Southbend Saw SB1019 User Manual

7" x 8" SWIVEL MAST  
METAL-CUTTING BANDSAW  
MODEL SB1019  
OWNER'S MANUAL  
Hundreds of Thousands of Lathes Sold With a Tradition of  
Q
uality Since 1906!  
Copyright © May, 2010 Revised February, 2011 (JB)  
For Machines Mfg. Since 8/09  
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Table of Contents  
INTRODUCTION...............................................................2  
Tooth Type ........................................................22  
Blade Pitch (TPI)...............................................23  
Blade Changes ...................................................24  
Blade Tension.....................................................25  
Blade Breakage..................................................25  
Blade Care & Break-In......................................26  
Blade Care ........................................................26  
Blade Break-In..................................................26  
Blade Speed........................................................26  
Blade Speed Chart.............................................27  
Chip Inspection Chart .......................................27  
Downfeed Rate...................................................28  
Downfeed Pressure ............................................28  
Angle Cuts..........................................................29  
Cuts to the Right ...............................................29  
Cuts to the Left .................................................29  
Blade Guide........................................................30  
Workpiece Holding.............................................30  
Vise Quick Release.............................................30  
Cutting Fluid......................................................31  
Cutting Fluid System ........................................31  
Operation Tips ...................................................32  
About This Machine.............................................2  
Capabilities.........................................................2  
Features..............................................................2  
Identification........................................................3  
Machine Specifications ........................................4  
SAFETY................................................................................6  
Understanding Risks of Machinery ....................6  
Basic Machine Safety ..........................................6  
Additional Metal Bandsaw Safety ......................8  
PREPARATION .................................................................9  
Preparation Overview..........................................9  
Things You'll Need...............................................9  
Power Supply Requirements...............................9  
Availability..........................................................9  
Full-Load Current Rating ....................................9  
Circuit Information............................................10  
Circuit Requirements for 110V...........................10  
Circuit Requirements for 220V...........................10  
Grounding Requirements...................................10  
Extension Cords ................................................11  
Unpacking ..........................................................11  
Inventory............................................................11  
Cleaning & Protecting .......................................12  
Location..............................................................13  
Physical Environment........................................13  
Electrical Installation ........................................13  
Lighting ............................................................13  
MAINTENANCE .............................................................33  
Maintenance Schedule.......................................33  
Cleaning .............................................................33  
Lubrication.........................................................33  
Gearbox.............................................................34  
Machine Storage ................................................34  
Weight Load......................................................13 TROUBLESHOOTING.................................................35  
Space Allocation ................................................13  
SERVICE...........................................................................38  
Lifting & Moving................................................14  
Blade Tracking...................................................38  
Leveling & Mounting.........................................14  
Blade Guide Bearings........................................39  
Leveling ............................................................14  
Squaring the Blade............................................39  
Bolting to Concrete Floors..................................15  
Adjusting Angle Stops .......................................40  
Machine Mounts................................................15  
Machine Setup ...................................................16  
Power Connection ..............................................17  
Test Run.............................................................18  
Inspections & Adjustments ...............................18  
ELECTRICAL...................................................................41  
Electrical Safety Instructions ...........................41  
220V Conversion................................................42  
Wiring Diagram .................................................43  
Wiring Component Locations............................44  
OPERATION....................................................................19  
Operation Overview...........................................19  
Description of Controls & Components ............20  
Blade Selection...................................................21  
Blade Terminology.............................................21  
Blade Length.....................................................21  
Blade Width ......................................................21  
Tooth Set...........................................................22  
PARTS................................................................................45  
Cabinet & Base ..................................................45  
Motor & Head.....................................................47  
Blade Guide Assemblies....................................49  
Gearbox ..............................................................50  
Machine Labels..................................................52  
WARRANTY & RETURNS..........................................53  
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Model SB1019  
For Machines Mfg. Since 8/09  
I N T R O D U C T I O N  
INTRODUCTION  
About This Machine  
Capabilities  
Features  
This metal cutting bandsaw uses a hydraulically- In addition to its capabilities, the Model SB1019  
stabilized gravity-fed headstock to make straight  
cuts through workpieces that are clamped in a  
vise. Since the workpiece is secured and remains  
stationary while the blade lowers automatically,  
accuracy and operator safety are maximized,  
since the operator can stand safely away from  
the machine as it is cutting.  
has several features to increase versatility and  
efficiency.  
The headstock swivels and can be rotated to  
make angled cuts from 45° to the left through 45°  
to the right while three blade speeds ensure that  
the proper cutting rate is available for a variety  
of blade pitches, workpiece sizes and material  
types.  
The vise on the Model SB1019 is capable of  
holding rectangular stock up to 7" x 8" and round  
stock up to 7".  
Both the downfeed rate and pressure are  
adjustable for fine-tuning each cutting operation  
and an adjustable auto-OFF power switch  
maximizes safety and minimizes energy use by  
turning the machine off at the end of every cut.  
After a cut is complete, the OFF switch is  
triggered and the motor automatically turns off.  
A flood coolant system, comprised of a coolant  
tank and pump in the machine base and an  
adjustable nozzle at the blade provide adequate  
coolant for optimum cutting efficiency and blade  
life.  
A storage compartment in the cabinet base  
provides a convenient location for keeping spare  
blades or other accessories and the transport  
handle makes moving the machine easy.  
-2-  
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For Machines Mfg. Since 8/09  
Model SB1019  
I N T R O D U C T I O N  
Identification  
Blade Tension  
Knob  
Coolant Valve  
and Nozzle  
Gearbox &  
ON/OFF  
Speed Selector  
Buttons  
Blade  
Motor  
Blade  
Cover  
Headstock  
Downfeed  
Rate Adjust  
Knob  
Guide Post  
Knob  
Vise Quick  
Release  
Downfeed  
Ram  
Vise Jaw  
Handwheel  
Downfeed  
Stop Bolt  
Rear View  
Cabinet Access  
Front View  
Adjustable  
Stops  
Door  
Screened Catch  
Basin  
Coolant Tank  
& Pump  
Figure 1. Identification of controls and components.  
Serious personal injury could occur if  
you connect the machine to power before  
completing the setup process. DO NOT  
connect power until instructed to do so later  
in this manual.  
Untrained users have an increased risk  
of seriously injuring themselves with this  
machine. Do not operate this machine until  
you have understood this entire manual and  
received proper training.  
-3-  
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Model SB1019  
For Machines Mfg. Since 8/09  
I N T R O D U C T I O N  
Machine Specifications  
P.O. Box 2027, Bellingham, WA 98227 U.S.A.  
PHONE: (360) 734-1540 © South Bend Lathe Co.  
Model SB1019  
7" x 8" Swivel Mast Metal-Cutting Bandsaw  
Product Dimensions:  
Weight ..........................................................................................................................................................................481 lbs.  
Length/Width/Height ............................................................................................................................. 5114" x 2958" x 6058  
Foot Print (Length/Width) .................................................................................................................................... 5114 x 2558  
Space Required for Full Range of Movement (Length/Width/Height)....................................................... 59" x 47" x 6738  
"
"
"
Shipping Dimensions:  
Type................................................................................................................................................................ Wood Slat Crate  
Weight ...........................................................................................................................................................................558 lbs.  
Length/Width/Height ....................................................................................................................................... 52" x 30" x 61"  
Electrical:  
Required Power Source.................................................................................................. 110V or 220V, Single-Phase, 60 Hz  
Switch.................................................................................................................................................. Safety ON/OFF Switch  
Switch Voltage.................................................................................................................................................................. 110V  
Cord Length..................................................................................................................................................................... 712 ft.  
Cord Gauge .................................................................................................................................................................14 gauge  
Minimum Circuit Size......................................................................................................20 Amps @110V, 15 Amps @ 220V  
Plug Included.......................................................................................................................................................................Yes  
Included Plug Type.................................................................................................................................NEMA 5-15 for 110V  
Recommended Plug Type for 220V.......................................................................................................................NEMA 6-15  
Motors:  
Main  
Type ............................................................................................................................TEFC Capacitor Start Induction  
Horsepower........................................................................................................................................................... 112 HP  
Voltage............................................................................................................................................................110V/220V  
Phase ..........................................................................................................................................................Single-Phase  
Amps....................................................................................................................................................................... 18/9A  
Speed............................................................................................................................................................... 1725 RPM  
Cycle .......................................................................................................................................................................60 Hz  
Number Of Speeds.........................................................................................................................................................1  
Pre-Wired ................................................................................................................................................................ 110V  
Power Transfer................................................................................................................................ Sealed Worm Gear  
Bearings...................................................................................................................Shielded and Permanently Sealed  
Main Specifications:  
Operation Information  
Head Swivel....................................................................................................................................................... 45 to 45.  
Blade Speeds .................................................................................................................................... 135, 197, 256 FPM  
Std. Blade Length...................................................................................................................................................... 93"  
Blade Size Range .........................................................................................................................................................34  
"
-4-  
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For Machines Mfg. Since 8/09  
Model SB1019  
I N T R O D U C T I O N  
Cutting Capacities  
Angle Cuts..................................................................................................................................................45°Lto45°R
Vise Jaw Depth....................................................................................................................................................... 1014  
Vise Jaw Height........................................................................................................................................................ 418  
"
"
Max. Capacity Rect. Height At 90D ........................................................................................................................... 7"  
Max. Capacity Rect. Width At 90D ......................................................................................................................... 814  
"
Max. Capacity Rnd. At 90D ........................................................................................................................................ 7"  
Max. Capacity Rect. Height At -45D ....................................................................................................................... 338  
"
"
Max. Capacity Rect. Width At -45D ........................................................................................................................ 512  
Max. Capacity Rnd. At -45D ....................................................................................................................................... 5"  
Max. Capacity Rect. Height At 45D ........................................................................................................................ 338  
"
"
Max. Capacity Rect. Width At 45D ......................................................................................................................... 512  
Max. Capacity Rnd. At 45D ........................................................................................................................................ 5"  
Construction  
Wheel Construction Upper..............................................................................................................................Cast Iron  
Wheel Construction Lower..............................................................................................................................Cast Iron  
Body Construction ...........................................................................................................................................Cast Iron  
Base Construction............................................................................................................................................Cast Iron  
Stand Construction................................................................................................................................................. Steel  
Other  
Wheel Size.............................................................................................................................................................. 11716"  
Blade Guides Upper...................................................................................................................................................Yes  
Blade Guides Lower...................................................................................................................................................Yes  
Coolant Capacity..................................................................................................................................................212 Gal  
Table Info  
Floor to Cutting Area Height................................................................................................................................ 33516"  
Other Specifications:  
ISO Factory................................................................................................................................................................ ISO 9001  
Country Of Origin ........................................................................................................................................................ Taiwan  
Warranty.........................................................................................................................................................................1 Year  
Serial Number Location.................................................................................................................. ID Label on Body Frame  
Customer Setup and Cleaning Time.................................................................................................. Approximately 1 Hour  
Sound Rating (No Load)...................................................................................................................................................80 db  
Features:  
Heavy-duty one-piece steel stand  
Adjustable hydraulic down feed  
Swivel mast with angle stops  
Built-in coolant system  
Storage cabinet  
Dual position vise  
Double ball bearings on each side of blade  
Quick change 3-speed blade control  
-5-  
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Model SB1019  
For Machines Mfg. Since 8/09  
S A F E T Y  
SAFETY  
Understanding Risks of Machinery  
Operating all machinery and machining equipment can be dangerous or relatively safe depending  
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,  
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).  
The owner of this machinery or equipment is ultimately responsible for its safe use. This  
responsibility includes proper installation in a safe environment, personnel training and usage  
authorization, regular inspection and maintenance, manual availability and comprehension,  
application of safety devices, integrity of cutting tools or accessories, and the usage of approved  
personal protective equipment by all operators and bystanders.  
The manufacturer of this machinery or equipment will not be held liable for injury or property  
damage from negligence, improper training, machine modifications, or misuse. Failure to read,  
understand, and follow the manual and safety labels may result in serious personal injury, including  
amputation, broken bones, electrocution, or death.  
The signals used in this manual to identify hazard levels are defined as follows:  
Death or catastrophic  
harm WILL occur.  
Moderate injury or fire  
MAY occur.  
Death or catastrophic  
harm COULD occur.  
Machine or property  
damage may occur.  
Basic Machine Safety  
1. Owner’s Manual: All machinery and  
machining equipment presents serious  
injury hazards to untrained users. To  
reduce the risk of injury, anyone who uses  
THIS item MUST read and understand  
this entire manual before starting.  
3. Trained/Supervised Operators Only:  
Untrained users can seriously injure  
themselves or bystanders. Only allow  
trained and properly supervised personnel  
to operate this item. Make sure safe  
operation instructions are clearly  
understood. If electrically powered, use  
padlocks and master switches, and remove  
start switch keys to prevent unauthorized  
use or accidental starting.  
2. Personal Protective Equipment: Operating  
or servicing this item may expose the user  
to flying debris, dust, smoke, dangerous  
chemicals, or loud noises. These hazards  
can result in eye injury, blindness, long-  
term respiratory damage, poisoning,  
4. Guards/Covers: Accidental contact with  
moving parts during operation may cause  
severe entanglement, impact, cutting,  
or crushing injuries. Reduce this risk by  
keeping any included guards/covers/doors  
installed, fully functional, and positioned  
for maximum protection.  
cancer, reproductive harm or hearing loss.  
Reduce your risks from these hazards  
by wearing approved eye protection,  
respirator, gloves, or hearing protection.  
-6-  
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Model SB1019  
11. Chuck Keys or Adjusting Tools: Tools used  
S A F E T Y  
5. Entanglement: Loose clothing, gloves,  
neckties, jewelry or long hair may  
get caught in moving parts, causing  
entanglement, amputation, crushing,  
or strangulation. Reduce this risk by  
removing/securing these items so they  
cannot contact moving parts.  
to adjust spindles, chucks, or any moving/  
rotating parts will become dangerous  
projectiles if left in place when the machine  
is started. Reduce this risk by developing  
the habit of always removing these tools  
immediately after using them.  
12. Work Area: Clutter and dark shadows  
increase the risks of accidental injury.  
Only operate this item in a clean, non-  
glaring, and well-lighted work area.  
6. Mental Alertness: Operating this item  
with reduced mental alertness increases  
the risk of accidental injury. Do not let a  
temporary influence or distraction lead to a  
permanent disability! Never operate when  
under the influence of drugs/alcohol, when  
tired, or otherwise distracted.  
13. Properly Functioning Equipment: Poorly  
maintained, damaged, or malfunctioning  
equipment has higher risks of causing  
serious personal injury compared to  
those that are properly maintained.  
To reduce this risk, always maintain  
this item to the highest standards and  
promptly repair/service a damaged or  
malfunctioning component. Always follow  
the maintenance instructions included in  
this documentation.  
7. Safe Environment: Operating electrically  
powered equipment in a wet environment  
may result in electrocution; operating near  
highly flammable materials may result in a  
fire or explosion. Only operate this item in  
a dry location that is free from flammable  
materials.  
8. Electrical Connection: With electically  
powered equipment, improper connections  
to the power source may result in  
14. Unattended Operation: Electrically  
powered equipment that is left unattended  
while running cannot be controlled and is  
dangerous to bystanders. Always turn the  
power OFF before walking away.  
electrocution or fire. Always adhere to all  
electrical requirements and applicable  
codes when connecting to the power source.  
Have all work inspected by a qualified  
electrician to minimize risk.  
15. Health Hazards: Certain cutting fluids  
and lubricants, or dust/smoke created  
when cutting, may contain chemicals  
known to the State of California to cause  
cancer, respiratory problems, birth defects,  
or other reproductive harm. Minimize  
exposure to these chemicals by wearing  
approved personal protective equipment  
and operating in a well ventilated area.  
9. Disconnect Power: Adjusting or servicing  
electrically powered equipment while it  
is connected to the power source greatly  
increases the risk of injury from accidental  
startup. Always disconnect power  
BEFORE any service or adjustments,  
including changing blades or other tooling.  
16. Difficult Operations: Attempting  
difficult operations with which you are  
unfamiliar increases the risk of injury.  
If you experience difficulties performing  
the intended operation, STOP! Seek an  
alternative method to accomplish the  
same task, ask a qualified expert how the  
operation should be performed, or contact  
our Technical Support for assistance.  
10. Secure Workpiece/Tooling: Loose  
workpieces, cutting tools, or rotating  
spindles can become dangerous projectiles  
if not secured or if they hit another object  
during operation. Reduce the risk of this  
hazard by verifying that all fastening  
devices are properly secured and items  
attached to spindles have enough clearance  
to safely rotate.  
-7-  
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Model SB1019  
For Machines Mfg. Since 8/09  
S A F E T Y  
Additional Metal Bandsaw Safety  
6. Workpiece Handling. A workpiece that shifts  
unexpectedly when being cut can result in  
impact or laceration injuries. To reduce the  
risk of injury, always securely clamp the  
workpiece in the vise and use additional  
support fixtures if needed. Never hold the  
workpiece with your hands during a cut.  
Flag long pieces to reduce the risk of tripping  
over them.  
1. Blade Condition. A dull or damaged  
blade can break apart during operation,  
increasing the risk of operator injury. Do  
not operate with a dull, cracked or badly  
worn blade. Inspect the blade for cracks or  
missing teeth before each use.  
2. Hand Placement. Hands could be cut  
by the blade or crushed when lowering  
the headstock. Never position fingers or  
thumbs in line with the cut or under the  
headstock while it is moving.  
7. Power Interruption. Unplug the machine  
and turn the power switch OFF after a  
power interruption. If left plugged in and  
turned ON, this machine will start up when  
power is restored, resulting in possible  
entanglement, laceration, or amputation  
hazards.  
3. Blade Guard. Hands and fingers can easily  
be cut by the bandsaw blade. To reduce the  
risk of laceration injuries, do not operate  
this bandsaw without the blade guard in  
place.  
8. Hot Surfaces/Sharp Edges. Due to the  
cutting process, a freshly cut workpiece,  
chips, and some machine components can be  
hot enough to burn you and sharp enough to  
cut you. Allow components to cool and use  
safe handling methods to reduce the risk of  
these injuries.  
4. Starting Position. To reduce the  
likelihood of blade breakage and possible  
entanglement, never turn the saw ON  
with the blade resting on the workpiece.  
5. Blade Replacement. The blade can only  
make a safe and efficient cut if the teeth  
are facing the workpiece. When replacing  
blades, make sure the teeth face toward  
the workpiece. Wear gloves to protect  
hands and safety glasses to protect eyes.  
9. Moving Blade. A moving bandsaw blade  
presents a serious risk for laceration or  
amputation injuries. Always allow the blade  
to come to a complete stop before mounting  
or repositioning a workpiece in the vise.  
Never touch a moving blade.  
-8-  
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Model SB1019  
P R E P A R AT I O N  
PPRErPAeRATpIONaration Overview Power Supply  
The purpose of the preparation section is to help  
you prepare your machine for operation. The list  
below outlines the basic process. Specific steps  
for each of these points will be covered in detail  
Requirements  
Availability  
Before installing the machine, consider the  
later in this section.  
availability and proximity of the required power  
supply circuit. If an existing circuit does not meet  
the requirements for this machine, a new circuit  
must be installed.  
The typical preparation process is as follows:  
1. Unpack the machine and inventory the  
contents of the carton.  
To minimize the risk of electrocution, fire,  
or equipment damage, installation work and  
electrical wiring must be done by a qualified  
electrician in accordance with all applicable  
codes and standards.  
2. Clean the machine and its components.  
3. Make any necessary adjustments or  
inspections to ensure the machine is set up  
and ready for operation.  
4. Connect the machine to the power source.  
Electrocution or fire may  
occur if machine is not  
correctly grounded and  
attached to the power  
supply. Use a qualified  
electrician to ensure a safe  
power connection.  
5. Test run the machine to make sure it  
functions properly and is ready for operation.  
Things You'll Need  
The items listed below are required to  
successfully set up and prepare this machine for  
operation.  
Full-Load Current Rating  
The full-load current rating is the amperage  
a machine draws at 100% of the rated output  
power. On machines with multiple motors, this is  
the amperage drawn by the largest motor or sum  
of all motors and electrical devices that might  
operate at one time during normal operations.  
For Machine Setup  
Wrench 12mm  
Wrench 14mm  
For Power Connection  
A power source that meets the minimum  
circuit requirements for this machine. (Refer  
to the Power Supply Requirements  
section for details.)  
Full-Load Rating at 110V.................. 8.6 Amps  
Full-Load Rating at 220V.................. 4.3 Amps  
A qualified electrician to ensure a safe and  
code-compliant connection to the power  
source.  
The full-load current is not the maximum  
amount of amps that the machine will draw. If  
the machine is overloaded, it will draw additional  
amps beyond the full-load rating.  
If the machine is overloaded for a sufficient  
length of time, damage, overheating, or fire may  
result—especially if connected to an undersized  
circuit. To reduce the risk of these hazards,  
avoid overloading the machine during operation  
and make sure it is connected to a power supply  
circuit that meets the requirements in the  
following section.  
-9-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P R E P A R AT I O N  
Circuit Information  
A power supply circuit includes all electrical  
equipment between the main breaker box or fuse  
panel in your building and the incoming power  
Grounding Requirements  
In the event of certain types of malfunctions or  
breakdowns, grounding provides a path of least  
resistance for electric current—in order to reduce  
connections inside the machine. This circuit must 
the risk of electric shock.  
be safely sized to handle the full-load current  
that may be drawn from the machine for an  
extended period of time.  
For 110V Connection (Prewired)  
This machine is equipped with a power cord  
that has an equipment-grounding wire and a  
grounding plug (similar to the figure below).  
The plug must only be inserted into a matching  
receptacle (outlet) that is properly installed and  
grounded in accordance with all local codes and  
ordinances.  
For your own safety and protection of property,  
consult a qualified electrician if you are unsure  
about wiring practices or electrical codes in  
your area.  
GROUNDED  
Note: The circuit requirements listed in this  
manual apply to a dedicated circuit—where only  
one machine will be running at a time. If this  
machine will be connected to a shared circuit  
where multiple machines will be running at  
the same time, consult a qualified electrician to  
ensure that the circuit is properly sized for safe  
operation.  
5-15 RECEPTACLE  
Grounding Prong  
5-15 PLUG  
Current Carrying Prongs  
Figure 2. NEMA 5-15 plug and receptacle.  
Circuit Requirements for 110V  
This machine is prewired to operate on a 110V  
power supply circuit that has a verified ground  
and meets the following requirements:  
For 220V Connection  
Use the plug type listed in the Circuit  
Requirements for this voltage. The listed plug  
(similar to the figure below) has an equipment-  
grounding wire to safely ground the machine.  
The plug must only be inserted into a matching  
receptacle (outlet) that is properly installed and  
grounded in accordance with all local codes and  
ordinances.  
Nominal Voltage ...............................110V/120V  
Cycle .............................................................60 Hz  
Phase ..............................................Single-Phase  
Circuit Rating....................................... 20 Amps  
Plug/Receptacle (included)...........NEMA 5-15  
GROUNDED  
Circuit Requirements for 220V  
6-15 RECEPTACLE  
This machine can be converted to operate on  
a 220V power supply. To do this, follow the  
Voltage Conversion instructions included in  
this manual. The intended 220V circuit must  
have a verified ground and meet the following  
requirements:  
Current Carrying Prongs  
6-15 PLUG  
Nominal Voltage ...............................220V/240V  
Cycle .............................................................60 Hz  
Phase ..............................................Single-Phase  
Circuit Rating....................................... 15 Amps  
Plug/Receptacle ...............................NEMA 6-15  
Grounding Prong  
Figure 3. NEMA 6-15 plug and receptacle.  
-10-  
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For Machines Mfg. Since 8/09  
Model SB1019  
P R E P A R AT I O N  
Unpacking  
This item was carefully packaged to prevent  
damage during transport. If you discover any  
damage, please immediately call Customer  
Service at (360) 734-1540 for advice. You may  
need to file a freight claim, so save the containers  
and all packing materials for possible inspection  
by the carrier or its agent.  
Serious injury could occur if you connect  
the machine to power before completing the  
setup process. DO NOT connect to power until  
instructed later in this manual.  
Improper connection of the equipment-grounding  
wire can result in a risk of electric shock. The  
wire with green insulation (with or without  
yellow stripes) is the equipment-grounding wire.  
If repair or replacement of the power cord or  
plug is necessary, do not connect the equipment-  
grounding wire to a live (current carrying)  
terminal.  
Inventory  
The items listed below are optional components  
and are not required for bandsaw operations.  
Check with a qualified electrician or service  
personnel if you do not understand these  
grounding requirements, or if you are in doubt  
about whether the tool is properly grounded.  
Description  
Qty  
A. Work Stop.......................................................1  
B. Work Stop Rod ...............................................1  
If you ever notice that a cord or plug is  
damaged or worn, disconnect it from power, and  
immediately replace it with a new one.  
B
A
Extension Cords  
We do not recommend using an extension cord  
with this machine. If you must use one, only  
use it if absolutely necessary and only on a  
temporary basis.  
Extension cords cause voltage drop, which may  
damage electrical components and shorten motor  
life. Voltage drop increases as the extension cord  
size gets longer and the gauge size gets smaller  
(higher gauge numbers indicate smaller sizes).  
Figure 4. Inventory.  
Any extension cord used with this machine  
must contain a ground wire, match the required  
plug and receptacle listed in the Circuit  
Requirements for the applicable voltage, and  
meet the following requirements:  
Minimum Gauge Size............................16 AWG  
Maximum Length (Shorter is Better) ....50 ft.  
-11-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P R E P A R AT I O N  
Cleaning & Protecting  
The unpainted surfaces are coated at the factory  
with a heavy-duty rust preventative that  
prevents corrosion during shipment and storage.  
The benefit of this rust preventative is that it  
works very well. The downside is that it can be  
time-consuming to thoroughly remove.  
Many cleaning solvents are  
toxic if inhaled. Minimize  
your risk by only using  
these products in a well  
ventilated area.  
Be patient and do a careful job when cleaning  
and removing the rust preventative. The time  
you spend doing this will reward you with  
smooth-sliding parts and a better appreciation  
for the proper care of the unpainted surfaces.  
Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner that may  
damage painted surfaces. Always follow the  
manufacturer’s instructions when using any  
type of cleaning product.  
Although there are many ways to successfully  
remove the rust preventative, we have cleaned  
thousands of machines and found the following  
process to be the best balance between efficiency  
and minimized exposure to toxic fumes or  
chemicals.  
Basic steps for removing rust preventative:  
1. Put on safety glasses and disposable gloves.  
2. Coat all surfaces that have rust preventative  
with a liberal amount of your cleaner or  
degreaser and let them soak for a few  
minutes.  
Before cleaning, gather the following:  
Disposable rags  
Cleaner/degreaser (certain citrus-based  
degreasers work extremely well and they  
have non-toxic fumes)  
3. Wipe off the surfaces. If your cleaner or  
degreaser is effective, the rust preventative  
will wipe off easily.  
Safety glasses & disposable gloves  
Note: To clean off thick coats of rust preventative  
on flat surfaces, such as beds or tables, use  
a PLASTIC paint scraper to scrape off the  
majority of the coating before wiping it off  
with your rag. (Do not use a metal scraper or  
it may scratch the surface.)  
Note: Automotive degreasers, mineral spirits, or  
WD•40 can be used to remove rust preventative.  
Before using these products, though, test them  
on an inconspicuous area of a painted area to  
make sure they will not damage it.  
4. Repeat Steps 2–3 as necessary until clean,  
then coat all unpainted surfaces with a  
quality metal protectant or light oil to  
prevent rust.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used for  
cleaning. Avoid using these  
products to remove rust  
preventative.  
-12-  
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Model SB1019  
P R E P A R AT I O N  
Weight Load  
Location  
Refer to the Machine Specifications for the  
weight of your machine. Make sure that the  
Physical Environment  
surface upon which the machine is placed will  
The physical environment where your machine  
is operated is important for safe operation and  
longevity of parts. For best results, operate this  
machine in a dry environment that is free from  
excessive moisture, hazardous or flammable  
chemicals, airborne abrasives, or extreme  
conditions. Extreme conditions for this type  
of machinery are generally those where the  
ambient temperature is outside the range of 41°–  
104°F; the relative humidity is outside the range  
of 20–95% (non-condensing); or the environment  
is subject to vibration, shocks, or bumps.  
bear the weightofthemachine,additional
equipment that may be installed on the machine,  
and the heaviest workpiece that will be used.  
Additionally, consider the weight of the operator  
and any dynamic loading that may occur when  
operating the machine.  
Space Allocation  
Consider the largest size of workpiece that will  
be processed through this machine and provide  
enough space aroundthe machineforadequate  
operator material handling or the installation  
of auxiliary equipment. With permanent  
installations, leave enough space around  
the machine to open or remove doors/covers  
as required by the maintenance and service  
described in this manual.  
Electrical Installation  
Place this machine near an existing power  
source. Make sure all power cords are protected  
from traffic, material handling, moisture,  
chemicals, or other hazards. Make sure to leave  
access to a means of disconnecting the power  
source or engaging a lockout/tagout device.  
Children or untrained  
people may be seriously  
injured by this machine.  
Only install in an access  
restricted location.  
Lighting  
Lighting around the machine must be adequate  
enough that operations can be performed  
safely. Shadows, glare, or strobe effects that  
may distract or impede the operator must be  
eliminated.  
25¾"  
42½"  
Power  
Connection  
10¾"  
Minimum  
30"  
49"  
(Drawing Not to Scale)  
Figure 5. Clearances.  
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Model SB1019  
For Machines Mfg. Since 8/09  
P R E P A R AT I O N  
Lifting & Moving  
Leveling & Mounting  
Generally, you can either bolt your machine  
to the floor or mount it on machine mounts.  
Although not required, we recommend that you  
secure the machine to the floor and level it while  
doing so. Because this is an optional step and  
floor materials may vary, hardware for securing  
the machine to the floor is not included.  
This machine and its  
parts are heavy! Serious  
personal injury may occur  
if safe moving methods are  
not used. To reduce the  
risk of a lifting or dropping  
injury, ask others for help  
and use power equipment.  
We strongly recommend securing your  
machine to the floor if it is hardwired to the  
power source. Consult with your electrician to  
ensure compliance with local codes.  
Unbolt the machine from its pallet, then insert  
two round steel bars through the lifting holes  
in the machine base. Attach lifting straps  
with hooks to the bars, as shown in Figure 6.  
Lift the machine just high enough to clear the  
pallet, then move it to its final location. Have an  
assistant stabilize the machine while moving.  
Leveling  
Leveling machinery helps precision components,  
such as bed ways, remain straight and flat  
during the lifespan of the machine. Components  
on an unleveled machine may slowly twist due to  
the dynamic loads placed on the machine during  
operation.  
For best results, use a precision level that  
is at least 12" long and sensitive enough to  
show a distinct movement when a 0.003" shim  
(approximately the thickness of one sheet of  
standard newspaper) is placed under one end of  
the level.  
See the figure below for an example of a high  
precision level.  
Figure 6. Lifting locations.  
Figure 7. Example of a precision level.  
-14-  
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Model SB1019  
P R E P A R AT I O N  
Bolting to Concrete Floors  
Machine Mounts  
Lag screws and anchors, or anchor studs  
(below), are two popular methods for securing  
machinery to a concrete floor. We suggest you  
research the many options and methods for  
securing your machine and choose the best one  
for your specific application.  
Machine mounts are rubber pads mounted to  
a threaded stud, which can be fastened to the  
bottom of the machine.  
Machine mounts offer certain advantages such  
as ease of installation, vibration dampening, and  
easy leveling. They also make it easier to relocate  
the machine later on.  
Anchor  
Stud  
The disadvantage of machine mounts is that the  
machine can shift or move over time. For this  
reason, electrical codes may limit their use if  
the machine is hardwired to the power source.  
Also, mounts may reduce the total surface area  
of machine-to-floor contact, depending on the  
design of the machine.  
Lag Screw  
and Anchor  
Figure 8. Common types of fasteners for bolting  
machinery to concrete floors.  
Figure 9. Typical machine mount.  
-15-  
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Model SB1019  
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P R E P A R AT I O N  
2. Adjust the downfeed stop bolt and jam nut  
shown in Figure 11 with a 14mm wrench, so  
the bandsaw blade teeth are just below the  
table surface when the cut is complete.  
Machine Setup  
To ensure that your bandsaw arrives without  
damage to the hinge system, a shipping bracket  
was installed. After removing the shipping  
bracket, you will have to adjust the downfeed  
stop bolt.  
To set up the machine:  
1. Remove the shipping strap hex bolt and  
strap as shown in Figure 10. Keep this  
shipping bracket in case you transport or  
ship the bandsaw in the future.  
Downfeed Stop Bolt  
Figure 11. Adjusting downfeed stop bolt.  
Figure 10. Removal of the shipping bracket.  
-16-  
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P R E P A R AT I O N  
3. Insert the work stop rod approximately 34  
"
Power Connection  
into the vise base.  
4. Tighten the hex bolt shown in Figure 12.  
Electrocution or fire  
may occur if machine is  
ungrounded, incorrectly  
connected to power, or  
connected to an undersized  
circuit. Use a qualified  
electrician to ensure a safe  
power connection.  
Once your machine is set up and assembled as  
previously described in this manual, it is ready to  
be connected to the power source.  
Hex Bolt  
Leaf Screw  
— If you plan to use the machine at 110V,  
simply plug it into a receptacle on a 110V  
circuit that meets the requirements listed on  
Page 10.  
Figure 12. Installing stop rod.  
5. Slide the work stop onto the work stop rod,  
position it as necessary, then tighten the leaf  
screw.  
— If you plan to use the machine at 220V, you  
will have to convert the machine for 220V.  
Refer to Electrical, beginning on Page 41.  
-17-  
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Model SB1019  
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P R E P A R AT I O N  
4. Connect the machine to the power source.  
Test Run  
5. Put on safety glasses and secure loose  
After all preparation steps have been completed,  
the machine and its safety features must be  
tested to ensure correct operation. If you discover  
a problem with the operation of the machine or  
its safety components, do not operate it further  
until you have resolved the problem.  
clothing or long hair.  
6. Lift the headstock by the handle to the  
raised position, then close the downfeed  
valve to prevent it from lowering.  
7. Start the bandsaw while keeping your  
finger near the ON/OFF switch at all times  
during the test run. The bandsaw should run  
smoothly with little or no vibration.  
Note: Refer to Troubleshooting on Page 35  
for solutions to common problems that may  
occur with metal-cutting bandsaws. If you need  
additional help, contact our Tech Support at  
(360) 734-1540.  
— If you suspect any problems, immediately  
turn the bandsaw OFF, disconnect it from  
power, and correct the problem before  
continuing.  
To test run your machine:  
1. Read and follow the safety instructions at  
the beginning of the manual, take the re-  
quired safety precautions, and make sure the  
machine is assembled set up properly.  
— If you need any help with your bandsaw  
call our Tech Support at (360) 734-1540.  
2. Clear away all tools and objects used during  
assembly and preparation.  
Inspections &  
Adjustments  
3. Open the downfeed valve (Figure 13) and  
allow the headstock to travel all the way  
down. If the blade contacts the machine  
base, adjust the downfeed stop bolt.  
The following list of adjustments were performed  
at the factory before your machine was shipped.  
If you find that the adjustments are not set  
according to the procedures in this manual or  
your personal preferences, re-adjust them.  
Blade Tracking ..................................Page 38  
Blade Guide Bearings .......................Page 39  
Squaring the Blade ...........................Page 39  
Downfeed  
Valve  
Figure 13. Downfeed valve.  
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Model SB1019  
O P E R AT I O N  
OPERATION  
To complete a typical cutting operation, the  
operator does the following:  
1. Examines the workpiece to make sure it is  
Operation Overview  
The purpose of this overview is to provide  
the novice machine operator with a basic  
understanding of how the machine is used during  
operation, so they can more easily understand  
the controls discussed later in this manual.  
suitable for cutting.  
2. Checks/adjusts the V-belt position on the  
pulleys to ensure the correct cutting speed  
for the workpiece.  
Note: Due to the generic nature of this overview,  
it is not intended to be an instructional guide  
for performing actual machine operations.  
To learn more about specific operations and  
machining techniques, seek training from people  
experienced with this type of machine, and do  
additional research outside of this manual by  
reading "how-to" books, trade magazines, or  
websites.  
3. Raises the headstock, then closes the  
downfeed valve.  
4. Adjusts the headstock angle for the type of  
cut, then securely clamps the workpiece in  
the vise.  
5. Adjusts the guide post to within 1" of the  
workpiece, and verifies that the blade is  
properly tensioned.  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
6. Adjusts the downfeed rate adjust knob for  
the correct feed rate.  
7. Makes sure the workpiece and bandsaw are  
stable and that there are no obstructions in  
the way of the cut.  
8. Puts on safety glasses.  
9. Starts the bandsaw and waits for the blade  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
to reach full speed.  
10. Opens the downfeed valve to lower the head  
and blade into the workpiece, then allows  
the bandsaw to complete the cut.  
11. Once the bandsaw has stopped, raises the  
head, and removes the workpieces.  
During operation, small  
metal chips may become  
airborne, leading to serious  
eye injury. Wear safety  
glasses to reduce this risk.  
-19-  
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Model SB1019  
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O P E R AT I O N  
Description of Controls  
& Components  
C
D
B
A
Refer to Figure 14 and the following  
descriptions to become familiar with the basic  
controls and components used to operate this  
machine.  
K
L
M
A. Blade Tension Knob: Adjusts the position of  
the upper blade wheel to apply or release  
blade tension.  
E
F
B. Guide Post Knob: Locks the guide post in the  
position set by the operator.  
G
H
C. ON/OFF Switch: Turns the saw motor ON &  
J
OFF.  
D. Speed Selector: Selects one of three blade  
speeds.  
E. Downfeed Rate Adjust Knob: Controls the  
speed at which the blade lowers into the  
workpiece.  
I
Figure 14. Controls and components.  
F. Downfeed Valve: Controls the starting and  
stopping of the headstock downfeed.  
G. Downfeed Stop Bolt: Adjusts to determine  
the absolute bottom limit of blade travel.  
H. Headstock 0° Flip Stop: Provides an optional  
stop for square cuts.  
I. Headstock 45° Stops: Provide stops at 45° to  
the left and right for angle cuts.  
J. Vise Jaw Handwheel: Controls the vise jaw  
movement.  
K. Vise Jaw Quick Release Lever: Quickly  
opens and closes the vise jaw approximately  
116" for repetitive repositioning/clamping in a  
production setting.  
L. Headstock Lock Lever: Locks the headstock  
at the position set by the operator.  
M. Work Stop: Provides an adjustable stop for  
cutting multiple workpieces at the same  
length.  
-20-  
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O P E R AT I O N  
E. Tooth Rake: The angle of the tooth face  
Blade Selection  
from a line perpendicular to the length of the  
blade.  
Selecting the right blade for the cut requires a  
knowledge of various blade characteristics. This  
section breaks down blade characteristics to help  
the reader make an informed decision about  
what blade to use for a given operation.  
F. Gullet Depth: The distance from the tooth  
tip to the bottom of the curved area (gullet).  
G. Tooth Pitch: The distance between tooth  
tips.  
Blade Terminology  
H. Blade Back: The distance between the bot-  
tom of the gullet and the back edge of the  
blade.  
A
B
C
I. Blade Pitch or TPI: The number of teeth per  
inch measured from gullet to gullet.  
Blade Length  
Measured by the blade circumference, blade  
lengths are usually unique to the brand of your  
bandsaw and the distance between the wheels.  
F
E
H
D
G
I
Model  
Blade Length  
SB1019................................................................93"  
Figure 15. Bandsaw blade terminology.  
Blade Width  
A. Kerf: The width of the cut made during op-  
Measured from the back of the blade to the tip  
of the blade tooth (the widest point), blade width  
is often the first consideration given to blade  
selection. Blade width dictates the largest and  
smallest curve that can be cut, as well as how  
accurately it can cut a straight line—generally  
the wider the blade, the straighter it will cut.  
eration.  
B. Tooth Set: The distance each tooth is bent  
left or right from the blade.  
C. Gauge: The thickness of the blade.  
D. Blade Width: The widest point of the blade  
measured from the tip of the tooth to the  
back edge of the blade.  
Model  
Blade Width  
SB1019.................................................................34  
"
-21-  
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O P E R AT I O N  
Tooth Set  
Three common tooth sets are alternate, wavy,  
and raker (see Figure 16). Each removes  
material in a different manner to make the kerf  
in the workpiece.  
Standard (or Raker)  
Variable Pitch (VP)  
Variable Pitch Positive Rake  
Hook (or Claw)  
Figure 16. Bandsaw blade tooth sets.  
Skip (or Skip Tooth)  
Alternate: An all-purpose arrangement with  
teeth bent evenly left and right of the blade.  
Generally used for milder metals.  
Figure 17. Bandsaw blade tooth types.  
Wavy: Generally three or more teeth in a group  
that are bent one way, followed by a non-set  
tooth, and then a group bent the other way.  
Recommended for straight cuts in thin metals or  
thin-wall tubing.  
Variable Pitch (VP): Varying gullet depth and  
tooth spacing, a "0" rake angle, excellent chip  
removing capacity, and smooth cutting.  
Variable Pitch with Positive Rake: Varying  
gullet depth and tooth spacing, a positive rake  
angle, better chip formation, and aggressive  
cutting.  
Raker: Three teeth in a recurring group—one  
bent left, next one bent right, and then a non-  
set tooth. The raker set is ideal for most contour  
cuts.  
Hook or Claw: Wide gullets (round or flat),  
equally spaced teeth, positive rake angle, and  
fast cut with good surface finish.  
Tooth Type  
The most common tooth types are described  
below and illustrated in Figure 17. Each  
removes, gathers, and expels material  
differently.  
Skip or Skip Tooth: Wide, flat gullets, a "0" rake  
angle, equally spaced teeth, and recommended  
for non-ferrous materials.  
Standard or Raker: Equally spaced teeth set at  
a "0" rake angle. Recommended for all purpose  
use.  
-22-  
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O P E R AT I O N  
3. Refer to the "Material Shapes" row and find  
Blade Pitch (TPI)  
the shape of the material to be cut.  
The chart below is a basic starting point for  
choosing teeth per inch (TPI) for variable pitch  
blades and standard raker set bi-metal blades/  
HSS blades. However, for exact specifications  
of bandsaw blades that are correct for your  
operation, contact the blade manufacturer.  
4. In the applicable row, read across to the  
right and find the box where the row and  
column intersect. Listed in the box is the  
minimum TPI recommended for the variable  
tooth pitch blades.  
To select the correct blade pitch:  
5. The "Cutting Speed Rate Recommendation"  
section of the chart offers guidelines for  
various metals, given in feet per minute  
(FPM). Choose the speed closest to the  
number shown in the chart.  
1. Measure the material thickness. This  
measurement is the distance from where  
each tooth enters the workpiece to where it  
exits the workpiece.  
2. Refer to the "Material Width/Diameter"  
row of the blade selection chart in Figure  
18, and read across to find the workpiece  
thickness you need to cut.  
Material Width/Diameter  
Material Shapes  
Teeth Per Inch (TPI) for Bandsaw Blades  
TOOTH SELECTION  
mm  
50  
75  
5/8  
100  
4/6  
150  
200  
250  
300  
12  
350  
1.4/2.5  
400  
2/3  
450  
1.5/.8  
3/4  
9
2/3  
4/6  
3/4  
1.5/.8  
2/3  
6
1.4/2.5  
10 11  
3/4  
2 2½ 3 3½  
inch  
4
5
7
8
13 14 15 16 17 18  
19  
Figure 18. General guidelines for blade selection and speed chart.  
-23-  
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O P E R AT I O N  
Blade Changes  
Change blades when they become dull, damaged,  
or if the operation requires a different type of  
blade.  
Blade T  
r
av  
el  
To change the blade:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Raise the headstock, then remove the wheel  
access cover.  
3. Loosen the tension knob and slip the blade  
off of the wheels.  
Figure 20. Blade cutting direction.  
4. Scrape any buildup or debris off the wheels.  
7. When the blade is around both wheels,  
adjust the position so the back of the blade  
is against the wheel shoulder, as shown in  
Figure 21.  
5. Install the new blade through both blade  
guide bearings, as shown in Figure 19, and  
around the bottom wheel.  
!
Wheel Shoulder  
Blade  
Guide  
Bearings  
Figure 21. Typical blade/wheel position.  
8. Tighten the tension knob so the blade will  
Figure 19. Typical blade installation.  
not slip on the wheels upon startup.  
6. Hold the blade around the bottom wheel  
with one hand and slip it around the top  
wheel with the other hand, keeping the blade  
between the blade guide bearings.  
9. Connect the bandsaw to the power source.  
10. Briefly turn the bandsaw ON then OFF to  
position the blade and resume the previous  
tracking.  
Note: It is sometimes possible to flip the  
blade inside out, in which case it will be  
installed in the wrong direction. Check to  
make sure the blade teeth are facing toward  
the workpiece, as shown in Figure 20, after  
installing it on the bandsaw. Some blades  
will have a directional arrow you can use as  
a guide.  
— If the tracking needs to be adjusted, see  
Blade Tracking on Page 38.  
— If the tracking is fine, proceed to Blade  
Tension on Page 25.  
-24-  
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blade selection  
Blade Tension  
Blade Breakage  
Proper blade tension is essential to avoid blade  
vibration, twist, or wheel slippage. A correctly  
tensioned blade provides long life, straight cuts,  
and efficient cutting.  
Many conditions may cause a bandsaw blade to  
break. Some of these conditions are unavoidable  
and are the natural result of the stresses placed  
on the bandsaw; other causes of blade breakage  
are avoidable.  
The three major signs of incorrect blade tension  
are: 1) The blade stalls in the cut and slips on the  
wheels, 2) the blade frequently breaks, and 3) the  
bandsaw does not make straight cuts.  
The most common causes of avoidable blade  
breakage are:  
Faulty alignment or adjustment of the blade  
guides.  
To tension the blade on the bandsaw:  
1. Make sure the blade is tracking properly.  
Forcing or twisting a wide blade around a  
tight radius.  
2. DISCONNECT BANDSAW FROM POWER!  
Feeding the workpiece too fast.  
Dull or damaged teeth.  
Over-tensioned blade.  
3. Loosen and slide the blade guide as far out  
as it will go, then tighten it down again.  
4. Turn the tension knob in Figure 22  
clockwise to tighten the blade or clockwise to  
loosen the blade.  
Top blade guide assembly set too high above  
the workpiece. Adjust the top blade guide  
!
assembly so that there is approximately  
1
8"–14" between the bottom of the assembly  
Tension Indicator  
and the workpiece. Understand that with  
smaller workpieces, this may not be possible.  
In these cases, simply adjust the blade guide  
as far down as possible.  
Using a blade with a lumpy or improperly  
finished braze or weld.  
Blade  
Tension  
Knob  
Continuously running the bandsaw between  
operations.  
Leaving the blade tensioned when not in use.  
Figure 22. Adjusting blade tension.  
Using the wrong blade pitch (TPI) for the  
workpiece thickness. The general rule of  
thumb is to have no fewer than three teeth  
in contact with the workpiece when starting  
a cut and at all times during cutting.  
5. Tighten the blade until the tension indicator  
moves into the green or center section of the  
indicator.  
Air in the hydraulic system, causing the  
headstock to "hop" on the workpiece.  
Stacking workpieces for multiple cuts at  
once.  
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O P E R AT I O N  
Blade Care & Break-In Blade Speed  
The three-speed gearbox on the model SB1019  
Blade Care  
produces three blade speeds: 135,197, and 256  
FPM. During operation, pay attention to the  
chips being produced from the cut and compare  
them to the Chip Inspection Chart on Page 27  
to properly set the downfeed rate.  
To prolong blade life, always use a blade with  
the proper width, set, type, and pitch for each  
application. Maintain the appropriate feed rate,  
feed pressure, and blade speed and pay attention  
to the chip characteristics (Refer to the Chip  
Inspection Chart on Page 27). Keep your  
blades clean, since dirty or gummed up blades  
pass through the cutting material with much  
more resistance than clean blades, causing  
unnecessary heat.  
NOTICE  
DO NOT change speeds when the motor is  
running. Wait for the bandsaw to come to a  
complete stop or you will damage the gears  
and you will void your warranty.  
Blade Break-In  
The tips and edges of a new blade are extremely  
sharp. Cutting at too fast of a feed rate or too  
slow of a blade speed can fracture these tips  
and edges, quickly dulling the blade. Properly  
breaking-in a blade allows these sharp edges  
to wear without fracturing, thus keeping the  
blade sharp longer. Below is a typical break-in  
procedure. When using aftermarket blades, refer  
to the manufacturer's break-in procedure to keep  
from voiding the warranty.  
To change blade speeds:  
1. Turn the bandsaw OFF and allow it to come  
to a complete stop.  
2. Determine the best speed for your cut. The  
table in Figure 24 on Page 27 is provided as  
a rough guideline. Material thickness, type  
of blade used and if cutting fluid is used, will  
factor into the correct speed selection. As a  
general rule, add 15% when using cutting  
fluid.  
Use the Chip Inspection Chart on Page 27 as  
a guide to evaluate the chips and ensure that the  
optimal blade speed and feed rate are being used.  
3. With the saw turned OFF, rotate the speed  
control knob (Figure 23) to the desired posi-  
tion.  
To properly break-in a new blade:  
1. Choose the correct speed for the blade and  
material of the operation.  
2. Reduce the feed pressure by half for the first  
50–100 in2 of material cut.  
3. To avoid twisting the blade when cutting,  
adjust the feed pressure when the total  
width of the blade is in the cut.  
Figure 23. Speed control knob.  
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Model SB1019  
O P E R AT I O N  
Blade Speed Chart  
The chart in Figure 24 offers blade speed guidelines for various metals, given in feet per minute  
(FPM) and meters per minute (M/Min). Choose the closest available speed on the machine, then  
adjust the feed rate as necessary, using the Chip Inspection Chart as a guide.  
Speed FPM  
(M/Min)  
Speed FPM  
(M/Min)  
Speed FPM  
(M/Min)  
Speed FPM  
(M/Min)  
Material  
Material  
Material  
Material  
Carbon  
Steel  
Free Machining  
Stainless Steel  
196~354  
203  
111~321  
150~203  
Alloy  
Tool Steel  
(60) (108)  
(62)  
(34) (98)  
(46) (62)  
Steel  
75~118  
246  
(75)  
108~225  
(33) (75)  
High-Speed  
Tool Steel  
180~220  
(54) (67)  
Angle  
Steel  
Gray  
Mold Steel  
(25) (36)  
Cast Iron  
Water  
Ductile  
Austenitic  
Cast Iron  
180~220  
(54) (67)  
242  
(75)  
65~85  
Cold-Work  
Tool Steel  
95~213  
Thin  
Hardened  
Tool Steel  
(20) (26)  
(29) (65)  
Tube  
203  
(62)  
220~534  
(67) (163)  
Stainless  
85  
321  
Aluminum  
Alloy  
Hot-Work  
Tool Steel  
Malleable  
Steel  
(26)  
(98)  
Cast Iron  
203~213  
(62) (65)  
Copper  
Alloy  
229~482  
(70) (147)  
85-203  
Oil-Hardened  
Tool Steel  
CR Stainless  
Steel  
220  
(67)  
Plastics  
(26) (62)  
Figure 24. Dry cutting blade speed chart.  
Chip Inspection Chart  
The best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the  
chips created by the cut. Refer to the chip inspection chart below to evaluate chip characteristics and  
determine whether to adjust feed rate/pressure, blade speed, or both.  
Chip  
Appearance  
Chip  
Description  
Chip  
Color  
Blade  
Speed  
Feed Rate/  
Pressure  
Other  
Actions  
Thin & Curled  
Silver  
Good  
Good  
Hard, Thick & Short Brown or Blue  
Increase  
Increase  
Decrease  
Decrease  
Hard, Strong &  
Brown or Blue  
Thick  
Hard, Strong,  
Curled & Thick  
Silver or Light  
Brown  
Decrease  
Slightly  
Check Blade  
Pitch  
Good  
Increase  
Good  
Check Blade  
Pitch  
Hard, Coiled & Thin  
Straight & Thin  
Powdery  
Silver  
Silver  
Silver  
Decrease  
Increase  
Increase  
Decrease  
Check Blade  
Pitch  
Coiled, Tight & Thin  
Silver  
Good  
Decrease  
Figure 25. Chip inspection chart.  
-27-  
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Model SB1019  
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O P E R AT I O N  
Downfeed Rate  
Downfeed Pressure  
spring shown in Figure 27.  
Start and stop downfeed with the downfeed  
valve. The downfeed rate is adjusted by  
turning the downfeed rate adjust knob (Figure  
26). Turning the knob clockwise decreases  
the downfeed rate and turning the knob  
counterclockwise increases the downfeed rate.  
The downfeed pressure is controlled by the  
To decrease downfeed pressure, turn the hex nut  
clockwise to increase spring tension.  
To increase downfeed pressure, turn the hex nut  
counterclockwise to release spring tension.  
Downfeed Rate  
Adjust Knob  
Hex Nut  
Downfeed  
Valve  
Spring  
Figure 26. Downfeed pressure adjustment.  
Figure 27. Downfeed rate adjustment.  
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Model SB1019  
O P E R AT I O N  
4. Remove the three cap screws that secure the  
vise to the machine base shown in Figure  
29.  
Angle Cuts  
The headstock can be swiveled to cut angles from  
0–45° to the left and 0–45° to the right for a total  
swing of 90°. When making cuts to the right, the  
vise should remain in the left position. If you  
need to make a cut to the left, you will have to  
move the vise to the right side of the machine.  
Cap Screws  
Cuts to the Right  
1. DISCONNECT BANDSAW FROM POWER!  
2. Loosen the lock handle shown in Figure  
28, then swivel the headstock to the desired  
angle, using the angle scale as a guide.  
Base  
Figure 29. Moving vise.  
Swivel Lock  
Handle  
5. Slide the vise to the right until it stops.  
Replace the cap screws that were removed  
in Step 4 into the holes indicated in Figure  
30. If needed, install the work stop on the  
left side of the vise.  
Angle Scale  
Cap Screws  
0° Flip Stop  
Figure 28. Swivel base.  
3. Move the saw through its full range of  
motion to make sure the blade will not  
contact the vise during operation, then  
tighten the swivel lock handle.  
Base  
Cuts to the Left  
1. DISCONNECT BANDSAW FROM POWER!  
Figure 30. Securing vise.  
6. Move the saw through its full range of  
motion to make sure the blade will not  
contact the vise during operation, then  
tighten the swivel lock handle.  
2. Rotate the 0° flip stop out of the way, as  
shown in Figure 28.  
3. Lift the headstock to the upmost position,  
then close the downfeed valve to prevent it  
from lowering.  
-29-  
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Model SB1019  
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O P E R AT I O N  
Blade Guide  
Vise Quick Release  
The upper blade guide should be positioned as  
close to the workpiece as possible for all cutting  
operations. The support provided by keeping  
the blade guides close ensures straight cuts by  
keeping the blade from twisting and drifting off  
the cut line.  
The Model SB1019 has a quick release lever  
(Figure 33) on the vise that allows the operator  
to quickly open and close the vise jaws for  
repetitive cuts in a production setting.  
Released  
Position  
To adjust the blade guide:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Loosen the knob shown in Figure 31  
and slide the blade guide as close to the  
workpiece as possible, then re-tighten the  
knob.  
Locked  
Position  
Blade Guide  
Figure 33. Vise quick release.  
To use the vise quick release:  
1. Open the vise sufficiently for the workpiece,  
then rotate the quick release lever to the  
locked position (fully counterclockwise).  
Knob  
2. Place the workpiece into the vise, then  
use the handwheel to securely clamp the  
workpiece.  
Figure 31. Blade guides.  
3. Between cuts, rotate the quick release lever  
to the released position (fully clockwise) to  
release the workpiece.  
Workpiece Holding  
Figure 32 shows the correct methods for holding  
different workpiece shapes.  
NOT  
RECOMMENDED  
RECOMMENDED  
If you use the vise without the quick release  
function, make sure you keep the quick  
release lever in the locked position to prevent  
it from interfering with the headstock during  
operation.  
Figure 32. Workholding options by material shape.  
-30-  
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Model SB1019  
O P E R AT I O N  
Cutting Fluid  
Cutting Fluid System  
While simple in concept and function, many This bandsaw has a built-in cutting fluid system  
issues must be taken into account to find and use that extends the life of your bandsaw blades  
the correct cutting fluid. Always follow all product by lowering the temperature of the blade and  
warnings and contact the fluid manufacturer for workpiece and washing away chips.  
unanswered questions.  
To use the cutting fluid system:  
1. Thoroughly clean and remove any foreign  
Use the information below as a guideline to choose  
the appropriate cutting fluid. Always refer to the  
material that may have fallen inside the  
cutting fluid manufacturer for specific application  
reservoir during shipping.  
and safety information:  
2. Place the filter screen and drain tube in the  
For cutting low alloy, low carbon, and  
general-purpose category metals with a  
bi-metal blade—use a water soluble cutting  
fluid.  
reservoir as shown in Figure 34.  
Drain  
Tube  
For cutting stainless steels, high carbon, and  
high alloy metals, brass, copper and mild  
steels—use "Neat Cutting Oil" (commonly  
undiluted mineral oils) that have extreme  
pressure additives (EP additives).  
For cutting cast iron, cutting fluid is not  
recommended.  
High  
Low  
Remember: Too much flow at the cutting fluid  
nozzle will make a mess and can make the work  
area unsafe; and not enough fluid at the cut will  
heat the blade, causing the blade teeth to load up  
and break.  
Figure 34. Filter screen and hose.  
3. Fill the reservoir to the "high" mark with  
your chosen cutting fluid solution.  
Tip: Using a refractometer or hydrometer to  
replenish water in water-based coolant can extend  
the life of blades and coolant, and ensure consis-  
tent cutting results.  
Magnesium fires are  
extremely dangerous!  
When cutting magnesium,  
always use a cutting fluid  
intended for this type of  
metal and carefully follow  
the fluid manufacturer's  
recommendations.  
BIOLOGICAL & POISON  
HAZARD!  
Use the correct personal  
protection equipment  
when handling cutting  
fluid. Follow federal, state,  
and fluid manufacturer  
requirements for proper  
disposal.  
-31-  
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O P E R AT I O N  
4. Adjust the valve on the coolant hose to  
control the flow of coolant (see Figure 35).  
Make sure that the pressure is not so high  
that coolant spills on the floor and creates a  
slipping hazard.  
Operation Tips  
Review the following tips to help you safely and  
effectively operate your bandsaw and get the  
maximum life out of your saw blades.  
Use the work stop to quickly and accurately  
cut multiple pieces of stock to the same  
length.  
Coolant Control Valve  
Let the blade reach full speed before  
engaging the workpiece. Never start a cut  
with the blade in contact with the workpiece.  
Pay attention to the chips produced by the  
cutting operation and use their appearance  
to fine-tune the blade speed, feed speed,  
and pressure (refer to the Chip Inspection  
Chart on Page 27).  
Fluid Nozzle  
Figure 35. Coolant control valve.  
Wait until the blade has completely stopped  
before removing the workpiece from the vise,  
and avoid touching the cut end—it could be  
very hot!  
NOTICE  
Keep the tray chip screen clear so coolant can  
recycle to the pump reservoir. NEVER operate  
the pump with the reservoir below the low  
mark or you may over-heat the pump and void  
your warranty!  
Release blade tension at the end of each use  
to prolong blade life.  
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Model SB1019  
M A I N T E N A N C E  
MAINTENANCE  
Maintenance Schedule Lubrication  
Before applying lubricant to any area, wipe the  
area clean for best results.  
!
Always disconnect  
Lubricate the following areas:  
machine from power before  
performing maintenance or  
serious personal injury may  
result.  
A. Blade Tension Mechanism: Open the main  
blade guard, then brush white lithium  
grease on the tension knob lead screw.  
B. Blade and Guides: Drop a few drops of light  
machine oil on the blade and the blade  
guides daily.  
For optimum performance from your machine,  
follow this maintenance schedule and refer to  
any specific instructions given in this section.  
C. Gear Box: Change the gear oil annually.  
Daily  
Check/correct loose mounting bolts.  
Check/correct damaged or dull saw blade.  
Check/correct worn or damaged wires.  
Clean/protect table.  
Clean metal chips from upper and lower  
wheel areas, and empty the chip chute.  
Correct any other unsafe condition.  
D. Table and Machined Surfaces: Keep bare  
metal surfaces rust-free with regular  
applications of a quality way oil.  
E. Vise Leadscrew: Clean the leadscrew, then  
apply a thin coat of grease as needed.  
!
A
Monthly  
C
B
Check for V-belt tension, damage, or wear.  
Lubricate all components outlined in this  
section, with the exception of the gearbox.  
E
Yearly  
Lubricate gearbox.  
D
Cleaning  
Use a brush and a shop vacuum to remove chips  
and other debris from the machine. Keep the  
non-painted surfaces rust-free with regular  
applications of a high-quality rust preventative.  
Figure 36. Lubrication points.  
Periodically, remove the blade and thoroughly  
clean all metal chips or built-up grease from the  
wheel surfaces and blade housing.  
-33-  
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Model SB1019  
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M A I N T E N A N C E  
Gearbox  
Machine Storage  
Items Needed  
Qty  
All machinery will develop serious rust problems  
and corrosion damage if it is not properly  
prepared for storage. If decommissioning this  
machine, use the steps in this section to ensure  
that it remains in good condition.  
Wrench 4mm .........................................................1  
Mobilgear 600 XP 680 or ISO 680 Equivalent  
Gear Oil (non-corrosive to brass)  
...................................... Approximately 1 Pint  
Drain Pan ..............................................................1  
Shop Rags...............................................As needed  
Wooden Blocks .......................................As needed  
To prepare your machine for storage or  
decommission it from service:  
To change the gearbox oil:  
1. DISCONNECT BANDSAW FROM POWER!  
1. DISCONNECT BANDSAW FROM POWER!  
2. Thoroughly clean all unpainted, bare metal  
surfaces, then coat them with a light weight  
grease or rust preventative. Take care to  
ensure these surfaces are completely covered  
but that the grease or rust preventative is  
kept off of painted surfaces.  
2. Fully raise the headstock and close the  
downfeed knob to lock it in position, then  
loosen the gearbox fill plug (Figure 37).  
!
Fill Plug  
If the machine will be out of service for only  
a short period of time, use a quality medium-  
weight machine oil (not auto engine oil) in  
place of the grease or rust preventative.  
3. Remove the blade so it does not stretch or  
rust while the machine is stored.  
Sight  
Glass  
4. If the machine will be out of service for only  
a short period of time, start the machine  
once every 2–3 months and run it in each  
speed for a few minutes. This will put a fresh  
coat of gear oil on the gearing components  
inside the gearbox.  
Drain Plug  
Figure 37. Gear box lubrication.  
3. Place the drain pan under the drain plug,  
then remove the drain plug to drain the oil.  
If it will be out of service for a long period  
of time, drain, then completely fill the  
gearbox with the recommended gear oil so  
components above the normal oil level do  
not develop rust. (Make sure to put a tag  
on the controls as a reminder for the re-  
commissioning process to adjust the gear oil  
level before starting the machine.)  
4. Replace the drain plug, lower the headstock,  
then add oil through the fill plug hole until  
the oil level is to the center of the sight glass.  
5. Replace the fill plug.  
5. Completely cover the machine with a tarp  
or plastic sheet that will keep out dust and  
resist liquid or moisture. If machine will be  
stored in/near direct sunlight, use a cover  
that will block the sun's rays.  
-34-  
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Model SB1019  
TROUBLESHOOTING  
TIRf OyUoBuLnESeHeOdOrTeINpGlacement parts, or if you are unsure how to do any of the solutions given here, feel free  
to call us at (360) 734-1540.  
!
Symptom  
Possible Cause  
Possible Solution  
Machine does not  
start.  
1. Power supply switched off/has  
1. Switch power supply on/verify voltage.  
incorrect voltage.  
2. Blown fuse/tripped circuit breaker  
2. Correct the cause of overload, then reset/replace  
at main panel.  
fuse or breaker.  
3. Plug or receptacle is corroded or  
3. Clean/retighten contacts; correct the wiring.  
mis-wired.  
4. Break or short in wiring; or loose  
4. Trace/replace broken or corroded wires; fix loose  
connections.  
connections.  
5. Motor wired incorrectly.  
5. Wire motor correctly (refer to inside junction box  
cover or manual).  
6. Motor ON/OFF switch at fault.  
7. Start capacitor blown or at fault.  
8. Centrifugal switch at fault.  
9. Motor at fault.  
6. Replace switch.  
7. Replace start capacitor.  
8. Adjust/replace centrifugal switch.  
9. Test for shorted windings, bad bearings and repair  
or replace.  
Main motor  
1. Extension cord (if used) is causing  
1. Move machine closer to the power source or use a  
chatters during  
startup or during  
operation.  
voltage drop.  
larger gauge or shorter extension cord.  
2. Power supply has incorrect voltage  
2. Contact your power company to fix the power  
on one or more legs.  
supply.  
Machine has  
excessive vibration  
or noise.  
1. Blade is missing teeth.  
2. Guide post is loose.  
1. Replace blade (Page 24).  
2. Tighten the guide post.  
3. Tighten any loose fasteners.  
3. Motor or table is loose.  
4. Machine incorrectly mounted on  
4. Level/shim base; tighten/adjust mounting hardware  
floor.  
or feet.  
5. Centrifugal switch out of  
5. Adjust/replace centrifugal switch.  
adjustment; at fault.  
6. Air is in the hydraulic system,  
6. Bleed hydraulic system.  
causing the headstock to "hop".  
7. Motor bearings worn or damaged.  
7. Replace motor bearings or replace motor.  
8. Wheel bearings are worn.  
8. Replace wheel bearings.  
-35-  
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TROUBLESHOOTING  
!
Symptom  
Possible Cause  
Possible Solution  
Motor stalls  
or slows when  
operating.  
1. Too much pressure when feeding  
1. Reduce pressure when feeding workpiece.  
workpiece.  
2. Workpiece is warped and binding  
2. Fabricate a jig for better workpiece control.  
3. Replace blade, adjust guides and tracking.  
4. Clean wheels and increase blade tension.  
blade.  
3. Blade is dull, wanders, and gets  
pinched in the cut.  
4. Blade is loose.  
5. Blade is loading up.  
5. Install a blade with more suitable TPI or different  
style of teeth.  
6. Blade is not correct for material  
6. Use the correct blade for the operation. Refer to  
being cut.  
Blade Selection section beginning on Page 21.  
7. Motor overheated.  
7. Let cool, clean motor, and reduce workload.  
8. Motor wired incorrectly.  
8. Review wiring diagram on motor cover; correct wire  
connections.  
9. Motor at fault.  
9. Test for shorted windings, bad bearings and repair  
or replace.  
Workpiece angle  
incorrect or out of  
square.  
1. Scale not calibrated or loose vise.  
1. Zero fence to blade and realign scale. Tighten any  
loose fasteners.  
2. Table guide post is loose or out of  
2. Tighten any loose hardware or lock levers. Align the  
alignment.  
guide post (see Page 39).  
Blade tracks  
1. Blade tension is too loose.  
2. Incorrect blade for bandsaw.  
3. Feed rate is too fast.  
1. Increase blade tension (Page 25).  
2. Install correct blade for machine (Page 24).  
3. Reduce feed rate, or decrease blade TPI.  
4. Adjust blade guides (Page 30).  
incorrectly, slips on  
wheels, or comes  
off wheels.  
4. Blade guides need adjustment.  
5. Blade is not tracking correctly.  
6. Blade is bell-mouthed.  
5. Adjust blade tracking (Page 38).  
6. Install new blade, and regularly remove tension  
from blade when not in use.  
7. Blade is dull, wanders, and gets  
7. Replace blade, re-secure the workpiece from  
pinched in the cut.  
shifting.  
8. Wheels are loaded with metal  
8. Clean wheels.  
shavings.  
9. The blade has insufficient support.  
9. Tighten the blade guide as close to the workpiece as  
possible.  
-36-  
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Model SB1019  
TROUBLESHOOTING  
!
Symptom  
Possible Cause  
Possible Solution  
The cut is crooked,  
the blade wanders,  
cuts slow, or shows  
overheating on one  
side of the cut or  
the blade.  
1. The feed rate/pressure is too high.  
2. Loose blade.  
1. Decrease the feed rate/pressure.  
2. Keep blade properly tensioned (Page 25).  
3. Blade is loading up.  
3. Install a blade with more suitable TPI or different  
style of teeth.  
4. Incorrect coolant mixture for  
4. Use correct coolant mixture (refer to coolant  
workpiece/cut.  
manufacturer's recommended mixture).  
5. Blade installed backwards.  
5. Check blade rotation as described in “test run” and  
reverse blade if necessary.  
6. Dull blade; missing teeth.  
6. Replace blade (Page 24).  
7. Blade too wide for size of radius  
7. Install a smaller width blade, or increase blade  
being cut.  
tension.  
8. The blade speed is wrong.  
8. Adjust feed rate and cutting speed as required.  
9. Blade tracking incorrectly.  
9. Adjust the blade tracking back to normal.  
Blade dulls  
1. Blade is improperly broken in.  
1. Replace blade, and complete blade break in  
prematurely, or  
metal sticking to  
the blade.  
procedure.  
2. The blade gullets are loading up  
2. Use a blade that has larger gullets to carry out  
with chips.  
material.  
3. The blade TPI is too fine for the  
workpiece, so the teeth load up and  
overheat.  
3. Use a coarser-tooth blade, adjust feed rate, adjust  
blade speed, make sure the brush is working.  
4. Incorrect coolant mixture for  
Use correct coolant mixture (refer to coolant  
manufacturer's recommended mixture).  
workpiece/cut.  
5. The workpiece has hard spots,  
5. Replace the blade with a special blade for cutting  
welds, or scale.  
hardened materials.  
Repetitive ticking  
noise coming from  
machine.  
1. Blade is missing teeth.  
1. Replace blade (Page 24).  
2. Blade weld contacting blade guides.  
3. Blade weld may be failing.  
2. Grind blade weld down smaller.  
3. Cut and reweld the blade, or replace the blade.  
Blade wears on  
one side or shows  
overheating.  
1. The blade guides are worn or mis-  
1. Re-adjust or replace the blade guides.  
adjusted.  
2. The blade support is inadequate.  
2. Tighten the blade guide as close to the workpiece as  
possible.  
3. Dull or incorrect blade.  
3. Replace blade (Page 24).  
4. Incorrect coolant mixture for  
4. Use correct coolant mixture (refer to coolant  
workpiece/cut.  
manufacturer's recommended mixture).  
5. Blade is bell-mouthed.  
5. Install new blade.  
Vibration when  
operating or  
cutting.  
1. Loose or damaged blade.  
2. Worn wheel bearing.  
3. Bent or dull blade.  
1. Tighten or replace blade.  
2. Check/replace wheel bearing.  
3. Replace blade (Page 24).  
4. Tighten loose component.  
5. Replace wheels.  
4. Loose machine component.  
5. Wheels worn or incorrectly  
installed.  
6
Bandsaw blade wheel appears bent.  
6
Check and replace for bad wheel or bearing.  
-37-  
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Model SB1019  
For Machines Mfg. Since 8/09  
4. Use the blade tension knob (shown in  
S E R V I C E  
Service  
Blade Tracking  
Figure 39) to release the blade tension.  
Blade tracking describes the way the blade rides  
on the bandsaw wheels. A properly tracking  
blade will ride within 116" of the wheel shoulder  
without touching it and will not wander back and  
forth when the blade is running. Blade tracking  
only needs to be adjusted if the blade rubs  
against the wheel shoulder or moves more than  
116" away from the shoulder.  
!
Blade  
Tension  
Knob  
Tracking  
Set Screw  
Tool Needed  
Qty  
Wrench or Socket 14mm.......................................1  
To adjust the blade tracking:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Open the wheel access cover.  
Figure 39. Blade tracking & tension controls.  
5. Adjust the tracking set screw shown in  
Figure 39, then tighten the lower hex bolt  
loosened in Step 3.  
3. Loosen, but do not remove the lower hex bolt  
in the blade wheel tilting mechanism shown  
in Figure 38.  
— Tightening the tracking set screw will  
move the blade closer to the shoulder of  
the wheel.  
!
— Loosening the tracking set screw will  
move the blade away from the shoulder.  
Lower  
Hex Bolt  
6. Tension the blade.  
7. Put the gearbox in neutral by moving the  
gear change knob between two of the speed  
positions and spin the wheel by hand.  
— If the blade tracks along the shoulder of  
the wheel (without rubbing), the blade is  
tracking properly and this adjustment is  
complete.  
Figure 38. Blade tracking lower hex bolt.  
— If the blade moves away from the  
shoulder of the wheel or hits the shoulder,  
repeat Steps 37.  
8. Turn the bandsaw OFF, disconnect it from  
power, then replace the blade guard and  
wheel access cover.  
-38-  
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For Machines Mfg. Since 8/09  
Model SB1019  
S E R V I C E  
Blade Guide Bearings Squaring the Blade  
The blade guide bearings must support the blade  
correctly to make cuts that are perpendicular to  
the table surface. One bearing on each assembly  
has an eccentric shaft that can be adjusted to  
properly support the blade. The bearings are  
A blade that is perpendicular to the table surface  
provides the best cutting results with minimal  
side loading and blade wear. Frequently check  
and adjust this setting.  
secured in place by a hex nut and lock washer, as To square the blade to the table:  
shown in Figure 40.  
1. DISCONNECT BANDSAW FROM POWER!  
!
2. Separate the blade guides as far as possible,  
then lower the bandsaw all the way until it  
contacts the downfeed stop bolt.  
Support Bearing  
3. Place a square on the table bed and against  
the edge of the blade, as shown in Figure  
41, then check different points along the  
length of the table between the blade guides.  
Eccentric  
Shaft  
!
Hex Nut &  
Lock Washer  
Cap Screws  
Figure 40. Blade guide adjustments.  
To adjust the blade guide bearings:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Lift the headstock and close the downfeed  
valve to stop it in the uppermost position.  
3. Loosen the hex nuts that secure the eccentric  
Figure 41. Squaring the blade.  
shafts attached to the guide bearings.  
4. Adjust the eccentric shaft as necessary so  
that it pushes against the blade just enough  
to hold the blade flat between the bearings.  
4. If the blade is not square to the table, loosen  
the cap screws shown in Figure 41 and  
rotate the blade guide bearing assemblies as  
necessary until the blade is perpendicular to  
the bed, then re-tighten the hex bolts.  
Note: Since the bearings twist the blade  
into position, it is acceptable if there is  
0.001"–0.002" gap between the blade and  
the front or back of the bearing. Just make  
sure not to squeeze the blade too tightly with  
the bearings. After the guide bearings are  
set, you should be able to rotate the guide  
bearings (although they will be stiff) with  
your fingers.  
5. Adjust the support bearing in the same  
manner, but leave a gap between 0.002–  
0.003" from the back of the blade.  
-39-  
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Model SB1019  
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S E R V I C E  
4. If the square does not fit snugly against both  
the stationary jaw and the blade, loosen the  
jam nut shown in Figure 44 several turns,  
then thread the stop bolt inward several  
turns.  
Adjusting Angle Stops  
The swivel base is equipped with three angle  
stops to provide quick adjustments to 45°L, 0°,  
and 45°R (Figure 42). If cuts made using these  
stops are not sufficiently accurate, the stops will  
need to be adjusted.  
45°L Angle  
Stop  
45°R Angle  
Stop  
Jam Nut  
Stop Bolt  
0° Angle  
Stop  
Swivel  
Base  
Headstock  
Lock Lever  
Figure 44. Stop adjustment.  
Stop Bolt  
Figure 42. Angle stops.  
Jam Nut  
5. Loosen the headstock lock lever, rotate the  
headstock so that the blade is square to  
the vise, then re-tighten the headstock lock  
lever.  
To adjust the angle stops:  
1. DISCONNECT BANDSAW FROM POWER!  
6. Adjust the stop bolt as needed until it just  
touches the cast iron swivel base, as shown  
in Figure 44, then snug the jam nut against  
the stop block without turning the stop bolt.  
2. Rotate the headstock to the right  
approximately 10°, engage the 0° angle  
stop by flipping it towards the vise, then  
rotate the headstock to the left until it stops  
against the 0° stop. Tighten the headstock  
lock lever.  
7. Repeat this procedure for the 45°R and 45°L  
stops using a square and a 45° triangle (or  
an adjustable square), as shown in Figure  
45.  
3. Lower the headstock, then place a square  
flat on the table and against both the  
stationary jaw and the blade, as shown in  
Figure 43.  
!
!
Stationary Jaw  
45°R  
45°L  
Square  
Blade  
Figure 45. 45°L and 45°R stop adjustment.  
Figure 43. Testing vise/blade squareness.  
-40-  
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For Machines Mfg. Since 8/09  
Model SB1019  
E L E C T R I C A L  
ELECTRICAL  
Electrical Safety Instructions  
These pages are accurate at the time of printing. In the constant effort to improve, however, we may  
make changes to the electrical systems of future machines. Study this section carefully. If you see  
differences between your machine and what is shown in this section, call Technical Support at (360)  
734-1540 for assistance BEFORE making any changes to the wiring on your machine.  
1. Shock Hazard: It is extremely dangerous to  
perform electrical or wiring tasks while the  
machine is connected to the power source.  
Touching electrified parts will result in  
personal injury including but not limited to  
severe burns, electrocution, or death. For  
your own safety, disconnect machine from  
the power source before servicing electrical  
components or performing any wiring tasks!  
5. Circuit Requirements: Connecting the  
machine to an improperly sized circuit will  
greatly increase the risk of fire. To minimize  
this risk, only connect the machine to a  
power circuit that meets the minimum  
requirements given in this manual.  
6. Capacitors/Inverters: Some capacitors and  
power inverters store an electrical charge for  
up to 10 minutes after being disconnected  
from the power source. To reduce the risk of  
being shocked, wait at least this long before  
working on capacitors.  
2. Wire Connections: All connections must be  
tight to prevent wires from loosening during  
machine operation. Double-check all wires  
disconnected or connected during any wiring  
task to ensure tight connections.  
7. Wire/Component Damage: Damaged wires  
or components increase the risk of serious  
personal injury, fire, or machine damage. If  
you notice that any wires or components are  
damaged while performing a wiring task,  
replace those wires or components before  
completing the task.  
3. Modifications: Using aftermarket parts or  
modifying the wiring beyond what is shown  
in the diagram may lead to unpredictable  
results, including serious injury or fire.  
4. Motor Wiring: The motor wiring shown  
in these diagrams is current at the time of  
printing, but it may not match your machine.  
Always use the wiring diagram inside the  
8. Experiencing Difficulties: If you are  
experiencing difficulties understanding the  
information included in this section, contact  
WIRING DIAGRAM COLOR KEY  
BLUE  
WHITE  
BLACK  
BLUE  
PINK  
RED  
WHITE  
YELLOW  
GREEN  
LIGHT  
BLUE  
GREEN  
PURPLE  
TUR-  
QUIOSE  
YELLOW  
GRAY  
ORANGE  
BROWN  
The photos and diagrams included in this section are best viewed in color. You can  
NOTICE:  
-41-  
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Model SB1019  
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E L E C T R I C A L  
4. Use a wire nut to connect wires #2 & #3,  
then wrap them with electrical tape. Close  
the motor junction box.  
220V Conversion  
Wiring diagrams are provided in this section  
showing the Model SB1019 wired for both 110V  
and 220V. Refer to these diagrams if needed  
when following this procedure.  
5. Open the pump motor junction box and  
locate the motor terminal block shown in  
Figure 47.  
Items Needed  
Qty.  
0V  
220V Switch (Part No. PSB1019204)...................1  
Phillips Screwdriver #2 ........................................1  
Wrench 18mm .......................................................1  
Wire nut (sized for two 14 Ga. wires)...................1  
Electrical Tape .......................................As needed  
1
4
Rewired  
for 220V  
Jumpers  
2
3
2
3
2
3
To convert the Model SB1019 to 220V:  
1. DISCONNECT BANDSAW FROM POWER!  
1
4
U2  
1
V2  
4
U2  
V2  
Motor Terminal  
2. Open the motor junction box, then loosen the  
wire nuts indicated in Figure 46. Remove  
wires #2 & #3 from the wire nuts.  
GND  
(Note Jumper  
Position)  
Block  
Figure 47. Rewired for 220V.  
110V  
Motor Overload  
Reset Button  
6. Remove the nuts that secure the metal jump-  
ers on the terminal block. Stack the jump-  
ers together, then place them both over the  
terminals shown on the right side of Figure  
47.  
S. Cap  
150MFD  
250VAC  
1
3
2
4
7. Make sure none of the wires have moved  
from their original locations and the jumpers  
are positioned exactly as shown on the right  
side of Figure 47, then re-tighten the four  
hex nuts on the terminal block.  
1
3
2
4
Rewired  
Figure 46. Wiring terminal locations.  
3. Re-tighten the wire nuts, making sure wire  
#1 is still connected to the black wire com-  
ing from the motor overload reset button and  
that wire #4 is still connected to the red wire  
coming from the cord. Wrap both wire nuts  
and the end of the cords with electrical tape.  
READ PAGE 41 BEFORE  
DOING ANY WIRING!  
-42-  
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For Machines Mfg. Since 8/09  
Model SB1019  
E L E C T R I C A L  
Wiring Diagram  
Saw Motor  
Control  
Box  
ON/OFF  
Switch  
(Viewed From Above)  
110V  
Motor Overload  
Reset Button  
1
2
S. Cap  
150MFD  
250VAC  
2
4
1
3
3
1
3
4
Ground  
Block  
2
4
2
1
4
3
2
4
3
Rewired  
for 220V  
Pump  
Motor  
110V  
4
1
Rewired  
for 220V  
2
3
Neutral  
Limit Switch  
2
3
Hot  
2
3
U2  
V2  
110 VAC  
5-15 Plug  
1
4
Ground  
Hot  
U2  
1
V2  
4
U2  
V2  
Start Capacitor  
3MFD 450 VAC  
GND  
220  
(Note Jumper  
Position)  
VAC  
Hot  
220 VAC  
6-15 Plug  
(As Recommended)  
Ground  
READ PAGE 41 BEFORE  
DOING ANY WIRING!  
-43-  
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Model SB1019  
For Machines Mfg. Since 8/09  
E L E C T R I C A L  
Wiring Component Locations  
ON/OFF Switch  
Limit  
Switch  
Motor Junction  
Box  
Coolant Pump  
Motor  
Figure 49. Wiring component locations.  
Figure 48. Limit switch and coolant pump locations.  
READ PAGE 41 BEFORE  
DOING ANY WIRING!  
-44-  
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For Machines Mfg. Since 8/09  
Model SB1019  
P A R T S  
PCARaTS binet & Base  
28  
389  
389  
392  
28-1  
27  
26  
25  
427  
387  
371-2  
371-1  
371  
125  
124  
367  
123  
368  
369  
31  
24  
23  
32  
34  
102  
97  
102  
101  
35  
370  
37  
397  
382  
33  
36  
394  
377  
378  
352  
353  
397  
398  
396  
399  
438  
437  
353  
360  
362  
446  
450  
439  
440  
449  
452  
441  
451  
444  
445  
449  
452  
451  
450  
91  
89  
448  
75  
77  
85  
86  
443  
77-14  
76  
65  
447  
90  
77-7  
77-15  
77-16  
84  
77-5  
88  
78  
77-18  
82  
77-2  
77-6  
77-17  
77-4  
77-9  
77-8  
77-10  
77-9  
77-12  
77-11  
77-1  
77-3  
77-13  
-45-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P A R T S  
Cabinet & Base Parts List  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
23  
24  
25  
26  
27  
28  
28-1  
31  
32  
33  
34  
35  
36  
37  
65  
75  
76  
PSB1019023  
PSB1019024  
PB07  
PSB1019026  
PSB1019027  
PB16  
PIVOT ROD BUSHING  
PIVOT ROD  
HEX BOLT 5/16-18 X 3/4  
PIVOT BRACKET  
BRACKET PLATE  
HEX BOLT 3/8-16 X 1-1/2  
HEX NUT 3/8-16  
EXTENSION SPRING  
SPRING EYE BOLT 3/8-16  
SPRING BRACKET  
HEX BOLT 5/16-18 X 3/4  
FLAT WASHER 5/16  
HEX NUT 3/8-16  
97  
101  
102  
123  
124  
125  
PSB1019097  
PCAP29  
PW02  
PSB1019123  
PW02M  
PS09M  
PW07  
PB09  
PSB1019360  
PSB1019362  
PB27  
PN06  
PLW07  
PW01  
PSB1019371  
PLW04  
PCAP26  
PW07  
PB07  
HYDRAULIC CYLINDER ASSEMBLY  
CAP SCREW 3/8-16 X 2-1/4  
FLAT WASHER 3/8  
BRACKET  
FLAT WASHER 5MM  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 5/16  
HEX BOLT 5/16-18 X 1/2  
SWIVEL ARM  
PN08  
352  
353  
360  
362  
367  
368  
369  
370  
371  
371-1  
371-2  
377  
378  
382  
387  
389  
392  
394  
396  
397  
398  
399  
427  
437  
438  
439  
440  
441  
PSB1019031  
PSB1019032  
PSB1019033  
PB07  
PW07  
PN08  
PW02  
PSB1019065  
PS06  
SWIVEL BASE  
HEX BOLT 1/2-13 X 2-1/2  
HEX NUT 1/2-13  
LOCK WASHER 1/2  
FLAT WASHER 1/2  
VISE PIVOT BASE  
LOCK WASHER 3/8  
CAP SCREW 3/8-16 X 1-1/2  
FLAT WASHER 5/16  
HEX BOLT 5/16-18 X 3/4  
STOP BOLT BRACKET  
PIVOT BASE CAP  
CAP SCREW M8-1.25 X 25  
SCALE INDICATOR  
CYLINDER PIVOT ROD  
CARRIAGE BOLT 3/8-16 X 2  
HEX NUT 5/16-18  
FLAT WASHER 3/8  
COOLANT SCREEN  
PHLP HD SCR 10-24 X 3/8  
HEX BOLT 1/4-20 X 1/2  
CABINET ASSEMBLY  
FRONT CABINET PANEL  
REAR CABINET PANEL W/DOOR  
LEFT CABINET PANEL  
RIGHT BOTTOM CABINET PANEL  
SHELF PANEL  
RIGHT TOP CABINET PANEL  
CABINET TOP  
HEX BOLT M8-1.25 X 15  
FLAT WASHER 8MM  
HEX NUT M8-1.25  
PB19  
77  
PSB1019077  
PSB1019077-1  
PSB1019077-2  
PSB1019077-3  
PSB1019077-4  
PSB1019077-5  
PSB1019077-6  
PSB1019077-7  
PB87M  
PW01M  
PN03M  
PFH38  
PW01M  
PN03M  
PORP010  
PB74M  
PW04M  
PCAP35M  
PW01M  
PSB1019078  
PSB1019082  
PSB1019084  
PS12  
77-1  
77-2  
77-3  
77-4  
77-5  
77-6  
77-7  
77-8  
77-9  
77-10  
77-11  
77-12  
77-13  
77-14  
77-15  
77-16  
77-17  
77-18  
78  
82  
84  
85  
86  
88  
89  
90  
91  
PSB1019382  
PSB1019387  
PCAP31M  
PSB1019392  
PSB1019394  
PCB12  
PN02  
PSB1019398  
PSB1019399  
PSB1019427  
PSB1019437  
PSB1019438  
PLW04  
PSB1019440  
PS38  
PSB1019443  
PB58  
PN08  
PSB1019446  
PCAP30  
PSB1019448  
PCAP32  
PB58  
STOP BRACKET  
DEGREE SCALE  
STEP BUSHING  
FLAT HD CAP SCR M8-1.25 X 16  
FLAT WASHER 8MM  
HEX NUT M8-1.25  
SWIVEL LOCK PLATE  
LOCK LEVER 3/8-16  
LOCK WASHER 3/8  
SPLASH PAN  
PHLP HD SCR 5/16-18 X 1/2  
FLIP STOP BRACKET  
HEX BOLT 3/8-16 X 2  
HEX NUT 3/8-16  
FLIP STOP BLOCK  
CAP SCREW 5/16-18 X 1/2  
PIVOT PIN  
CAP SCREW 1/4-20 X 1-1/4  
HEX BOLT 3/8-16 X 2  
HEX NUT 3/8-16  
O-RING 9.8 X 1.9 P10  
HEX BOLT M10-1.5 X 20  
FLAT WASHER 10MM  
CAP SCREW M8-1.25 X 60  
FLAT WASHER 8MM  
COOLANT HOSE 3/4 X 8"  
COOLANT TANK ASSEMBLY  
COOLANT PUMP 1/8HP 110/220V 1PH  
PHLP HD SCR 1/4-20 X 5/8  
FLAT WASHER 1/4  
443  
444  
445  
446  
447  
448  
449  
450  
451  
PW06  
PSB1019088  
PSB1019089  
PSB1019090  
PSB1019091  
PIPE ELBOW 3/8 PT X 5/16"  
HOSE CLIP 5/8"  
COOLANT HOSE 8 X 2000MM  
COOLANT NOZZLE ASSEMBLY  
PN08  
PSB1019452  
452  
SWIVEL LOCK BLOCK  
-46-  
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For Machines Mfg. Since 8/09  
Model SB1019  
P A R T S  
Motor & Head  
7
20  
8
8
390  
395  
385  
386  
363  
614  
40  
41  
610  
616  
613  
39  
611  
615  
38  
609  
608  
603  
300  
300-1  
290  
800  
612  
604  
600  
300-4  
300-5  
300-6  
606  
605  
300-2  
300-3  
602  
240  
241  
235  
243  
236  
234  
242  
237  
239  
238  
B
300-7  
300-8  
237  
244  
233  
A
210  
211  
212  
213  
219  
220  
218  
232  
246  
245  
214  
231  
249  
250-2  
250-3  
255  
256  
266  
250  
230  
250-4  
250-5  
250-4  
250-1  
258  
259  
251  
268  
269  
B
261  
267  
262  
284  
250-6  
250-8  
250-9  
A
279  
285  
271  
250-7  
280  
270  
289  
286  
288  
-47-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P A R T S  
Motor & Head Parts List  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
7
8
20  
38  
39  
40  
41  
210  
211  
212  
213  
214  
218  
219  
220  
230  
231  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
243  
244  
245  
246  
249  
250  
250-1  
250-2  
250-3  
250-4  
250-5  
250-6  
250-7  
250-8  
250-9  
251  
PSB1019007  
PW02  
PB16  
PSB1019038  
PB07  
PSB1019040  
PSB1019041  
PN08  
PW02  
PSB1019212  
PW07  
PB03  
PSB1019218  
PLW04  
PB24  
PR11M  
PSB1019231  
PK07M  
PB07  
PB02  
PW06  
PSB1019236  
PSB1019237  
PSB1019238  
PSS18  
HEX LOCK BOLT 3/8-16  
FLAT WASHER 3/8  
HEX BOLT 3/8-16 X 1-1/2  
WORK STOP THUMB SCREW  
HEX BOLT 5/16-18 X 3/4  
WORK STOP ROD  
WORK STOP  
HEX NUT 3/8-16  
FLAT WASHER 3/8  
CYLINDER SUPPORT  
FLAT WASHER 5/16  
HEX BOLT 5/16-18 X 1  
SAW BOW  
259  
261  
262  
266  
267  
268  
269  
270  
PS06  
PSB1019261  
PW02  
PHLP HD SCR 10-24 X 3/8  
BLADE GUIDE KNOB BOLT 3/8-16  
FLAT WASHER 3/8  
PSB1019266  
PSB1019267  
PSB1019268  
PSB1019269  
PSB1019270  
PSB1019271  
PSB1019279  
PS23  
PSB1019284  
PW06  
PSB1019286  
PW06  
LOWER GUIDE BRACKET ASSEMBLY  
LOWER GUIDE ECCENTRIC ASSY  
LOWER GUIDE SHAFT ASSEMBLY  
UPPER GUIDE BRACKET ASSEMBLY  
UPPER GUIDE ECCENTRIC ASSY  
UPPER GUIDE SHAFT ASSEMBLY  
UPPER GUIDE BLADE COVER  
PHLP HD SCR 8-32 X 1/4  
KNOB BOLT 1/4-20  
FLAT WASHER 1/4  
REAR BLADE COVER  
FLAT WASHER 1/4  
PHLP HD SCR 1/4-20 X 1/2  
SWITCH ASSEMBLY  
MOTOR 1-1/2HP 110/220V 1PH  
KEY 5 X 5 X 30  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
MOTOR FAN COVER  
MOTOR FAN  
MOTOR JUNCTION BOX  
CAPACITOR COVER  
271  
279  
280  
284  
285  
286  
288  
289  
290  
300  
300-1  
300-2  
300-3  
300-4  
300-5  
300-6  
300-7  
300-8  
363  
385  
386  
390  
395  
600  
602  
603  
604  
605  
606  
608  
609  
610  
LOCK WASHER 3/8  
HEX BOLT 3/8-16 X 1-1/4  
EXT RETAINING RING 25MM  
DRIVE WHEEL  
PS04  
PSB1019290  
PSB1019300  
PK12M  
PB32M  
PLW06M  
PSB1019300-4  
PSB1019300-5  
PSB1019300-6  
PSB1019300-7  
PC150D  
PSB1019363  
PSB1019385  
PSB1019386  
PCAP72M  
PB12  
PSB1019600  
PSS07  
PSB1019603  
PW06M  
PB24  
PW02  
PSB1019608  
PSB1019609  
PSB1019610  
P51101  
KEY 6 X 6 X 20  
HEX BOLT 5/16-18 X 3/4  
HEX BOLT 1/4-20 X 5/8  
FLAT WASHER 1/4  
SUPPORT PLATE  
SLIDING PLATE  
BLADE TENSION SLIDING BLOCK  
SET SCREW 5/16-18 X 3/4  
HEX BOLT 5/16-18 X 1-1/2  
FLAT WASHER 5/16  
LOCK WASHER 5/16  
HEX BOLT 5/16-18 X 3/4  
COMPRESSION SPRING  
ADJUSTMENT KNOB BOLT 3/8-16  
FLAT WASHER 3/8  
PB11  
PW07  
PLW01  
PB07  
S CAP 150M 250V 1-3/8 X 2-3/4  
VISE BASE  
LARGE VISE JAW  
SMALL VISE JAW  
PSB1019244  
PSB1019245  
PW02  
PSB1019249  
PSB1019250  
PSB1019250-1  
PSB1019250-2  
PR21M  
P6202ZZ  
PSB1019250-5  
PSB1019250-6  
PFH01  
PW07  
PB07  
PSB1019251  
PB24  
PW02  
CAP SCREW M10-1.5 X 30  
HEX BOLT 5/16-18 X 1-1/4  
VISE HANDWHEEL  
SET SCREW 1/4-20 X 1/2  
VISE LEADSCREW END CAP  
FLAT WASHER 12MM  
HEX BOLT 3/8-16 X 1-1/4  
FLAT WASHER 3/8  
CONCENTRIC PRESSURE SHAFT  
PRESSURE LEVER  
LEVER KNOB  
THRUST BEARING 51101  
FLAT WASHER 12MM  
COMPRESSION SPRING  
VISE LEADSCREW  
VISE LEADSCREW NUT  
FLAT WASHER 1/2  
IDLER WHEEL SHAFT ASSEMBLY  
IDLER WHEEL ASSEMBLY  
IDLER WHEEL  
SPACER  
INT RETAINING RING 35MM  
BALL BEARING 6202ZZ  
BEARING SPACER  
BEARING END CAP  
FLAT HD SCR 10-24 X 3/8  
FLAT WASHER 5/16  
HEX BOLT 5/16-18 X 3/4  
BLADE 0.032 X 34 X 93 6-10TPI  
HEX BOLT 3/8-16 X 1-1/4  
FLAT WASHER 3/8  
611  
612  
613  
614  
615  
616  
800  
PW06M  
PSB1019613  
PSB1019614  
PSB1019615  
PW01  
255  
256  
258  
PSB1019258  
BRUSH ASSEMBLY  
PSB1019800  
GEARBOX ASSEMBLY  
-48-  
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For Machines Mfg. Since 8/09  
Model SB1019  
P A R T S  
Blade Guide Assemblies  
269  
266  
269-7  
266-8  
266-9  
266-2  
269-5  
269-8  
269-6  
266-4  
266-5  
266-6  
269-2  
269-4  
269-9  
266-1  
266-3  
269-1  
266-10  
266-11  
266-7  
269-3  
270-1  
267-1  
268-1  
268-2  
271-1  
268  
271  
267-2  
267-2  
271-2  
270-2  
270-2  
270-3  
270  
268-2  
268-3  
267  
271-2  
271-3  
267-3  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
266  
PSB1019266  
PSB1019266-1  
PSB1019266-2  
PSB1019266-3  
PW07  
PLW01  
PCAP11  
PFH03  
PN11  
LOWER GUIDE BRACKET ASSEMBLY  
SLIDING BRACKET  
BLADE GUIDE BRACKET  
DEFLECTOR PLATE  
FLAT WASHER 5/16  
LOCK WASHER 5/16  
CAP SCREW 5/16-18 X 1-1/4  
FLAT HD SCR 1/4-20 X 1/2  
HEX NUT 3/8-24  
LOCK WASHER 3/8  
BALL BEARING 6000ZZ  
BEARING PIN  
268-3  
269  
PR45M  
INT RETAINING RING 10MM  
UPPER GUIDE BRACKET ASSEMBLY  
SLIDE BRACKET  
BLADE GUIDE BRACKET  
BEARING PIN  
BALL BEARING 6000ZZ  
HEX NUT 3/8-24  
LOCK WASHER 3/8  
SET SCREW 1/4-20 X 3/8  
COOLANT NOZZLE BRACKET  
HEX BOLT 5/16-18 X 1-1/4  
UPPER GUIDE ECCENTRIC ASSY  
GUIDE PIVOT SHAFT  
BALL BEARING 6000ZZ  
INT RETAINING RING 10MM  
UPPER GUIDE SHAFT ASSEMBLY  
GUIDE BEARING SHAFT  
BALL BEARING 6000ZZ  
INT RETAINING RING 10MM  
266-1  
266-2  
266-3  
266-4  
266-5  
266-6  
266-7  
266-8  
266-9  
266-10 P6000ZZ  
266-11  
267  
267-1  
267-2  
267-3  
268  
268-1  
268-2  
PSB1019269  
PSB1019269-1  
PSB1019269-2  
PSB1019266-11  
P6000ZZ  
PN11  
269-1  
269-2  
269-3  
269-4  
269-5  
269-6  
269-7  
269-8  
269-9  
270  
270-1  
270-2  
270-3  
271  
271-1  
271-2  
271-3  
PLW04  
PSS03  
PLW04  
PSB1019269-8  
PB12  
PSB1019270  
PSB1019267-1  
P6000ZZ  
PR45M  
PSB1019271  
PSB1019268-1  
P6000ZZ  
PR45M  
PSB1019266-11  
PSB1019267  
PSB1019267-1  
P6000ZZ  
LOWER GUIDE ECCENTRIC ASSY  
GUIDE PIVOT SHAFT  
BALL BEARING 6000ZZ  
INT RETAINING RING 10MM  
LOWER GUIDE SHAFT ASSEMBLY  
GUIDE BEARING SHAFT  
BALL BEARING 6000ZZ  
PR45M  
PSB1019268  
PSB1019268-1  
P6000ZZ  
-49-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P A R T S  
Gearbox  
800  
800-8  
800-7  
800-48  
800-4  
800-5  
800-6  
800-47  
800-2  
800-12  
800-13  
800-10  
800-9  
800-50  
800-49  
800-57  
800-56  
800-11  
800-13  
800-3  
800-21  
800-19  
800-53  
800-17  
800-14  
800-17  
800-15  
800-17  
800-46  
800-1  
800-44  
800-45  
800-16  
800-17  
800-44  
800-22  
800-21  
800-20  
800-55  
800-39  
800-54  
800-43  
800-38  
800-19  
800-18  
800-40  
800-37  
800-27  
800-23  
800-40  
800-33  
800-31  
800-30  
800-26  
800-24  
800-41  
800-42  
800-28  
800-41  
800-39  
800-25  
800-28  
800-51  
800-52  
800-29  
-50-  
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For Machines Mfg. Since 8/09  
Model SB1019  
P A R T S  
Gearbox Parts List  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
KEY 5 X 5 X 32  
EXT RETAINING RING 17MM  
BALL BEARING 6003LLB  
BALL BEARING 6007LLB  
INT RETAINING RING 62MM  
800  
PSB1019800  
PSB1019800-1  
PSB1019800-2  
PSB1019800-3  
PSB1019800-4  
PSB1019800-5  
PSTB002M  
GEARBOX ASSEMBLY  
GEARBOX CASTING  
GEARBOX COVER  
SPEED CHANGE GEAR SHAFT  
SPEED CHANGE KNOB  
COMPRESSION SPRING  
STEEL BALL 8MM  
SPEED INDICATOR PLATE  
CAP SCREW M8-1.25 X 30  
WORM SHAFT  
800-27 PK126M  
800-28 PR18M  
800-29 P6003LLB  
800-30 P6007LLB  
800-31 PR38M  
800-33 PSB1019800-33 OIL SEAL 8 X 35 X 62MM  
800-37 PSB1019800-37 DRIVE SHAFT  
800-38 PSB1019800-38 WORM GEAR  
800-1  
800-2  
800-3  
800-4  
800-5  
800-6  
800-7  
800-8  
800-9  
PSB1019800-7  
PCAP13M  
800-39 PR66M  
800-40 PK07M  
INT RETAINING RING 25MM  
KEY 6 X 6 X 20  
PSB1019800-9  
800-10 PSB1019800-10  
800-11 PSB1019800-11  
800-12 PSB1019800-12  
800-13 PRP44M  
800-14 PSB1019800-14  
800-15 PSB1019800-15  
800-16 PSB1019800-16  
800-17 PSB1019800-17  
800-18 PSB1019800-18  
800-19 PR21M  
800-20 PSS02M  
800-21 P6003LLB  
800-22 PSB1019800-22  
800-23 PSB1019800-23  
800-24 PSB1019800-24  
800-25 PSB1019800-25  
SPEED CHANGE ROD  
SPEED CHANGE KEY  
TORSION SPRING  
ROLL PIN 3 X 10  
GEAR 48T  
GEAR 52T  
GEAR 76T  
GEAR SPACER  
LOCK COLLAR  
INT RETAINING RING 35MM  
SET SCREW M6-1 X 6  
BALL BEARING 6003LLB  
RIGHT WORM GEAR SHAFT COVER  
GEAR SHAFT  
800-41 P6205LLB  
800-42 PSB1019800-42  
800-43 PSB1019800-43 LEFT WORM GEAR SHAFT COVER  
800-44 PORG030  
800-45 PS08M  
800-46 PSB1019800-46 PLUG M5-.8 X 12  
800-47 PCAP02M  
800-48 PSB1019800-48 VENT PLUG  
800-49 PSB1019800-49 SPEED KNOB INDICATOR  
800-50 PRIV003M  
800-51 PSB1019800-51  
800-52 PS09M  
800-53 PSB1019800-53 GEARBOX COVER GASKET  
800-54 PSB1019800-54 PLUG 1/4PT  
800-55 PSB1019800-55 OIL SIGHT GLASS 19MM  
BALL BEARING 6205LLB  
BEARING SPACER  
O-RING 3.1 X 29.4 G30  
PHLP HD SCR M5-.8 X 12  
CAP SCREW M6-1 X 20  
STEEL FLUTED RIVET 2 X 4MM  
BEARING COVER  
PHLP HD SCR M5-.8 X 10  
GEAR 20T  
GEAR 20T  
800-56 PORP016  
800-57 PR83M  
O-RING 15.8 X 2.4 P16  
INT RETAINING RING 20MM  
800-26 PSB1019800-26 GEAR 24T  
-51-  
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Model SB1019  
For Machines Mfg. Since 8/09  
P A R T S  
Machine Labels  
902  
903  
904  
901  
901  
910  
915  
905  
911  
906  
912  
907  
913  
908  
909  
914  
REF PART #  
901 PSBLABEL04HS EYE INJURY HAZARD LABEL  
DESCRIPTION  
REF PART #  
909 PSB1019909  
DESCRIPTION  
MACHINE ID LABEL  
902 PSBLABEL14HS CUTTING HAZARD LABEL  
903 PSBLABEL02HS DISCONNECT POWER LABEL  
910  
911  
912  
913  
914  
915  
PSBLABEL13HS KEEP DOOR CLOSED LABEL  
PSBPAINT01  
PSBPAINT02  
PSBPAINT03  
SB1319  
SB GRAY TOUCH-UP PAINT  
904 PSB1019904  
905 PSBLABEL15L  
906 PSB1019906  
SPEED DIAL LABEL  
ELECTRICITY LABEL  
MACHINE DAMAGE HAZARD LABEL  
SB LIGHT BLUE TOUCH-UP PAINT  
SB DARK BLUE TOUCH-UP PAINT  
SOUTH BEND NAMEPLATE 90MM  
BLADE DIRECTION LABEL  
907 PSBLABEL06HL BIOHAZARD WARNING LABEL  
908 PSB1019908 MODEL NUMBER LABEL  
PSB1019915  
The safety labels provided with your machine are used to make the operator aware of the  
machine hazards and ways to prevent injury. The owner of this machine MUST maintain the  
original location and readability of these safety labels. If any label is removed or becomes  
unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at  
-52-  
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For Machines Mfg. Since 8/09  
Model SB1019  
W A R R A N T Y  
WARRANTY & RETURNS  
This quality product is warranted by South Bend Lathe Company to the original buyer for one year  
from the date of purchase. This warranty does not apply to consumable parts, or defects due to any  
kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not  
reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or  
property, or for incidental, contingent, special or consequential damages arising from the use of our  
products.  
We do not warrant or represent that this machine complies with the provisions of any law, act, code,  
regulation, or standard of any domestic or foreign government, industry, or authority. In no event  
shall South Bend’s liability under this warranty exceed the original purchase price paid for this  
machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of  
Washington, County of Whatcom.  
This is the sole written warranty for this machine. Any and all warranties that may be implied by  
law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of  
this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details  
of the problem you are having.  
Thank you for your business and continued support.  
-53-  
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South Bend Lathe Co.  
P.O. Box 2027  
Bellingham, WA 98227  
PHONE: (360) 734-1540 (Administrative Offices)  
FAX: (360) 676-1075 (International)  
FAX: (360) 734-1639 (USA only)  
southbendlathe.com  
Printed In Taiwan  
#JB12892  
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