TOYOTA COMPUTERIZED EMBROIDERY SYSTEM
INSTRUCTION MANUAL
Before using the embroidery machine, please read through this manual
carefully for proper use of the machine.
After reading the manual, keep it at a safe place near the machine so
that you can consult it whenever it is necessary.
When you turn over the machine to somebody, make sure to attach this
manual to the machine.
Since this is a business use machine, it should be operated by operators
who are well versed in the basic operations.
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CONTENTS
SAFETY PRECAUTIONS (Make sure to read the following before use) - - - - - - - - - - - - - - - - 4
PART NAMES
ACCESSORIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
AMC335: FLOPPY DISK DRIVE
(TO BE PURCHASED SEPARATELY) - - - - - - - - - - - - 10
PREPARATION
SETTING THE HOOP TO
THE EMBROIDERY MACHINE - - - - - - - - - - - - - - - - - - 22
CONNECTING THE FDD (FLOPPY DISK DRIVE)
(TO BE PURCHASED SEPARATELY) - - - - - - - - - - - - 17
SETTING THE UPPER THREAD - - - - - - - - - - - - - - - - 18
OPERATION PROCEDURE
《OPERATION BASICS》
STARTING AND STOPPING THE MACHINE - - - - - - - 27
CHANGING DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - 36
START POINT RETURN MODE - - - - - - - - - - - - - - - - - 71
TROUBLESHOOTING AND MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
DAILY MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -86
IF MACHINE OPERATION IS INTERRUPTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -95
IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -98
SPECIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
INDEX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
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SAFETY PRECAUTIONS (Make sure to read the following before use)
Safety precautions are provided to prevent risks and losses which could result from incorrect
handling.
Please read carefully and comply strictly with them.
Meaning of "
DANGER", "
WARNING" and "
CAUTION"
!
!
!
Indicates there could be imminent risk of situation resulting in fatal or serious injury
from incorrect handling.
DANGER
WARNING
CAUTION
!
!
!
Indicates there could be possible accident of fatal or serious injury resulting from
incorrect handling.
Indicates incorrect handling could cause physical injury or damage on goods.
Meaning of Pictographs
Prohibition of touching
Prohibited action
Mandatory action
Disconnection of the power cord plug from receptacle
Caution on finger injury
Caution on high temperature
Caution on electric shock
4
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DANGER
!
Do not open the power supply box.
Otherwise, you may sustain electric shock.
WARNING
!
Carry the machine by two or more persons.
Falling the machine may cause injury as well as breakdown of the machine.
When carrying the machine, hold the machine at the positions specified by the label.
Falling the machine may cause injury as well as breakdown of the machine.
WARNING
ATTENTION
!
!
CARRYING
Carry the machine with
at least two people.
Il faut être au moins 2personnes
pour porter la machine.
DO NOT hold it by parts
other than those specified.
Ne pas tenir la machine par
une autre partie que celle
Dropping may cause bodily indiquées.
injury and will damage
the machine.
Une chute peut vous blesser
et endommager la machine.
When installing the machine, make sure to place it on the attached vibration-preventive rubbers
(H).
Falling the machine may cause injury as well as breakdown of the machine.
Do not damage, modify, heat or apply undue force to the power cords and other connection
cables.
Otherwise the cables may be damaged causing fire and electric shock.
Insert the power cord plug fully.
Incomplete insertion could cause fire or electric shock.
Keep away electric and electronic units from water and oils.
Exposure them to water or oils leads to short circuits, causing fire and electric shock.
If water or oils enter the electric/electronic units, shut off the power by the power switch, shut off
the source of power supply and contact your TOYOTA dealer.
When disconnecting the power cord from the receptacle, pull the cord while holding the plug.
Pulling the power cord by holding the cord may damage the cord and the plug, causing fire and
electric shock.
The machine must be switched off at the mains switch on the power supply or by unplugging it
from the incoming mains supply, when:
• Sewing implements (thread, needle, bobbin, etc) have to be replaced or adjusted
• Threading a needle, bobbin, etc
• If the workplace is left unattended
• Maintenance work has to be performed
FD07
5
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CAUTION
!
Do not use the machine in areas where strong electric field or magnetic field is generated by a
high-power high-frequency motor generator or high-frequency welder.
Otherwise the machine will malfunction to cause injury or machine trouble.
Place the machine on a sturdy base.
Otherwise the machine may fall to cause injury or machine trouble.
Ground the grounding wire of the power cord.
There is the danger of electric shock due to leak current if the machine is used without
grounding.
Do not touch the parts (
) of the machine that move during embroidery.
Otherwise you will sustain injury.
Take care to attire properly for operations of the embroidery machine.
You could get hurt if you wear clothes likely being arrested by the embroidery machine.
Do not step on the embroidery machine.
Otherwise you will sustain injury.
Do not operate the machine without the take-up lever guard or the covers of the moving parts.
Otherwise you will sustain injury.
6
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Positions and Contents of the Warning Labels
For abnormal conditions.
Immediately press the eme-
rgency suspension switch to
stop the embroidering machine.
En cas de conditions anormales,
pousser immédiatement sur
le bouton d’arrêt d’urgence pour
stopper la brodeuse.
CAUTION
CAUTION
!
!
EMERGENCY
!
ATTENTION
Fingers might be injured.
ATTENTION
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
WARNING
ATTENTION
!
!
CARRYING
Carry the machine with
at least two people.
Il faut être au moins 2personnes
pour porter la machine.
DO NOT hold it by parts
other than those specified.
Ne pas tenir la machine par
une autre partie que celle
Dropping may cause bodily indiquées.
Cover must be closed
during operation.
injury and will damage
the machine.
Une chute peut vous blesser
et endommager la machine.
!
CAUTION
Le couvercle doit être
fermé durant l’utilisation.
!
ATTENTION
CAUTION
!
ATTENTION
Do not operate without finger guard and
safety devices. Before threading, changing
bobbin and needle, cleaning etc. Switch
off main switch.
CAUTION
!
ATTENTION
Fingers might be injured.
CAUTION
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
!
Ne pas travailler sans protection aux
doigts et aux mains et sans dispositif
de sécurité. Avant d’enfiler, changer de
canette ou d’aiguilles, nettoyer. Eteindre
la machine.
ATTENTION
Fingers might be injured.
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
DANGER
ATTENTION
!
!
CAUTION
!
ATTENTION
Risk of
Risque dechoc
électrique.
Ne pas ouvrir
ce couvercle.
Fingers might be injured.
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
electric shock
Don’t open
this cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
CAUTION
CAUTION
!
ATTENTION
!
ATTENTION
Fingers might be injured.
Fingers might be injured.
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
FD07
7
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PART NAMES
CHECKING THE PARTS
After unpacking the machine, check to be sure that all of the items below have been delivered.
● Embroidery machine (1 set)
● Table (1 pc.)
● Thread guide (1 pc.)
● Thread stand shaft and hexagon socket head cap
screw (2 pcs. each)
● Power cord
● Power supply box (1 pc.)
AC power cord (1 pc.)
DC power cord (1 pc.)
Cover
DC power supply connector
Power switch
* An additional AC power cord and plug for 250 V
are included only for USA/Canada spec.
AC power supply connector
● Embroidery hoop (1 pc.)
● Spiral tube
<Tubular frame>
Small
- - - - - - - - - - (5 pcs.)
Medium
Large
- - - - - - - - - - (4 pcs.)
- - - - - - - - - - (6 pcs.)
8
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ACCESSORIES
* We reserve the right to
change the contents of this
instruction manual without
prior notice.
● Instruction manual
(1 copy)
● Parts catalogue
● Vibration-preventive
(1 copy)
rubber (H)
(This book)
INSTRUCTION
MANUAL
PARTS
CATALOGUE
● Tools
(2) Aluminum bobbin 2 pcs.
(3) Bobbin case 1 pc.
(4) Minus screwdriver (large)
1 pc.
(1) Needle (#11) 10 pcs.
(5) Minus screwdriver (small)
1 pc.
(6) Offset screwdriver
1 pc.
(7) L-shaped screwdriver
(plus/minus) 1 pc.
(8) Scissors 1 pc.
(9) Small pincers 1 pc.
(10) Oiler 1 pc.
(11) Threader 2 pcs.
(12) L wrench (3 mm)
1 pc.
(14) Tool bag 1 pc.
(13) Allen wrench (4 mm)
1 pc.
9
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EMBROIDERY MACHINE
Thread guide
Sub thread tension regulator
Tension base cover
Thread stand shaft
Spiral tube
Thread tension regulator
Tension base
Operation panel box
Thread stand stud
Color change motor
Take-up lever
Under thread winder
Thread take-up cover
Thread hook motor
Jump motor
Needle bar case
X/Y-axis drive system
X-axis drive motor
Main shaft motor
Needle plate
Table
Y-axis drive motor
Thread trimming motor
Base
Adjuster foot
FDD connection port
Serial connector
Power supply
connector
Drain port
11
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OPERATION PANEL BOX
Function menu key
Hoop menu key
Edit key
Color change key
Data set menu key
LCD screen
DIP switches
(For details, refer to
Escape key
Clear key
Set key
LED
Ten keys
(numeric keys)
:Used for a
needle bar number
of 10 or larger
Trace key
Hoop travel key
Hoop forward key
Offset key
Start point return key
Forward/Back
unit selection key
Color change mode
(automatic/manual) key
Thread trimming
key
Hoop back key
Manual lamp
Lights when manual
Stop key
Start key
color change is
selected.
Needle bar case
right-slide key
Needle bar case
left-slide key
スピード
非常停止
SLOW
FAST
EMERGENCY STOP
SPEED
Speed adjusting switch
Buzzer Emergency stop switch
FD07
12
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DIP SWITCHES
DIP switch ON or OFF is set as follows:
DSW 2
No.
8
Function
OFF
ON
Two-way communica-
tions
PC connection
*Standard
7
6
5
Not used
Not used
Not used
*Select OFF.
*Select OFF.
*Select OFF.
−
−
−
*Adjustment for stitch
width of 1.5 mm or
larger
Satin stitch width
adjustment
Adjustment for stitch
width of 0.6 mm or larger
4
3
Satin stitch adjust-
ment mode selec-
tion
*Collective adjustment
for X- and Y-axis
Independent adjust-
ment for X- and Y-axis
DSW2
Program install
device selection
2
*FD
PC
Installation mode if
DSW1-1 is ON.
1
Installation mode
*Normal mode
DSW 1
No.
Function
Start-up speed
Not used
OFF
*Standard
ON
DSW1
8
High speed
7
6
5
*Select OFF.
*Select OFF.
*Select OFF.
−
−
−
Not used
Not used
Hoop travel direc-
tion: Arrow symbols
and actual travel
direction
*Same direction as indi-
cated by the arrow
symbol
Opposite to the direction
indicated by the arrow
symbol
4
3
2
1
Buzzer sounds
*10 times
1 time
Language in LCD
display
*English
Japanese
Test mode
Test mode
*Normal operation
After changing the setting of a DIP switch, turn the power switch off once and then
turn it back on.
*: Factory-setting made before shipping
Access to the Embroidery Information
In the test mode, you can access to the following
information:
● Accumulated number of embroidered pieces of cloth
● Accumulated number of stitches
● Accumulated number of error displays and others
Consult your TOYOTA dealer for more details.
FD07
13
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PREPARATION
ASSEMBLING
● Attaching the thread guide
Hexagon socket head
cap screw (2 pcs.) (5)
1. Stand the thread stand shafts (1) (2 pcs. in
total) on the thread stand plate (2) perpendicu-
lar to it by screwing in the shaft at positions A
and B on the plate (2). Securely tighten the
thread stand shafts (1) by the spanner set on
the flats at the middle of the thread stand shaft
(1) to fix them on the thread stand plate (2).
Thread guide (4)
2. Place the thread guide (4) on top ends of two
thread stand shafts (1), and align the two holes
at the center of the thread guide (4) with the
thread stand shafts (1). Insert then hexagon
socket head cap screws (5) in the holes and
securely tighten the screws to lock the guide
and the shafts.
Flats
Thread stand shaft (1)
Thread stand
plate (2)
A
B
● Mounting the spiral tubes
Tube joint
1. Place the joint on the one end of spiral tube
(large) in the U-shaped slot on the thread guide
and fix it in the slot by pressing in the arrow
direction. Set and fix the joint on the other end
of spiral tube in the U-shaped slot on the ten-
sion base in the same way. Repeat the same
steps on the U-shaped slots as numbered (1) to
(3) and (13) to (15) in the figure shown at right.
U-shaped slots
(1)
(2)
(3)
(4)
(5)
(12)
(13)
Spiral tube (large):
No. 1 to No. 3/
No. 13 to No. 15
(14)
(15)
2. In the similar manner, fit the spiral tube B
(medium) into the U-shaped slots.
Spiral tube (large)
Thread guide
Tube joint
U-shaped slots
Spiral tube (medium):
No. 4, No. 5,
No. 11 and No. 12
(1)
(2)
(3)
(4)
3. In the similar manner, fit the spiral tube
(small) into the U-shaped slots.
(5)
Spiral tube (small):
No. 6 to No. 10
(12)
(13)
(14)
(15)
Tension base
14
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CARRYING
As shown in the illustration below, hold the machine at the positions indicated in the label by two or more per-
sons to carry the machine.
WARNING
ATTENTION
!
!
CARRYING
Carry the machine with
at least two people.
Il faut être au moins 2personnes
pour porter la machine.
DO NOT hold it by parts
Ne pas tenir la machine par
other than those specified. une autre partie que celle
Dropping may cause bodily indiquées.
injury and will damage
the machine.
Une chute peut vous blesser
et endommager la machine.
Machine holding position
(indicated in the label)
Machine holding position
(indicated in the label)
INSTALLATION
Place the embroidery machine on a rugged base so that the table will be level.
At this time, make sure to place attached vibration-preventive rubbers (H)
under the adjuster foot (1). The rubbers will effectively prevent the machine
from moving on the table or vibrating.
If the machine is not stable or it is not level, adjust the level of
the machine after loosening the nut (2) (4 places) of the adjuster
foot (1). After adjusting the machine level, tighten the nut (2) to
lock the adjuster foot.
Table top face
Vibration-preventive rubber (H)
Base (must be level)
Nut (2)
Vibration-preventive rubber (H)
Adjuster foot (1)
15
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WIRING
1. Make sure that the power switch (2) of the power supply box (1) is OFF.
2. Insert the plug (4) of the DC power cord (3) securely into the power supply connector (5) of the embroidery
machine.
3. Insert the other plug (6) of the DC power cord (3) securely into the DC power supply connector (7) of the power
supply box (1).
4. Insert the plug (9) of the AC power cord (8) securely into the AC power supply connector (10) of the power supply
box.
5. Insert the plug (11) at the other end of the AC power cord (8) securely into the single-phase 100 to 240 V power
supply.
WARNING
!
Connect the earth wire of the AC power cord to the earth terminal
It could cause electric shock unless the machine is grounded properly.
The mains plug must be accessible after it is connected to the supply socket, so that it can easily
be disconnected in an emergency.
(5)
Embroidery machine
Power supply box (1)
(4)
DC power cord (3)
(6)
(7)
(9)
(10)
Power switch (2)
(Switch: OFF position)
AC power source
(to the receptacle with earth terminal)
AC power cord (8)
(11)
Types of AC Power Cord
Plug
Spec.
USA and Canada
125 V
EU
Voltage Rating
250 V
16
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CONNECTING THE FDD (FLOPPY DISK DRIVE) (TO BE PURCHASED SEPARATELY)
1. Insert the plug (2) of the FDD connection cable (1) securely into the FDD connector (3).
2. Insert the plug (4) at the other end of the FDD connection cable (1) securely into the connector of the FDD.
(3)
Embroidery machine
(2)
FDD connection cable (1)
(4)
FDD
17
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SETTING THE UPPER THREAD
Upper Thread Setting
Procedure
Fig. A Passing the Upper Thread:
Spool to Thread Guide
(1)
Thread guide
(4)
(7)
1. Pass the thread from the
spool (1) through the hole
on the thread guide (1)
just above the spool (1)
and further pass it through
thread guides at the mid-
dle and front rows.
(2)
(10)
(5)
(13)
(14)
(8)
(11)
(3)
(6)
(9)
(12)
(15)
Spool (1)
2. Pass next the thread
through the sub thread
tension regulator (1).
3. For spools (4), (7), (10)
and (13), set the thread in
the same manner up to
the sub thread tension
regulators of the same
number.
4. Pass the thread from the
spool (2), at the middle
row, through the hole on
the thread guide (2) just
above the spool (2) and
further pass it through the
thread guide at the front
row.
Tension base
5. Pass the thread through
the sub thread tension
regulator (2).
Thread guide
Middle row Rear row
Sub thread tension regulator (1)
Sub thread tension regulator (2)
Front row
6. For spools (5), (8), (11)
and (14), set the thread in
the same manner up to
the sub thread tension
regulators of the same
number.
Sub thread tension regulator (3)
Spool (1)
Spool (2)
7. Pass the thread from the
spool (3), at the front row,
through the hole on the
thread guide (3) just above
the spool (3).
(4)
(5)
Spool (3)
(6)
(9)
(7)
8. Pass next the thread
directly through the sub
thread tension regulator
(3).
(8)
(10)
(13)
(11)
9. For spools (6), (9), (12)
and (15), set the thread in
the same manner up to
the sub thread tension
regulators of the same
number.
(12)
(15)
(14)
18
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10. Run the thread from the sub thread tension regulator (15) through the spiral tube (15).
11. Run the thread further through the thread guide (15)-1, thread tension regulator (15) rotary sensor (15) and thread
guide (15)-2.
12. Open next the needle bar case cover.
13. Raise the thread holder lever (GL), hook the upper thread on the thread holder (15) from right to bottom and pass
the thread through the hole of take-up lever (15) at the top.
14. After that, run the thread down and through the thread guide (15)-3, then through the hole of the needle (15) and
finally through the hole in the presser foot (15).
15. Hook next the thread end on the thread holding spring.
16. Set the thread of spools (14) to (1) in the same manner. Finally, push down the thread holder lever (GL) down to
finish the setting of upper thread.
Fig. B Passing the Upper Thread:
Thread Guide to Needle
Sub thread tension regulator (15)
Thread guide
Threader
Thread guide (15)-1
Spiral tube (15)
Take-up lever (15)
Tension base
Thread tension
regulator (15)
Rotary sensor (15)
Thread guide (15)-2
Needle bar
case cover
Thread holder (15)
TOYOTA
EXPERT ESP9000
Needle bar
case
Thread holder lever (GL)
Thread guide (15)-3
Needle (15)
Presser foot (15)
Thread holder spring
19
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SETTING THE UNDER THREAD
1. Orient the bobbin (1) with its thread facing in the direction, specified by the arrow symbol, and put it in the bobbin
case (2).
2. Route the thread through the thread groove (3) in the bobbin case, under the thread tension spring (4) and the
thread guard (5).
3. Raise the "lever" (6) on the bobbin case and then install it in the rotary hook.
NOTE: The standard under thread tension is 25 to 30 g (0.25 to 0.3 N) for the carbonized yarn #120.
The thread tension can be adjusted with the tension adjusting screw of the bobbin case. Turning the screw
clockwise tightens the thread and turning it counterclockwise loosens the thread tension.
For adjustment, suspend three 25-cent coins from the bobbin case by taping them to the thread as shown in
the illustration below. If thread is pulled out slightly when the bobbin case is gently shaken up and down, the
thread tension is between 25 and 30 g (0.25 and 0.3 N).
Thread groove (3)
Tension adjusting screw
Bobbin (1)
Tension spring (4)
Bobbin case (2)
Thread guard (5)
Lever (6)
CAUTION
!
Before setting or removing the bobbin, be sure to turn OFF the power switch.
Otherwise, the embroidery machine may start causing injury of operators.
20
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SETTING THE FABRIC ON THE HOOP
1. Place the fabric (2) on the outer hoop (1) and press the inner hoop (3) into the outer hoop (1).
If the inner hoop (3) cannot be pressed into the outer hoop (1) smoothly, loosen the hoop set screw (4).
2. Check if the fabric is correctly set in the hoop by pressing the center of the fabric gently with the finger as shown
in the illustration below. The fabric should be stretched so that it returns to the state as before when the finger is
released.
Inner hoop (3)
Fabric (2)
(Checking the setting of fabric)
Outer hoop (1)
Embroidery hoop set screw (4)
CAUTION
!
Make sure there is no hard item such as a button in the embroidery range.
Otherwise, the needle may be broken causing injury of operators.
21
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SETTING THE HOOP TO THE EMBROIDERY MACHINE
1. Attach two holder bases (1) to the joint plate (2) in the direction indicated by
with screws (3).
symbol and secure them in place
Determine the holder base (1) attaching position meeting the size of the hoop.
2. Insert the right and left metallic tabs of the embroidery hoop set in the sections A and B in the direction of dashed
line arrows and fix the tabs by engaging the hoop presser springs (4) of the holder bases (1) in the tabs.
Screw (3)
Hoop presser spring (4)
Joint plate (2)
A
Holder base (1)
Screw (3)
Right hoop metallic tab
Hoop presser spring (4)
Holder base (1)
B
Left hoop metallic tab
Embroidery hoop set
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ATTACHING THE TABLE
1. Push in the table (1) till it hits the bottom with care to maintain equally at both right and left of top of the base cover
(2) on the embroidery machine.
2. Tighten the right and left fixing screws (3). This completes the attaching of the table.
Fixing screw (3)
Base cover (2)
Base
Fixing screw (3)
Table (1)
DIP SWITCH SETTING
Set DSW1-2 at ON to change the LCD indicator on the operation panel box to the display in Japanese.
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WINDING THE UNDER THREAD
1. Set a bobbin (2) on the under thread winding shaft (1).
2. Place the spool (3) on the spool stand on the cover, pass the thread end through the thread tension regulator
guide (4) and wind the thread round the bobbin (2).
3. Press the thread winder lever (5) to the right so that it touches the inner face of the bobbin (2).
4. Thread is wound on the bobbin as the machine operates and the lever automatically returns back (turning to the
left) when a certain amount of thread is wound on the bobbin to stop winding of the under thread.
Thread tension
regulator guide (4)
Under thread winding shaft (1)
Bobbin (2)
Spool (3)
Thread winder lever (5)
Cover
Spool stand
Under thread may be used up during embroidery. In this case, set the under thread in the same manner as
explained above.
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CHECKUPS BEFORE STARTING OPERATION
Before starting the machine, carry out checkups as indicated below.
CAUTION
!
Turn the main switch OFF before checking the machine prior to starting the operation.
If you check the machine without turning the main switch OFF, you could sustain injury.
Check Point
Covers
Description
Check for disengagement.
Check for disengagement.
Check for breakage.
Check for bend.
Action
Install if disengaged.
Set if disengaged.
Set if broken.
Thread
Replace if bent.
Needle
Check for breakage.
Replace if broken.
Check if appropriate amount of
oil applied.
Rotary hook rail
Lubricate as required.
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CHECKING THE EMBROIDERY HEAD
Check of the Color Change Device and Set Screw
The color change device selects needle bars. The machine will fail to operate if the color change cam is off the prede-
termined position (set screw is positioned right above or right below).
1. Turn the handle of the color change device to bring the set screw to the top position.
Color change cam will be set at the fixed position.
Color change cam
Set screw
Color change device
Handle
When the set screw of the handle is at the top position, an odd-numbered needle bar is selected.
Check of Needle Lowered Position
Check the needle lowered position only after checking the set screw position.
1. Turn the main shaft handle counterclockwise while pressing it against the arm.
2. When the needle enters the needle hole, check the needle location.
Needle
Needle hole
Handle
3. Make sure that the needle is located at the center of the needle hole.
If the needle is not positioned at the center, the needle could be bent. Replace it if necessary.
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OPERATION PROCEDURE
《OPERATION BASICS》
STARTING AND STOPPING THE MACHINE
Power Switch
The power switch is provided on the power supply box.
Press the power switch at "O" side to turn the power OFF or at "I" to turn the
power ON.
When reapplying the power, turn
the switch OFF and then turn it
back ON after several seconds.
OFF
ON
Power switch
EMERGENCY STOP Switch
Use the EMERGENCY STOP switch to stop the machine in an emergency.
When the EMERGENCY STOP switch is pressed, the main shaft stops rotating
and the EMERGENCY STOP switch is locked in the pressed state.
Turn the switch in the arrow direction to release the lock.
START and STOP Keys
The START key, when pressed, starts machine operation and the STOP key,
when pressed, stops the machine.
The needle bar stops at the upper dead point when the STOP key is pressed.
START key
STOP key
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STEPS TO START EMBRODIERY
Example: To input the hoop data using the flat hoop from FDD
(floppy disk drive) (to be purchased separately)
1
2
Turn ON the power switch at the power supply box.
Select "FLAT" for "HOOP" using
Select "ON" for "INITIAL" using
and
and
(hoop travel keys).
(hoop travel keys).
3
4
Press the SET key.
** ESP9000 series **
Press
.
HOOP
INITIAL
FLAT
ON
<D>
5
The screen displays "EMB START". Press the DATA set menu key.
***** EMB START ****
AISIN 123.10O
0/ 1 027
01 /1 5:123-456789A<D>
1
Press
.
6
7
For "INPUT DATA", select "335" using
keys).
and
(hoop travel
"335" is a model name of FDD.
Press the SET key.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
335
Press
.
8
9
Set the floppy disk in which the hoop data is stored to the FDD.
Select the hoop data using
and
(hoop travel keys).
Example: AISIN123
10 Press the SET key.
**** SELECT FILE ***
1 AISIN123.10O
STITCH 1 071 3 ST
MEMORY 180876 ST
Press
.
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11 Input the needle numbers in the order of needle change using the
numeric keys.
12 Press the SET key.
*** COLOR CHANGE ***
MODE
AUTO
Press
.
01 /04:
13 The screen will display the information as shown below when the
hoop data setting is completed.
Various kinds of setting can be
made after completing the setting
of hoop data.
***** EMB START ****
AISIN 123.10O
0/ 2451
01 /04:B573
1
<D>
14 Set the fabric in the embroidery hoop.
15 Set the embroidery hoop in the embroidery machine.
16 Set the upper and under threads.
17 Press the TRACE key to check if the range of embroidery fits the size
and position of the embroidery hoop.
18 If the hoop position does not fit the range of embroidery, adjust the
position of the hoop using the hoop travel keys and repeat step 17
again.
If the hoop size does not fit the range of embroidery, change the hoop
(to be purchased separately) to the one that fits the range of
embroidery.
19 After confirming that the hoop is set in the correct position, press the
START key.
Embroidering starts up.
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SCREENS
The LCD screen displays variety of information to navigate the operation.
The information displayed on the LCD screen is briefly explained below.
● Basic Menu
1
Hoop mode (FLAT / CAP / SLEEVE)
** ESP9000 series **
Change the selection with the hoop travel keys
and
.
.
1
HOOP
INITIAL
FLAT
ON
2
Start point return motion and initializing at the power switch
"ON" (ON: Operated / OFF: Not)
<D>
2
Change the selection with the hoop travel keys
and
* In automatic color change mode:
Use
to change the color change mode between
automatic and manual.
1
4
***** EMB START ****
AISIN 123.10O
0/ 1 027
2
3
1
1
File name
01 /1 5:123-456789A<D>
2
3
4
Forward/Back travel unit (1/10/100/C/n-ST)
Present number of stitches / Total number of stitches
Present step / Total number of steps:
Needle bar numbers in the order of color change
* In manual color change mode:
Use
to change the color change mode between auto-
***** EMB START ****
matic and manual.
AISIN 123.10O
0/ 1 027
01 /1 5: NO.2
1
1
1
Needle bar No.
Change the selection with the hoop travel keys
and
.
1
Present number of stitches / Total number of stitches (ST)
Present number of stitches / Maximum speed (RPM)
*** EMBROIDERING ***
AISIN 123.10O
66/ 900 rpm
1
Set for "1. DISPLAY" of FUNCTION MENU (Machine Setting).
1
01 /1 5:123-456789A<D>
1
1
Stop due to pause code
***** EMB PAUSE ****
AISIN 123.10O
159/ 1 027
01 /1 5:123-456789A<D>
1
Insert "-" : Pause in the needle bar setting.
1
Needle bar No.
***** EMB PAUSE ****
AISIN 123.10O
1 59/ 1 027
01 /1 5: NO.4
1
If "MANUAL" is selected for color change, the machine stops at
each color change operation.
1
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● Function Menu: Pressing
in "EMB START" mode.
1
2
Stitch / RPM
Change the selection with the hoop travel keys
Thread breakage sensor (OFF / 1 - 5)
and
and
.
.
1
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Change the selection with the hoop travel keys
2
3
3.BOBBIN CNT [SET]
3
Press the SET key
to set the bobbin counter.
* Bobbin counter setting
a
Counter data (Actual accumrated value): Max. 999999
stitches
**** BOBBIN CNT ****
(Can be cleared)
a
b
COUNTER 1 278 ST
PRESET
30000 ST
b
Preset data (Preset accumrated value): Max. 999999
stitches by Numeric keys
4
5
6
Lock stitch (So: Yes at start / S-: No at start; Eo : Yes at end /
E-: No at end)
Change the selection with the hoop travel keys
and
.
*** FUNCTION MENU **
4.LOCK ST. So Eo
5.SATIN ADJ. 2
Satin stitch adjustment
(-: No adjustment / 1 - 5: Adjustment in 0.1 mm units)
4
5
6
6.SLOW START 2 ST
Change the selection with the hoop travel keys
Slow start (2 - 9 stitches)
and
.
.
Change the selection with the hoop travel keys
and
7
8
9
Trimming in jump (0 - 9 stitches)
Change the selection with the hoop travel keys
Jump length (OFF / 4.0 - 9.9 mm)
and
and
and
.
.
.
*** FUNCTION MENU **
3 ST
7
8
9
7.TRIM JUMP
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Change the selection with the hoop travel keys
Trimming length (1 - 17)
Change the selection with the hoop travel keys
A
B
C
Trimming timing (–10 - +10)
Change the selection with the hoop travel keys
Communication speed (9600 / 19200 / 38400)
Change the selection with the hoop travel keys
Machine No. (0 - 3)
and
and
and
.
.
.
*** FUNCTION MENU **
A
B
C
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+0
*38400
*1
Change the selection with the hoop travel keys
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● Hoop Menu: Pressing
in "EMB START" mode.
1
2
3
Hoop type (FLAT / CAP / SLEEVE)
Change the selection with the hoop travel keys
Initialization (ON / OFF)
and
and
.
.
.
***** HOOP MENU ****
1 .HOOP *FLAT
2.INITIALIZE ON
1
2
3
Change the selection with the hoop travel keys
3.START PNT
AUTO
Start point return after embroidering (AUTO / MANUAL)
Change the selection with the hoop travel keys
and
4
5
6
Hoop travel speeds (1 - 3) in the manual mode
Change the selection with the hoop travel keys
Hoop drive start timing (AUTO / 250° )
and
and
.
.
.
***** HOOP MENU ****
4
5
6
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
AUTO
AUTO
Change the selection with the hoop travel keys
Offset at the completion of embroidering (AUTO / MANUAL)
Change the selection with the hoop travel keys
and
● Edit Menu: Pressing
in "EMB START" mode.
1
2
Rotation (90° units)
Change the selection with the hoop travel keys
Mirror (OFF / X (X-axis mirror) / Y (Y-axis mirror))
Change the selection with the hoop travel keys
and
and
.
.
***** EDIT MENU ****
1 .ROTATE
2.MIRROR
3.REPEAT
270
×
1
2
3
3
Repeat
[SET]
* Repeat setting
** REPEAT SETTING **
a
Direction of repeat (HORIZONTAL / VERTICAL)
DIR
TIMES
SPACE
HORIZONTAL
03
255 mm
a
b
c
Change the selection with the hoop travel keys
and
and
and
.
.
b
Number of repetition times (01 - 99)
Change the selection with the hoop travel keys
c
Repeat space (0 - 255 mm)
Change the selection with the hoop travel keys
.
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● Data Set Menu: Pressing
in "EMB START" mode.
1
Data input device (PC: Serial port / 335: FDD)
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
1
Select with the hoop travel keys
and
, and confirm
the selection by pressing the SET key
.
*** INPUT THRU PC **
*Input from PC
NUMBER
NAME
MEMORY
01
DATA 01
280576 ST
a
b
a
b
Label name
Available memory size
c
*Input from 335 (floppy disk drive)
**** SELECT FILE ***
01/03 AISIN 123.10O
c
Design No. Design name
STITCH
MEMORY
1 071 3 ST
1 80876 ST
d
e
Change the selection with the hoop travel keys
and
.
d
e
Number of stitches of FD stored design
Available memory size
2
Memory-stored design selection (Data selection)
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
When the SET key
is pressed
2
a
Memory No. / Number of registered designs
Design name
a
**** SELECT DATA ****
01/03 AISIN 123.10O
Change the selection with the hoop travel keys
and
.
STITCH
MEMORY
1 071 3 ST
1 80876 ST
b
c
b
c
Number of stitches of memory stored design
Available memory size
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3
Memory-stored design deletion
When the SET key is pressed
*Selecting the design
***** DATA MENU ****
1.INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
3
a
Memory No. / Number of registered designs
Design name
a
**** DELETE DATA ***
01 /03 AISIN 123.10O
Change the selection with the CLEAR key
after
b
c
STITCH
MEMORY
1 071 3 ST
1 80876 ST
pressing the hoop travel key
and
.
b
c
Number of stitches of memory stored design
Available memory size
**** DELETE DATA ***
DELETE OK ?
[Y=SET,N=ESC]
a
*Confirmation for deletion
a
Press the SET key
key when N (no).
when Y (yes) or the ESCAPE
4
Design input mode
When the SET key
***** DATA MENU ****
2.SELECT DATA
3.DELETE DATA
is pressed
4.MEMORY MODE
4
a
Mode selection (SINGLE / MULTI)
Change the selection with the hoop travel keys
and
.
**** MEMORY MODE ***
MEMORY
MULTI
SINGLE: Embroidery is possible without storing the design in
memory
MULTI:
Design is input to memory.
***** DATA MENU ****
3.DELETE DATA
4.MEMORY MODE
5
Memory initialization
When the SET key
is pressed
5.INITIAL MEMORY
5
a
Press the SET key
key when N (no).
when Y (yes) or the ESCAPE
** INITIAL MEMORY **
DELETE ALL DATA OK ?
[Y=SET, N=ESC]
a
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● Color Change Setting: Pressing
in "EMB START" mode.
*In automatic color change mode
*** COLOR CHANGE ***
MODE AUTO
1
Color change mode (AUTO / MANUAL)
1
Press the color change mode key
to select.
2
01 /1 5:123456789ABCDE
The lamp lights if manual mode is set.
*** COLOR CHANGE ***
MODE
2
Present step / Total number of steps: Color change sequence
AUTO
STOP
04/1 5:123-456789ABCD
a
Select with the hoop travel keys
and
and ten keys.
"-" : Pause may be inserted by
.
a
Needle bar operation is suspended temporarily.
*In manual color change mode
1
2
Color change mode (AUTO / MANUAL)
Press the color change mode key
*** COLOR CHANGE ***
MODE
1
to select.
MANUAL
01 /1 5: NO.7
2
Present step / Total number of steps:
Present needle bar No.
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《FUNCTION MENU》
CHANGING DISPLAY
Sets the information to be displayed during embroidering - number of stitches
[*1]
or main shaft speed
.
1
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
6/ 1 027
01 /1 5:123456789AB<D>
1
Press
.
2
Select the desired display mode.
DISPLAY: ST / rpm
Select "ST: stitch" or "rpm: number
of revolutions" for "DISPLAY" using
the following keys:
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Total number of stitches of the design
data set for embroidery
and
(hoop travel keys)
3.BOBBIN CNT [SET]
6/ 1027
Present main shaft speed
6/ 240 rpm
3
Press [SET] to confirm the selection.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
rpm
2
Press
.
3.BOBBIN CNT [SET]
4
End of operation
***** EMB START ****
AISIN123.10O
6/ 1 027
01 /1 5:123456789AB<D>
1
*1: Even if you select "rpm", the number of stitches of the design data set for embroidery is displayed while the machine stops.
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THREAD BREAK SENSOR
Sets the thread break detection sensing level.
1
2
3
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
Press
.
Select "2. THRED SNS" (thread break detection sensor).
*** FUNCTION MENU **
Move the cursor using
(hoop
1 .DISPLAY
2.THRED SNS
ST
OFF
travel key).
3.BOBBIN CNT [SET]
Select the desired setting.
Setting: OFF / 1 / 2 / 3 / 4 / 5
Select "OFF", "1", "2", "3", "4" or "5"
for "THRED SENS" using the follow-
ing keys:
*** FUNCTION MENU **
- OFF: Does not detect break of
thread.
- 1 - 5: Detects break of thread at
1 .DISPLAY
2.THRED SNS
ST
OFF
and (hoop travel keys)
the set number of
stitches.
3.BOBBIN CNT [SET]
∗ Sensitivity gets higher when a
smaller number is set.
4
Press [SET] to confirm the setting.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
3
Press
.
3.BOBBIN CNT [SET]
5
End of operation
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
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BOBBIN COUNTER (SET)
Sets the number of stitches for stopping the machine automatically.
When the counted number of stitches reaches the preset number, the machine
stops automatically.
1
2
3
4
5
6
Change the display to FUNCTION MENU.
Determine the number of stitches
to be set for bobbin counter so that
the machine will stop before lower
thread is used up.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
Select "3. BOBBIN CNT" (bobbin counter).
*** FUNCTION MENU **
Move the cursor using
travel key).
(hoop
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press [SET] to confirm the selection.
*** FUNCTION MENU **
1.DISPLAY
2.THRED SNS
ST
2
Press
.
3.BOBBIN CNT [SET]
Select "PRESET".
**** BOBBIN CNT ****
Move the cursor using
travel key).
(hoop
COUNTER
PRESET
0 ST
0 ST
Input the preset number of stitches.
If you make a mistake, clear the
**** BOBBIN CNT ****
7 8 9 0
4 5 6
1 2 3
Input the preset number using the
numeric keys.
value you have input by pressing
the CLEAR key and then input the
correct value again.
COUNTER
PRESET
0 ST
0 ST
Press [SET] to confirm your input.
When the number of stitches set
by the counter is reached, the
machine automatically stops, by
buzzer sounds and the message
below is displayed.
**** BOBBIN CNT ****
Press
.
COUNTER
PRESET
0 ST
30000 ST
LOWER THREAD RUN OUT
Press the STOP key to reset the
alarm message, and then perform
the necessary work to restore
operation.
7
End of operation
***** EMB START ****
AISIN123.10O
0/ 1 027
1
01 /1 5:123456789AB<D>
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BOBBIN COUNTER (COUNTER)
[*1]
Clears the counted number of stitches
.
1
2
3
4
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
Select "3. BOBBIN CNT" (bobbin counter).
*** FUNCTION MENU **
Move the cursor using
travel key).
(hoop
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press [SET] to confirm the selection.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Press
.
3.BOBBIN CNT [SET]
Clear the COUNTER data.
PRESET data can also be cleared
by pressing the CLEAR key after
**** BOBBIN CNT ****
selecting the SET key for BOBBIN
CNT.
Press
.
COUNTER
PRESET
1 278 ST
30000 ST
5
Press [SET] to confirm the operation.
**** BOBBIN CNT ****
Press
.
COUNTER
PRESET
0 ST
30000 ST
6
End of operation
***** EMB START ****
AISIN1 23.1 0O
0/ 1 027
1
01 /1 5:123456789AB<D>
*1: The bobbin counter (COUNTER) functions only when the PRESET data is set.
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LOCK STITCH
Sets "lock stitch" at the start and end of sewing.
1
2
3
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Press
.
3.BOBBIN CNT [SET]
Select the setting.
：So / S-
Select the setting using the following
keys:
*** FUNCTION MENU **
4.LOCK ST.
So Eo
5.SATIN ADJ. OFF
6.SLOW START 2 ST
：Eo / E-
and
(hoop travel keys)
So:
Eo:
Lock stitch at the start of
sewing
Lock stitch at the start of
sewing
S-, E-: No lock stitching
Lock stitch: Back and forth stitch-
ing by one stitch
4
Press [SET] to confirm the setting.
*** FUNCTION MENU **
S- Eo
5.SATIN ADJ. OFF
6.SLOW START 2 ST
4.LOCK ST.
Press
.
5
End of operation
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
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SATIN ADJUSTMENT
Sets adjustment of satin stitch width.
1
2
3
4
5
6
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Press
.
3.BOBBIN CNT [SET]
Select "4. SATIN ADJ." (satin stitch width adjustment).
*** FUNCTION MENU **
4.LOCK ST.
Move the cursor using
(hoop
So Eo
5.SATIN ADJ. OFF
6.SLOW START 2 ST
travel key).
Select the setting.
Setting: OFF / 1 / 2 / 3 / 4 / 5
- OFF: Satin stitch width is not
adjusted.
Select "OFF" "1", "2", "3", "4" or "5" of
SATIN AJD. using the following keys:
*** FUNCTION MENU **
4.LOCK ST.
So Eo
5.SATIN ADJ. OFF
6.SLOW START 2 ST
- 1 - 5: 0.1 - 0.5 mm
and (hoop travel keys)
Satin stitch width is extended on
both sides by the set adjustment
amount.
Press [SET] to confirm the setting.
*** FUNCTION MENU **
4.LOCK ST.
So Eo
Press
.
5.SATIN ADJ.
6.SLOW START 2 ST
1
End of operation
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SLOW START
Sets the number of main shaft rotations for which the main shaft rotates at a
slow speed when starting sewing after thread trimming.
1
2
3
4
5
6
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
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Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
Press
.
3.BOBBIN CNT [SET]
Select "5. SLOW START" (slow start).
*** FUNCTION MENU **
4.LOCK ST.
Move the cursor using
travel key).
(hoop
So Eo
5.SATIN ADJ. OFF
6.SLOW START 2 ST
Select the setting.
Setting: 2 - 9 stitches
The number of stitches for slow
start
*** FUNCTION MENU **
4.LOCK ST.
5.SATIN ADJ.
6.SLOW START
Select "2"... or "9"using the following
keys:
So Eo
OFF
2 ST
and (hoop travel keys)
Press [SET] to confirm the setting.
*** FUNCTION MENU **
4.LOCK ST.
5.SATIN ADJ.
6.SLOW START
So Eo
OFF
2 ST
Press
.
End of operation
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TRIMMING IN JUMP
Inserts thread trimming to stitches of consecutive jumps.
Thread is trimmed using the con-
tinuous jump signals.
1
Change the display to FUNCTION MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
2
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key two
times.
3
4
5
Select the setting.
Setting: 0 / 1 / 2 / ... / 8 / 9 (ST)
- 0: Does not insert.
*** FUNCTION MENU **
7.TRIM JUMP
Select "0", "1"... or "9" using the fol-
lowing keys:
3 ST
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Keep pressing
or
, and the
and (hoop travel keys)
value changes quickly.
Press [SET] to confirm the setting.
When the number of jump signals
appearing in succession reaches
the set value, thread trimming is
inserted.
*** FUNCTION MENU **
3 ST
7.TRIM JUMP
Press
.
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
End of operation
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JUMP LENGTH
Sets the condition (length) for converting stitches into jump. Stitches longer
than the set length are converted into jump.
1
2
3
4
5
6
Change the display to FUNCTION MENU.
***** EMB START ****
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1
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Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key
twice.
Select "8. JUMP LNGTH" (length of stitch).
*** FUNCTION MENU **
7.TRIM JUMP
Move the cursor using
travel key).
(hoop
3 ST
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Select the setting.
Setting: OFF, 4.0 ... 9.9 (ST)
- OFF: Does not insert.
*** FUNCTION MENU **
7.TRIM JUMP
Select "OFF", "4.0"... or "9.9" using
the following keys:
3 ST
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
and (hoop travel keys)
Keep pressing
or
, and the
value changes quickly.
Press [SET] to confirm the setting.
*** FUNCTION MENU **
3 ST
7.TRIM JUMP
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Press
.
End of operation
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TRIMMING LENGTH
Sets the length of thread to be trimmed.
1
2
3
4
5
6
Change the display to FUNCTION MENU.
***** EMB START ****
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1
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Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key
twice.
Select "9. TRIM LNGTH" (trimming length).
*** FUNCTION MENU **
7.TRIM JUMP
Move the cursor using
travel key).
(hoop
3 ST
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Select the setting.
Setting: 1 / 2 / 3 / ... / 17
Shorter
*** FUNCTION MENU **
7.TRIM JUMP
Select "1"... or "17" using the follow-
ing keys:
Longer
17
3 ST
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
1
8
and (hoop travel keys)
A smaller number sets a shorter
thread trimming length and a
larger number sets a longer thread
trimming length.
Press [SET] to confirm the setting.
*** FUNCTION MENU **
3 ST
7.TRIM JUMP
8.JUMP LNGTH 6.0mm
9.TRIM LNGTH 3
Press
.
End of operation
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TRIMMING TIMING
Adjusts the timing for starting trimming.
1
2
3
Change the display to FUNCTION MENU.
***** EMB START ****
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Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key three
times.
Select the setting.
Setting: -10 / ... / -1 / 0 / +1 / ... /
+10
*** FUNCTION MENU **
Select "-10"... or "+10" using the fol-
lowing keys:
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+ 3
9600
1
Later
+10
Earlier
-10
and (hoop travel keys)
0
Adjust the timing meeting the
thread length after trimming the
kind of thread being used.
4
Press [SET] to confirm the setting.
*** FUNCTION MENU **
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+ 3
9600
1
Press
.
5
End of operation
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COMMUNICATION SPEED
Sets data transmission speed (bps) for serial communication.
1
2
3
4
Change the display to FUNCTION MENU.
***** EMB START ****
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1
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Press
.
Change the displayed items.
*** FUNCTION MENU **
1 .DISPLAY
2.THRED SNS
ST
2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key three
times.
Select "B. COM SPEED" (communication speed).
*** FUNCTION MENU **
Move the cursor using
travel key).
(hoop
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+ 0
38400
1
Select the setting.
*** FUNCTION MENU **
Select "9600", "19200" or "38400"
(bps) according to the transmission
speed on the P/C at the transmitting
side using the following keys:
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+ 0
38400
1
and
(hoop travel keys)
5
Press [SET] to confirm the setting.
*** FUNCTION MENU **
A.TRIM TMNG
B.COM SPEED
C.MACHINE
+ 0
38400
1
Press
.
6
End of operation
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《HOOP MENU》
HOOP MODE
Sets the embroidery hoop type - flat / cap / sleeve.
1
2
3
4
Change the display to HOOP MENU.
***** EMB START ****
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.
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Select the type of embroidery hoop.
Setting: FLAT / CAP / SLEEVE
Select "FLAT", "CAP" or "SLEEVE"
using the following keys:
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE
3.START PNT
CAP
ON
AUTO
and
(hoop travel keys)
Press [SET] to confirm the selection.
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE
3.START PNT
CAP
ON
AUTO
Press
.
End of operation
The screen returns to the start-up
screen (the initial screen displayed
when the power is turned ON)
when the hoop mode is set.
Press the SET key to display the
EMB START screen.
** ESP9000 series **
HOOP CAP
INITIALIZE
ON
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INITIALIZATION
Sets if initial point is searched for when the power is turned ON.
1
2
3
Change the display to HOOP MENU.
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Press
.
Select "2. INITIALIZE" (initialization).
***** HOOP MENU ****
Move the cursor using
travel key).
(hoop
1 .HOOP
2.INITIALIZE ON
FLAT
3.START PNT
MANUAL
Select the setting.
Setting: ON / OFF
***** HOOP MENU ****
FLAT
- ON: When the SET key is
pressed after turning the
power ON, the hoop auto-
matically travels to the start
point.
Select "ON" or "OFF" using the
following keys:
1 .HOOP
2.INITIALIZE ON
and
(hoop travel keys)
3.START PNT
MANUAL
- OFF:The hoop does not travel
automatically.
4
Press [SET] to confirm the selection.
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE ON
FLAT
Press
.
3.START PNT
MANUAL
5
End of operation
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START POINT RETURN MODE
Sets the mode (automatic/manual) to move the hoop to the start point when the
power is turned ON.
1
2
3
Change the display to HOOP MENU.
***** EMB START ****
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Press
.
Select "3. START PNT" (start point return mode).
***** HOOP MENU ****
Move the cursor using
travel key).
(hoop
1 .HOOP
2.INITIALIZE ON
FLAT
3.START PNT
MANUAL
Select the setting.
Setting: AUTO / MANUAL
- AUTO: The hoop automatically
travels to the start point
at the completion of
***** HOOP MENU ****
FLAT
Select "AUTO" or "MANUAL" using
the following keys:
1.HOOP
2.INITIALIZE ON
and
(hoop travel keys)
embroidery.
3.START PNT
MANUAL
- MANUAL: The hoop stops at the
position where embroi-
dery is completed. To
return the hoop to the
start point, press the
start point return key.
4
Press [SET] to confirm the selection.
***** HOOP MENU ****
1.HOOP
2.INITIALIZE
3.START PNT
FLAT
ON
AUTO
Press
.
5
End of operation
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MANUAL SPEED
Sets hoop travel speed.
1
2
3
Change the display to HOOP MENU.
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.
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Change the displayed items.
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE ON
FLAT
Press
.
3.START PNT
MANUAL
Select the setting.
Setting: 1 / 2 / 3
1
***** HOOP MENU ****
Select "1", "2" or "3" using the follow-
ing keys:
2
3
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
3
Medium
speed
High speed
Low speed
AUTO
AUTO
and (hoop travel keys)
4
Press [SET] to confirm the selection.
***** HOOP MENU ****
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
3
Press
.
AUTO
AUTO
5
End of operation
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HOOP TIMING
Sets the hoop drive start timing.
1
2
3
4
5
6
Change the display to HOOP MENU.
***** EMB START ****
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Press
.
Change the displayed items.
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE ON
3.START PNT MANUAL
FLAT
Press
.
Select "5. HOOP TMNG" (hoop drive start timing).
***** HOOP MENU ****
Move the cursor using
travel key).
(hoop
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
AUTO
MANUAL
Select the setting.
Setting: AUTO / 250°
***** HOOP MENU ****
- AUTO: Automatically adjusted
- 250°: The hoop drive starts
always at 250°.
Select "AUTO" or "250°" using
the following keys:
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
AUTO
MANUAL
and
(hoop travel keys)
Press [SET] to confirm the selection.
***** HOOP MENU ****
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
Press
.
250°
2
End of operation
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OFFSET
Sets if the hoop automatically travels to the offset position.
For details of offset, refer to Pages
1
Change the display to HOOP MENU.
***** EMB START ****
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Press
.
2
3
4
Change the displayed items.
***** HOOP MENU ****
1 .HOOP
2.INITIALIZE ON
FLAT
Press
.
3.START PNT
MANUAL
Select "6. OFFSET" (hoop offset).
***** HOOP MENU ****
Move the cursor using
travel key).
(hoop
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
AUTO
AUTO
Select the setting.
Setting:
- AUTO:
AUTO / MANUAL
***** HOOP MENU ****
The hoop travels auto-
matically to the offset
position upon comple-
tion of embroidering.
Select "AUTO" or "MANUAL" using
the following keys:
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
AUTO
AUTO
and
(hoop travel keys)
- MANUAL: The hoop does not
travel automatically.
When OFFSET is
pressed, the hoop
automatically travels
to the preset offset
position.
5
Press [SET] to confirm the selection.
***** HOOP MENU ****
4.MANUAL SPD
5.HOOP TMNG
6.OFFSET
1
Press
.
AUTO
MANUAL
6
End of operation
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《EDIT》
DESIGN ROTATION
For details of design rotation, refer
to Page 80.
Sets the angle through which the input design data is rotated.
1
2
Change the display to EDIT MENU.
***** EMB START ****
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.
01 /1 5:123456789AB<D>
Select the angle.
Rotation angle can be set in 90°
units.
***** EDIT MENU ****
Select "0°", "90°", "180°" or "270°"
using the following keys:
1 .ROTATE
2.MIRROR
3.REPEAT
0
OFF
[SET]
and
(hoop travel keys)
3
Press [SET] to confirm the setting.
To edit the design data continu-
ously, move the cursor to "MIR-
ROR" or "REPEAT" using
(hoop travel key) and input the
data for "MIRROR" or "REPEAT"
before pressing the SET key.
***** EDIT MENU ****
1 .ROTATE
2.MIRROR
3.REPEAT
1 80
OFF
[SET]
Press
.
4
End of operation
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MIRROR
Sets the axis of symmetry for reversing the design data.
For details of mirror, refer to
Page 80.
1
Change the display to EDIT MENU.
***** EMB START ****
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Press
.
2
Select "2. MIRROR" (reversal of design data).
***** EDIT MENU ****
Move the cursor using
travel key).
(hoop
1 .ROTATE
2.MIRROR
3.REPEAT
0
OFF
[SET]
3
Select the axis as the base line for reversing the design data.
Data is reversed symmetrically
around the X-/Y-axis.
***** EDIT MENU ****
Select "OFF", "X", "Y" or "XY" using
the following keys:
1 .ROTATE
2.MIRROR
3.REPEAT
0
Y
Reversal around
OFF
[SET]
and
(hoop travel keys)
the Y-axis
X
Reversal
around the X-axis
4
Press [SET] to confirm the selection.
To edit the design data continu-
ously, move the cursor to
***** EDIT MENU ****
1 .ROTATE
2.MIRROR
3.REPEAT
0
"ROTATE" or "REPEAT" using
(hoop travel key) and input the
data for "ROTATE" or "REPEAT"
before pressing the SET key.
Press
.
Y
[SET]
5
End of operation
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DESIGN REPEAT
For details of design repeat,
refer to Page 81.
Sets the data for defining the pattern to arrange the input design data repeat-
edly.
1
Change the display to EDIT MENU.
***** EMB START ****
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Press
.
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2
Select "3. REPEAT" (repeat design data).
***** EDIT MENU ****
Move the cursor using
travel key).
(hoop
1 .ROTATE
2.MIRROR
3.REPEAT
0
OFF
[SET]
3
4
5
6
7
Press [SET] to confirm the selection.
***** EDIT MENU ****
1 .ROTATE
2.MIRROR
3.REPEAT
0
Press
.
OFF
[SET]
Set the direction.
Setting: HORIZONTAL /
VERTICAL
** REPEAT SETTING **
DIR
Select "HORIZONTAL" or
"VERTICAL" using the following keys:
and (hoop travel keys)
HORIZONTAL
01
0 mm
TIMES
SPACE
Select "TIMES" (number of repeat times).
** REPEAT SETTING **
DIR
Move the cursor using
travel key).
(hoop
VERTICAL
01
0 mm
TIMES
SPACE
Set the number of repeat times
Setting: 01 - 99
** REPEAT SETTING **
Select "01" ... or "99" using the
following keys:
DIR
TIMES
SPACE
VERTICAL
01
0 mm
and
(hoop travel keys)
Select "SPACE" (design to design space).
** REPEAT SETTING **
DIR
TIMES
SPACE
Move the cursor using
travel key).
(hoop
VERTICAL
04
0 mm
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8
Set the space.
Setting: 0 - 255 mm
** REPEAT SETTING **
DIR
TIMES
SPACE
Select "0" ... or "255" using the
following keys:
VERTICAL
04
0 mm
SPACE indicates the spacing
between the design data arranged
adjacently.
and
(hoop travel keys)
9
Press [SET] confirm the setting.
** REPEAT SETTING **
DIR
TIMES
SPACE
VERTICAL
04
88 mm
Press
.
10 Press [SET] to return to the EDIT MENU screen.
To edit the design data continu-
ously, set "ROTATE" or "MIRROR"
before pressing the SET key.
***** EDIT MENU ****
1 .ROTATE
2.MIRROR
3.REPEAT
0
Press
.
OFF
[SET]
11 End of operation
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《COLOR CHANGE SETTING》
COLOR CHANGE MODE
Sets the color change mode - automatic or manual.
1
Change the display to COLOR CHANGE.
***** EMB START ****
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Press
Press
Press
.
01 /1 5:123456789AB<D>
2
Select the desired mode.
*** COLOR CHANGE ***
MODE
AUTO
.
01 /1 5:123456789ABCDE
AUTO: Lamp OFF
MANUAL:Lamp ON
Automatic
color change
Manual
color change
3
4
Press [SET] to confirm the selection.
When the manual mode is set, the
presently used needle number is
displayed as shown below.
*** COLOR CHANGE ***
MODE
MANUAL
.
01 /15: NO.D
01 /1 5: NO.D
End of operation
To change the needle bar, refer to
the manual operation step
explained in Page 59.
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1
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NEEDLE BAR SETTING (INPUT)
Sets the needle bar step at the screen.
1
Change the display to COLOR CHANGE.
***** EMB START ****
AISIN123.10O
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0/ 2451
Press
.
01 /04:
<D>
2
Input the needle bar number (Example: Needle bar No. 11).
To input needle bar numbers con-
secutively, repeat the operation of
"Input the needle number" →
"Input the needle number for the
next step". Press the SET key
after inputting needle number for
all desired steps.
*** COLOR CHANGE ***
MODE
Press the keys in the order of
AUTO
.
1
+10
01 /04:
Needle bar
No.
No. 1
No. 10
No. 11
…
Operation
Indication
1
1
+10
0
+10
1
A
B
…
Needle bar Nos. 10, 11, 12, 13, 14
and 15 are indicated as A, B, C, D,
E and F with the LCD on the oper-
ation panel box.
3
Input the needle bar number for the next step.
Set the needle bar number for
all steps.
*** COLOR CHANGE ***
MODE
7 8 9 0
4 5 6
1 2 3
AUTO
02/04:B
+10
Select the needle bar number by
pressing the numeric keys.
4
Press [SET] to confirm the setting of needle bar numbers.
*** COLOR CHANGE ***
MODE
AUTO
Press
.
04/04:B573
5
End of operation
***** EMB START ****
AISIN123.10O
0/ 2451
01 /04:B573 <D>
1
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NEEDLE BAR SETTING (CHANGE)
Changes the needle bar number of a desired step.
1
2
3
Change the display to COLOR CHANGE.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /99:123456789AB<D>
Press
.
Select the step.
Move the cursor to the step where
you want to change the needle bar
number using the following keys:
*** COLOR CHANGE ***
AUTO
MODE
and
(hoop travel keys)
01 /1 5:3264851 79ABCDE
Input the needle bar number (Example: Changing needle bar No. 2 to
needle bar No. 11)
To change needle bar number for
other steps, repeat the operation of
"Select the step" → "Input the nee-
dle number". Press the SET key
after changing the needle number
for all desired steps.
*** COLOR CHANGE ***
MODE
Press the keys in the order of
AUTO
.
1
+10
02/1 5:3264851 79ABCDE
Needle bar
No.
No. 1
No. 10
No. 11
…
Operation
Indication
1
1
+10
0
+10
1
A
B
…
Needle bar Nos. 10, 11, 12, 13, 14
and 15 are indicated as A, B, C, D,
E and F with the LCD on the oper-
ation panel box.
4
Press [SET] to confirm the setting of needle bar numbers.
*** COLOR CHANGE ***
MODE
AUTO
Press
.
03/1 5:326485179ABDE
5
End of operation
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:3264851 79AB<D>
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PAUSE SETTING
Sets for pausing of sewing after color change.
1
2
3
4
5
Change the display to COLOR CHANGE.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
Press
.
Select the step.
*** COLOR CHANGE ***
MODE
Select the step using the following
keys:
AUTO
and
(hoop travel keys)
01 /1 5:3264851 79ABCDE
Select the needle bar (Example: Setting pause in needle step 4).
To set the pause for other needle
bar steps, repeat the operation of
"Select the step" → "Select the
needle bar". Press the SET key
after setting the pause for all
desired steps.
*** COLOR CHANGE ***
MODE
AUTO
Press
.
04/1 5:3264851 79ABCDE
Press [SET] to confirm the setting.
When the pause is set, "-" is
inserted before the set step.
*** COLOR CHANGE ***
MODE
AUTO
STOP
Press
.
04/1 5:326-4851 79ABCD
End of operation
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:326-4851 79A<D>
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《DATA SET MENU》
DATA INPUT (FLOPPY DISK)
The following explains the procedure for inputting the design data from floppy
disk to the machine. The input design data is set as the embroidery data.
1
2
Insert the floppy disk to floppy disk drive.
Change the display to DATA MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Needle bar
No.
Press
.
1
1
9
9
10 11 12 13 14 15
…
…
Indication
A
B
C
D
E
F
01 /1 5:123-456789A<D>
3
Select "335 (FDD)" for "1. INPUT DATA".
The black square symbol, blinking
on the screen, indicates the
selected item.
***** DATA MENU ****
Select "335" using the following keys:
and (hoop travel keys)
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
1 .INPUT DATA
PC
"335" is a model name of FDD.
4
5
Read the floppy disk.
While the floppy disk is being read,
the screen displays the message
as shown below.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
335
Press
.
FILE SEARCHING
Select the design data (Example: AISIN 123).
**** SELECT FILE ***
Select the design data using the
following keys:
1 AISIN900.10O
STITCH 1 071 3 ST
MEMORY 180876 ST
and
(hoop travel keys)
6
Input the selected design data.
**** SELECT FILE ***
09/23 AISIN123.10O
STITCH 2451 ST
MEMORY 180876 ST
Press
.
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7
Set the needle bar steps (Example: 11 (B), 5, 7, 3).
*** COLOR CHANGE ***
7 8 9 0
MODE
AUTO
4 5 6
1 2 3
01 /04:
+10
Set the number at which the nee-
dle bar is changed by pressing the
ten keys.
8
Press [SET] to confirm the setting.
*** COLOR CHANGE ***
AUTO
MODE
Press
.
04/04:B573
9
End of operation
The input design data is set as the
embroidery data.
***** EMB START ****
AISIN123.10O
0/ 2451
1
01 /04:B573
<D>
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DATA INPUT (PC)
The following explains the procedure for inputting the design data from an
external device connected to the serial port to the machine (PC). The input
data is set as the embroidery data.
1
Connect the external device to the serial port of the machine.
Before connecting an external
device (PC) to the machine (serial
port), turn OFF the power supply to
the external device and the
machine.
Embroidery machine
Serial port
Use the special cable (to be pur-
chased separately) for connecting
an external device (PC) to the
serial port of the machine.
To the external device (PC)
2
3
Turn ON the power switch of the machine.
Power supply box
After making sure that the power is supplied to the machine, turn ON
the power switch of the external device.
4
5
Send the design data from the external device.
Change the display to DATA MENU.
***** EMB START *****
AISIN123.10O
1
0/ 1 027
Press
.
01 /99:123-56789AB<D>
6
Select "PC" for "1. INPUT DATA".
***** DATA MENU ****
Select "PC" using the following keys:
and (hoop travel keys)
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
335
7
Read the data from the external device.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
Press
.
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8
Press [SET] (Example: In case of design No. 1).
When you press the SET key after
inputting the design number regis-
tered in the external device, data
reading starts.
*** INPUT THRU PC **
Press the keys in the order of
NUMBER
NAME
MEMORY
01
DATA 01
280576 ST
.
1
9
End of data setting of the embroidery data
When the data is read, the screen
will show the color change mode
screen as shown below after the
input of the design data.
***** EMB START ****
DATA 01
1
0/ 280576
01 /1 2:123456789AB<D>
*** COLOR CHANGE ***
MODE
AUTO
01 /12:
Input the needle bar No. at the cur-
sor position.
Refer to Page 59.
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DATA SELECT
The following explains the procedure for setting the memory stored design
data as the data for embroidery.
1
Change the display to DATA MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123-456789A<D>
Press
.
2
Select "2. SELECT DATA".
***** DATA MENU ****
Move the cursor using
travel key).
(hoop
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
3
4
Press [SET] to confirm the selection.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
Press
.
Select the design data (Example: FLOWER).
**** SELECT DATA ***
Select the design data using the
following keys:
01/03 AISIN123.10O
STITCH 1 071 3 ST
MEMORY 180876 ST
and
(hoop travel keys)
5
Set the data as the embroidery data.
**** SELECT DATA ***
03/03 FLOWER. 10O
STITCH 3972 ST
MEMORY 180876 ST
Press
.
6
End of operation
***** EMB START ****
FLOWER.10O
0/ 3972
01 /05:159AB
1
<D>
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DATA DELETION
The following explains the procedure for deleting the design data stored in
memory of the machine.
1
Change the display to DATA MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123-456789A<D>
Press
.
2
Select "3. DELETE DATA".
***** DATA MENU ****
Move the cursor using
travel key).
(hoop
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
3
4
Press [SET] to confirm the selection.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
Press
.
Select the design data to be deleted (Example: FLOWER).
**** DELETE DATA ****
01/12 AISIN123.10O
STITCH 1027 ST
Select the design using the following
keys:
and
(hoop travel keys)
MEMORY 180876 ST
5
6
7
Press [CLEAR] to delete the selected design data.
**** DELETE DATA ****
07/12
STITCH
MEMORY
FLOWER.10O
3972 ST
1 80876 ST
Press
.
Press [SET] to confirm the operation.
**** DELETE DATA ****
Press
.
DELETE OK ?
[Y=SET,N=ESC]
End of operation
Design data can be deleted contin-
uously. Repeat steps 4, 5, 6 and 7.
**** DELETE DATA ****
07/11 DOG.10O
STITCH
MEMORY
5098 ST
1 84848 ST
To restore the EMB START screen, press the ESCAPE key twice.
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MEMORY MODE
Sets if the design data is stored in memory or not when inputting design data.
1
2
3
4
5
Change the display to DATA MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123-456789A<D>
Press
Press
Press
Press
.
.
.
.
Change the displayed items.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
Select "4. MEMORY MODE".
***** DATA MENU ****
4.MEMORY MODE
5.INITIAL MEMORY
Confirm the selection.
***** DATA MENU ****
4.MEMORY MODE
5.INITIAL MEMORY
Select the mode.
MULTI: For storing more than
one design data in
memory.
**** MEMORY MODE ***
Select "MULTI" or "SINGLE" using the
following keys:
SINGLE: When one embroidery
data is saved in the
memory, previous
embroidery data is
deleted.
MEMORY
MULTI
and
(hoop travel keys)
6
Press [SET] to confirm the selection.
**** MEMORY MODE ***
Press
.
MEMORY
SINGLE
7
End of operation
If "SINGLE" is set for MEMORY,
input the data from PC or 335.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
To restore the EMB START
screen, press the ESCAPE key.
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MEMORY INITIALIZATION
Clears all memory-stored design data.
1
2
3
4
Change the display to DATA MENU.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123-456789A<D>
Press
.
Change the displayed items.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
Press
.
Select "5. INITIAL MEMORY".
***** DATA MENU ****
4.MEMORY MODE
5.INITIAL MEMORY
Move the cursor using
travel key).
(hoop
Press [SET] to initialize the memory.
***** DATA MENU ****
4.MEMORY MODE
5.INITIAL MEMORY
Press
.
5
6
Press [SET] to confirm the operation.
The message below is displayed
during memory initialization.
** INITIAL MEMORY **
Press
.
*** INITIALIZING ***
DELETE ALL DATA OK ?
[Y=SET,N=ESC]
End of operation
Since all design data has been
deleted, input the design data at
this step.
To restore the EMB START screen
without inputting the design data,
press the ESC key. The EMB
START screen will be as shown
below if there is no data set as the
embroidery data.
***** DATA MENU ****
1 .INPUT DATA
2.SELECT DATA
3.DELETE DATA
PC
***** EMB START ****
.
1
0/
0
01 /00:
(D)
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《MANUAL OPERATION》
COLOR CHANGE
This operation slides the needle bar case to change color.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select manual color change operation.
When the operation mode is
changed from automatic to man-
ual, the lamp is lit.
***** EMB START ****
AISIN123.10O 1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
2
3
4
Select the needle bar.
One press of the key slides the
needle bar case by one needle.
***** EMB START ****
AISIN123.10O
0/ 1 027
01 /1 5: NO.D
1
Press
.
Slides
Slides
to the right
to the left
End of operation
***** EMB START ****
AISIN123.10O
0/ 1 027
01 /1 5: NO.5
1
Return the mode from manual to automatic.
When the operation mode is
changed back from manual to
automatic, the lamp is turned OFF.
***** EMB START ****
AISIN123.10O
0/ 1 027
01 /1 5: NO.5
1
Press
.
***** EMB START ****
AISIN123.10O
0/ 1 027
1
01 /1 5:123456789AB<D>
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START POINT RETURN MODE
[*1]
This operation moves the embroidery hoop to the start point
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select the start point return operation.
***** EMB PAUSE ****
AISIN123.10O
1
58/ 1 027
Press
.
01 /1 5:123456789AB<D>
2
Press [SET] to confirm the selection.
If the hoop is returned to the start
point during embroidering, embroi-
dery cannot be continued.
***** EMB PAUSE ****
Press
.
CANCEL EMB ?
［Y=SET,N=ESC］
The hoop moves to the start point
position when the SET key is
pressed.
3
End of operation
***** EMB START ****
AISIN123.10O
1
0/ 1 027
01 /1 5:123456789AB<D>
*1: Start point is the start point of design. If automatic offset is set, the offset start position is taken as the start point.
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TRACE
This operation moves the hoop along the embroidery range (maximum dimen-
sion: vertical × horizontal) of the design data.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select TRACE.
***** EMB START ****
For details of trace operation, refer
to Page 85.
AISIN123.10O
1
0/ 1 027
Press
.
Trace operation is not allowed dur-
ing embroidering.
01 /1 5:123456789AB<D>
If you press the TRACE key during
tracing, the hoop stops traveling at
the nearest corner in the direction
of present traveling.
Tracing restarts when the TRACE
key is pressed again.
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OFFSET (POSITION SETTING)
This operation sets the offset position, which is taken as the start point of a
design.
CAUTION
!
When performing this operation, do not put your hands under the
needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
2
3
4
Select OFFSET.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
Set the offset position.
Set the offset position by actually
moving the hoop to the desired
position using the hoop travel
keys. The coordinate values of the
hoop position are displayed in the
screen.
Set the desired off-
***** EMB START ****
OFFSET
set position by press-
ing the hoop travel
keys.
Dx
Dy
+ 0.0 (+ 0.0)
+ 0.0 (+ 0.0)
Press [SET] to confirm the position.
Pressing the SET key registers the
setting position on the embroidery
machine so that it can be used on
all design data.
***** EMB START ****
OFFSET
Press
.
Dx
Dy
+ 27.1 (+ 0.0)
- 56.4 (+ 0.0)
End of operation
If you set "AUTO" for "6. OFFSET"
of HOOP MENU, the hoop travels
to and stops at the offset position
after the completion of embroidery.
The screen as shown to the left is
displayed. This indicates that the
hoop has stopped at the offset
position.
***** EMB START ****
OFFSET
Dx
Dy
+ 27.1 (+ 27.1)
- 56.4 (- 56.4)
5
Return the hoop back to the previously located position.
The hoop travels back to the posi-
tion before offsetting when you
press the offset key.
***** EMB START ****
OFFSET
+ 27.1 (+ 27.1)
- 56.4 (- 56.4)
Press
.
Dx
Dy
***** EMB START ****
AISIN123.10O
0/ 1 027
1
01 /1 5:123456789AB<D>
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OFFSET (HOOP TRAVELING)
This operation moves the hoop to the offset position and back to the position
located before offsetting.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select OFFSET.
***** EMB PAUSE ****
Press the offset key and the hoop
moves to the registered offset
position.
AISIN123.10O 1
75/ 1 027
Press
.
02/1 5:1 23456789AB<D>
2
Return the hoop back to the previously located position.
The hoop travels back to the posi-
tion before offsetting when you
press the offset key.
***** EMB PAUSE ****
OFFSET
+ 27.1 (+ 27.1)
- 56.4 (- 56.4)
Press
.
Dx
Dy
***** EMB PAUSE ****
AISIN123.10O
75/ 1 027
1
02/1 5:1 23456789AB<D>
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TRIMMING
This operation trims thread.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select TRIMMING.
If you select trimming, the main
shaft rotates. When lock stitch is
sewn before trimming.
***** EMB PAUSE ****
AISIN123.10O
1
66/ 1 027
Press
.
01 /1 5:123456789AB<D>
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HOOP FORWARD/BACK (TRAVEL UNITS)
This operation moves the hoop forward or backward in increments of set unit of
travel.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
Select MODE (Example: Color-change unit).
Setting: 1 / 10 / 100 / C / n-ST
***** EMB PAUSE ****
AISIN123.10O
- 1 :
1-stitch unit
Press
repeatedly to
1
0/ 1 027
- 10 :
- 100 :
- C :
10-stitch unit
100-stitch unit
Color-change unit
select "C", representing the
color-change unit.
01 /1 5:123456789AB<D>
- n-ST : Numeric-key input stitch
position
2
Hoop forward in color-change units (Example)
When you press the FORWARD
key, the hoop travels to the color-
change stitch position.
Each pressing of the FORWARD
key makes the hoop to travel to the
next color change position.
***** EMB PAUSE ****
AISIN123.10O
0/ 1 027
01 /1 5:123456789AB<D>
C
Press
.
When you press the BACK key, the
hoop travels to the color change
stitch position.
Each pressing of the BACK key
causes the hoop to travel to the
previous color change position.
3
End of operation
***** EMB PAUSE ****
AISIN123.10O
75/ 1 027
02/1 5:1 23456789AB<D>
C
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HOOP FORWARD/BACK (n-STITCH FEED)
This operation moves the hoop forward or backward to the input stitch position.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
2
3
4
Select MODE (n ST).
Setting: 1 / 10 / 100 / C / n-ST
***** EMB PAUSE ****
- 1 :
1-stitch unit
Press
repeatedly to
AISIN123.10O
75/ 1 027
02/1 5:1 23456789AB<D>
C
- 10 :
- 100 :
- C :
10-stitch unit
100-stitch unit
Color-change unit
select "n", representing the
numeric-key input stitch position.
- n-ST : Numeric-key input stitch
position
Input the number of stitches (Example: 356).
If the input number of stitches is
larger than the present number of
stitches, the hoop travels forward
and if it is smaller than the present
number of stitches, the hoop trav-
els back.
7 8 9 0
***** EMB PAUSE ****
AISIN123.10O n ST
75/ 1 027
02/1 5:1 23456789AB<D>
4 5 6
1 2 3
Input the number of stitches using
the numeric keys.
Move the hoop to the input stitch position.
Pressing the SET key makes it
traveling forward or backward
(hoop travel) to the input stitch
position.
*** FORWARD/BACK ***
AISIN123.10O
* 356/ 1 027
02/1 5:1 23456789AB<D>
n ST
Press
.
End of operation
***** EMB PAUSE ****
AISIN123.10O
356/ 1 027
06/1 5:1 23456789AB<D>
n ST
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HOOP FORWARD
This operation moves the hoop forward.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
2
3
Select FORWARD.
When the setting is "1-stich unit",
pressing the FORWARD key once
makes the hoop to travel forward
by a single stitch.
***** EMB START ****
AISIN123.10O
1
0/ 1 027
Press
.
01 /1 5:123456789AB<D>
Keep pressing [FORWARD].
If you keep the FORWARD key
pressed for more than one second,
the hoop keeps traveling forward
even if you release the FORWARD
key.
****** FORWARD *****
AISIN123.10O
1
2/ 1 027
Press
.
01 /1 5:123456789AB<D>
Press the STOP key to stop the
hoop from traveling.
The hoop stops traveling at the color change position.
***** EMB PAUSE ****
AISIN123.10O
1
75/ 1 027
02/1 5:1 23456789AB<D>
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HOOP BACK
This operation moves the hoop backward.
CAUTION
!
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.
1
2
3
Select BACK.
***** EMB PAUSE ****
When the setting is "1-stich unit",
pressing the BACK key once
makes the hoop to travel backward
by a single stitch.
AISIN123.10O
1
31 9/ 1 027
Press
.
05/1 5:1 23456789AB<D>
Keep pressing [BACK].
If you keep the BACK key pressed
for more than one second, the
hoop keeps traveling backward
even if you release the BACK key.
Press the STOP key to stop the
hoop from traveling.
******* BACK *******
AISIN123.10O
1
31 7/ 1 027
Press
.
05/1 5:1 23456789AB<D>
The hoop stops traveling at the color change position.
The hoop keeps traveling back-
ward up to the color change posi-
tion.
***** EMB PAUSE ****
AISIN123.10O
1
280/ 1 027
04/1 5:1 23456789AB<D>
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《OUTLINE OF FUNCTIONS》
ROTATION
This function rotates the design data which is set as the embroidery data.
The design data is rotated around the start position of the design.
Unit of rotation : 90
<Example: 90 rotation>
Original
design
90
0
Original design
270
Design start point
180
MIRROR
This function reverses the design data which is set as the embroidery data.
The design data is reversed around the X-/Y-axis that passes the start point of
the design.
Original
design
Mirror axis: X (reversal around the X-axis) / Y (reversal around the Y-axis)
<Example: Mirror X-axis>
Original design
<Example: 90 rotation and mirror X-axis>
Original design
If both ROTATION and MIRROR
are set, design data is first rotated
and then reversed.
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REPEAT
This function repeatedly embroiders the design data which is set as the
embroidery data.
The function allows the setting of direction of repeat, the number of repetition
times and the spacing between designs.
The design arranged using the repeat function may be rotated and
reversed.
Priority: Repeat Rotation Mirror
<Example: Direction:
Horizontal, Times:
3, Space:
55 mm>
: Design
start point
Direction:
Horizontal
55 mm
You can check the entire embroidery range by executing trace after setting
the repeat data. Adjust the start point, number of repetition times and
spacing so that the embroidery range will not exceed beyond the hoop.
<Example: Direction:
Horizontal, Times:
X>
3, Space:
60 mm,
Rotation: 90 , Mirror:
Direction: Horizontal (Although
"HORIZONTAL" is set for DIR,
Rotation
design is arranged vertically
since 90 rotation is set.)
Design start
position
60 mm
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OFFSET
This function moves the hoop to the position set as the offset position and
returns the hoop to the originally located position after finishing the work.
For offset, automatic/manual setting is possible (hoop setting).
1. Manual Offset
Offset position
Pressing the MOVE HOOP key (offset key) while the machine is at a still
causes the hoop to travel to the offset position. Pressing the offset key again
returns the hoop to the previously located position.
<Example: Arranging applique>
(1) Stop the machine.
Stop position
(2) Move the hoop to the offset
position.
(3) Arrange the applique.
(4) Return the hoop to the previ-
ously located position.
Setting a pause at color
arranging such as applique.
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2. Automatic Offset
Offset position
Set "AUTO" for "OFFSET" in hoop setting with the offset position set, and the
hoop travels to and stops at the offset position after the completion of embroi-
dery.
<Example: Changing the hoop>
(1) End of embroidery
End position of
embroidery
(2) The hoop travels to the offset
position automatically.
Design start position
(3) Remove the hoop.
(4) Attach the new hoop.
(5) Press the START key. The
hoop travels to the design start
position and embroidery starts.
When embroidering the same
design, set "AUTO" for START
the design from the same start
point.
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SATIN ADJUSTMENT
This function expands satin stitch width.
Normal satin
stitch width
Adjustment
value
Adjustment
value
To expand satin stitch width, set an adjustment value for "SATIN ADJ." of
FUNCTION MENU.
Setting: OFF, 1 to 5 (+0.1 to +0.5 mm)
If "2" is set, +0.2 mm is added on both sides of the normal satin stitch width.
Satin stitch adjustment is made according to the set adjustment value for stitch
width of 1.5 mm or larger. For satin stitch width less than this limit, satin stitch width
is adjusted with a value smaller than the set value.
By changing the setting of DIP switch (DSW2-4) at the operation panel, this limit
width can be changed so that satin stitch adjustment is possible for 0.6 mm or
larger stitch width.
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TRACE
This function makes the hoop travel along the rectangle that surrounds the
embroidery range of the design data that has been set as the embroidery data.
Tracing will start from the design start point and move to the rear right, rear left,
front left and front right corners of the embroidery range, then return to the
design start point.
Design
start point
If repeat is set, the function traces the entire embroidery range.
If the TRACE key is pressed during tracing, tracing stops at the nearest corner
in the trace advancing direction.
Tracing restarts when the TRACE key is pressed again.
It is possible to stop tracing at each corner by repeating this.
If "Mirror: Y" is set, trace is made in the manner as shown below.
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TROUBLESHOOTING AND MAINTENANCE
DAILY MAINTENANCE
WARNING
!
Turn OFF the power switch before starting maintenance work.
Otherwise, you may sustain electric shock or injury caused by being caught by the embroidery machine.
Only properly trained personnel are allowed to perform maintenance work.
Otherwise, a worker may sustain electric shock or injury.
Before starting the machine after maintenance work, attach all covers and other parts detached for
maintenance work correctly as before.
Otherwise, a worker may sustain electric shock or injury.
Do not attempt to repair by yourself.
Otherwise, a worker may sustain electric shock or injury.
Do not modify the machine.
Otherwise, a worker may sustain electric shock or injury.
Consult your TOYOTA dealer when you need a repair on the machine.
Maintenance Stop
Maintenance stop requests some kind of maintenance work and it is not the stop due to the occurrence of an error.
Maintenance stop message is displayed at the start of embroidery (after the pressing of the START key).
If the message shown in the right appears at the start of embroidery, supply
lubricating oil to the rail on rotary hook (Page 88).
** MAINT. REQUIRED **
One drop of oil
After supplying lubricating oil as instructed, press the STOP key to exit the main-
tenance mode and continue normal embroidery work.
As per Inst. Manual
If the message shown in the right appears at the start of embroidery, supply
grease to the presser foot cam, take-up lever drive cam and take-up lever roller
(Page 89).
After supplying grease as instructed, press the STOP key to exit the mainte-
nance mode and continue normal embroidery work.
** MAINT. REQUIRED **
!CAUTION:Grease Cams
-
Take up, Presser
As per Inst. Manual
If the message shown in the right appears at the start of embroidery, supply
grease to the presser foot cam, take-up lever drive cam, take-up lever roller,
needle case linear section and X-/Y-axis drive system (Page 89).
After supplying grease as instructed, press the STOP key to exit the mainte-
nance mode and continue normal embroidery work.
** MAINT. REQUIRED **
!CAUTION:Grease Cams
Take up,Presser,Trim
Needle Case Linear
As per Inst. Manual
-
FD07
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Cleaning
Cleaning Area
Interval
Every day
1 Thread trimming section
2 Take-up lever guide, 3 Needle case guide
4 X-/Y-axis drive system (2 places)
Once/week
Once/2 weeks
2
3
Needle plate clamp screw
Needle plate
1
Needle plate clamp screw
<Thread trimming section cleaning procedure>
1. Remove two needle plate clamp screws.
2. Detach the needle plate.
3. Remove waste thread.
4. Fit the needle plate.
5. Fix the needle plate with two needle plate
clamp screws.
4
4
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Lubrication
Keep the specified lubrication intervals.
If the machine is not lubricated as specified, thread breakage could take place.
Use only Toyota genuine SF oil or equivalent (#150 spindle oil: ISO viscosity grade = VG18).
Lubrication Points
1 Rail on rotary hook
Interval
For the lubrication of rotary hook rails,
the maintenance information is dis-
played on the LCD screen in the opera-
tion panel (Page 86).
Every 3 to 4 hours of
operation
If the maintenance information is dis-
played, turn the power switch OFF and
supply lubricating oil to the rotary hook
rails.
2 Drive shaft of presser foot parts (2 places)
3 Needle bar drive shaft (2 places)
Every day
Once/week
4 Needle bar drive shaft of presser foot
5 Inside the arm (3 places)
6 Needle bar
For other lubrication cycles, refer to the
table in the left.
7 Inside the cylinder bed
8 Felt packing (needle bar)
Once/3 months
5
4
3
2
3
5
8
3
7
1
5
6
Sectional
View
FD07
88
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Greasing
Greasing Point
Interval
1 Presser foot cam
2 Take-up lever drive cam
3 Take-up lever roller
Once/3 months
A
B
4 Needle case linear section
5 X-/Y-axis drive system
(3 places)
Once/6 months
C
You need to consult your TOYOTA dealer about the greasing
because it requires removal of covers, or others.
When greasing, use recommended grease
(mineral-oil based lithium grease).
Please ask your distributor for the details.
For the guide of greasing, the maintenance information is dis-
If the maintenance information is displayed, turn off the power
switch and supply grease to the specified points.
A
B
2
3
1
4
C
5
5
FD07
89
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PROGRAM INSTALLATION
Program installation includes main program, XY program, and operation pro-
gram. It is possible to install these programs through a personal computer or
the floppy disk drive (FDD) (to be purchased separately).
Consult your local TOYOTA dealer for
the detail of program installation.
Program installation becomes necessary when upgrading your software ver-
sion.
Perform the program installation after turing "OFF" the power switch.
[When installing from personal computer]
1
Detach the switch cover by loosening the screw.
Loosen the screw
DIP
switch
Switch
cover
2
Turn ON the DSW2-1, 2-2, and DSW1-1.
DSW2
DSW1
3
4
Connect the personal computer and the machine with the serial cable.
Use an off-the-shelf cross cable
[D-SUB9 pin] for the serial connec-
tor.
You need a personal computer
compatible with Windows 95, 98,
Me or XP.
Turn ON the power of the personal computer.
5
Turn ON the power switch at the power supply box.
After turning ON the power switch,
the screen as shown below will be
displayed.
Power supply
box
****** INSTALL *****
FROM PC
6
Insert the program disk in the computer.
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7
8
Execute "ESP_inst.exe" to display the screen for installation.
Select the program file to be installed.
Pressing the program name key
will display the file selection
screen. Select the program file
which you want to install.
Panel: Program related to panel
Main:
Xy:
Program related to CPU
Program related to drive
system
9
Press
key to start installation.
Installation will proceed automati-
cally in response to pressing of the
Install key.
Following message appears.
****** INSTALL *****
INSTALLING
10 Completion of program installation
At the completion of installation, the screen
will be as shown in the left.
****** INSTALL *****
INSTALL FINISH
[POWER OFF]
Turn OFF the power switch at the power
supply box.
11 Turn OFF the DSW2-1, 2-2, and DSW1-1.
DSW2
DSW1
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12 Attach the switch cover and tighten the screw.
Tighten the screw.
Switch cover
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[When installation from FDD]
1
Detach the switch cover by loosening the screw.
Loosen the screw
DIP
switch
Switch
cover
2
Turn ON the DSW2-1 and DSW1-1.
DSW2
DSW1
3
4
Set the program disk.
Turn ON the power switch at the power supply box.
If step 4 is performed before step 3
If you insert the program disk after
turning the power switch ON, the
screen as shown below will be dis-
plyed. If this screen is displayed,
press the SET key and continue
operation from step 5.
Power supply box
****** INSTALL *****
SET KEY
FILE SEARCH
5
Select the program to be installed.
****** INSTALL *****
MAIN:
XY:
Program related to
CPU
Select the program using the follow-
ing keys:
1 .MAIN
2.XY
3.PANEL
-
-
-
Program related to
drive system
and
(hoop travel keys)
PANEL: Program for operation
Example: Select PANEL.
93
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6
7
Select "INSTALL".
Select "INSTALL" by changing "-" to
"INSTALL" for the program to be
installed using the following keys:
****** INSTALL *****
1 .MAIN
2.XY
-
-
-
3.PANEL
and
(hoop travel keys)
Press [SET] to start installation of the selected program.
To install more than one program,
repeat steps "Select the program"
and select "INSTALL".
****** INSTALL *****
1 .MAIN
2.XY
-
Press
.
-
INSTALL
3.PANEL
****** INSTALL *****
1 .MAIN
2.XY
3.PANEL
INSTALL
INSTALL
INSTALL
Following message appears.
****** INSTALL *****
PANEL
INSTALLING
The symbol ">" shows the progress of
installation.
[〉〉〉
]
8
Completion of program installation
At the completion of installation, the screen
will be as shown in the left.
****** INSTALL *****
INSTALL FINISH
[POWER OFF]
Turn OFF the power switch at the power
supply box.
9
Turn OFF the DSW2-1 and DSW1-1.
DSW 2
DSW 1
10 Attach the switch cover and tighten the screw.
Tighten the screw.
Switch cover
FD07
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IF MACHINE OPERATION IS INTERRUPTED
The machine stops to operate when any one of the following messages is shown on the LCD screen of the
operation panel box. Simultaneously, the LED flickers, and the buzzer starts to sound. In such occasion, check the
error message first and then press the EMERGENCY STOP button. Take necessary steps referring to the following
table.
Press the STOP key to silence the buzzer.
Refer
to
No.
1
Error Message
Description
Cause
Corrective Action
EMERGENCY
STOP
The EMERGENCY
STOP button was
pressed.
1) The switch was pressed
by mistake.
•
•
Reset the switch if it was
pressed by mistake.
2) The switch was pressed
as an error had been
detected.
When there was an
error, remove the cause
of error and then reset
the switch.
check! SEWING
MOTOR
Machine motor is
locked.
1) Thread is entangling on
the rotary hook.
• Remove thread from the
rotary hook.
88
2
2) Not lubricated appropri-
ately.
• Supply lubricating oil to
the lubricating points.
3) Interference of the nee-
dle with the hoop hin-
dered machine
• Press the TRACE key
and check the relation-
ship between the size of
design and that of
movements.
embroidery hoop.
• Set the start point of the
design correctly.
4) The needle hit a hard
object such as a button,
and further movements
were disabled.
• Change the embroidery
position.
Remove the hard object.
[Note] If the cause is 3) or 4), check the needle if it has
been bent or needle tip has been collapsed.
If any defect is found, replace the needle.
5) Foreign matter is caught • Remove foreign matter.
by take-up lever, needle
bar, presser foot or
upper shaft pulley.
check! X MOTOR
X-axis motor was
locked.
(Longitudinal
direction)
1) The embroidery hoop
holder reached the right/
left travel end position,
causing motor overload.
• Set the start point of the
design correctly.
3
2) The material is caught
by such as the edge of
the table, disabling
• Release the material and
start embroidery from the
beginning again.
embroidery hoop move-
ments any more.
3) The embroidery hoop
has been hit against
such as the wall and
cannot move any more.
• Remove object that dis-
ables embroidery hoop
movements and start
embroidery from the
beginning again.
FD07
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Refer
to
No.
4
Error Message
Description
Cause
Corrective Action
check! Y MOTOR
Y-axis motor was
locked.
(Crosswise direction)
1) The embroidery hoop
holder reached the for-
ward/backward travel
end position, causing
motor overload.
• Set the start point of the
design correctly.
2) The material is caught
by such as the edge of
the table, disabling
• Release the material and
start embroidery from the
start again.
embroidery hoop move-
ments any more.
3) The embroidery hoop
has been hit against
such as the wall and
cannot move any more.
• Remove object that
disables embroidery hoop
movements and start
embroidery from the start
again.
NEEDLE CASE
ERROR
Needle case position 1) An error occurred with
• Please contact your local
TOYOTA dealer.
5
6
error
the needle case drive
system.
THREAD BREAK
Breakage of thread
1) Upper thread was bro-
ken.
• Thread the upper thread
again.
• Remove the cause of
upper thread breakage.
2) Threading is not correct. • Thread the upper thread
correctly.
3) Lower thread has been
used up.
• Set lower thread.
4) The machine stops due
to detection of thread
breakage although lower
thread is not broken.
• Change the preset value
of bobbin counter.
5) Lower thread was bro-
ken.
• Set the lower thread
again.
RS232C
Communication error 1) Serial cable or FDD con- • Securely tighten the
7
COM ERROR
nection cable has dis-
connected during
communication.
cable.
2) Power supply to the
floppy disk drive or
external device was
turned OFF during com-
munication.
• Keep the power supply
ON to the floppy disk
drive or external device
during communication.
RS232C
CONNECT
ERROR
Communication error 1) Serial cable or FDD con- • Securely tighten the
8
nection cable is discon-
nected.
cable.
2) The external device is
not in the data sending
state.
• Set the external device in
the data sending state.
For details, refer to the
instruction manual of the
external device.
TRIMING ERROR Thread trimming error 1) Thread is entangling on
the bobbin.
• Remove the entangling
thread from the bobbin.
9
2) Thread tension is too
tense or thread is too
thick.
• Adjust the thread tension.
96
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Refer
to
No.
10
Error Message
Description
Cause
Corrective Action
RAM CHECK
ERROR
Memory check error
1) Memory error
• Please contact your local
TOYOTA dealer.
INTERNAL COM
ERROR
Internal
communication error
1) Communication error in
the embroidery machine
(ESP9000)
• If this error occurs
frequently, contact your
local TOYOTA dealer.
11
12
13
INTERNAL
CONNECT ERR
Internal connection
error
1) Connection error in the
embroidery machine
(ESP9000)
• Please contact your local
TOYOTA dealer.
THERMAL
ERROR
High temperature
error
1) Temperature in the
embroidery machine
(ESP9000) exceeded
the allowable limit.
• Keep the power supply
OFF for more than 30
minutes.
LIMIT ERROR
BAD NUMBER
Limit error
1) The embroidery hoop
has reached the travel
limit in the X- or Y-axis
direction.
• Set the start point of
design correctly.
14
15
Wrong design
number
1) When reading the
design data from the
external device, a wrong
design data number was
designated.
• Designate a correct
design data number.
INSERT DISK
Floppy disk was not
inserted.
1) When reading the
design data from the
floppy disk drive, floppy
disk was not set in the
floppy disk drive.
• Insert the floppy disk in
the floppy disk drive.
16
17
CANNOT READ
DISK
Floppy disk read error 1) When reading the
design data from the
• Set the floppy disk
(Toyota, Tajima, or ZSK
format) correctly.
floppy disk drive, reading
of the set floppy disk
was not possible.
The floppy disk or the
floppy disk drive may be
faulty.
FILE NOT FOUND Designated file could 1) When reading the
• Write the desired data to
the floppy disk using the
external device.
18
not be found
design data from the
floppy disk drive, the
designated data was not
found in the set floppy
disk.
97
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IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE
CAUTION
!
Do not attempt corrective action marked with * by yourself.
Otherwise, you could sustain injury. Consult your local TOYOTA dealer for adjustment or other correc-
tive work.
The table below shows examples of machine trouble, its cause and required corrective action.
Cause
Loose or broken belt
Corrective Action
Adjust belt tension, or replace the belt.*
Adjust the needle position so that the normal needle
position signal is displayed at the needle position dis-
play column in the LED screen at the operation panel.
Machine failed
to start
Needle position signal not detected
Loose connection of connectors
Loose or soiled belt
Insert the connector securely.*
Adjust belt tension or clean the belt.*
Stop position
error
Adjust or replace the rotary hooks and/or needle bar
drive system.*
Seizure of driving parts
Incorrect needle bar position at stop
Adjust the stop position.
Adjust the take-up lever so that it stops at the same
position as other take-up levers.
Needle position signal not detected
Incorrect take-up lever position at stop.
Needle position signal not detected
Incorrect color
change
Adjust the needle position so that the normal needle
position signal is displayed at the needle position dis-
play column in the LED screen at the operation panel.
Incorrect positioning of parts related to the
needle bar drive system
Adjust the needle bar drive part set position with the
upper dead point stopper.*
Jump error
Incorrect tensioning of the hoop drive belt
Faulty hoop drive parts
Adjust belt tension.*
Replace/adjust the parts.*
Design dis-
placement
Lower the main shaft rotating speed (r.p.m.) using the
speed adjusting switch.
Overall hoop weight is too heavy.
Faulty drive unit (X-/Y-axis)
Replace the drive unit.*
Replace the X-or Y-axis motor.*
Incorrect needle - rotary hook timing, or
improper gap
Adjust the timing or gap.
Incorrect needle bar lower dead point
Scratches on thread passage
Adjust the lower dead point.*
Remove scratches by polishing.
Adjust the tension.*
Thread break-
age
Incorrect upper/lower thread tension
Repeated stitching at the same point
Incorrect take-up lever timing
Correct the embroidery data.
Adjust the take-up lever drive cam timing.*
Thread
trimming
Thread is not trimmed.
Adjust the thread trimming knife position.*
FD07
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SPECIFICATION
Item
Type of sewing
Specifications
Lock stitch machine (specially designed for automatic embroidery)
Vertical rotating shuttle
Rotary hook
Take-up lever
Cam driven type take-up lever
50 ± 0.2 mm
Needle bar stroke
Number of needle bars
Needle to be used
Presser foot
15
ORGAN DB × K5Z #11
Operated with upper shaft
Thread trimming device
Thread ejector
Horizontal reciprocating type (motor driven)
Sliding type (with thread holding function, motor driven)
At the start/end of stitching and at thread trimming
Max. 1200 rpm (normal speed: 800 rpm)
Max.: 500 mm (X direction) × 360 mm (Y direction)
0.1 to 12.7 mm
Picker device
Number of revolutions
Embroidery range
Width of stitching
Embroidery operation and display
Weight
Operation using touch switches, LED and LCD display
82 kg
Upper shaft drive motor
X/Y control motor
AC servomotor
AC servomotor
Upper/under thread breakage detection Rotary detection type (photo-sensor)
Power source
Hoop driving range
Power consumption
Size
100 to 240V AC, 50/60 Hz (automatic selection type)
Max.: 500 mm (X direction) × 360 mm (Y direction)
220 W
745 × 720 × 820 mm (width × depth × height)
Hand lubrication
Lubrication
99
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INDEX
B
C
P
PAUSE SETTING- - - - - - - - - - - - - - - - - - - - - - - 61
Positions and Contents of the Warning Labels- - - - 7
R
S
CARRYING- - - - - - - - - - - - - - - - - - - - - - - - - - - -15
REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
D
SCREENS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
STARTING AND STOPPING THE MACHINE - - - 27
T
TROUBLESHOOTING AND MAINTENANCE - - - 86
E
F
H
J
L
M
N
O
OFFSET (HOOP TRAVELING)- - - - - - - - - - - - - -74
索
引
100
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AISIN SEIKI CO.,LTD.
HEAD OFFICE
Fashion Systems Department
2-1 Asahi-machi, Kariya City, Aichi 448-8650 Japan
!: (81)-566-24-8695 Fax: (81)-566-24-8895
Email: fashion@cld.aisin.co.jp
Homepage:http://www.aisin.co.jp
ESP9000-0303
Printed in Japan
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