Sears Outdoor Cart 45 01754 User Guide

OwNERs  
MANuAL  
Model No.  
45-01754  
EXPLORER  
POLY ATV CART  
IMPORTANT!  
The wheel bearings are not prelubricated.  
The wheel hubs must be filled with grease after the wheels  
are assembled to the axle.  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
• Assembly  
• Operation  
• Maintenance  
• Repair Parts  
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PRINTED IN USA  
FORM NO. 40757 (08/24/07)  
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HARDWARE SHOWN FULL SIZE  
F
E
D
B
A
C
G
J
H
L
I
Not Shown Full Size  
K
M
N
P
O
HARDwARE PACK  
REF.  
A
B
C
D
E
F
G
H
qTY.  
1
2
4
2
8
4
4
11  
DEsCRIPTION  
REF.  
I
J
K
L
M
N
O
P
qTY.  
DEsCRIPTION  
Hex Bolt, 5/16" x 3-3/4"  
Hex Bolt, 1/4" x 3/4"  
Hex Bolt, 3/8" x 1-1/4"  
Truss Head Bolt, 5/16" x 3/4"  
Flat Washer, 1/4"  
Nylock Nut, 1/4"  
Nylock Nut, 5/16"  
Nylock Nut, 3/8"  
2
2
4
1
1
1
1
2
SEMS Nut, 5/16"  
Cotter Pin, 1/8" x 1-1/2"  
Flat Washer, 1"  
Extension Spring  
Spring Puller Tool  
Hitch Pin  
Hair Cotter Pin  
Spacer Tube  
3
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4. Hook the short end of the spring into the hole in the  
latch lock lever. Use the spring puller tool to hook  
the long end of the spring into the square hole in the  
tongue. The spring puller tool can be stored when  
finished. See figure 2.  
AssEMBLY INsTRuCTIONs  
TOOLs REquIRED FOR AssEMBLY  
(1)  
(1)  
(2)  
(2)  
(2)  
Screwdriver  
Pliers  
7/16" Wrenches  
1/2" Wrench  
9/16" Wrenches  
SPRING PULLER TOOL  
1. Remove the hardware pack and all loose parts from  
the carton. Be sure the carton is empty before  
discarding.  
2. Lay out and identify all the parts and hardware as  
shown on pages 2 and 3.  
LONG END  
OF SPRING  
3. Placethelatchlockleverthroughtheslotinthedrawbar  
tongue. Assemble the 5/16" x 3-3/4" hex bolt through  
the tongue, lever and two 5/16" hex nuts (SEMS) (one  
on each side of the lever). Assemble a 5/16" nylock  
nut onto the end of the bolt and tighten so that the  
bolt can still rotate freely. Tighten the two 5/16" nylock  
nuts against the sides of the latch lock lever so that  
the lever is centered in the slot. See figure 1.  
LATCH LOCK  
LEVER  
FIGuRE 2  
5/16" HEX NUTS (SEMS)  
5. Assemble the end of the hitch bracket to the front of  
the drawbar tongue using two 3/8" x 1-1/4" hex bolt  
and 3/8" nylock nut. Tighten. See figure 3.  
LATCH  
LOCK  
LEVER  
6. Assemble the hitch pin to the tongue and hitch bracket  
and secure it with the hair cotter pin. See figure 3.  
5/16"  
NYLOCK  
NUT  
HITCH PIN  
3/8" x 1-1/4"  
HEX BOLT  
HITCH  
BRACKET  
DRAWBAR TONGUE  
5/16" x 3-3/4"  
HEX BOLT  
HAIR  
COTTER  
PIN  
FIGuRE 1  
3/8" NYLOCK  
NUT  
FIGuRE 3  
4
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7. Place the drawbar tongue onto the axle and latch  
stand bracket then slide the axle through the wheel  
support and drawbar tongue. See figure 4.  
9. Assemble the latch stand plate and the latch stand  
bracket to the bottom of the poly tray using four 1/4" x  
3/4" hex bolts, 1/4" flat washers and 1/4" nylock nuts.  
The aligning tab on the bottom of the latch stand  
bracket must be towards the rear of the cart. Tighten.  
See figure 6.  
AXLE  
1/4" x 3/4"  
HEX BOLT  
DRAW BAR  
TONGUE  
1/4" FLAT  
WASHER  
LATCH STAND  
BRACKET  
LATCH  
TAB  
STAND PLATE  
FIGuRE 4  
8. Assemble a spacer tube, a 1" flat washer, a wheel  
(valve stem facing out) and another 1" flat washer  
onto the axle as shown in figure 5. Insert a cotter pin  
through the axle, spreading the ends. Fill wheel hub  
with grease. Repeat on other end of axle.  
LATCH STAND  
BRACKET  
1/4" NYLOCK NUT  
FIGuRE 6  
IMPORTANT: Pump grease into grease fittings until it is  
forced out through ends of wheel hub.  
10. Place the poly tray down onto the wheel support,  
positioning it so that the latch stand bracket snaps  
under the latch lock lever. Fasten the tray to the wheel  
support using eight 5/16" x 3/4" truss head bolts and  
5/16" nylock nuts as shown in figure 7. Tighten.  
WHEEL  
SPACER  
TUBE  
AXLE  
FLAT  
WASHER  
5/16" x 3/4"  
TRUSS HEAD  
BOLT  
FLAT  
WASHER  
COTTER PIN  
FIGuRE 5  
5/16" NYLOCK  
NUT  
LATCH LOCK  
LEVER  
FIGuRE 7  
5
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OPERATION  
MAINTENANCE  
CAuTION: VEHICLE BRAKING AND  
1. At the beginning of each season, using a light machine  
oil, lubricate the latch, the latch pivot bolt, and the area  
of the axle where the draw bar tongue pivots.  
sTABILITY MAY BE AFFECTEDwITHTHE  
ADDITION OF AN ACCEssORY OR AN  
ATTACHMENT.BEAwAREOFCHANGING  
CONDITIONs ON sLOPEs.  
2. At the beginning of each season, grease the wheel  
bearings. Apply grease through the grease fitting until  
grease if forced out through the ends of the wheel  
hub.  
1. Refer to the vehicle owners manual for instructions on  
safe operation on slopes.  
3. Check periodically for loose bolts.  
2. Use the slope guide provided on page 11 of this  
manual to determine whether slope angle is too steep  
for safe operation.  
4. Keep tires filled. Do not exceed maximum tire pressure  
of 10 Lbs.  
3. For best handling and traction, distribute the weight of  
the load evenly in the cart.  
4. Always test to make sure your vehicle has adequate  
towing and braking capabilities whenever hauling a  
substantial amount of weight in your cart. Use extra  
caution when operating on slopes.  
NOTE  
CART sPECIFICATIONs  
DO NOT EXCEED wEIGHT CAPACITY OF CART  
(See the specifications on this page.)  
One cubic foot of dirt weighs approximately 80 lbs.  
Tires:  
Axle:  
Capacity:  
Approx. sh. wt.  
18" x 9.5" Pneumatic  
1" Dia. Steel  
Up to 650 Lbs. Max.  
100 Lbs.  
5. To dump material from the cart, release the spring  
latch on the tongue by pulling the latch lock lever  
forward, away from the cart. The cart bed will then tilt  
backwards to empty its contents. After emptying, pull  
the front of the bed down toward the cart tongue until  
the latch snaps into place.  
6. The maximum towing speed for this cart is 20 m.p.h.  
CAuTION: TO AVOID POssIBLE  
INJuRY, BEFORE RELEAsING THE  
LATCH BE suRE THAT NO ONE Is  
NEAR THE CART.  
6
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NOTEs  
7
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REPAIR PARTs FOR POLY CART MODEL 45-01754  
21  
18  
15  
1
5
19  
6
7
3
8
13  
12  
23  
10  
12  
17  
26  
20  
17  
16  
2
B
20  
26  
2
4
11  
B
9
22  
14  
25  
24  
8
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REPAIR PARTs FOR POLY CART MODEL 45-01754  
REF.  
1
2
3
4
5
6
7
8
PART NO. qTY.  
DEsCRIPTION  
47019  
25636  
40758  
24758  
24386  
24497  
24527  
24498  
47407  
23475  
43093  
43601  
47453  
HA21362  
43088  
43087  
46980  
43814  
47189  
47810  
43012  
47408  
23353  
43343  
47622  
65408  
40757  
1
1
2
1
1
1
1
1
1
1
2
4
2
1
4
1
2
8
4
9
4
1
1
1
1
2
1
Poly Tray  
Axle, 1"  
Wheel  
Draw Bar Tongue  
Latch Stand Plate  
Latch Stand Bracket  
Wheel Support  
Latch Lock Lever  
9
Hex Bolt, 5/16-18 x 3-3/4"  
Hitch Bracket  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
Cotter Pin, 1/8" x 1-1/2"  
Washer, Flat 1.59" O.D. x 1" I.D.  
Spacer Tube, 3-1/8" Lg.  
Nylock Nut, 3/8-16*  
Flat Washer, 1/4"  
Hex Bolt, 3/8-16 x 1-1/4" *  
Hex Nut (SEMS), 5/16-18  
Truss Head Bolt, 5/16-18 x 3/4"  
Nylock Nut, 1/4-20  
Nylock Nut, 5/16-18  
Hex Bolt, 1/4-20 x 3/4" *  
Extension Spring  
Hitch Pin  
Hair Cotter Pin, 3/32"  
Spring Puller  
Wheel Bearing Kit  
Owners Manual  
* Purchase Common Hardware Locally  
the fastest way to purchase parts www.speedepart.com  
9
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10  
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sLOPE GuIDE  
(Keep this sheet in a safe place for future reference.)  
use this guide to determine if a slope is safe for the operation of your tractor and cart. Refer also  
to the instructions in your vehicle owners manual.  
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the fastest way to purchase parts www.speedepart.com  
REPAIR PARTs  
Agri-Fab, Inc.  
809 S. Hamilton  
Sullivan, IL. 61951  
217-728-8388  
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,  
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced  
or transmitted in any form or by an means, electronic or mechanical, including photocopying or recording, or by any  
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or  
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United  
States Copyright Laws.  
© 2004 Agri-Fab, Inc.  
12  
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