Thermax Water Dispenser CP3 User Manual

CP3  
Professional Hot Water extraction cleaning system  
oWner/  
oPerator  
manual  
Products for a Healthier Indoor Environment  
thermaxaf.com  
1-888-764-3700  
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Message froM The CorporaTe offiCe  
Congratulations on the purchase of your new Thermax CP3  
Professional Hot Water Extraction Cleaning System! In 1971,  
Thermax founder Carl Parise developed the world’s first UL  
approved carpet steam cleaner for the U.S. market, and has  
since produced over 500,000 units sold worldwide. We have  
adopted our own brand name, Thermax, which is rapidly  
becoming a household name, synonymous with the industry.  
In an industry full of competition and choices, we at Thermax  
are grateful for your wise choice of the Thermax CP3, and  
we look forward to a lasting relationship as we service all  
your business needs.  
Todd Walker, CFO,  
Jason Davis, CEO,  
and Mark Rodie, COO  
Your new CP3 is a high performance workhorse. When  
maintained and operated in accordance with this owner/  
operator manual, it will give you years of quality service.  
For over three decades, Thermax has produced fine quality,  
portable, hot water extraction cleaning systems for the  
home, hotel/motel, auto detail, janitorial, as well as other  
commercial markets. The Thermax CP3 portable rental  
system pioneered the do-it-yourself rental steam cleaner*  
market, introducing America to a new way to clean carpets.  
Our company and staff subscribe to the philosophy that our  
relationship with you the customer doesn’t end with the sale,  
it only begins. If there is any area in which we can be of  
service, please call the Thermax Customer Support Center  
at 1-888-764-3700.  
Thank you for joining the ever-growing family of Thermax  
owners. Here’s to many years of use and, most importantly,  
here’s to a healthier indoor environment.  
*Steam cleaning is the generic technology used to describe  
the hot water extraction process of cleaning carpet.  
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idenTifying feaTures  
11  
4
2
8
1
5
3
7
9
6
10  
1) Clean Solution Tank  
2) Stationary Lid with Solution Tank Fill Hole  
3) Recovery Waste Tank  
4) Recovery Tank Dome and Vacuum Seal  
5) Power Cord  
6) Brass Female Quick Connect Coupling  
for the Solution Hose  
7) Auxiliary Female Outlet for the  
Optional Power Brush  
8) Vacuum Inlet/Vacuum Hose Connector  
9) Pump/Heater Switch  
10) Vacuum Switch  
11) Easy Pull Handle  
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inspeCTion upon delivery  
Carefully unpack and inspect the Thermax CP3 and be sure all components  
ordered are included. Orders might be packed in more than one box.  
NOTE: Contact the carrier immediately regarding any damage incurred during  
shipping as it is your responsibility to file a damage claim with the carrier.  
iMporTanT safeTy inforMaTion  
1) To prevent the possibility of electrical shock, always unplug the system from  
the main power source before physically inspecting or attempting to repair  
the system.  
2) Inspect system daily, especially when used by someone else. Inspect for  
damaged components such as loose wires, frayed cords, missing ground  
pin, etc.  
3) Only operate system when it is properly grounded. Improper grounding could  
result in serious or fatal shock!  
4) When operating the system around water, during flood restoration, etc.,  
always outfit yourself properly with rubber-soled shoes or rubber boots and  
do not set system in standing water.  
5) To keep from voiding your warranty, use only those cleaning solutions  
manufactured by Thermax and never use solvent based products.  
6) After use, always thoroughly rinse and clean both recovery and solution  
tanks. If using recovery tank to store hoses, or other miscellaneous items,  
always clean items before storing them in tanks.  
7) Do not operate solution pump dry.  
8) Do not store where temperatures drop below freezing, as this may damage  
the pump.  
9) Always use defoamer in recovery tank to prevent the motor from being  
damaged from overfoaming.  
10) Extension cord should have a minimum rating of 12/3 (#12 cord). Extension  
cord should not exceed 50 feet.  
11) Never open up the system when there is water in either the solution or  
recovery tank, remove the solution and waste water first.  
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seT-up proCedure  
1) Pre-mix cleaning solution as required for specific application in a five gallon (19 liter) pail. Pour pre-mixed solution through  
solution fill hole of system (page 3, #2).  
NOTE: This system has a built-in solution heat maintenance feature, start with hot water if possible. Hot water is hygienic  
and maximizes cleaning potential.  
2) Add appropriate amount of defoamer to the recovery tank (page 3, #3).  
3) Connect end of the vacuum hose to the vacuum inlet connector (page 3, #8).  
4) Connect male end of the solution hose to female quick-connect coupling (page 3, #6), and female end of solution hose to  
the male end of the cleaning wand.  
5) With solution tank full and vacuum and solution hoses properly connected, plug main power cord (page 3, #5) into properly  
grounded outlet.  
NOTE: Plug the cord into an outlet that will be out of the way of the cleaning path, ideally a 20 amp circuit when available.  
6) Your system is now ready for operation.  
7) Once pre-spray, furniture removal and other carpet preparation is complete, proceed to clean carpet and/or upholstery.  
NOTE: Vacuum and pump switches can now be activated to “ON” position.  
exTraCTion Cleaning proCedure  
1) With solution tank full and all hoses appropriately attached, activate pump switch to the “ON” position, then activate the  
vacuum switch to the “ON” position.  
2) Start in area of the room opposite from where you want to end.  
3) Place wand about 4 feet in front of you.  
4) Activate the solution spray trigger of wand.  
5) Laying down an even spray of solution, pull the wand back towards you slowly.  
6) Release the solution spray trigger and move the wand slowly forward over the same area just cleaned to recover additional  
solution left behind. Repeat this process several times depending on the degree of carpet soiling then move over the width  
of the wand, overlapping slightly to prevent streaking. For best results, work in approximately 4 foot wide sections and  
always be sure to remove as much solution from the carpet as possible as this will minimize drying time.  
7) When solution tank is empty and needs refilling, shut system down and repeat step 1 of “Set Up Procedure”.  
8) Remove, empty and replace recovery holding tank. (page 3, #3).  
NOTE: Always empty and replace recovery tank at the same time you refill the solution tank.  
9) Add more defoamer into the recovery holding tank (step 2 of “Set Up Procedure”).  
NOTE: With solution tank full and recovery tank empty, the system is now ready to continue cleaning. Continue the process  
until cleaning is complete.  
5
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sysTeM Clean-up  
When the carpet cleaning process is complete, it’s time to clean the system. De-activate all switches to “OFF” position.  
1) Empty and rinse recovery tank.  
2) Empty solution tank.  
a. To empty solution tank of unused solution, turn vacuum switch to “ON” position.  
b. With vacuum hose still connected to the inlet and vacuum running, drop the end of the vacuum hose (opposite the end plugged  
into the vacuum inlet) down through the solution tank fill hole (page 3, #2) and SLOWLY remove the unused solution from  
the solution tank until empty. The system will transfer the solution to the recovery waste tank for disposal. In the process, the  
solution cleans out the inside of the vacuum hose.  
NOTE: Take caution to remove the solution SLOWLY! Make sure to rinse solution tank with the plain hot water to minimize  
chemical build-up. After rinsing solution tank, transfer rinse water in the same manner mentioned above.  
c. Deactivate and unplug the system  
d. Empty the recovery tank and clean.  
e. Remove vacuum and solution hose from system. Wipe down all exterior areas of the system.  
3) Your CP3 system is now ready for storage until the next job!  
general sysTeM MainTenanCe  
Daily (At the conclusion of each work day)  
1) Empty, rinse and clean solution and recovery tanks with plain hot water thoroughly cleaning dirt and obstructions from inside the  
tanks.  
2) Clean vacuum and solution hoses thoroughly.  
3) Run plain hot water through solution tank and pump to prevent any chemical build-up.  
4) Wipe down all exterior surfaces with an all-purpose type cleaner, then apply a light coat of vinyl protectant to all exterior surfaces.  
5) Lubricate couplings, hinges and wheels with silicone-type spray.  
6) Inspect the solution tank filter and recovery tank dome filter for hair and debris. The filter should always be kept clean and  
unobstructed.  
7) Inspect electrical cord for damage or fraying and repair as necessary.  
8) Store unit away from direct sunlight and freezing temperature.  
MONTHly  
1) Inspect internally for:  
a. Loose nuts and/or screws  
b. Leaking hoses  
c. Loose wiring  
d. Anything that doesn’t appear correct  
2) Flush the system with 2 cups white vinegar per gallon of hot water solution. Follow by circulating plain hot water through the  
system via the solution tank. This helps reduce and neutralize any alkalai and chemical build-up.  
NOTE: To prevent shock hazard, remember to unplug main power source before inspection or repair of the system.  
aNNUally  
We recommend that your system be inspected once a year by an authorized Thermax service technician. For the location of your  
nearest Service Center, call 1-888-764-3700 or go to thermaxaf.com.  
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opTional paCkages & aCCessories  
The following optional packages and accessories do not come standard with your CP3. Contact  
your local distributor or the Corporate Office to receive details on how to purchase these items.  
dEluxE rEntal PaCkagE  
Part # 32-700-HaH  
Includes: Clear View Floor  
Wand, Upholstery Wand,  
& 10’ Hide-A-Hose  
ClEar VIEw Hand wand  
Part # 35-255-004  
10’ HIdE-a-HosE  
Part # 10-HaH-3  
PB309 – osCIllatIng  
PowEr BrusH  
ClEar VIEw Floor wand  
Part # 29-760-325-1  
Part # 80-012-121  
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opTional aCCessories ConTinued  
1
2
15’ HIdE-a-HosE w/  
BuIlt-on ss dEtaIls  
Part # u1570-15-CP5  
Easy-Pull HandlE w/HardwarE  
PVC HandlE w/HardwarE, Part # CP3-Han-assy  
1) PVC HandlE, Part # CP3-Han  
2) HardwarE, Part # CP3-Han-Hdw  
sInglE unIt HEadEr sIgn  
douBlE unIt HEadEr sIgn  
Part # F-Hs-1uMr  
Part # F-Hs-2uMr  
1
2
sInglE unIt rEntal  
raCk, MEtal  
Part # 32-502-01  
douBlE unIt rEntal  
raCk, MEtal  
Part # 32-502-02  
outsIdE FraME w/InsErt sIgn  
1) FraME: Part # wors-F  
2) sIgn: Part # wors-I  
8
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Profits! Profits! Profits!  
Also Offer The Breeze®  
Water Based Air Purifier  
offer your  
customers  
Double  
Unit  
The  
Worlds  
best  
Carpet  
steam  
Cleaner  
Single Unit  
• Owning your own rental center will finally  
allow you to make 100% of the profits  
• Offer a unique service, separating yourself  
from your competition  
• Draws customers into your store twice in 24  
hours to purchase other items  
• Self-contained rental center can cater up to  
20 machines per location  
• Compact, requires little space (2x2' or 2x4')  
• Attractive display that draws attention and  
increases business.  
• Earn over $175 per sq. ft. per month  
• Pays for itself in as little as 6 months  
• High volume solution holding racks  
• Includes built-in heater that heats to 175º  
iMporTanT  
reMinders:  
ermax’s upcoming national  
advertising and marketing campaigns  
will create a tremendous amount of  
new rental customers in your area.  
• Stainless steel tanks & wands for quality and  
durability  
• Extracts over 90% of water  
• Drying time is less than 1 hour  
• Low maintenance  
Call for information on  
how to receive an exclusive  
territory for setting up  
ermax Rental Centers at  
retail locations in your area.  
• Preferred 4 to 1 over leading competitors  
• Hardware Stores  
• Grocery Stores  
• Drug Stores  
• Dry Cleaners  
• Any High-traffic Retail Store  
Being recognized by the corporate  
website as an Authorized ermax  
Rental Center will allow you the  
opportunity to receive referred  
national retail accounts in your  
distributing area.  
products for a healthier indoor environment  
visit www.thermaxaf.com or call 1-888-764-3700  
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sTeaM Cleaning soluTions  
air purifiers and soluTions  
Nearly thirty-five years of extensive field use and refinement  
have proven our safe and effective cleaning solution formulas.  
ermax has a product for just about every carpet cleaning  
application. Formulated specifically to be used in conjunction  
with ermax AF2 carpet cleaning systems the products and  
their application are further defined below.  
lIQuId CarPEt & uPHolstEry  
ClEanEr (6060-I): (16 or 32oz.) Designed  
to lift oils, stains, and deeply embedded soils  
from carpet & upholstery for easy extraction.  
Professionally formulated to dispense a perfect  
blend of gentle yet effective cleansing agents for  
cleaning carpets. Cleans and brightens leaving  
carpets soft to the touch with no “soapy” residue.  
tHE BrEEEZE® and gEntlE BrEEZE® watEr-  
BasEd aIr PurIFIEr and FrEsHEnErs:  
ese miniature water-based air fresheners work off the same  
concept as the AF2. e Breeze® and Gentle Breeze® use  
the deodorizers & aromatizers listed above. e Breeze® is  
designed to freshen the air in your home (up to 800 sq. feet),  
while the Gentle Breeze® comes equipped with a power cord  
suited for your home or vehicle (up to 200 sq. feet).  
CItrus dEodorIZEr (5080-I): (32oz.)  
While steam cleaning, it neutralizes and removes  
offensive odors from carpet & upholstery at their  
source, especially pet urine, smoke and other  
organic matters. Leaves a fresh, pleasant scent.  
aQua BluE dEodorIZEr &  
sanItIZEr: (19-310-00-I) 8 oz.  
is is a concentrated blend of proprietary  
elements that therapeutically clean  
and freshen your indoor environment,  
neutralizing any harmful germs and  
bacteria when used as directed. Just  
add the required amount into the water  
of the recovery/filtration tank before  
and during vacuuming to achieve the  
desired result. Your home will permeate  
with a fresh, clean, healthy aroma!  
BIo-EnZyME staIn & PEt odor  
ElIMInator (5150-I): (32oz.) Liquifies  
and digests organic waste, through beneficial  
bacterial enzyme action. Eliminates old and new  
odors at their source. Product is safe to use  
around pets, humans, and environment. No  
harsh chemicals. Cleanses and deodorizes.  
PrE-sPottEr (6030-I): (32oz.) Great for  
pre-treating heavily stained carpets & upholstery  
before steam cleaning. Loosens stubborn stains,  
oils, and dirt from the fibers for easy removal  
with any ermax system. e use of Pre-Spotter  
is an important step in obtaining the best  
cleaning results.  
dEFoaMEr (6070-I): Defoamer is used in  
the solution recovery tank to control potentially  
damaging foam build-up within the tank. Every  
carpet being cleaned contains foreign matter  
within its fibers. Often times, this foreign matter  
has a tendency to excessively foam when  
extracted into the recovery tank of the cleaning  
system. Using Defoamer while cleaning  
aroMatIZErs:  
Visit thermaxaf.com or call 1-888-764-3700 to order the  
fragrance of your choice. Each bottle is sold separately,  
and contains 1.6 oz oil-based solution used for leaving an  
aromatizing scent behind while purifying the air. Mulberry,  
Eucalyptus/Menthol, Cinnamon & Spice, Vanilla, Lemon,  
Lavendar, Fresh Linen, Citronella, Italian Cream Cake, &  
China Rose. Lavendar helps reduce the pain of headaches and  
soothes the mind.  
minimizes the potential for the foam to overflow  
into the vacuum motor.  
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TherMax Cp3 speCifiCaTions  
DiMENsiONs:  
rEcOvEry TaNk:  
sOlUTiON TaNk:  
• Length . . . . . . . . . . . . . . . 28”  
• Width . . . . . . . . . . . . . . . . 17”  
• Height. . . . . . . . . . . . . . . . 26”  
• Weight . . . . . . . . . . . . 39 lbs.  
• Hygienic Stainless Steel  
• 3 U.S. Gallons  
• Hygienic Stainless Steel  
• 3 U.S. Gallons  
• 300 Watt Heating Element  
ElEcTrical:  
• 115 Volt AC  
• 11.5 AMP  
• 50/60 HZ  
• CE  
vacUUM MOTOr:  
• 2-Stage By-Pass  
• 112” Water Lift  
PUMP:  
• 60 P.S.I.  
TherMax Cp3 Wiring diagraM  
11  
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TroubleshooTing  
CondiTion  
Cause  
CorreCTion  
System Will Not Operate  
1) Plugged into dead outlet  
2) Blown fuse or breaker  
3) Defective power cord  
4) Defective switch  
1) Plug into live grounded outlet  
2) Replace fuse or breaker  
3) Replace power cord  
4) Replace switch  
5) Loose wiring  
6) Improper connection  
5) Properly connect wiring  
6) Press tightly into outlet  
Vacuum Motor Will Not Run  
Pump Will Not Run  
1) Main power not activated  
2) Loose wiring  
3) Defective vacuum switch  
4) Defective vacuum motor  
1) Active main power switch  
2) Tighten and connect wiring  
3) Replace vacuum switch  
4) Replace vacuum motor  
1) Main power not activated  
2) Defective pump switch  
3) Loose wiring  
1) Activate main power  
2) Replace pump switch  
3) Tighten and connect wiring  
4) Remove blockage  
4) Plugged spray jet  
5) Lint buildup in hose coupling  
6) Kink in solution hose  
7) Defective pump  
5) Disassemble and remove lint  
6) Straighten hose  
7) Replace pump  
Pump Runs But Will Not  
Spray/Weak Spray  
1) Solution tank empty  
2) Obstructed spray jet  
3) Obstructed hose coupling  
4) Obstructed solution filter  
5) Hose damage  
1) Refill solution tank  
2) Remove blockage  
3) Remove obstruction  
4) Clean filter  
5) Replace necessary hose  
6) Replace pump  
6) Pump components  
wearing out  
Loss of Vacuum Suction  
1) Recovery dome not seated  
2) Obstruction in vac hose  
3) Obstruction in wand  
1) Re-seat for better seal  
2) Remove obstruction  
3) Remove obstruction  
4) Remove debris  
4) Screen filter clogged  
5) Recovery dome needs gasket 5) Replace dome gasket  
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TherMax Cp3 sCheMaTiC  
13  
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TherMax Cp3 parTs lisT  
iTEM NO. THErMaX NO.  
DEscriPTiON  
iTEM NO. THErMaX NO.  
DEscriPTiON  
40  
41  
42  
43  
44  
45  
46  
47  
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50  
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78  
79  
04-304-00  
04-256-00  
04-019-00  
03-021-01  
34-026-001  
31-060-120  
04-549-01  
04-321-01  
05-018-00  
04-056-01  
01-069-00  
27-001-111  
04-306-00  
04-308-00  
04-276-00  
03-005-00  
04-218-00  
04-302-00  
04-253-00  
04-005-00  
04-231-01  
34-212-108  
34-207-100  
05-262-00  
02-676-00  
03-204-04  
25-003-001F  
05-263-00  
05-264-00  
03-043-01  
05-216-01  
37-706-000  
03-464-01  
24-003-004  
27-274-002  
32-711-120  
06-312-02  
32-402-000  
33-502-000  
36-003-108-2  
NUT, 1/4-20, HEX CAD  
1
24-003-108  
01-359-00  
23-005-005  
05-255-00  
23-035-002  
22-003-001  
22-010-000  
22-116-01  
04-456-01  
04-146-00  
04-216-00  
33-775-001  
02-785-00  
04-301-00  
04-252-00  
02-751-00  
02-514-00  
03-077  
ASSY, DOME, SMOKE, CP3  
WASHER, .25”, INT LOCK  
2
FITTING, PVC, “T”, 1”, CP3  
SCREW, 8-32 X .375”, HEX, SLOT, W/LOCK  
BRACKET, PUMP SUPPORT, CP3  
ASSY, CASE UPPER, GRAY, W/O INSERTS  
ASSY, PUMP, CP3 120 FLOJET  
FITTING, .375 BARB, .375” MPT  
NUT, #10-32, NYLON SS  
3
GASKET, DOME, CP3/CP12  
4
O-RING, 1.046 ID, INLET, CP3/CP5  
ASSY, INLET, 1.25, SLP, CP3/CP5  
ASSY, RECOVERY TANK, ST.ST’L, CP3  
ASSY, RECOVERY TANK, PLASTIC, CP3  
ASSY, RISER TUBE, CP3/5  
5
6
6A  
7
HOSE .375”, PVC, - PRICE/FOOT  
SCREW, #10-32 X 1.0. PH, PHILL, SS  
CLIP, CORD, BLACK, CP3/CP5  
ASSY, POWER CORD, 14-3, RING TERM  
NUT, 9/16 - 18, HEX JAM  
8
RETAINER, AUX OUTLET, SPRING STEEL  
EYE BOLT, 1/4-20 X “1  
9
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WASHER, FLAT, 25 X .75, SS  
ASSY, TERMINAL BLOCK, 120V, CP3  
RECEPTICLE, AUX, CP3/CP5  
NUT, 6-32, HEX CAD  
NUT, 1/2-20 HEX  
WASHER, WAVE SPRING, .760 OD  
PLATE, LOCK, CP3  
WASHER, #6, INT LOCK  
EYELET, INSERT, CP3/CP5  
WASHER, FLAT, .625 X 1.125, ZINC  
NUT, 8-32, HEX CAD  
SWITCH, TOGGLE, CP3/CP5  
GUARD, SWITCH, CP3/CP5”  
COVER, SWITCH, BLK, CP3, #1100  
SCREW, 6-32 X 1”. PH PHIL, 18/8 SS  
KIT, PILOT LIGHT, 120V, 16” CP3/CP5  
SCREW, #8 X .5”, PH, PHIL, HILO, ZINC  
DISCONNECT .375’ BARB  
WASHER, #8, INT LOCK  
02-760-01  
04-037-00  
32-578-121  
04-054-00  
03-455-02  
06-510-01  
04-371-00  
05-210-01  
04-144-00  
03-065-00  
04-057*00  
03-601-01  
04-322-00  
04-362-00  
04-324-00  
03-472-00  
30-488-052-3  
04-121-01  
26-035-000-1  
04-242-00  
04-055-00  
04-232-00  
SCREW, 8-32 X .375 ZINC  
WASHER, FLAT, #10 X .75, ZINC  
ASSY, INERT, FRONT, DARK GRAY, CP3  
ASSY, INSERT, REAR DARK, GRAY CP3  
O-RING, 4.987 ID, TANK SEAL, CP3  
SWITCH, THERMAL, 4A, 1”  
PLATE, FACE 2SW, 120 V, BLUE, CP3-2  
CLAMP, WORM, .312”  
TANK, SOLUTION, W/O BP, 12-Y, CP3  
ASSY, HEATER, 120V, CP3  
GASKET, .125 THK X 6.75 OD, VAC MTR  
BOLT, 1/4-20 X 1.25” CARR HD, SS  
BRACKET, VAC MOTOR, CP3  
SCREW, #10 X .5”, PH, PHIL, HILO, ZINC  
WHEEL REAR CP12  
ORING, .484 ID, HEATER SEAL, CP3  
O-RING, .546 ID, OUT & HEATER SEAL  
RETAINER, LINT FILTER, CP3/CP5/CP12  
GASKET, 2” OD X .125”, W/ADH, LINT FLTR  
ASSY, SOL FILTER, COM’L  
NUT, 1/4 -20, NYLOCK  
CLAMP, .75”, NYLON  
FITTING, SOLUTION TANK, INLET  
ASSY, LID, SOLUTION TANK, GRAY, CP3  
ASSY, STRAIN RELIEF  
NUT, 3/8-16, LOCK  
DISCONNECT, FEMALE, 1/4 NPT, CP12  
ASSY, VAC MOTOR, 120V, QK CONNECT  
SCREW, 8-32 X .375”, HX, SLOT, EXT SEM  
ASSY, EXHAUST, CP3  
KIT, RETROFIT, 60 PSI, 120V FLOJET  
OWNERS MANUAL, CP3  
LABEL KIT, CP3  
WASHER, FLAT, #10 X 1.5, ZINC  
SCREW, #10 X .75”, PH, PHIL, HILO, ZINC  
WASHER, FLAT, .25 X 1, SS  
WIRING KIT, CP3  
ASSY, LOWER CASE, GRAY, CP3/CP5  
see your local distributor  
for any other items, solutions, and spare parts or visit thermaxaf.com.  
14  
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floor Wand sCheMaTiC  
15  
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floor Wand parTs lisT  
iTEM NO. THErMaX NO.  
DEscriPTiON  
1
04-028-01  
04-321-00  
28-181-000  
01-315-00  
28-182-000  
01-316-00  
28-203-125  
04-001-02  
03-450-01  
04-352-01  
05-016-00  
04-552-00  
29-561-000  
03-459-00  
03-457-01  
SCREW, 10-32 X 1”, PH, PHIL, ZINC  
NUT, 10-32, NYLOCK  
2
3
ASSY. UPPER WAND W/CUFF  
CUFF, W/O RELEASE, GRAY, PB309  
ASSY, LOWER WAND W/CUFF  
CUFF, W/RELEASE, GRAY, PB309  
ASSY, WET HD W/WEAR PLATE  
SCREW, 4-40 X 1/4  
4
5
6
7
8
9
NOZZLE, K2.5  
10  
11  
12  
13  
14  
15  
CLAMP, .5”, YELLOW  
HOSE, .312” ID, VINYL BRAIDED - PRICE/FOOT  
FITTING, .375 BARB .25 NPT, NYLON  
ASSY, VALVE, WANDS, PLASTIC, CP3  
FITTING, .25, 45 DEG, ELBOW  
DISCONNECT, .25” MPT, CP3/PB309  
see your local distributor  
for any other items, solutions, and spare parts or visit thermaxaf.com.  
16  
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upholsTery Wand sCheMaTiC  
17  
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upholsTery Wand parTs lisT  
iTEM NO. THErMaX NO.  
DEscriPTiON  
1
2
3
4
5
6
7
8
04-457-06  
04-002-00  
04-161-00  
29-561-0001  
03-466-01  
35-273-000  
04-359-00  
05-019-00  
MALE DISCONNECT 1/4 FTP  
SCREW, 3/8 - 24 X 3/8 SOCKET SET  
HOSE ASSEMBLY  
ASSY, VALVE, BRASS, W/HANDLE HW  
HOSE BARB 3/16 X 1/8 MPT  
ASSY, STEAM HEAD, 4” X 1.25” W/PLATE  
CLAMP, HOSE, .437, SINGLE EAR  
HOSE, 3187, BRAIDED VINYL PRICE/FOOT  
see your local distributor  
for any other items, solutions, and spare parts or visit thermaxaf.com.  
18  
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poWer brush sCheMaTiC  
19  
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poWer brush parTs lisT  
iTEM NO. THErMaX NO.  
DEscriPTiON  
1
04-028-01  
04-323-00  
04-321-01  
04-364-00  
04-005-00  
28-307-015  
01-315-00  
28-308-00  
01-316-00  
28-203-900  
04-322-00  
03-060  
SCREW, 10-32X1”. PH, PHIL, ZINC  
NUT, 8-32, NYLOCK  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
04-459-00  
03-807-02  
03-069-02  
03-078-00  
03-061-00  
01-148-02  
04-334-00  
03-071-04  
03-072-00-2  
04-243-00  
04-143-00  
05-344-01  
04-041-01  
04-245  
RETAINER, E-CLIP, LARGE  
ASSY, SHAFT, BRUSH, PB309  
RETAINER, BEARING, PB309  
BEARING, BRUSH SHAFT, PB309  
GUARD, SPLASH, PB309  
2
3
NUT, #10-32, NYLON SS  
4
CLAMP, POWER CORD, PB309  
SCREW, 8-32 X .375 ZINC  
ASSY, WAND UPPER, PB309  
CUFF, W/O RELEASE, GRAY, PB309  
ASSY, LOWER WAND, PB309  
CUFF, W/RELEASE, GRAY, PB309  
ASSY, PB309 STM H’D, W/WEAR PLATE  
NUT, 1/4 -20, NYLOCK  
5
6
COVER, DUST, PB309N  
7
CLIP, TINNERMAN, U TYPE  
PLATE, BASE, PB309  
8
9
BRACKET, HINGE, RH  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
WASHER, SS  
BOLT, 1/4-20 X .5”, HEX HD, SS  
BRUSH, 8.375”, PB309  
PLATE, WEAR, STMHD, PB309  
SCREW, 4-40 X 1/4  
04-001-02  
03-450-01  
04-352-01  
05-016-00  
04-353-00  
04-552-00  
29-561-000  
03-459-00  
03-457-01  
04-303-00  
04-273-20  
04-380-03  
30-055-120  
37-001-001  
40-0770012  
03-067-01  
SCREW, 8-32 X .625”, RH, PHIL, SS  
WASHER, FLAT, .225 X .566, SS  
ASSY, SINGLE ROLLER HUB  
BUSHING, FLANGE, NYLON, WHT, PB309  
RETAINER, C CLIP  
NOZZLE, K2.5  
CLAMP, .5”, YELLOW  
20-355-003  
05-353-00  
04-459-01  
03-815-09  
03-072-01-2  
04-330-00  
27-420-111  
27-274-002  
04-090-00  
34-151-100  
06-245-04  
06-245-05  
05-201-02  
HOSE, .312” ID, VINYL BRAIDED - PRICE/FOOT  
CLAMP, HOSE, .437, RED  
FITTING, .375 BARB .25 NPT, NYLON  
ASSY, VALVE, WANDS, PLASTIC, CP3  
FITTING, .25, 45 DEG, ELBOW  
DISCONNECT, .25” MPT, CP3/PB309  
NUT, 10-32, HEX BRASS  
SHAFT, AXLE, PB309  
BRACKET, HINGE, LH  
CLIP, TINNERMAN, J TYPE  
ASSY, POWER CORD, 15’,PB309  
ASSY, STRAIN RELIEF  
WASHER, #10 LOCK  
SCREW, #8 X.5”, PH, PHIL, “A” SS  
ASSY, HOUSING, BLACK, PB309  
LABEL, WARNING, PB309  
LABEL, SPRAY STROKE, PB309  
GASKET, .5 X .062, NEO, W/ADH PRICE/FOOT  
STRAP, MOTOR, PB309  
ASSY, MOTOR, PB309  
ASSY, COUNTER WEIGHT, PB309  
SPACER, STEEL, #5702-258-60  
DRIVE LINK, W/BEARING  
see your local distributor  
for any other items, solutions, and spare parts or visit thermaxaf.com.  
20  
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addiTional CoMMerCial uniTs  
also available  
to make your  
job easier,  
the Thermax Cp5  
or the dv12 gives  
you the power  
and efficiency to  
clean carpets and  
upholstery in both  
commercial and  
residential settings.  
tHErMax CP5  
tHErMax dV12  
e ermax CP5 is an industry proven  
performer, built to endure the most  
demanding carpet and upholstery  
extraction cleaning applications.  
Constructed in a portable footprint  
easily operated by one individual, the  
CP5 is designed to attain the highest  
level of professional cleaning results!  
e DV12 is ermax’s newest industrial  
steam cleaner, which aggressively  
removes dirt, grime, odors and other  
embedded pollutants with unmatched  
efficiency.  
• Powerful dual two-stage vacuum  
motors (165” water lift) for faster  
cleaning, increased recovery speed and  
quicker drying time.  
• Built-in 1800-watt solution pre-  
heating system for quick, uniform  
temperature control (up to 175°).  
• 11-Gallon hygienic stainless steel  
solution tank.  
• 12-Gallon large capacity recovery tank  
with automatic overflow protection  
shut-off and waste gate empty system.  
• Single 25' power cord for one circuit  
operation.  
• High-impact, chemical resistant  
housing with conditional lifetime  
warranty - virtually indestructible.  
• 100 psi high-efficiency demand  
solution pump.  
• Powerful two-stage vacuum motor for  
increased recovery speed and quicker  
drying time (112” water lift).  
• Built-in 1800-watt dual solution  
heating system for uniform  
temperature control (up to 175°).  
• 5-Gallon hygienic stainless steel  
solution and recovery tanks.  
• High-impact, chemical resistant  
housing with conditional lifetime  
warranty - virtually indestructible.  
• 100 psi high-efficiency demand  
solution pump.  
• Multi-option wand and hose packages  
for vacuum and extraction versatility  
are available.  
• Engineered for mobility and stability,  
tip resistant operation.  
• Built-in dolly handle for greater  
Thermax Steam  
Cleaning Solutions  
are also available  
for purchase in  
control and maneuverability.  
• Large 8” rear wheels make it easy to go  
up and down stairs.  
• Marine sealed switches.  
commercial sizes of  
one-, five-, or  
fifty-five-gallon  
21  
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Cp3 WarranTy  
The Thermax CP3 is warranted to be free from Manufacturers defect for a period of one (1) year  
on all non-electrical and electrical components.  
1) Warranty extended only to original owner. Proof of purchase required.  
Brass quick-disconnects, “O” rings, diaphragms, seals, grommets, gaskets, or any rubber or  
synthetic rubber or rubber-like parts are considered expendable in normal use and service,  
therefore are not included in this warranty.  
The Manufacturer’s obligation under this warranty is limited to repairing or replacing with  
Manufacturer’s specified replacement parts, free of charge and without charge for installation,  
and parts that prove, in the judgement of the Manufacturer or its authorized service center, to be  
defective in material or workmanship.  
WarNiNG ON clEaNiNG sOlUTiONs: Use of other than Thermax cleaning solutions will  
void warranty. Must use defoamer in recovery tank of cP3.  
This warranty shall not apply: (1) to normal maintenance services or adjustments, including, but  
not limited to, cleaning of the system as recommended by the Manufacturer; nor (2) to systems  
which shall have been altered or used in any way which, in the opinion of the Manufacturer  
or its service center, adversely affects the performance; nor (3) shall this warranty apply if the  
serial number is missing, altered, or defaced, or in the case of a defect or damages resulting  
from inadequate voltage, blown fuses, damage due to freezing, accidental damage to finish or  
components, abuse, misuse or act of God.  
We request that the original owner write or call for authorization to return any items under  
warranty. Defective parts under warranty must be returned to Manufacturer for inspection unless  
otherwise authorized by Manufacturer. Upon inspection and Manufacturer determination, proper  
action regarding warranty will be taken, including an appropriate refund, credit on parts, labor  
or shipping. This warranty also excludes any rental equipment expenses incurred or loss of  
business claims of any nature due to break down of the system.  
There are no warranties which extend beyond the description on the face hereof, and this  
warranty is in lieu of any other warranty, expressed or implied, and expressly limits the term of  
this warranty, any implied warranty of merchantability or fitness for a particular purpose. This  
warranty constitutes the sole and exclusive remedy for any defect in or non-performance of or  
use of the Thermax CP3 cleaning system and under no circumstances shall the Manufacturer be  
liable for any claimed or consequential damages arising there from.  
NOTicE: Failure to complete and return the attached warranty card or to register warranty  
online at thermaxaf.com within thirty (30) days from date of purchase shall render this  
warranty null and void.Warranty card must be returned to Manufacturer! staple your copy  
of the warranty card to this manual.  
22  
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____________________________________________________________________________________________  
Name of Distributor  
____________________________________________________________________________________________  
Distributor Phone Number  
____________________________________________________________________________________________  
Date of Purchase  
____________________________________________________________________________________________  
Serial Number  
PLEASE NOTE: Retain this owner’s manual along with your copy of the Warranty Registration Form. Proof of purchase  
must accompany all warranty claims.  
World Headquarters  
3315 East Texas St.  
Bossier City, LA 71111  
1-888-764-3700  
Website: thermaxaf.com  
Email: customersupport@thermaxaf.com  
(06-312-02 4/07)  
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