Shindaiwa Edger 81645 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL

LE242 LAWN EDGER

WARNING!

Minimize the risk of injury to yourself and

others! Read this manual and familiarize yourself with

the contents. Always wear eye and hearing protection

when operating this unit.

Part Number 81645 Rev. 1/07

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Safety Instructions

The Properly Equipped Operator

Wear hearing protection devices

and a broad-brimmed hat or

WARNING!

Use Good Judgment

Wear close-ﬁtting clothing to

protect legs and arms. Gloves

offer added protection and

are strongly recommended.

Do not wear clothing or

jewelry that could get caught

in machinery

helmet.

ALWAYS wear eye protection to

shield against thrown objects.

Always wear eye protection such as

NEVER run the engine when trans-

goggles or safety glasses.

porting the unit.

or underbrush.

Secure hair so it is

above shoulder

level. NEVER

NEVER run the engine indoors! Make

sure there is always good ventilation.

Fumes from engine exhaust can cause

serious injury or death.

Always operate with

both hands ﬁrmly gripping

the unit.

wear shorts!

ALWAYS clear your work area of trash

or hidden debris that could be thrown

back at you or toward a bystander.

ALWAYS use the proper cutting at-

tachment.

Always make sure the

appropriate cutting attachment

shield is correctly installed

and in good condition.

ALWAYS stop the engine immediately

if it suddenly begins to vibrate or shake.

Inspect for broken, missing or improper-

ly installed parts or attachments.

NEVER use a non-Shindaiwa ap-

proved cutting attachment.

Keep a proper footing and

do not overreach—

maintain your balance at

all times during operation.

ALWAYS keep the unit as clean as

practical. Keep it free of loose vegeta-

tion, mud, etc.

ALWAYS hold the unit ﬁrmly with both

hands when edging, and maintain con-

trol at all times.

ALWAYS keep the handles clean.

ALWAYS disconnect the spark plug

wire before performing any mainten-

ance work.

Keep away from the rotating blade

at all times, and never lift a moving

attachment above waist-high.

Wear appropriate footwear (non-skid boots or shoes):

do not wear open-toed shoes or sandals. Never oper-

ate the unit while barefoot!

Figure 1

ꢁ

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Be Aware of the Working Environment

Avoid long-term operation

in very hot or very cold

weather.

Make sure bystanders or observers

outside the 50-foot “danger zone”

wear eye protection.

Always make sure the ap-

propriate cutting attachment

shield is correctly installed.

Reduce the risk of

bystanders being struck

by ﬂying debris. Make

sure no one is within 50

feet (15 meters)—that’s

about 16 paces—of an

operating attachment.

FEET

Be extremely careful

of slippery terrain,

especially during rainy

weather.

When operating in rocky terrain

or near electric wires or fences, use

extreme caution to avoid contact-

ing such items with the cutting

attachment.

Be constantly alert for objects

and debris that could be thrown

either from the rotating cutting

attachment or bounced from a

hard surface.

If contact is made with a hard

object, stop the engine and

inspect the cutting attachment

for damage.

Figure 2

Safety Labels

READ THE

OPERATOR’S MANUAL

This label indicates the minimum

distance between front handle

and rear grip.

WEAR HEARING AND

ANSI Z87.1 APPROVED

EYE PROTECTION

50 FEET

(15m)

KEEP BYSTANDERS AWAY

AT LEAST 50 FEET (15m)

BEWARE OF THROWN OR

RICHOCHETED OBJECTS

KEEP AWAY FROM

ROTATING BLADE

Shindaiwa

P/N 19422-00046

LE242

IMPORTANT

Safety and Operation Information

Labels: Make sure all information

labels are undamaged and readable.

Immediately replace damaged or miss-

ing information labels. New labels are

available from your local authorized

Shindaiwa dealer.

Figure 3

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Product Description

Using the accompanying illustrations as

a guide, familiarize yourself with this unit

and its various components. See Figure 4.

Understanding your unit helps ensure top

performance, long service life, and safer

operation.

LE242 LAWN EDGER

Throttle

Ignition

Switch

Interlock

Grip

Handle

Cutting

Attachment Shield

WARNING!

Outer Tube

Fuel

Do not make unauthorized

modiﬁcations or alterations to any of

these units or their components.

Tank

Throttle

Trigger

IMPORTANT!

The terms “left”, “left-hand”, and “LH”;

“right”, “right-hand”, and “RH”; “front” and

“rear” refer to directions as viewed by the

operator during normal operation.

Gear case

Cutting

Attachment

Prior to Assembly

Before assembling, make sure you have all

the components required for a complete unit:

Figure 4

 Engine and outer tube assembly with

handle

 Gearcase/Debris shield assembly



Kit containing this manual and tool kit

for routine maintenance. Tool kits vary

by model and may include a hex wrench,

a spark plug/screwdriver combination

wrench, and a scraper

Carefully inspect all components for damage.

Speciﬁcations

LEꢀ4ꢀ dry weight

Spark plug.....................................................................NGK BPMR6A

(Including attachments)...........................................1ꢀ.8 lb./5.8 kg

Engine model...........................................................................Sꢀ4ꢀE

Engine type.......................................................ꢀ-cycle with catalyst

Air cleaner type..............................................................Non-reversible

Foam Filter Element

Starting method............................................................................Recoil

Bore x stroke.............................................1.ꢁ x 1.1 in./ꢁꢁ x ꢀ8 mm

Displacement.......................................................1.5 cu. in./ ꢀꢁ.9 cc

Stopping method................................................................Slide switch

Transmission type................................Automatic, centrifugal clutch

w/bevel gear

EPA Emission

Maximum power.......................................................1.0 HP/0.8 kW

@ 8000 rpm (min^-1)

Compliance Period**..........................................................Category A

Fuel/oil ratio.............................50:1 with ISO-L-EGD or JASO FC

class ꢀ-cycle mixing oil*

*meets or exceeds these speciﬁcations and is

recommended for all Shindaiwa products.

Carburetor type...............................Walbro WYK, diaphragm-type

Fuel tank capacity....................................................ꢀꢀ.ꢁ oz./670 ml

** The EPA emission compliance referred to on the emission compliance label

located on the engine, indicates the number of operating hours for which the

engine has been shown to meet Federal emission requirements. Category

C = 50 hours (Moderate), B = 1ꢀ5 hours (Intermediate) and A = ꢁ00 hours

(Extended).

Ignition............................................................One-piece electronic,

transistor-controlled

Speciﬁcations are subject to change without notice.

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Assembly and Adjustments

Install Gearcase Assembly

1. Loosen gearcase clamp screw.

ꢀ. Remove the gearcase index screw.

ꢁ. Slide the gearcase oriented as shown in

Figure 5 onto the shaft tube insuring that

the ﬂex drive is engaged in the gearcase.

NOTE:

It may be necessary to pull the ﬂex cable out

from the shaft tube, engage into the gearcase

and then slide the assembly onto the shaft tube.

4. Reinstall the index screw and tighten

securely.

5. Tighten the clamp screw and torque to

5ꢀ – 69 inch pounds.

Figure 5

Assembly and Adjustments

Adjust Throttle Lever Free Play

The throttle lever free play should be ap-

proximately ꢁ/16-1/4 inch (4-6 mm). See

Figure 6. Make sure that the throttle lever

operates smoothly without binding.

If it becomes necessary to adjust the lever

free play, follow the procedures and illustra-

tions that follow.

ꢁ. Turn the cable adjuster in or out as

required to obtain proper free play

ꢁ/16-1/4 inch (4-6 mm). See Figure 8.

4. Tighten the locknut.

Cable

Adjuster

Lock

Nut

Figure 7

1. Loosen the air cleaner cover knob and

remove the air cleaner cover.

See Figure 7.

251043

Figure 8

3/16-1/4 inch (4-6 mm)

ꢀ. Loosen the lock nut on the cable ad-

juster. See Figure 8.

Throttle Free Play

Figure 6

5. Reinstall the air cleaner cover.

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Mixing Fuel

CAUTION!

Examples of 50:1 mixing quantities

 1 gallon of gasoline to ꢀ.6 oz. mixing oil

 5 liters of gasoline to 100 ml. mixing oil

CAUTION!

This engine is designed to operate on

a 50:1 mixture consisting of unleaded

gasoline and ISO-L-EGD or JASO FC

class 2-cycle mixing oil only. Use of

non-approved mixing oils can lead to

excessive carbon deposits.

Some types of gasoline contain alcohol

as an oxygenate. Oxygenated gaso-

line may cause increased operating

temperatures. Under certain condi-

tions, alcohol-based gasoline may also

reduce the lubricating qualities of some

2-cycle mixing oils. Never use any

type of gasoline containing more than

10% alcohol by volume! Generic oils

and some outboard oils may not be

intended for use in high-performance

2-cycle engines, and should never be

IMPORTANT!

Mix only enough fuel for your immediate

needs! If fuel must be stored longer than

30 days and

oil with fuel stabilizer

is not used, it should ﬁrst be treated with a

fuel stabilizer such as STA-BIL™.

 Use only fresh, clean unleaded gasoline

with a pump octane of 87 or higher.

 Mix all fuel with a ꢀ-cycle air-cooled mix-

ing oil that meets or exceeds

Oil is a registered JASO FC clas-

siﬁed oil and also meets or exceeds ISO-L-

EGD performance requirements. Shindaiwa

One is recommended for use in all Shindaiwa

low emissions engines.Shindaiwa One also

includes a fuel stabilizer.

ISO-L-EGD and/or JASO FC classiﬁed

oils at 50:1 gasoline/oil ratio.

used in your Shindaiwa engine

Filling the Fuel Tank

1. Place the edger on a ﬂat, level surface.

ꢀ. Clear any dirt or other debris from

around the fuel ﬁller cap.

ꢁ. Remove the fuel cap, and ﬁll the tank

with clean, fresh fuel.

4. Reinstall the fuel ﬁller cap and tighten

ﬁrmly.

WARNING!

Minimize the risk of ﬁre!

 NEVER start or operate this unit if

the carburetor, fuel lines, fuel tank

and/or fuel tank cap are damaged.

 STOP engine before refueling.

 ALWAYS allow the engine to cool

 NEVER smoke or light any ﬁres

before refueling!

near the engine or fuel source!

 Wipe all spilled fuel and move the

engine at least 10 feet (3 meters)

from the fueling point and source

before restarting!

 NEVER place any ﬂammable ma-

terial near the engine mufﬂer!

 NEVER operate the engine with-

out the mufﬂer and spark arrester

in good working condition.

 NEVER start or operate this unit if

there is a fuel leak.

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Starting the Engine

IMPORTANT!!

Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and

“O” for OFF or STOP.

WARNING!

Never start the engine from

Make sure the

cutting attach-

ment

is clear of ob-

structions!

the operating position.

IMPORTANT!

If the engine fails to start after several at-

tempts with the choke in the closed posi-

tion, the engine may be ﬂooded with fuel.

If ﬂooding is suspected, move the choke

lever to the open position and repeatedly

pull the recoil starter to remove excess

fuel and start the engine. If the engine still

fails to start, refer to the troubleshooting

section of this manual.

Figure 9

1. Slide the ignition switch to the “ON”

position. See Figure 9.

XST013

Figure 12

4. While holding the outer tube ﬁrmly with

left hand. Use your other hand to slowly

pull the recoil starter handle until resis-

tance is felt, then pull quickly to start the

engine.

Return Tube

Primer Bulb

When the Engine Starts...

 After the engine starts, allow the engine

to warm up at idle ꢀ or ꢁ minutes before

operating the unit.

Figure 10

 Advancing the throttle makes the cut-

ting attachment turn faster; releasing

the throttle permits the attachment to

stop turning. If the cutting attachment

continues to rotate when the engine

returns to idle, carburetor idle speed

should be adjusted (see “Adjusting

Engine Idle” on next page).

CAUTION!

ꢀ. Press the primer bulb until fuel can be

seen ﬂowing in the transparent return

tube.

Do not pull the recoil starter to the end

of the rope travel. Pulling the recoil

starter to the end of the rope travel

can damage the starter.

IMPORTANT!

The primer system only pushes fuel

through the carburetor. Repeatedly

pressing the primer bulb will not ﬂood the

engine with fuel.

WARNING!

The cutting attachment may

rotate when the engine is started!

ꢁ. Set the choke lever to the CLOSED

position if engine is cold.

5. When the engine starts, slowly move the

choke lever to the “OPEN” position. See

Figure 1ꢁ. (If the engine stops after the

initial start, close the choke and restart.)

Closed

Open

Figure 11

Figure 13

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Stopping the Engine

Idle the engine brieﬂy before stopping

(about ꢀ minutes), then slide the ignition

switch to the “O” (Engine OFF) position.

OFF

251029

Figure 14

Adjusting Engine Idle

The engine must return to idle speed

whenever the throttle lever is released.

Idle speed is adjustable, and must be set

low enough to permit the engine clutch to

disengage the cutting attachment.

1. Place the trimmer on the ground, then

start the engine, and then allow it to idle

ꢀ-ꢁ minutes until warm.

ꢀ. If the attachment rotates when the

engine is at idle, reduce the idle speed

by turning the idle adjustment screw

counter-clockwise. See Figure 15.

Idle Speed Adjustment

WARNING!

ꢁ. If a tachometer is available, the engine idle

speed should be ﬁnal adjusted to ꢁ,000

( ꢀ50) rpm (min^-1).

The cutting attachment must

NEVER rotate at engine idle! If

the idle speed cannot be adjusted by

the procedure described here, return

the trimmer to your Shindaiwa dealer for

inspection.

4. Carburetor fuel mixture adjustments are

preset at factory and cannot be serviced

in the ﬁeld.

Idle Adjusting

Screw

Figure 15

Checking Unit Condition

NEVER operate the unit with the cut-

ting attachment shield or other protective

devices removed!

ALWAYS make sure the cutting attach-

ment is properly installed and ﬁrmly tight-

ened before operation.

check for damage if you strike a foreign

object or if the unit becomes tangled. Do

not operate with broken or damaged equip-

ment.

NEVER use a cracked or warped cutting at-

tachment: replace it with a serviceable one. NEVER allow the engine to run at high

WARNING!

A cutting attachment shield or

other protective device is no guaran-

tee of protection against ricochet. YOU

MUST ALWAYS GUARD AGAINST FLY-

ING DEBRIS!

RPM without a load. Doing so could dam-

age the engine.

ALWAYS make sure the cutting attach-

ment ﬁts properly into the appropriate

attachment holder. If a properly installed at- NEVER operate a unit with worn or dam-

tachment vibrates, replace the attachment

with new one and re-check.

aged fasteners or attachment holders.

Use only authorized Shindaiwa parts

ALWAYS stop the engine immediately and

and accessories with your Shindaiwa trim-

mer. Do not make modiﬁcations to this unit

without written approval from Shindaiwa, Inc.

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Using a Hand-held Edger

Guidelines for Operating the Edger

 Before edging, make sure the area is

soft enough so the blade does not bog

down. If necessary, water the area before

edging.

 Remove debris and other obstacles that

WARNING!

could be thrown by the rotating blade.

 Wear eye protection, long pants,

and boots when operating this

machine!

 Plan your work so the edger blade is

always on your right-hand side.

 Begin each pass by positioning the unit

over the work, and with the engine run-

ning at about half-throttle. Slowly lower

the blade to the ground while applying

full throttle. See Figure 16.

 Whenever you strike a hard

object with the blade, always stop

the edger and carefully inspect

the blade for damage. NEVER

OPERATE THE EDGER WITH A

DAMAGED BLADE!

 Do not move the edger into the work so

fast that the engine or blade bogs down.

CAUTION!

Low-speed edging can lead to prema-

ture clutch failure.

 Do not pull the unit backward over the

ground with the engine running. Doing

so will tend to bury the blade.

Figure 16

Regular and frequent use of the edger

will make a neater lawn, and a frequently

trimmed edge will be easier to maintain.

Adjusting the Cutting Depth

The edger’s depth of cut is controlled by a

combination of operator height, blade wear,

and the positioning of the edger’s guide

wheel.

To adjust blade height:

1. Loosen the guide wheel adjusting knob.

See Figure 17.

26021

Guide Wheel

Adjusting knob

ꢀ. Raise or lower the guide wheel to the

desired setting. See Figure 17a.

ꢁ. Tighten the guide wheel adjusting knob

ﬁrmly . See Figure 17.

Guide Wheel

WARNING!

Never adjust the guide wheel while the

engine is running.

NOTE

Guide wheel adjustment is also required to

compensate for blade wear.

The numbers are for

reference only; they do

NOT refer to depth in

inches

WARNING!

Figure 17a

Figure17

Use only Shindaiwa replace-

ment edger blades.

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General Maintenance

NOTE:

IMPORTANT!

WARNING!

Using non-standard replacement parts could

invalidate your Shindaiwa warranty.

MAINTENANCE, REPLACEMENT OR

REPAIR OF EMISSION CONTROL

DEVICES AND SYSTEMS MAY BE

PERFORMED BY ANY REPAIR

Before performing any mainte-

nance, repair or cleaning work on the

unit, make sure the engine and cutting

attachment are completely stopped.

Disconnect the spark plug wire before

performing service or maintenance work.

Mufﬂer

This unit must never be operated with a

faulty or missing spark arrester or muf-

ﬂer. Make sure the mufﬂer is well secured

and in good condition. A worn or damaged

mufﬂer is a ﬁre hazard and may also cause

hearing loss.

ESTABLISHMENT OR INDIVIDUAL;

HOWEVER, WARRANTY REPAIRS

MUST BE PERFORMED BY A DEALER

OR SERVICE CENTER AUTHORIZED

BY SHINDAIWA CORP. THE USE OF

PARTS THAT ARE NOT EQUIVALENT IN

PERFORMANCE AND DURABILITY TO

AUTHORIZED PARTS MAY IMPAIR THE

EFFECTIVENESS OF THE EMISSION

CONTROL SYSTEM AND MAY HAVE

A BEARING ON THE OUTCOME OF A

WARRANTY CLAIM.

WARNING!

Non-standard parts may not oper-

ate properly with your unit and may cause

damage and lead to personal injury.

Spark Plug

Keep the spark plug and wire connections

tight and clean.

Fasteners

Make sure nuts, bolts, and screws (except

carburetor adjusting screws) are tight.

WARNING!

 Never repair a damaged blade

by welding, straightening, or by

modifying its shape. An altered

blade may break during operation,

resulting in serious personal injury.

 Blades are not interchangeable be-

tween Shindaiwa edgers and trimmer/

brushcutter models. Operating any

unit with a blade or attachment not

approved for that unit can be hazard-

ous and may cause serious injury.

Daily Maintenance

 Carefully remove any accumulation of

dirt or debris from the mufﬂer or the

fuel tank. Dirt build-up in these areas

could cause engine overheating, induce

premature wear, or create a ﬁre hazard.

 Check for loose or missing screws or

components. Make sure the cutting at-

tachment is securely fastened.

Prior to each work day, perform the

following:

 Remove dirt or debris from the engine,

check the cooling ﬁns and air cleaner for

clogging and clean them as necessary.

 Check the entire unit for leaking fuel or

grease.

10-Hour Maintenance

Every 10 hours of operation (more fre-

Unscrew

Fastener

Remove and

clean or replace

the element

quently in dusty or dirty conditions):

 Remove the air cleaner element.

See Figure 18. Clean or replace as

necessary. To clean element: wash it

thoroughly in soap and water. Let it

dry before reinstalling the element.

CAUTION!

Do not operate the unit if the air

cleaner or element is damaged, or if

the element is wet.

Figure 18

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10/15-Hour Maintenance

Every 10 to 15 hours of operation:

Clean the

spark plug and

check the gap

 Remove and clean the spark plug. Adjust

the spark plug electrode gap to 0.0ꢀ4

0.0ꢀ8 inch (0.6-0.7 mm). If the spark

plug must be replaced, use only an

NGK BPMR6A or equivalent resistor

type spark plug of the correct heat

range. See Figure 19.

0.024–0.028 inch

at the electrode.

(0.6–0.7 mm)

NOTE:

The NGK BPMR6A also meets the require-

ments for electro magnetic compliance (EMC).

XST021

Figure 19

CAUTION!

Before removing the spark plug, clean

the area around the plug to prevent

dirt and debris from getting into the

engine’s internal parts.

50-Hour Maintenance

Every 50 hours of operation (more

Gearcase Index

Remove and replace the ﬁlter element.

Before reinstalling the new ﬁlter ele-

ment, inspect the condition of all the

fuel system components (fuel pick-up

line, fuel return line, tank vent line, tank

vent, fuel cap and fuel tank). If damage,

splitting or deterioration is noted, the

unit should be removed from service

until it can be inspected or repaired by a

Shindaiwa-trained service technician.

Screw

Flexible Shaft

frequently in dusty or dirty conditions):

 Remove the cylinder cover and clean

grass and dirt from the cover and cylin-

der ﬁns.

 Remove the cutting attachment, cutting

attachment holder and gear shaft collar.

Remove the ﬁller plug from the side

of the gearcase and press new grease

into the gearcase until grease is pushed

out. Use only lithium-base grease such

as Shindaiwa Gear Case Lubricant or

equivalent. See ﬁgure ꢀ0.

Shaft Tube

Figure 22

1. Loosen the gearcase clamp screw.

ꢀ. Remove the gearcase index screw.

ꢁ. Slide the gearcase and shield assembly

from the shaft tube.

New

Grease

Old

Grease

4. Pull the ﬂexible shaft from the shaft tube

assembly, and clean the shaft thorough-

ly in solvent.

5. Inspect the shaft carefully, and replace

if worn or damaged. If ﬂexible shaft

is worn and needs replacement, liner

should also be replaced.

Output

Shaft Collar

Blade

Hooked

Wire

Filter Element

6. Coat the entire length of the shaft with

Shindaiwa Premium Gearcase Lube (or

equivalent), and reinstall the shaft in the

shaft tube assembly.

Figure 21

Shaft

Bolt Guard

Figure 20

Bolt Holder

Holder

Lubricate the Flexible Shaft.

Lack of lubrication will cause rapid wear to

the ﬂexible shaft and also to the shaft tube

liner, resulting in increased vibration and

greatly decreased service life. Remove and

lubricate the ﬂexible shaft as follows:

NOTE:



Use a hooked wire to extract the fuel ﬁlter

from inside the fuel tank. See ﬁgure ꢀ1.

For extended shaft life, the ﬂexible cable

should be reversed end-for-end during the

reinstallation process.

CAUTION!

Make sure you do not pierce the fuel

line with the end of the hooked wire.

The line is delicate and can be dam-

aged easily.

7. Insert the ﬂexible shaft into the female

end of the gearcase pinion.

8. Install the gearcase on the shaft tube in

the reverse order of removal.

1ꢀ

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50-Hour Maintenance (continued)

CAUTION!

Inspect the Gearcase Protector

The D-shaped shim washer must be

positioned with its ﬂat edge toward the

shaft tube.

The metal gearcase protector (p/n 7ꢀ958-

16ꢀ10) is installed to protect the gearcase

ﬂange from damage when working close to

sidewalks or other abrasive surfaces, and

should be routinely inspected for damage

or excessive wear.

Nut

Gearcase

Shaft

Tube

When replacing the protector, inspect to be

sure that both of the protector mounting

screws are ﬁrmly tightened and each screw

is locked in place with a nut as shown.

Gearcase Protector

(P/N 72958-16210)

D-shaped

Shim Washer

Figure 24

26024

Flat

(toward tube)

Figure 23

135-hour Maintenance

Every 135 hours of operation,

remove and clean the mufﬂer.

Engine

Engine Cover

Cover

Screws

WARNING!

Mufﬂer

Cover

Never operate this trimmer

with a damaged or missing mufﬂer or

spark arrester! Operating with missing

or damaged exhaust components is

a ﬁre hazard, and can also damage

your hearing!

Mufﬂer

Cover Screw

Mufﬂer

Screws

1. Remove the spark plug boot.

Mufﬂer

ꢀ. With a ꢁ mm hex wrench remove the 1

mufﬂer cover and ꢁ engine cover screws

and the engine cover. See Figure ꢀ5.

Gasket

Screws

ꢁ. With a Phillips type screwdriver remove

the 5 screws holding the spark arrester

screen and cover to the mufﬂer. See

Figure ꢀ5.

4. Remove the screen and clean it with a

stiff bristle brush.

Spark Arrester

Screen

Spark Arrester

Cover

Mufﬂer

Gasket

Outlet

5. With a 4 mm hex wrench remove the ꢁ

mufﬂer bolts and the mufﬂer.

See Figure ꢀ5.

Figure 25

8. Reassemble the spark arrester, mufﬂer

and engine cover in the reverse order of

disassembly.

IMPORTANT!

6. Inspect the cylinder exhaust port for any

carbon buildup.

If you note excessive carbon buildup, consult

with an authorized Shindaiwa servicing

dealer.

7. Gently tap the mufﬂer on a wood surface

to dislodge any loose carbon.

1ꢁ

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Replacing the Edger Blade

Holder A

ꢁ. Mount the edger blade and holder B

onto the shaft, and then install the bolt

guard and shaft bolt (turn bolt counter-

clockwise to install). See Figure ꢀ6.

Bolt

Guard

WARNING!

Always wear gloves when handling the

edger blade.

4. Align the hole in holder A with the

matching hole in the gearcase, and then

use the hex wrench to temporarily lock

the output shaft. See Figure ꢀ6.

1. Align the hole in holder A with the

matching hole in the gearcase and then

use the hex wrench to temporarily lock

the output shaft.

26118

Output Shaft

Bolt

Holder B

5. Use the combination wrench to ﬁrmly

tighten the shaft bolt. Remove the hex

wrench. See Figure ꢀ6.

ꢀ. Use the combination wrench to loosen

the shaft bolt then remove the output

shaft bolt, Holder B and the edger blade

from the gearcase.

Lock the

shaft

Edger

Blade

Figure 26

Long Term Storage

Whenever the unit will not be used for ꢁ0

days or longer, use the following proce-

dures to prepare it for storage:

 Remove the spark plug and pour about

1/4 ounce of ꢀ-cycle mixing oil into the

cylinder through the spark plug hole.

Slowly pull the recoil starter ꢀ or ꢁ times

so oil will evenly coat the interior of the

engine. Reinstall the spark plug.

CAUTION!

Gasoline stored in the carburetor

for extended periods can cause hard

starting and could also lead to

increased service and maintenance

cost.

 Clean external parts thoroughly.

 Drain all the fuel from the fuel tank.

 Before storing the unit, repair or replace

IMPORTANT!

any worn or damaged parts.

1. Prime the primer bulb until no more fuel

is passing through.

All stored fuels should be stabilized with a

fuel stabilizer such as STA-BIL™, if

oil with fuel stabilizer is not used.

 Remove the air cleaner element from the

carburetor and clean it thoroughly with

soap and water. Let dry and reassemble

the element.

ꢀ. Start and run the engine until it

stops running.

 Remove the remaining fuel from the fuel

ꢁ. Repeat steps 1 and ꢀ until the engine will

no longer start.

lines and carburetor.

 Store the unit in a clean, dust-free area.

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Troubleshooting Guide

ENGINE DOES NOT START

What To Check

Possible Cause

Remedy

Faulty recoil starter.

Fluid in the crankcase.

Internal damage.

Does the engine crank?

Consult with an authorized servicing dealer.

YES

Loose spark plug.

Tighten and re-test.

Good compression?

Excess wear on cylinder, piston, rings.

Consult with an authorized servicing dealer.

YES

Fuel incorrect, stale or contaminated;

mixture incorrect.

Refill with fresh, clean unleaded gasoline with

a pump octane of 87 or higher mixed with

a 2-cycle air cooled mixing oil that meets or

exceeds ISO-L-EGD and/or JASO FC classified

oils at 50:1 gasoline/oil ratio.

Does the tank contain

fresh fuel of the proper

grade?

YES

Check for clogged fuel filter and/or vent.

Priming pump not functioning properly.

Replace fuel filter or vent as required; restart.

Consult with an authorized servicing dealer.

Is fuel visible and moving

in the return line when

priming?

YES

The ignition switch is in “O” (OFF)

position.

Shorted ignition ground.

Faulty ignition unit.

Move switch to “I” (ON) position and restart.

Consult with an authorized servicing dealer.

Is there spark at the spark

plug wire terminal?

YES

If the plug is wet, excess fuel may be in

the cylinder.

Crank the engine with the plug removed,

reinstall the plug, and restart.

Check the spark plug.

The plug is fouled or improperly gapped.

Clean and regap the plug to 0.024 - 0.028

inch (0.6 - 0.7 mm). Restart.

The plug is damaged internally or of the

wrong size.

Replace the plug with an NGK BPMR6A or

equivalent resistor type spark plug of the

correct heat range. Set spark plug electrode

gap to 0.024-0.028 inch (0.6-0.7 mm).

LOW POWER OUTPUT

What To Check

Possible Cause

Remedy

Operator is overworking the unit.

Cut at a slower rate.

Is the engine overheating?

Carburetor mixture is too lean.

Improper fuel ratio.

Consult with an authorized servicing dealer.

Refill with fresh, clean unleaded gasoline with

a pump octane of 87 or higher mixed with

a 2-cycle air cooled mixing oil that meets or

exceeds ISO-L-EGD and/or JASO FC classified

oils at 50:1 gasoline/oil ratio.

Fan, fan cover, cylinder fins dirty

or damaged.

Clean, repair or replace as necessary.

Carbon deposits on the piston or in

the muffler.

Consult with an authorized servicing dealer.

Clogged air cleaner element.

Loose or damaged spark plug.

Air leakage or clogged fuel line.

Water in the fuel.

Service the air cleaner element.

Tighten or replace.

Engine is rough at all

speeds. May also have

black smoke and/or

unburned fuel at the

exhaust.

Repair or replace filter and/or fuel line.

Replace the fuel. See page 7.

Piston seizure.

Consult with an authorized servicing dealer.

See above.

Faulty carburetor and/or diaphragm.

Overheating condition.

Improper fuel.

Engine is knocking.

Check fuel octane rating; check for presence of

alcohol in the fuel (pg. 7). Refuel as necessary.

Consult with an authorized servicing dealer.

Carbon deposits in the combustion

chamber.

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Troubleshooting Guide (continued)

ADDITIONAL PROBLEMS

Symptom

Possible Cause

Remedy

Clogged air filter.

Clean the air filter.

Poor acceleration.

Clogged fuel filter.

Replace the fuel filter.

Consult with an authorized servicing dealer.

Lean fuel/air mixture.

-1

Adjust: 3,000 (±250) RPM (min ).

Idle speed set too low.

Switch turned off.

Reset the switch and restart.

Refuel. See page 7.

Engine stops abruptly.

Fuel tank empty.

Clogged fuel filter.

Replace fuel filter.

Water in the fuel.

Drain; replace with clean fuel. See page 7.

Shorted spark plug or loose terminal.

Clean and replace spark plug, tighten

the terminal.

Ignition failure.

Piston seizure.

Replace the ignition unit.

Consult with an authorized servicing dealer.

Test and replace as required.

Ground (stop) wire is disconnected or

switch is defective.

Engine difficult to shut off.

Overheating due to incorrect spark plug.

Idle engine until cool.

Clean and regap the plug to 0.024 - 0.028

inch (0.6 - 0.7 mm). Correct plug: NGK BPMR6A

or equivalent resistor type spark plug of the

correct range.

Overheated engine.

Engine idle too high.

Idle engine until cool.

-1

Set idle: 3,000 (±250) RPM (min ).

Cutting attachment

rotates at engine idle.

Broken clutch spring or worn clutch

spring boss.

Replace spring/shoes as required, check

idle speed.

Loose attachment holder.

Inspect and re-tighten holders securely.

-1

Engine idle set too high.

Engine has an air leak.

Set idle: 3,000 (±250) RPM (min ).

Engine will not idle down.

Consult with an authorized servicing dealer.

ADDITIONAL PROBLEMS

Symptom

Possible Cause

Remedy

Warped or damaged cutting attachment.

Inspect and replace attachment as required.

Excessive vibration.

Loose gearcase.

Tighten gearcase securely.

Bent main shaft/worn or damaged

liner.

Inspect and replace as necessary.

Inspect and reinstall as required.

Shaft not installed in powerhead or

gearcase.

Cutting attachment will

not rotate.

Broken shaft.

Consult with an authorized servicing dealer.

Damaged gearcase.

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The following statement only applies to United States and its territories

Shindaiwa Corporation

Federal Emission Design And Defect Limited Warranty

Utility And Lawn And Garden Engines

Shindaiwa Corporation warrants to the initial purchaser and each

LIMITATIONS

subsequent owner, that this utility equipment engine (herein

engine) is designed, built and equipped to conform at the time of

initial sale, to all applicable regulations of the U.S. Environmental

Protection Agency (EPA), and that the engine is free of defects in

materials and workmanship that would cause this engine to fail

to conform with EPA regulations during its warranty period. This

emission warranty is applicable in all States, except the State of

California.

The Federal Emission Design and Defect Warranty shall not cover any of

the following:

(a) conditions resulting from tampering, misuse, improper adjustment

(unless they were made by the dealer or service center authorized

by Shindaiwa Corporation during a warranty repair), alteration,

accident, failure to use the recommended fuel and oil, or not per-

forming required maintenance services,

(b) the replacement parts used for required maintenance services,

For parts listed under PARTS COVERED, the dealer authorized by

Shindaiwa Corporation will, at no cost to you, make the necessary

diagnosis, repair, or replacement of any defective emission-related

component to ensure that the engine complies with applicable U.S.

EPA regulations.

(d) diagnosis and inspection fees that do not result in eligible warranty

service being performed, and

(e) any non-authorized replacement part, or malfunction of authorized

parts due to use of non-authorized parts.

MANUFACTURERS WARRANTY COVERAGE

When sold within the U.S., this engine’s emission control system is

warranted for a period of two (ꢀ) years from the date this product is ﬁrst

delivered to the original retail purchaser.

MAINTENANCE AND REPAIR REQUIREMENTS

You are responsible for the proper use and maintenance of the engine. You

should keep all receipts and maintenance records covering the perfor-

mance of regular maintenance in the event questions arise. These receipts

and maintenance records should be transferred to each subsequent owner

of the engine. Shindaiwa Corporation reserves the right to deny warranty

coverage if the owner has not properly maintained the engine. Shindaiwa

Corporation will not deny warranty repairs, however, solely because of the

lack of repair, maintenance or failure to keep maintenance records.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the re-

quired maintenance listed in your owner’s manual. Shindaiwa Corporation

recommends that you retain all receipts covering maintenance on your

engine, but Shindaiwa Corporation cannot deny a warranty claim solely

for the lack of receipts or for your failure to ensure the performance of all

scheduled maintenance.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION

CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY

REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY

REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER

AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS

THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY

TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE

EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE

OUTCOME OF A WARRANTY CLAIM.

As the engine owner, you should however be aware that Shindaiwa

Corporation may deny your warranty coverage if your engine or a part

has failed due to abuse, neglect, improper maintenance or unapproved

modiﬁcations.

You are responsible for presenting your engine to the nearest dealer

authorized by Shindaiwa Corporation when a problem exists.

If your Shindaiwa Dealer is unable to answer questions regarding your

warranty rights and responsibilities, you should then contact your

Shindaiwa Distributor.

If other than the parts authorized by Shindaiwa Corporation are used for

maintenance replacements or for the repair of components affecting emis-

sion control, you should assure yourself that such parts are warranted by

their manufacturer to be equivalent to the parts authorized by Shindaiwa

Corporation in their performance and durability.

For the name and telephone number of the Shindaiwa Distributor in your

area, please call Shindaiwa Inc. at (50ꢁ) 69ꢀ-ꢁ070 between the hours of

8:00 AM and 5:00 PM Paciﬁc Standard Time.

OBTAINING WARRANTY SERVICE

PARTS COVERED

All repairs qualifying under this limited warranty must be performed by a

dealer authorized by Shindaiwa Corporation

Listed below are the parts covered by the Federal Emission Design and

Defect Warranty. Some parts listed below may require scheduled main-

tenance and are warranted up to the ﬁrst scheduled replacement of that

part. The warranted parts include:

If any emission-related part is found defective during the warranty period,

it is your responsibility to present the product to an authorized Shindaiwa

dealer. Bring your sales receipts showing the date of purchase for this

engine. The dealer authorized by Shindaiwa Corporation will perform the

necessary repairs or adjustments within a reasonable amount of time and

furnish you with a copy of the repair order. All parts and accessories re-

placed under this warranty become the property of Shindaiwa Corporation

1. Carburetor Internal Components

• Valve Assembly-throttle, Jet, Metering Diaphragm

ꢀ. Ignition System Components

• Ignition Coil

To locate an authorized Shindaiwa dealer near you, contact your

Shindaiwa Distributor. For the name and telephone number of the

Shindaiwa Distributor in your area, please call Shindaiwa Inc. at (50ꢁ) 69ꢀ-

ꢁ070 between the hours of 8:00 AM and 5:00 PM Paciﬁc Standard Time.

• Flywheel Rotor

The emission control system for your particular Shindaiwa engine may

also include certain related hoses and connectors.

THIS WARRANTY IS ADMINISTERED BY

Shindaiwa Inc.

11975 S.W. Herman Rd.

Tualatin OR. 9706ꢀ

(50ꢁ) 69ꢀ-ꢁ070

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NOTES

Shindaiwa Inc.

Shindaiwa Corp.

Head Ofﬁce:

©ꢀ007 Shindaiwa, Inc.

Part Number 81645

Revision 1/07

Shindaiwa is a registered trademark

of Shindaiwa, Inc.

11975 S.W. Herman Rd.

Tualatin, Oregon 9706ꢀ USA

Telephone: 50ꢁ 69ꢀ-ꢁ070

6-ꢀ-11, Ozuka-Nishi

Asaminami-Ku, Hiroshima

Fax:

50ꢁ 69ꢀ-6696

7ꢁ1-ꢁ167, Japan

www.shindaiwa.com

Telephone: 81-8ꢀ-849-ꢀꢀꢀ0

Speciﬁcations subject to change without notice.

Fax:

81-8ꢀ-849-ꢀ481

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1 8

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V I C I O D E G A R A N T Í A S O L I C I T U D E S D E S E R

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O D A T L U S E R L E R A T C E F A E D E U P Y S E N O I S I M E E D L O R T N O C E D

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C a j a d e c a m b i o s d a ñ a d a .

C o n s u l t e c o n s u a g e n t e d e s e r v i c i o a u t o r i z a d o .

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m o t r í z o e n l a c a j a d e c a m b i o s .

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M a r c h a m í n i m a h a s t a q u e e n f r í e .

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c o n r e s i s t e n c i a a l c a l o r c o r r e c t a .

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d e c o m b u s t i ó n .

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o b s t r u í d a .

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l o s a c e i t e s c l a s i f i c a d o s I S O - L - E G D y / o J A S O F C

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U C I Ó N ! P R E C A

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e r e m p l a z a d a , u s e s o l a m e n t e u n a b u j í a

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s e r v i c i o d e m a n t e n i m i e n t o .

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l a d o r d e m a r c a S h i n d a i w a .

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t a m b i é n c o m p e n s a r e l d e s g a s t e d e l a c u c h i l l a .

u e d a d e l a g u í a E s e l a r j u s t e d e l a r

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