Sears Water Heater 153326362 30 GAL User Guide

Owner’s Manual

POWER MISER™ 6

ELECTRIC

WATER HEATER

FOR POTABLE WATER HEATING ONLY.

NOT SUITABLE FOR SPACE HEATING.

MODEL NO.

153.326362 30 Gal.

153.326363 30 Gal.

153.326462 40 Gal.

153.326463 40 Gal.

153.326562 55 Gal.

153.326563 55 Gal.

153.326662 50 Gal. Medium

153.326663 50 Gal. Medium

153.326762 40 Gal. Medium

153.326763 40 Gal. Medium

153.326862 50 Gal. Short

153.326863 50 Gal. Short

• Safety Instructions

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

GAMA certification applies to all residential electric water

heaters with capacities of 20 to 120 Gallons. Input rating of

12kW or less.

SAVE THIS MANUALFOR FUTURE REFERENCE.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

PRINTED 0707

185796-000

www.sears.com

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GENERAL SAFETY

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TABLE OF CONTENTS

SAFE INSTALLATION, USEAND SERVICE ........................................................................................................................................ 2

GENERAL SAFETY ............................................................................................................................................................................. 3

TABLE OF CONTENTS....................................................................................................................................................................... 4

INTRODUCTION ................................................................................................................................................................................ 5

PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5

MATERIALSAND BASIC TOOLS NEEDED ........................................................................................................................................ 6

Materials Needed ........................................................................................................................................................................ 6

Basic Tools .................................................................................................................................................................................. 6

Additional Tools Needed When Sweat Soldering ....................................................................................................................... 6

INSTALLATION INSTRUCTIONS ...................................................................................................................................................7-16

Removing the Old Water Heater .............................................................................................................................................. 7,8

Facts to Consider About the Location ......................................................................................................................................... 8

Insulation Blankets ...................................................................................................................................................................... 8

Facts to Consider About the Convertible Lower Element ........................................................................................................ 8,9

Water Piping ........................................................................................................................................................................... 9,10

T & P Valve and Pipe Insulation................................................................................................................................................. 10

Temperature-Pressure Relief Valve ..................................................................................................................................... 10,11

Filling the Water Heater ............................................................................................................................................................. 11

Converting the Lower Element ............................................................................................................................................. 11-14

Wiring .................................................................................................................................................................................... 14,15

Wiring Diagrams ....................................................................................................................................................................... 16

SERVICEANDADJUSTMENT .................................................................................................................................................... 17-22

Temperature Regulation ........................................................................................................................................................... 17

Thermostats .............................................................................................................................................................................. 17

Temperature Settings ................................................................................................................................................................ 17

Upper and Lower Thermostat Adjustments......................................................................................................................... 17,18

Anode Rod Inspection ............................................................................................................................................................... 18

Temperature-Pressure Relief Valve Operation ......................................................................................................................... 18

Draining ................................................................................................................................................................................ 18,19

Thermostat Removal/Replacement .......................................................................................................................................... 19

Element Cleaning/Replacement......................................................................................................................................... 19-22

Drain Valve Washer Replacement ............................................................................................................................................ 22

Service ....................................................................................................................................................................................... 22

TROUBLESHOOTING GUIDE .................................................................................................................................................... 23-25

Start Up Conditions ................................................................................................................................................................... 23

Thermal Expansion............................................................................................................................................................ 23

Strange Sounds ................................................................................................................................................................. 23

Operational Conditions ....................................................................................................................................................... 23-25

Smelly Water .................................................................................................................................................................. 23,24

“Air” in Hot Water Faucets .................................................................................................................................................. 24

Rumbling Noise.................................................................................................................................................................. 24

High Temperature Shut Off System .................................................................................................................................... 24

Not Enough or No Hot Water ......................................................................................................................................... 24,25

Water Is Too Hot.................................................................................................................................................................. 25

Leakage Checkpoints .......................................................................................................................................................... 25,26

REPAIR PARTS LIST .................................................................................................................................................................. 27-29

NOTES ......................................................................................................................................................................................... 30,31

WARRANTY ...................................................................................................................................................................................... 32

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INTRODUCTION

Thank You for purchasing a Sears water heater. Properly

•

The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the current edition of the

NEC - National Electrical Code, NFPA 70. This publication

is available from your local government or public library or

electric company or by writing Underwriters Laboratories

Inc., 333 Pfingsten Road, Northbrook, IL 60062.

installed and maintained, it should give you years of trouble

free service. It is strongly suggested that this new water heater

be professionally installed, contact the local Sears Service

Center or any Sears store. They will arrange for prompt, quality

installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL – Underwriters Laboratories Inc.

•

If after reading this manual you have any questions or do

not understand any portion of the instructions, call Sears

Service Center.

NEC – National Electrical Code

Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock

and fires.

ANSI – American National Standards Institute

•

Read the “General Safety” section, page 3 of this manual

first and then the entire manual carefully. If you don’t follow

the safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

Examine the location to ensure the water heater complies with

the “Facts to Consider About the Location” section.

For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from the California Office of the

State Architect, 400 P Street, Sacramento, CA 95814.

This manual contains instructions for the installation,

operation, and maintenance of this electric water heater. It

also contains warnings throughout the manual that you must

read and be aware of. All warnings and all instructions are

essential to the proper operation of the water heater and

your safety. Since we cannot put everything on the first few

pages, READ THIS ENTIRE MANUALBEFOREATTEMPTING

TO INSTALL OR OPERATE THE WATER HEATER.

Massachusetts Code requires this water heater to be installed

in accordance with Massachusetts 248-CMR 2.00; State

Plumbing Code and 248-CMR 5.00. In the Commonwealth of

Massachusetts, this product must be installed by a licensed

plumber or gasfitter.

PRODUCT SPECIFICATIONS

ELEMENT

WATTAGE

@ 240 VOLTS

MAXIMUM FUSE

OR CIRCUIT

BREAKER

DIMENSIONS

IN INCHES (mm)

TANK

CAPACITY

IN GALLONS

RECOVERY RATE

GALS.PER HOUR

@90⁰F Rise

MINIMUM

WIRE SIZE*

(GAUGE)

MODEL

NUMBER

DIA. HEIGHT

UPPER

LOWER

SIZE (AMPS)

153.326362

153.326363

153.326462

153.326463

153.326562

153.326563

153.326662

153.326663

153.326762

153.326763

153.326862

153.326863

18.0 (457) 46.5 (1181)

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

3800

5500

3800

5500

3800

5500

3800

5500

3800

5500

3800

5500

18.0 (457) 46.5 (1181)

18.0 (457) 59.5 (1511)

20.5 (521) 60.25 (1530)

23.0 (584) 49.0 (1245)

20.5 (521) 44.0 (1118)

26.5 (673) 34.0 (864)

*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local

electrical code.

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MATERIALS AND BASIC TOOLS NEEDED

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,

depending on your type of installation.

DRAIN PANS AVAILABLE IN 20”

DIAMETER FOR WATER HEATERS

HAVINGADIAMETER 18” OR LESS,

24” DIAMETER FOR WATER

HEATERS HAVINGA DIAMETER 22”

OR LESS AND AVAILABLE IN 28”

DIAMETER FOR WATER HEATERS

HAVINGADIAMETER 26” OR LESS.

EXPANSION TANKS FOR THERMAL

EXPANSION CONDITIONS AVAILABLE IN 2

GALLONS , AND 5 GALLONS CAPACITY

THROUGH LOCAL SEARS STORE OR

SERVICE CENTER.

WATER HEATER INSTALLATION KIT WITH

FLEXIBLE CONNECTORS FOR 3/4” OR 1/2”

THREADED OR COPPER PLUMBING.

Additional Tools Needed When Sweat

Soldering

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder

Solder Flux

Emery Cloth

Pipe Wrench (2)

Screwdriver

6 Foot Tape or Folding Rule

Garden Hose

Wire Brushes

TUBING CUTTER

Drill

Pipe Dope or Teflon Tape

DRILL

HACKSAW

SLOT-HEAD SCREWDRIVER

ROLL OF TEFLON TAPE (USE ON

WATER CONNECTIONS)

PHILLIPS SCREWDRIVER

ROLL OF

EMERY CLOTH

ROLL OF

LEAD-FREE

SOLDER

FLUX

SOFT SOLDER

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER CONNECTIONS

3/4” (19 mm) WIRE BRUSH

1/2” (13 mm) WIRE BRUSH

PROPANE

TORCH

GARDEN HOSE

6 FOOT TAPE

PIPE WRENCH

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INSTALLATION INSTRUCTIONS

The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight

and that the water flow is directed away from any person.

Removing the Old Water Heater

4. Check again to make sure the electrical supply is turned

“OFF” to the water heater. Then unplug the water heater

(cord set) or disconnect the electrical supply connection

from the water heater junction box.

FIGURE 4.

5a. If you have copper piping to the water heater, the two

copper water pipes can be cut with a hacksaw

approximately four inches away from where they connect

to the water heater. This will avoid cutting off the pipes too

short. Additional cuts can be made later if necessary.

Disconnect the temperature-pressure relief valve drain line.

When the water heater is drained, disconnect the hose

from the drain valve. Close the drain valve. The water heater

is now completely disconnected and ready to be removed.

1. Turn “OFF” electrical supply to the water heater.

FIGURE 1.

2. Turn “OFF” the water supply to the water heater at the water

shut-off valve or water meter.

FIGURE 2.

FIGURE 5a.

3. Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water drain

valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

5b. If you have galvanized pipe to the water heater, loosen the

two galvanized pipes with a pipe wrench at the union in

each line. Also disconnect the piping remaining to the water

heater. These pieces should be saved since they may be

needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line.

When the water heater is drained, disconnect the hose

from the drain valve. Close the drain valve. The water heater

is now completely disconnected and ready to be removed.

FIGURE 3.

FIGURE 5b.

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• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water

pipes connected to the water heater.

Mineral buildup or sediment may have accumulated in the old

water heater. This causes the water heater to be much heavier

than normal and this residue, if spilled out, could cause staining.

Facts to Consider About the Location

INSTALLATION IN RESIDENTIAL GARAGES: The water heater

must be located and/or protected so it is not subject to physical

damage by a moving vehicle.

You should carefully choose an indoor location for the new

water heater, because the placement is a very important

consideration for the safety of the occupants in the building

and for the most economical use of the appliance. This water

heater is not intended for outdoor installation.

•

The location selection must provide adequate clearances

for servicing and proper operation of the water heater.

Insulation Blankets

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

Insulation blankets are available to the general public for

external use on electric water heaters but are not necessary

with this product. The purpose of an insulation blanket is to

reduce the standby heat loss encountered with storage tank

heaters. Your water heater meets or exceeds the National

Appliance Energy Conversation Act standards with respect to

insulation and standby loss requirements, making an insulation

blanket unnecessary.

•

The location selected should be indoors as close to and as

centralized with the water piping system as possible. This

water heater, as well as all water heaters, will eventually

leak. Do not install without adequate drainage provisions

so water flow will not cause damage.

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions below. Failure to follow

these instructions can result in fire, serious personal injury, or

death.

•

Do not cover the temperature and pressure relief (T & P)

valve with an insulation blanket.

WATER HEATERS EVENTUALLY LEAK: Installation of the water

heater must be accomplished in such a manner that if the tank

or any connections should leak, the flow of water will not cause

damage to the structure. When such locations cannot be

avoided, a suitable drain pan should be installed under the

water heater. Drain pans are available at your local Sears stores.

Such drain pans must be piped to an adequate drain.

Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

Do obtain new warning and instruction labels for placement

on the blanket directly over the existing labels.

Facts to Consider About the

Convertible Lower Element

Water heater life depends upon water quality, water pressure

and the environment in which the water heater is installed.

Water heaters are sometimes installed in locations where

leakage may result in property damage, even with the use of a

drain pan piped to a drain. However, unanticipated damage

can be reduced or prevented by a leak detector or water shut-

off device used in conjunction with a piped drain pan. These

devices are available from some plumbing supply wholesalers

and retailers, and detect and react to leakage in various ways:

The Upper Element (if a double element model) is a

conventional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on the water heater).

The Lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If

after reading these instructions in this manual, you do not

understand any portion, call Sears Service Center.

• Sensors mounted in the drain pan that trigger an alarm or

turn off the incoming water to the water heater when leakage

is detected.

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HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact.

Some people are more likely to be permanently injured by hot

water than others. These include the elderly, children, the infirm,

or physically/mentally handicapped. If anyone using hot water

in your home fits into one of these groups or if there is a local

code or state law requiring a certain temperature water at the

hot water tap, then you must take special precautions. In

addition to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a mixing

valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available at

plumbing supply or hardware stores. Follow manufacturers

instructions for installation of the valves. Before changing the

factory setting on the thermostat, read the “Temperature

Regulation” section in this manual.

Before making the conversion to 5500 watts, check the (1)

power supply . . . must be 240 volts, (2) wiring . . . 10 gauge

AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers

or fusing . . .capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

See Figure 7 (below) for mixing valve usage.

FIGURE 7.

Figure 8 shows the attachment of the water piping to the water

heater. The water heater is equipped with 3/4” water

connections.

FIGURE 6.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc... in the cold water supply; means

must be provided to control thermal expansion. Contact the

local utility or Sears Service Center on how to control this

situation.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink

pen, check the appropriate block within the model rating plate,

which is located adjacent to the lower access panel.

Water Piping

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the water inlet connection.

Do not solder the water supply lines directly to the cold water

inlet. It will harm the dip tube and damage the tank.

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Fit T & P valve insulation over valve. Make sure that the insulation

does not interfere with the lever of the T & P valve.

NOTE: To protect against untimely corrosion of hot and cold

water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when

connected to copper pipe.

Secure all insulation using tape.

1. Look at the top cover of the water heater. The hot water outlet

is marked hot. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4” threaded nipple. Using flexible

connectors, connect the hot water pipe to the hot water outlet

of the water heater.

2. Look at the top cover of the water heater. The cold water inlet

is marked cold. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4” threaded nipple. Using flexible

connectors, connect the cold water pipe to the cold water

inlet of the water heater.

NOTE: Your water heater is insulated to minimize heat loss

from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

FIGURE 9.

Temperature-Pressure Relief Valve

This heater is provided with a properly certified combination

temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing

laboratory that maintains periodic inspection of production of

listed equipment of materials as meeting the requirements for

Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA

4.4, and the code requirements of ASME.

If replaced, the valve must meet the requirements of local

codes, but not less than a combination temperature and

pressure relief valve certified as indicated in the above

paragraph.

The valve must be marked with a maximum set pressure not to

exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035 kPa) and a discharge capacity not less

than the water heater input rate as shown on the model rating

plate. (For electric heaters, watts x 3.412 equals Btu/hr input

rate)

FIGURE 8.

T & P Valve and Pipe Insulation

Remove insulation for T & P valve and pipe connections from

carton.

For safe operation of the water heater, the relief valve must not

be removed from its designated opening nor plugged.

Fit pipe insulation over the incoming cold water line and the hot

water line. Make sure that the insulation is against the top

cover of the heater.

The temperature-pressure relief valve must be installed directly

into the fitting of the water heater designed for the relief valve.

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Position the valve downward and provide tubing so that any

discharge will exit only within 6 inches (153 mm) above, or at

any distance below the structural floor. Be certain that no contact

is made with any live electrical part. The discharge opening

must not be blocked or reduced in size under any

circumstances. Excessive length, over 30 feet (9.14 m), or use

of more than four elbows can cause restriction and reduce the

discharge capacity of the valve.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions,

and replace the temperature-pressure relief valve with a new

one.

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge

drain unless a 6 inch air gap is provided. To prevent bodily

injury, hazard to life, or property damage, the relief valve must

be allowed to discharge water in quantities should

circumstances demand. If the discharge pipe is not connected

to a drain or other suitable means, the water flow may cause

property damage.

The Discharge Pipe:

FIGURE 10.

•

Shall not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.

Filling the Water Heater

•

Shall not be plugged or blocked.

Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

•

Shall terminate at an adequate drain.

Shall not have any valve between the relief valve and tank.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning “ON” power.

To fill the water heater with water:

1. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is located on the lower

front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when

the water heater is in use.

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of the

temperature-pressure relief valve discharge line, and (2) the

water manually discharged will not cause any bodily injury or

property damage because the water may be extremely hot.

3. To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water

heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

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Necessary element conversion parts are located in a small

bag contained within the electrical junction box on top of the

water heater.

Converting the Lower Element

These instructions only cover the conversion of the convertible

element, read this entire manual before attempting to install or

operate the water heater. The water heater is factory set to

operate at 3800 watts. The lower element can be converted to

operate at 5500 watts. Refer to “Facts to Consider About the

Convertible Lower Element” section.

The Upper Element, (if double element model) is a

conventional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on the water heater.

The lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

FIGURE 12.

If after reading these instructions and this manual, if you do not

understand any portion call Sears Service Center.

1. Before beginning the conversion turn “OFF” electric power

supply to the water heater.

FIGURE 13.

2. The convertible element is located behind the lower

access panel of the water heater. Remove the two screws

securing the access panel, and remove panel.

Before making the conversion to 5500 watts, check the (1)

power supply . . . must be 240 volts, (2) wiring . . . 10 gauge

AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers

or fusing . . .capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

FIGURE 14.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink

pen, check the appropriate block within the model rating plate,

which is located adjacent to the lower access panel.

3. Remove the insulation cap with handle to expose the

terminal cover.

FIGURE 15.

4. Lower Element: Lift out the tab as shown to unclip the

terminal cover from the thermostat. The terminal cover can

now be removed from the thermostat.

FIGURE 11.

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8. Tighten terminals 2 and 3 to ensure proper electrical

connection.

FIGURE 16.

Failure to tighten terminal screws can cause a fire which can

result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

5. Remove the screws from terminal 2 of the element, and

move the looped end of the wire aside.

9. Replace terminal cover on thermostat making sure that

the locking tabs on the terminal cover are in place.

FIGURE 17.

6. The buss bar is labeled 5500 W. Place the buss bar over

terminals 2 and 3 with the 5500 W visible. Install the extra

screw provided into terminal 3.

Make sure the thermostat is flush against the tank, the terminal

cover is in place, and the insulation is replaced. Failure to do

so can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

10. Replace the insulation cap with handle so that it completely

covers the thermostat and element.

FIGURE 18.

7. The wire removed from terminal 2 has a looped end. It

must remain looped and now be placed (as shown) on

top of the buss bar, over the opening of terminal 2, and

secured using the remaining screw.

FIGURE 19.

FIGURE 20.

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11. Replace the access panel.

FIGURE 21.

12. Complete wiring to the water heater, or if completed, turn

“ON” electric power to the water heater after filling the tank

with water.

If wiring from your fuse box or circuit breaker box was aluminum

for your old water heater, replace it with copper wire. If you wish

to reuse the existing aluminum wire, have the connection at

the water heater made by a competent electrician. Contact your

Sears salesperson to arrange for a professional electrician.

1. Provide a way to easily shut off the electric power when

working on the water heater. This could be with a circuit

breaker or fuse block in the entrance box or a separate

disconnect switch.

FIGURE 22.

2. Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the

“Product Specifications” section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

The grounding electrode conductor shall be of copper,

aluminum, or copperclad aluminum. The material

shall be of one continuous length without a splice or

joint.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning “ON” power.

Rigid metal conduit, intermediate metal conduit, or

electrical metallic tubing may be used for the grounding

means if conduit or tubing is terminated in fittings

approved for grounding.

Wiring

Flexible metal conduit or flexible metallic tubing shall

be permitted for grounding if all the following

conditions are met:

You must provide all wiring of the proper size outside of the

water heater. You must obey local codes and electric company

requirements when you install this wiring.

•

The length in any ground return path does not exceed

6 feet.

If you are not familiar with electric codes and practices, or if you

have any doubt, even the slightest doubt, in your ability to connect

the wiring to this water heater, obtain the service of a competent

electrician. Contact your Sears salesperson to arrange for a

professional electrician.

The circuit conductors contained therein are protected

by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings approved

for grounding.

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This

water heater is equipped for one type voltage only. Check the

rating plate near the bottom access panel for the correct voltage.

DO NOT use this water heater with any voltage other than the

one shown on the model rating plate. Failure to use the correct

voltage can cause problems which can result in DEATH,

SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you

have any questions or doubts consult your electric company.

For complete grounding details and all allowable exceptions,

refer to the current edition of the NEC - National Electrical Code

NFPA70.

4. A standard 1/2" conduit opening has been made in the water

heater junction box for the conduit connection.

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5. Wiring Diagrams (see “Wiring Diagrams” section) have been

supplied showing the two most common types of

connections between the water heater and the power supply.

You can easily see which type connection you have by

removing the junction box cover on top of the water heater.

6. Use wire nuts and connect the power supply wiring to the

wires inside the water heater’s junction box.

7. The water heater must be electrically “grounded” by the

installer. A green ground screw has been provided on the

water heater’s junction box. Connect ground wire to this

location.

•

Two Wire Connection Diagrams: is the most common

requiring you to simply connect red to red, black to

black, and the ground wire to the green ground screw

in the junction box of the water heater.

8. Replace the wiring junction cover using the screw provided.

•

Three Wire Connection Diagram: is used when you

are connecting the water heater to a power supply

that has a “Time Clock” or “Off Peak” meter. To make

these connections refer to block 1 or 2 in this wiring

diagram for the type of system you have.

NOTE: If you have purchased a three wire connection water

heater but you are not on a “Time Clock” or “Off Peak” meter

and have a standard two wire connection power supply,

simply follow the connection diagram in block 3 of the three

wire connection diagram.

FIGURE 23.

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Wiring Diagrams

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

FIGURE 24.

WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

*NOTE: Some lower Hi-Temp Limit Switches

may have 4 terminals. Use only the

2 terminals on left.

FIGURE 25.

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SERVICE AND ADJUSTMENT

The lower thermostat is factory set at a position which

Temperature Regulation

approximates 120°F (49°C), and is adjustable if a different

water temperature is desired. Read all warnings in this manual

and on the water heating before proceeding.

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact.

Some people are more likely to be permanently injured by hot

water than others. These include the elderly, children, the infirm,

or physically/mentally handicapped. If anyone using hot water

in your home fits into one of these groups or if there is a local

code or state law requiring a certain temperature water at the

hot water tap, then you must take special precautions. In

addition to using the lowest possible temperature setting that

satisfies your hot water needs, some type of tempering device,

such as a mixing valve, should be used at the hot water taps

used by these people or at the water heater. Mixing valves are

available at plumbing supply or hardware stores. Follow

manufacturers instructions for installation of the valves, Before

changing the factory setting of the thermostat see Temperature

Settings table at right.

FIGURE 27.

Temperature Settings

NOTE: Water temperature range of 120°—140°F (49°-60°C)

recommended by most dishwasher manufacturers.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

Thermostats

Upper and Lower Thermostat Adjustments

The thermostats of this water heater have been factory set at a

position which approximates 120°F (49°C), to reduce the risk

of scald injury.

(Refer to thermostat illustrations under “Thermostats” section)

The upper thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different

water temperature is desired. Read all warnings in this manual

and on the water heating before proceeding.

NOTE: It is not necessary to adjust the upper thermostat.

However, if it is adjusted above the factory set point of 120°F

(49°C), it is recommended that it not be set higher than the

lower thermostat setting.

FIGURE 26.

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The upper and lower thermostats are adjustable if a different

water temperature is desired. Read all warnings in the

“Temperature-Regulation” section before proceeding.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually

operated at least once a year.

1. Turn “OFF” the electric power to the water heater at the

junction box.

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to ensure

that (1) no one is in front of or around the outlet of the

temperature-pressure relief valve discharge line, and (2) the

water manually discharged will not cause any property damage

or bodily injury. The water may be extremely hot.

2. Take off the upper and/or lower access panel, insulation

cap with handle.

3. The slotted adjustment (using a screwdriver) can be turned

clockwise (

counter clockwise (

) to increase the temperature setting or

) to decrease the temperature setting.

4. Replace the insulation cap with handle and access panel.

5. Turn “ON” the power supply.

FIGURE 28.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions,

and replace the temperature-pressure relief valve with a new

one.

Anode Rod Inspection

Failure to install and maintain a new properly listed temperature-

pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or

pressure.

If the temperature-pressure relief valve on the appliance weeps

or discharges periodically, this may be due to thermal

expansion. Your water heater may have a check valve installed

in the water line or a water meter with a check valve. Consult

your local Sears Service Center for further information. Do not

plug the temperature-pressure relief valve.

The anode rod is used to protect the tank from corrosion. Most

hot water tanks are equipped with an anode rod. The

submerged rod sacrifices itself to protect the tank. Instead of

corroding the tank, water ions attack and eat away the anode

rod. This does not affect the water’s taste or color. The rod

must be maintained to keep the tank in operating condition.

Draining

Anode deterioration depends on the water conductivity, not

necessarily water condition. A corroded or pitted anode rod

indicates high water conductivity and should be checked and/

or replaced more often than an anode rod that appears to be

intact. Replacement of a depleted anode rod can extend the

life of your water heater. Inspection should be conducted by

calling Sears Service Center. At a minimum the anode(s)

should be checked annually after the warranty period.

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The water heater should be drained if being shut down during

freezing temperatures. Also, periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn “OFF” the electrical power to the water heater at the

junction box.

2. Remove the access panel and the insulation cap with

handle.

3. Lift out the tab as shown below to unclip the terminal cover

from the thermostat. The terminal cover can now be removed

from the thermostat.

1. Before beginning turn “OFF” the electric power supply to the

water heater.

2. CLOSE the cold water inlet valve to the water heater.

3. OPEN a nearby hot water faucet and leave open to allow for

draining.

4. Connect a hose to the drain valve and terminate to an

adequate drain or outdoors.

5. OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be left

open with hose connected allowing water to terminate to an

adequate drain.

FIGURE 29.

6. Close the drain valve.

7. Follow “Filling the Water Heater” instructions in the

“Installation Instructions” section.

4. Disconnect wires from the thermostat.

8. Turn “ON” power to the water heater.

5. Remove the thermostat from behind the thermostat

bracket.

6. Place the new thermostat in the bracket making sure it fits

firmly against the tank.

7. Attach the wires to the new thermostat.

NOTE: Some of the terminals may require straight-in wiring

through an eye-opening. If wires are now looped, recut and

strip wire 3/8” to a straight length and insert.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning “ON” power.

8. Put plastic terminal cover back in place.

9. Replace the insulation cap with handle to cover the

thermostat.

Thermostat Removal/Replacement

10. Replace access panel, then turn the electric power on.

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and

element replacement for the lower element. If it is necessary to

clean or replace the upper element, then repeat these

instructions.

To remove the element from your tank in order to clean or

replace it.

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4. Remove the two screws securing the access panel, and

remove panel.

FIGURE 33.

1. Before beginning turn “OFF” the electric power supply to

the water heater.

5. Remove the insulation cap with handle.

FIGURE 30.

2. Turn off the water supply to the water heater at the water

Shut-off valve or water meter.

FIGURE 34.

6. Lift out the tab as shown to unclip the terminal cover from

the thermostat. The terminal cover can now be removed

from the thermostat.

FIGURE 31.

3. Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

FIGURE 32.

FIGURE 35.

7. Disconnect the two wires on the element and unscrew the

old element from the tank.

The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight

and that the water flow is directed away from any person.

FIGURE 36.

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8. Clean the area around the element opening. Remove any

sediment from or around the element opening, inside the

tank.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning “ON” power.

9. If you are cleaning the element you have removed, do so by

scraping or soaking in vinegar or a de-liming solution.

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and

reposition gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to

make sure the thermostat remains firmly against the

surface of the tank.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that

the locking tabs on the terminal cover are in place.

Replacement elements must (1) be the same voltage and (2)

no greater wattage than listed on the model rating plate affixed

to the water heater.

10. A new gasket should be used in all cases to prevent a

possible water leak. (See Element Gasket in the “Repair

Parts List ” Chart). Place the new element gasket on the

thread side of the cleaned or new element and screw into

tank, securing tightly using an element wrench.

FIGURE 37.

11. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

FIGURE 39.

17. Replace the insulation cap with handle so that it completely

covers the thermostat and element.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the

water heater is in use.

13. To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

FIGURE 40.

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18. Replace access panel.

•

Follow “Draining” instructions. See “Draining” section.

19. Turn “ON” electric power to water heater.

Turning counter clockwise, remove the hex cap below the

screw handle.

•

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain

valve and retighten using a wrench. DO NOT OVER

TIGHTEN.

•

Follow “Filling the Water Heater” instructions in the

“Installation Instructions” section.

FIGURE 41.

•

Check for leaks.

Turn “ON” electric power to the water heater.

Drain Valve Washer Replacement

FIGURE 42.

Service

Before calling for repair service, read the “Start Up Conditions”

and “Operational Conditions” found in the Troubleshooting

section of this manual.

NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick

washer available at your nearest hardware store. For

ordering a replacement washer, refer to the “Repair Parts

List” section.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME^®

(1-800-469-4663).

•

Before beginning turn “OFF” the electrical power supply to

the water heater.

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TROUBLESHOOTING

NOTE: Expansion tanks are pre-charged with a 40 psi air

Start Up Conditions

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank’s air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

THERMALEXPANSION

Water supply systems may, because of such events as high

line pressure, frequent cut-offs, the effects of water hammer

among others, have installed devices such as pressure

reducing valves, check valves, back flow preventers, etc...to

control these types of problems. When these devices are not

equipped with an internal by-pass, and no other measures are

taken, the devices cause the water system to be closed. As

water is heated, it expands (thermal expansion) and closed

systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving

point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The

temperature-pressure relief valve is not intended for the

constant relief of thermal expansion. This is an unacceptable

condition and must be corrected.

It is recommended that any devices installed which could create

a closed system have a by-pass and/or the system have an

expansion tank to relieve the pressure built by thermal

expansion in the water system. Thermal expansion tanks are

available from Sears stores and through the Sears Service

Centers. Contact the local plumbing inspector, water supplier

and/or the Sears Service Center for assistance in controlling

these situations.

FIGURE 43.

STRANGE SOUNDS

Thermal Expansion Tank Specifications

Possible noises due to expansion and contraction of some

metal parts during periods of heat-up and cool-down do not

represent harmful or dangerous conditions.

Tank

Capacity

Dimensions

in Inches

Pipe

Fitting

Model

Number In Gallons Diameter

Length

On Tank

153.331020

153.331050

8 (203 mm) 12-3/4 (323 mm) 3/4” Male

11 (279 mm) 14-3/4 (375 mm) 3/4” Male

Operational Conditions

SMELLYWATER

In each glass-lined water heater there is installed one anode

rod (see parts section) for corrosion protection of the tank.

Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated

with the anode rod is one of a “rotten egg smell”. This odor is

derived from hydrogen sulfide gas dissolved in the water. The

smell is the result of four factors which must all be present for

the odor to develop:

Expansion Tank Sizing Chart

Inlet*

Water Heater Capacity (Gallons)

Water

Pressure 30

Expansion

Tank

Capacity

Needed

40psi

50psi

60psi

70psi

80psi

A. A concentration of sulfate in the supply water.

B. Little or no dissolved oxygen in the water.

C. A sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

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D. An excess of active hydrogen in the tank. This is caused by

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water

heater models by replacing the anode rod (s) with one of less

active material, and then chlorinating the water heater tank and

all hot water lines. Contact the local Sears Service Center for

further information concerning an Anode Replacement Kit

#9001453 and this Chlorination Treatment. Anode replacement

and chlorination of the tank are not covered by the water

heater’s limited warranty.

If the smelly water persists after the anode replacement and

chlorination treatment; then you should consider chlorinating

or aerating your water supply.

1. Before beginning, turn “OFF” electrical power supply to the

water heater.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

“AIR” IN HOT WATER FAUCETS

FIGURE 44.

2. Remove the two screws securing the access panel and

remove panel.

3. Remove the insulation cap with handle.

4. Reset the high limit by pushing in the red button marked

“RESET”.

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet

be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water

system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there will probably be an unusual

sound similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open flame

near the faucet at the time it is open.

FIGURE 45.

RUMBLING NOISE

5. Replace the insulation cap with handle so that it completely

covers the thermostat and element.

In some water areas, scale or mineral deposits will build up

on your heating elements. This buildup will cause a rumbling

noise. Follow “Element Cleaning/Replacement” instructions

to clean and replace the elements.

6. Replace the access panel.

7. Turn “ON” electric power to the water heater.

HIGH TEMPERATURE SHUT OFF SYSTEM

If the high limit must be reset again, call Sears Service

Department to find out why the high limit turned “OFF” the electric

power

The water heater has a high limit shut off system with a reset

button located on the thermostat.

Follow the resetting instructions which refer to the high limit

behind the access panel.

NOT ENOUGH OR NO HOT WATER

1. In a new installation, the water heater may not be properly

connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the

cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet

on the water heater.

NOTE: If your water heater is connected to an “Off Peak” Clock,

and uses the “3 wire lead” wiring diagram in the “Wiring

Diagram” section, then the water heater will have a high limit

on both the upper and lower thermostats. Follow the instructions

to reset the high-limit behind the upper and lower access panels.

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2. Make sure the electrical supply to your water heater is

“ON”.

shut off system. See “High Temperature Shut Off System”

in the “Troubleshooting” section.

3. Check for loose or blown fuses in your water heater circuit.

Circuit breakers weaken with age and may not handle

their rated load and should be replaced.

8. During very cold weather, the incoming water will also be

colder and it will require a longer time to become heated.

9. The hot water usage may exceed the capacity of the water

heater. If so, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible

water leaks.

4. Make certain the disconnect switch, if used, is in the “ON”

position.

5. Check to see the electric service to your house has not

been interrupted. If this is the case, contact the electric

company.

10. If you can not determine the problem, then call the Sears

Service Department.

6. Is the thermostat set to the desired temperature? See

“Temperature Regulation” section.

WATER IS TOO HOT

7. If you had experienced very hot water and now no hot

water, the problem may be due to the high temperature

Adjust the thermostat to a lower setting. See the “Temperature

Regulation” section.

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LEAKAGE CHECKPOINTS

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. The water must flow from the hot

water faucet before turning “ON” power.

A. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

B. Small amounts of water from the temperature-pressure

relief valve may be due to thermal expansion or high water

pressure in your area.

C. *The temperature-pressure relief valve may be leaking at

the tank fitting.

D. The element may be leaking at the tank fitting.

Turn electrical power “OFF”, remove access panel and

insulation cap with handle. If leaking around element, follow

proper draining instructions and remove element. Reposition

or replace gasket on element. Place element into opening and

tighten securely. Then follow “Filling the Water Heater”

instructions in the “Installation Instructions” section.

E. Water from drain valve may be due to the valve being opened

slightly

Read this manual first. Then before checking the water heater

make sure the electric supply has been turned “OFF”, and never

turn the electric supply “on” before the tank is completely full of

water.

F. *The drain valve may be leaking at the tank fitting.

G. Water in the water heater bottom or on the floor may be from

condensation, loose connections or the temperature-

pressure relief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made and

necessary corrective steps taken.

Use this guide to check a “Leaking” water heater. Many

suspected “Leakers” are not leaking tanks. Often the source of

the water can be found and corrected.

If you are not thoroughly familiar with electric codes, the water

heater, and safety practices, contact your local Sears Service

Center to check the water heater.

Leakage from other appliances, water lines, or ground seepage

should also be checked.

Note: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow “Draining” instructions in the

“Service and Adjustment” section and then remove

fitting. Put pipe dope or teflon tape on the threads

and replace. Then follow “Filling the Water Heater”

instructions in the “Installation Instructions” section.

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REPAIR PARTS LIST

KENMORE POWER MISER^TM

ELECTRIC WATER HEATERS

MODEL NUMBERS

153.326362

30 Gallon

40 Gallon

55 Gallon

153.326363

153.326462

153.326463

153.326562

153.326563

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500

watts. Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000049 replacement element. If,

at the time of installation, the water heater was converted to operate at

5500 watts, order part no. 9000396 replacement element. (See model

rating plate” If Converted” box).

NOTE:B

These water heaters are equipped with a Roto-Swirl^TMdip tube to

retard a build-up of dissolved solids.

Key

Model No.

153.326362 153.326363 153.326462 153.326463 153.326562 153.326563

No.

Part Description

Buss Bar Kit

Drain Valve

Drain Valve Washer (17/32”x13/64”x1/8” thick)**

Element Gasket

Heat Trap Nipple

Lower Access Panel

Lower Element (See NOTE “A” above) 3800 Watts

5500 Watts

Lower Thermostat w/Hi-Limit (3 wire lead models) ††

Manual #

9001591

9001588

9001584

9000308

9003915

9003900

9000049

9000396

- - - - - - -

9001591

9001588

9001584

9000308

9003915

9003900

9000049

9000396

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

9002300

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

- - - - - - -

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

9002300

9002300 - - - - - - -

185796-000 185796-000 185796-000 185796-000 185796-000 185796-000

184227-000 184227-000 184227-000 184227-000 184227-000 184227-000

Model Rating Plate †

PrimaryAnode Rod

9003888

9003473

42 33086

- - - - - - -

9002438

9002276

9000309

9003900

9000049

9002302

9002214

9003888

9003473

42 33086 42 33086

9002438 - - - - - - -

9002438

- - - - - - - 9002276

9000309

9003900

9000049

9002302

9000029

9003919

9000029

9003919

42 33086

9002438

- - - - - - -

9000309

9003900

9000049

9002302

- - - - - - -

9000029

9003919

42 33086

- - - - - - -

9002438

9002276

9000309

9003900

9000049

9002302

9002214

9000029

9003919

42 33086

9002438

- - - - - - -

9000309

9003900

9000049

9002302

- - - - - - -

Roto-Swirl^TMDip Tube (See NOTE “B” above)

Temperature Pressure Relief Valve*

Terminal Cover

Thermostat Bracket

9002438

9000309

9003900

9000049

9002302

UpperAccess Panel

Upper Element (See NOTE “A” above)

Upper Thermostat w/Hi Limit

2 Pole Thermostat (Two wire lead models) ††

- - - - - - - 9002214

These parts are also available at most Sears retail stores. ** Also available at most hardware stores. † Replaced only on return of damaged

plate. †† Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME^®(1-800-469-4663). Be sure to provide

all pertinent facts when you call or visit.

The model number of the water heater will be found on the model rating

plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

All Parts listed may be ordered from any Sears Service Center and by

calling 1-800-366-PART (1-800-366-7278).

•

ModelNumber • Part Number

Serial Number • Part Description

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

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REPAIR PARTS LIST

KENMORE POWER MISER^TM

ELECTRIC WATER HEATERS

MODEL NUMBERS

153.326662

50 Gallon Medium

40 Gallon Medium

40 Gallon Medum

153.326663

153.326762

153.326763

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory

installed convertible elements, which can be operated at 3800 watts or

5500 watts. Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000049 replacement element. If,

at the time of installation, the water heater was converted to operate at

5500 watts, order part no. 9000396 replacement element. (See model

rating plate” If Converted” box).

NOTE:B

These water heaters are equipped with a Roto-Swirl^TMdip tube to

retard a build-up of dissolved solids.

Key

Model No.

153.326662 153.326663 153.326762 153.326763

No.

Part Description

Buss Bar Kit

Drain Valve

Drain Valve Washer (17/32”x13/64”x1/8” thick)**

Element Gasket

Heat Trap Nipple

LowerAccess Panel

Lower Element (See NOTE “A” above)

9001591

9001588

9001584

9000308

9003921

9003900

9001591

9001588

9001584

9000308

9003921

9003900

9000049

9000396

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

9001591

9001588

9001584

9000308

9003719

9003900

9000049

9000396

9002300

3800 Watts 9000049

5500 Watts 9000396

Lower Thermostat w/Hi-Limit (3 wire lead models) ††

Manual #

Model Rating Plate †

- - - - - - -

9002300 - - - - - - -

185796-000 185796-000 185796-000 185796-000

184227-000 184227-000 184227-000 184227-000

PrimaryAnode Rod

9003972

9003501

42 33086

- - - - - - -

9002438

9002276

9000309

9003900

9000049

9002302

9002214

9003972

9003501

42 33086 42 33086

9002438 - - - - - - -

9002438

- - - - - - - 9002276

9000309

9003900

9000049

9002302

9003889

9003500

9003889

9003500

42 33086

9002438

- - - - - - -

9000309

9003900

9000049

9002302

- - - - - - -

Roto-Swirl^TMDip Tube (See NOTE “B” above)

Temperature Pressure Relief Valve*

Terminal Cover

Thermostat Bracket

9002438

9000309

9003900

9000049

9002302

UpperAccess Panel

Upper Element (See NOTE “A” above)

Upper Thermostat w/Hi Limit

2 Pole Thermostat (Two wire lead models) ††

- - - - - - - 9002214

These parts are also available at most Sears retail stores. ** Also available at most hardware stores. † Replaced only on return of damaged

plate. †† Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME^®(1-800-469-4663). Be sure to provide

all pertinent facts when you call or visit.

The model number of the water heater will be found on the model rating

plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

All Parts listed may be ordered from any Sears Service Center and by

calling 1-800-366-PART(1-800-366-7278).

•

ModelNumber • Part Number

Serial Number • Part Description

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Download from Www.Somanuals.com. All Manuals Search And Download.

REPAIR PARTS LIST

KENMORE POWER MISER^TM6

ELECTRIC WATER HEATERS

MODEL NUMBERS

153.326862

153.326863

50 Gallon Short

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240 volt

element is needed, order part no. 9000049 replacement element. If, at the

time of installation, the water heater was converted to operate at 5500 watts,

order part no. 9000396 replacement element. (See model rating plate” If

Converted” box).

NOTE:B

These water heaters are equipped with a Roto-Swirl^TMdip tube to retard a

build-up of dissolved solids.

Key

Model No.

153.326862 153.326863

No.

Part Description

Buss Bar Kit

Drain Valve

Drain Valve Washer (17/32”x13/64”x1/8” thick)**

Element Gasket

Heat Trap Nipple

Lower Access Panel

Lower Element (See NOTE “A” above)

9001591

9001588

9001584

9000308

9003921

9003900

9000049

9000396

- - - - - - -

9001591

9001588

9001584

9000308

9003921

9003900

9000049

9000396

9002300

Lower Thermostat w/Hi-Limit (3 wire lead models) ††

Manual #

Model Rating Plate †

185796-000 185796-000

184227-000 184227-000

PrimaryAnode Rod

9003889

9003926

42 33086

- - - - - - -

9002438

9002276

9000309

9003900

9000049

9002302

9002214

9003889

9003926

42 33086

9002438

- - - - - - -

9000309

9003900

9000049

9002302

- - - - - - -

Roto-Swirl^TMDip Tube (See NOTE “B” above)

Temperature Pressure Relief Valve*

Terminal Cover

Thermostat Bracket

UpperAccess Panel

Upper Element (See NOTE “A” above)

Upper Thermostat w/Hi Limit

2 Pole Thermostat (Two wire lead models) ††

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. †† Refer to Wiring Diagram section for

verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME^®(1-800-469-4663). Be sure to provide

all pertinent facts when you call or visit.

The model number of the water heater will be found on the model rating

plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

All Parts listed may be ordered from any Sears Service Center and by

calling 1-800-366-PART (1-800-366-7278).

•

ModelNumber • Part Number

Serial Number • Part Description

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Download from Www.Somanuals.com. All Manuals Search And Download.

NOTES

Download from Www.Somanuals.com. All Manuals Search And Download.

NOTES

Download from Www.Somanuals.com. All Manuals Search And Download.

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in

accordance with the owner’s manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material or workmanship.

2. Supply a free water heater for one that develops a leak.

For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water

heater.

For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for

two years. During the second year you must pay the labor cost for parts or water heater installation.

1-YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for

defective ones or a new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME^®(1-800-469-4663).

This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears,

Sears warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat

b. Leaks in pipes or fittings

c. Condensation

•

Fast help by phone - phone support from a Sears technician

on products requiring in-home repair, plus convenient repair

scheduling.

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new

Kenmore^®product is designed and manufactured for years of

dependable operation. But like all products, it may require

preventive maintenance or repair from time to time. That’s when

having a Master Protection Agreement can save you money and

aggravation.

•

Power surge protection against electrical damage due to

power fluctuations.

Rental reimbursement if repair of your covered product takes

longer than promised.

Once you purchase the Agreement, a simple phone call is all

that it takes for you to schedule service. You can call anytime day

or night, or schedule a service appointment on-line.

Purchase a Master ProtectionAgreement now and protect yourself

from unexpected hassle and expense.

The Master Protection Agreement also helps extend the life of

your new product. Here’s what’s included in the Agreement:

Sears has over 12,000 professional repair specialists, who have

access to over 4.5 million quality parts and accessories. That’s

the kind of professionalism you can count on to help prolong the

life of your new purchase for years to come. Purchase your Master

Protection Agreement today!

•

Expert Service by our 12,000 professional repair specialists.

Unlimited service and no charge for parts and labor on all

covered repairs.

Some limitations and exclusions apply. For prices and

additional information call 1-800-827-6655.

•

“No-lemon” guarantee - replacement of your covered product

if four or more product failures occur within twelve months.

SEARS INSTALLATION SERVICE

•

Product replacement if your covered product can’t be fixed.

For Sears professional Installation of home appliances, garage

door openers, water heaters, and other major home items, in

the U.S.A., call 1-800-4-MY-HOME^®.

Annual Preventive Maintenance Check at your request - no

extra charge.

For in-home major brand repair service

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

1-800-4-MY-HOME^®

(1-800-469-4663)

www.sears.com

The model number of your water heater is found on the model rating plate on the front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

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