Star Micronics Printer TUP500 User Manual

THERMAL PRINTER

TUP500 SERIESꢀ

TECHNICAL MANUAL

[ FIRST

]

EDITION

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INTRODUCTIONꢀ

is manual describes the thermal printer TUP500 series.

It is designed for use as a reference for periodic inspections and maintenance procedures to be executed by

service personnel. It is not intended for the general user. Users of this manual should have a basic knowledge

and understanding of the English language.

is manual is divided into the following sections:

●ꢀ

Chapter 1

Chapter 2

Chapter 3

Adjustments

Maintenance and Lubrication

Parts List

First edition :

●ꢀ

Feb. 2009

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CHAPTER 1 ꢀ

ADJUSTMENTS ꢀ

is printer has undergone various adjustments so that it will attain a given standard of performance.

In this chapter, a brief explanation is given of the methods for making adjustments.

Follow the instructions when performing maintenance inspections or when replacing parts to correct malfunctions.

1. Sensor Adjustment ........................................................................2

1.1 Adjustment of the PE/BM Sensor .......................................................................2

1.2 Adjustment of the NE Sensor..............................................................................4

1.3 Adjustment of the Presenter Sensor..................................................................5

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1. Sensor Adjustment

Presenter Sensor

is printer is equipped with the following three paper sensors:

PE/BM Sensor

• PE(Paper End)/BM(Black Mark) Sensor

Detects presence of roll paper and black marks.

• NE(Near End) Sensor

Detects whether the roll paper is nearing its end.

• Presenter Sensor (TUP592 Only)

Detects paper in presenter.

e aforementioned sensors can be adjusted as follows.

NE Sensor

1.1 Adjustment of the PE/BM Sensor

1. Turn the printer oﬀ and unplug the power cord.

2. Remove the screws. en, remove the board chassis.

3. Using the tip of a ballpoint pen or a similar object, set the DIP switches as follows: DSW1-4 OFF, DSW1-5 ON.

Screw

DIP Switch DSW1

Board chassis

- ꢀ ꢀ-

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4. Set ordinary paper that is not used for black marks, in the PE/BM sensor unit shown below.

Use the release lever to open the platen unit (the TUP592 includes presenter unit), insert the paper from the paper

insertion inlet and then close the platen unit to set the paper.

5. Turn the power on. e LED on the control panel will ﬂash two times, then the printer will enter the PE/BM sen-

sor adjustment mode.

6. Use a small regular screwdriver to slowly turn the VR1 clockwise, as shown in the drawing below. Adjust this to a

position where both LED1 (green) and LED2 (red) light.

7. Turn the power OFF.

8. Turn the DIP switch DSW 1-4 and DSW 1-5 to its original setting.

Control Panel

LED1 LED2

SW2 SW1

V R 5

V R 3

V R 4

V R 1

V R 2

V R 6

is completes the PE/BM sensor adjustment.

- ꢀ -

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1.2 Adjustment of the NE Sensor (TUP592 Only)

1. Turn the printer oﬀ and unplug the power cord.

2. Remove the screws. en, remove the board chassis.

3. Using the tip of a ballpoint pen or a similar object, set the DIP switches as follows: DSW1-4 OFF, DSW1-5 ON.

Screw

DIP Switch DSW1

Board chassis

4. Set unused roll paper that will actually be use.

5. Connect the AC adapter and turn the power switch on while pressing switch SW2 on the control panel. e LED

on the control panel will ﬂash two times, then the printer will enter the NE sensor adjustment mode.

6. Use a small regular screwdriver to slowly turn the VR6 clockwise, as shown in the drawing below. Adjust this to

a position where both LED1 (green) and LED2 (red) light. If it is not possible to adjust to a position where both

LED1 (green) and LED2 (red) light, adjust to a position where LED1 (green) is extinguished and LED2 (red) is lit.

Note: When tilting the unit, be careful that the paper does not fall out.

7. Turn the power OFF. Turn the DIP switch DSW 1-4 and DSW 1-5 to its original setting.

Control Panel

LED1 LED2

SW2 SW1

V R 5

V R 3

V R 4

V R 1

V R 2

V R 6

is completes the NE sensor adjustment.

- ꢁ -

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1.3 Adjustment of the Presenter Sensor

1. Turn the printer oﬀ and unplug the power cord.

2. Remove the screws. en, remove the board chassis.

3. Using the tip of a ballpoint pen or a similar object, set the DIP switches as follows: DSW1-4 OFF, DSW1-5 ON.

Screw

DIP Switch DSW1

Board chassis

4. Set paper into the presenter portion as shown below.

Liﬅ the paper holder and insert the paper. Rotate the knob toward yourself to set the paper perfectly straight.

Paper Holder

Knob

- ꢁ ꢀ-

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5. Connect the AC adapter and turn the power switch on while pressing switch SW1 on the control panel. e LED

on the control panel will ﬂash two times, then the printer will enter the presenter sensor adjustment mode.

6. Use a small regular screwdriver to slowly turn the VR3 clockwise, as shown in the drawing below. Adjust this to a

position where both LED1 (green) and LED2 (red) light.

If the position where both LED1 (green) and LED2 (red) light, turn VR3 clockwise slowly to adjust to a position

where both LED1 (green) and LED2 (red) light.

Note: 1) When adjusting, always rotate clockwise.

If rotated in the other direction, accurate adjustment is not possible.

2) Each time the printer enters the presenter paper detection sensor adjustment mode, this

adjustment is necessary.

3) There is a point where the LED ﬂashes instantly. That is not an adjustment position.

There is a point where the LED lights completely. That is the adjustment position.

7. Turn the power OFF. Turn the DIP switch DSW 1-4 and DSW 1-5 to its original setting.

Control Panel

LED1 LED2

SW2 SW1

V R 5

V R 3

V R 4

V R 1

V R 2

V R 6

is completes the Presenter sensor adjustment.

- ꢂ -

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CHAPTER 2ꢀ

MAINTENANCE AND LUBRICATIONꢀ

1. Maintenance ............................................................................................ 8

1-1. Cleaning the Thermal Head and Platen .................................................................8

1-2. Handling Paper Jams .............................................................................................9

1-3. How to Release the Cutter Lock .............................................................................9

2. Lubrication............................................................................................. 10

2-1. Lubricant .............................................................................................................10

2-2. Lubricating Method ............................................................................................10

2-3. Lubricated Areas..................................................................................................10

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1. Maintenance

In order to maintain the optimum performance of this printer and to prevent trouble, maintenance must be carried out

according to the following items.

When performing maintenance, always turn oﬀ the power, and take the appropriate measures to orevent static electricity.

1-1.Periodic Maintenance

To ensure long-term and stable printing, periodically clean the modules. It is recommended that you clean every

3 months or every 500,000 lines.

e thermal head and platen can be cleaned by opening the platen unit (including the presenter unit of TUP592) with

the release lever.

ermal Head Cleaning Method

•

To clean the thermal head heating elements, wipe with a cotton swab dampened with an alcohol based cleaner (such

as ethanol or methanol). Also, do not apply excessive force when doing so. Wipe the heating elements gently.

Aﬅer cleaning, check that the alcohol has completely evaporated before closing the platen unit.

Platen Cleaning Method

•

Dampen a soﬅ cloth with an alcohol-based solvent(such as ethanol or methanol) and wipe the platen while

slowly turning it. Also, complete wipe away all of the paper dust on the rubber platen. If the cleaning is incom-

plete, there may be problems in paper feeds.

• Presenter Sensor and Peripheral Maintenance Method (only TUP592)

Remove any dirt, dust, or paper cuttings that may be adhering to the presenter sensor or the vicinity. Use a soﬅ,

dry cotton cloth, swab or brush to clean. Also, do not apply excessive force when doing so.

• PF Roller Cleaning Method (only TUP592)

To clean the PF roller, dampen a soﬅ cloth with an alcohol-based solvent (such as ethanol or methanol) and

clean the PF roller while slowly turning it using the knob. Also, do not apply excessive force when doing so.

Wipe the heating elements gently.

Thermal Head

Platen

Presenter Sensor

Release Lever

Knob

PF Roller

Fig. 2-1 Locations to Perform Periodic Maintenance (TUP592 External View)

- ꢀ -

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1-2.Handling Paper Jams

If recording paper should become jammed, open the platen unit (including the presenter unit of TUP592) and remove

the jammed paper. Never pull on the jammed paper unnecessary while the printer unit is closed because this can damage

the drive system parts.

Remove jammed paper according to the following procedures.

1. Open the platen unit using the release lever.

2. Rotate the knob to remove the jammed paper.

3. Close the platen unit. Check that it has been completely closed at this time.

Notes: 1) When removing the jammed paper, never move you hands near the tear bar or the auto-

cutter because it is very dangerous. Also, when opening or closing the rotating portions, be

careful not to get your hands or ﬁngers caught.

2) When locking the cutter blades, do not forcefully rotate the platen unit (including the

presenter unit of TUP592) because this can be the cause of machine failure. See the following

item 1-3 for releasing the cutter lock and opening the platen unit.

Knob

Release Lever

Fig. 2-2 Handling Paper Jams (TUP592 External View)

1-3.How to Release the Cutter Lock

Use the following procedures to release the auto-cutter lock if trouble occurs, such as when paper becomes chewed.

1. Turn the apparatus power oﬀ.

2. Rotate the emergency knobs in the direction of the arrows on the top of the auto-cutter unit case to return the

cutter blades to their home position.e emergency knob should be rotated using a tweezers, screwdriver or

ball-point pen to prevent accidents.

Emergency Knob

Auto-cutter

Fig. 2-3 Handling The Cutter Lock (TUP592 External View)

- ꢁ -

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2. Lubrication

Lubrication is very important to maintain optimum performance and to prevent trouble.

2-1.Lubricant

e type of lubricant greatly aﬀects the performance and durability of the printer, especially in a low temperature envi-

ronment. We recommend use of the grease listed below for this printer.

Type of oil

Product name

Molykote EM-30L

Mobil 1

Maker

Grease

Oil

Dow Corning Corporation

Mobil Oil Co., Ltd.

2-2.Lubricating Method

When lubrication is carried out in assembly and disassembly, wash parts well to remove dust and dirt before lubrication.

If lubrication is removed when cleaning, or if parts have been disassembled or replaced, always re-lubricate them.

Run the sliding parts aﬅer lubricating to allow the lubrication to be evenly distributed.

2-3.Lubricated Areas

Refer to Fig. 2-4.

No.

1ꢀ

2ꢀ

3ꢀ

4ꢀ

5ꢀ

Lubricating Point

Grease/Oil

EM-30L

Mobil 1

Rubbing surfaces of Lock shaﬅ and Platen holder

Rubbing surfaces of Lock shaﬅ and Base Frame Unit

Rubbing surfaces of Gear shaﬅ and Gear 36 x 56 x 0.5

Rubbing surfaces of Gear shaﬅ and Gear 18 x 0.7 - 58 x0.5

Cut surfaces of Paper guide

Notes : Use a brush or cotton swab to lubricate the cut surface ( ) of the paper guide.

Make sure it does not soil paper that passes through.

- 10 -

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5ꢀ

cꢀ

3ꢀ

4ꢀ

2ꢀ

eꢀ

dꢀ

1ꢀ

dꢀ

1ꢀ

Fig. 2-4 Lubricated Areas (TMP542)

- 11 -

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CHAPTER 3ꢀ

PARTS LISTꢀ

HOw TO USE PARTS LISTꢀ

(1) DRWG. NO.

is column shows the drawing number of the illustration.

(2) REVISED EDITION MARK

is column shows a revision number.

Part that have been added in the revised edition are indicated with “#”.

Part that have been abolished in the revised edition are indicated with “*”.

#1 : First edition → Second edition

(3) PART NO.

*1 : First edition → Second editon

Parts numbers must be notiﬁed when ordering replacement parts. Parts described as “NPN” have no parts

number and are not in stock, i.e., unavailable.

(4) PARTS NAME

Parts names must be notiﬁed when ordering replacement parts.

(5) Q’TY

is column shows the number of the part used as indicated in the ﬁgure.

(6) REMARKS

When diﬀerences in speciﬁcations exist depending on location/destination.

(7) RANK

Parts marked “S” in the rank column can be ordered. Other parts, as a rule, cannot be supplied even if ordered.

Parts marked “O” are optional parts.

1. ꢀ Printer Assembly ..........................13ꢀ

8. ꢀ Operation Panel Board.................47ꢀ

1-1. ꢀ Disassembly Drawing..............13ꢀ

1-2. ꢀ Parts List...................................15ꢀ

8-1. ꢀ Circuit Diagram ........................47ꢀ

8-2. ꢀ Component Layout ..................47ꢀ

8-3. ꢀ Parts List...................................47ꢀ

2. ꢀ Mechanism Base Unit ..................16ꢀ

9. ꢀ Snout Board..................................48ꢀ

2-1. ꢀ Disassembly Drawing..............16ꢀ

2-2. ꢀ Parts List...................................18ꢀ

9-1. ꢀ Circuit Diagram ........................48ꢀ

9-2. ꢀ Component Layout ..................48ꢀ

9-3. ꢀ Parts List...................................48ꢀ

3. ꢀ Printer Mechanism Unit ...............19ꢀ

3-1. ꢀ Disassembly Drawing..............19ꢀ

10. ꢀ Serial Interface Board(25pin).......49ꢀ

3-2. ꢀ Parts List...................................21ꢀ

10-1. ꢀ Circuit Diagram ........................49ꢀ

10-2. ꢀ Parts List...................................50ꢀ

4. ꢀ Sub-Assembly...............................23ꢀ

4-1. ꢀ Frame R Unit.............................23ꢀ

4-2. ꢀ Frame L Unit .............................24ꢀ

4-3. ꢀ Board chassis L Unit ...............25ꢀ

4-4. ꢀ Presenter Unit PR521...............26ꢀ

4-5. ꢀ Paper Guide Unit (PR521)........28ꢀ

4-6. ꢀ Guide Frame Unit .....................29ꢀ

4-7. ꢀ Head Unit ..................................30ꢀ

4-8. ꢀ Platen Holder Unit....................31ꢀ

4-9. ꢀ Paper Guide Unit......................32ꢀ

11. ꢀ Serial Interface Board(9pin).........51ꢀ

11-1. ꢀ Circuit Diagram ........................51ꢀ

11-2. ꢀ Parts List...................................52ꢀ

12. ꢀ Parallel Interface Board ...............53ꢀ

12-1. ꢀ Circuit Diagram ........................53ꢀ

12-2. ꢀ Parts List...................................54ꢀ

13. ꢀ USB Interface Board.....................55ꢀ

13-1. ꢀ Circuit Diagram ........................55ꢀ

13-2. ꢀ Component Layout ..................56ꢀ

13-3. ꢀ Parts List...................................57ꢀ

5. ꢀ Block Diagram ..............................33ꢀ

6. ꢀ Main Logic Board .........................34ꢀ

6-1. ꢀ Circuit Diagram ........................34ꢀ

6-2. ꢀ Component Layout ..................39ꢀ

6-3. ꢀ Circuit Number Diagram..........40

6-4. ꢀ Parts List...................................41ꢀ

14. ꢀ Ethernet Interface Board..............58ꢀ

14-1. ꢀ Circuit Diagram ........................58ꢀ

14-2. ꢀ Component Layout ..................63ꢀ

14-3. ꢀ Parts List...................................64ꢀ

7. ꢀ Sub Board .....................................46ꢀ

7-1. ꢀ Circuit Diagram ........................46ꢀ

7-2. ꢀ Component Layout ..................46ꢀ

7-3. ꢀ Parts List...................................46ꢀ

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1. Printer Assembly

1-1.Disassembly Drawing

A. TUP592

19ꢀ

10ꢀ

3ꢀ

19ꢀ

4ꢀ

7ꢀ

12ꢀ

18ꢀ

2ꢀ

18ꢀ

17ꢀ

9ꢀ

16ꢀ

14ꢀ

ꢀ

5 8

17ꢀ

ꢀ

8 0

1ꢀ

14ꢀ

13ꢀ

18ꢀ

5ꢀ

9ꢀ

11ꢀ

aꢀ

9ꢀ

5ꢀ

bꢀ

8ꢀ

5ꢀ

16ꢀ

5ꢀ

18ꢀ

15ꢀ

16ꢀ

9ꢀ

5ꢀ

9ꢀ

18ꢀ

bꢀ

aꢀ

18ꢀ

9ꢀ

18ꢀ

Dꢀ

Cꢀ

2ꢀ

4ꢀ

Vꢀ

6ꢀ

20ꢀ

21ꢀ

- 13 ꢀ-

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B. TUP542

19ꢀ

10ꢀ

3ꢀ

19ꢀ

4ꢀ

7ꢀ

18ꢀ

2ꢀ

18ꢀ

17ꢀ

18ꢀ

9ꢀ

16ꢀ

14ꢀ

ꢀ

5 8

17ꢀ

ꢀ

8 0

1ꢀ

14ꢀ

13ꢀ

18ꢀ

5ꢀ

9ꢀ

11ꢀ

aꢀ

9ꢀ

5ꢀ

bꢀ

8ꢀ

5ꢀ

16ꢀ

5ꢀ

18ꢀ

15ꢀ

16ꢀ

9ꢀ

5ꢀ

9ꢀ

18ꢀ

bꢀ

aꢀ

18ꢀ

9ꢀ

18ꢀ

Dꢀ

Cꢀ

2ꢀ

4ꢀ

Vꢀ

6ꢀ

20ꢀ

21ꢀ

- 14 ꢀ-

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1-2. Parts List

Printer Assembly

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

39590310

37421600

33914240

NPN

NEU-T500

ROLL PAPER HOLDER S ASSY TUP5

ROLL PAPER HOLDER S TUP5

ROLL PAPER SHAFT

TUP5

NPN

BOARD CHASSIS U UNIT TUP5

BOARD CHASSIS L UNIT TUP5

MECHANISM BASE UNIT TUP5

MECHANISM BASE A UNIT TUP5

NPN

37420420

37420430

NPN

TUP592

TUP542

FRAME L UNIT

FRAME R UNIT

TUP5

NPN

33914250

NPN

ROLL PAPER HOLDER M TUP5

BOTTOM FRAME

WEIGHT BAR

FRAME STAY

TUP5

PR5

TUP5

NPN

TUP592

NPN

30510900

NPN

SPRING E093-090-0284

FERRITE CORE SFC-3

04991204

01923004

01903030

00930603

39607510

39607502

39607300

39607211

39607200

30781790

30781780

30781770

30781760

30781750

39590300

39591010

FASTENER T18S

DESIGNED SCREW 3-4

SCREW TR 3-4 FL

SCREW TAT 3-6 PT

INTERFACE BOARD IFBD-HU05

INTERFACE BOARD IFBD-HE05

INTERFACE BOARD IFBD-HN03

INTERFACE BOARD IFBD-HC03

INTERFACE BOARD IFBD-HD03

ADAPTER SET PS60A-24B CH

ADAPTER SET PS60A-24B AS

ADAPTER SET PS60A-24B UK

ADAPTER SET PS60A-24B EU

ADAPTER SET PS60A-24B US

RHU-T500

OPTION:USB

OPTION:ETHERNET

OPTION:SERIAL 9 PIN

OPTION:PARALLEL IF

OPTION:SERIAL 25 PIN

OPTION

DRU-T500B

OPTION

- 15 ꢀ-

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2. Mechanism Base Unit

2-1. Disassembly Drawing

A. TUP592

6ꢀ

7ꢀ

8ꢀ

4ꢀ

3ꢀ

1ꢀ

7ꢀ

- 16 ꢀ-

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B. TUP542

5ꢀ

6ꢀ

7ꢀ

8ꢀ

7ꢀ

5ꢀ

3ꢀ

1ꢀ

- 17 ꢀ-

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2-2. Parts List

Mechanism Base Unit

DRWG.NO. REV. PARTS NO.

PARTS NAME

TUP9

Q' TY

REMARKS

RANK

38400000

39454000

33913000

NPN

TMP592-24

TMP542-24-A

HANDLE

TUP592

TUP542

MECHANISM BASE

TUP5

NPN

WIRE 18UL1007BRN060TT

FASTENER T18S

TUP592

TUP542

04991204

01903090

01903077

09992102

SCREW TAT 3-8 CT-FL

SCREW TAT 3-5 CT-FL

SPIRAL TUBE 6.0

TUP592

TUP542

- 18 ꢀ-

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3. Printer Mechanism Unit

3-1. Disassembly Drawing

A. TUP592

5ꢀ

7ꢀ

5ꢀ

2ꢀ

4ꢀ

6ꢀ

3ꢀ

6ꢀ

1ꢀ

- 19 ꢀ-

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B. TUP542

9ꢀ

28ꢀ

2ꢀ

28ꢀ

cꢀ

27ꢀ

28ꢀ

15ꢀ

8ꢀ

17ꢀ

7ꢀ

16ꢀ

29ꢀ

28ꢀ

10ꢀ

23ꢀ

1ꢀ

29ꢀ

19ꢀ

13ꢀ

24ꢀ

eꢀ

30ꢀ

3ꢀ

5ꢀ

4ꢀ

20ꢀ

24ꢀ

eꢀ

21ꢀ

14ꢀ

18ꢀ

26ꢀ

dꢀ

23ꢀ

22ꢀ

6ꢀ

12ꢀ

24ꢀ

25ꢀ

11ꢀ

dꢀ

- 20 ꢀ-

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3-2. Parts List

Printer Mechanism Unit (TUP592)

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

39515200

39454000

37413800

33914310

04991204

01903077

01903030

PR521-24-A

TMP542-24-A

STOPPER UNIT

LOOP GUIDE

FASTENER T18S

TMP5

PR5

SCREW TAT 3-5 CT-FL

SCREW TR 3-4 FL

- 21 ꢀ-

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Printer Mechanism Unit (TUP542)

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

37483030

37425500

37419020

37417200

37417100

37413200

37413010

37412100

37412010

NPN

SPRING HOLDER UNIT

TMP9

DAMPER ROLLER A ASSY TUP5

HEAD UNIT

PLATEN SWITCH UNIT

TERMINAL BOARD UNIT TMP5

TMP5

PLATEN HOLDER UNIT

PAPER GUIDE UNIT

PF MOTOR UNIT

TMP5

CUTTER UNIT

BASE FRAME UNIT

PAPER FEEDER

BLADE COVER

HEAD ADJUSTER

RELEASE LEVER

GEAR 36X56X0.5

GEAR 18X0.7-58X0.5

GEAR COVER

33914230

33914200

33490060

33400121

33102300

33102290

NPN

TMP5

TMP9

TMP5

NPN

PLATEN PIVOT

PRESS SHAFT

NPN

30721701

30531160

30510350

04991204

04020010

01902123

01903077

01903064

01903030

00930603

00816604

CABLE UNIT 14X380CC TMP9

RELEASE SPRING

SPRING E038-040-0118

FASTENER T18S

TMP9

STOP RING SE2.0

SCREW TAT 3-6 CT-FL-ZN

SCREW TAT 3-5 CT-FL

SCREW TAT 3-5 CT

SCREW TR 3-4 FL

SCREW TAT 3-6 PT

SCREW TR 1.6-6

- 22 ꢀ-

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4. Sub-Assembly

4-1. Frame R Unit

4ꢀ

2ꢀ

6ꢀ

3ꢀ

5ꢀ

1ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

TUP9

Q' TY

REMARKS

RANK

9-1

9-2

9-3

9-4

9-5

9-6

NPN

FRAME R ASSY

BUSHING

33210520

30211050

04020016

02010401

01914003

TUP9

PF ROLLER BEARING

STOP RING SE4.0

TMP6

HEXAGON NUT NH4-1

SCREW TR 4-10 WS/WF

- 23 ꢀ-

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4-2. Frame L Unit

9ꢀ

7ꢀ

5ꢀ

3ꢀ

8ꢀ

1ꢀ

10ꢀ

4ꢀ

6ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

TUP9

Q' TY

REMARKS

RANK

8-1

8-2

8-3

8-4

8-5

8-6

8-7

8-8

8-9

8-10

NPN

FRAME L ASSY

CLAMP

33912000

33210520

30531180

30211050

NPN

TUP9

BUSHING

TUP9

CLAMP SPRING

TUP9

PF ROLLER BEARING

PAPER SET SEAL

TMP6

TUP9

04020016

02010401

01914003

01903060

STOP RING SE4.0

HEXAGON NUT NH4-1

SCREW TR 4-10 WS/WF

SCREW TAT 3-8 PT-FL

- 24 ꢀ-

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4-3. Board chassis L Unit

9ꢀ

Aꢀ

9ꢀ

Aꢀ

11ꢀ

9ꢀ

6ꢀ

7ꢀ

8ꢀ

10ꢀ

9ꢀ

3ꢀ

4ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

6-1

6-2

6-3

6-4

6-5

6-6

6-7

6-8

6-9

6-10

6-11

39591500

37427910

NPN

OPA-T900

CABLE UNIT 6X220CC ASSY TUP5

BOARD CHASSIS L ASSY TUP5

POWER SUB BOARD PBD-5

CONTROL BOARD TBD500-24-A

MINI CORD CLAMP ES-6U

CORD CLAMP ES-0510

39206600

39206100

04991902

04991258

04991254

01903030

00930609

00630504

CORD CLAMP EDS-1208U

SCREW TR 3-4 FL

SCREW TAT 3-6 CT

SCREW TR 3-5

- 25 ꢀ-

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4-4. Presenter Unit PR521

Bꢀ

24ꢀ

13ꢀ

5ꢀ

12ꢀ

23ꢀ

11ꢀ

25ꢀ

23ꢀ

14ꢀ

26ꢀ

27ꢀ

1ꢀ

22ꢀ

17ꢀ

21ꢀ

6ꢀ

17ꢀ

10ꢀ

20ꢀ

15ꢀ

2ꢀ

18ꢀ

27ꢀ

19ꢀ

22ꢀ

25ꢀ

Bꢀ

22ꢀ

8ꢀ

15ꢀ

22ꢀ

20ꢀ

9ꢀ

19ꢀ

25ꢀ

18ꢀ

7ꢀ

16ꢀ

- 26 ꢀ-

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Presenter Unit PR521

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

1-1

37517060

37514030

37513100

37513080

37512030

37511100

NPN

TERMINAL BOARD UNIT PR5

1-2

SLIP WHEEL UNIT

PR5

1-3

ROLLER HOLDER UNIT

PAPER GUIDE UNIT

1-4

1-5

PAPER FEED MOTOR UNIT PR9

1-6

MAGNET COVER UNIT

GUIDE FRAME UNIT

PR5

1-7

1-8

NPN

PRESENTER FRAME UNIT PR5

1-9

33990010

33914290

33914280

33911160

NPN

KNOB

PR9

PR5

1-10

1-11

1-12

1-13

1-14

1-15

1-16

1-17

1-18

1-19

1-20

1-21

1-22

1-23

1-24

1-25

1-26

1-27

REAR GUIDE

PAPER HOLDER

DETECTOR HOLDER

GEAR COVER

30721740

30211080

30201210

04991204

04020015

04020010

02304050

02030261

01902615

00926403

00820804

00820304

00630404

00626604

CABLE UNIT 8X350CC

PF ROLLER BEARING

PAPER FEED ROLLER

FASTENER T18S

PR9

MP5III

PR5

STOP RING SE3.0

STOP RING SE2.0

POLY-SLIDER WP4X0.5

HEXAGON NUT NH2.6-3

SCREW TAT 2.6-6 PT

SCREW TAT 2.6-4 CT

SCREW TR 2-8

SCREW TR 2-3

SCREW TR 3-4

SCREW TR 2.6-6

- 27 ꢀ-

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4-5. Paper Guide Unit (PR521)

- -

1 4

2ꢀ

1ꢀ

3ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

1-4-1

1-4-2

1-4-3

37517210

NPN

PE DETECTOR ASSY A

PR5

PAPER GUIDE

GUIDE

PR5

30045110

- 28 ꢀ-

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4-6. Guide Frame Unit

- -

1 7

3ꢀ

2ꢀ

1ꢀ

3ꢀ

4ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

DETECTOR COVER ASSY PR5

Q' TY

REMARKS

RANK

1-7-1

1-7-2

1-7-3

1-7-4

37511500

NPN

GUIDE FRAME

PR5

30992050

01902028

DISCHARGE BRUSH

SCREW TAT 2-4

- 29 ꢀ-

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4-7. Head Unit

- -

2 3

7ꢀ

2ꢀ

1ꢀ

3ꢀ

5ꢀ

4ꢀ

6ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

TMP5

Q' TY

REMARKS

RANK

2-3-1

2-3-2

2-3-3

2-3-4

2-3-5

2-3-6

2-3-7

NPN

HEAD HOLDER

COLLAR

31210001

30905090

30723190

30723180

04991204

01903030

TMP8

THERMAL HEAD TAE080-H8E621

CABLE UNIT B

CABLE UNIT A

TMP5

FASTENER T18S

SCREW TR 3-4 FL

- 30 ꢀ-

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4-8. Platen Holder Unit

- -

2 6

1ꢀ

4ꢀ

7ꢀ

8ꢀ

6ꢀ

5ꢀ

8ꢀ

3ꢀ

2ꢀ

9ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

TMP5

Q' TY

REMARKS

RANK

2-6-1

2-6-2

2-6-3

2-6-4

2-6-5

2-6-6

2-6-7

2-6-8

2-6-9

37413700

NPN

PLATEN ASSY

BLADE GUIDE

TMP10

TMP5

NPN

PLATEN HOLDER

LOCK SHAFT

NPN

TMP5

30903100

30211090

04020016

04020010

00926403

STATIONARY KNIFE KC-GS90

PF ROLLER BEARING

STOP RING SE4.0

STOP RING SE2.0

SCREW TAT 2.6-4 CT

TMP5

- 31 ꢀ-

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4-9. Paper Guide Unit

- -

2 7

6ꢀ

1ꢀ

2ꢀ

3ꢀ

10ꢀ

7ꢀ

4ꢀ

9ꢀ

8ꢀ

5ꢀ

11ꢀ

5ꢀ

11ꢀ

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

2-7-1

2-7-2

2-7-3

2-7-4

2-7-5

2-7-6

2-7-7

2-7-8

2-7-9

2-7-10

2-7-11

37417500

33914220

33914210

33100240

33090040

32592140

NPN

PE DETECTOR ASSY

SIDE GUIDE R

TMP5

SIDE GUIDE L

GUIDE PINION 18X0.5 TMP9

RACK

TMP5

GROUND SPRING

TMP5

PAPER GUIDE ASSY

STOP RING SE2.0

POLY-SLIDER WP3X0.25

SCREW TAT 2-4

04020010

02303025

01902028

00920603

SCREW TAT 2-6 PT

- 32 ꢀ-

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5. Block Diagram

Host Computer

Interface Board

(Parallel, RS-232C, USB, Ethernet)

Main Logic Board

CN41

Printer Mechanism

Feed Motor

CN42

Control Panel

Board

Gate Array

Motor Driver

Sensor Circuit

CN23

(OPA-T900)

Sensor

Cutter

Flash ROM

16M bit

Cutter Driver

Head Driver

CN21

CN22

Thermal Head

Presenter

SRAM

2M bit

CN31

CN33

Presenter

Driver

(

)

TUP592 only

Paper Near End

Sensor

(NEU-T500)

Sensor Circuit

SRAM

2M bit

Peripheral Driver

CN32

CN34

Mechanical

Sensor

EEPROM

CPU

Regulator

( Prepared by User)

DIP Switch

LED Circuit

(SNOUT-T500)

+3.3 V

+5 V

( Option)

DC-DC Converter

+24 V

CN11

Sub-board (PBD-5)

Power Unit (Adapter Unit PS60A-24B)

- 33 ꢀ-

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6. Main Logic Board

6-1. Circuit Diagram

L A T X

3 8

L A T X E

4 8

Main Logic Board 1/5

- 34 -

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K 0 1

8 2 2 R

7 2 2 R

6 2 2 R

5 2 2 R

4 2 2 R

3 2 2 R

2 2 2 R

1 2 2 R

0 2 2 R

9 1 2 R

8 1 2 R

7 1 2 R

6 1 2 R

5 1 2 R

4 1 2 R

3 1 2 R

2 1 2 R

1 1 2 R

0 1 2 R

9 0 2 R

8 0 2 R

K 3 . 3

K 8 . 1

K 0 1

K 0 0 1

K 0 1

K 3 . 3

K 0 1

K 3 . 3

K 0 1

6 0 2 R

5 0 2 R

4 0 2 R

3 0 2 R

2 0 2 R

1 0 2 R

K 0 1

2 5 2 R

1 5 2 R

8 3 2 R

7 3 2 R

6 3 2 R

5 3 2 R

4 3 2 R

3 3 2 R

2 3 2 R

1 3 2 R

0 3 2 R

9 2 2 R

Main Logic Board 2/5

- 35 -

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Main Logic Board 3/5

- 36 -

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Main Logic Board 4/5

- 37 -

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D N G

Main Logic Board 5/5

- 38 -

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6-2. Component Layout

- 39 ꢀ-

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6-3. Circuit Number Diagram

- 40 ꢀ-

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6-4. Parts List

Main Logic Board

REMARKS RANK

DRWG.NO.

BC01A-01F

BC02-03

BC04A-04F

BC05

REV. PARTS NO.

PARTS NAME

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CHEM. CAPA. 47UF 35V

Q' TY

NPN

BC06A-08

BC09A

BC09B-10A

BC10A

BC10B

BC13A

BC13B

C107

CERA.CAPA.CHIP1608 0.022UF 50V

CHEM. CAPA. 47UF 35V

CERA.CAPA.CHIP1608 0.022UF 50V

CHEM. CAPA. 47UF 35V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 1000PF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 27PF 50V

CERA. CAPA. CHIP 18PF 50V

CHEM. CAPA. 1000UF 35V

C109

C111-112

C113-114

C115

C201

C401

C404

CERA.CAPA.CHIP1608 3900PF 50V

CERA. CAPA. CHIP 100PF 50V

CERA. CAPA. CHIP 1UF 10V

CERA. CAPA. CHIP 100PF 50V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA. CAPA. CHIP 100PF 50V

CERA. CAPA. CHIP 1UF 10V

CHEM. CAPA. 220UF 10V

C405-406

C406

C407-409

C410

C411

C412

C413-418

C508

C517

C518

C519

CHEM. CAPA. 1000UF 35V

C520

CHEM. CAPA. 100UF 50V

C521

CERA. CAPA. CHIP 1UF 10V

CHEM. CAPA. 220UF 10V

C522

C524

CERA.CAPA.CHIP1608 0.022UF 50V

CHEM. CAPA. 10UF 50V

C525

C527

CERA.CAPA.CHIP1608 6800PF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA. CAPA. CHIP 1UF 50V

CONNECTOR 53520-0220

C528

C532-534

C535

C536-537

C538

CN11

CN21

CONNECTOR B15B-PH-K-S

CN22

CONNECTOR B16B-PH-K-S

CN23

CONNECTOR B14B-PH-K-S

CN31

CONNECTOR B8B-PH-K

CN32

CONNECTOR B2B-PH-K-S

CN33

CONNECTOR B4B-PH-K-S

CN34

CONNECTOR B10B-PH-K-S

CN41

CONNECTOR PHEC40R-R111LF

CONNECTOR B6B-PH-K-S(LF)(SN)

SCHOTTKY DIODE CHIP SS14*

SCHOTTKY DIODE CHIP SX34*

CN42

D1-4

- 41 ꢀ-

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Main Logic Board

REMARKS RANK

DRWG.NO.

REV. PARTS NO.

NPN

PARTS NAME

SCHOTTKY DIODE CHIP SX34*

DIP SWITCH 219-10LPSTRF*

DIP SWITCH 219-04LPSTRF*

CHIP FUSE TF16SN315TTD*

CHIP FUSE TF16SN0.50TTD*

CHIP FUSE TF16SN200TTD*

CHIP BEADS IND. BK1608HM601*

CPU R5F61656CN35FTV

Q' TY

DSW1

DSW2

FB401

IC01

TB5 *.*

IC02

EEPROM AT93C46DN-SH-T

IC03

IC-RESET S-80130BN*

IC04

GATE ARRAY UPD65943GC-TSPD

CMOS SN74AHCT08PWR*EL

FLASH MEMORY JS28F160C3BD70*

SRAM LP62S2048AX55LLI*

IC-MOTOR MTD2003G-3072*

IC-MOTOR TA8428K

IC05

IC06

TB5#CH *.*

IC07-08

IC09

IC10

IC11

IC-REG L88M33T*TL

IC12

IC-REG BD9778HFP-E2*

IC13

IC-MOTOR TA8428K

INDUCTOR SIQ127A-470*

LED1

LED2

LED CHIP LT1E40A*

LED CHIP LT1D40A*

FET CHIP TPC8107*

R101-103

R104-106

R107

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RES1608 220 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RES1608 220 OHM 1/16W 5%

CHIP RESISTOR 100 OHM 1/16W

CHIP RES1608 220 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 20 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

R108-111

R113

R114

R115

R116

R117

R118-121

R122

R123-125

R126-128

R130

R131

R132

R133

R134

R135-136

R137

R138

R139

R142-143

R145

R146

R148-149

R150-152

R161

- 42 ꢀ-

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Main Logic Board

REMARKS RANK

DRWG.NO.

R162

REV. PARTS NO.

NPN

PARTS NAME

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 3.3 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 3.3 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 1.8 KOHM 1/16W 5%

CHIP RESISTOR 3.3 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 220 OHM 1/10W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RESISTOR 4.7 K-OHM 1/10W

CHIP RESISTOR 330 OHM 1/16W

CHIP RES6331 0.51 OHM 1W 1%

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RESISTOR 15 K-OHM 1/16W

CHIP RES6331 0.51 OHM 1W 1%

CHIP RES1608 24 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 15 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 33 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RES1608 24 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 22 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 220 OHM 1/10W

Q' TY

R163

R164

R165

R166-167

R168

R201-207

R207

R208-210

R211

R212-213

R214

R215

R216

R217-218

R219-220

R221

R222-238

R241-242

R249

R251-252

R304

R308-309

R311

R401

R402

R403

R404

R405-406

R407

R408

R409

R412

R413

R414

R415-417

R418

R419

R420

R421-424

R425

R426

R427

R428-429

R430-431

R432

R433-434

R435

R436

R437

R439

R440

- 43 ꢀ-

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Main Logic Board

REMARKS RANK

DRWG.NO.

R442

REV. PARTS NO.

NPN

PARTS NAME

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 220 OHM 1/10W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RES1608 7.5 KOHM 1/16W 1%

CHIP RES1608 30 KOHM 1/16W 1%

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 20 KOHM 1/16W 5%

CHIP RESISTOR 20 K-OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RES1608 12 KOHM 1/16W 1%

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RES1608 12 KOHM 1/16W 1%

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 330 OHM 1/16W

CHIP RESISTOR 0 OHM 1/10W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

RESIS. ARRAY CHIP MNR14J331*

RESIS. ARRAY CHIP MNR14J103*

RESIS. ARRAY CHIP MNR14J331*

RESIS. ARRAY CHIP MNR14J103*

RESIS. ARRAY CHIP MNR14J331*

PUSH SWITCH SKHHAL

Q' TY

R443

R444-445

R446

R447

R448

R449

R452

R454

R504-505

R512

R513

R519

R520

R521

R523

R527

R528

R529

R530

R536-539

R541

R542

R548

R549

R551

R552-555

R556-557

R558

R559

R560

R562

R564

R565

R567

R568

R569

R570

R571-572

R574

R575

R576

R579

R580

RA01-09

RA10

RA11

RA12-15

RA16

SW1-2

TR06

DIGITAL TRANSISTOR KRC107S

CHIP TRANSISTOR 2SA1362GR*85L

TR07

- 44 ꢀ-

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Main Logic Board

REMARKS RANK

DRWG.NO.

TR08

VR1-2

VR3

REV. PARTS NO.

PARTS NAME

CHIP TRANSISTOR KTC3875S-G*AL

RP CHIP RESISTOR EVM3S-68K

RP CHIP RESISTOR EVM3S-47K

CERA. OSC CHIP CSTCE16M0V53*

ZENER DIODE CHIP HZU20B2TRF

ZENER DIODE CHIP BZT52-C3V9S*

ZENER DIODE CHIP BZT52-C33S*

ZENER DIODE CHIP BZT52-C6V2S*

ZENER DIODE CHIP BZT52-C3V9S*

ZENER DIODE CHIP BZT52-C33S*

FLASH MEMORY SEAL KEI-801

Q' TY

NPN

VR6

XTAL1

ZD01

ZD02

ZD03

ZD05

ZD07

ZD08

- 45 ꢀ-

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7. Sub Board

7-1. Circuit Diagram

SW1ꢀ

SF-W1P1A-03BBꢀ

F1ꢀ

CN1ꢀ

TCS7960-53-2010ꢀ

CN2ꢀ

51036-0200ꢀ

MRT_3.15A_250Vꢀ

1ꢀ

+24Vꢀ

+24V

2ꢀ

GNDꢀ

GND

3ꢀ

N.C.ꢀ

CN3ꢀ

**51036-0200ꢀ

1ꢀ

SWA

4ꢀ

1ꢀ

2ꢀ

F-GNDꢀ

J1ꢀ

2ꢀ

STP122ꢀ

SWB

F-GNDꢀ

e part marked with two asterisks (**) is not mounted.

部品名が｛**..｝のパ－ツは未実装

7-2. Component Layou

7-3. Parts List

Sub Board

RANK

DRWG.NO. REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

CN1

CN2

NPN

CONNECTOR TCS7960-53-2010

CABLE UNIT 2X60CC

FUSE MRT3.15A-250V*

JUMPER WIRE STP122

TSP8

SW1

SEESAW SWITCH SF-W1P1A03BB

- 46 ꢀ-

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8. Control Panel Board

8-1. Circuit Diagram

8-2. Component Layout

8-3. Parts List

Control Panel Board

DRWG.NO. REV. PARTS NO.

PARTS NAME

CONNECTOR S6B-PH-K-R

Q' TY

REMARKS

RANK

CN1

LED1

LED2

R1-2

SW1-2

NPN

LED GL3KG8

LED GL3PR8

CHIP RESISTOR 330 OHM 1/10W

PUSH SWITCH SKHHBV

CABLE UNIT 6X220CC

TUP9

- 47 ꢀ-

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9. Snout Board

9-1. Circuit Diagram

LED1

LED2

LED3

LED4

PAD1

24V

1K_6331

**LED

LED9

**LED

PAD2

M-GND

LED10

LED11

LED12

PAD3

OUT1

PAD4

OUT2

SML-E12UW SML-E12UW SML-E12UW

SML-E12UW

LED5

OUT1(Green) : LED5-8,13-16 Control

OUT2(Red) : LED1-4,9-10 Control

LED6

LED7

LED8

1K_6331

**LED

LED13

LED14

LED15

LED16

SML312ECT SML312ECT SML312ECT

SML312ECT

TR1

KTC3875

TR2

KTC3875

部品名が｛**..｝のパ－ツは未実装

e part marked with two asterisks (**) is not mounted.

9-2. Component Layout

9-3. Parts List

Snout Board

RANK

DRWG.NO. REV. PARTS NO.

PARTS NAME

LED CHIP SML-E12UW*

Q' TY

REMARKS

LED9-12

LED13-16

R1-2

08300220

08300221

06711022

07238755

30723230

LED CHIP SML312ECT*

CHIP RES6331 1 KOHM 1W 5%

CHIP TRANSISTOR KTC3875S-G*AL

TR1-2

CABLE UNIT 4X300C

TUP5

- 48 ꢀ-

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10. Serial Interface Board (25pin)

10-1. Circuit Diagram

- 49 ꢀ-

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10-2. Parts List

Serial Interface Board (25pin)

DRWG.NO.

REV. PARTS NO.

PARTS NAME

CHEM. CAPA. 1UF 50V

Q' TY

REMARKS

RANK

NPN

CERA.CAPA.CHIP1608 0.022UF 50V

CHEM. CAPA. 1UF 50V

C3-6

C7-8

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CONNECTOR PHEC40P-R111LF

CONNECTOR DBLD-J25SAF-21L9-1

DIODE CHIP BAT54S*

CN1

CN2

D1-2

DIODE CHIP MC2836

D4-5

DSW1

IC1

NOT MOUNTED

NPN

08200208

NPN

DIP SWITCH 210B008MS

IC-I/F ST232ECWR*

IC2

IC-LIN UPC393G2*T1

L1-7

NPN

CHIP BEADS IND. BK1608HS601*

CHIP RESISTOR 0 OHM 1/16W

NPN

NOT MOUNTED

R1-2

R3-4

R5-6

NPN

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RES1608 2.7 KOHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/10W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 33 K-OHM 1/10W

CHIP RESISTOR 3.3 K-OHM 1/10W

RESIS. ARRAY 10 K-OHM 1/8W 8EL

CHIP TRANSISTOR KTC3875S-G*AL

CHIP TRANSISTOR 2SA1179M6-STR

DIGITAL TRANSISTOR FN1A4P

DIGITAL TRANSISTOR FA1A4P

DIGITAL TRANSISTOR FN1A4P

DIGITAL TRANSISTOR FA1A4P

R10

R11-12

R13

R14-15

R16

R17

R18

R19-20

R21

R22

R23

R24

RA1

TR1

TR2

TR3

TR4

TR5

TR6

- 50 ꢀ-

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11. Serial Interface Board (9pin)

11-1. Circuit Diagram

- 51 ꢀ-

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11-2. Parts List

Serial Interface Board (9pin)

DRWG.NO.

REV. PARTS NO.

PARTS NAME

CHEM. CAPA. 1UF 50V

Q' TY

REMARKS

RANK

NPN

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

C3-6

C26-35

R1-2

R4-5

R6-7

NOT MOUNTED

NPN

CHIP RESISTOR 10 K-OHM 1/16W

NOT MOUNTED

NPN

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

RESIS. ARRAY 10 K-OHM 1/8W 8EL

IC-I/F HIN208EIAZ-T*

R11-13

RA1

NPN

IC1

08200213

IC2-3

IC4

NOT MOUNTED

NPN

CMOS TC7WU04FU*12L

L1-7

CHIP BEADS IND. BK1608HS601*

L8-9

DSW1

CN1

NPN

DIP SWITCH 210B008MS

CONNECTOR PHEC40P-R111LF

CONNECTOR 17LE-23090-27D41

CN2

CN3

NOT MOUNTED

- 52 ꢀ-

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12. Parallel Interface Board

12-1. Circuit Diagram

- 53 ꢀ-

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12-2. Parts List

Parallel Interface Board

DRWG.NO.

BC1-3

REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

NPN

CERA.CAPA.CHIP1608 0.022UF 50V

NOT MOUNTED

NPN

CERA.CAPA.CHIP1608 1000PF 50V

C3-4

NPN

CHEM. CAPA. 1UF 50V

CN1

CN2

IC1

CONNECTOR PHEC40P-R111LF

CONNECTOR 57RE-40360-830BD29A

TTL IC 74LS374NSR*EL

NPN

08211042

NPN

IC2

TTL IC 74ALS32FP*EL

IC3

08210126

NPN

TTL IC 74LS05FP*EL

L1-2

L3-6

CHIP RESISTOR 0 OHM 1/16W

CHIP BEADS IND. BK1608HS601*

CHIP RESISTOR 0 OHM 1/16W

CHIP BEADS IND. BK2125HS470*

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

09990754

NPN

L8-10

NPN

R2-9

R10

R11

NPN

R12

R13

R14

R15

R16

R17

R18

R19-20

R21

R22

R23

R24

R25

RA1

RA2

TR1

NPN

NOT MOUNTED

NPN

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RES1608 3.9 KOHM 1/16W 5%

CHIP RESISTOR 2.2 K-OHM 1/16W

CHIP RESISTOR 330 OHM 1/16W

RESIS. ARRAY 4.7K-OHM 1/8W 8EL

RESIS. ARRAY 1.8K-OHM 1/8W 5EL

CHIP TRANSISTOR KTC3875S-G*AL

- 54 ꢀ-

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13. USB Interface Board

13-1. Circuit Diagram

ꢀ 5

ꢀ 4

ꢀ 1

ꢀ 3

ꢀ 2

X O U T

ꢀ

1 5

X I N

ꢀ

1 4

- 55 ꢀ-

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13-2. Component Layout

- 56 ꢀ-

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13-3. Parts List

USB Interface Board

DRWG.NO.

BC1

REV. PARTS NO.

PARTS NAME

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.22UF 10V

CERA.CAPA.CHIP1608 0.022UF 50V

CHEM. CAPA. CHIP 4.7UF 35V

TANTALUM CAPA. CHIP 2.2UF 16V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 27PF 50V

CERA.CAPA.CHIP1608 680PF 50V

CERA.CAPA.CHIP1608 0.1UF 16V

CERA.CAPA.CHIP1608 8PF 50V

CERA. CAPA. CHIP 1UF 10V

CERA.CAPA.CHIP1608 0.22UF 10V

CONNECTOR PHEC40P-R111LF

CONNECTOR DUSB-BRA42-T11

IC-RESET M51953BFP*E2

Q' TY

REMARKS

RANK

NPN

BC2A

BC2B

BC2C

BC4-5

C01

C02

C03

C04

C05

C06

C07

C08

C09-10

C13

C14

CN1

CN2

IC1

IC2

CPU M37641F8FP

IC4

CMOS 74LV02AFP*EL

IC5

CMOS 74VHC573F*EL

FLASH MEMORY SEAL KEI-801

CHIP RESISTOR 0 OHM 1/10W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RES1608 24 OHM 1/16W 5%

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 22 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 1.5 KOHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

RESIS. ARRAY CHIP MNR14J101*

DIGITAL TRANSISTOR KRA107S

DIGITAL TRANSISTOR KRC107S

CRYSTAL CHIP DSX321G 24MHZ

ZENER DIODE CHIP NNCD5.6LG*T1

ZENER DIODE CHIP BZT52-C6V2S*

BAR CODE LABEL LBP-80141

JP2

JP5

L1-3

L6-7

R01

R02-09

R13

R14

R15-16

R17

R18

R19

R21

R22-26

R27

R29-31

RA01

RA02

RA05

TR1

TR2

XTAL

ZD1

ZD4

- 57 ꢀ-

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14. Ethernet Interface Board

14-1. Circuit Diagram

Ethernet Interface Board 1/5

- 58 -

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G N D

Ethernet Interface Board 2/5

- 59 -

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I / O 4 3

( I / O 7 1 )

G N D I O

I / O 4 4

( I / O 6 7 )

( I / O 6 6 )

7 6

7 7

7 8

7 9

8 0

8 1

8 2

8 3

8 4

8 5

8 6

8 7

8 8

8 9

9 0

9 1

9 2

9 3

9 4

9 5

9 6

9 7

9 8

9 9

1 0 0

5 0

4 9

4 8

4 7

4 6

4 5

4 4

I / O 2 8

I / O 2 7

I / O 2 6

I / O 2 5

I / O 2 4

I / O 4 5

I / O 4 6

V C C I O

I / O 4 7

I / O 4 8

I / O 4 9

G N D I O

4 3

I / O 2 3

I / O 2 2

I / O 2 1

V C C I N

4 2

4 1

4 0

3 9

G N D I N

G C L K 1

O E 1

G C L R

G N D I N

3 8

I / O 2 0

I / O 1 9

I / O 1 8

V C C I O

3 7

3 6

3 5

3 4

O E 2 / G C L K 2

V C C I N

I / O 5 0

I / O 5 1

I / O 5 2

G N D I O

3 3

I / O 1 7

I / O 1 6

I / O 1 5

I / O 1 4

( I / O 6 5 )

( I / O 6 4 )

3 2

3 1

3 0

2 9

2 8

2 7

G N D I O

I / O 5 3

I / O 5 4

I / O 5 5

I / O 5 6

I / O 5 7

G N D I O

2 6

V S S

5 4

5 2

4 6

4 1

2 8

1 2

Ethernet Interface Board 3/5

- 60 -

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X O

4 5

4 6

X I

Ethernet Interface Board 4/5

- 61 -

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Ethernet Interface Board 5/5

- 62 -

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14-2. Component Layout

- 63 ꢀ-

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14-3. Parts List

Ethernet Interface Board

DRWG.NO.

REV. PARTS NO.

PARTS NAME

CERA.CAPA.CHIP1608 2.2UF 6.3V

CHEM.CAPA.CHIP 100UF 6.3V

CHEM.CAPA.CHIP 22UF 6.3V

Q' TY

REMARKS

RANK

NPN

CERA.CAPA.CHIP1608 470PF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 1000PF 50V

CERA.CAPA.CHIP1608 0.022UF 50V

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP1608 470PF 50V

CERA.CAPA.CHIP 10PF 25V

C8-17

C18

C19-20

C21-23

C24-C25

C26

CERA.CAPA.CHIP1608 470PF 50V

NOT USED

NPN

CERA.CAPA.CHIP1608 0.1UF 25V

C27

C28-30

C31

C32-35

C36

C37-39

C40

NPN

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP 10UF 6.3V

C41-42

C43-44

C45-46

C47-C50

C51

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP 10PF 25V

CERA.CAPA.CHIP1608 0.1UF 25V

NOT USED

NPN

CERA.CAPA.CHIP1608 0.1UF 25V

CERA.CAPA.CHIP 10UF 25V

C52-53

C54

NOT USED

RA1-RA17

RA18

RA19-24

R1-3

NPN

RESIS. ARRAY CHIP CN1JK104J

RESIS. ARRAY CHIP MNR14J103*

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTOR 470 OHM 1/16W

R5-6

NOT MOUNTED

NOT USED

NPN

CHIP RESISTOR 470 OHM 1/16W

CHIP RES1608 33 OHM 1/16W 5%

CHIP RES1608 2.7 KOHM 1/16W 5%

CHIP RES1608 33 OHM 1/16W 5%

CHIP RES1608 1.5 KOHM 1/16W 5%

R8-9

R10

R11

R12-13

R14

R15

R16-R28

R29

NOT USED

R30-R35

R36

NOT USED

NPN

CHIP RESISTOR 1 K-OHM 1/16W

CHIP RESISTOR 470 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 33 OHM 1/16W 5%

R37

R38

R39

R40-41

R42-43

R44

NOT USED

NPN

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 2.4 K-OHM 1/16W

R45

R46

NPN

CHIP RESISTOR 10 K-OHM 1/16W

- 64 ꢀ-

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Ethernet Interface Board

DRWG.NO.

R47

REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

NPN

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTORE 100 K-OHM 1/16W

CHIP RESISTORE 820 OHM 1/16W

CHIP RESISTOR 3.3 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 470 OHM 1/16W

R48

R49

R50

R51

R52

R53

R54

R55-57

R58

R59

R60

R61-R64

R65-66

R67-68

R69

NOT USED

NPN

CHIP RESISTOR 15 K-OHM 1/16W

NPN

CHIP RESISTOR 15 K-OHM 1/16W

CHIP RESISTOR 22 K-OHM 1/16W

R70

R71-R76

R77

NOT USED

NPN

CHIP RESISTOR 10 K-OHM 1/16W

R78

R79

R80

R81-R82

R83-84

R85-86

R87

NPN

CHIP RESISTOR 100 K-OHM 1/16W

CHIP RESISTOR 49.9 OHM 1/10W

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESISTOR 49.9 OHM 1/10W

R88-89

R90-R92

R93

NOT USED

NPN

CHIP RES1608 33 OHM 1/16W 5%

CHIP RESIS 6.49 K-OHM 1/16W 1%

R94-R99

R100

NOT USED

R101

NOT MOUNTED

R102

NPN

CHIP RESISTOR 2.2 K-OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

R103

R104-R106

R107-108

R109-115

R116

NOT USED

NPN

CHIP RESISTOR 15 K-OHM 1/16W

NOT USED

NOT MOUNTED

R117-119

R120

NPN

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 100 OHM 1/16W

CHIP RESISTOR 4.7 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/16W

R121

R122

R123

NOT MOUNTED

R124

NPN

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

CHIP RESISTOR 0 OHM 1/16W

CHIP RESISTOR 10 K-OHM 1/16W

R125

R126

R127

R128

NOT MOUNTED

R129

NPN

CHIP RESISTOR 0 OHM 1/16W

R130

R131

NPN

CHIP RES1608 33 OHM 1/16W 5%

R132

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Ethernet Interface Board

DRWG.NO.

R133-134

REV. PARTS NO.

PARTS NAME

Q' TY

REMARKS

RANK

NOT MOUNTED

NOT USED

NPN

LED CHIP LT1D40A*

LED CHIP LT1E40A*

D4-5

D6-7

TR1

TR2

DIODE ARRAY MAX3208EAUB

NOT MOUNTED

NPN

DIGITAL TRANSISTOR FN1A4P

CHIP TRANSISTOR KTC3875S-G*AL

CPU NS7520B-1-C36

IC-REG L88M33T*TL

IC-REG S-1165B15*

IC-RESET S-80130CN*

FLASH MEMORY 29AL016D90TFI010

SDRAM MT48LC4M16A2P

CPLD EPM3128ATC100

NOT USED

NPN

PHY KSZ8721BL

U10

U11

SW1

CN1

CN2

CN3

CN4

CMOS 74ALVC2G04USE*

CMOS 74ALVC1G08*

PUSH SWITCH SKHHLP

CONNECTOR TM11R-5M2-88-LP

CONNECTOR 52975-1883

NPN

CONNECTOR PHEC40P-R111LF

CRYSTAL NX5032 18.432MHZ

CRYSTAL NX5032 25.000MHZ

CONNECTOR IMSA-9261B-2-06Y912

CONNECTOR IMSA9215H-GF

CHIP BEADS IND. BK1608HS601*

JP1

FB1-3

NPN

PULSE FORMER H1260NLT

L3-L5

TP1-12

NOT USED

- 66 ꢀ-

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OVERSEAS SUBSIDIARY COMPANIESꢀ

STAR MICRONICS AMERICA, INC.ꢀ

1150 King Georges Post Road, Edison, NJ 08837-3729 U.S.A.

Tel: (int+1)-732-623-5555, Fax: (int+1)-732-623-5590

ELECTRONIC PRODUCTS DIVISIONꢀ

STAR MICRONICS EUROPE LTD.ꢀ

Star House, Peregrine Business Park, Gomm Road, ꢀ

High Wycombe, Bucks, HP13 7DL, U.K.ꢀ

STAR MICRONICS CO., LTD.ꢀ

536 Nanatsushinya, Shimizu-ku, Shizuoka,

424-0066 Japan

Tel: (int+44)-1494-471111, Fax: (int+44)-1494-473333ꢀ

Tel: (int+81)-54-347-0112, Fax: (int+81)-54-347-0409

STAR MICRONICS ASIA LTD.ꢀ

Please access the following URL

http://www.star-m.jp/eng/dl/dl02.htmꢀ

for the latest revision of the manual.

Rm. 1901-5, 19/F., Enterprise Square Two,

3 Sheung Yuet Road, Kowloon Bay, Hong Kong

Tel: (int+852)-2796-2727, Fax: (int+852)-2799-9344

Distributed by

2009.02.13

Printed in Japan, 80873705

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