Snapper Snow Blower 11305 User Manual

Safety Instructions & Operator’s Manual for

TWO STAGE

LARGE FRAME

SNOW THROWER

SERIES 5

MODELS

8245

9265

11305

MODEL NUMBER EXPLANATION

11 30

ENGINE HP

SERIES DESIGNATION

AUGER WIDTH

8 – 8.0 Engine HP (Engine Horse Power

9 – 9.0 Engine HP (Engine Horse Power)

11 – 11.0 Engine HP (Engine Horse Power)

24 – 24” Auger Width

26 – 26” Auger Width

30 – 30” Auger Width

5 – Series Designation

Thank you for buying a SNAPPER Product! Before operating your Snow Thrower, read this manual carefully and pay

particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power

equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance

with the operating instructions and common sense.

SNAPPER INC.

MANUAL No. 2-8225 (REV. 6.1, 10/25/02)

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IMPORTANT SAFETY INSTRUCTIONS

OPERATIONAL PRECAUTIONS

MAINTENANCE AND STORAGE

(Continued From Previous Page)

1. DO NOT store machine or fuel container inside

where fumes may reach an open flame, spark,

or pilot light as in a water heater, furnace,

clothes dryer or other gas appliance. Allow

engine to cool before storing machine in an

enclosure. Store fuel container out of reach of

7. DO NOT put hands or feet near or under

rotating parts. Keep clear of the discharge

opening at all times.

8. Start engine only where exhaust fumes will be

safely dissipated. Allow a brief warm-up period,

and practice operation of controls outside

before putting the machine to work.

children in

building.

well ventilated, unoccupied

9. After striking a foreign object, STOP the engine

(motor), remove the key, and remove the wire

from spark plug. Thoroughly inspect the snow

thrower for any damage, and repair the damage

before restarting and operating the snow

thrower.

2. Keep machine and engine free of excess oil,

grease and spilled fuel to reduce fire hazard.

3. When draining fuel tank, drain fuel into an

approved container outdoors and away from

open flame.

4. Inspect all bolts, nuts and screws frequently

and keep properly tightened.

10. STOP the engine if the machine starts to vibrate

excessively

this

normally

indicates

5. Use only recommended shear bolts (if

equipped) to prevent possible damage to

machine.

6. Service engine and make adjustments only

when engine is stopped. Remove key, remove

wire from spark plug, secure wire away from

plug, and disconnect cord from electric starting

motors to prevent accidental starting.

7. DO NOT change engine governor speed

settings or overspeed engine.

8. DO NOT test for spark by grounding the spark

plug next to spark plug hole. Spark from the

plug could ignite gas exiting engine.

9. Have machine serviced by an authorized

SNAPPER dealer at least once a year and have

the dealer install any new safety devices.

10. Use only genuine SNAPPER replacement parts

to assure that original standards are

maintained.

mechanical problems. Remove the key and

disconnect the spark plug wire to prevent

unintentional starting before servicing or

repairing the machine.

11. DO NOT clear snow across the face of slopes.

Exercise extreme CAUTION when changing

direction on slopes. DO NOT attempt to clear

steep slopes.

12. DO NOT leave machine unattended with the

engine running. STOP engine and remove key

to prevent unauthorized operation.

13. Release clutch control and make sure

auger/impeller has STOPPED before adjusting

deflector, or placing hands near auger/impeller.

14. DO NOT use snow thrower on surfaces above

ground level, such as, a roof of a building.

15. Exercise extreme CAUTION when operating on

or crossing gravel drives, walks, or roads. Stay

alert for hidden hazards or traffic.

16. DO NOT overload the machine capacity by

attempting to clear snow at too fast a rate.

17. Never operate the machine at high transport

speeds on slippery surfaces. Look behind and

use care when backing.

18. Disengage power to the auger/impeller when

snow thrower is transported or not in use.

19. Use only attachments and accessories

approved by the manufacturer of the snow

thrower

(such

wheels

weights,

counterweights, cabs and the like).

20. Never operate the snow thrower without good

visibility or light. Always be sure of your

footing, and keep a firm hold on the handles.

Walk; never run.

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TABLE OF CONTENTS

SECTION 1 - IMPORTANT SAFETY INSTRUCTIONS..........................2-3

TABLE OF CONTENTS ............................................................................ 4

SECTION 2 - OPERATING INSTRUCTIONS.......................................5-10

Introduction................................................................................................................. 5

Pre-start Checklist................................................................................................... 6-7

Starting & Stopping Engine (Recoil Start Models)............................................. 7-10

Starting & Stopping Engine (Electric Start Models) .......................................... 9-10

Starting & Stopping Auger/Impeller..................................................................... 8-10

Starting & Stopping Wheel Drive......................................................................... 8-10

Free Wheel Machine................................................................................................. 10

SECTION 3 - MAINTENANCE INSTRUCTIONS................................11-12

Checking Auger Drive Belt ...................................................................................... 11

Checking Wheel Drive Belt...................................................................................... 11

Lubricate Gear Case................................................................................................. 11

Lubricate Auger & Bearing...................................................................................... 11

General Lubrication.................................................................................................. 11

Annually (End of Season)........................................................................................ 12

Changing Engine Oil.......................................................................................... 12

Changing Spark Plug......................................................................................... 12

Storage Procedure ................................................................................................... 12

Maintenance and Service Parts .............................................................................. 12

SECTION 4 - ADJUSTMENTS AND REPAIR....................................13-18

Auger/Impeller & Wheel Drive Belt Adjustment................................................ 13-14

Auger/Impeller & Wheel Drive Belt Replacement............................................. 14-15

Skid Shoe Adjustment ............................................................................................. 16

Single Handle Control Adjustment ......................................................................... 17

Auger Shear Bolt Replacement............................................................................... 18

Chute Crank Adjustment ......................................................................................... 18

Rubber Drive Tire Replacement.............................................................................. 18

TROUBLESHOOTING ............................................................................ 19

SERVICE SCHEDULE ............................................................................ 19

WARRANTY............................................................................................ 20

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Section 2 - OPERATING INSTRUCTIONS

1.1 INTRODUCTION

Before starting machine, visually check location of all operational controls and identify major parts discussed in

Operator’s Manual.

REMOTE DEFLECTOR

CONTROL (26” & 30” MODELS)

DISCHARGE CHUTE

HIGH SPEED IMPELLER

CONTROL

SPEED CONTROL

LEVER

TRACTION CLUTCH

BLOWER CLUTCH

CONTROL LEVER

HEAD LIGHT

(26” & 30” MODELS)

COLLECTOR AUGERS

DISCHARGE

DEFLECTOR

CAP

CONTROL PANEL

FUEL TANK

IMPELLER HOUSING

DISCHARGE CHUTE

WHEEL RETAINING

PINS

TIRES

12-15 PSI W/O CHAINS.

15-20 PSI WITH CHAINS.

BLOWER

HOUSING

IMPELLER

COLLECTOR

AUGERS

SCRAPER BLADE

(REPLACEABLE)

SKID SHOES

WARNING!

IMPELLER

KEEP HANDS AWAY

FROM DISCHARGE

THROAT & IMPELLER

(ROTATES @ APPROX.

1100 RPM DURING OPERATION)

GEAR BOX

FIGURE 1.1

NOMENCLATURE

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Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

WARNING

Make the following checks and perform the service

required before each start-up.

Use approved fuel container. DO NOT smoke near

open fuel container. DO NOT fill fuel tank indoors or

when engine is running. Allow engine to cool for at

least ten minutes before refilling. Wipe off any

spilled fuel before starting engine. DO NOT run

engine indoors.

2.1.1. Check engine oil and add oil as needed to

bring level up to the FULL mark. Refer to engine

owner’s manual for oil specifications

2.1.2. Check guards, chutes, deflectors and covers

to make sure all are in place and securely

tightened.

2.1.3. Check auger/impeller control and wheel drive

control to insure cables are connected and both

levers operate freely. See Figure 2.1.

2.1.6. Add fuel to tank after pushing the machine

outside where fumes can safely dissipate. Make sure

cap is tightened after refueling. Wipe up any spilled

fuel on machine and surrounding area. Refer to

Engine Owners Manual for specifications.

IMPORTANT: On 26” & 30” Auger models only. Standing in

the operator’s position, the left handle bar lever is for wheel

drive engagement and disengagement. The right handle bar

lever is for auger/impeller engagement and disengagement.

Hold both levers down to handle bar for engagement and

release levers for disengagement. When both levers are

pressed down to the handle bar at the same time, the

operator can release the right hand lever and the right lever

will remain engaged as long as the left hand lever is held

down to handle bar. Release the left hand lever and both

levers will disengage.

2.1.7. Check auger/impeller housing and discharge

chute, both must be free of all obstructions. Clean

engine of any accumulation of spilled fuel, dirt, etc.

WARNING

DO NOT use an electrical extension cord that is

damaged. A damaged electrical extension cord could

cause a shock or fire. Thoroughly inspect electrical

extension cord before using machine. If cord is

damaged, do not use and do not operate machine.

Replace damaged cord immediately. Contact your

Snapper service dealer for assistance. To reduce the

risk of electric shock, use only with an extension

cord intended for outdoor use having a cord type:

SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJTW-A or

SJTOW-A.

PRESS BOTH LEVERS

RELEASE BLOWER

CLUTCH LEVER;

CONTINUE HOLDING

WHEEL DRIVE

2.1.8. Check and make sure extension cord is in

good condition. Extension cord should not have any

broken insulation or exposed wires. Use an

extension cord that is heavy enough to carry the

correct amount of current to the machine. See

Figure 2.2 for correct size to use depending on cord

length and nameplate ampere rating. If in doubt,

use the next heavier gauge cord.

WHEEL

DRIVE

CONTROL

MINIMUM GAUGE FOR CORD SETS

FIGURE 2.1

120 or 230 Volt

Total Length of Cord in Feet

2.1.4. Check chute operation. Rotate chute crank to

insure smooth rotation throughout its range. See

Section 4.1.6. for worm gear adjustment.

Rating - Amps

25 ft.

50 ft.

100 ft. 150 ft.

Than

Not More

Than

A.W.G.

2.1.5. Check tires and add or release air as needed

to bring air pressure to 12 psi without tire chains. Air

pressure with tire chains should be 16 psi.

Not

Recommended

IMPORTANT:

Electric

Start

Kit

optional

accessory on some models.

FIGURE 2.2

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Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

2.1.9. Check the AC electrical outlet that will be

used and make sure it is a polarized outlet. The

machine has a polarized plug (one blade of plug is

wider than the other) that will accept a polarized

extension cord. The extension cord will fit into a

polarized outlet (receptacle) only one way. If plug

does not fit fully into your outlet, reverse the plug. If

it still does not fit, contact a qualified electrician to

install a proper polarized outlet. DO NOT modify or

change this polarized plug in any way.

MOVE CHOKE TO THE

“ON” POSITION

PUSH PRIMER

THREE TIMES

2.2 STARTING, OPERATION & STOPPING

(RECOIL START MODELS)

(Go to Page 9 for Electric Start Models)

2.2.1. ENGINE

1. Turn fuel shut off valve to the “ON” position. See

Figure 2.3.

MOVE ENGINE

SPEED CONTROL

TO FAST

INSERT

KEY

FIGURE 2.4

6. Pull rope start handle to crank engine.

7. After engine starts, move the choke control to

the no choke, “OFF” position. Allow a brief warm-up

until engine runs smooth.

(Continued on Next Page)

TURN VALVE TO

“ON” POSITION

FIGURE 2.3

2. Insert key into ignition switch. See Figure 2.4.

3. Move choke control to the choke, “ON” position.

See Figure 2.4.

4. Move engine speed control to the “FAST”

position. See Figure 2.4.

5. Push primer button three times to start a cold

engine. NOTE: Do not use primer button to start

warm engine. See Figure 2.4.

IMPORTANT: Stop the auger/impeller and wheel drive

by releasing the auger/impeller and wheel drive control

levers. Stop the engine by moving the engine speed

control to stop or removing the key from the switch.

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Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING, OPERATION & STOPPING

WHEEL DRIVE

CONTROL

AUGER/IMPELLER

CONTROL

(RECOIL START MODELS)

(Go to Page 9 for Electric Start Models)

(Continued From Previous Page)

2.2.2. PROPELLING SNOW THROWER

IMPORTANT: This snow thrower has six forward

speeds and one reverse speed.

1. Move ground speed control to the desired

speed position. See Figure 2.5.

2. Proceed to Section 2.2.4. to engage wheel

drive.

GROUND SPEED CONTROL

DEFLECTOR CONTROL

CHUTE

CRANK

FIGURE 2.6

2.2.5. DISCHARGE CHUTE and DEFLECTOR

ADJUSTMENT

1. Release auger/impeller control and wheel drive

control levers to allow auger/impeller and ground

speed to come to a complete stop.

2. Position the deflector in the desired location using

deflector handle located on control panel. Rotate

deflector handle counter clockwise to unlock. Push

handle to raise or pull handle to lower the deflector.

Rotate deflector handle clockwise to lock into position.

3. Rotate chute crank to position discharge chute in

desired direction. Refer to Figure 2.5.

FIGURE 2.5

WARNING

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious

injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection.

Keep people and pets away from area. Release

auger/impeller clutch and wheel drive controls and

make sure auger/impeller and wheel drive have

STOPPED before rotating discharge chute, or

adjusting deflector. DO NOT place hands near

auger/impeller while engine is running

2.2.3. ENGAGING AUGER

1. Move auger/impeller control lever against

handle to engage auger/impeller. See Figure 2.6.

2.2.4. ENGAGING WHEEL DRIVE

1. Move wheel drive control lever against handle

to engage wheel drive. Ground speed can be

changed while the machine is in operation by

changing position of the ground speed control.

IMPORTANT: This snow thrower has six forward

speeds and one reverse speed. See Figure 2.6.

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Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING, OPERATION & STOPPING

(RECOIL START MODELS)

2.2.7. ENGINE

1. Turn fuel shut off valve to the “ON” position.

Refer to Figure 2.3.

2. Insert key into ignition switch. See Figure 2.8.

3. Connect the power cord to the starter switch

box on the engine, then plug the other end into 120

volt AC receptacle.

4. Move choke control to the choke, “ON” position.

See Figure 2.8.

2.2.6. STOPPING - ENGINE, AUGER & WHEEL

DRIVE

Stop the auger/impeller and wheel drive by

releasing the auger/impeller and wheel drive

control levers. Stop the engine by moving the

engine speed control to the stop position or

removing the key from the switch. Always remove

key from key switch before leaving machine

unattended. See Figure 2.7.

IMPORTANT: Stop the auger/impeller and wheel drive

by releasing the auger/impeller and wheel drive control

levers. Stop the engine by moving the engine speed

control to the stop position or removing the key from the

switch.

5. Move engine speed control to the “FAST”

position. See Figure 2.8.

6. Push primer button three times to start a cold

engine. NOTE: Do not use primer button to start

warm engine.

7. Push the electric starter button. DO NOT hold

button for more than 20 seconds to avoid

damaging the starting motor. See Figure 2.8.

8. After engine starts, move the choke control to

the no choke “OFF” position. Allow a brief warm-up

until engine runs smooth.

MOVE CONTROL TO

“STOP”

9. Disconnect power cord from AC receptacle.

Disconnect power cord from machine and remove

cord from area where machine will be in operation.

PLUG INTO

START

HERE

REMOVE

KEY

BUTTON

PUSH PRIMER

THREE TIMES

FIGURE 2.7

2.2 STARTING, OPERATION & STOPPING

(ELECTRIC START MODELS)

(Go to Page 7 for Recoil Start Models)

CONNECT

EXTENSION

CORD

WARNING

DO NOT use an electrical extension cord that is

damaged. A damaged electrical extension cord

could cause a shock or fire. Thoroughly inspect

electrical extension cord before using machine. If

cord is damaged, do not use and do not operate

machine. Replace damaged cord immediately.

Contact your Snapper service dealer for assistance.

To reduce the risk of electric shock, use only with

an extension cord intended for outdoor use having

a cord type: SW-A, SOW-A, STW-A, STOW-A, SJW-

A, SJTW-A or SJTOW-A.

MOVE ENGINE

SPEED CONTROL

TO “FAST”

INSERT KEY

MOVE

CHOKE TO

THE “ON”

POSITION

FIGURE 2.8

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Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING, OPERATION & STOPPING

(ELECTRIC START MODELS)

2.2.12. FREE WHEEL MACHINE

Snow Thrower can be transported without engine

running and transmission drag.

1. Remove hair pins and clevis pins from both

wheel axles. Remove wheels from axle. Apply a

liberal amount of axle grease to the axle to allow

the wheel to rotate freely.

(Go to Page 7 for Recoil Start Models)

(Continue From Previous Page)

WARNING

2. Slide wheel inward toward main case.

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious

injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection.

Keep people and pets away from area.

3. Reinstall clevis pins and hair pins into outer

holes to prevent wheel from sliding off of the end

of axle. Wheels will rotate freely on axle.

IMPORTANT: If engine is started the wheel drive

will not operate unless wheels and axle are

reconnected. Reinstall clevis pins and hair pins

into holes in the hubs of the wheels and through

axle. See Figure 2.9.

2.2.8. ENGAGING AUGER

1. Pull auger/impeller control lever against handle

to engage auger/impeller. Refer to Figure 2.6.

OUTSIDE

(FREEWHEEL)

HOLE

2.2.9. ENGAGING WHEEL DRIVE

INSIDE “DRIVE”

HOLE

1. Move wheel drive control lever against handle

to engage wheel drive. Ground speed can be

adjusted while the machine is moving by changing

position of the ground speed control. Machine has

six forward speeds and one reverse. Refer to

Figure 2.5.

WARNING

Release auger/impeller clutch control and make sure

auger/impeller has STOPPED before rotating

discharge chute, or adjusting deflector. DO NOT place

hands near auger/impeller while engine is running.

2.2.10. DISCHARGE CHUTE and DEFLECTOR

ADJUSTMENT

HAIRPIN

1. Release auger/impeller control and wheel drive

control levers to allow auger/impeller and ground

speed to come to a complete stop.

CLEVIS

DRIVE

WHEEL

2. Position the deflector to the desired location using

deflector handle located on control panel. Rotate

deflector handle counter clockwise to unlock. Push

handle to raise or pull handle to lower the deflector.

Rotate deflector handle clockwise to lock into position.

3. Rotate chute crank to position discharge chute in

desired direction. Refer to Figure 2.5.

FIGURE 2.9

2.2.11. STOPPING - ENGINE, AUGER & WHEEL

DRIVE

Stop the auger/impeller and wheel drive by

releasing the auger/impeller and wheel drive

control levers. Stop the engine by moving the

engine speed control to the stop position or

removing the key from the switch. Always remove

key from key switch before leaving machine

unattended. Refer to Figure 2.7.

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Section 3 - MAINTENANCE

3.1 INTRODUCTION

3.3 GENERAL LUBRICATION

To retain the quality of the snow thrower, use only

genuine SNAPPER replacement parts. Contact a

local SNAPPER dealer for parts and service

assistance. For the correct part or information for a

particular snow thrower, always mention model and

serial number.

Lubricate machine as instructed before and after

operation each season.

3.3.1. GEAR CASE, AUGER SHAFT and AUGER

BEARING LUBRICATION

1. Before each season of operation, apply two

shots of grease from a grease gun into gear case.

Snapper suggests using Benalene 900. The grease

plug for the gear case is located in front of the gear

case. See Figure 3.3.

2. Before each season of operation, apply two

shots of grease from a grease gun into each auger

bearing. Snapper suggests using Benalene 900.

The grease fitting for the auger bearing is located

on each end of the auger. See Figure 3.3.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.1 CHECK AUGER DRIVE BELT

1. Visually check engine drive belt for cracking,

fraying, severed or belt strands exposed. Replace

belt before operating snow thrower. See Figure 3.1

3. Before each season of operation, apply two

shots of general purpose grease from a grease gun

into the auger shaft. The grease fitting for the auger

shaft is located in the middle of each auger.

Remove shear bolts and rotate auger to distribute

grease evenly around shaft. Reinstall shear bolts

and nuts. Tighten to 5 to 10 ft. lb. of torque. See

Figure 3.3.

AUGER BELT

BEARING GREASE

SHEAR BOLT

FITTING

FIGURE 3.1

3.2.2 CHECK WHEEL DRIVE BELT

GREASE

FITTING

1. Visually check wheel drive belt for cracking,

fraying, severed or belt strands exposed. Replace

belt before operating snow thrower. See Figure 3.2.

GREASE

PLUG

FIGURE 3.3

WHEEL DRIVE

BELT

3.3.2. GENERAL LUBRICATION

After each season of operation, spread a small

amount of grease on: The axle shafts for easy

wheel removal. The discharge chute and mounting

flange retainers for smooth rotation.

FIGURE 3.2

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Section 3 - MAINTENANCE

3.4 ANNUALLY (END OF EACH SEASON)

Perform all maintenance as described in the

maintenance schedule.

3.4.1. Engine

Refer to engine owner’s manual for service

instructions.

3.4.2. Spark Plug

Refer to engine owner’s manual for service

instructions.

3.5 STORAGE PROCEDURE

Refer to the Engine Owner’s Manual for directions

regarding engine storage preparations. Prepare the snow

thrower for “end of season” storage as follows:

1. Drain fuel from fuel tank and let engine run until

all fuel is out of the carburetor.

2. Disconnect and remove the spark plug wire

away from spark plug before any other

preparations are made!

3. Tape all openings closed to prevent spraying

water into exhaust or air intakes during washing.

4. Tilt snow thrower up on its wheels and

thoroughly

clean

the

underside

the

auger/impeller.

5. Lubricate all exposed metal with a light coating

of oil to prevent corrosion.

6. Store the machine in a shed or other dry area,

protected from weather.

3.6 MAINTENANCE and SERVICE PARTS

MAINTENANCE and SERVICE PARTS

Auger Drive Belt (Briggs Engines)

Auger Drive Belt (Tecumseh Engines)

Wheel Drive Belt (Briggs Engines)

Wheel Drive Belt (Tecumseh Engines)

Scraper Blade (24” Width Auger)

Scraper Blade (26” Width Auger)

Scraper Blade (30” Width Auger)

Rubber Drive Tire

1-3937

1-3939

1-3936

2-9101

3-6122

3-9770

3-6006

1-0765

Shear Bolts - 5/16-18 x 1-7/8”

Hex Nuts - 5/16-18

9-1550

9-1298

Parts Manual for Large Frame Snow Throwers - Series 5

Models: 8245, 8265, E8265, 9265, E9265, 10305, E10305,

10305E, E10305E, N10305E

#06037

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Section 4 - REPAIR & ADJUSTMENTS

4.1.2. AUGER

ADJUSTMENT

NOTE: To adjust the idler pulley and properly tension

the auger belt, the auger control cable adjustment

must first be loosened as described in the following

step. Cable adjustment must be checked after

completing the idler pulley adjustment.

BELT

IDLER

PULLEY

WARNING

DO NOT attempt any adjustments, maintenance,

service, or repairs, with engine running. Stop auger.

Stop engine. Remove key. Disconnect spark plug

wire and secure wire away from spark plug.

1. Loosen jam nut at the end of cable. Hold

threaded end of cable and then turn metal housing

of cable counter clockwise until threaded portion of

cable is extracted from metal housing. Reinstall 1/2”

of the threaded portion of cable back into metal

housing. Retighten jam nut.

4.1 AUGER/IMPELLER and WHEEL DRIVE BELT

ADJUSTMENT/REPLACEMENT

When operating machine release the auger/impeller

clutch control. The auger/impeller should come to a

complete stop in 5 seconds. If the auger/impeller does

not come to a complete stop in the required time,

check and adjust belt tension. Inspect belts frequently

for signs of excessive wear. Observe drive belts for

slippage due to wear when operating machine. If

slippage does occur, adjust/replace as follows.

2. Remove belt cover. See Figure 4.2

REMOVE

BELT

COVER

4.1.1. AUGER and WHEEL DRIVE CABLE

ADJUSTMENT

1. Measure control cable extension from a relaxed

position to full extended position. Move control lever

against handle. Measure the overall length of the

spring. The length of the cable spring should

increase by 3/8” when the clutch control lever is

depressed. See Figure 4.1.

CABLE MUST BE

SLACK WHEN

CLUTCH HANDLE IS

RELEASED

FIGURE 4.2

CABLE

CONNECTOR

3. Loosen nut and bolt that secures the idler pulley.

Move idler toward belt for more tension or away

from belt for less tension. See Figure 4.3. Retighten

bolt and nut securely.

CABLE

JAM

SPRING

NUT

BLOWER BELT GUIDE

(SHOULD CLEAR BELT

& PULLEY 1/16” TO

1/8”)

SPRING SHOULD

STRETCH 3/8” WHEN

LEVER IS DEPRESSED

IDLER

PULLEY

NUT

FIGURE 4.1

BLOWER IDLER

ARM

2. Adjust control cable by loosening jam nut at the

upper end of cable. Hold threaded end of cable and

then turn cable clockwise or counter clockwise until

correct extension is achieved. Retighten jam nut.

IMPORTANT: DO NOT over tighten the control cables.

The cables must have slack for the auger/impeller brake

to function properly and for the wheel drive to de-clutch

properly. If the auger control cannot be properly

adjusted, belt adjustment and/or replacement will be

required. Refer to Section “Auger Belt Idler Pulley

Adjustment”. If the wheel drive control cannot be properly

adjusted, the rubber drive tire will require replacement.

Refer to Section “Rubber Drive Tire Replacement”.

TIGHTEN

LOOSEN

BLOWER IDLER

RETURN SPRING

FIGURE 4.3

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Section 4 - REPAIR & ADJUSTMENTS

6. Tilt machine forward to gain access to drive

WARNING

system area. Secure machine in the tilted position

to prevent tipping over. Remove drive system cover

plate. See Figure 4.5.

DO NOT attempt any adjustments, maintenance,

service, or repairs, with engine running. Stop auger.

Stop engine. Remove key. Disconnect spark plug

wire and secure wire away from spark plug. Before

tilting machine, drain all the fuel from fuel tank.

Allow engine to run, outdoors where fumes can be

safely dissipated, until all fuel is removed from

carburetor.

SELF-TAPPING

SCREWS

4.1.2. AUGER DRIVE BELT ADJUSTMENT

(IDLER PULLEY ADJUSTMENT)

(Continued From Previous Page)

4. Recheck cable for proper extension (3/8”).

5. Reinstall belt cover.

4.1.3. AUGER DRIVE BELT REPLACEMENT

Inspect belt frequently for signs of excessive wear.

Visually check engine drive belt for cracking,

fraying, severed or exposed belt strands.

REMOVE

COVER

1. Remove belt cover. See Figure 4.2.

2. Remove discharge chute.

3. Unhook both idler springs.

4. Loosen auger/impeller belt guide. See Figure 4.4.

IMPORTANT: Wheel drive belt will have to be removed

from around engine drive pulley and engine shaft to

install auger drive belt.

FIGURE 4.5

7. Remove auger drive belt from drive disc pulley.

Route auger belt through drive system in between

rubber drive tire and drive disc.

5. Remove auger drive belt from around engine

pulley. See Figure 4.4.

8. Route new auger drive belt through drive

system. NOTE: New belt has to be routed in

between rubber drive tire and drive disc to position

it around auger pulley.

9. Reinstall wheel drive belt onto engine wheel

drive pulley. Make sure belt is also positioned in the

drive disc pulley groove.

WHEEL DRIVE BELT

10. Route auger drive belt around engine auger

drive pulley. Make sure belt is also positioned in the

drive disc pulley groove.

BELT GUIDE

AUGER DRIVE

BELT

11. Position belt guide against auger drive belt and

tighten securely.

12. Reinstall both idler springs.

UNHOOK

IDLER

SPRING

13. Reinstall discharge chute, belt cover and drive

system cover. Tighten screws securely.

14. Adjust idler for proper belt tension and control

cable for proper spring extension. Refer to Section

“Auger Belt Idler Pulley Adjustment”.

UNHOOK IDLER

SPRING

FIGURE 4.4

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Section 4 - REPAIR & ADJUSTMENTS

7. Tilt machine forward to gain access to drive

WARNING

system area. Secure machine in the tilted position

to prevent tipping over. Remove drive system cover

plate. See Figure 4.7.

DO NOT attempt any adjustments, maintenance,

service, or repairs, with engine running. Stop auger.

Stop engine. Remove key. Disconnect spark plug

wire and secure wire away from spark plug. Before

tilting machine, drain all the fuel from fuel tank. Allow

engine to run, outdoors where fumes can be safely

dissipated, until all fuel is removed from carburetor.

SELF-TAPPING

SCREWS

4.1.4. WHEEL DRIVE BELT REPLACEMENT

Inspect belt frequently for signs of excessive wear.

Visually check engine drive belt for cracking,

fraying, severed or exposed belt strands.

1. Remove belt cover. See Figure 4.2.

2. Remove discharge chute.

3. Unhook both idler springs.

4. Loosen auger/impeller belt guide. See Figure 4.6.

IMPORTANT: Auger drive belt will have to be removed

from around engine drive pulley and engine shaft to

install wheel drive belt.

REMOVE

COVER

6. Remove wheel drive belt from around engine

pulley. See Figure 4.6.

FIGURE 4.7

7. Remove wheel drive belt from drive disc pulley.

Route wheel belt through drive system in between

rubber drive tire and drive disc.

WHEEL DRIVE

BELT

8. Route new wheel drive belt through drive

system. NOTE: New belt has to be routed in

between rubber drive tire and drive disc to position

it around auger pulley.

BELT GUIDE

AUGER DRIVE

BELT

9. Route wheel drive belt onto engine wheel drive

pulley. Make sure belt is also positioned in the drive

disc pulley groove.

10. Reinstall auger drive belt around engine auger

drive pulley. Make sure belt is also positioned in the

drive disc pulley groove.

UNHOOK

IDLER

SPRING

11. Position belt guide against auger drive belt and

tighten securely.

12. Reinstall both idler springs.

13. Reinstall discharge chute, belt cover and drive

system cover . Tighten screws securely.

UNHOOK IDLER

SPRING

FIGURE 4.6

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Section 4 - REPAIR & ADJUSTMENTS

4.1.5. SKID SHOE ADJUSTMENT

NOTE: It is recommended to raise the auger/impeller

housing when clearing rough or graveled surfaces. To

raise auger/impeller the skid shoes should be lowered.

1. Tilt machine up and place a wooden block under

auger/impeller housing.

2. Loosen bolts on both skid shoes. Move shoes

down to raise auger/impeller housing or move skid

shoes up to lower auger/impeller housing. See Figure

4.8.

SCRAPER BLADE

SKID

SHOE

LOOSEN CARRIAGE

BOLTS TO SHIFT

SCRAPER BLADE

SKID

SHOE

BLOCK

UP FOR SMOOTH, PAVED SURFACES

DOWN FOR ROUGH, GRAVELED SURFACES

FIGURE 4.8

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Section 4 - REPAIR & ADJUSTMENTS

4.1.6. SINGLE HANDLE CONTROL ADJUSTMENT

2. Check position of the cam lock. It must align with

the adjusting line located on the cam lock bracket.

3. To adjust, loosen the nuts on the cable guide

support bracket and move the bracket in or out until

the cam lock aligns with the adjusting line. Retighten

nuts.

4. Hold the wheel drive control lever down to the

handle bar, at the same time press the auger/impeller

control lever down to the handle bar and hold in

position.

5. Check the position of the cable ferrule in relation to

the cam lock. The ferrule must be located 1/16” (.060)

above the hook of the cam lock. To adjust, loosen the

three nuts that secure the cam lock bracket. Slide

bracket up or down until correct measurement is

achieved. Retighten nuts securely. See Figure 4.9.

IMPORTANT: Standing in the operator’s position, the left

handle bar lever is for wheel drive engagement and

disengagement. The right handle bar lever is for

auger/impeller engagement and disengagement. Hold both

levers down to handle bar for engagement and release

levers for disengagement. When both levers are pressed

down to the handle bar at the same time, the operator can

release the right hand lever and the right lever will remain

engaged as long as the left hand lever is held down to

handle bar. Release the left hand lever and both levers will

disengage.

1. Hold the wheel drive control lever down against the

handle. See Figure 4.9.

HOLD DOWN

TRACTION

CLUTCH

CONTROL LEVER

BLOWER CLUTCH

CONTROL LEVER

(L.H. SIDE)

DISCHARGE

CHUTE

CONTROL

CABLE

FERRULE

(R.H. SIDE)

REMOTE DEFLECTOR

CONTROL (“T”

HANDLE)

.060

(1/16”)

CABLE

CAM LOCK

BRACKET

CABLE GUIDE

SUPPORT BRACKET

CAM LOCK

“IN”

“OUT”

CABLE

CAM LOCK

HOOK

DOWN

ADJUSTING LINE

(ON BRACKET)

FIGURE 4.9

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Section 4 - REPAIR & ADJUSTMENTS

4.1.7. AUGER SHEAR BOLT REPLACEMENT

IMPORTANT: If engine is operating correctly and

auger/impeller drive belt is not damaged or

severed, but the auger/impeller does not rotate it is

possibly the auger/impeller shaft shear bolt.

WORM GEAR

RING GEAR

1. Remove shear bolt and nut from auger. Discard

old shear bolt and nut. DO NOT reuse bolt or nut

under any circumstances. Always replace existing

hardware with genuine Snapper new replacement

shear bolts and nuts. DO NOT substitute these

shear bolts and nuts as auger/impeller and engine

damage can result.

CHUTE

CRANK

ROD

2. Install new shear bolts and nuts. Tighten to 5 to

10 ft. lb. of torque. See Figure 4.10.

ADJUSTMENT

BOLT

WORM

BRACKET

SHOULDER

BOLT

MOUNTING

BOLT

FIGURE 4.11

GREASE

BEARING

FITTING

GREASE

RUBBER

FITTING

DRIVE DISC

DRIVE HUB

FIGURE 4.10

4.1.8. CHUTE CRANK ADJUSTMENT

1. Loosen adjustment bolt. Move crank worm

bracket away from ring gear slightly. NOTE: The

worm gear should always maintain full contact with

ring gear after adjustment. Retighten adjustment

bolt. If crank still does not operate satisfactorily,

lubricate worm gear and ring gear with grease.

See Figure 4.11.

NOTE: DO NOT remove Drive

Hub from Chain Case

Assembly to replace Drive

4.1.9. RUBBER DRIVE TIRE REPLACEMENT

1. Tilt machine forward to gain access to drive

system area. Secure machine in the tilted position

to prevent tipping over. Remove drive system cover

plate. See Figure 4.5.

CHAIN CASE ASSEMBLY

2. Remove the three nuts that secure rubber drive

tire to the chain case. Remove drive tire. See Figure

4.12.

FIGURE 4.12

3. Install new rubber drive tire. Reinstall the three

nuts. Torque to 15 to 25 ft. lbs. See Figure 4.12.

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TROUBLESHOOTING

PROBLEM

PROBABLE CAUSE

CORRECTIVE ACTION

1. Fuel tank empty.

1. Fill fuel tank with fresh fuel or fuel/oil mix.

Engine Will Not Start

Using Recoil Starter

2. Engine needs choking and priming.

2. Move choke control to “CHOKE” position. Push

primer bulb three times.

3. Spark plug wire disconnected.

4. Fuel shut off valve closed.

3. Place spark plug wire onto spark plug.

4. Move fuel shut off valve to the on position.

1. Power extension cord not plugged into machine or

120 Volt outlet for U.S.A. or 230 Volt for Europe.

1. Plug power extension cord into machine & into 120

Volt outlet for U.S.A. or 230 Volt for Europe..

Engine Will Not Start

Using Electric Starter

2. Power extension cord damaged.

3. Starter switch damaged or faulty.

1. Water, debris or stale fuel in fuel system.

2. Choke control in the “CHOKE” position.

3. Fuel tank empty.

2. Discard damaged power extension cord

3. Replace starter switch.

1. Drain and clean fuel system.

2. Move choke control to “OFF” position.

3. Fill with fuel to proper level.

4. Unclog air intake.

Engine Stalls or Stops

After Running

4. Air intake clogged with snow or debris.

5. Spark plug defective or gap set improperly.

1. Engine lubrication oil level is low.

5. Service spark plug.

1. Add oil to the engine to full level.

Engine Loses Power

Excessive Vibration

2. Spark plug faulty.

3. Water, debris or stale fuel in fuel system.

2. Service spark plug.

3. Drain and clean fuel system.

1. Damaged, out of balance or bent auger.

2. Loose engine or auger/impeller components.

3. Bent or loose Idler pulley

1. Service auger.

2. Service and tighten loose components.

3. Tighten or replace pulley.

4. Replace belt.

4. Cracked, severed or frayed belt

1. Clogged discharge chute.

1. Stop engine and unclog discharge chute.

2. Service auger/impeller or components.

3. Replace belt.

Poor Snow

2. Damaged or bent auger/impeller or components.

3. Cracked, severed or frayed belt.

4. Belt tension out of adjustment.

Discharging

4. Adjust belt tension.

5. Insufficient lubrication in auger bearings.

5. Lubricate all bearings as specified in manuals.

SERVICE SCHEDULE

ITEM

SERVICE PERFORMED

REF.

EACH

USE

HRS

100

HRS

EACH

SEASON

Replace

Engine Manual.

Engine Manual

Engine Manual.

Engine Manual

Spark Plug

Engine Oil

Check Oil Level

Initial Oil Change

Periodic Oil Change

Clean or Replace

Clean Shroud & Fins

Air Filter

Engine Cooling

System

Check For Adjustment,

Wear and Tension

Check For Damage &

Lubrication

Page 13-15

Page 11

Page 6

Drive Belts

Auger &

Impeller

Tires

Check Air Pressure

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3 YEAR LIMITED WARRANTY

For three (3) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through

any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found

upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use,

SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon

examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for

replacement under this warranty must be paid by the purchaser.

This warranty does not apply to engines and their components, and batteries, as these items are warranted separately.

This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication,

normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component

part that has been altered or modified changing safety, performance, or durability.

Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days

from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty

only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or

abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY

Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three

(3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety

(90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the

extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for

consequential damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE

SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER

ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253

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NOTES

_______________________________________________

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NOTES

_______________________________________________

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NOTES

_______________________________________________

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Safety Instructions & Operator’s Manual for

TWO STAGE

LARGE FRAME

SNOW THROWER

SERIES 5

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on

the date manufactured. The labels on those engines contain very important emissions information and

critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the

engine manual, and on the machine, engine and attachments. If you have any questions about your

Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at

Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).

WARNING

BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,

CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.

WARNING

ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR

EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER

REPRODUCTIVE HARM.

SNAPPER INC.

INSTRUCTION No. 2-8225 (REV. 6.1, 10/25/02)

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