Thermador Outdoor Kitchen Island CGB30RCULP User Manual

&  
Care  Use Manual  
for  
 
®
Thermador Char Glo  Outdoor Barbecues  
Models:  
CGB30RCULP • CGB36RU  
CGB48RU • CGB48RSBU  
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TABLE OF CONTENTS  
W arnings for Safe Gas Installations .......................................................... 2  
For Your Safety ........................................................................................................... 2  
What To Do IfYou Smell Gas ................................................................................. 2  
Important Information ............................................................................................. 3  
Warnings for Safe Gas Gas Installations .............................................................. 3  
Warning: California Proposition 65 B.................................................................. 3  
Section 1: Safety Practices to Avoid Personal Injur y ....................... 4  
Important Safety Instructions ............................................................................. 4, 5  
Section 2: Model and Parts Identification ............................................. 6  
Model CGB48RSBU.................................................................................................. 6  
Model CGB48RU....................................................................................................... 7  
Model CGB30RCULP............................................................................................... 8  
Installation of LP (Propane) GasTank ................................................................... 9  
LP Lighting Instructions............................................................................................ 9  
Model CGB36RU..................................................................................................... 10  
Section 3: UsingYour Char Glo® Barbecue ......................................... 11  
Before The First Use ............................................................................................... 11  
Lighting Instructions with Automatic Ignition ................................................... 12  
Lighting Instructions for Manual Lighting ........................................................... 13  
Section 4: The Grill ........................................................................................ 14  
General Grill Information...................................................................................... 14  
Using the Grill .......................................................................................................... 14  
General Smoker Information................................................................................ 15  
Using the Smoker .................................................................................................... 15  
Grilling Chart .................................................................................................... 16, 17  
Section 5: The Rotisserie ............................................................................. 18  
Using the Rotisserie ................................................................................................ 18  
General Rotisserie Information ........................................................................... 18  
Rotisserie Assembly ................................................................................................ 18  
Trussing Poultry ....................................................................................................... 19  
Rotisserie Chart ...................................................................................................... 20  
Thermometer Gauge .............................................................................................. 20  
Section 6: Extra Features ........................................................................... 21  
General Side Burner Information ........................................................................ 21  
Using the Side Burners ....................................................................................... 21  
Side Shelf.................................................................................................................... 21  
Section 7: Care And Maintenance ........................................................... 22  
Quick Clean Method for Grates ......................................................................... 22  
Quick Clean Method for the Grill....................................................................... 22  
Quick Clean Method for the Drip Tray.............................................................. 22  
Cleaning Chart ......................................................................................................... 23  
Section 8: Service ............................................................................................ 24  
Before Phoning for Service ................................................................................... 24  
Troubleshooting ....................................................................................................... 24  
Section 9: W arranty ....................................................................................... 25  
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W ARNINGS FOR SAFE GAS INSTALLATIONS  
Installer: Please leave these instructions with the unit for the owner.  
Owner : Please retain these instructions for future reference.  
W ARNING: If the information in this manual is not followed exactly, a fire or  
explosion may result causing property damage, personal injury or death.  
!
AVERTISSEMENT  
Ne pas entreposer ni utiliser de  
FOR YOUR SAFETY  
Do not store or use gasoline or  
ot her flam m able vapors and  
liquids in the vicinity of this or  
any other appliance.  
l‘essence ni dautres vapeurs ou  
liquides inflam m ables dans le  
voisinage de lappareil, ni de tout  
autre appareil.  
SILY A UNE O DEUR DE GAZ:  
Coupez ladmission de gaz de lappariel.  
Ènteindre toute flamme nue.  
W HAT TO DO IF YOU SMELL GAS  
Shut off gas to the appliance.  
Extinguish any open flame.  
Open Lid.  
Ouvrir le couvercle.  
Si l’odeur peraiste, appeler immediatement  
votre compagnie de gaz ou votre  
departement des incendies.  
If odor continues, immediately phone your  
gas supplier.  
If you cannot reach your gas supplier, call  
the fire department.  
Installation and service m ust be perform ed by a qualified installer,  
service agency or the gas supplier.  
TESTED IN ACCORDANCE WITH ANSI Z21.58-1995, STANDARD FOR OUTDOOR  
COOKING GAS APPLIANCES AND CAN/CGA 1.6-M95, STANDARD FOR OUTDOOR  
COOKING GAS APPLIANCES.  
This unit is for outdoor use only in a well-ventilated area. Not to be  
used in a building, garage or any other enclosed area.  
Check your local building codes for the proper method of installation. In the absence of local codes this  
unit should be installed in accordance with the National Fuel Gas Code No. Z223.1 Current Issue and  
National Electrical Code ANSI/NFPA No. 70 Current Issue or the CAN/CGA - B149.1 Natural Gas  
Installation Code or CAN/CGA - B149.2 Propane Gas Installation Code and C22.1 Canadian Electrical  
Code Part 1.  
Page 2  
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W ARNINGS FOR SAFE GAS INSTALLATIONS  
IMPORTANT INFORMATION  
This outdoor gas cooking appliance is not intended to  
be installed in or on recreational vehicles and/or boats.  
Keep the area around the appliance clear and free from  
combustible materials, gasoline and other flammable  
vapors and liquids.  
Always inspect the natural gas or LP gas hose assembly  
before each use of the appliance. If there is evidence of  
excessive abrasion or wear, or if the hose is cut, it must  
be replaced prior to the appliance being put into  
operation. Replacement hose assemblies can be  
purchasedat barbecue supplystores,or orderedthrough  
Thermador® (see the rear cover for contact  
information). If purchased at a retail outlet, the hose  
assembly must be identical to the one supplied with the  
unit. To inspect the hose assembly inside the unit, open  
the left door on model CGB30RCULP or slide out the  
left storage drawer onmodelsCGB36RU, CGB48RSBU  
and CGB48RU.  
Do not place any items in front of the unit while in use.  
This could obstruct the proper flow of air needed for  
proper combustion and ventilation.  
Keep the ventilation opening(s) of the LP cylinder  
enclosure free and clear of obstructions and debris.  
Keep any electrical supply cord and the fuel supply hose  
away from any heated surfaces.  
Do not leave the grill unattended while cooking.  
W ARNING: CALIFORNIA PROPOSITION 65 B  
The burning of gas cooking fuel generates some by-  
products that are on the list of substances which  
are known by the State of California to cause  
cancer or reproductive harm. California law  
requiresbusinessesto warncustomersofpotential  
exposure to suchsubstances.To minimize exposure  
to these substances, always operate this unit  
according to the instructions contained in this  
booklet andprovide goodventilationwhencooking  
with gas.  
Page 3  
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SECTION 1: SAFETY PRACTICES TO AVOID PERSONAL INJURY  
IMPORTANT SAFETY INSTRUCTIONS  
READ ALL INSTRUCTIO NS BEFO RE USING YO UR BARBECUE  
SAFETY PRECAUTIO NS  
This appliance is equipped with a three-prong  
(grounding) plug for your protection against  
shock hazard and should be plugged directly into a  
properly grounded three-prong receptacle. Do not cut  
or remove the grounding prong from this plug.  
Whenproperlycared for, your newThermador®Char  
Glo® barbecue has been designed to be a safe and  
reliable appliance. However, extreme care must be  
used as the grill produces intense heat and can increase  
the potential for accidents or injury. When using this  
appliance, basic safety precautions must be followed,  
including the following:  
• Be aware that spiders and insects can nest in  
the burners of this barbecue. This can obstruct the  
proper flow of gas into the burner and cause improper  
operation, fire hazard and potential damage to the unit.  
Inspect the burners periodically, or immediately if any  
of the symptoms denoted in Section 8 exist.  
• Read this m anual carefully before using the  
barbecue to reduce the risk of fire, electric shock, or  
injury to persons.  
The top cover (hood) is to be closed during the  
outdoor cooking gas appliance preheat period.  
Insure proper installation.Followthe instructions  
in Sections 3 through 5 in the Installation Instructions.  
Have the installer show you where the gas supply  
shutoff valve is located, and how to shut off the gas to  
the barbecue.Alwaysadhere to the minimumclearances  
to combustible materials as specified in Section 3.  
Never m ove barbecue with hood raised.  
• Keep hands and fingers away from all edges of the  
hood when it is in raised position.  
W ARNING: Never block vent opening at rear of  
hood. Use with the vent opening  
blocked will result in damage to the  
• Do not repair or replace any part of this  
appliance unless specifically recommended in this  
manual. All other servicing should be referred to a  
qualified service technician.  
unit and may cause a fire or injury.  
• If you sm ell gas when the unit is not in use, have the  
unit checked for leaks as defined in Section 4. Finding a  
gas leak is not a do-it-yourself procedure as some leaks  
can only be found with the burner control in the ON  
position. This must be done by a qualified technician.  
LP TANK REQ UIREMENTS  
Model CGB30RCULP is provided with an LP tank from  
the factory. All other units can be converted for use  
with an LP tank which can be purchased locally at a  
barbecue supply store or other retail outlet. The  
m a xim u m t a n k ca p a cit y fo r u se wit h  
Therm ador® Char Glo® barbecues is twenty  
pounds (five gallons). The tank must be constructed  
and marked in accordance with the specifications for  
LP-gas tanks of the U.S. Department of Transportation  
(DOT) or the National Standard of Canada, CAN/  
CSA-B339, tank, Spheres and Tubes for the  
Transportation of Dangerous Goods. To minimize the  
potential for fire or an explosion, the following  
precautions should be observed when using, filling or  
storing an LP tank:  
• If you sm ell gas when the unit is in use, immediately  
shut off all controls. Open the lid and let the gas  
dissipate for at least five minutes. Relight the burner(s)  
and verify that they are operating properly. If the  
burner(s) fail to relight or are not operating properly,  
shut of the gas to the unit and have the unit checked by  
a qualified service technician. See Section 9.  
Children should not be left unattended in the  
area where the barbecue being used. Never allow  
children to sit, stand or play on or around the barbecue  
at any time. When in use, portions of the grill get hot  
enough to cause severe burns. Children should never  
be allowed to crawl inside the cart or enclosure.  
Never use a dented or rusty LP tank. If there is  
any question as to the soundness of the tank, have it  
checked by your LP supplier.  
•To avoid the potentialfor a grease fire,frequently  
clean the drip tray. Be sure to let the unit cool  
completely before removing the tray for cleaning.  
Never use a tank with a dam aged or defective  
shut off valve.  
• Always close the tank shut off valve after use.  
Page 4  
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FO RYO UR SAFETY  
FO R YO UR SAFETY  
The gas supply m ust be turned off at the  
LP-gas supply tank when this outdoor cook-  
ing gas appliance is not in use.  
An LP tank not connected for use shall not  
be stored in the vicinity of this or any other  
appliance.  
The LP-gas supply cylinder m ust be dis-  
connected when this outdoor cooking gas  
appliance is not in use.  
AVERTISSEMENT  
Une bout eille de propane qui nest pas  
raccordée en vue de son utilisation, ne doit  
pas etre entreposée dans le voisinage de cet  
appareil ou de tout autre appareil.  
AVERTISSEMENT  
• L’alim entation du gaz doit étre fennée a  
la bout eille de gaz de pét role liquéfié,  
lorsque cet appareil de cuisson extérieur  
n’ est pas utilisé.  
•The LP tank m ust be disconnected and rem oved  
from the appliance if the appliance is to be stored  
indoors.  
• La bout eille dalim ent at ion en gaz de  
pé t role liquéfié doit ét re débr anchée ,  
lorsque cet appareil de cuisson extérieur  
nest pas utilisé.  
• Always check for leaks after every tank change.  
See Section 6 of Installation Instructions.  
• Do not overfill the LP tank. Never fill the LP tank  
beyond eighty percent (80%) of its capacity. Overfilling  
will cause the pressure relief valve on the tank to vent  
excess gas vapor. This vapor is combustible and can  
ignite, causing a fire.  
FO RYO UR SAFETY  
For O utdoor Use O nly. If stored indoors,  
detach and leave tank outdoors.  
• W hen transporting an LP tank, insure it is in an  
upright position and away from any sources of high  
heat.  
AVERTISSEMENT  
Pour utlilisation a la lextérieur seulem ent.  
Si l’appareil est ent reposé à lint érieur,  
e nleve r le s bo ut e ille s e t le s la isse r a  
l’extérieur.  
• Do not store additional LP tanks inside the cart  
of the unit. Tanks must be stored outdoors in a well-  
ventilated area out of direct sunlight and/or sources of  
high heat, and out of the reach of children.  
LP tank supply system m ust be arranged for  
vapor withdrawal.  
LP tank used m ust include a collar to protect the  
tank valve.  
CAUTIO N  
Sim u lt a n e o u s o p e r a t io n o f r o t isse r ie  
burners,sm oker burner and grill burners on  
t h e H I se t t in g is n o t r e co m m e n d e d .  
Excessive tem peratures could result.  
Page 5  
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SECTION 2: MODEL AND PARTS IDENTIFICATION MODEL CGB48RSBU  
2
16  
Front of  
hood  
5
1
3
17  
9
4
11  
6
8
10  
12  
15  
13  
19  
14  
20  
1. Hood / Lid with Handle  
15. Storage Drawers  
2. Thermometer Gauge and Thermador Nameplate  
3. Infrared Rotisserie Burner (1)  
4. Rotisserie Motor  
5. Rotisserie Glow Igniter  
6. Grill Grates:  
16. Side Burners (cover shown in close up)  
17. Sure-Lock™ shelves (2) (packaged with panel kit  
models C48FP, C48SBFP, C36FP purchased  
separately).  
18. Toe Kick Panel (not shown)  
(packaged with 36 and 48 models)  
19. Data Rating Label (left sidewall, inside storage  
drawer)  
6 on Model CGB36RU and  
CGB48RSBU  
8 on Model CGB48RU  
7. Radiants (heating baffles shown Page 7)  
8. Burners: 3 on CGB36RU and CGB48RSBU  
4 on CGB48RU  
20. Front Caster with Lock.  
9. Drip Pan  
10. Smoker Tray  
11. Control Knobs  
12. Ignition Switch  
13. Lighting Instructions on control panel  
14. LP Container / Storage Cabinet  
Page 6  
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MODEL AND PARTS IDENTIFICATION MODEL CGB48RU  
Rotisserie Glow  
Igniters (2)  
1
5
3
Ergo B
red  
serie  
rs (2)  
Side Panel not  
furnished with  
built-in models.  
To install as a  
free-standing  
model, order  
C36FP, C48 FP  
or C48SBFP  
panel kit.  
(Purchase  
separately)  
Literature Pack Contents:  
Product Registration Card – Please  
complete and return. Thank You.  
User's Manual:  
20  
Care & Use Recommendations  
Grill /Rotisserie Cooking Charts  
Installation Instructions  
Orifices for LP Conversion  
AGA and CGA Approved  
Page 7  
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MODEL CGB30RCULP – Free Standing  
2
Front of  
hood  
5
1
17  
3
4
12  
11  
9
6
8
7
13  
19  
14  
20  
1. Hood / Lid with Handle  
2. Thermometer Gauge and Thermador Nameplate  
3. Infrared Rotisserie Burner  
4. Rotisserie Motor Assembly  
5. Rotisserie Glow Igniter  
Literature Pack Contents:  
Product Registration Card – Please complete and  
return. Thank You.  
User's Manual:  
6. Grill Grates:  
Care & Use Recommendations  
Grill /Rotisserie Cooking Charts  
Installation Instructions  
5 on Model CGB30RCULP  
7. Radiants (heating baffles shown on Page 7)  
8. Burners: 2 on CGB30RCULP – Packaged for LP  
use only  
Orifices for converting to natural gas  
9. Drip Pan (Behind LP Storage Door)  
11. Control Knobs  
AGA and CGA Approved  
12. Ignition Switch  
13. Lighting Instructions on control panel  
14. LP Storage  
17. Sure-Lock™ Shelves  
19. Data Rating Label (left sidewall, inside storage  
compartment)  
CAUTIO N FO R LP HO O K-UPS:  
Do not turn off Gas Regulator or Main Tank  
Valve while grill is still hot. Wait until it cools.  
20. Front Casters with Locks - move barbecue into  
place and lock front casters. Push down on the  
lever with toe of your shoe to lock wheel.  
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INSTALLATION OF LP (Propane) GAS TANK  
IN A CGB36/48  
Tank Gas  
Regulator  
Main TankValve  
Gas Hose – 24"  
(Order LP Hose  
Accessory)  
LP Gas Tank  
LP (Propane) Lighting Instructions  
1. Raise hood/lid.  
2. Turn on Main Tank Valve to open gas supply.  
3. Light one burner at a time.  
4. Turn control knob to the "Lite" position and immediately press and hold the ignition switch.  
The burner will light within 4 to 10 seconds.  
5. Release ignition switch after burner ignites.  
6. After cooking, turn off burners and allow to cool.  
Page 9  
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MODEL AND PARTS IDENTIFICATION MODEL CGB36RU  
2
6
8
7
On front  
of hood  
1
3
5
11  
13  
Side Panel not furnished  
with built-in models.  
To install as a free-  
standing model, order  
C36FP, C48 FP or  
C48SBFP panel kit.  
(Purchase separately)  
9
10  
12  
14  
19  
(inside drawer)  
15  
16. Side Burners (cover shown in close up)  
17. Sure-Lock Shelves (2) (packaged with panel kit  
models C36FP purchased separately).  
18. Toe Kick Panel (not shown)  
(packaged with 36 and 48 models)  
19. Data Rating Label (left sidewall, inside storage  
drawer)  
1. Hood / Lid with Handle  
2. Thermometer Gauge and Thermador Nameplate  
3. Infrared Rotisserie Burner (1)  
4. Rotisserie Motor  
5. Rotisserie Igniter Assembly  
6. Grill Grates:  
6 on Model CGB36RU  
20. Front Caster with Lock.  
Literature Pack Contents:  
7. Radiants (heating baffles shown Page 7)  
8. Burners: 3 on CGB36RU  
9. Drip Pan  
Product Registration Card – Please complete and  
return. Thank You.  
10. Smoker Tray  
User's Manual:  
11. Control Knobs  
Care & Use Recommendations  
Grill /Rotisserie Cooking Charts  
Installation Instructions  
12. Ignition Switch  
13. Lighting Instructions  
14. LP Container / Storage Cabinet  
15. Storage Drawers  
Orifices for LP Conversion  
AGA and CGA Approved  
Page 10  
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SECTION 3: USING YOUR CHAR GLO ® BARBECUE  
W ARNING  
O pen hood/lid before attem pting to light the appliance. Failure to  
open the hood could allow gas to accum ulate which could cause an  
explosion  
Before the First Use  
If you sm ell gas, do not attem pt to  
light any burners.  
1. Recordmodelandserialnumber ofyour barbecue  
for future contacts with Thermador® or an  
authorized servicer (Located on left-side LP  
storage drawer).  
1. Make sure that all control knobs are turned to  
the OFF position.  
2. Open the hood to allow any accumulated gas to  
dissipate and wait five minutes before trying to  
light the unit.  
2. Burn off residual manufacturing oils. Follow Main  
Burner Lighting Instructions:  
Turn all burners on HI setting for 15 - 20  
3. If the smell of gas is still present, turn off the gas  
supply to the unit at the manual shut off valve.  
minutes with hood/lid down.  
Cool.  
4. Check the unit for leaks by following the  
instructions in Section 6 in the Installation  
Instructions or call your authorized servicer or  
the gas company.  
3. Prepare for use.  
Optional step: Line drip tray with heavy-duty  
aluminum foil and a thin layer of sand or bird  
gravel.  
Protect the finishwithastainlesssteelcleaner  
or protective polish. See care suggestions  
Page 23.  
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SECTION 3: USING YOUR CHAR GLO ® BARBECUE  
LIGHTING INSTRUCTIONS W ITH AUTOMATIC IGNITION  
– Read Before Lighting –  
Main and Sm oker Burners:  
1. Raise hood/lid.  
Infrared Rotisserie Burner:  
1. Raise hood/lid.  
2. Light only one burner at a time.  
2. IMPORTANT NOTE: Make sure the control  
knob is set to the “LITEposition when lighting  
the infrared burner. Confirm that the burner  
has lit within 30 - 45 seconds. The flame will be  
blue initially.  
3. Alwaysturn controlknob to the “Lite”position and  
immediately press and hold the ignition switch. The  
burner will light within 4 -10 seconds.  
4. Release ignition switch after burner ignites. Look  
for the flame to check that it is lit. For the smoker  
burner, pull drawer open to see the flame.  
3. Allow the burner to operate on "HI" until it  
beginsto gloworange/red(typically2-3minutes)  
before adjustingthe controlknobto the desired  
flame setting.  
5. Repeat proceduresuntildesired number ofburners  
are lit.  
3. Adjust control knob to the suggested flame  
setting. Refer to the Rotisserie Cooking Chart  
Page 20.  
6. Adjust control knobs to the suggested preheat  
flame setting. Refer to the Grill Cooking Chart  
Pages 16 and 17.  
Side Burner/s:  
1. Remove stainless steel cover; set aside.  
2. Turncontrolknobto the “Lite”andimmediately  
press ignition switch. The burner will light  
within 4 -10 seconds.  
3. Adjust controlknobto the desiredflame setting.  
Page 12  
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SECTION 3: USING YOUR CHAR GLO ® BARBECUE  
MANUAL LIGHTING INSTRUCTIONS**  
– Read Before Lighting –  
Follow these steps to light the Main Burners m anually:  
1. Turn off all the burners.  
2. Wait 5 minutes to allow any accumulated gas to dissipate.  
Middle section  
of radiant  
Access Hole for Manual Lighting  
Follow these steps to light the Sm oker  
Use a long stem m atch to light m anually:  
m anually:  
3. Remove the grill grates.  
1. Turn off all the burners.  
4. Find the ports on top of the burner by looking  
through the opening at the end of the radiant.  
Keep your hands and face as far away  
from the burner as possible.  
2. Wait 5 minutes to allow any accumulated gas  
to dissipate.  
3. Remove the smoker tray.  
4. Find the ports on top of the smoker. Keep  
your hands and face as far away from the  
burner as possible.  
5. Place the lighted long-stem match through  
the hole in the radiant (see illustration above).  
This position is near the burner ports.  
5. Place the lighted match through the opening  
for the smoker tray and next to the burner  
ports.  
6. Turn the knob to the LITE position. The  
burner will light within 4 to 10 seconds.  
6. Turn the knob to the LITE position. The  
burner will light within 4 to 10 seconds.  
** NOTE:The infrared rotisserie burner can-  
not be lit m anually.  
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SECTION 4: THE GRILL  
GENERAL GRILL INFORMATION  
Thaw food items before grilling.  
Preheating provides the high heat needed to brown and seal in juices.  
After preheating, reduce the flame to setting listed on Grilling Chart.  
The flame setting positions on the knobs are infinite.  
The degree of doneness is influenced by the type of meat, cut of meat (i.e. size, shape and  
thickness), heat setting selected, and length of time on the grill.  
Shorten the preheat time when grilling high-fat cuts of meat or poultry, such as chicken thighs.  
This will help reduce flare-ups.  
Lightly oil grill when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger  
patties, shrimp or skinless chicken breasts.  
For best results food should be turned only once.  
Avoid puncturing or cutting the meats to test doneness. This would allow juices to escape.  
Select the “Heating Method”:  
Place food  
over center  
burner  
Left burner ON  
Center  
burner OFF  
Right burner ON  
Indirect Heating Method – Model CGB36RU  
Direct Heat means that the food is cooked directly over one of the heated burners.  
1. Hood can be up or down. 2. Hood position affects total cooking time.  
Indirect Heat means the food is placed to either side of the heated area, as on the  
CGB30 (30" wide) model. On 36" or 48" width models, the food is placed in the middle  
and one or both outer grill burners are turned on.  
For best results, turn on at least two burners even when cooking over just one.  
Cook with the hood down. This will speed up the cooking time.  
Do not select Indirect Heat when it is windy.  
When using a high flame, add barbecue sauce to food during the last 10 minutes before  
removing from grill.  
CAUTIO N: Never attem pt to m ove barbecue with hood raised.  
USING THE GRILL  
1. Refer to the Grilling Chart, Pages 16 and 17, to select the heating method: Direct or Indirect.  
2. Follow directions for lighting the burner/s on Page 13.  
3. Preheat a minimum of two adjacent burners about 10 minutes with the hood down.  
4. After preheating with indirect heat, turn off burner that food is placed over.  
4. Estimate the grilling time according to the suggestion on the Grilling Chart.  
5. For CGB30 models using a propane gas tank, close the valve on the tank after grill cools.  
Note: If all grill burners are in use, a five gallon LP tank can be used for 3-1/2 hours of cooking.  
Page 14  
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GENERAL SMOKER INFORMATION  
The Smoker is used with the hood down and in combination with the grill or rotisserie.  
W ARNING: Never block vent opening at rear of hood. Use with the vent  
opening blocked will result in damage to the unit and may cause a fire or injury.  
The smoker is used to enhance flavors.  
The smoker tray is designed for small size wood chips.  
The type of wood chips (mesquite, hickory, etc.) will determine the smoke flavor.  
The amount of chips, flame setting and length of cooking time determine the degree of smoke  
flavor.  
Always soak wood chips in water prior to using in the smoker tray.  
Additional chips can be added every 15 minutes to the back of the tray during cooking to  
maintain continuous smoke.  
Wood Chip  
Smoker  
Tray  
USING THE SMOKER  
1. Soak wood chips in water as directed on the package. This may take as long as 30 minutes.  
2. Prepare the food for cooking on the grill or rotisserie.  
3. Once chips are soaked, fill back half of tray.  
4. Light smoker burner according to directions on Page 12, then close tray.  
5. Set smoker control to the HI setting.  
6. Light the grill or rotisserie according to the directions on Page 12.  
7. Add a handful of soaked chips every 15-20 minutes.  
Do not pull drawer out completely to avoid spilling hot embers. Open about 12 inches  
only.  
8. Turn smoker to medium if chips burn away too quickly.  
9. After cooking is complete, let the appliance cool before cleaning. To remove ashes, simply remove  
the tray by sliding it forward.  
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Grilling Chart  
THICKNESS/ GRILL  
BURNER INTERNAL DONENESS  
APPROXIMATE  
FOOD ITEM  
WEIGHT METHOD SETTING OR TEMPERATURE (ºF) GRILLING TIME*  
BEEF:  
Ground Beef Patties  
3/4" thick  
Direct  
Med Hi  
No pink color  
10 - 15 min. total  
Roasts:  
Rib Eye, Sirloin  
4 to 6 lbs  
2" thick  
Indirect Med/0/Med  
Indirect Med/0/Med  
140° Med Rare  
15 - 20 min. per lb.  
20 - 25 min. per lb.  
150° Med  
Tri Tip  
Medium Rare  
25 - 35 min. total  
Steaks:  
Porterhouse, Rib,  
T-Bone, Top Loin  
1" thick  
135° Rare  
Direct  
Direct  
Med Hi  
Med Hi  
150° Medium  
8 - 12 min. total  
14 - 18 min. total  
Porterhouse, Rib,  
T-Bone Top Loin  
1-1/2" thick  
135° Rare  
150° Medium  
Top Round or  
London Broil  
1-1/2" to 2"  
thick  
Direct  
Med  
Med  
135° Rare  
14 - 18 min. total  
18 - 22 min. total  
150° Medium  
Flank  
3/4" to 1" thick Direct  
140° Med Rare  
150° Medium  
10 - 15 min. total  
15 - 20 min. total  
PO RK:  
Chops  
Ribs  
1-1/4" - 1-1/2" Indirect Med/0/Med  
2 1/2 to 4 Ibs. Indirect Med/0/Med  
160° Well Done  
35 - 40 min. total  
Well Done  
1 to 1-1/2 hours total  
Roasts, boneless  
Top Loin - Single  
2 to 4 lbs.  
Direct  
Med  
160° Well Done  
30 min. total  
Roasts, boneless  
Double Loin (tied) 3 to 5 lbs .  
Indirect Med/0/Med  
Direct Med  
160° Well Done  
2 – 3 hours total  
16 - 18 min. total  
Ham Steak 1" thick  
165º Well Done  
USING THE CHART:  
Knobs have HIGH, MEDIUM and LO W setting for flame adjustment.  
Heat settings indicated above are approximate.  
* • Grilling time based on heating two adjacent burners with food placed on grate between  
burners (Direct).  
Timings are affected by weather conditions.  
Page 16  
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Grilling Chart  
THICKNESS/ GRILL  
BURNER INTERNAL DONENESS  
APPROXIMATE  
FOOD ITEM  
WEIGHT METHOD SETTING OR TEMPERATURE (ºF) GRILLING TIME  
CHICKEN:  
Breasts, boneless  
pounded to 3/4 Direct  
inch thick  
Medium  
Med Low  
Med Low  
Juices run clear  
8 - 12 min. total  
25 - 45 min. total  
35 - 60 min. total  
Pieces  
Halves  
Whole  
2 - 3 lbs.  
Direct  
170° - breast  
180° - thigh  
1 1/2 - 2 Ibs.  
each half  
Direct  
170° - breast  
180° - thigh  
2 - 3 pounds Indirect Med /0/ Med  
3 - 5 pounds  
170° - breast  
180° - thigh  
50 min. - 1-1/4 hrs. total  
1 - 1-1/2 hrs. total  
CO RNISH GAME  
HENS:  
170° - breast  
180° - thigh  
Juices run clear  
Halved  
Whole  
Direct  
Indirect Med/0/Med  
Medium  
35 - 50 min. total  
45 - 60 min.Total  
TURKEY, whole:  
Breast, half  
10-13 pounds Indirect Med/0/Med  
2 - 3 pounds Indirect Med/0/Med  
5 - 8 pounds Indirect Med/0/Med  
170° - breast  
11 - 13 minutes  
per lb.  
180° - thigh  
170° - breast  
18 - 22 minutes  
Breast, whole  
170° - breast  
16 - 19 minutes  
per lb.  
LAMB:  
Chops  
(Loin, Rib, Sirloin)  
1" thick  
2" thick  
Direct  
Direct  
Med  
145° - Med Rare  
10 - 14 min. total  
14 - 16 min. total  
160° - Medium  
Chops  
(Loin, Rib, Sirloin)  
Medium  
145° - Med Rare  
160° - Medium  
13 - 16 min.Total  
15 - 19 min.Total  
FISH:  
Fillets, Steaks,  
Chunks  
1/2" - 1-1/2"  
Direct  
Medium  
Medium  
Flakes with a fork.  
Flakes with a fork.  
4 - 6 minutes per  
each 1/2" of fish  
Whole  
More than 1 lb. Direct  
10 - 15 min. per  
inch thick  
SHELLFISH:  
Scallops  
Direct  
Direct  
Med Hi  
Med Hi  
Opaque  
Opaque  
4 - 8 min. with  
hood up  
Shrimp  
4 - 8 min. with  
hood up  
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SECTION 5: THE ROTISSERIE AND ASSEMBLY  
General Rotisserie  
Inform ation  
• Glow igniter for Infrared burner  
remains on entire time the rotisserie  
is on.  
Heat edge  
indicator  
Skewer with  
center line  
indicator  
Heat edge  
indicator  
• Rotisserie cooking rotates food in  
front of the Infrared burner. It cre-  
ates an intense heat for searing the  
outside and sealing in the juices.  
The Infrared burner reaches cook-  
ing temperatures in about one  
minute and the orange-red glow  
evens out in about 5 min. Do not  
preheat when using the rotisserie.  
Select tender meat and poultry  
that will allow at least 1" of space  
between the Infrared burner and the  
grates.  
• Can be used in combination with  
the Smoker and / or the Grill. For  
example, cook a beef roast on the  
rotisserie and chicken pieces on the  
grill.  
Rotisserie Assem bly for Model CGB48R  
Showing Position of Grooves on Skewer  
Motor  
On/Off Switch  
Drive Shaft  
Motor  
Cord  
Motor Support  
Bracket  
Fork  
Slot to insert  
motor support  
bracket  
To make a gravy or clean up easier,  
place a pan under the food to catch  
the drippings.  
Thumb Screw  
Slot that  
rests on  
support  
arm  
Handle  
• Add a barbecue sauce or glaze  
during the last 10 minutes of cook-  
ing to prevent it from burning.  
Rotisserie Assem bly for Models CGB30, 36, 48RSB  
the palms of your hands. Food not  
evenly balanced will not cook evenly.  
5.Truss the food with kitchen string 4. Place the pointed end of the  
to ensure an even shape and secure  
the food in position. Tighten the  
thumb screws with pliers to flat side  
of hexagonal rod. See details on  
Page 19  
receptacle,be sure that the On / Off  
switch on the motor is turned Off.  
WARNING: Never block  
vent at the rear of the hood.  
Use with the vent opening  
blocked will result in damage  
to the unbit and may cause a  
fire or injury.  
skewer into the motor drive shaft.  
Make sure it is fully engaged.  
5.Rest the handle end of the skewer  
in the support bracket notch on the  
right side of the grill.  
6. Turn on motor to check for  
smooth rotation.Readjust to balance  
rotation, if necessary.Turn off until  
Step #7.  
7.Turn Rotisserie burner to Lite then  
turn on the motor. Do not push ig-  
nition.The infrared burner lights au-  
tomatically when knob is set at Lite  
position. Once lit, adjust knob to  
heat setting.  
8. Close hood. Refer to Rotisserie  
Chart page 20.Use meat thermom-  
eter to check for doneness.  
Arrange Food on the  
Skewer  
6.Attach handle to skewer.  
1. Slide one fork onto the skewer  
as shown above, according to the  
model.  
2. Insert the skewer through the  
center of the food and center it  
lengthwise.This will align it with the  
Infrared burner.  
3. Slide the second fork onto the  
skewer; push both forks into the  
food. Centered lengthwise, tighten  
the thumb screws.  
4.Check the balance of the food on  
the skewer by rolling the skewer in  
Assem ble Rotisserie  
On model CGB48RSB,remove the  
handle when using the side burner.  
Failure to remove it will cause the  
handle to melt.  
1. Raise hood and place the steel leg  
of the motor between the left side  
trim and the burner box, into the  
pocket, as shown above.  
2. Keep the power cord away from  
the heated sections of the grill.  
3. Before plugging the cord into the  
Page 18  
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TRUSSING POULTRY FORTHE ROTISSERIE  
I. Slip one of the forks on the skewer with the tines pointing to the tip of the skewer. Loosely tighten the screw to  
keep it from slipping.  
2. Insert the skewer through the bird securing with the fork  
4. Wrap each end of the string  
around each of the wings; catch  
each wing tip as the string is  
brought tightly together at the  
top and knotted. Do not cut off  
the extra string.  
3. Cut 24" of kitchen string and lay  
it under the bird, breast side up,  
with equal lengths of string on  
each side.  
5. Cut another 20 inches of string  
and lay it under the back. Wrap  
it around the tail then around the  
skewer. Cinch tightly.  
Double-  
sided fork  
included  
except for  
CGB30/  
CGBD30  
6. Pull legs forward; cross them on  
top of the skewer; bring string  
around and tie a tight knot.  
9. If two birds are done simulta-  
neously, position them with the  
wings and tail in the same direc-  
tion on the skewer. To balance,  
truss one bird with breast up and  
second with breast down. Birds  
should be about the same weight  
in order to cook at the same  
time.  
7. Connect the string holding the  
legs to the string holding the  
wings; then knot. Add the other  
fork and push tines into the  
drumsticks to secure.  
8. Check the balance by rolling the  
skewer in your palms. The bird  
should not rotate or be loose in  
any way. If so, redo the trussing.  
The bird will not cook evenly if it  
moves on the skewer.  
10. Use a portable thermometer to  
check the doneness.  
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Rotisserie Chart  
ROTISSERIE  
SETTING  
INTERNAL DONENESS  
APPROXIMATE  
GRILLING TIME  
MEAT ITEM  
WEIGHT  
OR TEMPERATURE (ºF)  
BEEF RO ASTS:  
Rib Eye  
4 - 6 lbs.  
Hi  
145º - Med Rare  
150º - Med  
15 - 20 min. per lb.  
20 - 25 min. per lb.  
Sirloin Tip  
Rib, Boneless  
PO ULTRY**  
Chicken, whole  
3 - 5 lbs  
11-13 lbs.  
3 - 5 lbs.  
Med  
Med  
Med  
170º - breast  
180º - thigh  
1 hr. 10 min. to  
1hr. 45 min. total  
Turkey, whole  
Turkey breast  
170º - breast  
180º - thigh  
11 - 13 min. per lb.  
170º  
1 hr. 20 min. to  
1 hr. 45 min. total  
LAMB:  
Boneless Leg  
4 - 5 lbs.  
Hi  
145º - Med Rare  
150º - Med  
18 - 22 min. per lb.  
22 - 28 min. per lb.  
PO RK:  
Loin roast,  
boneless  
4 - 6 lbs.  
4 - 5 lb.  
Med  
Med  
160º - 170º  
20 - 30 min. per lb.  
9 - 11 min. per lb.  
Ham, boneless  
150º or heated  
throughout  
Ribs,  
spare or back  
slab  
Hi  
Well done  
1 hr. 20 min. to  
1 hr. 40 min. total  
• Use portable meat thermometer to check internal doneness of the item.  
• Turn off the rotisserie burner 5º F. before internal temperature is reached. Continue rotating with the hood  
down for 10 minutes before carving.  
• Timings are affected by weather conditions such as wind and outside temperature.  
** Refer to Page 19 for directions on trussing poultry to skewer.  
TEMPERATURE G
Thermador  
Nameplate  
Gauge  
Use this feature to view the temperature  
under the hood/lid during cooking.  
Gauge pointer rests between Fº and 1000º  
when cool.  
Gauge can be affected by weather conditions.  
Page 20  
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SECTION 6: EXTRA FEATURES  
GENERAL SIDE BURNER INFORMATION  
Side burners are only available on model CGB48RSBU.  
Each burner is rated at 15,000 BTU on High.  
• Choose a pan base to fit the flame size. The flame should never extend beyond the base of the pan.  
Minimum pan base diameter is 5-1/2 inches. Maximum pan base diameter is 10 inches.  
• Never turn on a side burner without removing the cover.  
When not in use, place the stainless steel cover over the grates.  
USING THE SIDE BURNERS  
Porcelain  
Enamel Cap  
BURNER CAP  
1. Remove the side burner cover.  
2. Check that the burner caps are in the  
correct position. Tab A on the cap fits  
notch B on the base.  
Ports  
3. Put grate in position.  
TAB A  
4. Follow Lighting Instructions on Page 12.  
Igniter  
NOTCH B  
BURN ER BASE  
SIDE SHELF  
Underside View of Side Shelf  
To Lower Shelf: With shelf in the “up” position, squeeze the small release handle  
towards the larger handle and push down. The hinge springs will release  
the shelf lock.  
To Raise Shelf:  
Lift shelf up until the hinge snaps and locks into the countertop position.  
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SECTION 7: CARE AND MAINTENANCE  
GRILL ASSE
Reversible  
Grate  
Radiant  
(Heat Baffle)  
Double U-Shape  
Burner  
Easy Stainless Steel Maintenance  
1. Apply stainless steel polish before first use. Re-apply after each cleaning to prevent permanent damage  
to surface.  
2. Use cover to protect finish from weather.  
Quick Clean Method for Grates  
1. Immediately after cooking, turn off the burners. Fill a container with very hot water.  
2. Using a long handled, brass barbecue brush dipped in hot water, scrub the hot grates. Use a heavy mitt  
to protect your hand from the heat and steam.  
3. Repeat. Scrub each grate with the wire brush to remove cooked on food soil. The steam created from  
applying water to the hot grate softens the soil, making it easier to remove.  
4. Charred particles will fall into the drip tray below. Wipe out particles; replace aluminum foil liner.  
Quick Clean Method for the Grill  
1. Turn all burners on HI for 10 to 15 minutes with the hood closed. The high heat burns off the food  
soil.  
2. Raise the hood and let it cool.  
3. When cool, use the wire brush to remove ash from the grates.  
4. Remove the grates to expose the radiants. Use the flat edge of wire brush to scrape off soil deposits  
from radiants.  
Quick Clean Method for the Drip Tray - Check tray after each use  
1. Line tray with heavy foil.  
2. Spread thin layer of sand over foil to absorb grease.  
3. When time to replace foil liner and sand, pull corners of foil to center, bundle and throw away.  
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CLEANING CHART  
As a safety m easure, do not store cleaners  
in the storage drawers in the barbecue.  
PART and MATERIAL  
SUGGESTED CARE  
Exterior Finish -  
Stainless Steel  
Stainless Steel Finish Protector: Stainless Steel Magic® and EZ Brite®  
The quality of this material resists most stains and pitting, providing  
the surface is kept clean and protected. Apply to a clean surface.  
Nonabrasive Cleaners: detergent and water, Fantastik®, 409®, vinegar.  
Mild abrasive Cleaners: liquid Kleen King®,  
Drip Tray –  
Stainless Steel  
Tip: Keep a thin layer of sand or bird gravel on top of foil liner to absorb  
grease.  
Cool barbecue. Remove tray and set on a flat surface. Remove foil  
liner. Wipe up excess grease with paper towels. Wash with detergent  
and hot water or multipurpose cleaner, i.e. 409® or Fantastik®. Rinse  
and dry; reline with heavy-duty foil. Replace tray. Clean often to avoid  
possibility of a grease fire.  
Knobs, Skewer Handle  
Wash with detergent and warm water; rinse and dry.  
Plastic  
Reflectors,  
Burner Box –  
Stainless Steel  
Discoloration of stainless steel on these parts is to be expected,  
due to the intense heat from the burners.  
Grates/Grill –  
Porcelain on steel  
Refer to the Quick Clean Method.  
Grates may also be scrubbed with an SOS® pad and hot water when  
cool.  
Double-U™ shape  
Grill Burner  
Stainless Steel  
Cool barbecue. Remove grates, radiant baffles and remove hex nuts at  
the rear ends of grill burner. Lift grill burner from the rear and remove  
wire igniter. Clean the exterior of the grill burner with a wire brush.  
Use a straightened paper clip to clear clogged ports. Shake out any  
debristhrough the air shutter. (Do not use awooden toothpickto clear  
any debris in the clogged ports.)  
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SECTION 8: SERVICE  
BEFORE PHONING FOR SERVICE  
Troubleshooting  
Power Failure - In the event of a power failure, the Thermador® Char Glo® barbecue may still be used by lighting  
the burners with a match according to the Lighting Instructions on Page 13.  
If Burners Fail to Ignite - If the burners fail to ignite  
as outlined in the Lighting Instructions on Page 12,  
verify that the unit is connected to a properly  
grounded duplex outlet. If electricity is present,  
look for spark to jump from the spark ignitor to  
the burner when the ignition switch is depressed  
and held. Make sure that the spark ignitors and  
burnersare cleananddry.OnmodelCGB48RSBU,  
verify that the side burner caps are properly  
installed into the burner bases.  
Lighting  
Instructions  
(Etched on  
Control Panel)  
If the Rotisserie Motor Does Not Rotate - Verify  
that the motor isconnectedto aproperlygrounded  
duplex outlet. Check to be sure that the skewer  
is fully engaged in the motor drive shaft.  
Data  
Rating  
Label  
Service Inform ation  
The data rating label shows the model and serial  
number for your barbecue..It also givesinformation  
regarding burner rating and installation  
requirements.. The data rating label is located on  
the left hand side of the LP storage drawer. For  
handy reference, copy the information below  
.
from the data rating label Keep your invoice for  
warranty validation.  
Warning Label  
on Drip Tray Handle  
__________________________________  
Model Number  
__________________________________  
Serial Number  
To Obtain Replacem ent Parts, order  
from the dealer where the unit was purchased  
or dial the telephone num ber listed below.  
__________________________________  
Date of Purchase  
__________________________________  
Dealers Name  
HO W TO O BTAIN SERVICE  
For authorized service or parts information, phone  
800/735-4328. We want you to remain a satisfied  
customer. If a problem does come up that cannot be  
resolved to your satisfaction, please let us know.  
W rite: Thermador® Customer Call Center, 5551  
McFadden Avenue, Huntington Beach CA 92649 or  
phone 800/735-4328. Please provide us with the Model  
Number, Serial Number and Date of Original Purchase/  
Installation.  
__________________________________  
Dealers Phone Number  
__________________________________  
Service Centers Name  
__________________________________  
Service Centers Phone Number  
Page 24  
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SECTION 9: W ARRANTY  
Warranty  
Full One Year W arranty  
codes, or improper storage of the appliance.  
4. Repairs due to other than normal home use.  
Covers one year from the date of installation or date of  
occupancy for a new previously unoccupied dwelling.  
Save your dated receipt or other evidence of the  
installation/occupancy date.  
5. Any service visits and labor costs during the limited  
warranty.  
6. Travel fees and associated charges incurred when  
the product is installed in a location with limited or  
restrictedaccess, (i.e., airplane flights, ferrycharges,  
isolated geographic regions).  
5-Year Lim ited Warranty  
Covers the rotisserie burner system which includes  
these parts:  
Infrared Burner  
Valve  
Rotisserie Motor  
Skewer (excludes handle)  
Skewer fork  
This warranty applies to appliances used in residential  
application; it does not cover their use in commercial  
installations.  
This warranty is for products purchased and retained  
in the 50 states of the U.S.A., the District of Columbia  
and Canada. Should the appliance be sold bythe original  
purchaser during the warranty period, the new owner  
continues to be protected until the expiration date of  
the originalpurchaserswarrantyperiod. The warranty  
applies even if you should move.  
THERMADO R DO ES NO T ASSUME ANY  
RESPO NSIBILITY FO R INCIDENTAL O R  
CONSEQUENTIAL DAMAGES. Some states do not  
allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or  
exclusionmaynot applyto you. Thiswarrantygivesyou  
specific legal rights and you may also have other rights  
which may vary from state to state or province to  
province.  
Lifetim e Lim ited Warranty  
(Stainless Steel Double-U™ Burner O nly)  
Therm ador W ill Pay For:  
All repair labor and replacement parts found to be  
defective due to materialsand workmanshipduringfirst  
year.Extendedwarrantiescover partsonly,not incurred  
labor.Service must be providedbyaFactoryAuthorized  
Service Agency during normal working hours. For a  
Service Agency nearest you, please call 800/735-4328.  
Therm ador W ill Not Pay For:  
1. Service by an unauthorized agency. Damage or  
repairsdue to service byan unauthorized agencyor  
the use of unauthorized parts.  
2. Service visits to:  
• Teach you how to use the appliance.  
• Correct the installation. You are responsible for  
providing electrical wiring and other connecting  
facilities.  
• Reset circuit breakers or replace home fuses.  
3. Damage caused from accident, alteration, misuse,  
abuse, improper installation or installation not in  
accordance with local electrical codes or plumbing  
Page 25  
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Specifications are for planning purposes only. Refer to installation instructions and consult your countertop supplier prior to  
making counter opening. Consult with a heating and ventilating engineer for your specific ventilation requirements. For the  
most detailed information, refer to installation instructions accompanying product or write Thermador indicating the model  
number.  
Thermador reserves the right to change specifications or design without notice. Some models are certified for use in Canada.  
Thermador is not responsible for products which are transported from the United States for use in Canada. Check with your  
local Canadian distributor or dealer. Thermador, 5551 McFadden Avenue, Huntington Beach, CA 92649.  
For the most up to date critical installation dimensions by fax, use your fax handset  
and call 702/833-3600. Use code #8030.  
5551 McFadden Avenue, Huntington Beach, CA 92649 • 800/735-4328  
ECO 15639 • 08-04-373C • © Thermador Corporation 1998 • Litho U. S. A. 8/99  
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