Shindaiwa Paint Sprayer 80836 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL  
SP415 BACK PACK SPRAYER  
WARNING!  
Minimize the risk of injury to  
yourself and others! Read this  
manual and familiarize yourself with  
the contents. Always wear eye  
protection, gloves and a respirator  
when operating this unit.  
Part Number 80836 Rev. 1/04  
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Changing Lever Operating Side  
Assembling the Spray Wand  
NOTE:  
The operating lever may be mounted on the left or right side of  
the sprayer tank depending on operator preference.  
Connecting  
Rod  
Wand  
Screw  
Cap  
Trigger  
Valve  
Pump  
Chamber  
Push the wand into the trigger valve and secure with screw  
cap. Hand tighten to prevent leakage.  
CAUTION!  
Do not overtighten!  
Adjusting the Shoulder Straps  
Buckle  
Nut  
Tightening  
Retainer  
1. Place the sprayer on  
your back with the  
staps loosened.  
Pump  
Lever  
Adjustment  
Pump Lever  
2. Hold the adjustment  
Ring  
Shaft  
ring firmly and pull  
until backpack is  
secure in place.  
Washer  
Bolt  
Loosening  
Lift up on the buckle to release tension.  
WARNING!  
IMPORTANT!  
Remove all chemicals and wash the sprayer thoroughly  
before beginning to change the lever operating side.  
After assembling the sprayer, fill the tank with clear water and  
lay it on its side. Check for leaks. Return sprayer to its upright  
position. Pump the lever 10-15 times and check for leaks.  
Most leaks can be stopped by tightening the appropriate  
connection or fitting. Any leaks must be stopped prior to filling  
the sprayer with chemicals.  
1. Loosen the pump lever bolt and slide pump lever off of the  
pump shaft linkage.  
2. Move the pump lever to the opposite side of the sprayer tank  
and install onto the pump lever shaft linkage as shown.  
IMPORTANT!  
Make sure that the pump lever is installed so that full up and  
down movement of the pump chamber is available.  
3. Tighten pump lever bolt securely.  
3
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Safety Precautions  
Calibrating the Sprayer  
(Requires optional flow calibrator bottle, P/N 646901)  
Carefully read the labels on chemical containers  
prior to use. Chemicals are classified in four  
categories of toxicity:  
1. Hold the wand at  
the working  
height and spray  
a test pattern to  
measure the  
application band  
width.  
Category I, High Toxicity, Red label  
Category II, Moderate Toxicity, Yellow label  
Category III, Low Toxicity, Blue label  
Category IV, Light Toxicity, Green label  
2. Based on the band width,  
identify from the table  
Band  
Width  
There are unique handling recommendations  
for each category, and you should familiarize  
yourself with them.  
below the walking distance  
required to calibrate the sprayer.  
Always wear clothing and safety equipment that  
will provide appropriate protection against the  
materials you are handling. Equipment may  
include, but not be limited to:  
Band width  
1.6 ft  
0.5m  
2.3 ft  
0.7m  
3.3 ft  
1.0m  
4.0 ft  
1.2m  
5.0 ft  
1.5m  
Distance to walk  
165 ft 120 ft  
50.0m 35.7m 25.0m 20.8m 16.7m  
80 ft  
70 ft  
55 ft  
Long sleeve shirt  
Impermeable apron or coverall  
Impermeable gloves and boots  
Wide-brim hat  
3. Attach the flow calibrator bottle to the wand:  
a. Remove the nozzle, cap and filter from the spray wand.  
b. Mount the flow calibrator cover  
Protective mask equipped with  
Wand  
appropriate filters  
to the spray wand.  
Cover  
c. Reinstall the nozzle, filter and  
nozzle cap.  
Do not eat, drink, or smoke while handling  
chemicals or while you are spraying. Always  
handle chemicals in a well ventilated area while  
wearing appropriate protective clothing and  
safety equipment. DO NOT STORE OR TRANS-  
PORT CHEMICALS WITH FOOD OR MEDI-  
CINES, AND NEVER REUSE A CHEMICAL  
CONTAINER FOR ANY OTHER PURPOSE.  
Filter  
d. Screw the flow calibrator bottle  
Nozzle  
into the cover.  
Nozzle  
Cap  
4. Using the flow calibrator bottle:  
a. Operate the pump lever to  
maintain spray system pressure  
when using the flow calibrator  
bottle.  
Calibrator  
Bottle  
Keep chemicals out of the reach of children,  
animals, or other unauthorized people. When  
not in use, store chemicals in a safe place.  
Never blow through nozzles, valve, pipes or any  
other component by mouth!  
b. Hold the wand at your normal  
working position and spray into the bottle while walking the  
distance identified in step 2 above.  
c. Place the bottle on a level surface and observe the liquid  
level visible through the side of the bottle. Match the liquid  
level to the l/acre (liter per acre) scale on the calibration  
bottle.  
When handling chemicals and when spraying,  
make sure you are operating in accordance with  
local, state, and federal environmental protec-  
tion rules and guidelines. Do not spray in very  
hot or windy conditions. DO NOT POLLUTE  
THE ENVIRONMENT!  
AIR  
d. Multiply the l/acre (liter per acre) reading identified in  
step 4-c by .264 to determine your application coverage rate  
in gallons per acre.  
WATER  
EARTH  
e. Empty the bottle contents back into the sprayer tank.  
NOTE:  
For improved accuracy in calibrating your application coverage,  
repeat steps 4-a through 4-e and average the results.  
After spray application, take a thoroughly  
cleansing shower using plenty of water and  
soap, then change into clean clothes. Protective  
clothing and safety gear should also be cleaned  
after each use. IN CASE OF EXPOSURE TO  
DANGEROUS CHEMICALS, seek a physician  
immediately and be prepared to provide the  
label from the chemical container.  
Typical Nozzle Assemblies  
Tip  
Filter  
Filter  
Swirl  
Core  
Tip  
Disc  
Cap  
Cap  
The spraying angle is  
changed by turning  
the tip  
Adjustable Cone  
Nozzle  
Flat Fan Nozzle  
Cone Nozzle  
4
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Optional Accessories  
Part Number Description  
Part Number Description  
761882 Spray hood is used for nonselec-  
tive herbicides when spraying under windy  
conditions. Comes with Kematal 110-DEF-06  
deflector fan nozzle and parts to assemble  
spray hood to your existing Shindaiwa spray  
wand.  
838052 Constant pressure valve reduces  
pumping action, reduces drift and delivers  
uniform spraying. Improves productivity and  
saves chemicals.  
565648 Plastic anti-drip valve for  
902296 Brass spray boom (27.5") for use  
with agrochemicals and foliar fertilizers  
applied to row crops. Provides 40" coverage.  
JD-12P cone nozzles and 40 mesh stainless  
steel filter included.  
agrochemicals and foliar fertilizer applica-  
tion. Attaches to wand and is compatible  
with any type of cone or flat fan nozzle.  
568774 Spray wand assembly (21.6")  
Plastic handle, trigger valve and spray tube.  
40 mesh stainless steel nozzle and trigger  
valve filters included. Fitted with adjustable  
cone nozzle.  
907873 Flexible annealed copper boom  
fitted with three JD-12P cone nozzles. For  
use with agrochemicals and foliar fertilizers  
on row crops. Can be easily shaped as  
appropriate to provide proper coverage.  
40 mesh stainless steel filter included.  
725267 All brass spray wand assembly  
(21.6") for extra duty applications. Trigger  
valve and spray tube are brass. 40 mesh  
stainless steel nozzle and trigger valve filters  
included. Fitted with JD-12P cone nozzle.  
831107 Brass extension (11.8") complete  
with plastic fittings for extra reach. Attach-  
able to original wand .  
728139 Brass extension (23.6") complete  
with plastic fittings for extra reach. Attach-  
able to original wand .  
568816 Standard Repair Kit and Nozzle  
for SP415. Includes (1) Piston cup, trigger  
valve needle, trigger valve needle cap,  
JD-12P cone nozzle and disc, nozzle cap,  
deflector nozzle, flat fan nozzle,  
100016 Brass extension (6.3") complete  
with two JD-12P cone nozzles for doubling  
output of agrochemicals and foliar fertilizers  
on perennials. 40 mesh stainless steel filter  
included.  
(2) diaphragms and o-ring.  
229724* Nozzle cap for attaching flat fan  
and cone type nozzles.  
646901 Flow calibrator bottle. For  
accurate calibration of backpack sprayers to  
prevent waste and damage to the environ-  
ment.  
452284 All Purpose Wrench for periodic  
maintenance and repair.  
336115 Brass Y nozzle for use on plants  
requiring heavy applications of fungicides.  
Complete with two JD-12P cone nozzles, 40  
mesh stainless steel filter and plastic  
fittings.  
AVAILABLE SPRAY NOZZLES  
Pressure  
Flow Rate  
Part Number  
Application  
Nozzle Type  
psi (kg/cm2) gal (ml)/min  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
15 (1.0)  
15 (1.0)  
15 (1.0)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
0.16 (610)  
0.21 (810)  
0.33 (1250)  
0.08 (300)  
0.16 (615)  
0.22 (830)  
0.33 (1250)  
0.44 (1680)  
0.54 (2060)  
0.25 (950)  
0.32 (1200)  
0.41 (1540)  
0.08 (315)  
0.17 (640)  
437756  
437764  
437772  
717942  
110-SF-015 Kematal green, 0.16 gpm @ 45 psi  
Flat Fan  
110-SF-02 Kematal yellow, 0.21 gpm @ 45 psi  
110-SF-03 Kematal blue, 0.33 gpm @ 45 psi  
JD-10A Stainless steel  
Herbicides  
Cone  
217174* JD-12P Stainless steel  
437855  
110-LD-03 Kemetal blue, 0.33 gpm @ 45 psi  
Flat Fan  
Low Drift  
457317  
457325  
457333  
457390  
457408  
HC-02 Kematal yellow  
HC-04 Kematal red  
Cone  
Agrochemicals  
and foliar  
HC-05 Kematal brown  
DEF-04 Kematal red  
DEF-05 Kematal brown  
fertilizers  
Flat fan  
Deflector  
457416* DEF-06 Kematal gray  
323725  
015024  
325787  
Yellow  
Red  
0.08 gpm @ 45 psi.  
Adjustable  
Cone  
0.17 gpm @ 45 psi. (Standard w/SP415)  
0.18 gpm @ 45 psi.  
Blue  
* Denotes nozzles included in the SP415  
standard repair kit.  
5
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Maintenance  
Cleaning the Sprayer  
Pump Disassembly (cont.)  
After finishing the spray application, empty the sprayer and  
wash all equipment in an approved decontamination area.  
2. Using the 452284 all-purpose wrench,  
remove the piston cup fastener and  
cup. Replace piston cup as necessary.  
5. From the bottom of the piston cup  
fastener, push the diaphragm out  
towards the top.  
Pump  
Chamber  
Pump the lever with  
the trigger valve  
disconnected until  
the discharge runs  
clear  
4. Remove the two Phillips head screws  
and washers located at the bottom of  
the cylinder and remove the cylinder  
base.  
Piston  
Cup  
5. From the bottom of the cylinder, push  
the diaphragm out towards the top of  
the cylinder.  
Chamber  
Valve  
Piston Cup  
Fastener  
7. Clean all parts and carefully inspect  
for worn or damaged parts and replace  
as necessary.  
8. Reassemble in the reverse order.  
Cylinder  
NOTE:  
WARNING!  
Lubricating diaphragms and all moving  
parts with a high quality lithium grease  
will ease assembly and prolong the life of  
the unit.  
Washer  
Screw  
Remove all chemicals and wash before storing the  
sprayer. Chemical products have different reactions and  
can cause damage to the sprayer components and the  
environment. Unidentified chemicals left in the sprayer  
tank can pose a serious health threat to anyone servicing  
the unit and unaware of its presence!  
Troubleshooting: Lack of Pressure  
REMEDY  
SYMPTOM  
CAUSE  
Leakage through  
Worn or dried out  
Lubricate or replace  
the piston cup.  
Lubricate  
Lubricate  
the upper cylinder. piston cup.  
(disassembly  
required)  
Cylinder diaphragm  
After pumping and  
pressurizing the  
chamber, the pump  
lever drops rapidly  
when released.  
Clean or replace the  
not sealing properly cylinder diaphragm.  
due to wear or  
impurities.  
Chamber dia-  
After pumping and  
pressurizing the  
chamber, the pump  
lever rises slowly  
when released.  
Clean or replace the  
phragm not sealing chamber dia-  
properly due to  
wear or impurities.  
phragm.  
Lubricate  
Pump chamber  
pump lever hard to filled with liquid.  
operate.  
Low pressure and  
Tighten screw cap  
at top of chamber.  
With an empty tank,  
pump lever with  
trigger valve open  
until all liquid is  
purged from pump.  
Periodically clean and lubricate the pump chamber and  
actuating linkage with a high quality lithium grease.  
Pump Disassembly  
Packing  
Ring Nut  
Pump Lever  
Connecting  
Rod Nut  
1. Loosen the pump lever  
connecting rod nut and  
remove the connecting rod  
from the chamber. Loosen  
the packing ring nut that  
secures the chamber to  
the tank. Remove the tank  
lid and strainer, reach  
inside the tank and  
Pump Chamber  
Tank Lid  
Chamber Diaphragm  
Piston Cup  
Cylinder  
remove the agitator from  
the pump chamber, then  
remove the chamber from  
the cylinder.  
Cylinder Diaphragm  
6
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Shindaiwa Limited Warranty  
Shindaiwa Inc. manufactures its products to superior standards  
of quality to ensure customers obtain the highest level of  
satisfaction. In keeping with this goal, Shindaiwa Inc. warrants  
the SP415 sprayer to the original purchaser as follows:  
Warranty Period  
One year from the delivery date to the original purchaser for  
consumer and commercial applications.  
90 days for rental applications.  
Warranty Administration  
Within the covered warranty period, Shindaiwa Inc. will, at  
their option, repair or replace any defect in material or work-  
manship, without charge for parts or labor, if this product is  
presented at an authorized Shindaiwa dealer.  
Warranty Exclusions and Limitations  
Shindaiwa Inc. assumes no responsibility for damages, loss, or  
injury resulting from:  
Normal wear and tear  
Misuse or neglect  
Modifications to or removal of original component parts  
The warranty is limited to the terms stated herein. Shin-  
daiwa Inc. disclaims all liability for incidental or consequential  
damages. Some states do not allow the exclusion of incidental  
or consequential damages, so these limitations may not apply to  
you.  
This warranty give you specific legal rights, and you may  
also have other rights which may vary from state to state.  
Shindaiwa reserves the right to change the design or  
specifications of this product without obligation to modify  
previously manufactured products.  
Owner’s Responsibilities  
The owner of the sprayer must demonstrate reasonable care  
in the use, maintenance, and storage of this Shindaiwa product.  
If a warrantable failure should occur, the owner must deliver  
the product to an authorized Shindaiwa servicing dealer for  
correction. All residual chemicals must be flushed from the  
sprayer prior to delivery.  
Unidentified chemicals left in the sprayer tank can pose  
a serious health threat to anyone servicing the unit and  
unaware of its presence!  
To obtain warranty service, proof of purchase must be  
presented to the authorized Shindaiwa servicing dealer when  
the product is presented for repairs.  
Proof of purchase must include date of purchase and the  
name and address of the selling dealer.  
7
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Illustrated Parts List (SP415) After s/n 198698C4  
50  
21  
22  
51  
28  
29  
24  
25  
3
26  
2
9
4
5
27  
10  
30  
6
31  
1
46  
47  
12  
13  
45  
34  
38  
32  
11  
33  
48  
34  
35  
39  
13  
12  
14  
49  
37  
15  
36  
17  
41  
18  
44  
19  
20  
16  
40  
43  
42  
8
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Illustrated Parts List (SP415)  
No.  
Part Number ItemDescription  
Qty.  
1
2
3
4
5
568774  
568782  
909192  
Spray Wand Assembly  
Trigger Valve Assembly  
Trigger Valve Handle  
Hose Ferrule  
Trigger Valve Body  
Trigger Valve Needle Assembly  
Trigger  
Valve Cap  
Wand Tube/Elbow Assembly  
Cone Packing  
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
920470  
909283  
105239  
568972  
996058  
6
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
24  
25  
26  
27  
28  
29  
30  
31  
32a  
32b  
33  
34  
35  
34  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
568873  
909309  
915744  
635276  
592139  
015024  
166611  
940106  
229724  
166637  
048116  
942193  
878132  
560573  
837922  
942920  
560672  
560581  
087163  
Cone Nut  
Elbow  
Nozzle Filter (40 mesh)  
Adjustable Cone Nozzle Assembly  
Nozzle Body  
Packing Ring, (ORI-009)  
Nozzle Cap  
Nozzle Cap, Adjustable (Red)  
Dip Tube W/Hose  
Nut, 20 x 1.5  
Lid Assembly  
Diaphragm, NBR Rubber  
Lid Seal  
Strainer  
Packing Ring Nut  
Packing Ring  
Chamber Assembly  
Chamber Body  
Piston Cup  
Piston Cup, Santoprene (Optional)  
Piston Cup Fastener  
Diaphragm, Viton  
Cylinder  
Diaphragm, Viton᭨  
Self-tapping Screw (14 x 7/8)  
Seal Washer  
Agitator  
Bushings Set  
Pump Lever Shaft  
Pin Set  
Bolt Assembly  
990010  
568535  
214585  
630749  
964270  
630731  
964270  
336503  
229864  
214619  
630756  
214627  
925826  
925818  
630723  
002683  
568717  
568725  
Pump Lever Assembly  
Hand Grip  
Strap Assembly  
Shoulder Pads  
Shoulder Strap Lock  
Strap Buckle Set  
Strap Buckle Lock  
Pump Rod Assy.  
Wand Clamp Set  
214817  
229286  
120154  
214486  
925800  
9
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Illustrated Parts List (SP415) Before s/n 198697L3  
36  
01  
02  
27  
26  
37  
38  
Item Part No. Description  
Qty.  
01 214486  
02 925800  
03 942136  
04 120303  
05 552703  
06 120055  
07 942235  
08 568717  
Pumping Rod Ass’y  
1
1
1
1
1
2
1
28  
03  
04  
25  
Spray Wand Holder Set  
Chamber Cover  
Gasket Holder  
Gasket  
49  
32  
31  
33  
11  
29  
39  
02  
24  
05  
06  
Ring ORI-36  
40  
41  
35  
Chamber Body  
34  
Strap Assembly (includes  
Items 10 and 15)  
50  
1
1
2
3
1
07  
10  
09 214619  
10 568725  
11 908905  
12 568535  
13 630749  
Agitator  
30  
42  
Shoulder Pads  
Diaphragm  
44  
Piston Cup, 45 x 12  
41  
43  
08  
Piston Cup Fastener  
with Diaphragm  
09  
11  
1
1
12  
13  
14 630731  
15 229286  
Cylinder w/ Diaphragm  
Strap Buckle Set  
45  
46  
(supplied with 2 locks)  
1
2
1
14  
11  
23  
15  
16 120154  
17 002683  
18 630723  
Lock  
51  
47  
48  
Handgrip  
Pumping Lever (supplied  
with Items 17 and 18)  
1
1
1
1
16  
19 925818  
20 925826  
21 214627  
22 336503  
Bolt Assembly  
20  
22  
Pin with Cotter Pin  
Pumping Lever Shaft  
17  
19  
23  
Self-tapping Screw,  
14 x 7/8"  
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
18  
23 630756  
24 214817  
25 942219  
26 942359  
27 942193  
28 654921  
Bushings Set  
21  
Carrying Straps Lock  
Chamber Assembly  
Dip Tube Assembly  
Nut, 20 x 1.5  
Item Part No. Description  
Qty.  
1
Item Part No. Description  
Qty.  
36 530576  
37 909192  
38 920470  
39 909283  
40 909309  
41 915744  
42 336263  
43 560649  
44 568873  
Hose, 5.6" x 1350  
46 009456  
47 715052  
48 009464  
49 568782  
Nozzle Body  
1
1
1
Cap with Diaphragm  
Cap Diaphragm  
Strainer  
Trigger Valve Handle  
Lock  
1
Packing Ring, ORI-012  
Nozzle Cap (red)  
560573  
1
29 942920  
30 568634  
Trigger Valve Body  
Cone Packing  
Screw Cap  
1
Trigger Valve Assembly  
(includes Items 31, 34,  
35, 37, 38 and 39)  
Tank with Cap  
1
568642  
Tank only  
1
2
31 568972  
32 352577  
33 351585  
34 105254  
35 568790  
Trigger  
50 568774  
51 015024  
Spray Wand Ass’y (includes  
Spray Tube  
1
Lower Seal, 30 x 88 x 25  
Upper Seal, 50 x 96 x 35  
Trigger Valve Cap  
Items 44 and 49)  
1
Elbow Assembly  
1
Adjustable Cone Nozzle  
(w/ Items 46, 47 and 48)  
1
Spray Tube Assembly  
(includes Items 40, 41,  
42 [2], and 43)  
Trigger Valve Needle  
Assembly (includes  
Items 32 and 33)  
1
1
45 730366  
40 Mesh Nozzle Filter  
1
10  
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NOTES:  
11  
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Shindaiwa Inc.  
11975 S.W. Herman Road  
Tualatin, Oregon 97062  
Telephone:503 692-3070  
Fax:  
503 692-6696  
2004 Shindaiwa, Inc.  
Part Number 80836  
Revision 2/04  
Shindaiwa is a registered trademark  
of Shindaiwa, Inc.  
Specifications subject to change without notice.  
Printed in Brazil  
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