Snapper Snow Blower 42 Single Stage Snowthrower User Manual

ATTACHMENT  
OPERATOR’S  
MANUAL  
42” Single-Stage Snowthrower  
42” Snowthrower Attachment  
Mfg. No.  
Description  
1694920  
42” Single-Stage Snowthrower  
1733943  
Revision 01  
Rev. Date 9/2006  
TP 100-4388-01-AT-SMAN  
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Table of Contents  
Maintenance  
Recommended Accessories ..............................1  
Schedule for Normal Care...............................9  
General Lubrication .........................................9  
Safety Rules & Information  
Training............................................................2  
Preparation......................................................2  
Operation.........................................................2  
Children ...........................................................3  
Clearing a Clogged Discharge Chute..............3  
Service, Maintenance and Storage .................3  
Emissions ........................................................3  
Decals..............................................................4  
Required Accessories...................................5  
Recommended Accessories.........................5  
Clean-Out Warning and Procedure..............5  
Troubleshooting, Adjustments & Service  
Troubleshooting Chart ...................................10  
Skid Shoe Adjustment ...................................11  
Electric Chute Rotator Gear .........................11  
Lift Adjustment...............................................12  
Belt Tension Adjustment................................12  
Belt Replacement ..........................................13  
Initial Setup & Assembly  
Snowthrower Components ............................14  
Chute Assembly ............................................15  
Install Hitch onto Tractor................................16  
Attaching Blower to Tractor............................17  
Attaching Lift Arm Assembly to Tractor..........18  
Attaching Chute Motor Wiring Harness.........19  
Install Reflectors............................................19  
Features & Controls  
Control Functions ............................................6  
General Operating Instructions  
Checks Before Starting....................................7  
Engine & Ground Speed Selection..................7  
Stopping & Starting .........................................7  
Transporting.....................................................7  
Snow Removal Suggestions............................8  
Daily Storage...................................................8  
Off-Season Storage.........................................8  
Removal  
Snow Thrower Removal ................................20  
NOTE: In these instructions, “left” and “right” are  
referred to as seen from the operating position.  
1
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Safety Rules  
& Information  
This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and  
follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury  
or death to you, or bystanders, or damage to property or equipment. The triangle  
important cautions or warnings which must be followed.  
in text signifies  
TRAINING  
OPERATION  
1. Read, understand, and follow all instructions on the  
machine and in the manuals before operating this  
unit. Be thoroughly familiar with the controls and the  
proper use of the equipment. Know how to stop the  
unit and disengage the controls quickly.  
1. Do not put hands or feet near or under rotating parts.  
Keep clear of the discharge opening at all times.  
2. Exercise extreme caution when operating on or  
crossing gravel drives, walks, or roads. Stay alert for  
hidden hazards or traffic. Do not carry Passengers.  
3. After striking a foreign object, stop the engine (motor),  
remove the wire from the spark plug, disconnect the  
cord on electric motors, thoroughly inspect the  
snowthrower for any damage, and repair the damage  
before restarting and operating the snowthrower.  
4. If the unit should start to vibrate abnormally, stop the  
engine (motor) and check immediately for the cause.  
Vibration is generally a warning of trouble.  
5. Stop the engine (motor) whenever you leave the  
operating position, before unclogging the  
2. Never allow children to operate the equipment.  
Never allow adults to operate the equipment without  
proper instruction.  
3. Keep the area of operation clear of all persons, partic-  
ularly small children and pets.  
PREPARATION  
1. Thoroughly inspect the area where the equipment is  
to be used and remove all doormats, sleds, boards,  
wires, and other foreign objects.  
collector/impeller housing or discharge guide, and  
when making any repairs, adjustments, or inspec-  
tions.  
2. Disengage all clutches and shift into neutral before  
starting engine (motor).  
3. Do not operate the equipment without wearing ade-  
quate winter outer garments. Avoid loose fitting cloth-  
ing that can get caught in moving parts. Wear  
footwear that will improve footing on slippery sur-  
faces.  
6. When leaving the machine unattended, disengage  
the power take-off (PTO), lower the attachment, set  
the parking brake, stop the engine, and remove the  
key.  
7. When cleaning, repairing, or inspecting make certain  
the collector/impeller and all moving parts have  
stopped. Disconnect the spark plug wire and keep  
the wire away from the plug to prevent accidental  
starting. Do not run the engine indoors except for  
starting the engine or for transporting the snowthrow-  
er in or out of the building. Open the outside doors;  
exhaust fumes are dangerous.  
8. Exercise extreme caution when operating on slopes.  
Do not attempt to clear steep slopes.  
9. Never operate the snowthrower without proper  
guards plates, or other safety protective devices in  
place and working.  
10. Never direct the discharge toward people or areas  
where property damage can occur. Keep children  
and others away.  
11. Do not overload the machine capacity by attempting  
to clear snow at too fast a rate.  
12. Never operate the machine at high transport speeds  
on slippery surfaces. Look behind and use care  
when operating in reverse.  
13. Disengage power to the collector/impeller when  
snowthrower is transported or not in use.  
14. Use only attachments and accessories approved by  
the manufacturer of the snowthrower (such as wheel  
weights, counterweights, or cabs).  
15. Never operate the snowthrower without good visibility  
or light. Always be sure of your footing, and keep a  
firm hold on the handles. Walk, never run.  
16. Never touch a hot engine or muffler.  
17. Never operate the snowthrower near glass enclo-  
sures, automobiles, window wells, drop-offs, and the  
like without proper adjustment of the discharge angle.  
18. Never direct discharge at bystanders or allow anyone  
in front of the unit.  
4. Handle fuel with care; it is highly flammable.  
(a) Use an approved fuel container.  
(b) Never add fuel to a running engine or hot engine.  
(c) Fill fuel tank outdoors with extreme care. Never fill  
fuel tank indoors. Replace fuel cap securely and  
wipe up spilled fuel.  
(d) Never fill containers inside a vehicle or on a truck  
or trailer bed with a plastic liner. Always place con-  
tainers on the ground, away from your vehicle, before  
filling.  
(e) When practical, remove gas-powered equipment  
from the truck or trailer and refuel it on the ground. If  
this is not possible, then refuel such on a trailer with a  
portable container, rather than from a gasoline dis-  
penser nozzle.  
(f) Keep nozzle in contact with the rim of the fuel tank  
or container opening at all times, until refueling is  
complete. Do not use a nozzle lock-open device.  
(g) Replace gasoline cap securely and wipe up spilled  
fuel.  
(h) If fuel is spilled on clothing, change clothing imme-  
diately.  
5. Adjust the collector housing height to clear gravel or  
crushed rock surfaces.  
6. Never attempt to make any adjustments while the  
engine (motor) is running (except when specifically  
recommended by the manufacturer).  
7. Let engine (motor) and machine adjust to outdoor  
temperatures before starting to clear snow.  
8. Always wear safety glasses or eye shields during  
operation or while performing an adjustment or repair  
to protect eye from foreign objects that may be  
thrown from the machine.  
TP-600-4159-01-UV-SMAN  
2
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Safety Decals  
19. Never leave a running unit unattended. Always disen-  
gage the auger and traction controls, stop engine,  
and remove keys.  
7. Always observe safe refueling and fuel handling prac-  
tices when refueling the unit after transportation or  
storage.  
8. Always follow the engine manual instructions for stor-  
age preparations before storing the unit for both short  
and long term periods.  
9. Always follow the engine manual instructions for  
proper start-up procedures when returning the unit to  
service.  
10. Maintain or replace safety and instruction labels as  
necessary.  
11. Keep nuts and bolts tight and keep equipment in  
good condition.  
12. Never tamper with safety devices. Check their proper  
operation regularly and make necessary repairs if  
they are not functioning properly.  
20. Do not operate the unit while under the influence of  
alcohol or drugs.  
21. Keep in mind the operator is responsible for acci-  
dents occurring to other people or property.  
22. Data indicates that operators, age 60 years and  
above, are involved in a large percentage of power  
equipment-related injuries. These operators should  
evaluate their ability to operate the unit safely enough  
to protect themselves and others from injury.  
23. DO NOT wear long scarves or loose clothing that  
could become entangled in moving parts.  
24. Snow can hide obstacles. Make sure to remove all  
obstacles from the area to be cleared.  
13. Components are subject to wear, damage, and dete-  
rioration. Frequently check components and replace  
with manufacturer’s recommended parts, when nec-  
essary.  
CHILDREN  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the  
unit and the operating activity. Never assume that children  
will remain where you last saw them.  
14. Check control operation frequently. Adjust and ser-  
vice as required.  
15. Use only factory authorized replacement parts when  
making repairs.  
16. Always comply with factory specifications on all set-  
tings and adjustments.  
17. Only authorized service locations should be utilized  
for major service and repair requirements.  
18. Never attempt to make major repairs on this unit  
unless you have been properly trained. Improper ser-  
vice procedures can result in hazardous operation,  
equipment damage and voiding of manufacturer’s  
warranty.  
19. Check shear bolts and other bolts at frequent inter-  
vals for proper tightness to be sure the equipment is  
in safe working condition.  
1. Keep children out of the area and under the watchful  
care of another responsible adult.  
2. Be alert and turn unit off if children enter the area.  
3. Never allow children to operate the unit.  
4. Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
CLEARING A CLOGGED DISCHARGE  
CHUTE  
Hand contact with the rotating impeller inside the dis-  
charge chute is the most common cause of injury associ-  
ated with snowthrowers. Never use your hand to clean  
out the discharge chute.  
EMISSIONS  
1. Engine exhaust from this product contains chemicals  
known, in certain quantities, to cause cancer, birth  
defects, or other reproductive harm.  
2. If available, look for the relevant Emissions Durability  
Period and Air Index information on the engine emis-  
sions label.  
To clear the chute:  
1. SHUT OFF THE ENGINE.  
2. Wait 10 seconds to be sure the impeller blades have  
stopped rotating.  
3. Always use a clean out tool, not your hands.  
SERVICE, MAINTENANCE, AND STORAGE  
1. Check shear bolts and other bolts at frequent inter-  
vals for proper tightness to be sure the equipment is  
in safe working condition.  
2. Never store the machine with fuel in the fuel tank  
inside a building where ignition sources are present  
such as hot water and spacer heaters, or clothes dry-  
ers. Allow the engine to cool before storing in any  
enclosure.  
3. Always refer to the operator’s manual for important  
details if the snowthrower is to be stored for an  
extended period.  
4. Maintain or replace safety and instruction labels as  
necessary.  
5. Run the machine a few minutes after throwing snow  
to prevent freeze-up of the collector/impeller.  
6. If fuel is spilled, do not attempt to start the engine but  
move the machine away from the area of spillage and  
avoid creating any source of ignition until fuel vapors  
have dissipated.  
3
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Safety Decals  
All DANGER, WARNING, CAUTION and instructional  
messages on your unit should be carefully read and  
obeyed. Personal bodily injury can result when these  
instructions are not followed. The information is for your  
safety and it is important! The safety decals below are on  
your unit.  
SAFETY DECALS  
This unit has been designed and manufactured to pro-  
vide you with the safety and reliability you would expect  
from an industry leader in outdoor power equipment  
manufacturing.  
Although reading this manual and the safety instructions  
it contains will provide you with the necessary basic  
knowledge to operate this equipment safely and effec-  
tively, we have placed several safety labels on the unit to  
remind you of this important information while you are  
operating your unit.  
If any of these decals are lost or damaged, replace them  
at once. See your local dealer for replacements.  
These labels are easily applied and will act as a constant  
visual reminder to you, and others who may use the  
equipment, to follow the safety instructions necessary for  
safe, effective operation.  
Part No. 1716532  
Auger Danger Decal  
Part No. 1722674  
Discharge Chute Danger Decal  
Part No. 1716531  
Main Operation Warning Decal  
WHEN OPERATING  
WITH SNOWTHROWER,  
REAR WHEEL WEIGHTS  
ARE REQUIRED.  
CAUTION  
1716540  
Part No. 1716540  
Rear Wheel Weights Required  
4
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Required Accessories  
Required Accessories  
It is required that tire chains and two rear wheel weights or Quick Tach Weights are used.  
Never operate on slopes greater than 17.6% (10°).  
Recommended Accessories  
A rear-mounted weight box can also be added for additional traction. The maximum weight added to the tractor  
should not exceed 35 lbs. per wheel, plus 100 additional pounds in the rear weight box.  
For operation on slopes greater than 15% (8.5°), Quick Tach Weights, tire chains, and wheel weights are recom-  
mended. Never operate on slopes greater than 17.6% (10°).  
Required Accessories  
A Lift Lever Kit is required for some of the models covered by this manual, and must be installed as part of hitch  
installation.  
DANGER  
Do not clean out discharge chute with hands.  
Contact with moving parts inside chute will  
cause serious injury. Use a clean out tool. Use  
the following procedure to remove objects or  
clear the chute:  
1. Stop the engine. Remove the key  
2. Wait 10 seconds to be sure the auger/impeller  
blades have stopped rotating.  
3. Always use a clean-out tool. DO NOT use your  
hands.  
TRACTOR CONTROLS  
Before you begin operating the tractor and attachment,  
make certain you have:  
• Read and understood the instructions in the  
tractor Operator’s Manual.  
• Become thoroughly familiar with all of the trac-  
tor controls and their operation, including how  
to safely and properly start and stop the unit.  
• Practice driving in an open area, without the  
attachment, to become accustomed to the unit.  
5
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Features &  
Controls  
D
CONTROL FUNCTIONS  
The information below briefly describes the  
function of individual controls. Operating the  
tractor and attachment requires the combined  
use of these controls and additional controls  
whose operation is described in the tractor  
Operator’s Manual.  
B
A
Please take a moment  
and familiarize yourself  
with the name, location,  
and function of these  
controls so that you will  
better understand the  
safety and operating  
instructions provided in  
this manual.  
E
Figure 1. Control Locations  
A. Spout Rotator Switch  
B. PTO Switch  
C. Manual Lift  
D. Deflector Lock Knob  
E. Throttle Control  
E
A. Electric Spout Rotator Switch  
Controls the electric spout rotator.  
B. PTO Switch  
Engages and disengages the PTO to start and stop the  
snowthrower.  
C. Manual Attachment Lift Lever  
The attachment lift lever raises and lowers the attach-  
ment. To RAISE an attachment, depress the release  
button on top of the lever and pull back. To LOWER an  
attachment, depress the release button and move the  
lever forward. When lowering the attachment, be sure to  
push the lever fully forward into the locked position.  
TRACTOR CONTROLS  
Before you begin operating the tractor and attachment,  
make certain you have:  
D. Deflector Lock Knob  
The snowthrower discharge deflector angle can be  
changed by loosening the lock knob, changing the  
deflector angle and tightening the lock knob.  
• Read and understood the instructions in the  
tractor Operator’s Manual.  
• Become thoroughly familiar with all of the trac-  
tor controls and their operation, including how  
to safely and properly start and stop the unit.  
E. Throttle Control  
Always operate at FULL throttle.  
• Practice driving in an open area, without the  
attachment, to become accustomed to the unit.  
6
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General Operating  
Instructions  
WARNING  
WARNING  
Perform the Safety System Interlock test found in  
your tractor Operator’s Manual. If tractor does not  
pass the test, do not operate the tractor. See your  
authorized dealer. Under no circumstances  
If auger does not start and stop when  
engaging/disengaging electric clutch, see your  
authorized dealer. Under no circumstances  
should you attempt to defeat the safety system.  
should you attempt to defeat the safety system.  
Use caution when clearing a snow covered area.  
Snow can cover objects such as curbs, drop-offs,  
and other obstacles. Be familiar with the area you  
are clearing.  
Checks Before Starting  
IMPORTANT NOTE: Refer to Tractor Operator’s Manual  
for important information concerning safely storing your  
tractor.  
To prevent an explosion or fire, never store the  
tractor with fuel in the tank inside a building  
where an ignition source is present.  
1. Refer to the Maintenance & Adjustments sections of  
this manual and perform any needed service. Also,  
refer to the tractor Operator’s Manual and perform  
any required service.  
IMPORTANT NOTE  
Always raise the snowthrower before turning or  
backing up to prevent damage to the unit.  
2. Remove any objects from the work area which might  
be caught in, or thrown by, the auger.  
3. Before starting the engine, clear the auger of any ice  
particles which may cause damage to auger.  
DANGER  
OPERATING ON SLOPES CAN BE DANGEROUS  
4. Adjust the deflector and skid shoes to desired height.  
See Skid Shoe Adjustment and Deflector Adjustment.  
5. Make sure all hardware is present and secure.  
Engine & Ground Speed Selection  
Always run the engine at full throttle.  
Never operate on slopes greater than 17.6% (10°)  
which is a rise of 3-1/2 feet (106cm) vertically in  
10 feet (607cm) horizontally.  
Operate the unit at a slow ground speed when  
driving onto slope. Avoid using brakes to control  
ground speed.  
Normally, a slow ground speed is best for throwing snow.  
The deeper or heavier the snow, the slower the recom-  
mended ground speed.  
When operating on slopes that are greater than  
15 % (8.5°) but less than 17.6%, use additional  
wheel weights or counterweights.  
Starting & Stopping  
1. Start the tractor engine. Set engine throttle FULL.  
2. Lower the snowthrower.  
In addition to counterweights, use extra caution  
when operating on slopes. Drive UP and DOWN  
the slope, never across the face, use caution  
when changing directions and DO NOT START  
OR STOP ON SLOPE.  
3. Engage the electric clutch switch. Snowthrower auger  
should rotate. Disengage the electric clutch switch.  
Snowthrower auger should stop.  
4. Adjust the throttle to full speed. Select the proper  
ground speed.  
For additional traction, tire chains and a weight  
box can be added. Maximum weight added to  
tractor should not exceed 50 lbs. per wheel and  
100 additional lbs. in weight box.  
5. To stop tractor movement, depress the clutch/brake  
pedal. To stop the snowthrower, disengage the elec-  
tric clutch. Before leaving the seat, disengage the  
electric clutch, set the parking brake, stop the engine,  
remove the key, and wait for all moving parts to stop.  
Transporting  
1. Disengage the electric clutch and then raise the  
snowthrower.  
2. Adjust ground speed according to surface conditions.  
3. Select a low ground speed when transporting on a  
slippery surface.  
7
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General Operating Instructions  
Snow Removal Suggestions  
• Determine the best snow removal pattern before  
beginning.  
• Wind direction is an important factor to consider.  
Rotate the spout to discharge snow downwind.  
• Plan the pattern so that you avoid throwing snow on  
cleared areas and on yourself as you are operating.  
• When land contour permits, it is best to travel in the  
longest direction to minimize turning.  
• In very deep or heavy snow, it may be necessary to  
make the first pass with snowthrower partially raised,  
backing up every few feet and lowering the  
snowthrower to clear the snow left on the surface.  
Also, it may be necessary to slice off less than the full  
width of the auger or reduce ground speed.  
• If snow stops flowing freely from the spout, back  
away until the snowthrower clears itself.  
DANGER  
If the auger stalls or the chute plugs, DISENGAGE  
THE ELECTRIC CLUTCH, STOP THE ENGINE AND  
REMOVE THE KEY. SET THE PARKING BRAKE.  
WAIT FOR MOVING PARTS TO STOP. Remove  
the foreign object or clear the spout with a piece  
of wood before restarting the engine. Never place  
hands into auger housing or spout to clear  
jammed object. Auger may rotate when object is  
removed.  
Daily Storage  
1. Run the snowthrower a few minutes after blowing  
snow to prevent freeze-up of auger.  
2. Allow tractor engine to cool before storing in any  
enclosure.  
Off-Season Storage  
1. Remove snowthrower from the tractor.  
2. Use water pressure or a brush to thoroughly clean  
the housing.  
3. Paint, or lightly coat with oil, any area where paint  
has been worn or chipped away.  
4. Lubricate the snowthrower.  
5. Store the snowthrower and hitch in a dry place.  
8
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Maintenance  
WARNING  
To avoid serious injury, perform maintenance on  
the unit only when the engine is stopped and all  
moving parts have stopped. Always remove the  
ignition key before beginning maintenance or  
adjustments to prevent accidental starting of the  
engine.  
Schedule For Normal Care  
Care Required  
Schedule  
Clean snow and ice from  
snowthrower.  
After each use.  
Lubricate snowthrower.  
Every 10 hours or at  
least once a year.  
General Lubrication  
Lubricate the snow thrower as shown in Figure 2. Where  
an oil can is shown use 30 weight oil. Where a grease  
gun is shown, use lithium grease. Lubricate the following  
areas:  
• Oil the chute deflector.  
• Grease the chute ring gear.  
• Grease the snow thrower-hitch pivot points.  
• Grease the auger shaft grease fittings.  
Figure 2. Lubrication Points  
9
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Troubleshooting,  
Adjustments, & Service  
TROUBLESHOOTING  
While normal care and regular maintenance will extend  
the life of your equipment, prolonged or constant use  
may eventually require that service be performed to  
allow it to continue operating properly.  
WARNING  
To avoid serious injury, perform maintenance on  
the tractor or snow thrower only when the engine  
is stopped and the parking brake engaged.  
Always remove the ignition key, disconnect the  
spark plug wire and fasten it away from the plug  
before beginning the maintenance, to prevent  
accidental starting of the engine.  
The troubleshooting guide below lists the most common  
problems, their causes and remedies. See the informa-  
tion on the following pages for instructions on how to per-  
form most of these minor adjustments and service  
repairs yourself. If you prefer, all of these procedures can  
be performed for you by your local authorized dealer.  
PROBLEM  
CAUSE/SOLUTION  
1 Snow thrower auger does not rotate.  
A. Electric clutch not engaged. Engage electric clutch.  
B. Foreign material is blocking auger. STOP engine. Remove key.  
Unplug auger with piece of wood. Read WARNING on page 5.  
C. Drive chain broken. Replace parts as required.  
2 Auger does not stop when electric clutch  
is disengaged.  
A. Electric clutch brake not operating properly. See your dealer.  
3 Auger rotates, but snow is  
not thrown far enough.  
A. Engine RPM too slow. Set throttle to FULL.  
B. Ground speed too fast. Use slow ground speed.  
C. Snow thrower discharge chute clogged. STOP engine. Remove  
key. Unplug discharge chute using the chute cleaning tool or a  
piece of wood. Read WARNING on page 5.  
4 Scraper bar does not clean  
down to hard surface.  
A. Skid shoes not properly adjusted. Adjust skid shoes.  
B. Lift height out of adjustment. See ADJUSTMENTS section.  
C. No down pressure. See Hitch Installation Instructions.  
5 Snow thrower picks up and  
throws stones on gravel drive.  
A. Skid shoes not properly adjusted for ground surface.  
Adjust skid shoes.  
B. Too much downward pressure on snow thrower. Raise snow  
thrower slightly.  
6 Tractor does not have sufficient traction.  
7 Tractor not stable on sloping surfaces.  
A. Tractor too light at rear wheels.  
Use Quick Tach weights, wheel weights, and tire chains.  
A. Ground speed too fast. Reduce speed.  
B. Tractor not properly weighted.  
See Recommended Accessories, page 1.  
C. Slope grade too steep. See Safety Section.  
Use Quick Tach weights, wheel weights, and tire chains.  
8 Chute does not rotate.  
A. Rotator gears out of adjustment.  
B. Wire harness disconnected.  
10  
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Troubleshooting, Adjustments, & Service  
Skid Shoe Adjustment  
On smooth surfaces such as concrete or asphalt, the  
scraper bar should scrape the surface. On surfaces such  
as gravel, the scraper bar should be set high enough so  
that it will not pick up debris.  
Loosen Nuts  
to Adjust  
1. Loosen the nuts securing the skid shoes (see  
Figure 3).  
2. Raise or lower the scraper bar to the desired height.  
Use wood blocks to hold the snow thrower in posi-  
tion.  
3. Set the skid shoes so that they are in contact with the  
ground and tighten the skid shoe nuts.  
Figure 3. Adjusting Skid Shoes  
Electric Chute Rotator Gear  
1. Remove the cover and loosen the three screws (B,  
Figure 4) securing the electric chute rotator motor.  
2. Adjust the motor (C) so that the gear (A) meshes with  
the discharge chute ring gear and tighten the adjust-  
ment screws (B).  
A
B
C
3. Reinstall the cover.  
Figure 4. Chute Rotator Gear  
11  
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Troubleshooting, Adjustments, & Service  
Lift Adjustment  
In the fully raised position the attachment should be 4”-5”  
off the ground.  
LIFT HEIGHT ADJUSTMENT  
1. Fully raise the attachment lift. The snow thrower  
should be approximately 4”-5” off the ground. If not,  
go to step 2.  
2. Lower the snow thrower and adjust the front set collar  
(A, Figure 5) to achieve the correct lift height.  
Belt Tension Adjustment  
Adjust belt tension if the tension lever does not adjust  
belt tension properly.  
A
1. Loosen bolt (A, Figure 6) on idler pulley (D), located  
on the left side of the hitch assembly.  
2. Move belt tension lever to the released position (C).  
3. Move idler pulley (D) backwards or forwards to adjust  
snow thrower drive belt tension.  
Figure 5. Height Adjustment Collar  
4. Move belt tension lever to the locked tension position  
(B).  
5. Test snow thrower and repeat adjustment as needed.  
A
B
D
C
Figure 6. Belt Tension Adjustment  
A. Idler Pulley Bolt  
B. Belt Tension Lever – Locked Position  
C. Belt Tension Lever – Tension Released Position  
D. Idler Pulley  
12  
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Troubleshooting, Adjustments, & Service  
Belt Replacement  
E
1. Move tension release lever to the released position  
(C, Figure 6).  
2. Remove the belt from the snow thrower pulley  
(D, Figure 7).  
C
B
3. Remove the belt from the machine.  
4. Install the new belt as shown in Figure 7.  
5. Move the belt tension lever to the locked position  
(B, Figure 6).  
A
D
Figure 7. Belt Routing  
A. V-Pulley  
B. Idler Pulley  
C. Electric Clutch Pulley (V-pulley)  
D. Snow thrower Pulley (V-pulley)  
E. Idler Pulley  
13  
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Initial Setup  
& Assembly  
1
4
3
5
6
17  
2
6
15  
16  
7
10  
8
9
14  
11  
12  
Q
T
Y
QTY  
13  
4
4
Ref Qty Description  
Ref Qty Description  
1
2
3
4
5
6
7
8
9
1
2
1
1
1
1
1
1
1
UPPER WIRING HARNESS  
REFLECTORS  
FINAL WIRING HARNESS  
CHUTE ROTATION SWITCH  
HITCH SUPPORT SHAFT  
HAIR PIN COTTER  
HITCH ASSEMBLY  
HITCH LATCH PIN  
AXLE CLIP  
10  
11  
12  
13  
14  
15  
16  
17  
18  
2
1
1
1
1
4
1
1
1
MOUNTING PINS  
QUICK CLIP  
SPRING  
TURN BUCKLE  
BLOWER ASSEMBLY  
QUICK CLIPS  
LIFT ARM LINKAGE  
LIFT ARM ASSEMBLY  
CHUTE ASSEMBLY (not shown)  
Figure 8. Initial Setup  
14  
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Initial Setup & Assembly  
CHUTE ASSEMBLY  
E
1. Carefully unpack and organize Snow thrower parts.  
D
2. Remove chute rotator drive cover (B, Figure 9) from  
the snow thrower assembly by removing hex screw  
(A) and tilting the gearbox cover to disengage tab on  
opposite side of box.  
B
3. Remove chute rotator gear from shaft (C).  
Note location of notch (D) in chute ring gear. Align  
the notch in the chute assembly with the guide tab at  
the base of the discharge outlet.  
C
4. Slide chute (E) into place and rotate chute 180  
degrees to front.  
A
Note: Chute opening should be facing front/center of  
machine.  
Figure 9. Chute Assembly  
A. Chute Rotator Drive Cover Bolt  
B. Chute Rotator Drive Cover  
C. Chute Rotator Drive Assembly  
D. Chute Assembly Notch  
E. Chute Assembly  
5. Replace chute rotator gear (A, Figure 10) onto shaft  
and rotate to align chute ring gear and drive gear.  
6. Loosen, but do not remove the 3 hex bolts (B) hold-  
ing chute rotator drive assembly to the snow thrower.  
7. Move chute rotator drive assembly (C) toward chute  
until the chute ring gear meshes with the rotation  
motor drive gear. Tighten the 3 hex bolts.  
8. Replace chute gearbox cover over rotator (B, Figure  
9)gear mechanism and secure with the hex bolt.  
A
B
C
Figure 10. Chute Assembly  
A. Chute Rotator Gear  
B. Hex Bolts  
C. Chute Rotator Drive Assembly  
15  
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Initial Setup & Assembly  
INSTALL HITCH ONTO TRACTOR  
1. Remove mower deck.  
2. Place hitch on floor in front of tractor, with the hitch  
mounting arms towards the rear of the tractor.  
NOTE: If this is a new installation, cut the plastic ties  
holding the snow thrower drive belt for shipping, but do  
not remove the belt.  
3. On underside of tractor frame, insert hitch support  
shaft (A, Figure 11) as shown and secure, with the hair  
pin cotter pin (B) on inside of frame. IMPORTANT –  
the hair pin cotter pin must be located along the inside  
edge of the tractor frame.  
4. Slide hitch (A, Figure 12) under tractor and lift to slide  
hitch mounting arms (C) over hitch support shaft (B).  
5. At front of the machine, locate and remove the hitch  
latch pin (A, Figure 13) from the hitch assembly (B).  
6. Turn the front wheels fully to the left.  
C
B
A
Figure 12. Hitch Installation  
A. Hitch Assembly  
B. Hitch Support Shaft  
C. Hitch Mounting Arms  
C
A
D
A
B
Figure 11. Install Hitch Support Shaft  
A. Hitch Support Shaft  
B. Hair Pin Cotter  
B
Figure 13. Hitch Latch Pin Installation  
16  
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Initial Setup & Assembly  
7. Lift the hitch (B) and from the left side of the tractor,  
slide hitch latch pin (A) through the mounting hole in  
hitch frame, along the tractor frame support fingers  
(C) and through the final mounting hole in hitch frame.  
Secure hitch latch pin (A) with the quick clip (D).  
NOTE: Keep the handle portion of the hitch latch pin  
towards the front of the tractor.  
8. Hitch installation is now complete.  
ATTACHING BLOWER TO TRACTOR  
1. Position snow thrower assembly in front of tractor.  
2. Remove both quick clips (E, Figure 14) and mounting  
pins (D) from the snow thrower.  
B
3. Align the hitch mounting arms (B) with the snow  
thrower mounting tabs (C) and slide the snow thrower  
into position.  
4. Align mounting holes on snow thrower frame with the  
mounting holes in the hitch.  
5. Insert mounting pins (D) and secure with quick clips  
(E).  
A
6. Locate the belt tension lever (B, Figure 15) at the rear  
of the hitch assembly and rotate it into the released  
position (A).  
Figure 15. Belt Tension Lever  
A. Belt Tension Lever – Released Position  
B. Belt Tension Lever – Tension Position  
7. Install the drive belt onto the snow thrower drive pul-  
ley (D, Figure 16) and then onto the tractor PTO (C).  
See Belt Installation Diagram (Figure 16)  
E
E
D
C
B
B
C
A
E
D
D
A
Figure 16. Belt Installation Diagram  
A. V-Pulley  
B. Idler Pulley  
C. PTO Pulley  
D. Snow Thrower Pulley  
E. Idler Puller  
Figure 14. Snow Thrower Installation  
A. Snow Thrower Assembly  
B. Hitch Mounting Arms  
C. Snow Thrower Mounting Tabs  
D. Mounting Pins  
E. Quick Clips  
17  
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Initial Setup & Assembly  
8. Rotate the belt tension lever upwards into the locked  
position (B, Figure 15), fully tensioning the snow  
thrower drive belt.  
NOTE: Do not connect the mower deck lift arm or cable  
to the belt tension lever.  
ATTACHING LIFT ARM ASSEMBLY TO  
TRACTOR  
1. On right side of tractor, remove the four (4) hex bolts  
and nuts (B, Figure 17) from hitch assembly.  
D
2. Attach lift arm assembly (A) to the tractor frame using  
the four hex bolts (B) and nuts.  
3. Install Lift Arm linkage (C) as shown and secure with  
quick clips (D).  
D
4. Adjust the lifting collar (E) to make sure that the snow  
thrower is lifted clear of the ground for transportation.  
5. Assemble lift assist parts; attach spring (B, Figure 18)  
to turnbuckle (C) and axle clamp (A).  
NOTE: Make sure to position the axle clamp (E) so that  
it does not contact the axle rib (F) and fully seats on the  
axle.  
A
E
C
B
6. Fully raise the snow thrower off the ground.  
Figure 17. Lift Arm and Linkage  
A. Lift Arm Assembly  
B. Mounting Bolts and Nuts  
C. Lift Arm Linkage  
D. Quick Clip  
E. Lifting Collar  
7. Attach open end of turnbuckle to eye-bolt (D) on  
blower assembly and the spring (B) as shown.  
8. Adjust spring tension by rotating the turnbuckle until  
threads bottom out on both sides.  
9. Remove the skid shoes from the snowthrower and  
rotate them from the shipping position to the normal  
use position. Adjust the skid shoes for proper snow  
removal. See Troubleshootng, Adjustments and  
Service for skid shoe adjustment procedures.  
E
A
B
F
C
D
Figure 18. Lift Assist Spring Assembly  
A. Axle Clamp  
B. Spring  
C. Turnbuckle  
D. Eye-bolt  
E. Axle Clamp  
F. Axle Rib  
18  
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Initial Setup & Assembly  
ATTACHING CHUTE MOTOR  
WIRING HARNESS  
1. Wiring Harness is in four (4) parts.  
a. Switch  
A
b. Upper wiring harness with main power connector  
c. Final wiring harness with a square connector on  
each end.  
2. Remove plug from tractor control panel at position  
shown and install the chute rotation switch  
(A, Figure 19).  
B
3. Plug female receptacle (B, Figure 19) end of the  
upper wiring harness onto switch.  
C
4. Route the upper wiring harness (B, Figure 19) down  
through the right side of the panel enclosure, locating  
the square connector in front of the firewall, along the  
tractor frame.  
5. Locate the power leads (Red with yellow stripe and  
black) in the tractor wiring harness at the base of  
steering column. Connect the wiring harness power  
leads (B, Figure 20), color to color, to the chute rota-  
tion wiring harness spade connectors.  
Figure 19. Upper Wiring Harness  
A. Switch  
B. Female Receptacle  
C. Rotation Motor Power Leads  
6. Connect the final wiring harness (B, Figure 20) to the  
upper wiring harness (A) using the square connector  
and then to the chute rotation motor connector (D).  
Position the wiring heat cover underneath the tractors  
muffler. Loosely secure the final wire harness (B) to  
the lift arm linkage (C, Figure 23)  
D
Install Reflectors  
1. Install the two reflectors on the rear of the tractor seat  
deck.  
A
B
C
Figure 20. Wiring Harness Connections  
A. Upper Wiring Harness  
B. Final Wiring Harness.  
C. Mounting Clip  
D. Chute Rotation Motor Connection  
19  
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Removal  
Snow Thrower Removal  
CAUTION  
Make sure to shut off the engine and locking the  
tractor brakes or block the rear wheels before  
beginning the snow thrower removal process.  
B
1. Fully raise and support the snow thrower with wooden  
blocks.  
2. Loosen the turn buckle (C, Figure 21) and then  
remove the lift assist spring, turn buckle and axle  
clamp.  
A
3. Lower the snow thrower to the ground.  
4. Move the belt tension lever to the RELEASED  
position (A, Figure 22).  
Figure 22. Belt Tension Lever  
A. Belt Tension Lever – Released Position  
B. Belt Tension Lever – Tension Position  
5. Remove the snow thrower drive belt from the snow  
thrower pulley and PTO pulley.  
6. Remove the two quick clips (D, Figure 23) securing  
the lift arm linkage and remove the lift arm linkage  
(C).  
NOTE: The Lift Arm assembly (A) will remain in place on  
the hitch assembly.  
D
A
D
B
C
D
A
C
B
E
Figure 21. Adjusting Belt Tension  
A. Axle Clamp  
B. Spring  
C. Turnbuckle  
D. Eye-bolt  
Figure 23. Lift Arm Linkage  
A. Lift Arm Assembly  
B. Mounting Bolts and Nuts  
C. Lift Arm Linkage  
D. Quick Clip  
E. Lifting Collar  
20  
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Removal  
7. Disconnect the final wiring harness (B, Figure 24).  
8. Remove both quick clips (E, Figure 25) and snow  
thrower mounting pins (D).  
E
D
9. Move the snow thrower assembly (A, Figure 25) out  
of the way.  
10. Turn the front wheels fully to the left. Remove the  
latch pin quick clip (D, Figure 26) and slide the latch  
pin (A) to the left.  
B
C
E
CAUTION  
Make sure to support the front of the hitch  
assembly as it will be loose when the latch pin  
has been removed.  
D
A
Figure 25. Snow Thrower Installation  
A. Snow Thrower Assembly  
B. Hitch Mounting Arms  
C. Snow Thrower Mounting Tabs  
D. Mounting Pins  
E. Quick Clips  
D
C
A
A
D
B
C
Figure 24. Belt Routing  
A. Upper Wiring Harness  
B. Final Wiring Harness  
C. Mounting Clip  
B
D. Chute Rotation Motor Connector  
Figure 26. Latch Pin Removal  
A. Hitch Latch Pin  
B. Hitch  
C. Frame Support Fingers  
D. Quick Clips  
21  
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Removal  
11. Slide the hitch assembly (A, Figure 27) forwards until  
the hitch mounting arms (C) are free of the hitch sup-  
port shaft (B).  
12. Slide the hitch to the right to move it from under the  
tractor.  
NOTE: The hitch support shaft (B) may be left in posi-  
tion and will not interfere with the operation of the lawn  
mower deck.  
IMPORTANT NOTE  
Inspect the snow thrower assembly, hitch  
assembly, snow thrower drive belt and all com-  
ponent parts for signs of wear or damage.  
Have these items repaired or serviced before  
reinstalling the snow thrower onto the tractor.  
C
B
A
Figure 27. Hitch Removal  
A. Hitch Assembly  
B. Hitch Support Shaft  
C. Hitch Mounting Arms  
22  
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Notes  
23  
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MANUFACTURING, INC.  
500 N Spring Street / PO Box 997  
Port Washington, WI 53074-0997  
PRODUCTS  
535 Macon Street  
McDonough, GA 30253  
500 N Spring Street / PO Box 997  
Port Washington, WI 53074-0997  
500 N Spring Street / PO Box 997  
Port Washington, WI 53074-0997  
AGCOLawn.com  
© Copyright 2006 Simplicity Manufacturing, Inc.  
All Rights Reserved. Printed in USA.  
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