Senco Air Compressor PC1005 User Guide

Questions? Comments? call SENCO’S toll-free Action-line: 1-888-222-8144 or, e-mail: [email protected]  
PC 1005 Electric Air Compressor  
Operating Instructions  
Document #FN1005 Issued 06/05/2000  
Warnings for the safe use of this compressor are included in this manual.  
Code 197736000  
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INTRODUCTION  
Congratulations on the purchase of your new SENCO ® Air Compressor! You can be assured your SENCO Air  
Compressor was constructed with the highest level of precision and accuracy. Each component has been rigorously  
tested by technicians to ensure the quality, endurance and performance of this air compressor.  
This operator’s manual was compiled for your benefit. By reading and following the simple safety, installation and  
operation, maintenance and troubleshooting steps described in this manual, you will receive years of troublefree  
operation from your new SENCO ® Air Compressor. The contents of this manual are based on the latest product  
information available at the time of publication. The manufacturer reserves the right to make changes in price,  
color, materials equipment, specifications or models at any time without notice.  
SAFETY ALERT!  
A ”DANGER, WARNING or CAUTION” safety warning will be surrounded by a ”SAFETY ALERT BOX”.  
This box is used to designate and emphasize Safety Warnings that must be followed when operating this  
air compressor. Accompanying the safety warnings are “Signal Words” which designate the degree or  
level of hazard seriousness. The “Signal Words” used in this manual are as follows:  
DANGER: Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
WARNING: Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
CAUTION: Indicates a potentially hazardous situation which, if not avoided  
MAY result in minor or moderate injury or damage to the air  
compressor.  
The symbols set to the left of this paragraph are “Safety Alert Symbols”.  
These symbols are used to call attention to items or procedures that could  
be dangerous to you or other persons using this equipment.  
ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL  
INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF  
SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT OUT  
THE “SAFETY WARNINGS” TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR.  
INSPECTION  
Unbox the air compressor and write in the serial number in the space provided below. Inspect for signs of obvious  
or concealed freight damage. Be sure that all damaged parts are replaced and any mechanical problems are  
corrected prior to the operation of the air compressor.  
SERIAL NUMBER__________________________________________  
If you have Questions or Comments call SENCO’s toll-free Action-line: 1-800-543-4596 or, e-mail:  
Please have the following information available for all service calls:  
1. Model Number  
2. Serial Number  
3. Date and Place of Purchase  
Senco® Corporation 8485 Broadwell Road, Cincinnati, OH 45244  
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SAFETY WARNINGS  
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR  
HAZARD  
POTENTIAL CONSEQUENCE  
PREVENTION  
Make sure the air compressor is  
plugged into a properly grounded  
outlet which provides correct  
voltage and adequate fuse  
protection.  
Serious injury or death could occur if  
the air compressor is not properly  
grounded. Your air compressor is  
powered by electricity and may cause  
electric shock or electrocution if not  
used properly.  
RISK OF  
ELECTRIC SHOCK  
OR  
ELECTROCUTION  
Check power cord for signs of  
crushing, cutting or heat damage.  
Replace faulty cord before use.  
Electrical shock may occur from  
electrical cord.  
Keep all connections dry and off the  
ground. Do not allow electrical  
cords to lay in water or in such a  
position where water could come in  
contact with them. Do not touch  
plug with wet hands.  
Do not pull on the electrical cord to  
disconnect from the outlet.  
Never operate air compressor in  
wet conditions or outdoors when it  
is raining.  
Electrical shock may occur if air  
compressor is not operated properly.  
Never operate air compressor with  
safety guards/covers removed or  
damaged.  
Any electrical wiring or repairs  
performed on this air compressor  
should be done by Authorized  
Service Personnel in accordance  
with National and Local electrical  
codes.  
Serious injury or death may occur if  
electrical repairs are attempted by  
unqualified persons.  
Before opening any electrical  
enclosure, always shut off the air  
compressor, relieve pressure and  
unplug the air compressor from the  
power source. Allow air compressor  
to cool down. Never assume the air  
compressor is safe to work on just  
because it is not operating. It could  
restart at any time!  
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SAFETY WARNINGS  
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR  
PREVENTION  
POTENTIAL CONSEQUENCE  
HAZARD  
RISK OF  
EXPLOSION OR FIRE  
Always operate air compressor in a  
well ventilated area free of  
flammable vapors, combustible  
dust, gases or other combustible  
materials.  
Serious injury or death may occur from  
normal electrical sparks in motor and  
pressure switch.  
If spraying flammable material,  
locate the air compressor at least  
20 feet away from the spray area.  
(An additional hose may be  
required.)  
Never place objects against or on  
top of air compressor. Operate air  
compressor at least 12 inches away  
from any wall or obstruction that  
would restrict proper ventilation.  
Serious injury may occur if any air  
compressor ventilation openings are  
restricted, causing the air compressor  
to overheat and start on fire.  
Drain air tank daily or after each use  
to prevent moisture buildup in the  
air tank.  
Serious injury or death may occur from  
an air tank explosion if air tanks are  
not properly maintained.  
RISK OF  
BURSTING  
If air tank develops a leak, replace  
the air tank immediately. Never  
repair, weld or make modifications  
to the air tank or its attachments.  
Use only genuine SENCO® repair  
parts for your air compressor.  
Never make adjustments to the  
factory set pressures.  
Never exceed manufacturers  
maximum allowable pressure rating  
of attachments.  
Serious injury may occur from an air  
compressor malfunction or exploding  
accessories if incorrect system  
components, attachments or  
accessories are used.  
Because of extreme heat, do not  
use plastic pipe or lead tin soldered  
joints for a discharge line.  
Never use air compressor to inflate  
small, low pressure objects such as  
toys.  
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SAFETY WARNINGS  
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR  
HAZARD  
POTENTIAL CONSEQUENCE  
PREVENTION  
RISK TO  
BREATHING  
Serious injury or death could occur Never inhale air from the air  
from inhaling compressed air. The air compressor either directly or from a  
stream may contain carbon monoxide,  
toxic vapors or solid particles.  
breathing device connected to the air  
compressor.  
Sprayed materials such as paint, paint Operate air compressor only in a well  
solvents, paint remover, insecticides, ventilated area. Follow all safety  
weed killers, etc. contain harmful instructions provided with the  
vapors and poisons.  
materials you are spraying. Use of a  
respirator may be required when  
working with some materials.  
Serious injury could occur from  
touching exposed metal parts.  
Never allow any part of your body or  
other materials to make contact with  
RISK OF  
BURNS  
These areas can remain hot for some any exposed metal parts on the air  
time after the air compressor is compressor.  
shutdown.  
Always wear OSHA required “287”  
Soft tissue damage can occur from the safety glasses to shield the eyes  
RISK  
compressed air stream.  
from flying debris.  
OF FLYING  
OBJECTS  
Never point the air stream at any part  
of your body, anyone else or animals.  
Never leave pressurized air  
compressor unattended. Shut off air  
compressor and relieve pressure  
before attempting maintenance,  
attaching tools or accessories.  
Serious injury can occur from loose Always maintain a safe distance from  
debris being propelled at a high speed people and animals while operating  
from the compressed air stream.  
the air compressor.  
Do not move the air compressor  
while air tank is under pressure. Do  
not attempt to move the air  
compressor by pulling on the hose.  
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SAFETY WARNINGS  
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR  
HAZARD  
POTENTIAL CONSEQUENCE  
PREVENTION  
RISK FROM  
MOVING PARTS  
Risk of bodily injury from moving parts.  
This air compressor cycles  
automatically when the pressure  
switch is in the “On/Auto” position.  
Always turn off air compressor when  
not in use. Bleed pressure from the  
air hose and unplug from electrical  
outlet  
before  
performing  
maintenance. All repairs to the air  
compressor should be made by an  
Authorized Service person. Never  
assume the air compressor is safe  
to work on just because it is not  
operating. It could restart at any time!  
Do not operate without protective  
covers/guards. Replace damaged  
covers/guards before using the air  
compressor.  
Risk of injury from negligent use.  
Never allow children or adolescents  
to operate this air compressor!  
RISK FROM  
NEGLIGENCE  
Stay alert-watch what you are doing.  
Do not operate the air compressor  
when fatigued or under the influence  
of alcohol or drugs.  
Know how to stop the air  
compressor. Be thoroughly familiar  
with controls.  
Do not operate air compressor  
without an air filter.  
RISK  
OF AIR COMPRESSOR  
DAMAGE  
Risk of major repair.  
Do not operate air compressor in a  
corrosive environment.  
Do not incline the air compressor  
transversely or longitudinally more  
than 10°.  
Ensure the oil level is above the  
minimum notch and below the  
maximum notch on the dipstick. If  
low, add compressor pump oil.  
Always operate the air compressor  
in a stable, secure position to prevent  
air compressor from falling.  
Follow all maintenance instructions  
listed in this manual.  
! SAVE THESE INSTRUCTIONS !  
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COMPRESSOR FEATURES  
7
8
6
3
13  
4
9
1
12  
2
11  
10  
6
1
Motor/Pressure Switch  
2
3
4
5
6
7
8
9
Thermal Overload / Reset  
Air Intake Filter  
Air Compressor Pump  
Air tank drain valve  
Tank Pressure Gauge  
Outlet Pressure Gauge  
Pressure Regulator  
Oil Dipstick  
10 Oil Drain  
11 Discharge Line  
12 115 Volt Electric Power Cord  
13 Quick Disconnect  
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COMPRESSOR FEATURES  
1) MOTOR/PRESSURE SWITCH: This switch is used to start or stop the air  
compressor. Moving the switch to the “Auto” (On) position will provide automatic  
power to the pressure switch which will allow the motor to start when the air tank  
pressure is below the factory set “cut-in” pressure. When in the Start/ Stop Option,  
the pressure switch stops the motor when the air tank pressure reaches the factor  
set “cut out” pressure. For safety purposes, this switch also has a pressure release  
valve located on the side of the switch designed to automatically release compressed  
air from the air compressor pump head and its discharge line when the air compressor  
reaches “cut-out” pressure or is shut off. This allows the motor to restart freely. Moving  
the switch to the “Off” position will remove power from the pressure switch and stop  
the air compressor.  
1
AUTO  
OFF  
2
2) MOTOR THERMAL OVERLOAD: The electric motor has a manual thermal  
overload protector. If the motor overheats for any reason, the thermal overload will  
cut off power, thus preventing the motor from being damaged. Wait until the motor is  
cool before pressing the thermal overload button to reset and begin working again.  
3) AIR INTAKE FILTER: This filter is designed to clean air coming into the pump. To  
ensure the pump continually receives a clean, cool, dry air supply this filter must  
always be clean and ventilation opening free from obstructions. The filter can be  
removed for cleaning by using warm, soapy water. Rinse the filter and air dry. Replace  
filter when necessary.  
3
4) AIR COMPRESSOR PUMP: To compress air, the pistons move up and down in  
the cylinders. On the downstroke, air is drawn in through the air intake valves while  
the exhaust valves remain closed. On the upstroke, air is compressed, the intake  
valves close and compressed air is forced out through the exhaust valves, into the  
discharge line, through the check valve and into the air tank.  
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5) AIR TANK DRAIN VALVE: The drain valve is used to remove moisture from the  
air tank(s) after the air compressor is shut off. NEVER attempt to open the drain  
valve when more than 10 PSI of air pressure is in the air tank! To open the drain  
valve, turn the knob counterclockwise.  
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6) AIR TANK PRESSURE GAUGE: The air tank pressure gauge indicates the  
reserve air pressure in the air tank (s).  
8
6
7) OUTLET PRESSURE GAUGE: The outlet pressure gauge indicates the air  
pressure available at the outlet side of the regulator. This pressure is controlled  
by the regulator and is always less or equal to the air tank pressure.  
8) PRESSURE REGULATOR: The air pressure coming from the air tank is  
controlled by the regulator knob. Turn the pressure regulation knob clockwise  
to increase discharge pressure, and counterclockwise to decrease discharge  
pressure.  
9) OIL DIPSTICK: The dipstick will register the amount of oil in the pump. Oil  
level should be checked on a daily basis to ensure it does not exceed the  
maximum notch or fall below the minimum notch on the dipstick  
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PREPARATION  
INITIAL SET-UP:  
1. Read safety warnings before setting-up air compressor.  
2. Ensure the oil level is above the minimum notch and below the maximum notch on the dipstick. If low, add  
compressor pump oil.  
LOCATION:  
CAUTION  
In order to avoid damaging the air compressor, do not incline the air compressor  
transversely or longitudinally more than 10°.  
1. Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation.  
Do not place air compressor in an area:  
-where there is evidence of oil or gas leaks.  
-where flammable gas vapors or materials may be present.  
WARNING  
Serious injury or death may occur if electrical sparks from motor and pressure switch  
come in contact with flammable vapors, combustible dust, gases or other  
combustible materials. When using the air compressor for spray painting, place the  
air compressor as far away I from the work area as possible, using extra air hoses instead of  
extension cords.  
-where air temperatures fall below 32°F or exceed 104°F.  
-where extremely dirty air or water could be drawn into the air compressor.  
ELECTRICAL:  
DANGER  
Improper connection of the equipment-grounding conductor can result in a risk  
of shock or electrocution. Check with a qualified electrician or service personnel  
if you are in doubt as to whether the outlet is properly grounded. Do not use any type of  
adapter with this product. If repair or replacement of the cord or plug is necessary, do not  
connect the grounding wire to either flat blade terminal. The wire with insulation having  
an outer surface that is green with or without yellow stripes is the grounding wire.  
WARNING  
This product must be grounded. If there should be a malfunction or breakdown,  
grounding provides a path of least resistance for electric current to reduce the  
risk of electric shock. This product is equipped with a cord having an equipment-  
grounding conductor and a grounding type plug. The plug must be plugged into an  
appropriate outlet that is properly installed and grounded in accordance with all local  
codes and ordinances.  
1. SENCO® DOES NOT RECOMMEND THE USE OF EXTENSION CORDS as this can create power loss and  
overheating of the motor. Use of an additional air hose is recommended rather than an extension cord. If use of an  
extension cord is unavoidable, it should be plugged into a GFCI found in circuit boxes or protected receptacles.  
When using an extension cord, observe the following:  
Cable Length  
Up to 25 feet  
Up to 100 feet  
Up to 150 feet  
Up to 250 feet  
Wire Gauge  
12  
10  
8
AWG  
AWG  
AWG  
AWG  
6
Use only 3-blade extension cords that have 3-blade grounding-type plugs and 3-slot cord connectors that will  
accept the plug from the product. Use only extension cords having an electrical rating not less than the rating of  
the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged.  
Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp  
edges. Always shut off the air compressor switch before removing the plug from the receptacle.  
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OPERATION  
PRE-START CHECKLIST:  
1. Check oil level. Add if necessary.  
2. Remove any moisture in the air compressor air tank. Remove excessive pressure with an air tool, then open  
the air tank drain valve in the bottom of the air tank. Close tightly when drained.  
WARNING: Risk of bodily injury. NEVER attempt to open the drain valve when  
more than 10 PSI of air pressure is in the air tank!  
3. Make sure the air compressor Motor Switch is in the “OFF” position.  
4. Make sure all safety valves are working correctly.  
5. Make sure all guards and covers are in place and securely mounted.  
START-UP:  
1. Ensure the lever on the pressure switch box is in the “OFF” position.  
2. Plug the power cord into a grounded outlet.  
3. Move the lever on the pressure switch box to the “AUTO” position.  
4. START/STOP OPTION: Turn it completely clockwise to the fully closed position. This will allow the air compressor  
to “START” building up pressure in the air tanks and “STOP” when correct pressure is achieved. When pressure  
drops with usage, the air compressor will “START” building up pressure again.  
CONSTANT RUN OPTION: Locate the adjustment knob at the top of the pilot valve. Turn it completely  
counterclockwise to the fully open position. The air compressor is now set up to “CONSTANTLY” build up  
pressure. When pressure reaches the preset level in the air tank, pressure will bleed through the pilot valve.  
5. Set pressure by adjusting the pressure regulator knob counterclockwise for less pressure and clockwise for  
more pressure.  
6. If you notice any unusual noise or vibration, stop the air compressor and refer to “Troubleshooting”.  
SHUTDOWN:  
1. To stop the air compressor, move the lever on the pressure switch box to the “OFF” position. NEVER stop the  
air compressor by unplugging it from the power source. This could result in risk of electrocution.  
2. Drain air from the air tanks by releasing air with an attached air tool or by pulling on the safety relief valve rings.  
3. Once pressure in the air tanks register under 10 pounds, open the drain valve under each air tank to drain any  
moisture.  
4. Allow the air compressor to cool down.  
5. Wipe air compressor clean and store in a safe, non-freezing area.  
MAINTENANCE  
Read the instruction manual before performing maintenance. The following procedures must be performed when  
stopping the air compressor for maintenance or service.  
1. Turn off air compressor.  
WARNING: Never assume the air compressor is safe to work on just because it is not  
operating. It could restart at any time!  
2. Disconnect cord from main power supply.  
3. Open all drains.  
4. Wait for the air compressor to cool before starting service.  
MAINTENANCE CHART  
PROCEDURE  
Check pump oil level  
Oil leak inspection  
Drain condensation in air tank(s)  
Check for unusual noise/vibration  
Check for air leaks  
DAILY  
WEEKLY  
MONTHLY  
200 HOURS  
X
X
X
X
X
Inspect air filter  
X
X
Clean exterior of compressor  
Check safety relief valve  
Change pump oil*  
X
X
X
Replace air filter  
*The pump oil must be changed after the first 50 hours of operation and every 200 hours or 3 months, whichever  
comes first. Recommended non-detergent straight weights.  
11  
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TROUBLESHOOTING  
Symptom 1. Motor will not run or restart.  
Plug cord into grounded outlet.  
Move switch to “AUTO” position.  
Power cord not plugged in.  
Motor/Pressure switch in “OFF” position.  
Turn air compressor off, wait until motor is cool, then press  
motor thermal overload (red) button firmly until click is heard.  
Motor thermal overload switch has  
tripped.  
Replace fuse or reset circuit breaker.  
Check for proper fuse amperage.  
Check for low voltage conditions.  
Fuse blown or circuit breaker has tripped.  
Disconnect any other electrical appliances from circuit or  
operate air compressor on its own branch circuit.  
Check chart on page #9 for proper gauge wire and cord length.  
Wrong gauge wire or length of extension  
cord.  
Motor will start automatically when air tank pressure drops  
below “cut-in” pressure of motor/pressure switch.  
Air tank pressure exceeds motor/  
pressure switch “cut-in” pressure.  
Bleed the line by moving the switch to the “Off” position.  
Contact Senco Customer Service.  
Pressure release valve on motor/  
pressure switch has not unloaded pump  
head pressure.  
Defective motor, motor capacitor, motor/  
pressure switch, or check valve.  
Symptom 2. Noisy operation.  
Tighten pulley and or flywheel.  
Loose motor pulley or pump flywheel.  
Lack of oil in the pump.  
Add correct amount of oil. Check for bearing damage.  
Remove cylinder head and inspect. Clean or replace.  
Carbon deposits on pistons or valves.  
Bearing, piston or connecting rod failure.  
STOP THE COMPRESSOR! Contact Senco Customer  
Service.  
12  
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TROUBLESHOOTING  
Symptom 3. When in the Start/Stop option, motor runs continuously.  
REMEDY  
PROBABLE CAUSE  
Move the motor/pressure switch to the “Off” position. If  
the motor doesn’t shut off, unplug the air compressor. If  
the electrical contacts are welded together, replace the  
pressure switch.  
Motor/Pressure switch does not shut off motor when  
air compressor reaches “cut-out” pressure and safety  
relief valve activates.  
Limit the air pressure to the capacity of the air  
compressor. Either use a smaller tool or a larger air  
compressor.  
Air compressor is incorrectly sized.  
Symptom 4. Air continues to leak at motor/pressure switch release valve after motor stops.  
REMEDY  
Remove, clean or replace.  
PROBABLE CAUSE  
Defective pilot valve, the check valve is stuck open.  
Symptom 5. Air continues to leak at motor/pressure switch release valve while motor is running.  
REMEDY  
Replace.  
PROBABLE CAUSE  
Defective motor/pressure switch.  
Symptom 6. Air leaks from safety relief valve.  
REMEDY  
PROBABLE CAUSE  
Operate safety relief valve manually by pulling on ring.  
If it still leaks, it should be replaced.  
Possible defective safety relief valve.  
Defective motor/pressure switch. Replace.  
Excessive air tank pressure.  
Symptom 7. Air leaks at pump.  
REMEDY  
PROBABLE CAUSE  
Replace and torque head bolts to 20 ft./lbs.  
Defective gaskets.  
Symptom 8. Air leaks at fittings.  
REMEDY  
PROBABLE CAUSE  
Tighten fittings where air can be heard escaping. Check  
fittings with soapy water solution. Do not overtighten.  
Fittings are not tight enough.  
Symptom 9. Air leak in air tank.  
REMEDY  
PROBABLE CAUSE  
Air tank must be replaced. Do not attempt to repair  
air tank!  
Defective or rusted air tank.  
Symptom 10. Air blowing from inlet filter.  
REMEDY  
PROBABLE CAUSE  
Contact SENCO Customer Service 888-222-8144.  
Damaged inlet (reed) valve.  
13  
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TROUBLESHOOTING  
Symptom 11. Insufficient pressure at air tool or accessory.  
REMEDY  
PROBABLE CAUSE  
Adjust pressure regulator knob to proper setting or  
replace.  
Pressure regulator knob not turned to high enough  
pressure or defective pressure regulator.  
Clean or replace.  
Restricted air intake filter.  
Air leaks.  
Check for leaks and repair.  
Replace with larger hose or connectors.  
Hose or hose connections are too small or long.  
Check the accessory air requirement. If it is higher than  
the CFM or pressure supply of the air compressor, you  
need a larger air compressor.  
Air compressor is not large enough for air  
requirement.  
Symptom 12. Air compressor not making enough air.  
REMEDY  
Clean or replace.  
PROBABLE CAUSE  
Restricted air intake filter.  
Drain air tank and measure pump up time. Compare to  
specifications. If lower, remove pump head and inspect  
valve plate, clean or replace.  
Defective (reed) valve.  
Clean or replace.  
Restriction in pilot valve.  
Symptom 13. Excessive oil consumption in pump.  
PROBABLE CAUSE  
REMEDY  
Restricted air intake filter.  
Clean or replace.  
Air compressor on unlevel surface.  
Do not incline the air compressor more than 10° in any  
direction while running.  
Crankcase overfilled with oil.  
Plugged oil dipstick vent.  
Drain oil. Refill to proper level with oil.  
Clean.  
Oil leaks.  
Repair.  
Worn piston rings or scored cylinder.  
Symptom 14. Oil has milky appearance.  
Contact Senco Customer Service.  
REMEDY  
PROBABLE CAUSE  
Change oil and move air compressor to a less humid  
environment.  
Water in oil due to condensation.  
Symptom 15. Moisture in discharge air.  
PROBABLE CAUSE  
REMEDY  
Condensation in air tank caused by high level  
of atmospheric humidity or air compressor is  
not run long enough.  
Drain air tank after every use. Drain air tank more often  
in humid weather and use an air line filter.  
14  
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SPECIFICATIONS  
Model #  
Motor  
PC 1005  
Horsepower  
1,0  
Voltage  
Amperage  
115  
12  
Hz.  
60  
Phase  
RPM  
Single  
3400  
Compressor Pump  
Number of Cylinders  
Compression Stage  
Lubrication  
1
1
Oil-splah  
Oil Type  
Crankcase  
Bearings  
SENCO PC 0344  
Aluminium  
Ball  
Cylinder  
Valves  
Head  
Filter  
Aluminium + steel sleewer  
Reed-Single  
Aluminium  
Canister  
Motor/Pressure Switch Setting  
Cut-out  
125 PSI  
Cut-in  
95 PSI  
Controls  
Pressure switch  
Air tank  
Capacity  
2.5 gallon  
Performance  
CFM Air Displacement  
CFM @ 40 PSI  
CFM @ 100 PSI  
CFM @ 125 PSI  
Maximum Pressure  
Pump-up Time: 0-125 PSI  
Recovery Time: 90-125 PSI  
Weight  
4
2.9  
2.4  
2.2  
125 PSI  
1 min., 35 sec.  
24 seconds  
Net  
Shipping  
37.5 lbs.  
40 lbs.  
Dimensions  
Basic LxWxH  
Cubic Feet  
22” x 9” x 18.5”  
2.1’  
15  
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SENCO COMPRESSOR AND PARTS WARRANTY  
This compressor has been designed and constructed using the highest standards of material and workmanship.  
COMPRESSOR WARRANTY:  
The length of this guarantee is one year from date of purchase by the original retail purchaser. During this period,  
Senco Products, Inc., will repair or replace at Senco’s option, any original part or parts for the original retail purchaser. This will  
be done free of charge, provided the parts are determined defective in materials or workmanship upon examination by a Senco  
Authorized Warranty Service Center, with the exceptions and exclusions described below. Any replacement part provided will  
carry a warranty for the balance of the period of warranty applicable to the part it replaces. When repair or replacement of parts  
or compressor is necessary, the original retail purchaser returns the complete compressor or part, with transportation prepaid,  
to the nearest Senco Authorized Warranty Service Center, with purchase receipt or other positive proof that the part or compressor  
is within the warranty period.  
Senco warrants all parts (except those listed below) of your Senco air compressor to be free from defects in materials and  
workmanship during the following periods:  
1. For 1 year from date of original purchase:  
Compressor Pump  
Tank Assembly  
Flywheel  
Pilot Valve  
Plumbing  
Throttle Control  
Power Cord  
2. For 90 days from date of original purchase:  
Pressure Gauge  
Pressure Relief  
Valve Draincocks  
Defective parts not subject to normal wear and tear will be repaired or replaced, at our (Senco’s) option, during warranty period.  
In any event, reimbursement is limited to the purchase price paid.  
EXCLUSIONS:  
1.  
Engine/Motor is covered under separate warranty by its respective manufacturer and is subject to the terms set forth  
therein.  
2.  
Normal wear parts not covered under warranty:  
Isolators  
Air Filter  
Drive Belt  
3.  
This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents, operation at other  
than recommended speeds or voltage (electric units only), improper storage, or damages resulting during shipping.  
Deviation from operating instructions, specifications, and maintenance schedules.  
Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than  
a Senco Authorized Warranty Service Center.  
4.  
5.  
6.  
The use of other than genuine Senco Repair Parts will void warranty.  
This warranty is contingent upon proper use of the compressor by purchaser and does not cover:  
(A) Abnormal conditions, accident, neglect, misuse or improper storage of the unit.  
(B) Deviation from operating or maintenance instructions.  
(C) Modifications not authorized by Senco.  
(D) Repairs or maintenance (other than routine air tank draining and oil filter changes required by your operating  
and maintenance manual) made by persons other than Senco or its authorized agents.  
(E) Freight damage.  
THIS WARRANTY IS THE ONLY WARRANTY ON THIS COMPRESSOR, AND ALL OTHER WARRANTIES, WHETHER  
ORAL, WRITTEN, EXPRESS, OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED. BUYER’S OR USER’S REMEDIES  
ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE. SENCO PRODUCTS, INC. SHALL IN NO EVENT BE LIABLE FOR  
INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A  
BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL SENCO’S LIABILITY  
EXCEED THE PRICE OF THE COMPRESSOR WHICH HAS GIVEN RISE TO THE CLAIM OR LIABILITY. ANY LIABILITY  
CONNECTED WITH THE USE OF THIS COMPRESSOR SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY  
PERIOD SPECIFIED ABOVE.  
Replacement of Compressor Due to Natural Disaster  
Senco will also replace any compressor destroyed by an Act of God such as flood, earthquake, hurricane or other disaster  
resulting only from the forces of nature. Such a claim will be honored provided that such original retail purchaser had previously  
submitted a completed warranty registration card, and then submits proof of ownership and an acceptable statement describing  
such Act of God documented by an insurance carrier, police department, or other official governmental source. To obtain  
instructions for filing a claim call 1-800-543-4596.  
SENCO PRODUCTS, INC.  
CINCINNATI, OHIO 45244-1611 USA  
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