Illustrated Parts Manual
Model Number:
P/N 39892
Rev 000
Date 5-31-05
TBC-400PF
BRUSHCUTTER, 40cc
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
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PARTS INFORMATION
TBC-400PF
CRANKCASE & FLYWHEEL • FIGURE 2
Page 2
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PARTS INFORMATION
TBC-400PF
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER
2-9 99463050204
DESCRIPTION
BOLT, HEX 5X20
PAWL,STARTER
RING,STOP,5
QTY
COMMENTS
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
4
1
1
1
1
1
1
4
1
2-19 7880162V20
2-20 99355050000
2-23 99111100013
2-24 7900162V200
2-25 7980422090
2-26 0720440091
2-27 0900440020
2-28 99966152564
2-29 99961620200
2-32 07102007200
2-32 07102007210
2-32 07102007220
2-32 07111600230
2-32 07111600240
2-36 99461050304
2-51 1552053880
2-52 99201100011
2-54 99111100011
2-55 99414050101
2-60 1320440020
2-66 1120441321
2-67 99461050204
2-69 20311660200
NUT,10
SPRING,PAWL,STARTER
PAWL,STARTER ASS'Y
CRANKCASE ASSY
GASKET,CRANKCASE
SEAL,OIL,UD15257
BEARING,BALL,#6202
SHIM,15.2X20X.05
SHIM,15.2X20X.10
SHIM,15.2X20X.15
SHIM,16X21X.20
Includes gasket, seals and bearings
SHIM,16X21X.30
BOLT,HEX,5X30S
ROTOR,MAGNETO
WASHER,10
NUT,10
SCREW,S,5X10
DEFLECTOR,AIR
CASE,FAN,POLISHED
BOLT,HEX,HOLE,5X20,S
GROMMET,PRIMARY CORD
Page 3
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PARTS INFORMATION
TBC-400PF
FUEL SYSTEM • FIGURE 3
Page 4
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PARTS INFORMATION
TBC-400PF
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER
3-31 4030430020
3-32 4040430090
3-33 4020430020
3-34 4530637C200
3-35 4700138020
3-36 4230138082
3-37 5280138021
3-38 47601700200
3-39 4460138021
3-40 99204080030
3-41 4520138091
3-42 3800637C200
3-43 99011050602
3-44 99210050012
3-45 4550440090
3-46 78600601200
3-49 99464050254
3-62 6490168020
3-63 22301251901
3-64 68000731201
3-65 67501630900
3-66 5910441321
3-68 6590430020
3-70 5950656B90
3-73 6460661290
3-74 5650441020
3-75 5640661190
3-76 99463050204
3-77 9400430020
3-78 7000300508
3-80 22206300200
3-86 99461050304
3-87 99201050061
DESCRIPTION
GASKET,INLET MANIFOLD
SET,CARB INSULATOR
GASKET,CARBURETOR
COLLAR
COLLAR
BODY,CLEANER
VALVE,CHOKE
BOARD,BLOW OVER CHECK
FILTER,AIR
WASHER,8
COVER,CLEANER,ASSY
BOLT,CLEANER COVER
SCREW,5X60
QTY
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
2
2
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
COMMENTS
Includes gasket
WASHER,S,5
SET,CARBURETOR
WASHER,RECOIL STARTER
BOLT,HEX HOLE,5X25WS
COLLAR,TANK FIXING
PIPE,FUEL,3X5X230
CLIP 6.3
FILTER,FUEL
TANK,WHITE,PF-4000
COLLAR,C
CAP,FUEL BLACK,NON VENT
VALVE
PIPE,AIR VENT
VENT,AIR ASS'Y
BOLT, HEX 5X20
STAND,ENGINE
PIPE,FUEL,3X5X85
GROMMET,FUEL PIPE
BOLT,HEX,5X30S
WASHER,5
Page 5
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PARTS INFORMATION
TBC-400PF
MUFFLER, CLUTCH & COVER • FIGURE 4
86
ITEM PART NUMBER
DESCRIPTION
PROTECTOR,MUFFLER
BOLT,HEX,5X12S
SCREW,HEX,6X65
WASHER,6
QTY
1
1
2
2
COMMENTS
4-1
4-3
4-5
4-6
4-7
4-8
7380440A21
99461050124
99053060653
99201060011
7040440090
99201050061
SET,MUFFLER
WASHER,5
1
1
Includes gasket
4-10 7210440020
4-11 99434040081
4-13 7320440020
4-14 73704230200
4-16 1330440020
4-23 99463050204
4-24 2030604A202
4-25 99461050254
4-26 99201050061
4-81 35910112203
4-82 2900420081
4-83 34204200200
4-84 99204100030
4-85 35704201200
4-86 30790
PIPE,TAIL
SCREW,4X8/S
1
1
1
1
1
2
1
2
2
2
2
1
2
2
1
ARRESTER,SPARK
GASKET,MUFFLER
SHIELD,HEAT
BOLT, HEX 5X20
GROMMET
BOLT,HEX HOLE,5X25S
WASHER,5
WASHER,CLUTCH B
SHOE,CLUTCH
SPRING,CLUTCH
WASHER,WAVE,10
BOLT,CLUTCH STEP
CLUTCH ASSY
Page 6
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PARTS INFORMATION
TBC-400PF
STARTER • FIGURE 5
ITEM PART NUMBER
DESCRIPTION
STARTER,RECOIL ASSY
BODY,RECOIL STARTER
REEL,STARTER ROPE
SPRING,RECOIL
ROPE,STARTER
CAP,HANDLE
HANDLE,STARTER
SCREW,SET
QTY
COMMENTS
5-0
5-1
5-2
5-3
5-9
7620422090
7720422080
7690422020
7790422020
7830427020
1
1
1
1
1
1
1
1
5-12 8350422020
5-14 7850422020
5-17 8390422020
Page 7
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PARTS INFORMATION
TBC-400PF
AIR FILTER • FIGURE 6
0
ITEM PART NUMBER
DESCRIPTION
CARBURETOR SET
SCREW,THROTTLE SET
STAY,ADJUST,CABLE
SWIVEL
WASHER,THRUST
RING,STOP
ADJUSTER,CABLE
O-RING
QTY
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS
Includes gasket
6-0
6-1
6-4
6-5
6-6
6-7
6-9
4550440090
51425100200
54425164200
53925120200
5492516520
48925100200
61425137200
6-10 55025100200
6-11 5992001W440
6-12 99101060013
6-13 ~ ~ ~
MAIN JET #44
NUT,6
GASKET,PUMP
DIAPHRAGM,PUMP
SCREEN,INLET
BODY,PUMP
GASKET,DIAPHRAGM
DIAPHRAGM,METERING
COVER,DIAPHRAGM
SCREW,SET
~ Contained in Carb Repair Kit
P/N 650-25124-900
(Not available individually)
6-14 ~ ~ ~
6-17 57825007200
6-18 5752515380
6-19 ~ ~ ~
6-20 ~ ~ ~
6-21 4762515120
6-22 5482515120
6-24 4310634C200
6-25 4422515180
6-26 44725108200
1
4
1
1
GASKET,CLEANER
PUMP,PRIMING
BULB,PRIMING
1
Page 8
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PARTS INFORMATION
TBC-400PF
CLUTCH CASE • FIGURE 7
ITEM PART NUMBER
DESCRIPTION
SHAFT,CLUTCH
RING,STOP,C-32 IN
BEARING,BALL,#6002ZZ
WASHER
RING,STOP,C-15 EX
RING,STOP,C-15,OUTER
CASE,CLUTCH
CUSHION
QTY
1
1
1
1
1
1
1
1
COMMENTS
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
2893749180
99351032002
99961600201
3303749120
99350015002
99353045002
3313749120
5993749120
3603749120
HOLDER,PIPE
1
7-10 99436050101
7-11 99461060304
7-15 19805015800
7-26 2743749180
SCREW,5X10WS
BOLT,HEX,6x30/S
CLAMP,CORD
1
5
1
1
CORD
Page 9
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PARTS INFORMATION
TBC-400PF
DRIVE SHAFT & HANDLES • FIGURE 9
Page 10
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PARTS INFORMATION
TBC-400PF
DRIVE SHAFT & HANDLES • FIGURE 8
ITEM PART NUMBER
DESCRIPTION
QTY
COMMENTS
8-1
8-2
8-3
3433749120
3413785080
3473785090
SHAFT,DRIVE
SHAFT,DRIVE
BUSHING ASS'Y
HANGER
1
1
5
1
1
1
1
2
1
1
4
1
1
1
1
2
1
2
1
1
1
1
8-16 3353836080
8-17 3353825390
8-18 3373836080
8-19 99416050252
8-60 5003749120
8-62 5033754020
8-63 1653759020
8-64 99461050254
8-65 5063844720
8-66 5073844720
8-68 5103749120
8-69 5083844720
8-71 99461050304
8-73 17837108800
8-74 1983385120
8-79 8853780580
8-80 4993722520
8-81 1641007001
8-91 746291
RING,STRAP
HANGER BRACKET
SCREW,5X25WS
HANDLE,L & R
GRIP,RIGHT
GRIP,HANDLE
BOLT,HEX HOLE,5X25S
BRACKET,HANDLE,A
BRACKET,HANDLE,B
CUSHION
BRACKET,HANDLE,C
BOLT,HEX,5X30S
CORD,STOP
CLAMP,WIRE
WIRE,THROTTLE
GROMMET,PIPE
TUBE,PROTECTION,10x700
SHOULDER HARNESS ASSY
Page 11
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PARTS INFORMATION
TBC-400PF
THROTTLE • FIGURE 9
ITEM PART NUMBER
9-26 1623710120
9-27 99342030081
9-28 25937101200
9-29 26237101200
9-30 17737101200
9-31 17637101200
9-32 99186050000
9-33 99355060001
9-34 83237101200
9-35 88037101200
9-36 99431050251
9-37 85337101200
9-38 95837101200
9-39 95637101200
9-85 87037101900
DESCRIPTION
SWITCH,STOP
QTY
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS
SCREW,TAPPING,3X8
BASE,STOP SWITCH
SPRING,STOP SWITCH
TERMINAL,EARTH B
TERMINAL,EARTH A
NUT,LOCK,5
RING,STOP,6
SPRING,RETURN
LEVER,THROTTLE
SCREW,S.,5X25
SHAFT,LOCK BUTTON
SPRING,LOCK,BUTTON
BUTTON,LOCK
LEVER,THROTTLE ASS'Y
Page 12
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PARTS INFORMATION
TBC-400PF
GEAR CASE & SAFETY GUARD • FIGURE 10
Page 13
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PARTS INFORMATION
TBC-400PF
GEAR CASE & SAFETY GUARD • FIGURE 10
ITEM PART NUMBER
10-1 3003749190
10-2 99422060301
10-3 99351026002
10-5 99350010002
10-6 99961600000
10-7 99961600002
10-9 3003749120
10-11 99415050121
10-12 99021060080
10-13 99961629000
10-14 3043330M20
10-16 99961620104
10-17 99351032002
10-18 3103330M20
10-19 3113330M20
10-20 3083330M20
10-21 99424050101
10-22 3133330M20
10-26 99481060254
10-28 4423825320
10-29 4413825320
10-35 3013749100
10-36 3033330M20
10-50 4453825320
DESCRIPTION
GEAR CASE ASSY
BOLT,6x30PS
RING,STOP,IN,C-26
RING,STOP,C-10 EX
BEARING,BALL,#6000
BEARING,BALL,#6000Z
GEAR CASE
SCREW,5X12/PS
BOLT,6x8
BEARING,BALL,#629
SHAFT,GEAR
BEARING,BALL,#6201DD
RING,STOP,C-32 IN
HOLDER,CUTTER
CAP,CUTTER HOLDER
COVER,PROTECTION
BOLT,5x10S
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
1
COMMENTS
FIXING NUT
SCREW,HEX HOLE 6X25
BRACKET,COVER
GUARD,SAFETY
GEAR-PINION SET
COVER,GEAR CASE
HOLDER,SAFETY GUARD
Page 14
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PARTS INFORMATION
TBC-400PF
BLADE & TOOLS • FIGURE 12
ITEM PART NUMBER
11-30 8132901460
11-32 8103749120
11-33 8012937491
11-34 8142937491
11-35 6153749120
11-36 8262937491
DESCRIPTION
WRENCH,HEX 14
BLADE,10x3 TOOTH
SPANNER,8x10
WRENCH,HEX,5
COVER,CUTTER
QTY
COMMENTS
1
1
1
1
1
1
WRENCH,COMBI,17x19
Page 15
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PARTS INFORMATION
TBC-400PF
DECALS • FIGURE 13
ITEM PART NUMBER
DESCRIPTION
QTY
COMMENTS
12-2 92337400200
DECAL
1
Page 16
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