®
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DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
• Safety
• Assembly
• Operation
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A.
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HARDWARE PACKAGE CONTENTS
H
G
E
A
B
C
D
F
I
J
L
K
M
NOT SHOWN FULL SIZE
P
Q
R
40
60
N
O
20
80
100
0
T
S
U
KEY QTY.
DESCRIPTION
KEY QTY.
DESCRIPTION
A
B
C
D
E
F
G
H
I
8
2
2
2
4
10
2
4
2
2
Hex Bolt, 5/16" x 2"
Hex Bolt, 5/16" x 1-1/4"
L
M
N
O
P
Q
R
S
T
1
2
2
1
1
1
2
1
2
2
Hair Cotter Pin
Cotter Pin
Knob
Spray Gun Clip, Small
Spray Gun Clip, Large
Pressure Gauge
Spacer
Coiled Hose Clamp
Gasket, 3/4" Garden Hose
Axle Clamp, 3/4"
Carriage Bolt, 5/16" x 1-1/4"
Screw, #10 x 3/8"
Nut, 5/16" (SEMS)
Nut, Nylock 5/16"
Flat Washer, 5/16"
Flat Washer, 3/4"
Lock Washer, #10
Washer, 5/16" Tooth Lock
Hitch Pin
J
K
U
1
3
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ASSEMBLY
1. Lid
6. Spray Gun Assembly
2. Tank
7. Axle
3. Return/Bypass Hose (may be assembled to tank)
4. Boom Assembly
5. Boom Mount Bracket
8. Hitch Arms (2)
9. Hitch Brackets (2)
10. Wheels (2)
1
3
4
2
6
5
10
7
9
8
TOOLS REQUIRED FOR ASSEMBLY
(2) 1/2" Wrenches
(1) Screwdriver
(1) Pliers
(1) Hammer
STEP 1: (SEE FIGURE 1)
•
Remove all items from carton and lay out as shown
on pages 3 and 4.
•
Assemble the axle clamps (U) and four 5/16" hex nuts
(SEMS) (E) to the factory installed bolts in the frame
tubes. Do not tighten yet.
FACTORY
INSTALLED
BOLT
AXLE
CLAMP (U)
5/16" SEMS NUT (E)
FIGURE 1
4
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STEP 2: (SEE FIGURE 2 AND 1)
STEP 4: (SEE FIGURE 4)
•
•
Slide the axle through the two axle brackets.
Assemble a spacer (R), a 3/4" washer (H), a wheel
(valve stem facing out) and another 3/4" washer (H)
onto the axle. Assemble a cotter pin (M) through the
end of the axle. Repeat on other end.
•
Fasten the ends of the hitch arms together using two
5/16" x 1-1/4" hex bolts (B) and 5/16" nylock nuts (F).
Do not tighten yet.
Assemble the hitch brackets to the hitch arms using
two 5/16" x 2" hex bolts (A) and 5/16" nylock nuts
(F). Position each bolt behind a cross bolt in the hitch
arms. Do not tighten yet.
•
•
Tighten the four nuts which fasten the axle clamps to
the frame tubes. Refer back to figure 1.
•
Tighten all nuts assembled in steps 3 and 4 at this
time.
5/16" x 2"
HEX BOLT (A)
5/16" NYLOCK
NUT (F)
1/8" x 1-1/2"
COTTER PIN (M)
5/16" x 1-1/4"
HEX BOLT (B)
SPACER (R)
5/16" NYLOCK
NUT (F)
3/4" WASHER (H)
FIGURE 4
FIGURE 2
STEP 5: (SEE FIGURE 5)
•
Assemble the boom mount bracket to the rear of the
frame tubes using two 5/16" x 2" hex bolts (A) and
5/16" nylock nuts (F).
STEP 3: (SEE FIGURE 3)
•
Assemble a hitch arm to the inside of a frame tube
underneath the tank. Use two 5/16" x 2" hex bolts (A)
and 5/16" nylock nuts (F). Do not tighten yet. Repeat
for other side.
5/16" NYLOCK
NUT (F)
5/16" NYLOCK NUT (F)
5/16" x 2"
HEX BOLT (A)
5/16" x 2"
HEX BOLT (A)
HITCH ARM
FIGURE 5
REAR VIEW
FIGURE 3
5
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STEP 6: (SEE FIGURE 6)
STEP 8: (SEE FIGURE 8)
•
Assemble the boom bars to the boom mount bracket
using two 5/16" x 1-1/4" carriage bolts (C), tooth lock
washers (J) (between the bar and bracket), 5/16" flat
washers (G) and knobs (N). The boom connecting
hose should extend upward.
•
Insert a garden hose gasket (T) into the swivel nut on
the bypass/return hose. Screw the nut onto the upper
outlet of the "Y" valve fitting. Place the other end of
the hose down through the hole at the rear of the tank.
NOTE: Make sure the nozzles are adjusted so that the
openings face straight down when the boom bar is in the
horizontal operating position.
•
•
Insert a garden hose gasket (T) into the swivel nut on
the boom connecting hose. Screw the nut onto the
lower outlet of the "Y" valve fitting.
Slide the coiled hose clamp (S) onto the spray gun
hose. Push the hose onto the hose adapter on the
side of the "T" fitting as shown in figure 8. Tighten the
clamp around the hose and the adapter. Snap the
spray gun into the clips on the side of the tank.
BOOM CONNECTING HOSE
5/16" FLAT
WASHER (G)
KNOB (N)
WASHER (J)
(TOOTH LOCK)
•
Carefully screw the pressure gauge (Q) into the top of
the "T" fitting.
BYPASS/RETURN HOSE
SPRAY
GUN
HOSE
COILED
HOSE
CLAMP (S)
BOOM BAR
CARRIAGE BOLT
5/16" x 1-1/4" (C)
GARDEN
HOSE
GASKET (T)
FIGURE 6
PRESSURE
GAUGE (Q)
STEP 7: (SEE FIGURE 7)
•
Assemble the large (P) and small (O) spray gun clips
to the side of the tank using two #10 x 1/2" screws (D)
and #10 lock washers (I).
BOOM CONNECTING HOSE
FIGURE 8
SPRAY GUN
#10 x 3/8"
CLIP (P) (LARGE)
SPRAY GUN
SCREW (D)
CLIP (O) (SMALL)
#10 LOCK
WASHER (I)
FIGURE 7
6
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STEP 9: (SEE FIGURE 9 AND 10)
•
Attach the sprayer to the tractor hitch and connect
the wiring to the tractor battery. The red wire must be
connected to the positive post on the battery or to
the "HOT" connection on a tractor switch or ammeter.
The brown wire may be grounded or connected to the
negative battery post.
IMPORTANT: Connect to 12 volt batteries only!
IN LINE SWITCH
RED
QUICK COUPLER
RED
+
BATTERY
BROWN
BROWN
FIGURE 9
NEVER allow negative pin on plug to
come in contact with positive "Hot" post
on battery. Fire or explosion may result.
POSITIVE
PLUG
"HOT"
POST
+
NEGATIVE
POST
NEGATIVE PIN
12 VOLT TRACTOR BATTERY
FIGURE 10
7
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OPERATION
KNOW YOUR SPRAYER
Read this owner's manual and safety rules before operating your sprayer.
Compare the illustration below with your sprayer to familiarize yourself with the various controls and their locations.
PRESSURE GAUGE
BYPASS VALVE
ADJUSTABLE SPRAY
ON-OFF BOOM VALVE
GUN NOZZLE
ON-OFF PUMP SWITCH
ON-OFF PUMP SWITCH Turns the pump motor on or off.
ADJUSTABLE SPRAY GUN NOZZLE Adjusts the spray from a cone shaped fine mist to a straight stream.
PRESSURE GAUGE Indicates the system operating pressure.
BYPASS VALVE Controls the operating pressure of the boom or spray gun.
ON-OFF BOOM VALVE Turns the boom nozzles on or off.
BEFORE STARTING
It is important to test the boom and spray gun with
plain water before using chemicals. This will enable
you to check the sprayer for leaks and to set the spray
pattern and nozzle pressure. If a leak should occur,
thread tape may be used to better seal the leaking
fitting.
8
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USING THE SPRAYER
1. Determine the application rate (gallons per 1,000
sq. feet or gallons per acre) based on the chemical
manufacturers recommendations. Use this rate to help
select the pressure setting and tractor speed in the
following instructions.
BEFORE STARTING
It is important to test the boom and spray gun with plain
water before using chemicals. This will enable you to
check the sprayer for leaks and to set the spray pattern
and nozzle pressure. If a leak should occur, thread tape
may be used to better seal the fitting.
2. Determine the approximate square footage of the
area to be sprayed and estimate the number of
gallons required. This can help avoid unneeded
solution left in the tank.
ON-OFF SWITCH
This switch is connected in line to the wiring assembly and
3. Determine the appropriate speed at which to travel,
based on the chosen pressure setting and the
recommended application rate. Use the tip chart on
page 9.
is used by the operator to turn the pump motor on or off.
PUMP PRESSURE SWITCH
The pump is equipped with a pressure switch. The
pressure switch senses outlet pressure of the pump
and will turn off the electrical power to the pump at a
predetermined high pressure point (60 PSI). If the flow
demand is very low, the pump may reach this high
pressure point and the switch will cause "cycling" (the
pump cycles on and off rapidly). This is not a problem
unless the pump is subject to continuous cycling within
one second intervals for long periods of time.
4. To determine the throttle setting for attaining the
appropriate speed, mark off 100, 200 and 300 feet
intervals. The speed chart at the bottom of page 9
these distances. Set the throttle and, with a running
start, travel the distances in the number of seconds
indicated by the speed chart. Once you have
determined the throttle and gear settings needed,
mark the throttle location so that you can easily
resume the same speed after stopping.
ADJUSTING OPERATING PRESSURE
The sprayer is equipped with a "Y" fitting containing
a bypass valve and a boom valve. The bypass valve
controls the flow to the return (bypass) hose. The
amount of flow through the return hose determines the
operating pressure when the boom or the spray gun is
in use. Adjust the bypass valve while either the boom or
the spray gun is in use to obtain the desired pressure,
indicated by the pressure gauge. The tip chart on page
9 shows how different pressure settings affect boom
application rates.
5. Set the operating pressure. Spray with plain water to
help determine the best setting. For best results stay
in the 20 to 30 PSI range. (At 10 PSI the spray pattern
begins to break up, at 40 PSI some drift develops.)
Refer to the tip chart on page 9.
6. Add the chemical solution to the tank, following the
product instructions.
7. Drive to the starting place for spraying. Set the boom
in position for spraying. Set the throttle at the position
determined in step 4. Flip the sprayer's in-line switch
to the "ON" position to start spraying.
ON-OFF ADJUSTMENT OF BOOM NOZZLES
The boom valve on the "Y" fitting controls flow to the
boom nozzles. It should be either completely open or
completely closed. The boom operating pressure can be
controlled using the bypass valve on the "Y" fitting.
8. Stay clear of flowers, shrubs and evergreen trees
when spraying weed control solutions to prevent
contact of the solution with these sensitive plants.
ADJUSTING SPRAY GUN NOZZLE
Turn the nozzle on the spray gun to adjust the spray from
a cone shaped fine mist to a straight stream. Control
the spray gun operating pressure with the bypass valve
on the "Y" fitting. Maximum spray gun pressure can be
attained when the boom is shut off.
CAUTION: WEAR EYE PROTECTION,
GLOVES AND PROTECTIVE CLOTHING
WHEN HANDLING AND WORKING WITH
LAWN CHEMICALS.
SETTING THE BOOM FOR SPRAYING
The correct positioning of the boom places the nozzles
approximately 40" apart and 14" above the ground. This
gives a spray width of approximately 80" with a slight
center overlap. See figure 11.
40"
a. Slide the boom bars out to the ends of the
slots.
14"
b. Swivel the boom bars until the nozzles are
approximately 14" above the ground.
80"
c. Make sure the nozzles are adjusted so that the
openings point straight down.
FIGURE 11
9
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Tip Spray
No. Height
Inches
Pressure
PSI
Tip Capacity
US Gallons
Per Minute
GALLONS PER ACRE (BASED ON WATER)
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
10
20
30
.30
.42
.52
44.2
63
76.8
22.1
31.5
38.4
14.8
20.9
25.8
11.1
15.7
19.3
8.9
12.6
15.4
5.9
8.4
10.3
4.4
6.3
7.7
#3
13"
Tip
Spray
Pressure
PSI
Tip Capacity
US Gallons
Per Minute
GALLONS PER 1000 SQ. FT. (BASED ON WATER)
No. Height
Inches
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
10
20
30
.30
.42
.52
1.0
1.4
1.8
0.50
0.72
0.88
0.34
0.48
0.59
0.26
0.35
0.44
0.20
0.29
0.35
0.14
0.19
0.24
0.10
0.14
0.18
#3
13"
IMPERIAL GALLON (LITER) TIP CHART
Tip
Spray
Pressure
PSI
(Bar)
Tip Capacity
Imperial Gallons
per minute
IMPERIAL GALLONS (Liters) PER ACRE (BASED ON WATER)
No. Height
Inches
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
(mm)
(liters per minute) 1.6 K/H 3.2 K/H 4.8 K/H 6.4 K/H 8 K/H
12 K/H 16 K/H
10
(0.7)
20
.25
(1.135)
.35
36.8
(167.3)
52.5
18.4
(83.6)
26.2
12.3
(56.0)
17.4
9.2
(42.0)
13.1
7.4
(33.7)
10.5
4.9
(22.3)
7.0
3.7
(16.7)
5.2
#3
13"
(330 mm)
(1.4)
30
(2.1)
(1.59)
.433
(1.97)
64.0 32.0
(290.7) (145.3)
21.5
(97.7)
16.1
(73.1)
12.8
(58.3)
8.6
(39.0)
6.4
(29.1)
IMPERIAL GALLONS (Liters) PER 1000 SQ. FT. (BASED ON WATER)
Tip
Spray
Pressure
PSI
(Bar)
Tip Capacity
Imperial Gallons
per minute
No. Height
Inches
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
(mm)
(liters per minute) 1.6 K/H 3.2 K/H 4.8 K/H 6.4 K/H
8 K/H
0.17
(0.77)
0.24
12 K/H 16 K/H
10
(0.7)
20
.25
(1.135)
.35
0.85
(3.85)
1.21
0.42
(1.92)
0.60
0.28
(1.29)
0.40
0.21
(0.97)
0.30
0.11
(0.51)
0.16
0.08
(0.38)
0.12
#3
13"
(330 mm)
(1.4)
30
(1.59)
.433
(5.48)
1.47
(2.74)
0.74
(1.82)
0.49
(1.37)
0.37
(1.10)
0.29
(0.73)
0.20
(0.55)
0.15
(2.1)
(1.97)
(6.68)
(3.34)
(2.24)
(1.68)
(1.34)
(0.90)
(0.67)
GROUND SPEED CHART
M.P.H. (K/H)
Time Required in Seconds to
Travel a Distance of:
100 ft (30.5 M) 200 ft (61 M) 300 ft (91.5 M)
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
(1.6)
(3.2)
(4.8)
(6.4)
(8.0)
(9.7)
(11.3)
(12.9)
(14.5)
68
34
23
17
14
136
68
45
34
27
23
19
17
15
14
205
102
68
51
41
34
29
26
23
20
11
9.7
8.5
7.6
6.8
10.0 (16.1)
10
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MAINTENANCE
•
Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Flush the tank
X
X
Cleaning the strainers
Lubrication
X
X
Before each use make a thorough visual check of
the sprayer for any bolts and nuts which may have
loosened. Retighten any loose bolts and nuts.
•
At least once a season, clean the strainer in the end
of the intake hose at the bottom of the tank. Remove
the nylon swivel nut from the hose, pull out the screen
and flush it with clear water.
•
At least once a season, clean the strainers in the
boom nozzles. Remove the nozzle, pull out the screen
and flush it with clear water.
•
•
Remove any solution left in tank. Fill the sprayer part
way with water, start the sprayer and allow clear water
to be pumped through the plumbing system and out
through the boom assembly and the handgun. Use
the handgun to thoroughly wash all internal parts of
the tank, the outside of the tank and the boom.
Apply a few drops of oil to the wheel hubs at least
once a year.
Refill the tank about half full with plain water and
a chemical neutralizer and repeat the cleaning
instructions above. Flush the entire sprayer with the
neutralizing agent. Follow the chemical manufacturers
instructions for disposal of all wash or rinsing water.
STORAGE
Do not allow chemicals to sit in pump for
STORAGE RECOMMENDATIONS
extended times of idleness. Some chemicals will damage
the pump valve if allowed to soak untreated for a length
of time. Always flush the pump with water after each use.
Follow the procedures in the Maintenance section for
flushing and disposal.
•
Drain all water out of the sprayer, paying special
attention to the pump and handgun. These items
are especially prone to damage from chemicals and
freezing weather.
•
The sprayer should be winterized before storage by
pumping a 50-50 solution of water and R. V. antifreeze
through the entire plumbing. Proper care and
maintenance will prolong the life of the sprayer.
11
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TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
Pump motor cycles on and off rapidly. System pressure is reaching
Decrease the system pressure by
increasing the opening of the bypass
valve.
(OK for short periods of time)
Pressure too low
maximum setting of pump's pressure
switch.
1. Bypass valve open too far.
2. Tank strainer dirty.
1. Decrease opening of bypass valve
2. Remove strainer and clean.
Pressure OK but boom spray weak.
Nozzles strainers dirty.
Remove strainers and clean.
Boom spray pattern does not overlap
enough in the middle.
1. Nozzles set too low.
2. Nozzles don't point straight down.
1. Adjust boom arms. See page 9.
2. Rotate nozzle opening down.
12
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13
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PARTS
REPAIR PARTS FOR 25 GALLON SPRAYER MODEL 486.245332
35
33
34
63
21
37
7
36
55
30
21
22
30
21
32
63
B
21
63
21
37
57
51
35
33
34
19
40
31
A
C
54
59
53
36
21
58
6
18
17
55
62
9
10
62
55
8
20
B
2
7
61
15
16
A
14
4
15
3
29
64
1
60
48
50
13
48
50
47
5
7
28
38
C
49
23
42
56
41
23
38
26
46
25
28
27
40
52
44
24
26
44
40
11
38
25
39
45
40
43
14
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REF.
NO.
PART QTY.
NO.
DESCRIPTION
REF. PART
QTY.
DESCRIPTION
NO.
NO.
34
35
36
45029
45037
47396
2
2
2
2
8
2
Strainer, Screen Type
Nut, Screen Body
Elbow, Plastic 11/16" Thd.
Nylon Tie
Bolt, Hex 5/16-18 x 2"
Bolt, Hex 5/16-18 x 1-1/4"
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
46283
45015
46278
45021
45024
45031
45032
45033
45069
43910
46980
45085
46276
46277
45025
45026
49754
45049
45050
47406
49761
45026
47405
45034
48296
24860
23014
23917
24615
44456
46700
24122
24585
47394
45028
1
1
1
1
1
1
3
1
4
4
4
2
1
1
2
2
1
1
1
1
1
6
6
1
2
2
2
2
1
2
1
2
1
1
2
Tank (25 Gal.)
Pump and Motor
Hose, 1/2" ID (24" Lg.)
Hose, 1/2" ID (20" Lg)
Strainer, Cap Type 1"
Adapter, 1/2" NPT x Hose
Nut, Swivel 3/4" Garden Hose
Hose Barb, 1/2"
Screw, Ph. Pan Hd. 10-24 x 1" Lg.
Washer, Flat #10 SAE
Nut, Hex 5/16-18 (SEMS)
Terminal, .25 Male Tab (not shown)
Adapter, 3/4" GH x 1/2" Barb
Elbow, 3/8 NPT x 1/2" Barb
Clamp, 1/2" Hose (For Black Hose)
Clamp, 3/8" Hose (For Clear Hose)
Switch and Wire Assembly
Nipple, (Nylon) 1/2" x 3/8" Red.
Tee, 1/2" x 1/2" x 1/2" (1/4" Port)
Spray Gun
Hose, 1/4" ID (15' Lg)
Clamp, 3/8" Hose (For Black Hose)
Clamp, 1/4" Hose (For Clear Hose)
Hose Barb, 3/8"
Frame Tube
Hitch Arm
Hitch Bracket
Clamp, 3/4" Axle
Axle, 3/4"
Wheel
37 726-0178
38
39
40
41
42
43
44
45
46
47
44180
43840
47810
44947
43086
43343
43009
43093
47623
45180
10 Nut, Nylock 5/16-18
4
4
1
4
2
1
1
2
4
2
2
2
1
1
3
4
2
2
2
1
1
2
3
1
1
Bolt, Curved Head 5/16-18 x 1-5/8"
Lock Washer, 5/16"
Pin, Hair Cotter #4 (1/8")
Washer, 3/4"
Cotter Pin, 1/8" x 1-1/2"
Hitch Pin
Hose Clip, Small
Lock Washer, #10
Washer, Bowed
Screw, Phillips Hd. #10-24 x 3/8"
Washer, 5/16" Std. Wrt.
Spacer
Hose "Y" W / Valves 3/4"
Gauge, Pressure 2" 100 PSI
Gasket, 3/4" Garden Hose
Bolt, Hex 5/16-18 x 1-1/2"
Knob
Bolt, Carriage 5/16-18 x 1-1/4"
Washer, Tooth Lock 5/16"
Hose Clip (Large)
Adapter, 1/2" NPT x 1/4" Barb
Clamp, Coiled Hose
Hose, 3/8" ID (20" Lg.)
Drain Cap
48 736-0722
49
50
51
52
53
54
55
56
44695
46677
43081
45151
45017
45071
45072
43085
16
17
18
19
20
21
57 712-0421
22
23
24
25
26
27
28
29
30
31
32
33
58
59
60
61
62
63
64
43682
44732
47397
47390
49779
47392
48719
40171
Lid
Boom Bar
Bracket, Boom Mount
Tee, Plastic 3/8" Hose
Nozzle, SS Floodjet
Owners Manual
15
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Get it fixed, at your home or ours!
Your Home
For repair–in your home–of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
1-800-488-1222
Call anytime, day or night (U.S.A. only)
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.)
1-800-361-6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:
Au Canada pour service en français:
1-800-LE-FOYERMC
1-888-SU-HOGAR®
(1-800-533-6937)
(1-888-784-6427)
® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC
® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC
MC Marque de commerce / MD Marque déposée de Sears Brands, LLC
© Sears Brands, LLC
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