U  
5.6 A  
Tecumseh.  
CAJ4476Y  
11.0 A  
115 V, 60 Hz, 1 Ph  
54 A  
28.0 A  
Refrigerant  
R-134a  
2. Overload Protector  
Manufacturer  
KLIXON  
KLIXON  
Model or Designation  
4TM801SFBZZ-53  
CAR38014-3057  
3. Starting Capacitor, Run Capacitor  
Rating, uF, V  
250 uF, 160v  
Rating, uF, V  
20 uF, 350 V  
4. Condenser Fan Motor, Evaporator Fan Motor  
Manufacturer  
Geenam Electric  
Model  
SE-043  
Rating V, Hz, Phase, A or W  
115 V, 60 Hz, 1 Ph, 0.8 A, 9 W  
5. Thermostat (Refrigeration Controller)  
Manufacturer  
Q-MAX  
Designation  
QGTN-24HJ  
Electrical Rating, Minimum V, FLA, LRA  
Output: 250 V ac, 1 A  
6. Ballast  
Manufacturer  
Model  
SZ.TEYUAN  
TBE-34CFW  
Rating V, A  
Manufacturer  
Model  
120 V TO 277V, 50/60Hz, 1.01 A  
TOSPO  
TP120-4132IS  
Rating V, A  
120 V, 60Hz, 1.0 A  
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◇ WIRING DIAGRAM  
◇ TEMPERATURE CONTROL INSTRUCTION  
The temperature control is located near the back left hand side underneath the bottom shelf.  
1. The original setting for the control is Normal.  
2. The working temperature is from 37℉ to 40℉.  
3. To lower the temperature, turn the knob slightly to “Low”. To raise the temperature,  
turn the knob to “High”.  
4. In case of icing due to the hike of ambient temperature or humidity, turn the knob  
slightly to “High”.  
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◇ PART NAME  
Top cover  
Side glass R  
Front glass  
Side glass L  
Lamp  
switch  
Power  
switch  
Base rear cover  
Front glass molding - R  
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Top cover  
Side panel - R  
Bumper band  
Side glass molding - L  
Side panel - L  
Front glass molding - L  
Front panel down  
Front panel up  
Lamp cover top  
Bottom shelf  
Shelf 1  
Shelf 2  
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Suction grill  
Cooler  
Fan  
Cover  
Fan  
Fan MotorBracket  
Fan Blade  
Front panel bracket L  
Front panel bracket R  
Base Front panel bracket R  
Base Front panel bracket  
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Urethane case top  
Frame set- R  
Urethane case bottom  
Frame set- L  
Base front cover  
Vane guide set  
Vane guide bracket-R  
Vane guide bracket-L  
Temperature Controller  
Suction grill bracket  
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TCGB-**-*-CO  
Side glass-M  
Side glass molding-M  
Base -R  
Base rear cover  
Base -L  
Base front cover  
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Compressor  
Control box  
Wick pad Set  
Fan Blade 225mm  
Run Capacitor  
Fan Motor  
Base leg  
Condenser  
Adjust Bolt  
Condenser Fan Motor Bracket  
Base rear cover  
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Door set  
Door frame  
Door Stopper  
Door set-L  
Door set-R  
Door Glass  
Door Roller  
Door rail  
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Shelf pillar  
Shelf bracket  
Shelf  
Control box  
Cable gland  
Ballast  
Defroster  
Timer  
(Power Relay)  
Magnetic contactor  
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Harness light top cord  
Lamp  
socket  
Safety tube  
Lamp  
Drain filter  
◇ TCGB**-*-(*), TCGB**-*-CO-(*) (SVC PART LIST)  
TCGB-60-  
CO  
TCGB-72-  
CO  
TCGB-36  
4
TCGB-48  
4
TCGB-60  
4
TCGB-72  
4
NAME  
REMARK  
4
4
Adjust Bolt  
1
2
3
4
TBE-34CWF,  
Ballast  
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
TP120-4/32 IS  
Base front cover  
Base Front panel  
bracket-L  
Base Front panel  
bracket-R  
1
1
1
1
1
1
5
Base -L  
1
2
1
1
3
2
1
2
1
1
3
2
1
2
1
1
4
2
1
2
1
1
4
2
1
2
1
1
4
2
1
2
1
1
4
2
6
7
Base leg  
Base -R  
8
Base rear cover  
Bottom shelf  
Bumper band  
9
10  
11  
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Cable gland  
Compressor  
Condenser  
2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
12  
13  
14  
Condenser  
Bracket  
Motor  
1
1
1
1
1
1
15  
Control box  
Cooler  
1
1
1
1
2
2
4
1
1
4
1
1
1
1
2
1
1
1
1
2
2
4
1
1
4
1
1
1
1
2
1
1
1
1
2
2
4
1
1
4
1
2
1
1
3
1
1
1
1
2
2
4
1
1
4
1
2
1
1
3
1
1
1
1
2
2
4
1
1
4
1
1
1
1
2
1
1
1
1
2
2
4
1
1
4
1
1
1
1
2
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
Defroster Timer  
Door frame  
Door Glase  
Door rail  
Door Roller  
Door set-L  
Door set-R  
Door Stopper  
Drain filter  
Fan blade 175  
Fan blade 225  
Fan cover  
Fan motor  
◇ TCGB**-*-(*), TCGB**-*-CO-(*) (SVC PART LIST)  
TCGB-60-  
CO  
TCGB-72-  
CO  
TCGB-36  
TCGB-48  
TCGB-60  
TCGB-72  
NAME  
REMARK  
Fan motor bracket 175  
Frame set-L  
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
1
1
1
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
Frame set-R  
Front glass  
Front glass molding-L  
Front glass molding-R  
Front panel bracket-L  
Front panel bracket-R  
Front panel down  
Front panel up  
Harness light Shelf 1  
cord  
1
1
1
1
1
1
41  
Harness light Shelf 2  
cord  
1
1
1
1
1
1
1
1
1
1
1
1
42  
43  
Harness light top cord  
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Lamp cover top  
Lamp socket  
Lamp switch  
Magnetic contactor  
Power switch  
Safety tube  
1
6
1
1
1
3
1
1
8
4
1
1
1
1
6
1
1
1
3
1
1
8
4
1
1
1
1
6
1
1
1
3
1
1
8
4
1
1
1
1
12  
1
2
12  
1
2
12  
1
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
1
1
1
1
1
1
6
6
6
Shelf 1  
1
2
2
Shelf 2  
1
2
2
Shelf bracket  
Shelf pillar  
8
16  
8
16  
8
4
Side glass molding L  
Side glass molding R  
Side glass-L  
Side glass-M  
Side glass-R  
Side panel-L  
Side panel-R  
Suction grill  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
◇ TCGB**-*-(*), TCGB**-*-CO-(*) (SVC PART LIST)  
TCGB-60-  
CO  
TCGB-72-  
CO  
TCGB-36  
TCGB-48  
TCGB-60  
TCGB-72  
NAME  
REMARK  
Suction grill bracket  
Temperature Controller  
Top cover  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
62  
63  
64  
65  
66  
67  
68  
69  
70  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Urethane case bottom  
Urethane case top  
Vane guide bracket-L  
Vane guide bracket-R  
Vane guide set  
Wick pad Set  
◇ PART ORDER EXAMPLE  
Example: TCGB48-2-W. Front panel up. QTY  
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