Spirit Treadmill XT685 User Manual

Treadmill  
XT
685  
OWNER’S MANUAL  
Please carefully read this entire manual before operating your new treadmill  
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Product Registration  
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Important Safety Instructions  
Important Electrical Instructions  
Important Operation Instructions  
XT685 Assembly Instructions  
Transportation Instructions  
Product Features  
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11  
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26  
28  
31  
33  
Operation of Your Console  
Programmable Features  
Using Heart Rate Transmitter  
General Maintenance  
Service Checklist - Diagnosis Guide  
Manufacturer’s Limited Warranty  
ATTENTION  
This treadmill is intended for residential use only and is warranted for this application.  
Any other application voids this warranty in its entirety.  
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Congratulations on your new treadmill and welcome to the Spirit Fitness family!  
Thank you for your purchase of this quality group treadmill from Spirit Fitness.Your new treadmill  
was manufactured by one of the leading fitness manufacturers in the world and is backed by one  
of the most comprehensive warranties available.Through your dealer, Spirit Fitness will do all we  
can to make your ownership experience as pleasant as possible for many years to come. If not  
purchased direct from Spirit Fitness, the local dealership where you purchased this treadmill is  
your administrator for all Spirit Fitness warranty and service needs.Their responsibility is to  
provide you with the technical knowledge and service personnel to make your experience  
more informed and any difficulties easier to remedy.  
Please take a moment at this time to record the name of the dealer, their telephone number,  
and the date of purchase below to make any future, needed contact easy.We appreciate your  
support and we will always remember that you are the reason that we are in business. Please  
complete and mail your registration card today and enjoy your new treadmill.  
Yours in Health,  
Spirit Fitness  
Name of Dealer  
Dealer Phone #  
Purchase Date  
Record Your Serial Number  
Please record the serial number of this fitness product  
in the space provided below.  
Serial Number  
Register Your Purchase  
The self-addressed product registration card must be completed in full and returned to Spirit  
to register online.  
XT685_20110623  
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When using an electrical appliance, basic precautions hsould always be followed,  
including the following:  
Read all instructions before using this appliance.  
DANGER -To reduce the risk of electric shock:  
1. Always unplug this applicance from the electrical outlet immediately after using and before  
cleaning.  
WARNING -To reduce the risk of burns, fire electric shock, or injury to persons:  
1. An appliance should never be left unattended when plugged in. Unplug from outlet when not  
in use, and before putting on or taking off parts.  
2. Do not operate under blanket or pillow. Excessive heating can occur and cause fire, electric  
shock, or injury to persons.  
3. Close supervision is necessary when this appliance is used by, on, or near children, invalids, or  
disabled persons.  
4. Use this appliance only for its intended use as described in this manual. Do not use  
attachments not recommended by the manufacturer.  
5. Never operate this appliance if it has a damaged cord or plug, if it is not working properly, if it  
has been dropped or damaged, or dropped into water. Return the appliance to a service  
center for examination and repair.  
6. Do not carry this appliance by supply cord or use cord as a handle.  
7. Keep the cord away from heated surfaces.  
8. Never operate the appliance with the air openings blocked. Keep the air openings free of lint,  
hair, and the like.  
9. Never drop or insert any object into any opening.  
10. Do not use outdoors.  
11. Do not operate where aerosol (spray) products are being use or where oxygen is being ad  
ministered.  
12. Connect this appliance to a properly grounded outlet only. See Grounding Instructions.  
13. The appliance is intended for household use.  
SAVE THESE INSTRUCTIONS - THINK SAFETY!  
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WARNING!  
NEVER use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill.As with any appliance with a large  
motor, the GFCI will trip often. Route the power cord away from any moving part of the treadmill including the  
elevation mechanism and transport wheels.  
NEVER remove any cover without first disconnecting AC power. If voltage varies by ten percent (10%) or more,  
the performance of your treadmill may be affected. Such conditions are not covered under your warranty. If you  
suspect the voltage is low, contact your local power company or a licensed electrician for proper testing.  
NEVER expose this treadmill to rain or moisture.This product is NOT designed for use outdoors, near a pool or  
spa, or in any other high humidity environment.The operating temperature specification is 40 to 120 degrees  
Fahrenheit, and humidity is 95% non-condensing (no water drops forming on surfaces).  
Circuit Breakers: Some circuit breakers used in homes are not rated for high inrush currents that can occur  
when a treadmill is first turned on or even during use. If your treadmill is tripping the house circuit breaker (even  
though it is the proper current rating) but the circuit breaker on the treadmill itself does not trip, you will need to  
replace the home breaker with a high inrush type.This is not a warranty defect. This is a condition we as a  
manufacture have no ability to control.This part is available through most electrical supply stores. Examples: Grainger  
Grounding Instructions  
This product must be grounded. If the treadmill should malfunction or breakdown, grounding provides a  
path of least resistance for electric current, reducing the risk of electric shock.This product is equipped with a cord  
having an equipment-grounding plug.The plug must be plugged into an appropriate outlet that is properly installed  
and grounded in accordance with all local codes and ordinances.  
DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check  
with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not  
modify the plug provided with the product if it will not fit the outlet; have a proper outlet installed by a qualified  
electrician.  
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated  
below.A temporary adapter that looks like the adapter illustrated below may be used to connect this plug to a  
2-pole receptacle as shown below if a properly grounded outlet is not available.The temporary adapter should  
be used only until a properly grounded outlet, (shown below) can be installed by a qualified electrician.The green  
colored rigid ear-lug, or the like, extending from the adapter, must be connected to a permanent ground such as a  
properly grounded outlet box cover.Whenever the adapter is used, it must be held in place by a metal screw.  
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ƒ NEVER operate this treadmill without reading and completely understanding the results of  
any operational change you request from the computer.  
ƒ Understand that changes in speed and incline do not occur immediately. Set your desired  
work level on the computer console and release the adjustment key.The computer will obey  
the command gradually.  
ƒ NEVER use your treadmill during an electrical storm. Surges may occur in your household  
power supply that could damage treadmill components. Unplug the treadmill during an  
electrical storm as a precaution.  
ƒ Use caution while participating in other activities while walking on your treadmill; such as  
watching television, reading, etc.These distractions may cause you to lose balance which may  
result in serious injury.  
ƒ Do not use excessive pressure on console control keys.They are precision set to function  
properly with little finger pressure.  
Safety Tether Cord  
ƒ A safety tether cord is provided with this unit. It is a simple magnetic design that should be  
used at all times. It is for your safety should you fall or move too far back on the tread-belt.  
Pulling this safety tether cord will stop tread-belt  
movement.To Use:  
1. Place the magnet into position on the round metal portion of the console control head.  
Your treadmill will not start and operate without this. Removing the magnet also secures  
the treadmill from unauthorized use.  
2. Fasten the plastic clip onto your clothing securely to assure good holding power. Note:The  
magnet has strong enough power to minimize accidental, unexpected stopping.The clip  
should be attached securely to make certain it does not come off. Be familiar with its  
function and limitations.The treadmill will stop, depending on speed, with a one to two  
step coast anytime the magnet is pulled off the console. Use the Stop / Pause switch in  
normal operation.  
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XT  
Assembly Video  
To assist you in assembling your new Spirit Fitness treadmill, we have posted an assembly video at the following link:  
685  
Pre-Assembly  
1. Cut the straps, then along the dotted line on the bottom of the box; lift the box over the unit and unpack.  
2. Locate the hardware package. Remove the tools first. Remove the hardware for each step as needed to avoid  
confusion.The numbers in the instructions that are in parenthesis (#) are the item number from the assembly  
drawing for reference.  
Assembly Tools  
#107. Combination M5 Allen Wrench/  
#18. Deck/Belt  
#109. Phillips Head Screw Driver  
Phillips Head Screw Driver  
Lubricant  
#106. M6 Allen  
#63. Safety Key  
Wrench  
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STEP 1: Console Mast Tubes  
1. Slide the bottom console covers onto the console mast tubes (52 onto 5 Left side & 53 onto 4 Right side).  
Make sure they are oriented as shown in the illustration.  
2. Connect computer cables (32 & 33) on the right side.  
3. Insert console mast tubes (4 & 5) into the frame. Caution: Be careful not to pinch the cables you  
just connected. Doing so could affect the console function. Pull the end of the cable  
tight as you insert the right console mast tube.  
4. Insert three Button Head Socket Bolts (102) and one Button Head Socket Bolt (103) and Split Washer (108)  
on each side. Partially tighten these using the M6 Allen Wrench (106).  
Don’t completely tighten these until the end of step 3.  
HARDWARE  
#102. 5/16” x 15mm  
Button Head Socket  
Bolt (6 pcs)  
#108. 3/8” x 2T  
Split Washer  
(2 pcs)  
#103. 3/8” x 2”  
Button Head Socket Bolt  
(2 pcs)  
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STEP 2: Console  
1. Connect the following cables together: Incline cables (35) to (39), Speed cables (34) to (38), and Computer  
cables (33) to (31).  
2. Place the console (37) onto the brackets at the top of the console mast tubes and attach with two Button  
Head Bolts (104) and two Split Washers (108) on each side. Caution: Be careful not to pinch any of the cables.  
Doing so may affect the console function. Firmly tighten with the Combination M5 Allen Wrench & Phillips Head  
Screw Driver (107).  
HARDWARE  
#108. 3/8” x 2.0T  
Split Washer (4 pcs)  
#104. 3/8” x 1-3/4”  
Button Head Socket  
Bolt (4 pcs)  
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STEP 3: Console Covers & Cross Brace  
1. Attach the bottom console covers (52 & 53) to the console with five Sheet Metal Screws (105) on each side.  
Tighten with the Phillips Head Screw Driver (109) or Combination M5 Allen Wrench & Phillips Head Screw  
Driver (107).  
2. Attach the cross brace (3) to the console mast tubes (4 & 5) with two Button Head Socket Bolts (102) on  
each side.Tighten with the M6 Allen Wrench (106).  
3. Firmly tighten the eight Button Head Socket Bolts inserted in Step 1 with the M6 Allen Wrench (106). Place the  
accessory holder tray (48) securely on top of the cross brace (3).  
HARDWARE  
#102. 5/16” x 15mm  
Button Head Socket  
Bolt (4 pcs)  
#105. 3.5 x 12mm  
Sheet Metal Screw  
(10 pcs)  
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STEP 4: Side Covers  
1. Place two M5 Speed Nut Clips (84) onto each side of the frame.  
2. Attach the side covers (40 & 41) to the frame with one SelfTapping Screw (146) and three SelfTapping  
Screws (147) on each side. Refer to the illustration for screw placement.Tighten with the Phillips Head Screw  
Driver (109).  
HARDWARE  
#146. 5 x 16mm  
Self Tapping Screw  
(2 pcs)  
#84. Speed Nut  
Clips (4 pcs)  
#147. 5 x 16mm  
Sheet Metal Screw  
(6 pcs)  
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Carefully lift the treadmill at the rear roller area, grasping the two end caps,  
and roll the treadmill away.  
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Handrail Adjustments  
The XT685 treadmill allows you to make speed and incline  
changes on the side handrails.You can also choose to turn these off if  
you frequently hold on to these rails.This is achieved by pressing the  
disable button on the right side of the lower portion of the console.  
Quick Speed & Incline Buttons  
You are able to set your speed and incline settings quickly by using the quick keys on the con-  
sole. Just press either Speed or Incline, then select either 1 or 2 digits and the treadmill will auto-  
matically adjust to that value.This saves time because you don’t have to press and hold or hold  
a button down until reaching the desired value.The maximum value you may input for speed is  
9.9 mph or kmph and incline 9.5%  
Examples: Press the Quick Incline button, then 1, 0 = Incline Level 1.0  
Press the Quick Incline button, then 3, 5 = Incline Level 3.5  
Press the Quick Speed button, then 8, 0 = 8.0 mph or kmph  
Press the Quick Speed button, then 0, 8 = 0.8 mph or kmph  
Console  
MUSCLE ACTIVATION FIGURE  
There is an anatomical figure located at the top of the console.This figure will light all areas that  
are activated when using the treadmill.These will light up during any of the programs.You can  
control which muscles are activated by changing the incline and swinging your arms.The pre-set  
programs will determine which lower body muscles will be activated by automatically adjusting  
the incline. Generally the  
following guidelines hold true:  
The upper body LED’s will light any time your hands aren’t in contact with the pulse  
grip sensors  
The lower body lights will activate in three degrees of engagement: Green represents minimal  
muscle involvement,Amber represents medium involvement, and Red represents full or heavy  
activation.  
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0-4.5% Elevation: even muscle distribution, all four  
muscle groups will be Amber  
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5-15% Elevation: Quads are Amber and Glutes, Hamstrings,  
and Calves are Red  
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MESSAGE CENTER  
The console will display Pace, Calories burned,Time (elapsed or  
countdown), Distance travelled, Pulse, Speed, Incline, Program Name,  
number of Laps completed, and SegmentTime.There is also a Speed &  
Incline profile graph that lets you see how hard you have worked and  
how challenging the upcoming segments will be.  
HEART RATE % PROFILE  
The console LCD screen will display your current heart rate anytime a  
pulse is detected.The Bar Graph, located to the right of the LCD screen,  
will show your current heart rate % in relation to your projected maximum  
heart rate, which is determined by your age that you entered during the  
programming phase of any of the 10 programs.The significance of the bar  
graph colors are as follows:  
50-60% of maximum is Amber  
65-80% of maximum is Amber and Green  
85-90% or more is Amber, Green, and Red  
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XT685 Console  
Integrated  
Speakers for  
MP3 player  
Muscle  
Activation  
Profile  
Heart Rate  
% Profile  
Convenient water  
bottle holder and  
cargo compartment  
for keys, phone,  
Large LCD  
with feedback  
and scrolling  
Contact Heart  
Rate Grips  
Swivel Fan to  
keep you cool  
message center  
or MP3 player  
Getting Started  
Power the treadmill on by plugging it into an appropriate wall outlet, then turn on the power  
switch located at the front of the treadmill below the motor cover. Ensure that the safety key is  
installed, as the treadmill will not power on without it.  
When the power is turned on, all the lights on the display will light for a short time.Then the  
Time and Distance windows will display Odometer readings for a short time.TheTime window  
will show how many hours the treadmill has been in use and the Distance window will show  
how many miles (or Kilometers if the treadmill is set to metric readings) the treadmill has gone.  
Then a message will scroll across the Message Center showing the current software version.The  
treadmill will then enter idle mode, which is the starting point for operation.  
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Quick Start/ Manual Operation  
STEP 1: Press and release the Start key to wake display up (if not already on).  
Note: Installing the tether key will also wake up the console.  
STEP 2: Press and release the Start key to begin belt movement, at .5 mph, then adjust to the desired  
speed using the Speed + / - or Fast/Slow keys (console or hand rail).You may also use the quick  
speed key, then 0 through 9 to adjust the speed.  
STEP 3:To slow the tread-belt press and hold the Speed + / - or Fast/Slow keys (console or hand  
rail) to the desired speed.You may also adjust to the desired speed by pressing Quick Speed and then  
0 through 9.  
STEP 4:To adjust the Incline level, press and hold the Incline + / - or Up / Down keys; you may also  
adjust to the desired incline by pressing the Quick Incline key and then 0 through 9.  
STEP 5:To stop the tread-belt press and release the Stop key.  
Pause/Stop/Preset  
STEP 1:When the treadmill is running the pause feature may be utilized by pressing the red Stop key  
once.This will slowly decelerate the tread-belt to a stop.The incline will go to zero percent.TheTime,  
Distance and Calorie readings will hold while the unit is in the pause mode.After 5 minutes the display  
will reset and return to the start up screen.  
STEP 2:To resume your exercise, when in Pause mode, press the Start key.The speed and incline will  
return to their previous settings.  
ƒ
Pause is executed when the Stop button is pressed once. If the Stop key is pressed a second time,  
the program will end and a workout summary will be displayed. If the Stop button is pressed a third  
time, the console will return to the idle mode (start up) screen. If the Stop button is held down for  
more than 3 seconds the console will reset.  
Incline  
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Incline may be adjusted anytime after belt movement.  
Press and hold the Incline + / - or Up/Down keys (console or hand rail) to achieve desired level  
of effort.You may also choose a more rapid increase / decrease by selecting the Quick Incline key,  
then 0 through 9.  
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The display will indicate incline percent in increments of .5 as adjustments are made.  
The incline will return to zero unless the main power switch or safety key are turned off while incline  
is at a higher setting.  
Dot Matrix Center Display  
Eighteen columns of boxes (8 high) indicate each segment of a workout.The boxes only show an  
approximate level (speed/incline) of effort.They do not necessarily indicate a specific value - only an  
approximate percent to compare levels of intensity. In Manual Operation the Speed / Incline dot matrix  
window will build a profile “picture” as values are changed during a workout.  
The speed and incline profiles will display half of the program at one time (9 columns).They will both  
scroll right to left.The Lap track will move in a counterclockwise direction.  
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1/4 Mile Track  
The 1/4-mile track (one lap) will be displayed around the dot matrix window.The flashing  
segment indicates your progress. Once the 1/4-mile (Metric - 0.4k) is complete this feature will  
begin again.There is a lap counter in the message window for monitoring your distance.  
Pulse Grip Feature  
The Pulse (Heart Rate) console window will display your current heart rate in beats per minute  
during the workout.You must use both stainless steel sensors on the front cross bar or the heart  
rate transmitter chest strap to display your pulse. Pulse value displays anytime the upper display is  
receiving a Pulse signal.You may not use the Grip Pulse feature while in Heart Rate Programs.  
Note: Refer to Important Safety Instructions (page 2) concerning Pulse Grip operation.  
Calorie Display  
Displays the cumulative calories burned at any given time during your workout.  
Note:This is only a rough guide used for comparison of different exercise sessions, which cannot be used for  
medical purposes.  
Speakers  
The console has built-in Speakers.You may plug an Audio Source (CD player, MP3, Computer,  
etc.) into the Jack on the right side of console.There is no volume control on the console.The  
volume must be controlled on the Audio Source.  
Handrail Buttons Disable Switch  
To the right of the Stop button there is a Handrail control switch and an indicator light next to  
it When the indicator light is lit, the handrail switches are disabled.This allows you to use the full  
length of the handrails without fear of activating the speed or elevation controls.  
To Turn Treadmill Off  
1. Display will automatically turn off (go to sleep) after 30 minutes (no key  
operations).The treadmill will draw very little current in sleep mode (about as much as your  
television when it is turned off).  
2. Remove the tether cord.  
3. Turn off the main switch on the front of the treadmill, below the motor cover.  
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The XT685 offers nine factory preset-programs, two user defined programs and one  
Manual program. Each preset program has a maximum speed level that is displayed when a  
desired workout is chosen.The maximum speed that the particular program will achieve will be  
displayed in the Speed window.Also included are two user programs (User 1 and User 2)  
for custom workouts.  
To Select and Start A Preset Program  
STEP 1: Press the desired program (Hill, Fat Burn, Cardio, Strength, or  
Interval) key. Press Enter to select the program.The display will prompt you  
through the programming or you can just press Start to begin the program  
with default values.  
STEP 2: If Enter was pressed, the Message Center will now be blinking a value,  
indicating your Age (default is 35). Entering your correct age affects the heart  
rate Bar Graph Display and the Heart Rate programs. Use the + / - keys to  
adjust, then press Enter.Your age determines your recommended maximum  
heart rate. Since the Bar Graph Display and the Heart Rate features are based  
on a percentage of your maximum heart rate, it is important to enter the  
correct age for these features to work properly.  
STEP 3:The Message Center will now be blinking a value, indicating your Body  
Weight (default is 150 lbs.). Entering the correct body weight will affect the  
calorie count. Use the + / - keys to adjust, then press Enter.A note about  
the Calorie display: No exercise machine can give you an exact calorie count  
because there are too many factors which determine exact calorie burn for a  
particular person. Even if someone is the exact same body weight, age and  
height, their calorie burn may be very different than yours.The Calorie display  
is to be used as a reference only to monitor improvement from workout to  
workout.  
STEP 4:The Message Center will be blinking a value, indicatingTime (the default  
value is 30 minutes).You may use any of the + / - keys to adjust the time.After  
adjusting, or to accept the default, press Enter. (Note:You may press Start at  
any time during the programming to start the program).  
STEP 5:The Message Center will now be blinking the preset top speed of the  
selected program (3 mph or 5 kph). Use the Speed + / - keys to adjust, then  
press Enter. Each program has various speed changes throughout; this allows  
you to limit the highest speed the program can reach.  
STEP 6:The Message Center will be blinking the preset top incline of the  
selected program (6.0%). Use the Incline + / - keys to adjust, then press  
Enter.  
You are now done programming data and may press Start to begin your  
workout or Enter to go back one level to change data entered in the  
programming phase.  
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User Programs  
STEP 1:Press the User 1-2 key once for User 1 or twice for User 2 then press Enter. Note that the dot  
matrix display portion will have a single row of segments at the bottom (Unless there is a previously stored  
program).  
If there is a program stored under the button that is pressed, it will be retrieved. If not, you have the option of programming in your first name.The  
message window will display and flash the letter ”A” .To change it, press the Speed + key, then “B” will be displayed; if the Speed - key is pressed, the  
letter “Z” will be displayed.After selecting the appropriate letter, press Enter.The letter “A” will again be displayed and blinking. Repeat the  
procedure until all letters of your first name are programmed (7 characters maximum).When your name is displayed, press Stop and it will be  
stored under either User 1 or User 2.  
STEP 2:The Message Center will now be blinking an Age value.Adjust the age and press Enter.  
STEP 3:The Message Center will now be blinking a bodyweight value. Enter your bodyweight and press Enter.  
STEP 4: Note the clock/Message Center is flashing. Use the Adjust + / - keys to adjust up from 30 minutes  
(if desired). Press the Enter key.This is a must to continue even if time is not adjusted.  
STEP 5:The first column (segment) will now be blinking. Using the + / - keys, adjust the speed level to your desired  
effort for the first segment then press Enter.The second column will now be blinking. Repeat the above process  
until all 20 segments have been programmed.The first column will be blinking again.This is for the incline  
programming. Repeat the above process to program all 20 segments for incline.  
STEP 6: Press the Start button to begin the workout and also save the program to memory or press Enter to go  
back one step to reprogram.  
Note:While in a User program, if you change the speed, all segment speeds from there on will also change.  
Examples: If you increase your current speed 1 mph, the remaining segment speeds will increase by 1 mph. If you decrease  
your current speed .5 mph, the remaining segment speeds will decrease by .5 mph, etc.  
Calorie Program  
STEP 1: Press the Calorie key. Press Enter to select the program.The display will prompt you through the  
programming.  
STEP 2: If Enter was pressed, the Message Center will now be blinking a value, indicating your Age (default is 35).  
Entering your correct age affects the heart rate Bar Graph Display and the Heart Rate programs. Use the  
+ / - keys to adjust, then press Enter.Your age determines your recommended maximum heart rate. Since the Bar  
Graph Display and the Heart Rate features are based on a percentage of your maximum heart rate, it is  
important to enter the correct age for these features to work properly.  
STEP 3:The Message Center will now be blinking a value, indicating your Body Weight (default is 150 lbs.). Entering  
the correct body weight will affect the calorie count. Use the + / - keys to adjust, then press Enter.  
A note about the Calorie display: No exercise machine can give you an exact calorie count because there are too many factors which determine exact  
calorie burn for a particular person. Even if someone is the exact same body weight, age and height, their calorie burn may be very different than yours.  
The Calorie display is to be used as a reference only to monitor improvement from workout to workout.  
STEP 4:The Message Center displays “Use + / - keys to adjust Calorie burn” (default is 300) After adjusting, press  
Enter.  
STEP 5:The Message Center will now be blinking the preset top speed of the selected program (3 mph or 5 kph).  
Use the + / - keys to adjust, then press Enter. Each program has various speed changes throughout; this allows you  
to limit the highest speed the program can reach.  
STEP 6:The Message Center will be blinking the preset top incline of the selected program (1.0%). Use the  
Incline + / - keys to adjust, then press Enter.  
STEP 7:The Message Center displays the ProgramTime (a value that that was determined by the data you entered  
in steps 2-6); Press Start to accept the calculatedTime or Enter to return to steps 3-5 and change the data, which  
will recalculate the ProgramTime.  
When the Start key is pressed, the program begins with a 3:00 warm up (1:00 @ 1mph, 1:00 @ 2mph, and 1:00 @ 3mph) or you have the  
option of pressing the Start key again to bypass and begin the workout.  
When the program begins both the Calorie andTime windows will count down to 0. If theTime expires before calories burned reaches 0,  
theTime window will begin accumulated time, until Calories reach 0.  
After the program has ended, there will be a 3:00 cool down (1:00 @ 1mph, 1:00 @ 2mph, and 1:00 @ 3mph) or you have the option of  
pressing the Stop key to end the workout.  
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Fusion Program  
STEP 1: Press the Fusion key. Press Enter to select the program.The display will prompt you through the  
programming.  
STEP 2: If Enter was pressed, the Message Center will now be blinking a value, indicating your Age (default is 35).  
Entering your correct age affects the heart rate Bar Graph Display and the Heart Rate programs. Use the  
+ / - keys to adjust, then press Enter.Your age determines your recommended maximum heart rate. Since the Bar  
Graph Display and the Heart Rate features are based on a percentage of your maximum heart rate, it is  
important to enter the correct age for these features to work properly.  
STEP 3:The Message Center will now be blinking a value, indicating your Body Weight (default is 150 lbs.). Entering  
the correct body weight will affect the calorie count. Use the + / - keys to adjust, then press Enter.  
A note about the Calorie display: No exercise machine can give you an exact calorie count because there are too many factors which determine exact  
calorie burn for a particular person. Even if someone is the exact same body weight, age and height, their calorie burn may be very different than yours.  
The Calorie display is to be used as a reference only to monitor improvement from workout to workout.The calorie count displayed in this program won’t  
be accurate because the machine can’t calculate calories expended while strength training  
STEP 4:The Message Center will now be blinking the preset top speed of the selected program (3 mph or 5 kph).  
Use the + / - keys to adjust, then press Enter. Each program has various speed changes throughout; this allows you  
to limit the highest speed the program can reach.  
STEP 5:The Message Center will be blinking the preset top incline of the selected program (1.0%). Use the  
Incline + / - keys to adjust, then press Enter.  
STEP 6:The Message Center will be blinking the number of intervals desired (default is 10; you may select 10, 20, or  
30). Use the + / - keys to adjust, then press Enter.  
STEP 7:The Message Center will be blinking the desired Interval time (default is 1:00).The time you select will be  
the duration of both the cardio & strength intervals. Note: on average you will complete 15-20 repetitions of the  
strength exercise in a 0:30 interval.As a general rule, the longer the interval, the less weight (dumbbells) and speed  
(treadmill) required; use the + / - keys to adjust, then press Enter.  
STEP 8:The Message Center will be blinking the desired recovery time you desire after completing both the cardio &  
strength intervals. Use the + / - keys to adjust, then press Enter  
Program Example:  
The user selects 10 intervals (5 cardio and 5 strength) with the following interval durations – length of each  
cardio & strength interval is 0:30, recovery interval is 1:00  
Program begins with a 3:00 warm up (1:00 @ 1mph, 1:00 @ 2mph, and 1:00 @ 3mph)  
1st cardio interval begins, lasting 0:30; console counts down to 0:00 and the Message Center displays  
“STRENGTH INTERVAL BEGIN DUMBBELL ROW”  
User steps off of the treadmill to perform the strength exercise.The console counts down to 0:00 and beeps 3x  
signaling the user to get back on the treadmill.  
Console displays “PRESS STARTTO BEGIN RECOVERY”; user walks @ 2mph for 1:00  
Console then displays 2nd cardio interval and the process proceeds until the user has performed 5 cardio,  
strength, and recovery intervals; the 5 strength exercises will be performed  
sequentially as listed in this manual.  
The last 2:00 are a Cool Down phase with the user walking on the treadmill @ 2 mph  
If 20 intervals was selected, you would perform each strength exercise twice, before moving on to the next exercise.  
If 30 intervals is selected, you will perform each exercise once, then repeat the  
sequence of all 5 exercises a 2nd & 3rd time.  
CAUTION  
Exercises that require dumbbell use - Select a pair of dumbbells that you will be able to safely and effectively  
maneuver over the strength interval time you have chosen.  
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DUMBBELL BENT OVER ROW  
EMPHASIS:MID/UPPER BACK & FRONT OF ARMS  
1. Grasp the dumbbells with an overhand grip and  
arms fully extended in front of thighs; feet are  
spaced shoulder width apart  
2. Maintain a slightly arched lower back throughout  
the exercise (see side view)  
3. Begin the exercise by drawing your elbows up  
and out until there is a 90˚ bend in your elbows  
4. Slowly lower the dumbbells back to the start  
position  
5. Repeat this sequence for the duration of the  
strength interval  
PUSH UP  
EMPHASIS: CHEST, SHOULDERS, & BACK OF ARMS  
There are two variations of this exercise. If you  
aren’t able to perform the exercise as shown in  
this illustration, place your knees on the floor, a  
padded mat, or a pillow.Also, a wider hand position  
places more emphasis on the chest and shoulder  
muscles, while a narrower hand position places  
more emphasis on theTricep muscles (back of the  
arm)  
1. Place your hands on the floor or a set of  
dumbbells (Caution: be aware that the  
dumbbells may roll and result in injury,  
especially if the ends are round); draw your  
stomach muscles towards your spine to  
maintain a straight line between your ankles  
and shoulders  
2. Begin with your elbows bent at 90˚  
3. Fully straighten your arms  
4. Repeat this sequence for the duration of the  
strength interval  
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DUMBBELL SHOULDER PRESS  
EMPHASIS: SHOULDERS  
1. Hold the dumbbells at shoulder height with an  
overhand (palms facing forward) or neutral  
(palms facing one another) grip  
2. Press the dumbbells straight overhead until  
your arms are fully extended  
3. Slowly lower to the start position  
4. Repeat this sequence for the duration of the  
strength interval  
DUMBBELLTRICEP OVERHEAD EXTENSION  
EMPHASIS: BACK OF ARMS  
1. Hold the dumbbells at shoulder height behind your  
head with a neutral grip (palms facing one another);  
your elbows should be pointed straight ahead  
2. Raise the dumbbells overhead until your arms are fully  
extended; your upper arms should remain  
stationary, pivoting at the elbows  
3. Slowly lower to the start position  
4. Repeat this sequence for the duration of the  
strength interval  
DUMBBELL BICEP CURL  
EMPHASIS: FRONT OF ARMS  
1. Hold the dumbbells with an underhand grip  
(palms facing forward) beside your thighs  
2. Tuck your upper arms into your ribcage  
3. Curl the dumbbells to shoulder height by pivoting at  
your elbows  
4. Slowly lower to the start position  
5. Repeat this sequence for the duration of the  
strength interval  
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Preset Programs  
The XT685 has eight different programs that have been designed for a variety of workouts. Seven of  
these programs have factory preset Speed and Incline level profiles for achieving different goals.  
HILL  
Resistance:This program follows a triangle or pyramid type of gradual progression from approximately 10% of  
maximum effort (the level that you chose before starting this program) up to a maximum effort which lasts for 10%  
of the total workout time, then a gradual regression of resistance back to approximately 10% of maximum  
effort  
Incline:The deck elevation is a more gradual and sustained progression. Maximum elevation is in the middle of the  
workout and lasts for 10% of the duration  
SPEED  
INCLINE  
FAT BURN  
Resistance:This program follows a quick progression up to the maximum speed level (default or user input level)  
that is sustained for 2/3 of the workout.This program will challenge your ability to sustain your energy output for an  
extended period of time.  
Incline:The deck elevation is a quick and sustained progression up to the maximum value (default or user input) for  
90% of the workout duration.  
SPEED  
INCLINE  
CARDIO  
Resistance:This program presents a quick progression up to near maximum speed level (default or user input  
level). It has slight fluctuations up and down to allow your heart rate to elevate, and then recover repeatedly, be-  
fore beginning a quick cool down.This will build up your heart muscle and increase blood flow and lung capacity.  
Incline:The elevation in this program is moderate.There are several elevation spikes at different points of the  
workout. Segments 4, 9, and 14 are maximum elevation for this program.  
SPEED  
INCLINE  
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STRENGTH  
Resistance: This program has a gradual progression of speed up to 100% of maximum effort that is sustained for  
25% of workout duration.This will help build strength and muscular endurance in the lower body and gluts.A brief  
cool down follows.  
Incline:There is a quick climb to a moderate, sustained elevation that lasts the majority of the workout length.  
SPEED  
INCLINE  
INTERVAL  
Resistance:This program takes you through high levels of intensity followed by recovery periods of low intensity.  
This program utilizes and develops your “FastTwitch” muscle fibers which are used when performing tasks that are  
intense and short in duration. These deplete your oxygen level and spike your heart rate, followed by periods of  
recovery and heart rate drop to replenish oxygen.Your cardiovascular system gets programmed to use oxygen more  
efficiently.  
Incline:This program will spike similar to the speed profile, but in different segments (columns); this means that all of  
your lower extremity muscles will be equally challenged throughout this program.The incline alternates between 25  
& 65 % of maximum elevation  
SPEED  
INCLINE  
CALORIES  
Resistance:This program follows a quick progression up to the maximum speed level (default or user input level)  
that is sustained for 2/3 of the workout.This program will challenge your ability to sustain your energy output for an  
extended period of time.  
Incline:The treadmill elevation is a quick and sustained progression up to the maximum value (default or user input)  
for 90% of the workout duration.  
SPEED  
INCLINE  
FUSION (Speed/Incline profile graphs are the same as the Interval Program above)  
Resistance:This program takes you through high levels of cardio & strength intensity followed by recovery periods  
of low intensity.This program utilizes and develops your “FastTwitch” muscle fibers which are used when performing  
tasks that are intense and short in duration.These deplete your oxygen level and spike your heart rate, followed by  
periods of recovery and heart rate drop to replenish oxygen.Your cardiovascular system gets programmed to use  
oxygen more efficiently.  
Incline:This program will spike similar to the speed profile, but in different segments (columns); this means that all of  
your lower extremity muscles will be equally challenged throughout this program.The incline alternates between 25  
& 65 % of maximum elevation  
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Heart Rate Programs  
The old motto,no pain, no gain”, is a myth that has been overpowered by the benefits of  
exercising comfortably.A great deal of this success has been promoted by the use of heart rate monitors.  
With the proper use of a heart rate monitor, many people find that their usual choice of exercise intensity  
was either too high or too low and exercise is much more enjoyable by  
maintaining their heart rate in the desired benefit range.  
To determine the benefit range in which you wish to train, you must first determine your  
Maximum Heart Rate.This can be accomplished by using the following formula: 220 minus your age.This  
will give you the Maximum Heart Rate (MHR)for someone of your age.To determine the effective heart  
rate range for specific goals you simply calculate a percentage of your MHR.Your Heart rate training zone  
is 50% to 90% of your maximum heart rate. 60% of your MHR is the zone that burns fat while 80% is for  
strengthening the cardio vascular system.This 60% to 80% is the zone to stay in for maximum benefit.  
For someone who is 40 years old their  
target heart rate zone is calculated:  
220 – 40 = 180 (maximum heart rate)  
180 x .6 = 108 beats per minute  
(60% of maximum)  
180 X .8 = 144 beats per minute  
(80% of maximum)  
So for a 40 year old the training zone would be 108  
to 144 beats per minute.  
If you enter your age during programming the  
console will perform this calculation  
automatically. Entering your age is used for the Heart Rate programs.After calculating your MHR you can  
decide upon which goal you would like to pursue.  
The two most popular reasons for, or goals, of exercise are cardiovascular fitness (training for the  
heart and lungs) and weight control.The black columns on the chart above represent the MHR for a  
person whose age is listed at the bottom of each column.The training heart rate, for either cardiovascular  
fitness or weight loss, is represented by two different lines that cut diagonally through the chart.A defini-  
tion of the lines’ goal is in the bottom left-hand corner of the chart. If your goal is cardiovascular fitness or  
if it is weight loss, it can be achieved by training at 80% or 60%, respectively, of your MHR on a schedule  
approved by your physician. Consult your  
physician before participating in any exercise program.  
With all Spirit Fitness Heart Rate programs treadmills you may use the heart rate monitor feature without  
using the Heart Rate program.This function can be used during manual mode or during any of the nine  
different programs.The Heart Rate program automatically controls  
resistance at the pedals.  
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Rate of Perceived Exertion  
Heart rate is important but listening to your body also has a lot of advantages.There are more  
variables involved in how hard you should workout than just heart rate.Your stress level, physical  
health, emotional health, temperature, humidity, the time of day, the last time you ate and what  
you ate, all contribute to the intensity at which you should workout. If you listen to your body, it  
will tell you all of these things.  
The rate of perceived exertion (RPE), also know as the Borg scale, was developed by Swedish  
physiologist G.A.V. Borg.This scale rates exercise intensity from 6 to 20 depending upon how you  
feel or the perception of your effort.  
The scale is as follows:  
Rating Perception of Effort  
6 Minimal  
7Very,very light  
8Very,very light +  
9Very light  
10Very light +  
11 Fairly light  
12 Comfortable  
13 Somewhat hard  
14 Somewhat hard +  
15 Hard  
16 Hard +  
17Very hard  
18Very hard +  
19Very,very hard  
20 Maximal  
You can get an approximate heart rate level for each rating by simply adding a zero to each rat-  
ing. For example a rating of 12 will result in an approximate heart rate of 120 beats per minute.  
Your RPE will vary depending up the factors discussed earlier.That is the major benefit of this  
type of training. If your body is strong and rested, you will feel strong and your pace will feel  
easier.When your body is in this condition, you are able to train harder and the RPE will support  
this. If you are feeling tired and sluggish, it is because your body needs a break. In this condition,  
your pace will feel harder.Again, this will show up in your RPE and you will train at the proper  
level for that day.  
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Wearing The Chest Strap  
1. Attach the transmitter to the elastic strap using the locking parts.  
2. Adjust the strap as tightly as possible as long as the strap is not too tight to re-  
main comfortable.  
3. Position the transmitter with the logo centered in the middle of your torso facing  
away from your chest (some people must position the  
transmitter slightly left of center).Attach the final end of the elastic strap by  
inserting the round end and, using the locking parts, secure the transmitter and  
strap around your chest.  
4. Position the transmitter directly below the pectoral muscles.  
5. Sweat is the best conductor to measure very minute heart beat electrical signals.  
However, plain water can also be used to pre-wet the electrodes (2 ribbed oval areas on the reverse side of  
the belt and both sides of the transmitter). It’s also recommended that you wear the  
transmitter strap a few minutes before your work out. Some users, because of body chemistry, have a more  
difficult time in achieving a strong, steady signal at the beginning.After “warming up”, this problem lessens.As  
noted, wearing clothing over the transmitter/strap doesn’t affect performance.  
6. Your workout must be within range - distance between transmitter/receiver – to achieve a strong steady  
signal.The length of range may vary somewhat but generally stay close enough to the  
console to maintain good, strong, reliable readings.Wearing the transmitter directly on bare skin  
assures you of proper operation. If you wish, you may wear the transmitter over a shirt.To do so, wet the  
areas of the shirt that the electrodes will rest upon.  
Note:The transmitter is automatically activated when it detects activity from the user’s heart.Additionally, it  
automatically deactivates when it does not receive any activity.Although the transmitter is water resistant,  
moisture can have the effect of creating false signals, so you should take precautions to completely dry the  
transmitter after use to prolong battery life (estimated transmitter battery life is 2500 hours).The replacement  
battery is Panasonic CR2032.  
Erratic Operation  
Caution! Do not use this treadmill for Heart Rate programs unless a steady, solid Actual Heart  
Rate value is being displayed. High, wild, random numbers being displayed  
indicate a problem.  
Areas to look for interference which may cause erratic heart rate:  
1. Microwave ovens,TV’s, small appliances, etc.  
2. Fluorescent lights.  
3. Some household security systems.  
4. Perimeter fence for a pet.  
5. Some people have problems with the transmitter picking up a signal from their skin. If you have problems try  
wearing the transmitter upside down. Normally the transmitter will be oriented so the Spirit Fitness logo is  
right side up.  
6. The antenna that picks up your heart rate is very sensitive. If there is an outside noise source,  
turning the whole machine 90 degrees may de-tune the interference.  
7. Another Individual wearing a transmitter within 3’ of your machine’s console.  
If you continue to experience problems contact your dealer.  
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Heart Rate Program Operation  
Note:You must wear the heart rate transmitter strap for these programs  
Both programs operate the same, the only difference is that HR1 is set to 60% and HR2 is set  
to 80% of the maximum heart rate.They both are programmed the same way.  
To start a HR program follow the instructions below or just select the HR1 or HR2  
program, then the Enter button and follow the directions in the Message Center.  
After selecting your heart rate target, the program will attempt to keep you at or within 3 - 5  
heart beats per minute of this value. Follow the prompts in the Message Center to maintain your  
selected heart rate value.  
1. Press the HR 1-2 key once (60% of max heart rate default) or twice (80% of max heart  
rate default) key, then press the Enter key.  
2. The Message Center will ask you to enter your Age.You may enter  
your age, using the Speed + / - keys, then press the Enter key  
to accept the new value and proceed on to the next screen.  
3. You are now asked to enter your Weight.You may adjust the  
weight value using the Speed + / - keys, then press Enter to  
continue.  
4. Next isTime.You may adjust the time using the Speed + / - keys  
and press  
Enter to continue.  
5. Now you are asked to adjust the Heart RateTarget.This is the heart rate level you will  
strive to maintain during the program.Adjust the level using the Speed + / - keys, then  
press Enter. Note:The heart rate that appears is based on the % you accepted in Step 1. If you change this  
number it will either increase or decrease the % from Step 1.  
6. Now you are finished editing the settings and can begin your workout by pressing the  
Start key.You can also go back and modify your settings by pressing the Stop key.  
7. If you want to increase or decrease the workload at any time during the program press  
the Speed + / - key on the console or right handlebar.This will allow you to change your  
target heart rate at any time during the program.  
8. During the HR 1 or HR 2 programs you will be able to scroll through the data in the  
Message Center by pressing the Enter key.  
9. When the program ends you may press Start to begin the same program again, Stop  
to exit the program or you can save the program you just completed as a custom user  
program by pressing a User key and following the instructions in the Message Center.  
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Belt/Deck  
Your treadmill uses a very high-efficient low-friction hard waxed deck. Performance is maximized  
when the deck is kept as clean as possible. Use a soft, damp cloth, or paper towel, wipe the edge  
of the belt and the area between the belt edge and the frame.Also reach as far as practical  
directly under the belt edge.This should be done once a month to extend belt and deck life.A  
mild soap and water solution along with a nylon scrub brush will clean the top of the textured  
belt. Allow to dry before using.  
The low maintenance (routine monthly cleaning), dual sided hard wax deck is designed to  
withstand up to 20,000 miles on each side. If the original side of the deck shows significant wear,  
it needs to be flipped. Contact your service technician for assistance. Do not apply any  
type of lubricant or wax to the surface.  
Belt Adjustments  
Tread-beltTension Adjustment - Belt tension is not critical for most users. It is very important  
though for joggers and runners in order to provide a smooth, steady running surface.  
Adjustment must be made from the rear roller with the 6mm Allen wrench provided in the parts  
package.The adjustment bolts are located at the end of the step rails as shown in the diagram  
below.  
Tighten the rear roller only enough to prevent slippage  
at the front roller.Turn the tread-belt tension adjusting  
bolts 1/4 turn each and inspect for proper tension by  
walking on the belt and making sure it is not slipping or  
hesitating with each step.When an adjustment is made  
to the belt tension, you must be sure to turn the bolts  
on both sides evenly or the belt could start tracking to  
one side instead of running in the middle of the deck.  
DO NOT OVERTIGHTEN – Over tightening will cause belt damage and premature bearing  
failure. If you tighten the belt a lot and it still slips, the problem could actually be the drive belt -  
located under the motor cover - that connects the motor to the front roller. If that belt is loose  
it feels similar to the walking belt being loose.Tightening the motor belt should be done by a  
trained service person.  
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Treadbelt Tracking Adjustment  
The treadmill is designed so that the tread-belt remains reasonably centered while in use. It is  
normal for some belts to drift near one side while in use, depending on a user’s gait and if they  
favor one leg. But if during use the belt continues to move toward one side, adjustments are  
necessary.  
SETTINGTREAD-BELTTRACKING  
An 6mm Allen wrench is provided for this adjustment. Make tracking adjustments on the left side  
bolt. Set belt speed at 3 mph. Be aware that a small adjustment can make a dramatic difference  
which may not be apparent right away. If the belt  
is too close to the left side, then turn the bolt  
only a 1/4 turn to the right (clockwise) and wait  
a few minutes for the belt to adjust itself.  
Continue to make 1/4 turns until the belt  
stabilizes in the center of the running deck.  
If the belt is too close to the right side, turn the  
bolt counter-clockwise.The belt may require  
periodic tracking adjustment depending on use  
and walking/running characteristics. Some users may affect tracking differently. Expect to make  
adjustments as required to center the tread-belt.Adjustments will become less of a maintenance  
concern as the belt is used. Proper belt tracking is an owner responsibility common with all  
treadmills.  
ATTENTION  
Damage to the running belt resulting from improper tracking / tension adjustments is not  
covered under the Spirit Fitness warranty.  
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Belt/Deck Lubrication Procedure  
Do not lubricate with other than Spirit Fitness approved lubricant.  
Your treadmill comes with one tube of lubricant and extra tubes can  
be ordered directly from Spirit Fitness or your authorized Spirit Fitness  
dealer.  
Keeping the deck lubricated at the recommended intervals ensures  
the longest life possible for your treadmill. If the lubricant dries out, the  
friction between the belt and deck rises and places undue stress on  
the drive motor, drive belt and electronic motor control board, which  
could result in catastrophic failure of these expensive components. Failure to lubricate the deck at regular  
intervals may void the warranty.  
The belt & deck come pre-lubricated and subsequent lubrication should be performed every 180 hours  
of use.The console has a built in lubrication reminder indicator that lights every 180 hours of use.  
Use the lubricant to lubricate the deck beneath the belt. If you can reach under the belt approximately  
6” on each side, use the following procedure: Unplug the electrical cord.At the middle of the deck, lift up  
on the belt and reach under with the tube of lubricant. Squirt most of the lubricant on the deck surface.  
Repeat the process on the opposite side. Plug the electrical cord back into the outlet and walk on the belt  
at a moderate speed for five minutes.  
If unable to perform the above procedure, it will be necessary to loosen the walking belt. Using the 6  
mm Allen wrench supplied, loosen the two rear roller adjustment bolts -- located in the rear end caps –  
enough to get your hand under the belt (5 –10 turns). Make sure to loosen both bolts the same amount  
of turns and also remember how many turns, because when finished you will need to tighten the bolts  
back to the point they were before.  
Once the belt is loose, wipe the deck with a clean lint free cloth to remove any dirt.Apply the whole  
tube of lubricant onto the deck surface about 18 inches from the motor cover. Squeeze out the contents  
of the tube across the deck (parallel to the motor cover) in about a one-foot line, like toothpaste on a  
toothbrush.The one-foot line should be in the middle of the deck at approximately equal distance from  
both side edges of the belt.You want the lubricant to be applied about the spot that your feet would hit  
the belt as you are walking.This should be about 18 inches from the motor cover, but you may want to  
walk on the treadmill before loosening the belt to note where your feet land on the belt. If you mostly use  
the treadmill for running, the spot where your feet land may be different from walking.  
Once the lubricant is applied, tighten the rear roller bolts the same amount of turns as when you  
loosened them. Run the treadmill at about 3 mph without walking on it for about a minute or two to  
make sure the belt stays in the middle of the deck. If the belt tracks to one side then follow the belt  
tracking instructions to remedy. Now the deck is lubricated and you should walk, not run, on the treadmill  
immediately for at least 5 minutes to ensure the lubricant is evenly distributed.  
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Problem  
Solution/Cause  
1. Tether cord not in position.  
2. Circuit breaker on front grill tripped.  
Push circuit breaker in until it locks.  
Display does not light  
3. Plug is disconnected. Make sure plug is firmly pushed  
into 115VAC wall outlet.  
4. Breaker panel circuit breaker may be tripped.  
5. Treadmill defect. Contact your Spirit Fitness dealer.  
The user may be walking while favoring or putting more  
weight on either the left or right foot. If this  
walking pattern is natural, track the belt slightly  
off-center to the side opposite from the belt  
movement. See General Maintenance section on  
Tread-belt Tension. Adjust as necessary.  
Tread-belt does not stay centered  
Treadmill belt hesitates when  
walked/run on  
1. If the belt moves, but stops after a short time and  
thedisplay shows “LS”, run calibration.  
2. If you press start and the belt never moves, then the  
display shows LS, contact service.  
Motor is not responsive after press-  
ing start  
This indicates motor should be receiving power to  
operate. Low AC voltage to treadmill. Do not use an  
extension cord. If an extension cord is required it should  
be as short as possible and heavy duty 16 gauge  
minimum. Low voltage. Contact an electrician or your  
Spirit Fitness dealer. A minimum of 110 volt AC current  
is required.  
Treadmill will only achieve  
approximately 7 mph but shows higher  
speed on display  
High belt/deck friction. See General Maintenance  
section on cleaning the deck. If cleaning doesn’t prevent  
this from reoccurring, check to see if there is significant  
wear of the deck. If so, the deck may need to be flipped if  
it is on its original side  
Tread-belt stops quickly/suddenly when  
tether cord is pulled  
High belt/deck friction. See General Maintenance. If  
cleaning doesn’t prevent this from reoccurring, check the  
amp draw of the motor. If this is high and there are signs  
of significant wear of the deck, it may need to be flipped if  
it is on its original side  
Treadmill trips on board 15 amp circuit  
Treadmill may not be grounded. Static electricity is  
“crashing” the computer. Refer to Grounding  
Instructions on page 3.  
Computer shuts off when console is  
touched (on a cold day) while  
walking/running  
Need to replace the breaker with a “High In-rush current”  
type breaker (see page 3 for details)  
Circuit breaker trips, but not the  
treadmill circuit breaker  
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Calibration Procedure  
1. Remove the safety key  
2. Press and hold down the Start and Fast + buttons and replace the safety key. Continue to hold the  
Start and Fast key until the window displays “Factory settings”, then press the Enter key.  
3. You will now be able to set the display to show Metric or English settings (Miles vs. Kilometers).  
To do this, press the Up or Down key to show which you want, then press Enter.  
4. Make sure the wheel size diameter is 3.01 then press Enter  
5. Adjust the minimum speed (if needed) to 0.5 and then press Enter  
6. Adjust the maximum speed (if needed) to 12.0 and then press Enter  
7. Adjust the maximum elevation (if needed) to 15 and then press Enter  
8. Grade return – On (This allows the incline to return to zero when Stop is pressed. For sale in  
Europe, EU standards require this to be off)  
9. Press Start to begin calibration.The process is automatic; the speed will start up without warning, so  
do not stand on the belt.  
Adjusting The Speed Sensor  
If the calibration does not pass you may need to check the speed sensor alignment.  
1. Remove the motor cover hood by loosening the 8 screws that hold it  
in place. Set it aside.  
2. The speed sensor is located on the left side of the frame, right next to the  
front roller pulley (the pulley will have a belt around it that also goes to the  
motor).The speed sensor is a small rectangular shaped black box with a  
wire connected to it.  
3. You will see a magnet on the outside edge of the pulley; make sure the  
speed sensor is aligned with the center of the magnet when it passes by.  
There are two a screws that hold the sensor in place that need to be  
loosened to adjust the sensor. Re-tighten the screws when finished.  
Engineering Mode Menu  
The console has built in maintenance/diagnostic software.The software will allow you to change  
the console settings from English to Metric and turn off the beeping of the speaker when a key  
is pressed for example.To enter the Engineering Mode Menu press and hold down the Start,  
Stop and Enter keys, then insert the safety key. Keep holding the keys down until the Message  
Center displays Engineering Mode Menu. Press the Enter button to access the menu below:  
a. KeyTest (Will allow you to test all the keys to make sure they are functioning)  
b. Security (Allows the keypad to be locked to prevent unauthorized use)  
c. Functions (Press Enter to access settings and Up arrow to scroll)  
i. Sleep Mode (Turn on to have the console power down automatically after 20 minutes of inactivity)  
ii. MotorTest (Press Enter to run the resistance motor up and down in a continuous loop. Display shows  
level setting and position sensor reading. Press Stop to end test.)  
iii. Beep (Turns off the speaker so no beeping sound is heard)  
iv. Units (Sets the display to readout in English or Metric display measurements)  
v. ODO Reset (Resets the odometer)  
vi. Pause Mode (Turn on allow 5 minutes of pause, turn off to have the console pause indefinitely)  
d. LCDTest (Tests all the display functions)  
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Treadmill Warranty - Effective September 15, 2010  
Spirit Fitness, Inc. (Spirit Fitness) warrants all its treadmill parts for a period of time listed below from the date of retail sale, as determined by sale  
receipt, or in the absence of a sales receipt eighteen (18) months from the original factory shipping date. Spirit Fitness’ responsibilities include  
providing new or remanufactured parts, at Spirit Fitness’ option, and technical support to our independent dealers and servicing organizations. In  
the absence of a dealer or service organization, these warranties will be administered by Spirit Fitness directly to a consumer.The warranty period  
applies to the following components:  
Warranty  
Frame  
Motor  
Deck  
Parts  
Wear Items*  
Labor  
Light Commercial (5 Hours use or less in a  
Lifetime  
5Years  
3Years  
3Years  
6 Months  
1Year  
non-dues paying facility)  
Residential  
Lifetime  
Lifetime  
Lifetime  
10Years  
1Year  
*Wear items are rubber hand grips, console overlay and drive belt  
NORMAL RESPONSIBILITIES OFTHE CONSUMER  
This warranty applies only to products in ordinary household or Light Commercial use (see restrictions above), and the consumer/facility is  
responsible for the items listed below:  
1.  
The warranty registration card must be completed and returned to the address listed on the card within 10 days of the original purchase to  
validate the manufacturer’s limited warranty.  
2.  
3.  
4.  
Proper use of the treadmill in accordance with the instructions provided in this manual  
Proper installation in accordance with instructions provided with the treadmill and with all local electric codes.  
Proper connection to a grounded power supply of sufficient voltage, replacement of blown fuses, repair of loose connections or defects in  
house or facility wiring.  
5.  
Expenses for making the treadmill accessible for servicing, including any item that was not part of the treadmill at the time it was shipped  
from the factory.  
6.  
7.  
Damages to the treadmill finish during shipping, installation or following installation.  
Routine maintenance of this unit as specified in this manual.  
EXCLUSIONS  
This warranty does not cover the following:  
1.  
CONSEQUENTIAL, COLLATERAL, OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL EXPENSES  
RESULTING FROM ANY BREACH OFTHIS WRITTEN OR ANY IMPLIED WARRANTY.  
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not  
apply to you.  
2.  
3.  
Service call reimbursement to the consumer. Service call reimbursement to the dealer that does not involve malfunction or defects in  
workmanship or material, for units that are beyond the warranty period, for units that are beyond the service call reimbursement period, for  
treadmill not requiring component replacement, or treadmill not in ordinary household or light commercial use.  
Damages caused by services performed by persons other than authorized Spirit Fitness service companies; use of parts other than original  
Spirit Fitness parts; or external causes such as corrosion, discoloration of paint or plastic, alterations, modifications, abuse, misuse, accident,  
improper maintenance, inadequate power supply, or acts of God.  
4.  
5.  
6.  
Products with original serial numbers that have been removed or altered.  
Products that have been: sold, transferred, bartered, or given to a third party.  
Products that do not have a warranty registration card on file at Spirit Fitness. Spirit Fitness reserves the right to request proof of  
purchase if no warranty record exists for the product.  
7.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDINGTHE WARRANTIES  
OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE.  
8.  
9.  
Product use in any environment other than a residential setting or non-dues paying facility with 5 hours use or less per day.  
Warranties outside of North America may vary. Please contact your local dealer for details.  
SERVICE  
Keep your bill of sale.Twelve (12) months from the date on the bill of sale or eighteen (18) months from the date of factory shipping as  
determined by the serial number establishes the labor warranty period should service be required. If service is performed, it is in your best  
interest to obtain and keep all receipts.This written warranty gives you specific legal rights.You may also have other rights that vary from  
state to state. Service under this warranty must be obtained by following these steps, in order:  
1.  
2.  
3.  
4.  
Contact your selling authorized Spirit Fitness dealer. OR  
Contact your local authorized Spirit Fitness service organization.  
If there is a question as to where to obtain service, contact our service department at (870) 935-1107.  
Spirit Fitness’ obligation under this warranty is limited to repairing or replacing, at Spirit Fitness’ option, the product through one of our  
authorized service centers.All repairs must be preauthorized by Spirit Fitness. If the product is shipped to a service center freight charges to  
and from the service  
center will be the customer’s responsibility. For replacement parts shipped while the product is under warranty, the customer will be  
responsible for shipping and handling charges. For in-home service, the customer will be responsible for a trip charge.There will be an  
additional trip charge if the customer is located over 100 miles from the nearest service center.  
The owner is responsible for adequate packaging upon return to Spirit Fitness. Spirit Fitness is not responsible for damages in shipping. Make  
all freight damage claims with the appropriate freight carrier. DO NOT SHIP ANY UNITTO OUR FACTORY WITHOUT A RETURN  
AUTHORIZATION NUMBER.All units arriving without a return authorization number will be refused.  
For any further information, or to contact our service department by mail, send your correspondence to:  
Spirit Fitness, Inc.  
5.  
6.  
P.O. Box 2037  
Jonesboro, AR 72402-2037  
Product features or specifications as described or illustrated are subject to change without notice.All warranties are made by Spirit Fitness, Inc.  
This warranty applies only in the 50 states of the U.S.A.  
33  
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2601 Commerce Drive Jonesboro, AR 72401 - Phone: 800-258-4555 - Fax: 870-935-7611  
© 2011 All Rights Reserved.  
XT685 Owner’s Manual 11.  
Rev. 1  
www.spiritfitness.com  
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