Troy Bilt Snow Blower 10030 User Manual

Operator’s Manual  
Snow Thrower  
Model 10030  
IMPORTANT: Read safety rules and instructions carefully before operating equipment.  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-  
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting  
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.  
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized  
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.  
TROY-BILT LLC. P.O. BOX 361131 CLEVELAND, OHIO 44136-0019  
PRINTED IN U.S.A.  
769-00376.
(6/2002)  
FORM NO  
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: This symbol points out important safety instructions which, if not followed, could endanger  
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual  
before attempting to operate this machine. Failure to comply with these instructions may result in personal  
injury. When you see this symbolheed its warning.  
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain  
or emit chemicals known to State of California to cause cancer and birth defects or other  
reproductive harm.  
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with  
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This  
machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety  
instructions could result in serious injury or death.  
7. Never attempt to make any adjustments while engine is  
Training  
running, except where specifically recommended in the  
1. Read, understand, and follow all instructions on the  
operators manual.  
machine and in the manual(s) before attempting to  
8. Let engine and machine adjust to outdoor temperature  
assemble and operate. Keep this manual in a safe place  
before starting to clear snow.  
for future and regular reference and for ordering  
replacement parts.  
2. Be familiar with all controls and their proper operation.  
9. To avoid personal injury or property damage use extreme  
care in handling gasoline. Gasoline is extremely  
flammable and the vapors are explosive. Serious  
Know how to stop the machine and disengage them  
personal injury can occur when gasoline is spilled on  
quickly.  
yourself or your clothes, which can ignite. Wash your skin  
3. Never allow children under 14 years old to operate this  
and change clothes immediately.  
machine. Children 14 years old and over should read and  
understand the operation instructions and safety rules in  
this manual and should be trained and supervised by a  
a. Use only an approved gasoline container.  
b. Extinguish all cigarettes, cigars, pipes and other  
sources of ignition.  
parent.  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the  
4. Never allow adults to operate this machine without  
proper instruction.  
5. Thrown objects can cause serious personal injury. Plan  
engine is hot or running.  
e. Allow engine to cool at least two minutes before  
your snow-throwing pattern to avoid discharge of material  
refueling.  
toward roads, bystanders and the like.  
6. Keep bystanders, helpers, pets and children at least 75  
feet from the machine while it is in operation. Stop  
machine if anyone enters the area.  
7. Exercise caution to avoid slipping or falling, especially  
f. Never over fill fuel tank. Fill tank to no more than  
½ inch below bottom of filler neck to provide space  
for fuel expansion.  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine and  
when operating in reverse.  
equipment. Move machine to another area. Wait 5  
minutes before starting the engine.  
Preparation  
1. Thoroughly inspect the area where the equipment is to  
be used. Remove all doormats, newspapers, sleds,  
boards, wires and other foreign objects, which could be  
tripped over or thrown by the auger/impeller.  
2. Always wear safety glasses or eye shields during  
operation and while performing an adjustment or repair to  
protect your eyes. Thrown objects which ricochet can  
cause serious injury to the eyes.  
3. Do not operate without wearing adequate winter outer  
garments. Do not wear jewelry, long scarves or other  
loose clothing, which could become entangled in moving  
parts. Wear footwear which will improve footing on  
slippery surfaces.  
i. Never store the machine or fuel container inside  
where there is an open flame, spark or pilot light  
(e.g. furnace, water heater, space heater, clothes  
dryer etc.).  
j. Allow machine to cool at least 5 minutes before  
storing.  
Operation  
1. Do not put hands or feet near rotating parts, in the auger/  
impeller housing or discharge chute. Contact with the  
rotating parts can amputate hands and feet.  
2. The auger/impeller clutch lever is a safety device. Never  
bypass its operation. Doing so makes the machine  
unsafe and may cause personal injury.  
3. The clutch levers must operate easily in both directions  
and automatically return to the disengaged position when  
released.  
4. Never operate with a missing or damaged discharge  
chute. Keep all safety devices in place and working.  
4. Use a grounded three-wire extension cord and  
receptacle for all units with electric start engines.  
5. Adjust collector housing height to clear gravel or crushed  
rock surfaces.  
6. Disengage all clutch levers before starting the engine.  
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5. Never run an engine indoors or in a poorly ventilated  
area. Engine exhaust contains carbon monoxide, an  
odorless and deadly gas.  
6. Do not operate machine while under the influence of  
alcohol or drugs.  
7. Muffler and engine become hot and can cause a burn. Do  
not touch.  
8. Exercise extreme caution when operating on or crossing  
gravel surfaces. Stay alert for hidden hazards or traffic.  
9. Exercise caution when changing direction and while  
operating on slopes.  
10. Plan your snow-throwing pattern to avoid discharge  
towards windows, walls, cars etc. Thus, avoiding  
possible property damage or personal injury caused by a  
ricochet.  
11. Never direct discharge at children, bystanders and pets  
or allow anyone in front of the machine.  
12. Do not overload machine capacity by attempting to clear  
snow at too fast of a rate.  
13. Never operate this machine without good visibility or  
light. Always be sure of your footing and keep a firm hold  
on the handles. Walk, never run.  
telephone 1-800-800-7310 for assistance and the name  
of your nearest servicing dealer.  
Maintenance & Storage  
1. Never tamper with safety devices. Check their proper  
operation regularly. Refer to the maintenance and  
adjustment sections of this manual.  
2. Before cleaning, repairing, or inspecting machine  
disengage all clutch levers and stop engine. Wait until the  
auger/impeller come to a complete stop. Disconnect the  
spark plug wire and ground against the engine to prevent  
unintended starting.  
3. Check bolts and screws for proper tightness at frequent  
intervals to keep the machine in safe working condition.  
Also, visually inspect machine for any damage.  
4. Do not change the engine governor setting or over-speed  
the engine. The governor controls the maximum safe  
operating speed of the engine.  
5. Snow thrower shave plates and skid shoes are subject to  
wear and damage. For your safety protection, frequently  
check all components and replace with original  
equipment manufacturers (OEM) parts only. Use of  
parts which do not meet the original equipment  
specifications may lead to improper performance and  
compromise safety!”  
6. Check clutch controls periodically to verify they engage  
and disengage properly and adjust, if necessary. Refer to  
the adjustment section in this operators manual for  
instructions.  
7. Maintain/replace safety/instruction labels, as necessary.  
8. Observe proper disposal laws and regulations for gas,  
oil, etc. to protect the environment.  
9. Prior to storing, run machine a few minutes to clear snow  
from machine and prevent freeze up of auger/impeller.  
10. Never store the machine or fuel container inside where  
there is an open flame, spark or pilot light such as a water  
heater, furnace, clothes dryer etc.  
14. Disengage power to the auger/impeller when  
transporting or not in use.  
15. Never operate machine at high transport speeds on  
slippery surfaces. Look down and behind and use care  
when in reverse.  
16. If the machine should start to vibrate abnormally, stop the  
engine, disconnect the spark plug wire and ground it  
against the engine. Inspect thoroughly for damage.  
Repair any damage before starting and operating.  
17. Disengage all clutch levers and stop engine before you  
leave the operating position (behind the handles). Wait  
until the auger/impeller comes to a complete stop before  
unclogging the discharge chute, making any  
adjustments, or inspections.  
18. Never put your hand in the discharge or collector  
openings. Always use the clean-tool provided to unclog  
the discharge opening. Do not unclog discharge chute  
while engine is running. Before unclogging, shut off  
engine and remain behind handles until all moving parts  
have stopped completely.  
11. Always refer to the operators manual for proper  
instructions on off-season storage.  
Your Responsibility  
Restrict the use of this power machine to persons who  
read, understand and follow the warnings and  
instructions in this manual and on the machine. The  
safety labels are shown below for your reference.  
19. Use only attachments and accessories approved by the  
manufacturer (e.g. wheel weights, tire chains, cabs etc.).  
20. If situations occur which are not covered in this manual,  
use care and good judgment. Contact your dealer or  
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SECTION 2: ASSEMBLING YOUR SNOW THROWER  
roller guides. Make sure the spring (found at the  
end of each cable) is attached to its actuator  
bracket.  
Unpacking  
Remove staples from the top, sides, and ends of  
the shipping crate.  
Secure the upper handle and lower handle with the  
two plastic wing nuts, cupped washers and carriage  
bolts previously removed. Attach these hardware  
on the lower hole in the handles. See Figure 2.  
Tighten the two wing nuts already in place on the  
upper holes and secure the handles firmly. Slide  
the shift rod connector down over the end of the  
lower shift rod. Tap the connector until it locks over  
the lower shift rod. See Figure 2.  
Set panels aside to avoid tire punctures or personal  
injury.  
Remove and discard plastic bag that covers unit.  
Roll the unit out of the crate.  
Check the crate for loose parts before discarding.  
Loose Parts  
The augers are secured to the auger shaft with two  
shear bolts and hex lock nuts. If you hit a foreign  
object or ice jam, the snow thrower is designed so  
that the bolts may shear. Two replacement shear  
bolts and nuts are provided for your convenience.  
See Figure 1. Store these safely until needed.  
NOTE: If the connector is not properly assembled, the  
shift rod will pivot and you will not be able to change  
speeds or direction of movement.  
Shear Bolts  
Hex Lock  
Carriage  
Bolt  
Nuts  
Cupped  
Washer  
Figure 1  
IMPORTANT: NEVER replace the auger shear bolts  
with standard hex bolts. Any damage to the auger  
gearbox or other components from using standard bolts  
will not be covered by your snow throwers warranty.  
Upper  
Wing  
Nut  
Chute  
Crank  
Items Required For Assembly  
1. Pair of pliers  
2. Engine oil  
Hairpin Clip  
3. Fresh gasoline  
Carriage Bolt  
Lower Chute Crank  
Before Assembly  
Disconnect spark plug wire and ground it against  
the engine to prevent unintended starting.  
NOTE: All references in this manual to the left or right  
side of the snow thrower is from the operating position  
only. Exceptions, if any, will be specified.  
Figure 2  
Attaching Chute Crank  
Assembling Handle  
Remove the hairpin clip from the upper chute crank  
and slide the upper chute crank through the upper  
chute crank bracket and into the lower chute crank.  
A pair of pliers may help in this job.  
For shipping purposes, the upper handle is secured  
loosely to the lower handle with four wing nuts.  
Remove the lower plastic wing nut, cupped washer  
and carriage bolt from each side of the lower  
handle. See Figure 2.  
Align the two holes on both chute cranks and insert  
the hairpin clip removed earlier, through these  
holes. See Figure 2.  
If not already attached, slip the cables that run from  
the handle panel to the discharge chute into the  
cable guide located on top of the engine. See  
Figure 3.  
Raise the upper handle assembly until it locks over  
the lower handle.  
Look at the lower rear of the snow thrower frame to  
be sure all the cables are aligned with the cable  
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With the traction control released, push the snow  
thrower forward, then pull it back. The machine  
should move freely.  
Engage the traction control and attempt to move  
the machine both forward and back, resistance  
should be felt.  
Cable  
Cable  
Guide  
Move the shift lever into the fast reverse (R2)  
position and repeat the previous two steps.  
If you experienced resistance rolling the unit, either  
when repositioning the shift lever from 6 to R2 or when  
attempting to move the machine with the traction  
control released, adjust the traction control  
Discharge  
Chute  
immediately. To adjust, proceed as follows:  
Loosen the jam nut on the traction control cable  
and unthread the cable one full turn.  
Recheck adjustment.  
Retighten the jam nut to secure the cable when  
correct adjustment is reached.  
Figure 3  
Unwrap the headlight wire which is attached to the  
headlight, beneath the handle panel. Wind the  
headlight wire around the lower right handle until  
excess slack is removed. See Figure 4.  
Plug the wire from the headlight into the alternator  
lead coming from the right side of the engine  
underneath the fuel tank.  
NOTE: For more details, refer to Traction Control  
Adjustment on page 11.  
Auger Control  
Check the adjustment of the auger control as follows:  
When the auger control is released and in the  
disengaged upposition, the cable should have  
very little slack, but should NOT be tight.  
Alternator Lead  
Alternator  
Lead  
WARNING: Do not over-tighten the cable.  
Over-tightening may prevent the auger from  
disengaging and compromise the safety of the  
snow thrower.  
Lamp Wire  
In a well-ventilated area, start the snow thrower  
engine as instructed on page 9. Make sure the  
throttle is set in the fast position.  
NOTE: Wheels are omitted from illustration for clarity.  
While standing in the operators position (behind  
the snow thrower) engage the auger.  
Allow the auger to remain engaged for  
Figure 4  
approximately ten (10) seconds before releasing  
the auger control. Repeat this several times.  
With the engine running in the fast position and the  
auger control lever in the disengaged upposition,  
walk to the front of the machine.  
Chute Clean-Out Tool  
This tool, along with the electric cord, is fastened  
with a cable tie to the rear ofthe auger housing for  
shipping purposes. Cut the cable tie and remove  
the tool before operating the snow thrower.  
Confirm that the auger has completely stopped  
rotating and shows no signs of motion.  
Final Adjustments  
IMPORTANT: If the auger shows any signs of rotating,  
immediately return to the operators position and shut  
off the engine. Wait for all moving parts to stop before  
readjusting the auger control cable.  
Make these final adjustments before operating your  
snow thrower for the first time. Failure to follow these  
instructions may cause damage to the snow thrower.  
NOTE: If you have a question about the terms used in  
these instructions, refer to the descriptions and  
illustration starting on page 7.  
To readjust the control cable, loosen the hex jam  
nut on the auger control cable Zfitting.  
Rotate the coupling end of the cable  
counterclockwise to provide more slack.  
Retighten the hex jam nut. See Figure 5.  
Repeat Auger Control Test to verify proper  
adjustment has been achieved..  
Traction Control & Shift Lever  
Perform the following test to determine need for  
adjustment:  
Move the shift lever into sixth (6) position.  
6
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Tire Pressure (Pneumatic Tires)  
The tires are overinflated for shipping purposes.  
Auger  
Control  
Check tire pressure. Maintain pressure between 10  
and 14 psi.  
NOTE: If the tire pressure is not equal in all tires, the  
unit may pull to one side or the other.  
WARNING: Maximum tire pressure under  
any circumstance is 30 psi. Equal tire pressure  
should be maintained at all times. Excessive  
pressure (over 30 psi) when seating beads  
may cause tire/rim assembly to burst with force  
sufficient to cause serious injury.  
Z-End  
Jam Nut  
Auger  
Control Cable  
Figure 5  
SECTION 3: KNOWING YOUR SNOW THROWER  
WARNING: Be familiar with all the controls on the snow thrower and their proper operation. Know how to  
stop the machine and disengage them quickly.  
Compare the figure below and description of controls in this section with your equipment before starting unit.  
Wheel Steering Control  
Shift Lever  
Heated Grip Switch  
Chute Tilt Control  
Traction Control/Auger Control Lock  
Head Light  
Auger Drive Control  
Chute Crank  
Gas Cap  
Oil Fill  
Discharge Chute  
Chute Clean-Out  
Heated Grip  
Tool  
Steering  
Control  
Augers  
Skid Shoe  
Figure 6  
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Traction Control / Auger Control Lock  
Chute Crank  
The traction control is located on the right handle.  
Squeeze the traction control to engage the wheel drive.  
Release to stop.  
The chute crank is located on the left  
hand side of the snow thrower. Use it  
to change the direction in which snow  
is thrown. Avoid targetting persons,  
animals or cars and buildings.  
CLOCKWISE TO  
DISCHARGE LEFT  
COUNTER CLOCKWISE  
TO DISCHARGE RIGHT  
This same lever also locks the auger control so you can  
operate the chute crank without interrupting the snow  
throwing process. If the auger control is engaged  
simultaneously with the traction control, the operator  
can release the auger control (on the left handle) and  
the augers will remain engaged. Release the traction  
control to stop the augers and wheel drive (the auger  
control must also be released).  
Chute Tilt Control  
The distance snow is thrown can be  
changed by adjusting the angle of the  
chute assembly. Move the chute tilt  
control forward to decrease the  
distance, toward the rear to increase.  
IMPORTANT: Always release the traction control before  
changing speeds.  
Chute Clean-Out Tool  
Auger Control  
The chute clean-out tool is designed to clear a clogged  
discharge chute. Refer to page 10 for instructions on  
how to properly use it.  
The auger control is located on the  
left handle. Squeeze the auger  
control to engage the augers.  
Release to stop the snow throwing  
action. The traction control must also  
be released in order to stop auger.  
WARNING: Never use your hand to clear a  
clogged discharge chute. Shut off engine and  
remain behind handles until all moving parts  
have stopped before unclogging.  
Headlight  
The headlight is on whenever the engine is running.  
Heated Grips Switch  
The heated grips switch is located on the right side of  
the snow thrower handle panel.  
Throttle Control  
The throttle control is located on the engine. It regulates  
the speed of the engine.  
To activate heated grips, toggle the switch to the  
right to generate heat within the handles. Toggle  
the switch to the left to the OFF position to  
deactivate it.  
Safety Ignition Key  
The safety ignition key must be fully inserted in the  
switch before the unit will start. Remove key when snow  
thrower is not in use. Do not attempt to turn the key.  
NOTE: The Heated Grips are a compliment to, not a  
substitute for, proper cold weather outerwear for hands.  
It is recommended that the user wear adequate winter  
protection for hands (like gloves/mittens) when  
operating this snow thrower.  
Shift Lever  
6
5
4
3
2
1
The shift lever is located in the center  
of the handle panel and is used to  
determine ground speed and  
direction of travel. It can be moved  
into any of eight positions.  
Wheel Steering Controls  
The left and right wheel steering  
controls are located on the underside  
of the handles.  
IMPORTANT: Always release traction  
the control before changing speeds.  
F
Squeeze the right control to turn right; squeeze the  
left control to turn left.  
Forward: The snow thrower has six  
forward (F) speeds. Position one (1)  
is the slowest and position six (6) is  
the fastest.  
R1  
R2  
R
NOTE: Operate the snow thrower in open areas until  
you are familiar with these controls.  
Skid Shoe  
Reverse: The snow thrower has two  
reverse (R) speedsR1 is the slower  
of the two.  
The skid shoe position is determined by the condition of  
the ground from where snow has to be removed. Higher  
the snow level, lower will be the skid shoe. Adjust it  
accordingly.  
Discharge Chute  
The angle of the discharge chute controls the distance  
that the snow is thrown. Tilt the discharge chute up for  
greater distance; tilt down for less distance.  
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SECTION 4: OPERATING YOUR SNOW THROWER  
If your house wiring system is not a three-wire  
grounded system, do not use this electric starter  
under any conditions.  
If your home electrical system is grounded, but  
a three-hole receptacle is not available, one  
should be installed by a licensed electrician before  
using the electric starter.  
If you have a grounded three-prong receptacle,  
proceed as follows:  
Rotate choke knob to OFF position and do not  
prime engine.  
Connect power cord to switch box on engine. Plug  
the other end of power cord into a three-hole,  
grounded 120 volt AC receptacle.  
Push starter button on top of the engine to crank  
engine. As you crank the engine, move choke knob  
to FULL choke position.  
When engine starts, release starter button, and  
move choke gradually to OFF. If engine falters,  
move choke immediately to FULL and then  
gradually to OFF.  
Before Starting  
Read and understand all instructions and warnings on  
the machine and in this manual before operating.  
Gas & Oil Fill-Up  
Service the engine with gasoline and oil as  
instructed in the engine manual shipped with the  
snow thrower.  
WARNING: Use extreme care when  
handling gasoline. Gasoline is extremely  
flammable and the vapors are explosive. Never  
fuel machine indoors or while the engine is hot  
or running. Extinguish cigarettes, cigars, pipes  
an other sources of ignition.  
A plastic cap is provided inside the fuel fill opening  
on the fuel tank. Remove and discard this cap  
before filling up the tank. Use the separate fuel tank  
cap to close after fill-up.  
When disconnecting the power cord, always unplug  
from the three-prong receptacle first and then from  
the snow thrower.  
To Start Engine  
NOTE: If unit shows any sign of motion (drive or  
augers) with the clutch grips disengaged, shut engine  
off immediately. Readjust as instructed in the Final  
Adjustments in the Assembly Section.  
Recoil Starter  
Rotate choke knob to FULL choke position (cold  
engine start). If engine is warm, place choke in OFF  
position instead of FULL.  
Push primer button two or three times. If engine is  
warm, push primer button once only.  
Attach spark plug wire to spark plug. Make certain  
the metal loop on end of the spark plug wire (inside  
the boot) is fastened securely over the metal tip on  
the spark plug.  
NOTE: Always cover vent hole in primer button when  
pushing. Additional priming may be necessary for first  
start if temperature is below 15°F.  
Make certain the auger and drive clutch levers are  
in the disengaged (released) position.  
Move throttle control up to FAST position.  
Insert ignition key into slot. Be certain it snaps into  
place. Do not turn key.  
Grasp starter handle and pull rope out slowly, until  
it pulls slightly harder. Let rope rewind slowly.  
Pull starter handle rapidly. Do not allow handle to  
snap back. Allow it to rewind slowly while holding  
firmly. Repeat until engine starts.  
NOTE: Engine will not start unless ignition key is  
inserted into ignition slot in carburetor cover.  
Electric Starter  
To Stop Engine  
Determine that your house wiring is a three-wire  
grounded system. Ask a licensed electrician if you  
are not certain.  
Run engine for a few minutes before stopping to  
help dry off any moisture on the engine.  
To prevent possible freeze-up of starter:  
WARNING: The electric starter is equipped  
with a grounded three-wire power cord and  
plug and is designed to operate on 120 volt AC  
household current. It must be used with a  
properly grounded three-prong receptacle at all  
times to avoid the possibility of electric shock.  
Follow all instructions carefully prior to  
Electric Starter: Connect power cord to switch box  
on engine, then to 120 volt AC receptacle. With the  
engine running, push starter button and spin the  
starter for several seconds. The unusual sound  
made by spinning the starter will not harm engine  
or starter. Disconnect the power cord from recepta-  
cle first, and then from switch box.  
operating the electric starter.  
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Recoil Starter: With engine running, pull starter  
rope with a rapid, continuous full arm stroke three  
or four times. Pulling the starter rope will produce a  
loud clattering sound, which is normal.  
WARNING: The temperature of the muffler  
and the surrounding areas may exceed 150 F.  
Avoid these areas.  
°
Move throttle control to stopor offposition.  
Remove ignition key. Do not turn key. Disconnect  
the spark plug wire from the spark plug to prevent  
accidental starting while equipment is unattended.  
Discharge snow downwind whenever possible.  
Slightly overlap each previous path.  
Set the skid shoes 1/4" below the shave plate for  
normal usage. Adjust it upward for hard-packed  
snow and downward when using on gravel or  
crushed rock.  
NOTE: Keep it in a safe place. Engine will not start  
without ignition key.  
Wipe all snow and moisture from the carburetor  
cover in the area of the control levers. Also, move  
control levers back and forth several times.  
Chute Clean-Out Tool  
The chute clean-out tool is conveniently fastened to the  
rear of the auger housing with a mounting clip. Never  
use your hand to clean a clogged chute or chute  
opening; use this clean-out tool instead.  
To Engage Wheel Drive  
With the engine running near top speed, move the  
shift lever into one of the six FORWARD positions  
or two REVERSE positions. Select a speed  
appropriate for the snow conditions that exist.  
Release both the auger control lever and the  
traction/auger control lock lever.  
Stop the engine by removing the ignition key.  
Remove the clean-out tool from the clip which  
secures it to the rear of the auger housing. See  
Figure 7.  
NOTE: Use slower speeds in higher snow, and until  
you are familiar with the operation of the snow thrower.  
Use the shovel-shaped end of the clean-out tool to  
remove any snow and ice in the discharge chute.  
Re-fasten the clean-out tool to the mounting clip on  
the rear of the auger housing and restart engine.  
While standing in the operators position (behind  
the snow thrower), engage the auger clutch lever  
for a few seconds to clear any remaining snow or  
ice from the discharge chute before continuing to  
clear snow.  
Squeeze the traction control against the right  
handle and the snow thrower will move. Release it  
and the drive motion will stop.  
IMPORTANT: NEVER move the shift lever without first  
releasing the traction control. Doing so will cause  
premature wear on the drive systems friction wheel.  
To Engage Augers  
To engage augers and start snow throwing,  
Chute Clean-Out Tool  
Clip  
squeeze the auger control against the left handle.  
To disengage power to the augers, release both the  
auger control and the traction control, if engaged.  
The auger control can be locked so you can turn the  
electric chute directional control without interrupting the  
snow throwing process.  
Operating Tips  
NOTE: Allow the engine to warm up for a few minutes.  
The engine will not develop full power until it reaches  
operating temperature.  
For efficiency in job, remove snow immediately  
after it falls.  
Figure 7  
10  
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SECTION 5: MAKING ADJUSTMENTS  
Tip the snow thrower forward, allowing it to rest on  
the auger housing. See Figure 9.  
WARNING: NEVER attempt to clean chute  
or make any adjustments while engine is  
running.  
Frame Cover  
Shift Rod  
Ferrule  
Hairpin  
Clip  
Flat  
Washer  
Auger  
Housing  
Shift  
Arm  
Shift Rod  
Figure 9  
Remove the frame cover underneath the snow  
thrower by removing six self-tapping screws.  
With the traction control released, check if there is  
clearance between friction wheel and drive plate in  
all positions of the shift lever. See Figure 10.  
With the traction control lever engaged, check if the  
friction wheel solidly contacts the drive plate. See  
Figure 10. If not, adjust as follows:  
Figure 8  
Remove the hairpin clip and flat washer from the  
shift handle under the handle panel. See Figure 8.  
Place shift lever in sixth (6) position or fastest  
forward speed.  
Push shift arm assembly down as far as it will go.  
Rotate the ferrule up or down on the shift rod as  
necessary until the ferrule lines up with the upper  
hole in the shift lever. See Figure 8.  
Loosen the jam nut on the traction drive cable and  
thread the cable in or out as necessary.  
Retighten the jam nut to secure the cable when  
correct adjustment is reached.  
Reassemble the frame cover.  
If you placed plastic film under the gas cap earlier,  
remove it now.  
Insert ferrule from the left side of the snow thrower  
into the upper hole. See Figure 8 inset.  
Reinstall the hairpin clip and the flat washer.  
IMPORTANT: Before operating the snow thrower, make  
sure the shift rod is adjusted according to instructions  
on page 6.  
Axle Shaft  
Sprocket  
NOTE: For adjustment of auger control, skid shoe and  
chute assembly, refer to Final Adjustments in Section 1.  
Chain  
Gear  
Shaft  
Traction Control  
If you are uncertain about correct adjustment, proceed  
as follows:  
Drive Plate  
Drain the gasoline out of your snow throwers  
engine, and place a piece of plastic film under the  
gas cap to avoid spillage.  
Friction  
Wheel  
Figure 10  
11  
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Skid Shoe  
Chute Assembly  
The space between the shave plate and the ground can  
be adjusted by raising or lowering the skid shoes.  
The distance snow is thrown can be adjusted by  
adjusting the angle of the chute assembly. Refer to  
page 8 for instrcutions.  
For close snow removal, as when using on a smooth  
concrete or asphalt driveway, place the skid shoes in  
the low position. Use the middle or high position when  
the area to be cleared is uneven. When operating on  
gravel, always put skid shoes in the high position.  
See Figure 11. Adjust skid shoes as follows:  
The remote chute control cables have been pre-  
adjusted at the factory. Move the remote chute  
lever on the control panel back and forward to  
adjust angle of the chute assembly.  
Drive Wheels  
Loosen, but do not remove, the three hex nuts  
which fasten the skid shoe to the auger housing.  
Raise or lower the skid shoe to desired position.  
Retighten the hex nuts loosened earlier.  
The wheels may be adjusted for two different  
methods of operation. Follow the steps below for  
adjustment. See Figure 12.  
Repeat on the other side of the snow thrower.  
One Wheel Driving  
On the right side of the unit, place klick pin in the  
outside axle hole only. Do not place pin through  
wheel hub.This position gives power drive to the left  
wheel only, making the unit easier to maneuver.  
Both Wheels Driving  
Rotate wheel assembly to align hole in the hub with  
the inner hole on the axle shaft. Insert klick pin in  
the hole. Outer axle shaft hole should be visible.  
High  
Inside Hole  
In Axle  
Low  
Shave Plate  
Carriage Bolts  
Hex Nuts  
Skid  
Shoes  
Click Pin In  
Outside Hole  
Figure 11  
NOTE: Make certain the bottom surface of skid shoe is  
flat against the ground to avoid uneven wear .  
Figure 12  
NOTE: NEVER operate the snow thrower with the click  
pin inserted through both the RIM and the OUTSIDE  
HOLE in the axle. Doing so can result in serious  
damage to the drive system.  
Auger Control  
Refer to Auger Control Test on page 6 to adjust the auger  
control. Make certain to check for correct adjustment  
as instructed before operating the snow thrower.  
12  
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SECTION 6: MAINTAINING YOUR SNOW THROWER  
Auger Shaft  
WARNING: Before lubricating, repairing, or  
At least once a season, remove the shear bolts  
inspecting, disengage all clutch levers and stop  
engine. Wait until all moving parts have come  
to a complete stop. Disconnect the spark plug  
wire and ground it against the engine to  
prevent unintended starting.  
from the auger shaft and spray lubricant inside the  
shaft. See Figure 13.  
Vent Plug  
Shear Bolts  
General Recommendations  
Always observe safety rules when performing any  
maintenance.  
The warranty on this snow thrower does not cover  
items that have been subjected to operator abuse  
or negligence. To receive full value from the  
warranty, operator must maintain the snow thrower  
as instructed in this manual.  
Some adjustments will have to be made  
periodically to maintain your unit properly.  
All adjustments in the service and adjustments  
sections of this manual should be checked at least  
once each season.  
Bearings  
Figure 13  
Auger Bearings and Shaft  
Every season lubricate the auger bearings and the  
bearings on the side of the frame with light oil. See  
to Figure 13.  
Periodically check all fasteners and hardware to  
make sure these are tight.  
Wheels  
Oil or spray lubricant into bearings at wheels at  
Lubrication  
Drive and Shifting Mechanism  
least once a season. Pull klick pin, remove wheels,  
clean and coat axles with a multipurpose  
automotive grease. See Figure 14.  
At least once a season or after every 25 hours of  
operation, remove rear cover. Lubricate any chains,  
sprockets, gears, bearings, shafts, and the shifting  
mechanism at least once a season. Use engine oil  
or a spray lubricant. Refer to Figure 10.  
Klick Pin  
IMPORTANT: Avoid spillage of oil on rubber friction  
wheel and aluminum drive plate.  
Gear Shaft  
Lubricate the gear shaft with 6-in-1 grease (part  
number 737-0170) at least once a season, or after  
every 25 hours of operation. Refer to Figure 10.  
Axle  
IMPORTANT: Keep all grease and oil off the rubber  
friction wheel and drive plate.  
Figure 14  
Gear Case  
Engine  
The gear case is lubricated with grease at the factory  
and it does not require checking.  
Refer to the engine manual for instructions.  
Discharge Chute  
If disassembled for any reason, lubricate with 2  
ounces of Shell Alvania grease EPR00, part  
number 737-0168. Before reassembling, remove  
old sealant and apply new sealant.  
The base of the discharge chute and the spirals on the  
chute crank should be lubricated at least every 25  
hours of use. Apply the lubricant under the base of the  
chute and where the spirals contact the discharge  
chute. See Figure 15.  
IMPORTANT: Do not overfill the gear case, since  
damage to the seals could result. Be sure the vent plug  
is free of grease in order to relieve pressure.  
13  
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Friction Wheel Rubber  
Follow the instructions below to check the condition of  
the friction wheel rubber every 25 hours of operation.  
Remove the six self-tapping screws from the frame  
cover underneath the snow thrower.  
Visually inspect the friction wheel rubber for  
excessive wear, cracks, or loose fit on the friction  
wheel drive hub.  
Chute Crank  
Spirals  
Also engage the traction control and check if the  
friction wheel is making contact with friction plate.  
Refer to Figure 10. If it does not make contact,  
adjust the traction drive cable and recheck the  
friction wheel.  
Replace friction wheel rubber if necessary. Refer to  
instructions on page 16.  
Lube under  
chute base  
Drive Belts  
Figure 15  
Traction Control / Auger Control Lock  
Check the condition of the drive belts every 50 hours of  
operation.  
Remove the plastic belt cover on the front of the  
engine by removing the three self-tapping screws.  
Visually inspect for frayed, cracked, or excessively  
worn out belts.  
Replace belts as necessary as outlined in Service  
Section on page 15.  
The cams on the ends of the control rods which  
interlock the traction drive and auger drive clutches  
must be lubricated at least once a season or every 25  
hours of operation using a multi-purpose automotive  
grease. The cams can be accessed beneath the handle  
panel. See Figure 16.  
Carburetor  
Handle Panel  
WARNING: If any adjustments are made to  
the engine while the engine is running (e.g.  
carburetor), keep clear of all moving parts. Be  
careful of heated surfaces and mufflers.  
Minor carburetor adjustments may be required to  
compensate for differences in fuel temperature, altitude  
and load. Refer to the engine manual for instructions.  
Lube Cams Here  
Control Rods  
Figure 16  
14  
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SECTION 7: SERVICING YOUR SNOW THROWER  
against the skid shoes). Make certain the skid shoes  
are adjusted to be level.  
WARNING: Before servicing, repairing, or  
inspecting, disengage all clutch levers and stop  
engine. Wait until all moving parts have come  
to a complete stop. Disconnect spark plug wire  
and ground it against the engine to prevent  
unintended starting.  
To remove the shave plate, remove the carriage  
bolts, belleville washers and hex nuts which attach  
the shave plate to the snow thrower housing.See  
Figure 17.  
Reassemble the new shave plate, with heads of  
carriage bolts to the inside of the housing. Tighten  
securely.  
Augers  
The augers are secured to the spiral shaft with two shear  
bolts and hex lock nuts. If you hit a foreign object or ice  
jam, the snow thrower is designed so that the bolts may  
shear. Refer to Figure 13.  
Replacing Belts  
To remove and replace either the auger belt or the drive  
belt, follow the steps below and then proceed to the  
specific steps listed under respective sub-headings.  
If the augers do not turn, check if the bolts have  
sheared. Two replacement shear bolts and hex lock  
nuts have been provided with the snow thrower.  
Refer to Loose Parts in the Assembly Section.  
Disconnect the chute crank assembly at the  
discharge chute end by removing the hairpin clip  
and the two flat washers. See Figure 18A.  
Remove the engine shroud by removing the lock  
nuts and bolts securing it. See Figure 18B.  
Remove the plastic belt cover, located near the  
engine, by removing the three self-tapping screws  
and flat washers that secure it. See Figure 18B.  
IMPORTANT: NEVER replace the auger shear bolts with  
standard hex bolts. Any damage to the auger gearbox or  
other components, as a result of doing so, will NOT be  
covered by your snow throwers warranty.  
Shave Plate and Skid Shoes  
Lock Nut  
Engine  
A
The shave plate and skid shoes on the bottom of the  
snow thrower are subject to wear. These should be  
checked periodically and replaced when necessary.  
Shroud  
Self-Tapping  
Screw  
Belt  
Cover  
NOTE: The skid shoes on this machine have two wear  
edges. When one side wears out, they can be rotated  
180° to use the other edge.  
Hex  
Bolt  
Chute  
Crank  
Shear Bolts  
Hairpin  
Clip, Flat  
Washer  
B
Figure 18  
Tip the snow thrower up and forward so that it rests  
on its auger housing. Refer to Figure 9.  
Remove the six self-tapping screws from the frame  
cover underneath the snow thrower.  
Roll the front and rear auger belts off the auger drive  
pulley. See Figure 19.  
Unhook the idler spring from the hex bolt on the  
auger housing. See Figure 20.  
Back out the stop bolt until the support bracket rests  
on the auger pulley.  
Washer  
Carriage  
Shave  
Bolt  
Hex Nut  
Plate  
Figure 17  
Remove the six carriage bolts, belleville washers  
and hex nuts which attach two skid shoes tothesnow  
thrower on two sides. See Figure 11.  
Reassemble new skid shoes with the hardware  
removed earlier (cupped side of belleville washer  
NOTE: Loosening the six nuts that connect the frame to  
the auger housing may aid in belt removal.  
15  
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Friction  
Wheel  
Drive Plate  
Drive  
Pulley  
Auger  
Pulley  
Drive  
Belt  
Stop Bolt  
Idler  
Pulley  
Idler  
Pulley  
Auger  
Belts  
Frame  
Support Bracket  
Auger Pulley  
Figure 21  
Figure 19  
Changing Friction Wheel Rubber  
Lift the rear auger belt from the auger pulley, and  
slip the belt between the support bracket and the  
auger pulley. Repeat for the front auger belt. See  
Figure 20.  
Replace both auger drive belts by following  
instructions in reverse order.  
The rubber on the friction wheel is subject to wear and  
should be checked after the first 25 hours of operation,  
and periodically thereafter. Replace the friction wheel  
rubber if any signs of wear or cracking are found.  
Drain the gasoline from the snow thrower, or place  
a piece of plastic under the gas cap.  
Tip the snow thrower up and forward, so that it rests  
on the housing.  
Remove the six self-tapping screws from the frame  
cover underneath the snow thrower.  
Remove the click pin that secures the left wheel to  
the axle and slide the wheel from the axle.  
Remove the four screws securing the left drive  
cover to the frame. Remove the drive cover. See  
Figure 22.  
If you placed plastic film under the gas cap earlier,  
remove it now.  
Frame  
Support  
Bracket  
Rear  
Auger  
Belt  
Support  
Bracket  
Spring  
Front  
Auger Belt  
Drive  
Cover  
Screw  
Auger Housing  
Idler Spring  
Figure 20  
Drive Belt  
Follow the first four steps of the instructions for  
servicing the auger belts.  
Left Axle  
Pull the idler pulley up and lift the belt off the wheel  
drive pulley and friction wheel disc. See Figure 19.  
Back out the stop bolt until the support bracket  
rests on the auger pulley. See Figure 21.  
Slip the belt between the friction wheel and drive  
disc. Remove and replace the belt. Reassemble  
following the instructions in reverse order.  
Left Drive  
Cover  
Figure 22  
Holding the friction wheel assembly, slide the hex  
shaft out of the left side of the frame. The spacer on  
the right side of the hex shaft will fall and the  
sprocket should remain hanging loose in the chain.  
See Figure 23.  
NOTE: The support bracket must rest on the stop bolt  
after the new belt has been assembled.  
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Reassemble the new friction wheel rubber to the  
friction wheel plates and hub, tightening the six  
screws in rotation and with equal force.  
Position the friction wheel assembly up onto the pin  
of the shift rod assembly, and slide the hex shaft  
through the friction wheel assembly. Reassemble  
in reverse order.  
Shift Rod  
Assembly  
Gear Shaft  
Pin  
Sprocket  
Screws  
Friction Wheel Rubber  
Hub  
Friction  
Wheel  
Assembly  
Drive Shaft  
Figure 23  
Lift the friction wheel assembly out between the  
axle shaft and the drive shaft assemblies.  
Remove the four screws from the friction wheel  
assembly. Remove the friction wheel rubber from  
between the friction wheel plates. See Figure 24.  
Friction Wheel  
Plates  
Figure 24  
Engine  
Refer to separate engine manual for all engine  
maintenance procedures.  
SECTION 8: OFF-SEASON STORAGE  
WARNING: Drain fuel into an approved  
container outdoors, away from an open flame.  
Allow engine to cool. Extinguish cigarettes,  
cigars, pipes, and other sources of ignition prior  
to draining fuel. Fuel left in engine for extended  
periods deteriorates and will cause starting  
problems.  
WARNING: Never store engine with fuel in  
tank indoors or in poorly ventilated areas,  
where fuel fumes may reach an open flame,  
spark or pilot light as on a furnace, water  
heater, clothes dryer or other gas appliance.  
If unit is to be stored over 30 days, prepare engine  
for storage as instructed in the engine manual.  
Remove all debris from the exterior of equipment.  
Follow lubrication recommendations on page 13.  
Always store the snow thrower in a clean, dry area.  
Run engine until fuel tank is empty and engine  
stops due to lack of fuel.  
Drain carburetor by pressing upward on bowl drain,  
located below the carburetor cover.  
NOTE: When storing any type of power equipment in  
an unventilated or metal storage shed, care should be  
taken to rust proof the equipment. Using a light oil or  
silicone, coat the equipment, especially any chains,  
springs, bearings and cables.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during  
storage. Do not drain carburetor if using fuel stabilizer.  
Wipe equipment with an oiled rag to prevent rust.  
Remove spark plug and pour one ounce of engine  
oil through spark plug hole into cylinder. Cover  
spark plug hole with rag. Crank engine several  
times to distribute oil. Replace spark plug.  
If unit is to be stored over 30 days, prepare for storage  
as follows:  
Remove gasoline from carburetor and fuel tank to  
prevent gum deposits from forming on these parts  
and causing possible malfunction of engine.  
17  
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SECTION 9: TROUBLESHOOTING  
Problem  
Cause  
Remedy  
Engine fails to start.  
1. Fuel tank empty, or stale fuel.  
2. Blocked fuel line.  
1. Fill tank with fresh gasoline.  
2. Clean the fuel line.  
3. Choke not in ON position  
4. Faulty spark plug.  
5. Safety key not in ignition switch on engine.  
6. Spark plug wire disconnected.  
7. Primer button not being used properly.  
3. Move switch to ON position  
4. Clean, adjust gap or replace.  
5. Insert the key fully into the switch.  
6. Connect spark plug wire.  
7. Refer to the engine manual.  
Engine runs erratic.  
Loss of power.  
1. Unit running on CHOKE.  
2. Blocked fuel line or stale fuel.  
1. Move choke lever to OFF position.  
2. Clean fuel line and fill tank with clean, fresh  
gasoline.  
3. Drain fuel tank and carburetor. Refill with  
fresh fuel.  
3. Water or dirt in fuel system.  
4. Carburetor out of adjustment.  
4. Refer to the engine manual.  
1. Spark plug wire loose.  
2. Gas cap vent hole plugged.  
1. Connect and tighten spark plug wire.  
2. Remove ice and snow from gas cap. Be  
certain vent hole is clear.  
3. Exhaust port plugged.  
3. Refer to the engine manual.  
Engine overheats.  
1. Carburetor not adjusted properly.  
1. Refer to the engine manual or have the  
carburetor adjusted by an authorized  
engine service dealer.  
Excessive vibration.  
1. Loose parts or damaged auger.  
1. Stop engine immediately and disconnect  
spark plug wire. Tighten all bolts and nuts. If  
vibration continues, have unit serviced by  
an authorized service dealer.  
Unit fails  
to propel itself.  
1. Traction control cable in need of adjustment.  
1. Adjust traction control cable. Refer to  
Adjustments.  
2. Drive belt loose or damaged.  
1. Discharge chute clogged.  
2. Replace drive belt.  
Unit fails  
to discharge snow.  
1. Stop engine immediately and disconnect  
spark plug wire. Clean discharge chute and  
inside of auger housing.  
2. Foreign object lodged in auger.  
2. Stop engine immediately and disconnect  
spark plug wire. Remove object from auger.  
3. Refer to Final Adjustments in Assembly  
Section.  
3. Auger control cable in need of adjustment.  
4. Auger belt loose or damaged.  
5. Shear bolt(s) sheared.  
4. Refer to Adjustments.  
5. Replace shear bolt(s).  
NOTE: For repairs beyond minor adjustments listed above, contact the local dealer.  
18  
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Safety & Decorative Labels  
777D06574  
®
TOUCH  
'N  
TURN  
STEE  
R
I
N
G
ALL  
WHEEL  
D
R
I
V
E
ELECTRIC  
S
T
A
RT  
JUST  
ONE  
HAND  
OPERATION  
D06574  
777D06563  
777D03165  
777I22052  
777I22049  
777I22053  
READ OPERATORS MANUAL BEFORE STARTING.  
HELAETGEDRIPS  
INSERT IGNITION KEY INTO SLOT.  
MAKE SURE IT SNAPS INTO PLACE.  
DO NOT TURN KEY.  
AUGER CONTROL  
6
5
4
3
2
H
A
N
D
OFF  
ON  
RECOIL STARTER: PUSH PRIMER OR TIMES.  
2
3
ELECTRIC STARTER: DO NOT PRIME.  
PUSH START BUTTON OR PULL ROPE HANDLE  
TO START ENGINE.  
SELECT SPEED REQUIRED. SQUEEZE RIGHT  
T
R
A
C
T
I
O
N
C
O
N
T
R
O
L
L
E
V
E
R
T
O
M
O
V
E
.
TRACTION CONTROL  
LEFT TURN  
CONTROL  
RELEASE TO STOP.  
ALWAYS RELEASE TRACTION CONTROL  
LEVER BEFORE CHANGING SPEEDS.  
F
R
1
CHUTE  
TILT  
FOR SNOWTHROWING, ENGAGE LEFT AUGER  
C
O
N
T
R
O
L
L
E
V
E
R
B
E
F
O
R
E
T
R
A
C
T
I
O
N
CONTROL  
CONTROL LEVER.  
IMPORTANT: THIS MACHINE IS EQUIPPED  
W
I
T
H
A
N
A
U
G
E
R
C
O
N
T
R
O
L
L
O
C
K
.
TO STOP AUGER,  
R1  
R2  
BOTH AUGER CONTROL AND TRACTION CONTROL  
LEVERS MUST BE RELEASED.  
CHUTE  
RIGHT TURN CONTROL  
DIRECTIONAL CONTROL  
FOR STEERABLE OPERATION:  
SQUEEZE LEFT TURN CONTROL TO STEER  
SNOWTHROWER TO THE LEFT. SQUEEZE RIGHT  
TURN CONTROL TO STEER SNOWTHROWER  
TO THE RIGHT.  
CLOCKWISE TO DISCHARGE LEFT  
COUNTER CLOCKWISE TO  
DISCHARGE RIGHT  
TO STOP ENGINE, PULL OUT IGNITION KEY  
.
I22049  
I22052  
I22053  
777S32065  
DANGER  
777S32066  
A N D C L O T H I N G A W A Y .  
K E E
DANGER  
R O T A T I N A U G E R  
-
1.KEEP AWAY FROM ROTATING IMPELLER  
A V O I D I N J U R Y F R O M  
AND AUGER. CONTACT WITH IMPELLER OR  
AUGER CAN AMPUTATE HANDS AND FEET  
.
NEVER PUT HAND IN CHUTE. CONTACT WITH  
ROTATING PARTS CAN AMPUTATE FINGERS  
AND HANDS. USE CLEAN-OUT TOOL TO  
UNCLOG DISCHARGE CHUTE.  
USE CLEAN-OUT TOOL TO UNCLOG  
2.  
3.  
DISCHARGE CHUTE.  
DISENGAGE CLUTCH LEVERS, STOP ENGINE,  
AND REMAIN BEHIND HANDLES UNTIL ALL  
MOVING PARTS HAVE STOPPED BEFORE  
UNCLOGGING OR SERVICING MACHINE.  
DO NOT UNCLOG DISCHARGE CHUTE WHILE  
ENGINE IS RUNNING.  
SHUT OFF ENGINE AND REMAIN BEHIND  
HANDLES UNTIL ALL MOVING PARTS HAVE  
STOPPED BEFORE UNCLOGGING.  
TO AVOID THROWN OBJECTS INJURIES,  
NEVER DIRECT DISCHARGE AT BYSTANDERS.  
USE EXTRA CAUTION WHEN OPERATING ON  
GRAVEL SURFACES.  
4.  
06  
D A N G E R  
5. READ OPERATOR'S MANUAL.  
CLEAN-OUT TOOL  
777D06573  
10030  
D06573  
777I22047  
PLACE ABOVE INGNITION  
CUT OUT  
777D06572  
Tecumseh Engine Labels  
751T64141769  
751T641393  
751T642082100  
CAUTION  
STOP  
10  
HP  
®
Muffler and adjacent surfaces  
are HOT. Do not touch.  
AVERTISSEMENT  
AVERTISSMENT  
POUR VOTRE PROTECTION VEUILLEZ  
LIRE ATTENTIVEMENT LES DIRECTIVES  
SUR LA SECURITE ET L'ENTRETIEN  
DANS LE MANUEL DU PROPRIETAIRE  
Silencieux et surfaces adjacentes  
TRES CHAUDES. Ne pas toucher.  
CUIDADO  
las areas alredador  
estan CALIENTES. No tocar.  
STOP  
El silenciador  
y
D06572  
2082  
On plastic engine cover  
left side of electric starter  
On plastic engine cover  
above primer knob  
Top of plastic engine cover  
above muffler vents in plastic  
19  
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SECTION 10: PARTS LIST FOR MODEL 10030  
5
9
29  
31  
33  
24  
25  
19  
36  
32  
30  
17  
14  
13  
22  
6
18  
13  
22  
42  
1
27  
13  
18  
45  
40  
41  
22  
6
43  
39  
24  
22  
44  
13  
24  
10  
23  
16  
15  
45  
11  
35  
28  
21  
26  
7
21  
28  
38  
7
23  
10  
8
34  
37  
20  
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Model 10030  
Ref.  
No.  
Ref.  
No.  
Part No.  
Part Description  
Bearing Housing  
Impeller Assembly  
Chute Reinforcement  
Carriage Bolt  
Hex Bolt 3/8-24 x 1.5”  
TT Screw 5/16-18 x 0.625”  
Carriage Screw 1/4-20 x 0.75”  
Shear Bolt  
Lock Nut 3/8-24  
Lock Nut 1/4-20  
Lock Nut  
Part No.  
Part Description  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
05931A  
24. 737-0318  
25. 738-0281  
26. 741-0245  
27. 741-0309  
28. 741-0493A  
29. 756-0178  
30. 784-5632B  
31. 731-2643  
32. 731-2635  
33. 725-0157  
34. 605-5249B  
35. 618-0417A  
36. 684-04004  
37. 737-3000  
38. 784-0399  
39. 784-5575  
40. 710-0276  
41. 710-0451  
42. 736-0320  
43. 784-5038B  
44. 605-5248B  
45. 618-0436  
Grease  
684-0065  
705-5226  
710-0451  
710-0459A  
710-0604A  
710-0703  
710-0890A  
712-0116  
Shoulder Screw  
Hex Flange Bearing  
Ball Bearing  
Flange Bearing  
Flat Idler  
Auger Idler Bracket  
Chute Clean-Out Tool  
Tool Mount  
10. 712-0324  
11. 712-0429  
12. 712-0798  
13. 712-3010  
14. 712-3068  
15. 715-0114  
16. 731-1379C  
17. 732-0611  
18. 736-0119  
19. 736-0167  
20. 736-0169  
21. 736-0188  
22. 736-0242  
23. 736-0463  
Cable Tie  
Spiral Assembly LH 30”  
Auger Shaft Assembly 30”  
Auger Housing Assembly  
Lube Fitting  
Bearing Housing  
Shave Plate  
Carriage Screw 5/16-18 x 1.0”  
Carriage Bolt 5/16-18 x 0.75”  
Flat Washer .38 x 1.38 x .125  
Skid Shoe  
Spiral Assembly RH 30”  
Gear Assembly: Auger  
Hex Nut 3/8-16  
Hex Nut 5/16-18  
Hex Lock Nut  
Spring Pin  
Chute Adapter  
Extension Spring  
Lock Washer  
Flat Washer  
Lock Washer  
Flat Washer  
Bell Washer  
Flat Washer  
21  
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Model 10030  
40  
39  
64  
35  
8
45  
52  
55  
8
41  
45  
47  
63  
35  
50  
31  
65  
25  
13  
20  
31  
37  
5
8
8
36  
41  
8
2
31  
43  
13  
20  
18  
33  
31  
36  
19  
16  
30  
12  
22  
14  
6
49  
8
23  
44  
21  
29  
11  
18  
38  
22  
37  
4
17  
38  
25  
33  
32  
53  
3
32  
10  
42  
26  
8
24  
1
12  
9
7
50  
30  
16  
27  
8
15  
13  
56  
10  
45  
57  
51  
10  
59  
28  
22  
35  
10  
54  
6
62  
58  
59  
61  
60  
22  
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Model 10030  
Ref.  
No.  
Ref.  
No.  
Part No.  
Part Description  
Lubricant  
C Screw 1/4-28 x .375”  
Hex Flange Bearing  
Ball Bearing  
Hex Flange Bearing  
Auger Clutch Cable  
Drive Clutch Cable  
Steering Cable  
Part No.  
Part Description  
Dogg Assembly RH  
Dogg Assembly LH  
Drive Shaft  
Friction Wheel Disc Assembly  
Shift Rod Assembly  
Friction Wheel Assembly (includes  
items 58 to 62)  
Support Bracket  
TT screw 1/4-20 x 0.5”  
TT Screw 1/4-20 x 1.25”  
TT Screw 1/4-20 x .625”  
Drive Shaft  
Actuator Shaft  
Clevis Pin  
Nut Insert  
Jam Nut  
Hex Nut  
Chain  
Chain  
Sprocket  
Sprocket  
34. 737-04027  
35. 738-0924  
36. 741-0598  
37. 741-0600  
38. 741-1111  
39. 746-0897  
40. 746-0898B  
41. 746-0956  
42. 748-0190  
43. 750-1161A  
44. 750-1162  
45. 756-0625  
46. 784-5590  
47. 784-5687A  
48. 784-5689A  
49. 784-5730A  
50. 784-5731B  
51. 784-5732  
52. 784-5733  
53. 784-5740  
54. 634-0227A  
634-0228A  
1.  
2.  
3.  
4.  
5.  
6.  
618-0043  
618-0044  
618-0575  
656-0012A  
684-0014B  
684-0042C  
7.  
8.  
9.  
684-0131A  
710-0599  
710-0809  
Spacer  
Support Tube: Axle  
Spacer  
10. 710-1652  
11. 711-1267  
12. 711-1268  
13. 711-1364  
14. 712-0703A  
15. 712-0711  
16. 712-3017  
17. 713-0233  
18. 713-0374  
19. 713-0413  
20. 713-0472  
21. 714-0474  
22. 714-0474  
23. 716-0102  
24. 721-0263  
25. 732-0209  
26. 732-0264  
27. 736-0105  
28. 736-0142  
29. 736-0160  
30. 736-0169  
31. 736-0351  
32. 736-0626  
33. 737-0318  
Cable Roller  
Shft Frame Bracket  
Bracket: Auger Clutch Cable Guide  
Bracket: Auger Cable Front Support  
Shaft Retainer  
Frame  
Frame Cover  
Roller Bracket  
Shaft Retainer  
Wheel Assembly LH: Complete  
Wheel Assembly RH: Complete  
Oval C-Sunk Machine Screw  
Spacer  
Axle: Wheel  
TT Screw 1/4-20 x .625”  
Friction Plate  
Friction Wheel Rubber  
Friction Wheel Hub  
Friction Wheel Bearing  
Weld Nut  
Hairpin Clip  
Hairpin Clip  
Snap Ring  
Loctite™  
Extension Spring  
Extension Spring  
Bell Washer  
Flat Washer  
Flat Washer  
710-1233  
55.  
56. 731-04043  
57. 738-0994A  
58. 710-1652  
59. 784-5617A  
60. 735-0243B  
61. 718-0301A  
62. 618-0063A  
Lock Washer  
Flat Washer  
Flat Washer  
712-0127  
725-0157  
746-0950  
63.  
64.  
65.  
Cable Tie  
Turn Trigger  
Loctite™  
23  
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Model 10030  
39  
37  
40  
A
45  
42  
L1  
C
47  
B
F
34  
E
L1  
40  
46  
B
44  
D
43  
C
35  
41  
G
L2  
36  
8
19  
16  
8
5
10  
18  
38  
A
8
23  
22  
8
13  
31  
12  
A
26  
4
14  
24  
32  
3
29  
11  
25  
17  
15  
27  
30  
33  
14  
2
28  
20  
6
1
7
20  
14  
24  
9
14  
21  
Harness Assembly  
Connector  
Plugs to:  
Alternator lead from engine  
B, C, L1, L2 Switch and Light 1 and 2  
D, E Heated Grips of handles  
F indicates fuse; G indicates grounding wire.  
A
24  
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Model 10030  
Ref.  
No.  
Part No.  
Part Description  
Shift Arm Assembly  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
684-0008A  
684-0053B  
705-5266  
710-0449  
710-0458  
710-0643  
710-0788  
710-0837  
710-1880  
Chute Crank assembly  
Chut Crank Bracket  
Carriage Screw 5/16-18 x 2.25”  
Carriage Bolt 5/16-18 x 1.75”  
Hex Screw 5/16-18 x 1.0”  
TT Screw 1/4-20 x 1.0”  
AB Screw  
Hex Screw 5/16-18 x 0.75”  
Hex Screw 1/4-20 x 0.75”  
Ferrule  
Hex Nut 1/4-20  
Lock Nut 5/16-18  
Hairpin Clip  
Click Pin  
Chute Crank Knob  
Wing Nut  
Heated Grip  
Push Cap  
Lock Washer  
Flat Washer  
Bell Washer  
Bell Washer  
Flat Washer  
Saddle Washer  
10. 710-3015  
11. 711-0677  
12. 712-0287  
13. 712-3068  
14. 714-0104  
15. 714-0145  
16. 720-0201A  
17. 720-0284  
18. 725-1757  
19. 726-0100  
20. 736-0119  
21. 736-0185  
22. 736-0242  
23. 736-0270  
24. 736-0275  
25. 736-0451  
26. 741-0475  
27. 747-0620A  
28. 747-0621  
29. 747-0737  
30. 749-0951  
31. 749-0952A  
32. 749-0953A  
33. 750-0963  
34. 629-04007  
Plastic Bushing  
Shift Rod: Upper  
Shift Rod: Lower  
Chute Crank: Upper  
Lower Handle  
Handle: L Style Fold RH  
Handle: L Style Fold LH  
Connector  
Harness Assy. (See also table on  
page 24)  
35. 684-0036A  
36. 684-0037B  
Handle Engagement RH: Black  
Handle Engagement LH: Black  
B Screw #10-16 x 0.625”  
710-1003  
712-0271  
37.  
38.  
Sems Nut  
39. 712-0693  
40. 716-0398  
41. 720-0232  
42. 725-1658  
43. 725-1672  
44. 725-1756  
45. 731-04068  
46. 736-0226  
47. 747-1136  
Hex Nut  
Toggle Switch  
Shift Knob  
Halogen Lamp  
Lamp Housing  
Toggle Switch  
Handle Panel  
Flat Washer .474 x .879 x .064  
Headlight Retainer  
25  
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Model 10030  
30  
29  
32  
33  
27  
Supplied  
on engine  
34  
7
31  
10  
28  
31  
17  
4
11  
26  
20  
25  
14  
23  
3
8
21  
4
1
23  
18  
13  
23  
15  
9
2
6
22  
12  
16  
5
24  
19  
26  
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Model 10030  
Ref.  
No.  
Part No.  
Description  
1. 05896A  
Idler Bracket: Drive Clutch  
Hex Bolt 5/16-24 x .875”  
Hex Screw 1/4-28 x .50”  
Hex Screw 5/16-24 x .750”  
TT Screw 3/8-16 x 1.0”  
Hex Screw 3/8-24 x .875”  
TT Screw 1/4-20 x .625”  
Hex Screw 3/8-16 x 1.25”  
Jam Nut  
Belt Cover  
Extension Spring  
Bell Washer  
Flat Washer .406 x 1.25  
Bell Washer .265 x .75 x .062  
Bell Washer .390 x 1.13 x .062  
Flat Washer .34 x 1.5 x .150  
2. 710-1245B  
3. 710-0230  
4. 710-0627  
5. 710-0654A  
6. 710-0696  
7. 710-1652  
8. 710-3005  
9. 712-0181  
10. 731-1324  
11. 732-0710  
12. 736-0242  
13. 736-0247  
14. 736-0270  
15. 736-0331  
16. 736-0505  
17.  
18. 748-0234  
19. 748-0360  
20. 754-0346  
21. 754-0430B  
22. 756-0313  
23. 756-0569  
24. 756-0967  
25. 756-0986  
26. 756-0987  
27. 731-04049  
28. 710-04082  
29. 712-3004A  
30. 684-04011  
31. 629-0071  
Shoulder Spacer  
Pulley  
V-Belt  
Belt  
Flat Idler Pulley  
Pulley Half  
Auger Pulley  
Pulley Half  
Pulley Half  
Shroud  
Hex Screw #10-16 x .75”  
Flange Lock Nut 5/16-18  
Spark Plug Access  
Extension Cord  
32. 7511A173106 Electric Starter  
33. 7514289474  
34. 75142896  
Hex Screw #6-32 x 2.5  
Hex Screw 1/4-20 x .500  
27  
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Model 10030  
Ref.  
No.  
Part No.  
Description  
39  
34  
33  
1.  
710-04071  
710-0262  
710-0805  
710-0896  
710-3015  
712-0429  
712-3027  
731-1320  
731-0851A  
731-1313C  
731-1300B  
784-5680  
736-0159  
736-0231  
736-0506  
746-0902  
746-0903  
784-5594  
784-5604  
684-0102  
710-0459A  
710-0599  
711-0653  
712-0116  
784-5682  
714-0104  
732-0145  
732-0193  
732-0746  
735-0199A  
736-0105  
784-5681  
736-0509  
747-0877  
748-0362  
748-0363  
784-5619A  
784-5679  
714-0507  
712-3010  
736-0242  
784-5647  
710-0451  
741-0475  
Carriage Bolt 5/16-18 x 1.0”  
Carriage Bolt 5/16-18 x 1.5”  
Hex Bolt 5/16-18 x 1.5”  
Hex AB Screw 1/4-14 x .625”  
Hex Screw 1/4-20 x .75”  
Hex Lock Nut  
22  
35  
2.  
29  
3.  
22  
4.  
23  
38  
26  
34  
12  
39  
5.  
25  
30  
36  
27  
37  
6
6.  
7.  
Hex Flange Lock Nut  
Upper Chute  
22  
32  
8.  
9.  
Chute Flange Keeper  
Cable Guide: Chute Tilt  
Lower Chute  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
20  
24  
28  
31  
Handle Suppt. Bracket 5/8 RH  
5/16 Washer  
30  
Flat Washer  
6
4
33  
Special Washer  
15  
Chute Control Cable  
Chute Cable w/Clip  
Cable Bracket  
21  
6
19  
3
10  
16  
Chute Tilt Handle  
Handle Panel Assembly w/ Tilt  
Hex Bolt 3/8-24 x 1.5”  
TT Screw 1/4-20 x 0.5”  
Clevis Pin  
17  
6
18  
10  
Jam Nut  
8
Handle Suppt. Bracket 3/8 RH  
Cotter Pin  
Spring  
Spring  
Torsion Spring  
11  
1
Rubber Bumper  
Bell Washer  
2
Handle Suppt. Bracket 3/8 LH  
Special Washer  
4
13  
40  
41  
6
44  
Cam Rod  
7
Cam: Handle Lock  
Pawl: Handle Lock  
Shift Handle  
42  
9
9
Handle Suppt. Bracket 5/8 LH  
Hairpin Clip  
Hex Nut 5/16-18  
5
Bell Washer  
5
Chute Crank Bracket  
Carriage Bolt 5/16-18 x .750”  
Plastic Bushing  
43  
28  
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MANUFACTURERS LIMITED WARRANTY FOR:  
The limited warranty set forth below is given by Troy-Bilt LLC  
with respect to new merchandise purchased and used in the  
United States, its possessions and territories.  
d.  
Troy-Bilt LLC does not extend any warranty for  
products sold or exported outside of the United States,  
its possesions and territories, except those sold  
through Troy-Bilt LLCs authorized channels of export  
distribution.  
Parts that are not genuine Troy-Bilt parts are not  
covered by this warranty.  
Service completed by someone other than an  
authorized service dealer is not covered by this  
warranty.  
Troy-Bilt LLC warrants this product against defects for a  
period of two (2) years commencing on the date of original  
purchase and will, at its option, repair or replace, free of  
charge, any part found to be defective in materials or  
workmanship. This limited warranty shall only apply if this  
product has been operated and maintained in accordance  
with the Operators Manual furnished with the product, and  
has not been subject to misuse, abuse, commercial use,  
neglect, accident, improper maintenance, alteration,  
vandalism, theft, fire, water, or damage because of other peril  
or natural disaster. Damage resulting from the installation or  
use of any accessory or attachment not approved by Troy-Bilt  
LLC for use with the product(s) covered by this manual will  
void your warranty as to any resulting damage.  
e.  
f.  
g.  
Transportation charges and service calls are not  
covered.  
No implied warranty, including any implied warranty of  
merchantability of fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty, whether written or oral, except as  
mentioned above, given by any person or entity,  
including a dealer or retailer, with respect to any product,  
shall bind Troy-Bilt LLC. During the period of the  
warranty, the exclusive remedy is repair or replacement  
of the product as set forth above.  
Normal wear parts or components thereof are subject to  
separate terms as follows: All normal wear parts or  
component failures will be covered on the product for a period  
of 90 days regardless of cause. After 90 days, but within the  
two year period, normal wear part failures will be covered  
ONLY IF caused by defects in materials or workmanship of  
OTHER component parts. Normal wear parts and  
components include, but are not limited to: batteries, belts,  
blades, blade adapters, grass bags, rider deck wheels, seats,  
snow thrower skid shoes, shave plates, auger spiral rubber,  
and tires.  
The provisions as set forth in this warranty provide the  
sole and exclusive remedy arising from the sale. Troy-  
Bilt LLC shall not be liable for incidental or consequential  
loss or damage including, without limitation, expenses  
incurred for substitute or replacement lawn care services  
or for rental expenses to temporarily replace a warranted  
product.  
HOW TO OBTAIN SERVICE: Warranty service is available,  
WITH PROOF OF PURCHASE, through your local authorized  
service dealer. To locate the dealer in your area, check your  
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,  
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1-  
Some states do not allow the exclusion or limitation of  
incidental or consequential damages, or limitations on how  
long an implied warranty lasts, so the above exclusions or  
limitations may not apply to you.  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold. Alteration  
of safety features of the product shall void this warranty.  
You assume the risk and liability for loss, damage, or injury to  
you and your property and/or to others and their property  
arising out of the misuse or inability to use the product.  
This limited warranty does not provide coverage in the  
following cases:  
a.  
The engine or component parts thereof. These items  
carry a separate manufacturers warranty. Refer to  
applicable manufacturers warranty for terms and  
conditions.  
This limited warranty shall not extend to anyone other than the  
original purchaser or to the person for whom it was purchased  
as a gift.  
b.  
c.  
Log splitter pumps, valves, and cylinders have a sepa  
rate one year warranty.  
Routine maintenance items such as lubricants, filters,  
blade sharpening, tune-ups, brake adjustments, clutch  
adjustments, deck adjustments, and normal  
deterioration of the exterior finish due to use or  
exposure.  
HOW STATE LAW RELATES TO THIS WARRANTY: This  
limited warranty gives you specific legal rights, and you may  
also have other rights which vary from state to state.  
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220  
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