Frozen Food & Ice Cream
Wide Island Merchandisers
TVQ-EXA089K
TVQ-EXA029K
TVQ-EXACK
INSTALLATION AND SERVICE MANUAL
REMOTE TYPE DISPLAY CASE
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6
CARE AND CLEANING GUIDELINES.................................................................................................21
6.1 DAILY CLEANING..............................................................................................................................21
6.1.1
6.2
6.2.1
6.2.2
Exterior Panels .......................................................................................................................21
MONTHLY CLEANING........................................................................................................................21
Deck Pan................................................................................................................................21
Drain Trap...............................................................................................................................21
7
SERVICE..............................................................................................................................................22
7.1
7.2
REPLACING FAN MOTORS AND BLADES..............................................................................................22
REPLACING HEATERS .......................................................................................................................25
3
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1 Specifications
Model Name
TVQ-EXA089K
TVQ-EXA029K
General
Medium Temperature
Frozen Food
R-404A
Medium Temperature
Frozen Food
R-404A
Application
R-404A
380 BTU/h/ft. (892W)
24°F (-4.5°C)
R-404A
380 BTU/h/ft. (1338W)
24°F (-4.5°C)
Refrigerant
482 BTU/h/ft. (1130W)
-12°F (-24.4°C)
-20°F (-28.9°C)
482 BTU/h/ft. (1695W)
-12°F (-24.4°C)
-20°F (-28.9°C)
Cooling Capacity
Discharge Air
Evaporator Temperature
19°F (-7.2°C)
19°F (-7.2°C)
Medium Temperature & Frozen Food
Medium Temperature & Frozen Food
Defrost (electric)
Frequency (hr)
12
50
30
12
50
30
Temp Term (°F)
Failsafe (min)
Medium Temperature & Frozen Food
Medium Temperature & Frozen Food
Electrical
1-phase 208V
1-phase 208V
(W)
(A)
(W)
(A)
Defrost Heater
3600
17.31
5400
25.96
1-phase 120V
1-phase 120V
(W)
158.2
92
(A)
(W)
227.8
138
33
(A)
Anti-condensation Heater
1.32
1.36
0.44
1.90
2.04
0.66
Standard
Fan
Motor
High Efficiency
22
Medium Temperature & Frozen Food
Medium Temperature & Frozen Food
Components
1-phase 208V 3600W
1-phase 120V 158.2W
SPFBC51 x 4
1-phase 208V 5400W
1-phase 120V 227.8W
SPFBC51 x 6
Defrost Heater
Anti-condensation Heater
Standard
Fan
Motor
High Efficiency
SSC2B12BRHBV1 x 4
＃126×4
SSC2B12BRHBV1 x 6
＃126×6
Fan Blade Pitch
Pipe Diameter
Refrigerant Type
Liquid ⅜”
Suction ¾”
Liquid ⅜”
Suction ¾”
R-404A
R-404A
Medium Temperature & Frozen Food
Medium Temperature & Frozen Food
Measurements
Outer Dimensions
35 ½” (H) × 70 ⅞” (W) × 96 ⅜” (L)
35 ½” (H) × 70 ⅞” (W) × 144 ⅝” (L)
38.8 sq.ft.
47.0 cu.ft.
816 lbs
58.0 sq.ft.
70.5 cu.ft
1213 lbs
1 ½”
Display Area
Effective Capacity
Weight
1 ½”
Waste Outlet Dimensions
ꢀ
ꢀ
ꢀ
ꢀ
Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.
All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.
Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.
Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).
4
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Model Name
TVQ-EXACK
General
Applications
Medium Temperature
Frozen Food
R-404A
Refrigerant
R-404A
1194 BTU/h/case (350W)
24°F (-4.5°C)
Cooling Capacity
Discharge Air
1501 BTU/h/case (440W)
-12°F (-24.4°C)
Evaporator Temperature
19°F (-7.2°C)
-20°F (-28.9°C)
Defrost (electric)
Frequency (hr)
Medium Temperature & Frozen Food
12
50
30
Temp Term (°F)
Failsafe (min)
Medium Temperature & Frozen Food
Electrical
1 phase 208V
(W)
(A)
Defrost Heater
1445
6.95
1 phase 120V
(W)
82
(A)
Anti-condensation Heater
0.68
0.34
0.11
Standard
Fan Motor
23
High Efficiency
5.5
Medium Temperature & Frozen Food
Components
Defrost Heater
1-phase 208V 1445W
1-phase 120V 82.0W
SPFBC51 x 1
Anti-condensation Heater
Standard
Fan Motor
High Efficiency
SSC2B12BRHBV1 x 1
＃109×1
Fan Blade Pitch
Pipe Diameter
Refrigerant Type
Liquid Pipe ⅜”
Suction Pipe ¾”
R-404A
Medium Temperature & Frozen Food
Measurements
Outer Dimensions
35 ½” (H)× 37 ¼” (W) × 70 ⅞” (L)
Display Area
12.8 sq.ft.
15.6 cu.ft.
397 lbs
Effective Capacity
Weight
Waste Outlet Dimensions
1 ½”
ꢀ
ꢀ
ꢀ
ꢀ
Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.
All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.
Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.
Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).
5
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①
②
Waste Outlet
* Dimensions given in inches and millimeters (mm in parentheses).
Electrical Field
Connection
2 Dimensions
2.2 Footprint
2.1 External Dimensions
③
Refrigeration
Outlet
(8-, 12-ft models)
(End Case)
6
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3 Unloading and Carpentry Procedures
3.1 NSF Certification
The merchandisers described in this manual are built to meet the requirements of American National Standard/NSF International
Standard 7. Each merchandiser bears a nameplate identifying the type of application for which it was certified:
Type I display refrigerator / freezer: Intended for use in an area where the environmental conditions are controlled and maintained
so that the ambient temperature typically does not exceed 75°F.
3.2 Location
As noted above, the merchandisers described in this manual are design for the display of products in interior spaces with climate
control, with ambient conditions typically maintained below 75°F and 55% relative humidity. Proper merchandiser performance
cannot be guaranteed when ambient temperature and/or humidity exceeds this level.
Merchandisers should not be exposed to direct sunlight or other sources of heat.
Merchandisers should not be exposed to strong air currents, as these may disrupt the air curtain used to maintain proper
temperature inside the merchandiser display area.
3.3 Shipping Damage
All equipment should be examined for shipping damage prior to and during offloading. All equipment goes through outgoing
inspection upon leaving our warehouse, and the carrier assumes responsibility for the safe arrival of our merchandisers.
APPARENT DAMAGE: Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or
express receipt and signed by the carrier’s agent. Failure to do so may lead to rejection of the claim by the carrier.
CONCEALED DAMAGE: If damage that is not apparent during unloading is found after unpacking, retain all packing materials and
submit a written request to the carrier for inspection within 15 days.
LOST ITEMS: Any claims related to lost or missing items must be made to SANYO Commercial Solutions within 48 hours of
receipt of equipment.
3.4 Unloading Instructions & Precautions
WARNING
Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.
8-ft and 12-ft merchandisers have wooden beams mounted on each side (no beams on end cases). Do not remove the wooden
beam from the bottom edges of each case until the cases have been moved into place in the store lineup.
Do not walk on the top of the merchandisers. Walking on the top of the merchandiser may lead to serious injury and/or damage
to the merchandiser. Do not place other heavy loads on the top of the merchandiser.
Recommended Practices for Unloading Merchandisers:
1. Use a J-bar (Johnson bar) to lift one end of the merchandiser.
2. Insert one or more dollies under the base leg.
3. Lift the other side with the J-bar.
4. (Optional) Insert one or more dollies.
5. Move merchandiser out of container.
6. Use dollies on both ends of the merchandiser to move to lineup location after unloading from container.
7
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3.5 Aligning Cases
WARNING
Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.
Do not walk on the top of the merchandisers. Walking on the top of the merchandiser may lead to serious injury and/or damage
to the merchandiser. Do not place other heavy loads on the top of the merchandiser.
1. Review layout drawings for spaces where merchandisers are to be installed.
2. Based on the layout drawings and the merchandiser footprint drawings, mark the floor to indicate the exact locations of the
base legs (back edge and front edge) on each merchandiser. Multiple merchandisers should be aligned based upon the
position of the base legs.
3. Snap chalk lines for the front and rear positions of the legs on each row of merchandisers.
4. Mark the location showing the outside edge of each base leg on each merchandiser.
3.6 Case Leveling
Merchandisers must be installed level in order to ensure proper performance
and drainage.
1. For each lineup of cases to be joined, use a level (preferably a laser level)
to find the highest point on the front and rear chalk lines marked in step 3
above (during Case Alignment).
2. Determine which of the two points marked on the line is higher. This is
the highest point in the case lineup.
3. Estimate the number of shims needed for the four corners of each case
position, in order to bring all positions to the same height as the highest
point found in step 2.
4. For each row, place the first merchandiser case where it will sit over the
highest point in the lineup. Ensure that the case is level, using shims as
needed.
NOTE: Each base leg should rest on solid supports. Insert shims as needed if
there are any gaps between the floor and each base leg.
5. Continue placing cases in the lineup, working outward to both sides from
the position of the first case placed. Use shims to ensure that all cases in
the lineup are level.
8
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3.7 Joining Instructions
3.7.1 Applying gasket (for connecting cases or installing side panels).
①
②
③
④
Make sure that all merchandisers are resting level.
Make sure that all required parts for joining are present (gasket, bolts, joint covers, nuts, etc.).
Remove wire racks, deck pans, and air grilles from the far right and left ends of each case being joined.
Place gasket along the areas shown in bold in the drawing at right. When connecting two cases, apply gasket to one
case only.
ꢀ
Perimeter gasket is required by NSF.
ꢀ
ꢀ
ꢀ
Do not stretch or twist gasket when applying.
Do not leave gaps. Always overlap gasket rather than leaving gaps.
Gasket ends that are open must be sealed off by applying silicone at the installation site.
Insufficient or improper sealing may lead to insufficient cooling and condensation.
Gasket
9
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3.7.2 Connecting cases (8-ft and 12-ft cases)
① Apply gasket as described above.
② Connect cases by using the attached bolts,
joint covers, nuts and caps.
Note: Connection points must be
silicone sealed.
Note: Gasket ends that are open must be sealed off
by applying silicone at the installation site.
10
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3.7.3 Connecting cases (End cases)
Gasket
① Apply gasket as shown at right.
② Partially set M8 bolts in place at the four positions
shown at right, insert through connecting holes in the sides
of 8-ft or 12-ft wide island cases, then set firmly in place
from the 8-ft/ 12-ft unit side.
③ Fix the end case in position with the M8 bolts.
④ Fix the hand rail joints in place.
⑤ Fix the bumper joints in place.
Note: Gasket ends that are open must be
sealed off by applying silicone at the
installation site.
11
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3.8 Installing side panels
① Apply gasket as indicated below.
② Temporarily fix the side panel in place
with M8 bolts as indicated (see right). Pass
bolts through connection holes in the sides
of the 8-ft/ 12-ft wide island cases, then
finish fixing the bolts in place from the 8-ft/
12-ft case side.
③ Fix in place with screws as indicated (see
right).
④ Apply foam plugs to bolts.
⑤ Attach side panel caps.
Note: Gasket ends that are open must be
sealed off by applying silicone at
the installation site.
12
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3.9
Installing Kickplate
13
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3.10
Installing handrail and bumper
Handrail
Handrail
Attaching the Bumper
1. Attach Maintenance Bumper (length 39-3/8 inches) to bumper brackets over the electrical connection box
(“raceway”) on each merchandiser. The raceway is located on the right end of each merchandiser.
2. Attach Full-Length Bumpers between Maintenance Bumpers on separate merchandisers, and also between
Maintenance Bumpers and patch ends.
* Cut Full-Length Bumpers to size on-site. Cut to correct size so that no gaps remain between pieces.
Attaching the Handrail
1. Starting at one end of merchandiser line-up, attach pieces of Handrail to handrail retainer, butting the pieces
end-to-end without gaps.
2. When you reach the final piece of Handrail to be installed between the last merchandiser in the line-up and
the patch end, cut that piece to length so there are no gaps between handrails or between handrails and
patch ends.
14
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4 Refrigeration, Plumbing & Electrical Procedures
4.1 Piping (Plumbing, Refrigeration)
●
U-trap installation
● Sealing the refrigerant pipe opening
Seal pipe completely.
Install U-trap referring to the drawing below.
Insufficient sealing may cause the following problems:
•
•
•
•
Insufficient cooling
Excessive frost
Icing over
Condensation on the bottom of case.
Part Name
Drain Screen
Part Number
①
②
③
④
⑤
⑥
845-0-1962-001-00
845-2-6946-001-00
845-2-6959-003-00
845-2-1437-103-00
845-2-0183-107-00
845-2-1345-110-00
O-Ring
Drain Trap Socket
Drain Trap
O-Ring
Drain Cap
15
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4.2 Electrical Data
Please refer to Specifications section and nameplate attached to merchandiser for electrical information.
4.3 Electrical – Guidelines & Precautions
All wiring and electrical field work must comply with the National Electrical Code (“NEC”) and other applicable local codes. All
electrical connections must be made inside the raceway area.
4.4 Wiring
4.4.1 Wiring Color Code
16
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4.4.2 Wiring diagram - 8-ft and 12-ft cases
17
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4.4.3 Wiring diagram - end cases
18
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5 Operation
5.1 Load Limits
In order to maintain proper temperature and unit performance, the air curtain in each merchandiser must remain unobstructed:
•
•
•
Do not stock shelves beyond the marked load limits.
Do not block discharge or return air grilles.
Do not block airflow in any other way (with signs, tools, packages, etc.)
Failure to follow these precautions will lead to insufficient temperature control, spoilage of stored merchandise, and excessive
frost.
19
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5.2 Installing FDA/NSF Thermometer
Magnet
The suggested locations for the thermometers required by NSF/ANSI 7 and the FDA Food Code are
indicated above. It is the responsibility of the purchaser/end user of this product to determine the
locations within the food storage area that best meet these code requirements .
20
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6 Care and Cleaning Guidelines
In order to keep merchandisers sanitary and in good working order, we recommend thorough periodic cleaning as follows:
6.1 Daily Cleaning
6.1.1 Exterior Panels
a. Exterior panels should be cleaned with water only. Wet a soft cloth and wring it out to wipe down panels.
b. If required, you may use a mild detergent and warm water to remove stains. You should follow by wiping down with
water only in order to prevent discoloration.
c. Take particular care to clean areas that may be exposed to salt or saline solutions.
d. DO NOT use scrapers, blades or other sharp objects to remove adhesive, as you may damage panels. You may use
rubbing alcohol to remove adhesive if water and mild detergents alone are insufficient.
6.2 Monthly Cleaning
WARNING:
•
•
•
Make sure to turn merchandiser power off and close hand valve before cleaning deck pans or drain trap.
Take care not to touch the fans or wiring.
Use gloves.
Failure to take these precautions may lead to electric shock and accidents with fan blades.
You should turn power on and open hand valve ONLY AFTER you have completed cleaning and put parts back in place.
6.2.1 Deck Pan
Clean the entire deck pan surface, preferably with water only. If required, you may use a mild
detergent and warm water to remove stains. You should follow by wiping down with water only in
order to prevent discoloration.
6.2.2 Drain Trap
Check and clean the drain trap at least once a month.
You may access the drain trap by removing the deck pans. Remove any material that has gathered in the drain trap and dispose
of it. Clean the drain trap and put it back in its original position.
21
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7 Service
7.1 Replacing Fan Motors and Blades
To replace the fan motors:
① Unplug the fan motor harness and remove socket covers.
② Push fan motor harness through hole in plenum.
③ Detach fan motor mounting bracket from plenum and pull up to remove.
22
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Fan Motor Assembly Part Codes (Standard-Type Fan Motors)
① Cap nut
②-a Vibration-damping washer
③ Fan blade
②-b Vibration-damping washer
②-c Fan motor
④ Motor mount
⑤ Bracket
For models with standard-type (AC) fan motors:
TVQ-EXA029K TVQ-EXA089K
TVQ-EXACK
Quantity used
1
No.
Part Name
Cap nut
Model
-
Part Code
Quantity used
6
Quantity used
4
①
9FL-2-6450-001-00
②-a
②-b
②-c
Fan motor
Fan blade
SPFBC51
8FC-4-M140-000-30
6
4
1
#126
9FL-2-4230-004-00
9FL-2-4230-005-00
9FL-2-8140-001-00
9FL-2-1750-008-01
6
-
4
-
-
③
#109
1
1
2
④
⑤
Motor mount
Bracket
-
-
6
4
8
12
23
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Fan Motor Assembly Part Codes (High-Efficiency-Type Fan Motors)
① Cap nut
②-a Vibration-damping washer
③ Fan blade
②-b Fan motor
④ Bracket
For models with high-efficiency-type (DC) fan motors:
TVQ-EXA029K TVQ-EXA089K
TVQ-EXACK
Quantity used
1
No.
Part Name
Cap nut
Model
-
Part Code
Quantity used
6
Quantity used
4
①
9FL-2-6450-001-00
②-a
②-b
SSC2B12BRHBV1
Fan motor
8FC-4-M100-000-30
6
4
1
#126
#109
-
9FL-2-4230-004-00
9FL-2-4230-005-00
9FL-2-1750-018-01
6
-
4
-
-
③
④
Fan blade
Bracket
1
2
12
8
24
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7.2 Replacing Heaters
Heater Part Codes
TVQ-EXA029K
TVQ-EXA089K
TVQ-EXACK
No
Part Name
Part Code
Quantity used
Quantity used
Quantity used
8FC-4-H110-000-30
8FC-4-H110-000-10
2
-
-
-
-
2
①
②
Defrost Heater
8FC-4-H110-000-50
8FC-4-H110-000-40
8FC-4-H110-000-20
8FC-4-H110-000-60
8FC-4-H120-000-40
8FC-4-H120-000-10
8FC-4-H120-000-70
8FC-4-H120-000-50
8FC-4-H120-000-20
8FC-4-H120-000-60
8FC-4-H120-000-30
8FC-4-H120-000-80
-
2
-
-
-
1
-
Drain Heater
2
-
-
-
1
-
1
-
-
Exterior
Anti-Condensation
Heater (Front)
③
④
⑤
1
-
-
-
1
-
Exterior
Anti-Condensation
Heater (Rear)
1
-
-
1
-
-
1
-
-
Interior
Anti-Condensation
Heater
1
-
-
-
1
25
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26
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27
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WIMN 001.04
July 2008
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