Operator’s Manual
Hydrostatic Garden Tractor
Big Red GT54
(14AQ81TK766)
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
A spark arrester for the muffler is available through your dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
769-02407.
(3/13/2006)
PRINTED IN U.S.A.
FORM NO.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
California Proposition 65 Warning:
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
10. Be aware of the mower and attachment discharge
GENERAL OPERATION
direction and do not point it at anyone. Do not
1. Read, understand, and follow all instructions on the
operate the mower without the discharge cover or
machine and in the manual(s) before attempting to
entire grass catcher in its proper place.
assemble and operate. Keep this manual in a safe
11. Do not put hands or feet near rotating parts or
place for future and regular reference and for
under the cutting deck. Contact with the blade(s)
ordering replacement parts.
can amputate hands and feet.
2. Be familiar with all controls and their proper
12. A missing or damaged discharge cover can cause
operation. Know how to stop the machine and
blade contact or thrown object injuries.
disengage them quickly.
13. Stop the blade(s) when crossing gravel drives,
3. Never allow children under 14 years old to operate
walks, or roads and while not cutting grass.
this machine. Children 14 years old and over
14. Watch for traffic when operating near or crossing
should read and understand the operation
roadways. This machine is not intended for use on
instructions and safety rules in this manual and
any public roadway.
should be trained and supervised by a parent.
15. Do not operate the machine while under the
4. Never allow adults to operate this machine without
influence of alcohol or drugs.
proper instruction.
16. Mow only in daylight or good artificial light.
5. To help avoid blade contact or a thrown object
17. Never carry passengers.
injury, keep bystanders, helpers, children and pets
18. Disengage blade(s) before shifting into reverse.
at least 75 feet from the machine while it is in
Back up slowly. Always look down and behind
operation. Stop machine if anyone enters the area.
before and while backing to avoid a back-over
6. Thoroughly inspect the area where the equipment
accident.
is to be used. Remove all stones, sticks, wire,
19. Slow down before turning. Operate the machine
bones, toys, and other foreign objects which could
smoothly. Avoid erratic operation and excessive
be picked up and thrown by the blade(s). Thrown
speed.
objects can cause serious personal injury.
20. Disengage blade(s), set parking brake, stop engine
7. Plan your mowing pattern to avoid discharge of
and wait until the blade(s) come to a complete stop
material toward roads, sidewalks, bystanders and
before removing grass catcher, emptying grass,
the like. Also, avoid discharging material against a
unclogging chute, removing any grass or debris, or
wall or obstruction which may cause discharged
making any adjustments.
material to ricochet back toward the operator.
21. Never leave a running machine unattended. Always
8. Always wear safety glasses or safety goggles
turn off blade(s), place transmission in neutral, set
during operation and while performing an
parking brake, stop engine and remove key before
adjustment or repair to protect your eyes. Thrown
dismounting.
objects which ricochet can cause serious injury to
22. Use extra care when loading or unloading the
the eyes.
machine into a trailer or truck. This unit should not
9. Wear sturdy, rough-soled work shoes and close-
be driven up or down ramp(s), because the unit
fitting slacks and shirts. Loose fitting clothes and
could tip over, causing serious personal injury. The
jewelry can be caught in movable parts. Never
unit must be pushed manually on ramp(s) to load or
operate this machine in bare feet or sandals.
unload properly.
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23. Muffler and engine become hot and can cause a
burn. Do not touch.
4. Follow the manufacturer’s recommendations for
wheel weights or counterweights to improve
stability.
5. Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
24. Check overhead clearances carefully before driving
under low hanging tree branches, wires, door
openings etc., where the operator may be struck or
pulled from the unit, which could result in serious
injury.
25. Disengage all attachment clutches, depress the
brake pedal completely and shift into neutral before
attempting to start engine.
26. Your machine is designed to cut normal residential
grass of a height no more than 10”. Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Dry grass or leaves
may contact the engine exhaust and/or build up on
the mower deck presenting a potential fire hazard.
27. Use only accessories and attachments approved
for this machine by the machine manufacturer.
Read, understand and follow all instructions
provided with the approved accessory or
attachment.
28. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
29. If situations occur which are not covered in this
manual, use care and good judgment. Contact your
Troy-Bilt dealer for assistance.
6. Do not shift to neutral and coast downhill. Over-
speeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area or serious injury could
result.
CHILDREN
1. Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
DO:
1. Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
c. Before and while backing, look behind and
down for small children.
d. Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
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e. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
f. To avoid back-over accidents, always
disengage the cutting blade(s) before
shifting into reverse. The “Reverse
Caution Mode” should not be used when
children or others are around.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
l. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
2. Never allow children under 14 years old to operate
the machine. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained
and supervised by a parent.
TOWING
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
appliances.
m. Allow a machine to cool at least 5 minutes
before storing.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by your dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replace the blade(s) with the original equipment
manufacturer’s (O.E.M.) blade(s) only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
SERVICE
SAFE HANDLING OF GASOLINE:
1. To avoid personal injury or property damage
use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
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8. Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine,
disconnect the spark plug wire(s) and ground against
the engine. Thoroughly inspect the machine for any
damage. Repair the damage before starting and
operating.
10. Never attempt to make adjustments or repairs to the
machine while the engine is running.
11. Grass catcher components and the discharge cover are
subject to wear and damage which could expose
moving parts or allow objects to be thrown.
replace immediately with original equipment
manufacturer’s (O.E.M.) parts only, listed in this
manual. “Use of parts which do not meet the original
equipment specifications may lead to improper
performance and compromise safety!”
12. Do not change the engine governor settings or over-
speed the engine. The governor controls the maximum
safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for gas,
oil, etc. to protect the environment.
For safety protection, frequently check components and
WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand
and follow the warnings and instructions in this manual and on the machine.
TO REDUCE THE RISK OF INJURY, DO NOT
OPERATE UNLESS DISCHARGE COVER OR
GRASS CATCHER IS IN ITS PROPER PLACE.
IF DAMAGED, REPLACE IMMEDIATELY.
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SECTION 3: TRACTOR SET-UP
Attaching the Battery Cables
Shipping Brace Removal
NOTE: The positive battery terminal is marked Pos.
WARNING: Make sure the engine is off,
(+). The negative battery terminal is marked Neg. (–).
set the parking brake and remove the ignition
key before removing the shipping brace.
•
The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a screw and
hex nut at the factory. Make certain that the rubber
boot covers the terminal to help protect it from
corrosion.
•
•
Locate the shipping brace, if present, and warning
tag found on the right side of the cutting deck.
While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
•
•
Remove the carriage screw and nut from the
negative cable.
Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (–) with the screw and nut.
WARNING: The shipping brace, used for
packaging purposes only, must be removed
and discarded before operating your tractor.
•
Make certain the hold-down strap is in position over
the battery, securing it in place. See Figure 1.
The mowing deck is capable of throwing
objects. Failure to operate the tractor without
the discharge cover in the proper operating
position could result in serious personal injury
and/or property damage.
Rubber Boot
Gas and Oil Fill-up
The gasoline tank is located under the hood and has a
capacity of three gallons. Unthread the fuel cap by
turning it counterclockwise. Use only clean, fresh
(under 30 days old), unleaded gasoline. Fill tank to no
more than four inches below the top of the filler neck to
allow space for fuel expansion. Do not overfill.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition.
Screw
Nut
Figure 1
NOTE: If the battery is put into service after the date
shown on top/side of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.
IMPORTANT: Your tractor is shipped with oil in the
engine. However, you MUST check the oil level before
operating. Refer to the engine manual for detailed
instructions. Be careful not to overfill.
Tire Pressure
WARNING: Maximum tire pressure under
any circumstances is 30 psi. Equal tire
pressure should be maintained at all times.
The tires on your unit may be over-inflated for shipping
purposes. Reduce the tire pressure before operating
the tractor. Recommended operating tire pressure is
approximately 10 p.s.i for the rear tires & 14 p.s.i. for
the front tires. Check sidewall of tire for maximum p.s.i.
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Setting the Gauge Wheels and Roller
Gauge Wheels
Lock Nut
Select the height position of the cutting deck by placing
the deck lift lever in any of the six different cutting height
notches on the right fender.
Adjust the deck wheels so that they are between ¼-inch
and ½-inch above the ground as follows.
Place the tractor on a firm and level surface, preferably
pavement, refer to Figure 2, and proceed as follows:
•
Place the tractor’s deck lift handle in the normally
desired mowing height setting, then check the
gauge wheels for contact or excessive clearance
with the surface below.
Shoulder Screw
•
If the wheels contact the surface adjust as follows:
a. Raise the deck lift handle to its highest
setting.
Clevis Pin
Cotter Pin
Figure 2
b. Remove the lock nuts and shoulder screws
which secure the front gauge wheels to the
deck.
c. Place the deck lift handle in the desired
mowing height setting.
d. Insert the shoulder screw with the gauge
wheel into the index hole that leaves
approximately 1/2" between the bottom of
the wheel and the pavement.
e. Note the position of the index hole used; then
install the other gauge wheel into the
corresponding index hole of the other gauge
wheel brackets.
Roller
To adjust the height of the rollers found on the rear of
the mowing deck upward or downward, proceed as
follows:
•
•
Place the deck lift lever in the lowest position.
Remove the clevis pins and hairpin clips from the
deck roller brackets on the left and right sides of the
cutting deck. See Figure 2.
•
Position the deck roller brackets up or down
through the slots on the rear of the deck until
desired position is reached, then re-attach with the
clevis pins and hairpin clips just removed.
•
If the gauge wheels have excessive clearance with
the surface below, lower the wheels to the index
hole that provides the approximate 1/2 inch
clearance as described above.
IMPORTANT: Be certain that the left roller bracket and
the right roller bracket are set in the same position.
for more detailed instructions regarding various deck
adjustments.
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SECTION 4: KNOW YOUR GARDEN TRACTOR
E
B
A
C
I
J
F
G
H
D
L
K
NOTE: Steering Wheel not shown for clarity.
Figure 3
A
B
C
D
E
F
Systems Indicator/Hour Meter
PTO (Power Take-off) Knob
Choke Control
H
I
Ignition Switch
Brake Pedal
J
K
L
Drive Pedal
Deck Lift Lever
Seat Adjustment Lever
Cup Holder
Throttle Control Lever
Parking Brake Button
Cruise Control Button
G
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.
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Throttle Control Lever
Ignition Switch Module
The throttle control lever is
located on the right side of the
tractor’s dash panel. This lever
controls the speed of the engine.
When set in a given position, the
throttle will maintain a uniform
engine speed.
Fast
Position
WARNING: Never leave a running machine
unattended. Always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
To start the engine, insert the key into the ignition
switch and turn clockwise to the START position.
Release the key into the NORMAL MOWING MODE
position once the engine has fired.
IMPORTANT: When operating the
tractor with the cutting deck
engaged, be certain that the
throttle lever is always in the
FAST (rabbit) position.
To stop the engine, turn the ignition key
counterclockwise to the OFF position. See Figure 4.
Slow
Position
Choke Control
The choke control can be found
on the left side of the dash panel
and is activated by pulling the
knob outward. Activating the
choke control closes the choke
plate on the carburetor and aids
in starting the engine. Refer to
this manual for detailed starting
instructions.
.ORMAL
-OWING -ODE
3TOP
0OSITION
3TART
0OSITION
Brake Pedal
The brake pedal is located on the
right front side of the tractor
above the drive pedal along the
running board. The brake pedal
can be used for sudden stops or
setting the parking brake.
Figure 4
IMPORTANT: Prior to operating the tractor, refer to both
regarding the Ignition Switch Module and operating the
tractor in REVERSE CAUTION MODE.
NOTE: The brake pedal must
be fully depressed to activate the
safety interlock switch when
starting the tractor.
Drive Pedal
The drive pedal is located on the
right side of the tractor, along the
running board. Depress the
Seat Adjustment Lever
upper portion of the drive pedal
forward to cause the tractor to
travel forward. Depress the lower
portion of the drive pedal with the
ball of your right foot (NOT your
heel) to cause the tractor to travel
in reverse. Ground speed is also
controlled with the drive pedal.
The further forward or rearward
that the pedal is pivoted, the
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
manual for more detailed instructions.
Deck Lift Lever
Found on your tractor’s right fender, the deck lift lever is
used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.
faster the tractor will travel. The
pedal will return to its original
position when it’s not depressed.
IMPORTANT: Always set the
parking brake when leaving the
tractor unattended.
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Systems Indicator Monitor / Hour Meter
Electric PTO /
Blade Engage Knob
Battery
To engage the power to the
cutting deck or other (separately
available) attachments, pull
outward on the PTO/Blade
Engage knob. Push the PTO/
Blade Engage knob inward to
disengage the power to the
cutting deck.
LCD
42.0
PTO
NOTE: The PTO/Blade Engage knob must be in the
disengaged (OFF) position when starting the engine.
Parking Brake
(Blade Engage)
Cruise Control
Lever
LCD
Located in the center of the tractor’s console, the
systems indicator monitor records, and displays on its
LCD, hours of tractor operation whenever the ignition
key is rotated out of the STOP position.
The cruise control
lever is located on
the tractor dash
panel, below the steering wheel. Push the cruise
control lever downward while traveling forward at a
desired speed. While holding the lever down, release
pressure from the drive pedal.
The Indicator Monitor will also remind the operator of
maintenance intervals for changing the engine oil. The
LCD will alternately flash the recorded hours, “CHG”
and “OIL” for five minutes, after every 50 hours of
recorded operation elapse. The maintenance interval
lasts for two hours (from 50-52, 100-102, 150-152,
etc.). The LCD will also flash as described above for
five minutes every time the tractor’s engine has been
started during this maintenance interval. Before the
interval expires, change the crankcase oil level as
instructed in the MAINTENANCE section of this manual.
This will engage the cruise control and allow the tractor
to remain at that speed without applying pressure to the
drive pedal. Depress the brake pedal or the drive pedal
detailed instructions regarding the cruise control
feature.
NOTE: Cruise control can NOT be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
Brake
If the Brake light illuminates when attempting to start
the tractor’s engine, depress the brake pedal.
PTO (Blade Engage)
If the PTO light illuminates when attempting to start the
tractor’s engine, move the PTO knob into the
disengaged (OFF) position.
Parking Brake
Lever
To set the parking
Oil
brake, fully depress
the brake pedal and
It is normal for the Oil light to illuminate while the engine
is cranking during start-up, but if it illuminate’s during
operation, while the engine is running, stop the
tractor immediately and check the crankcase oil level
as instructed in the MAINTENANCE section of this manual.
push the parking brake lever down. Hold the lever down
while taking your foot off the brake pedal. Both the
parking lever and the brake pedal will then stay
depressed. To release the parking brake, depress the
brake pedal slightly. The parking brake lever will then
return to its original position.
Battery
It is normal for the Battery light to illuminate while the
engine is cranking during start-up, but if it illuminate’s
during operation, while the engine is running, the
battery is in need of a charge or the engine’s charging
system is not generating sufficient amperage. Refer to
the MAINTENANCE section of this manual for the proper
battery charging procedure or have the charging
system checked by an authorized Service Dealer.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
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SECTION 5: OPERATING YOUR GARDEN TRACTOR
WARNING: Use extreme caution while
WARNING
operating the tractor in the REVERSE
CAUTION MODE. Always look down and
behind before and while backing. Do not
operate the tractor when children or others
are around. Stop the tractor immediately if
someone enters the area.
AVOID SERIOUS INJURY OR DEATH
•
•
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN
PLACE AND WORKING.
To use the REVERSE CAUTION MODE:
IMPORTANT:The operator MUST be seated in the
tractor seat.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-
ING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
1. Start the engine as previously instructed in this
Operator’s Manual.
2. Turn the key from the NORMAL MOWING
(Green) position to the REVERSE CAUTION
MODE (Yellow) position of the key switch module.
See Figure 5.
READ OPERATOR’S MANUAL
3. Depress the REVERSE PUSH BUTTON (Orange,
Triangular Button) at the top, right corner of the key
switch module. The red indicator light at the top, left
corner of the key switch module will be ON while
activated. See Figure 5.
4. Once activated (indicator light ON), the tractor can
be driven in reverse with the cutting blades (PTO)
engaged.
5. Always look down and behind before and while
backing to make sure no children are around.
6. After resuming forward motion, return the key to the
NORMAL MOWING position.
Safety Interlock Switches
This tractor is equipped with a safety interlock system
for the protection of the operator. If the interlock system
should ever malfunction, do not operate the tractor.
Contact your dealer.
•
The safety interlock system prevents the engine
from cranking or starting unless the parking brake is
engaged, and the PTO (Blade Engage) knob (or
lever) is in the disengaged (OFF) position.
The engine will automatically shut off if the operator
leaves the seat before engaging the parking brake.
The electric PTO (Blade Engage) clutch will
automatically shut off if the operator leaves the
tractor’s seat with the PTO (Blade Engage) knob in
the engaged (ON) position, regardless of whether
the parking brake is engaged.
•
•
IMPORTANT: The REVERSE CAUTION MODE will
remain activated until:
a. The key is placed in either the NORMAL
MOWING position or STOP position.
b. The operator leaves the seat.
•
With the ignition key in the NORMAL MOWING
position, the electric PTO (Blade Engage) clutch
will automatically shut off if the PTO (Blade
Engage) knob is moved into the engaged (ON)
position with the shift lever in Reverse.
2EVERSE
0USH "UTTON
)NDICATOR
,IGHT
2EVERSE
#AUTION -ODE
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
3TOP
0OSITION
0OSITION
3TART
0OSITION
Reverse Caution Mode
The REVERSE CAUTION MODE position of the key
switch module allows the tractor to be operated in
reverse with the blades (PTO) engaged.
IMPORTANT: Mowing in reverse is not recommended.
Figure 5
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•
Fully depress the brake pedal and hold it there
while gently pushing the parking brake lever
downward.
Hold the parking brake lever down while removing
your foot from the brake pedal.
Starting the Engine
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
•
•
Once engaged, the parking brake lever and the
brake pedal will lock in the “down” position.
manual for Gasoline and Oil fill-up instructions.
To disengage the parking brake:
•
Slightly depress the brake pedal.
•
•
Insert the tractor key into the ignition switch
module.
Place the PTO (Blade Engage) knob in the
disengaged (OFF) position.
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.
•
•
•
Engage the tractor’s parking brake.
Activate the choke control.
Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the NORMAL MOWING position.
Driving The Tractor
WARNING: Avoid sudden starts, ex-
cessive speed and sudden stops.
IMPORTANT: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing so
may cause damage to your engine’s electric starter.
WARNING: Do not leave the seat of the
tractor without first placing the PTO/Blade
Engage knob in the disengaged (OFF)
position, depressing the brake pedal and
engaging the parking brake. If leaving the
tractor unattended, also turn the ignition key
off and remove the key.
•
After the engine starts, deactivate the choke
control.
NOTE: Do NOT leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
•
•
Briefly depress the brake pedal to release the
parking brake. Move the throttle lever into the FAST
(rabbit) position.
To travel FORWARD, slowly depress the upper
portion of the drive pedal forward until the desired
speed is achieved. See Figure 6.
Stopping the Engine
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
Brake Pedal
•
If the blades are engaged, place the PTO/Blade
Engage knob in the disengaged (OFF) position.
Place the throttle control near the FAST position
Turn the ignition key counterclockwise to the STOP
position.
•
•
•
Remove the key from the ignition switch to prevent
unintended starting.
Engaging the Parking Brake
To engage the parking brake:
Figure 6
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•
To travel in REVERSE, check that the area behind
is clear then slowly depress the lower portion of the
drive pedal with the ball of your foot (NOT your
heel) until the desired speed is achieved. See
Figure 6.
To change the direction of travel to reverse when
operating with cruise control, depress the brake pedal
to disengage the cruise control and bring the tractor to a
complete stop. Then slowly depress the rear portion of
the drive pedal with the ball of your foot to travel in
reverse.
IMPORTANT: Do NOT attempt to change the direction of
travel when the tractor is in motion. Always bring the
tractor to a complete stop before pivoting the drive
pedal from forward to reverse or vice versa.
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the
left, then place it in the notch best suited for your
application. Refer to Setting The Cutting Height earlier in
this section.
Driving On Slopes
slopes where you may operate the tractor safely.
Operating the Headlights
WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious
injury.
The lamps are ON whenever the ignition key is moved
out of the STOP position.
The lamps turn OFF when the ignition key is moved to
the STOP position.
•
•
Mow up and down slopes, NEVER across.
Exercise extreme caution when changing direction
on slopes.
Moving The Tractor Manually
Your tractor’s transmission is equipped with a
hydrostatic relief valve for occasions when it is
•
•
•
Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope
greatly increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
necessary to move the tractor manually. Opening this
valve permits the fluid in the transmission to bypass its
normal route, allowing the rear tires to "freewheel." To
open the hydrostatic relief valve, proceed as follows:
•
Locate the hydrostatic bypass rod in the rear of the
tractor. See Figure 7.
Setting The Cruise Control
NOTE: The cruise control feature should only be
utilized while traveling in the forward direction.
•
Slowly depress the upper portion of the drive pedal
until the desired speed is achieved.
•
•
Lightly depress the cruise control lever.
While continuing to hold the cruise lever down, lift
your foot from the drive pedal (you should feel the
cruise latch engage).
Hydrostatic
Bypass Rod
•
Once engaged, the cruise control lever and the
drive pedal will lock in the “down” position, and the
tractor will maintain the same forward speed.
Figure 7
NOTE: Cruise control can not be set at the tractor’s
fastest ground speed. If the operator should attempt to
do so, the tractor will automatically decelerate to the
fastest optimal mowing ground speed.
•
Lift up then pull the hydrostatic bypass rod outward,
then up, to lock it in place.
NOTE: The transmission will NOT engage when the
hydrostatic bypass rod is pulled out. Return the rod to
its normal position prior to operating the tractor.
Disengage the cruise control using one of the following
methods:
IMPORTANT: Never attempt to move the tractor
manually without first opening the hydrostatic relief
valve. Doing so will result in serious damage to the
tractor’s transmission.
•
Depress the brake pedal to disengage the cruise
control and stop the tractor.
Lightly depress the drive pedal.
•
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•
•
Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at
full throttle.
Under heavier conditions it may be necessary to go
back over the cut area a second time to get a clean
cut.
Do NOT attempt to mow heavy brush and weeds
and extremely tall grass. Your tractor is designed to
mow lawns, NOT clear brush.
Engaging the PTO
Engaging the PTO transfers power to the cutting deck
or other (separately available) attachments. To engage
the PTO, proceed as follows:
•
•
•
Move the throttle control lever to the FAST (rabbit)
position.
Pull the PTO/Blade Engage knob outward into the
Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments
•
•
•
IMPORTANT: The electric PTO clutch will automatically
shut off if the PTO is engaged with the drive pedal in
position for reverse travel. Refer to Safety Interlock
•
•
Front View
Top View
Keep the blades sharp and replace the blades
manual for proper blade sharpening instructions.
PTO
OFF
ON
OFF ON
Figure 8
Mowing
WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders,
helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop
machine if anyone enters the area.
This tractor is equipped with one of Troy-Bilt’s quality
cutting decks. The following information will be helpful
when using the cutting deck with your tractor.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
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SECTION 6: MAKING ADJUSTMENTS
•
Retighten the two lock nuts against the inner hex
nuts when proper adjustment is achieved.
WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the operator’s
manual.
Side to Side
If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:
Leveling the Deck
•
With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
NOTE: Check the tractor’s tire pressure before
performing any deck leveling adjustments. Refer to
•
Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they’re
not, proceed to the next step.
Front To Rear
The front of the cutting deck is supported by a stabilizer
bar that can adjusted to level the deck from front to rear.
The front of the deck should be between 1/4-inch and
3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:
•
Loosen, but do NOT remove, the hex cap screw on
the left deck hanger bracket. See Figure 10.
•
With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
Measure the distance from the front of the blade tip
to the ground and the rear of the blade tip to the
ground.
•
•
•
The first measurement taken should be between
1/4" and 3/8" less than the second measurement.
Determine the approximate distance necessary for
proper adjustment and proceed, if necessary, to the
next step.
•
•
From the front of the tractor, loosen the outermost
hex lock nut on the end of the deck hanger rod. See
Tighten the inner hex nut front against the front
hanger bracket to raise the front of the deck; loosen
the hex nut to lower the front of the deck. See
Adjustment Gear
Hex Bolt
Figure 10
•
Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
•
•
The deck is properly balanced when both blade tip
measurements taken earlier are equal.
Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.
Figure 9
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Parking Brake Adjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, stop engine and remove key
to prevent unintended starting.
If the tractor does not come to a complete stop when
the brake pedal is completely depressed, or if the
tractor’s rear wheels can roll with the parking brake
applied, the brake is in need of adjustment. The brake
disc can be found on the right side of the transmission
in the rear of the tractor. Adjust if necessary as
follows.
Hex Nut
Drag Link
•
Looking at the transmission from the right side of
the tractor, locate the brake puck and brake disc.
See Figure 11.
Ball
Joint
Jam
Nut
BrakePuck
Figure 12
Cotter Pin
•
•
Remove the hex nut on the top of ball joint. See
Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
•
Replace hex nut and retighten the jam nut after
proper adjustment is achieved.
Brake Disc
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".
Crown Nut
Front tire toe-in can be measured as follows:
•
Place the steering wheel in position for straight
ahead travel.
•
In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle.
Adjust if necessary.
Figure 11
•
•
•
•
Carefully remove the cotter pin from the crown nut
on the right side of the brake assembly.
Using a feeler gauge, check the gap between the
brake disc and the brake puck. Proper gap is.011".
Tighten the crown nut until the proper gap is
achieved.
•
•
•
Insert a replacement cotter pin (part # 714-0111)
into the crown nut.
Seat Adjustment
Steering Adjustment
If the tractor turns tighter in one direction than the other,
or if the ball joints are being replaced due to damage or
wear, the steering drag links may need to be adjusted.
WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop.
Adjust the drag links so that equal lengths are threaded
into the ball joint on the left side and the ball joint on the
right side:
To adjust the position of the seat, move the seat
adjustment lever (Refer to Figure 3 on Page 10) to the
left and slide the seat forward or rearward. Make sure
seat is locked into position before operating the tractor.
•
Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 12.
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SECTION 7: MAINTAINING YOUR GARDEN TRACTOR
Air Cleaner
WARNING: Before performing any
maintenance or repairs, disengage PTO, set
parking brake, stop engine and remove key
to prevent unintended starting.
•
Service the pre-cleaner, if so equipped, and
cartridge/air cleaner element as instructed in the
engine manual.
Spark Plugs
•
Clean the spark plugs and reset the gap once a
Engine
season. Spark plug replacement is recommended
at the start of each mowing season. Refer to the
engine manual for correct plug type and gap
specifications.
Refer to the engine manual for maintenance details.
•
Check engine oil level before each use as
instructed in the engine manual.
Oil Fill Cap
Protective Cap
Oil Drain Hose
Cleaning the Engine and Deck
•
Promptly wipe off any fuel or oil spilled on the
machine.
•
Do not allow grass, leaves, and dirt to accumulate
around the cooling fins of the engine or on any
other part of the machine, especially the pulleys
and other moving parts.
IMPORTANT: The use of a pressure washer to clean
your tractor is not recommended.
Lubrication
Oil Fill Tube
Drain Port
Engine
Figure 13
Lubricate the engine with motor oil as instructed in the
engine manual.
Changing Engine Oil
Pivot Points & Linkage
NOTE: Depending on the engine model found on your
tractor, it may be necessary to remove the tractor’s side
panel in order to replace the oil filter (if so equipped).
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
•
•
•
Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 13.
Deck Spindles
Grease fittings can be found on the front of each deck
spindle. After every 25 hours of tractor operation,
lubricate with 251H EP grease or an equivalent No. 2
multi-purpose lithium grease. Using a grease gun,
apply two strokes (minimum) or sufficient grease to
each spindle.
Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 13.
Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil
(approximately 64 oz.).
Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil. See Figure 13.
Rear Wheels
•
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
•
•
•
Service the oil filter (if so equipped) as instructed
in the engine manual.
Perform the above steps in the opposite order after
oil has finished draining.
Front Wheels
Each of the front wheel axles is equipped with a grease
fitting. Lubricate with 251H EP grease or an equivalent
No. 2 multi-purpose lithium grease after every 25 hours
of tractor operation.
Refill the engine with new motor oil.
IMPORTANT: Refer to the engine manual for details
about quantity and proper weight of motor oil.
Transmission
The hydrostatic transmission is sealed at the factory.
Oil level cannot be checked nor can the oil be changed.
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SECTION 8: SERVICE
•
Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 14.
Tires
WARNING: Never exceed the maximum
inflation pressure shown on the sidewall of the
tire.
Hex Flange Nut
Wood Block
The recommended operating tire pressure is
approximately 10 psi for the rear tires and 14 psi for the
front tires.
Refer to the tire sidewall for exact tire manufacturer’s
recommended or maximum psi. Do not overinflate.
Uneven tire pressure could cause the cutting deck to
mow unevenly.
Fuse
A fuse is installed in your tractor’s wiring harness to
protect the tractor’s electrical system from damage
caused by excessive amperage.
If the electrical system does not function, or your
tractor’s engine will not crank, first check to be certain
that the fuse has not blown.
Spindle Assembly
Figure 14
•
Use a 1-1/8" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
It can be found under the hood mounted behind the top
of the dash panel on the support bar.
IMPORTANT: Always use a fuse with the same
amperage capacity for replacement.
To properly sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along
the cutting edges, parallel to the trailing edge, at a 25°
to 30° angle.
WARNING: Before servicing, repairing, or
inspecting, always disengage PTO, set
parking brake, stop engine and remove key to
prevent unintended starting.
Cutting Blades
Damaged Blade Edge
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves when grasping the blade.
Seperation
WARNING: Periodically inspect the blade
adapter and/or spindle for cracks or damage,
especially if you strike a foreign object.
Replace immediately if damaged.
Figure 15
The blades may be removed as follows.
•
Remove the deck from beneath the tractor, (refer to
deck over to expose its underside.
IMPORTANT: If the cutting edge of the blade has already
been sharpened, or if any metal separation is present,
replace the blades with new ones. See Figure 15.
It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly
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balanced blade will cause excessive vibration and may
cause damage to the tractor and result in personal
injury.
•
Allow the tractor’s engine to run for 15 minutes
before shutting it off to allow the alternating system
time to charge the discharged battery.
Charging
IMPORTANT:When replacing the blade, be sure to
install the blade with the side of the blade marked
‘‘Bottom’’ (or with a part number stamped in it) facing
the ground when the mower is in the operating position.
If the unit has not been put into use for an extended period
of time, charge the battery with an automotive-type 12-volt
charger for a minimum of one hour at six amps.
IMPORTANT:Use a torque wrench to tighten the blade
spindle hex flange nut to between 70 lbs-ft and 90 lbs-ft.
WARNING: Batteries give off an explosive gas
while charging. Charge battery in a well ventilated
area and keep away from an open flame or pilot
light as on a water heater, space heater, furnace,
clothes dryer or other gas appliances.
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked and fluid can not be added.
Cutting Deck Removal
•
Always keep the battery cables and terminals clean
and free of corrosive build-up.
To remove the cutting deck, proceed as follows:
•
After cleaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals
•
Place the PTO/Blade Engage knob in the
disengaged (OFF) position and engage the parking
brake.
•
Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
•
•
•
Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Remove the deck belt from around the tractor’s
electric PTO clutch (refer to Changing the Deck Belt).
Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck.
Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided.
Pull the deck support pin outward to release the
IMPORTANT: If removing the battery, disconnect the
NEGATIVE (Black) wire from it’s terminal first, followed
by the POSITIVE (Red) wire. When re-installing the
battery, always connect the POSITIVE (Red) wire its
terminal first, followed by the NEGATIVE (Black) wire.
Be certain that the wires are connected to the correct
terminals; reversing them could change the polarity and
cause damage to your engine’s alternating system.
•
•
Jump Starting
WARNING: Never jump start a damaged or
frozen battery. Be certain the vehicles do not
touch, and ignitions are off. Do not allow cable
clamps to touch.
•
•
•
•
Connect positive (+) cable to positive post (+) of
your tractor’s discharged battery.
Connect the other end of the cable to the (positive
+) post of the jumper battery.
Connect the second cable (negative –) to the other
post of the jumper battery.
Make the final connection on the engine block of
the stalled tractor, away from the battery. Attach to
a unpainted part to assure a good connection.
Support Pin
IMPORTANT: If the jumper battery is installed on a
vehicle (i.e. car, truck), do NOT start the vehicle’s
engine when jump starting your tractor.
Figure 16
•
•
Repeat the above steps on the tractor’s right side.
Move the deck lift lever into the top notch to raise
the deck lift arms up and out of the way.
•
•
Set the tractor’s parking brake before removing the
jumper cables, in reverse order of connection.
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•
•
Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
Gently slide the cutting deck (from the right side)
out from underneath the tractor.
•
•
Grasp the ratchet’s handle and pivot it to relieve
tension on the belt.
With belt tension relieved, carefully remove the
belt from around the left-hand spindle pulley.
IMPORTANT: Carefully allow the ratchet to pivot
rearward before removing it from the square hole.
Changing the Deck Belt
•
Remove the deck belt from around all pulleys,
including the deck idler pulley(s) and the electric
PTO clutch.
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark
plug wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
NOTE: The idler pulley(s) may have to be loosened,
but not removed, in order to remove the belt from
around them.
WARNING: Avoid the possibility of a
pinching injury. Do not place your fingers on
the idler spring or between the belt and a
pulley while removing the belt.
•
•
Remount the belt guards removed earlier.
Changing The Transmission Drive Belt
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
NOTE: Several components must be removed and
special tools (i.e. air/impact wrench) used in order to
change the tractor’s transmission drive belt. See your
dealer to have your drive belt replaced.
IMPORTANT:The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
Hydrostatic Transmission
Keep the area around the transmission cooling fan free
of grass and debris at all times. The hydrostatic
transmission is sealed at the factory and is
maintenance free. The fluid level cannot be checked
and cannot be changed.
To change or replace the deck belt on your tractor,
proceed as follows:
•
•
•
Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Remove the belt guards by removing the self-
tapping screws that fasten them to the deck.
Insert a 3/8”-drive ratchet wrench set to loosen into
the square hole found in the idler bracket on the left
side of the deck’s surface. See Figure 17.
Idler Pulley
3/8” Square Hole
Figure 17
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Electric PTO Clutch
Idler Pulleys
Figure 18
SECTION 9: OFF-SEASON STORAGE
Clean and lubricate the tractor as instructed in Section 7:
manual before storing for an extended period.
To empty the system, run the engine until the tank
and system are empty.
WARNING: Drain fuel only into an
approved container outdoors, away from an
open flame. Allow engine to cool. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition prior to draining fuel.
Engine
If the engine will be out of service for two months or
more, use the following storage procedure:
•
•
Clean the exterior surfaces of the engine.
Change the oil and filter while the engine is still
warm from operation. Refer to Changing the Engine OIl
•
•
Remove the spark plug. Add one tablespoon of
engine oil into the spark plug hole. Install the plug,
but do not reconnect the plug wire. Crank the
engine two or three revolutions.
•
The fuel system must be completely emptied, or the
gasoline must be treated with a fuel stabilizer such
Store the engine in a clean, dry place.
®
as STA-BIL to prevent deterioration. If you choose
WARNING: Never store the machine or
fuel container indoors where there is an open
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.
to use a stabilizer, follow the manufacturers
recommendations, and add the correct amount for
the capacity of the fuel system. Fill the fuel tank with
clean, fresh gasoline. Run the engine for 2-3
minutes to get stabilized fuel into the carburetor.
23
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SECTION 10: TROUBLESHOOTING
Trouble
Possible Cause(s)
Corrective Action
Engine fails to start
PTO/Blade Engage knob engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Place knob in disengaged (OFF) position.
Engage parking brake.
Connect wire to spark plug.
Place throttle lever to FAST position.
Choke not activated
Pull out the CHOKE control.
Fuel tank empty, or stale fuel.
Blocked fuel line.
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter.
Faulty spark plug.
Clean, adjust gap or replace plug.
Engine flooded.
Crank engine with throttle in FAST position.
Push CHOKE control in.
Engine runs erratic
Unit running with CHOKE activated.
Spark plug wire(s) loose.
Blocked fuel line or stale fuel.
Connect and tighten spark plug wire(s).
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Replace air cleaner paper element or clean foam
precleaner.
Engine overheats
Engine oil level low.
Air flow restricted.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine’s cooling fins and blower housing.
Remove spark plug and reset the gap.
Replace spark plug. Set plug gap.
Engine hesitates at high RPM Spark plug gap too close.
Idles poorly
Spark plug fouled, faulty or gap too
wide.
Dirty air cleaner.
Replace air cleaner cartridge/element or clean
pre-cleaner.
Excessive vibration
Cutting blade loose or unbalanced.
Damaged or bent cutting blade.
Engine speed too low.
Wet grass.
Excessively high grass.
Tighten blade and spindle. Balance blade.
Replace blade.
Mower will not mulch grass
Place throttle in FAST (rabbit) position.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Sharpen or replace blade.
Dull blade.
Uneven cut
Deck not balanced properly.
Dull blade.
Perform side-to-side deck adjustment.
Sharpen or replace blade.
Uneven tire pressure.
Check tire pressure in all four tires.
24
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SECTION 11: ATTACHMENTS & ACCESSORIES
See your dealer or the retailer from which you purchased your tractor for information regarding price and availability.
ATTACHMENTS
OEM-190-964
OEM-190-823
OEM-190-833
OEM-190-841
OEM-190-608
OEM-190-824
OEM-190-842
OEM-190-784
OEM-190-604
OEM-190-672
OEM-190-607*
OEM-190-750*
OEM-190-184
Rear Tire Chain Set
42-inch Two-stage Snow Thrower
46-inch Front Dozer Blade
54-inch Deck Mulch Kit
Sleeve Hitch, Manual Lift
Sleeve Hitch with Electric Lift
Triple Bagger Grass Collector
Rear Wheel Weights
Tool and Storage Chest
Bumper Kit
Deluxe Tractor Sunshade
Tractor Snow Cab
40” Dethatcher
*Not compatible with tractors equipped with a Grass Collector.
SLEEVE HITCH ATTACHMENTS
30-inch Hydraulic Tiller †
10-inch Mulboard Plow ‡
Single-disc Harrow ‡
OEM-190-825
OEM-190-978
OEM-190-980
OEM-190-984
OEM-190-804
Row Crop Cultivator ‡
42-inch Heavy Duty Rear Blade ‡
† OEM-190-824 is required for use of this attachment. 190-608 can NOT be used in its place.
‡ Either OEM-190-824 or OEM-190-608 is required for use of this attachment.
25
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Model GT54
REF.
NO.
PART
NO.
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
DESCRIPTION
DESCRIPTION
Screw TT, 5/16-18 x.375
Screw #8-18 x.500
Screw TT, 1/4-20 x.500
Screw TT, 3/8-16 x.750
Screw TT, 1/4-20 x.750
Screw AB, 5/16-12 x.750
HH Cap Screw 1/4-20 x.620
Clip Nut 1/4-20
26 731-05005B Dash Panel
710-04593
710-04599
710-0599
710-0623
710-0642
710-0726
710-0751
712-0292
712-04064
27 731-1857
28 736-0270
29 747-1196
30 783-04285D RH Plate Dash Support
31 783-04323D LH Plate Dash Support
32 683-04219
33 712-04065
34 731-05598
35 738-0143
36 710-0642
37 747-04161
38 751-0603
39 751-10283
40 725-0963
41 725-1649
42 746-1086
Control Knob
Bell Washer.265 x.75 x.062
Lever Rod
Bumper
Flange Lock Nut 3/8-16
Bumper Cap
Shoulder Screw.498 x.340 x 3/8-16
Screw TT, 1/4-20 x.75
Tank Support Rod
Fuel Cap
Fuel Tank, 3 Gal.
Miniature Lamp, 12V
Socket, Lamp
8
9
Flange Lock Nut 1/4-20
Lens
Shoulder Screw.43x.29:TT:5/16-18
10 731-05357
11 738-04091
12 783-04606A Pivot Bracket
13 783-04827
14 783-04828
15 783-04829
16 783-04840
17 783-04841
18 783-05116
19 710-0895
20 710-1017
21 710-1611B
22 710-3217
23 712-0142
24 731-04728
25 731-04729
Hood
RH Side Panel
LH Side Panel
RH Hood Pivot Bracket
LH Hood Pivot Bracket
Support Hood Bracket
Screw HL, 1/4-15 x.750
Screw AB, 1/4-14 x.625
Screw TT, 5/16-18 x.750
Screw #8-32 x.375
Hex Nut #8-32
Throttle Cable 39-inch
43 725-04036B Systems Indicator Monitor w/Hour Meter
44 725-04174
45 746-04132
46 725-1744
725-1745
47 725-04227A Ignition Switch Module
—
—
Electric PTO Switch
Choke Control 37.5” x 2
Ignition Key
Ignition Key w/ Plastic Cover
629-04083
725-04336
Headlight Wire Harness (not pictured)
Tractor Wire Harness (not pictured)
Brake Dash Lever
Cruise Dash Lever
27
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Model GT54
20
12
6
23
31
53
17
53
2
52
35
54
19
14
54
10
55
5
30
8
9
11
28
7
3
15
18
13
16
1
14
27
4
24
51
21
33
23
29
22
25
C
50
21
C
A
26
41
24
B
43
48
47
45
34
40
2
38
44
36
39
49
46
37
A
42
32
2
B
28
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Model GT54
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
REF.
NO.
29 731-2618
30 731-2619
31 736-0607
32 736-3078
PART
NO.
DESCRIPTION
Screw #10-16 x.375
Flange Lock Nut 5/16-18
Flange Lock Nut 1/4-20
Seat Adjuster Grip
Speed Nut
Spacer
Compression Spring
Extension Spring
Flat Washer.344 x.62 x.033
Bell Washer.340 x.872 x.060
Flat Washer.531 x 1.062 x.134
Shoulder Screw.340 x.285 x 1/4-20
Shoulder Screw.437 x.268 x 5/16-18
Shoulder Bolt.50 x.925 x 3/8-16
Seat Lift Bracket
DESCRIPTION
RH GT Fender Flare
LH GT Fender Flare
Lock Washer 5/16
710-1268
712-04063
712-04064
720-0309A
726-0201
731-04074
732-0499
732-1184
736-0204
Flat Washer.344 x 1.0 x.063
33 783-04459A Fender 4 Style Hydro w/Flares
34 783-0677B
35 783-1489B
36 683-04118
37 712-04065
38 714-0104
39 714-0111
40 716-0106A
41 720-0311
42 732-0874
43 738-0138A
44 738-0380
45 741-0225
46 746-0968
47 747-04155
48 756-1154
49 783-0678A
50 735-0656
51 735-0657
52 710-0227
53 726-0279
54 725-1303
55 726-0278
Lift Adjustment Bracket
Seat Mount Bracket
54” Lift Shaft Assembly
Flange Lock Nut 3/8-16
Cotter Pin.072 x 1.13
Cotter Pin 3/32 x 1.0
E-Ring
Handle Grip
Torsion Spring
Hex Cap Screw 5/16-18 x.620
Shoulder Screw.50 x.27 x 3/8-16
Hex Flange Bearing
Lift Cable
Lift Handle
Roller Pulley
Lift Arm
Foot Pad RH
Foot Pad LH
Screw AB #8-18 x.500
Insulator Plate
Outer Seat Spring Switch
Insulator Boss Plate
8
9
10 736-0242
11 736-3019
12 738-0137A
13 738-0296
14 738-0966A
15 783-0209D
16 783-0611
17 783-0738C
18 783-0739A
19 783-0753
20 757-04010
21 710-0451
22 710-0599
23 710-0604A
24 710-0895
25 710-0932
26 712-0271
27 731-1990
28 731-1993A
Seat Stop
Seat Pivot Bracket
Seat Adjustment Lever
Seat Adjustment Selector
High Back Seat
Carriage Bolt 5/16-18 x.750
TT Screw 1/4-20 x.500
TT Screw 5/16-18 x.625
HL Screw 1/4-15 x.750
Carriage Screw 1/4-20 x 1.00
Sems Nut 1/4-20
Lift Lever Cover
Cover w/Cup Holder
29
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Model GT54
32
14
3
31
17
2
7
20
39
37
15
12
39
36
8
11
38
28
16
1
5
16
7
35
34
33
23
22
6
24
21
18
25
27
9
10
13
4
26
30
24
20
29
30
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Model GT54
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
DESCRIPTION
Hex Screw, 3/8-16, 1.00, Gr5
Hex Screw, 3/8-16, 1.00, Gr5
Hex Screw, 5/16-18, 1.00, Gr5
Link, Drag, RH
710-04095
710-0514
710-0643
711-1408
711-1409A
712-0214
712-0431
712-0459
712-3004A
Link, Drag, LH
Nut, Hex Lock, 3/8-24
Nut, Flange Lock, 3/8-16, Grf, Top Lock
Nut, Flange Lock, 7/16-20, Grb, Lock
Nut, Flange Lock, 5/16-18, Gr5, SD Lock
Nut, Jam 7/16-20, GR2
Steering Gear
8
9
10 712-0240
11 717-1550E
12 717-1554
13 723-0448A
14 736-3004
15 736-3084
16 738-04154
17 738-1001A
18 741-0475
19 741-0656A
20 714-04039
21 719-04177
22 726-04035
23 731-04693
24 736-0316
Steering Pinion Gear
Ball Joint 7/16-20: Lock
Flat Washer.406 x.875 x.105
Flat Washer.51 x 1.12 x.06
Shoulder Spacer.38 x 1 x.31
Steering Shaft
Plastic Bushing
Hex Flange Bearing
Cotter Pin 5/32 x 1.25
Cast Iron Pivot Axle
Push Nut
Push Cap
Flat Washer.78 x 1.59 x.060
25 638-04003A Axle Assembly LH
26 638-04004A Axle Assembly RH
27 738-1011A
28 712-04065
29 731-2290A
Shoulder Screw.50 x 2.230 x 3/8-16
Nut, Flange Lock, 3/18-16: Grf Nylon
Hub Cap
30 634-04088A Wheel Assembly Complete
734-04148
634-04082
Tire Only 16 x 7.5 x 8
Rim Only w/Valve Stem
Steering Wheel
Steering Wheel Cover
Clevis Pin.50 x.78
Internal Cotter Pin.080 x 1.5625
Front Deck Adjustment Bracket
LH Support Pivot Bracket
RH Support Pivot Bracket
Pivot Bar Bracket
31 631-04008
32 731-04066
33 711-0332
34 714-04023
35 783-0720A
36 783-0727D
37 783-0726E
38 783-0728
39 710-1260A
Screw LD 5/16-18 x.75
31
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Model GT54
17
4
17
D
9
C
26
17
9
7
B
28
37
23
30
29
35
35
34
18
33
36
11
14
10
2
D
18
18
1
62
8
24
27
12
15
63
19
22
31
38
18
C
25
21
65
18
56
59
9
20
6
50
32
40
67
48
49
A
66
16
13
5
47
55
16
60
B
58
99
39
19
16
51
43
42
61
53
A
64
45
68
69
57
19
46
41
61
54
44
32
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Model GT54
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
REF.
NO.
PART
NO.
DESCRIPTION
Wheel Hub Assembly
DESCRIPTION
Center Double Idler Pulley
Transmission Torque Bracket
Speed Control Bracket
Switch Actuator Bracket
Brake Control Assembly
Drive Control Assembly
Hydro Pedal Assembly
TT Screw 5/16-18 x.875
LD Screw 5/16-18 x.750
TT Screw 5/16-18 x.750
618-04317
618-04329
629-0949A†
710-0176
710-0216
710-0227
710-0520
710-0599
710-0726
37 783-04442
38 783-0667B
39 783-0745
40 783-0782
41 647-0031B
42 647-0049A
43 683-0267C
44 710-0650
45 710-1260A
46 710-1611B
Hydro GT Transmission Assembly
Reverse/Ground Wire Harness Assy
HH Cap Screw 5/16-18 x 2.75
HH Cap Screw 3/8-16 x.75
AB Screw #8-18 x.500
HH Cap Screw 3/8-16 x 1.50
TT Screw 1/4-20 x.500
AB Screw 5/16-12 x.750
TT Sems Screw 3/8-16 x 1.500
HH Cap Screw 3/8-16 x 2.25
HH Cap Screw 3/8-16 x.750
Ferrule 3/8-24 x.375
8
9
10 710-1007
11 710-3011
12 710-3119
13 711-0832
14 712-0240
15 712-04063
16 712-04065
17 712-3017
18 714-0104
19 714-0111
20 714-0507
21 725-1644
22 726-0320
47 711-04159B Pin 3/8-16 x 2.68
48 712-3004A
49 732-0335
50 732-0955
51 732-0963
52 735-0662
53 735-3049
54 736-0119
55 736-0187
56 736-0262
57 736-3008
58 738-0155
59 738-0380
60 741-0225
61 741-3065B
62 747-04093
63 747-04096
64 747-04521
Flange Lock Nut 5/16-18
Compression Spring.405 x 1.17
Extension Spring.50 x 1.41
Extension Spring.50 x 6.37
Drive Pedal Pad
Brake Control Pad
Lock Washer 5/16
Flat Washer.64 x 1.24 x.06
Flat Washer.385 x.870 x.092
Flat Washer.344 x.750 x.120
Shoulder Screw.437 x.162
Shoulder Screw.50 x.27 x 3/8-16
Hex Flange Bearing
Hex Flange Bearing.628 ID Split
Brake Lock Control Rod
Cruise Control Rod
Jam Nut
Flange Lock Nut 5/16-18
Flange Lock Nut 3/8-16
Hex Nut 3/8-16
Cotter Pin.072 x 1.13
Cotter Pin 3/32 x 1.0
Cotter Pin 3/32 x.750
Short Spring Switch
Insulator Nut Plate
23 732-04323B Extension Spring.770 x 3.720
24 732-0716C
25 732-3118
26 736-0169
27 736-0227
28 736-0258
29 736-3010
30 738-0372B
31 747-04140
32 747-1119
33 747-1121A
34 754-0349
35 756-04209
36 756-04224
Extension Spring.59 x 4.00
Extension Spring 3/8 x 1.44
Lock Washer 3/8
Flat Washer.390 x 1.500 x.134
Flat Washer.385 x 1.0 x.135
Flat Washer.407 x.812 x.135
Shoulder Spacer 1.00 x.38 x.38
Brake Rod
Control Rod
Bypass Rod
Drive Belt
V-Type Idler Pulley 3.06
Flat Idler Pulley 2.75
Brake Pedal
65 748-04039B Cruise Latch
66 783-04612
67 783-0663E
68 712-3050
69 634-0202A
634-3178
Steering Support Bracket
Hydro Lockout Bracket
Lug Nut 7/16-14
Wheel Assy Complete 23 x 10.5 x 12
Rim Only 12 x 7
Air Valve
734-0255
734-04147
Tire Only 23 x 10.5 x 12 Sq. Shoulder
† not pictured
33
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Model GT54
21
26
26
27
28
27
15
18
22
24
2
23
13
19
20
33
17
16
32
2
4
17
19
13
14
4
12
25
2
11
30
31
29
10
8
9
7
5
3
6
1
34
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Model GT54
REF.
NO.
1
PART
NO.
DESCRIPTION
710-04379A HH Cap Screw 7/16-20 x 3.50
2
3
4
5
6
7
8
9
710-0726
710-3011
712-04065
717-1774B
736-0171
736-0277
748-0415B
756-0978A
AB Screw 5/16-12 x.750
HH Cap Screw 3/8-16 x 2.25
Flange Lock Nut 3/8-16
PTO Clutch, Electric
Lock Washer 7/16
Flat Washer 1.031 x 1.620 x.095
Spacer.385 x.635 x 1.54
Electric PTO Engine Pulley
10 783-04419B Clutch Bracket
11 783-04467
Deck Bracket, Up-Stop
12 683-04173A Lower Frame Assembly
13 710-0607
14 710-0642
15 710-1260A
16 710-3005
17 712-04064
18 732-04035
19 736-0222
20 738-04058
TT Screw 5/16-18 x.500
TT Screw 1/4-20 x.750
LD Screw 5/16-18 x.750
HH Cap Screw 3/8-16 x 1.25
Flange Lock Nut 1/4-20
Compression Spring 1.28 x 3.125
Lock Washer 1/4
Shoulder Spacer.38 x 1.0 x.70
21 747-04121A Battery Rod
22 783-0349 Battery Tray
23 783-04329A Seat Frame Bracket
24 783-04811A Upper Frame, GT
25 783-0693
26 710-0703
27 712-0271
28 725-1750A
29 710-0224
30 17962
Axle Bracket, GT
Carriage Screw 1/4-20 x.75
Sems Nut 1/4-20
Battery 235 CCA
AB Screw #10-16 x.50
Switch Plate
31 725-04039
32 710-0599
33 725-1426A
Interlock Switch
TT Screw 1/4-20 x.50
Solenoid 12V 100 Amp
35
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Model GT54
14
14
65
64
17
45
C
3
11
45
60
59
60
57
3
3
58
18
B
B
41
29
50
63
26
6
A
56
61
26
48
42
38
49
35
12
46
28
44
40
4
5
37
34
C
16
53
1
26
24
51
33
13
26
22
43
36
2
A
21
26
24
26
32
20
39
8
9
55
47
30
14
31
23
10
67
54
62
52
14
15
27
25
7
19
36
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Model GT54
REF.
NO.
1. 12650
2. 16606
3. 618-0671
4. 683-0254B
PART
NO.
REF.
NO.
PART
NO.
DESCRIPTION
Height Adjustment Bracket
Retainer Hook Bracket
Pulley Spindle Assy. 5.39 x.5625
Deck Hanger Bracket Assembly
DESCRIPTION
Cotter Pin 5/32 x 1.25
Cotter Pin 1/8 x 1.25
Spring Pin 1/4 x 1.00
Deck Adjustment Gear
Deck Roller
34. 714-0162
35. 714-0470
36. 715-0108
37. 717-04074
38. 731-0335
39. 731-3005
40. 732-0306A
41. 732-0459B
42. 732-0934
43. 734-04155
44. 736-0119
45. 736-0300
46. 736-0760
47. 736-0921
48. 738-0295
49. 738-04146
50. 738-1229A
51. 738-3056
52. 742-0677
53. 747-1116
54. 747-1324
55. 750-0151
56. 750-0212
57. 750-04597
58. 750-0933
59. 754-0642
60. 756-04129
5. 683-04113A Deck Assembly 54" SD GT
6. 683-0459
7. 703-2093
8. 703-3279
9. 710-0216
10. 710-04095
11. 710-0521
12. 710-0528
13. 710-0599
14. 710-0607
15. 710-0623
16. 710-1260A
17. 710-3011
18. 710-3103
19. 710-3168
20. 710-3178
21. 711-0332
22. 711-1737
23. 712-0206
24. 712-0229
25. 712-04063
26. 712-04065
27. 712-0417A
28. 712-0641
29. 712-3010
30. 712-3022
31. 712-3083
32. 714-0111
33. 714-0145
Idler Assembly 54”
Baffle, Inner, RR
Front Roller
Compression Spring.531 x 1.75
Extension Spring.94 x 6.74
Extension Spring 1.15 x 5.99
Deck Wheel 5.0 Dia. Ball
Lock Washer 5/16
Flat Washer.406 x.875 x.059
Lock Washer
Lock Washer 1/2
Chute Stop Deflector
HH Cap Screw 3/8-16 x.75
HH Cap Screw 3/8-16 x 1.00
HH Cap Screw 3/8-16 x 3.00
HH Cap Screw 5/16-18 x 1.25
TT Screw 1/4-20 x.500
TT Screw 5/16-18 x.500
TT Screw 3/8-16 x.750
LD Screw 5/16-18 x.750
HH Cap Screw 3/8-16 x 2.25
HH Cap Screw 5/16-18 x 2.00
Carriage Bolt 3/8-16 x 1.00
Carriage Bolt 3/8-16 x.75
Clevis Pin.50 x.78
Roller Pin.5” x 10.06
Hex Nut 1/2-13
Push Nut 3/8
Flange Lock Nut 5/16-18
Flange Lock Nut 3/8-16
Flange Nut 5/8-18
Hex Nut M16-1.5 DIN 936
Hex Nut 5/16-18
Shaft.750 x.47.12
Screw Plug M16 x 1.5
Shoulder Screw.625 x 2.50 x 1/2-13
Shoulder Screw 1/2 x 2.50
Blade18.50" Long
Deck Handle Rod
Front Deck Adjustment Rod
Spacer.550 ID x.750 OD x 1.125
Spacer.82 ID x 1.00 OD x.53
Spacer.380 x.900 x 1.313
Spacer 385 ID x.88 x.64
V-Belt
Idler Pulley 4.25
61. 783-04013A Stabilizing Bracket
62. 783-04690
63. 783-04726
64. 783-1470A
65. 783-1471
Deck Skirt
Hex Lock Nut 1/2-13
Hex Lock Nut 1/2-13
Cotter Pin 3/32 x 1.0
Click Pin.092 x 1.64
Idler Bracket, Stationary
Spindle Cover, RH
Spindle Cover, RH
67. 631-04070A Chute Assembly
IMPORTANT: For a proper working
machine, use Factory Approved Parts.
V-belts are designed to engage and
disengage safely. A substitute (non
OEM) V-belt can be dangerous by not
disengaging completely.
37
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Model GT54
For Choke
8
10
6
15
7
13
20
12
22
17
19
14
18
16
9
3
1
4
3
11
21
2
5
3
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
REF.
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
683-04256
710-0227
710-0599
710-0642
710-0654A
712-3005
725-0157
726-0205
728-04000
Muffler Shield Assembly
AB Screw #8-18 x.500
TT Screw 1/4-20 x.500
TT Screw 1/4-20 x.750
TT Sems Screw 3/8-16 x 1
Flange Lock Nut 3/8-16
Cable Tie
12 751-10006
13 751-10007
14 751-10161
15 751-10349
16 751-10353
17 751-3140
18 751-3141
19 751-3142
20 783-04573
21 783-04574
22 783-04783
Exhaust Pipe RH
Exhaust Pipe LH
Dual Inlet Muffler
Fuel Hose
Muffler Deflector, Long
Oil Drain
Oil Drain Hose Extension
Oil Drain Cap
Muffler Bracket LH
Muffler Bracket RH
Heat Shield
8
9
Hose Clamp
Pop Rivet
10 736-0300
11 751-0564B
Flat Washer.406 x.875 x.059
Muffler Deflector
38
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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 lawn
mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must
warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower.
Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves,
canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your lawn mower at no cost toyou including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be
repaired or replaced by MTD Consumer Group Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
As the lawn mower owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recom-
mends that you retain all receipts covering maintenance on your lawn mower, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts.
As the lawn mower owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your lawn mower or a part has failed
due to abuse, neglect, or improper maintenance or unapproved modifications.
You are responsible for presenting your lawn mower to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The
warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should
contact the MTD Consumer Group Inc Service Department at 1-800-800-7310.
GENERAL EMISSIONS WARRANTY COVERAGE:
MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the lawn mower is: Designed, built and equipped so as to
conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material
respects to that part as described in MTD Consumer Group Inc’s application for certification.
The warranty period begins on the date the lawn mower is delivered to an ultimate purchaser or first placed into service. The warranty period is two years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period
stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection
(4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the
first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer
Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the
first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject
engines or equipment.
6. The lawn mower owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part,
provided that such diagnostic work is performed at a warranty station.
7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted
part.
8. Throughout the lawn mower warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected
demand for such parts.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of MTD Consumer Group Inc.
10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the
ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused
by the use of a non-exempted add-on or modified part.
WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group
Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the
direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly
operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts list are covered: Fuel Line, Fuel Line Clamps
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MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with
e.
MTD does not extend any warranty for products sold
respect to new merchandise purchased and used in the United
States, its possessions and territories.
or exported outside of the United States, its posses-
sions and territories, except those sold through MTD’s
authorized channels of export distribution.
“MTD” warrants this product against defects in material and
workmanship for a period of two (2) years commencing on the
date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in materi-
als or workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance with
the Operator’s Manual furnished with the product, and has not
been subject to misuse, abuse, commercial use, neglect, acci-
dent, improper maintenance, alteration, vandalism, theft, fire,
water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any part,
accessory or attachment not approved by MTD for use with the
product(s) covered by this manual will void your warranty as to
any resulting damage.
f.
Replacement parts that are not genuine MTD parts.
Transportation charges and service calls.
g.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies
after the applicable period of express written warranty
above as to the parts as identified. No other express war-
ranty, whether written or oral, except as mentioned above,
given by any person or entity, including a dealer or retailer,
with respect to any product, shall bind MTD. During the
period of the warranty, the exclusive remedy is repair or
replacement of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD shall
not be liable for incidental or consequential loss or dam-
age including, without limitation, expenses incurred for
substitute or replacement lawn care services or for rental
expenses to temporarily replace a warranted product.
Normal wear parts are warranted to be free from defects in
material and workmanship for a period of thirty (30) days from
the date of purchase. Normal wear parts include, but are not
limited to items such as: batteries, belts, blades, blade adapt-
ers, grass bags, rider deck wheels, seats, snow thrower skid
shoes, shave plates, auger spiral rubber and tires.
Some states do not allow the exclusion or limitation of inciden-
tal or consequential damages, or limitations on how long an
implied warranty lasts, so the above exclusions or limitations
may not apply to you.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleve-
land, Ohio 44136-0019, or call 1-866-840-6483 or log on to our
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration of
safety features of the product shall void this warranty. You
assume the risk and liability for loss, damage, or injury to you
and your property and/or to others and their property arising
out of the misuse or inability to use the product.
This limited warranty does not provide coverage in the following
cases:
a.
The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer
to applicable manufacturer’s warranty for terms and
conditions.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This lim-
ited warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
b.
c.
Log splitter pumps, valves, and cylinders have a sepa-
rate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal deteriora-
tion of the exterior finish due to use or exposure.
Service completed by someone other than an autho-
rized service dealer.
IMPORTANT: Owner must present Original Proof of Purchase
to obtain warranty coverage.
d.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-949-4483
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