OPERATOR'S MANUAL
10 in. (254 mm) TABLE SAW
BTS15
Your new Table Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi Table Saw.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention
measures.
Symbol
Meaning
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the tool to your nearest Ryobi
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical Ryobi replacement parts.
Do not attempt to use the tool until you read thoroughly
and understand completely the operator’s manual. Pay
close attention to the safety rules, including Dangers,
Warnings, and Cautions. If you use this tool properly and
only for what it is intended, you will enjoy years of safe,
reliable service.
WARNING:
Observe all normal safety precautions related to avoiding
electrical shock.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
SafetyMaskforuseovereyeglassesorstandardsafetyglasseswithsideshields. Alwaysweareye
protection which is marked to comply with ANSI Z87.1.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
Page 3
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ꢀ
ꢀ
DON'T OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanforbetterandsaferperformance.Followinstructions
for lubricating and changing accessories.
ꢀ
ꢀ
KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and
limitationsaswellasthespecificpotentialhazardsrelated
to this tool.
ꢀ
DISCONNECTTOOLS.Whennotinuse,beforeservicing,
or when changing attachments, blades, bits, cutters, etc.,
all tools should be disconnected.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example; pipes, radiators, ranges,
refrigerator enclosures.
ꢀ
ꢀ
ꢀ
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in.
USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
ꢀ
ꢀ
ꢀ
ꢀ
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habitofcheckingtoseethatkeysandadjustingwrenches
are removed from tool before turning it on.
ꢀ
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation. A guard or other part that is damaged must be
properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the saw while it is in operation.
AVOIDDANGEROUSENVIRONMENT.Don'tusepower
tools in damp or wet locations or expose to rain. Keep
work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
fromworkarea.Donotletvisitorscontacttoolorextension
cord while operating.
ꢀ
ꢀ
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
ꢀ
ꢀ
ꢀ
MAKE WORKSHOP CHILDPROOF with padlocks or
master switches, or by removing starter keys.
NEVERLEAVETOOLRUNNINGUNATTENDED.TURN
POWEROFF. Don'tleavetooluntilitcomestoacomplete
stop.
DON'T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
ꢀ
ꢀ
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
USE RIGHT TOOL. Don't force tool or attachment to do
a job it was not designed for. Don't use it for a purpose not
intended.
ꢀ
MAKE SURE YOUR EXTENSION CORD IS IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A wire
gage size (A.W.G.) of at least 14 is recommended for an
extensioncord25feetorlessinlength. Ifindoubt, usethe
next heavier gage. The smaller the gage number, the
heavier the cord.
ꢀ
KEEP BLADES CLEAN AND SHARP. Sharp blades
minimize stalling and kickback.
RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
ꢀ
SECUREWORK. Useclampsoravisetoholdworkwhen
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your table saw works.
practical. It's safer than using your hand and frees both
hands to operate tool.
READ ALL INSTRUCTIONS
ꢀ KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
ꢀ DON'T ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord from heat, oil, and sharp
edges.
ꢀ USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
groundconnectionthatareintendedforuseoutdoorsand
so marked.
ꢀ ALWAYSKEEPTHEBLADEGUARDANDSPREADER
ꢀ DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
(SPLITTER) IN PLACE and in working order.
ꢀ KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath work
or around or over the blade while blade is rotating. Do not
attempt to remove cut material when blade is moving.
ꢀ ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
Page 4
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ꢀ
ꢀ
BLADES COAST AFTER TURN OFF.
ꢀ
WHEN SERVICINGuseonlyidenticalRyobireplacement
parts. Use of any other parts may create a hazard or
NEVERUSEINANEXPLOSIVEATMOSPHERE. Normal
ꢀ
ꢀ
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
ꢀ
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation
havinganoutersurfacethatisgreenwithorwithoutyellow
stripes is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding conductor to a live
terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating blade.
ALWAYS USE BLADE GUARD, SPREADER, AND
ANTI-KICKBACK PAWLS on all "through-sawing" op-
erations. Through-sawing operations are those in which
the blade cuts completely through the workpiece as in
ripping or crosscutting. Keep the blade guard down, the
anti-kickback pawls down, and the spreader in place over
the blade.
ꢀ
ꢀ
ALWAYS SECURE WORK firmly against rip fence or
miter fence.
ꢀ
ꢀ
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
ALWAYSUSEAPUSHSTICKFORRIPPINGNARROW
STOCK. Apushstickisadeviceusedtopushaworkpiece
through the blade instead of using your hands. Size and
shape can vary but the push stick must always be nar-
rower than the workpiece to prevent the push stick from
contacting the saw blade. When ripping narrow stock,
always use a push stick, so your hand does not come
close to the saw blade. Use a featherboard and push
blocks for non-through cuts.
NEVER perform any operation "freehand" which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter fence to position
and guide the work.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
ꢀ
ꢀ
ꢀ
STAY ALERT AND EXERCISE CONTROL. Watch what
youaredoingandusecommonsense.Donotoperatetool
when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
ꢀ
GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade path
and turn switch off immediately if blade binds or stalls.
ꢀ
ꢀ
NEVER stand or have any part of your body in line with the
path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
ꢀ
ꢀ
ꢀ
USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
ꢀ
ꢀ
ꢀ
MOVETHERIPFENCEoutofthewaywhencrosscutting.
NEVER use rip fence as cutoff gage when crosscutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
BEFORE MAKING
A
CUT, BE SURE ALL
ꢀ AVOID CUTTING NAILS. Inspect for and remove all nails
RULES FOR SAFE OPERATION
cause product damage.
sparking of the motor could ignite fumes.
ꢀ PROVIDE ADEQUATE SUPPORT to the rear and sides
of the saw table for wide or long workpieces. Use a sturdy
"outrigger" support if a table extension more than 24
inches long is attached to the saw.
ADJUSTMENTS ARE SECURE.
ꢀ USE ONLY CORRECT BLADES. Do not use blades with
incorrectsizeholes.Neverusebladewashersorboltsthat
aredefectiveorincorrect. Themaximumbladecapacityof
your saw is 10 in. (254 mm).
ꢀ AVOID KICKBACKS (work thrown back toward you) by:
A. Keeping blade sharp.
B. Keeping rip fence parallel to the saw blade.
C. Keeping spreader, anti-kickback pawls, and blade
guard in place and operating.
D. Not releasing the work before it is pushed all the way
past the saw blade using a push stick.
from lumber before cutting.
ꢀ NEVER TOUCH BLADE or other moving parts during
use.
ꢀ NEVER START A TOOL WHEN ANY ROTATING
COMPONENTISINCONTACTWITHTHEWORKPIECE.
E. Not ripping work that is twisted or warped or does not
have a straight edge to guide along the fence.
ꢀ AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
move into the cutting tool.
ꢀ DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
ꢀ GROUND ALL TOOLS. If tool is equipped with three-
prongplug,itshouldbepluggedintoathree-holeelectrical
receptacle.
Page 5
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ꢀ
CHECK WITH A QUALIFIED ELECTRICIAN or service
ꢀ
ꢀ
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
USE ONLY RECOMMENDED ACCESSORIES listed in
this manual or addendums. Blades must be rated for at
least5,500rpm.Useofaccessoriesthatarenotlistedmay
cause the risk of personal injury. Instructions for safe use
of accessories are included with the accessory.
DOUBLECHECKALLSETUPS. Makesurebladeistight
and not making contact with saw or workpiece before
connecting to power supply.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will interfere
with safe operation BEFORE performing any work using
the table saw.
ꢀ
ꢀ
ꢀ
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
RULES FOR SAFE OPERATION
ꢀ SAVETHESEINSTRUCTIONS.Refertothemfrequently
and use to instruct other users. If you loan someone this
tool, loan them these instructions also.
personnel if the grounding instructions are not completely
understood or if in doubt as to whether the tool is properly
grounded.
WARNING:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this
product. Read the operator's manual for complete safety, assembly, operating and maintenance, and repair
information.
MEANING
SYMBOL
•
Do not expose to rain or use in damp locations.
NO HANDS SYMBOL
•
Failure to keep your hands away from the blade will
result in serious personal injury.
SAVE THESE INSTRUCTIONS
Page 6
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ELECTRICAL
DOUBLE INSULATION
EXTENSION CORDS
Double insulation is a concept in safety in electric power tools,
which eliminates the need for the usual three-wire grounded
power cord. All exposed metal parts are isolated from the
internal metal motor components with protecting insulation.
Double insulated tools do not need to be grounded.
When using a power tool at a considerable distance from a
power source, be sure to use an extension cord that has the
capacity to handle the current the tool will draw. An under-
sized cord will cause a drop in line voltage, resulting in over-
heating and loss of power. Use the chart to determine the
minimum wire size required in an extension cord. Only round
jacketed cords listed by Underwriter’s Laboratories (UL)
should be used.
WARNING:
The double insulated system is intended to protect the
user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
When working outdoors with a tool, use an extension cord
that is designed for outside use. This type of cord is desig-
nated with “WA” on the cord’s jacket.
Important:Servicingofatoolwithdoubleinsulationrequires
extreme care and knowledge of the system and should be
performedonlybyaqualifiedservicetechnician. Forservice,
we suggest you return the tool to your nearest authorized
servicecenterforrepair. Alwaysuseoriginalfactoryreplace-
ment parts when servicing.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on tool faceplate)
0-2.0
2.1-3.4
3.5-5.0
5.1-7.0 7.1-12.0 12.1-16.0
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
ELECTRICAL CONNECTION
The saw has a precision-built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AC
only (normal household current). Do not operate this tool on
direct current (DC). A substantial voltage drop will cause a
loss of power and the motor will overheat. If your tool does
not operate when plugged into an outlet, double-check the
power supply.
100'
**Used on 12 gauge - 20 amp circuit.
CAUTION:
Keep the extension cord clear of the working area. Posi-
tion the cord so that it will not get caught on lumber, tools
or other obstructions while you are working with a power
tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
Page 7
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GLOSSARY OF TERMS
Anti-Kickback Pawls (Fingers)
Non-Through Cuts
Device which, when properly installed and maintained, is
designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Block
Arbor
A device used to feed the workpiece through the saw, except
during narrow ripping type operations where a push stick
should be used. It also helps keep the operator's hands well
away from the blade.
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with an angled blade.
Push Stick
Compound Cut
A device used to feed the workpiece through the saw to help
keep the operator's hands well away from the blade.
A cut with both a miter angle and a bevel angle.
Crosscut
Rabbet
A cutting or shaping operation made across the grain of the
workpiece.
A notch in the edge of a workpiece.
Resin
Dado
A sticky, sap base substance that has hardened.
A non-through cut which produces a square sided notch or
trough in the workpiece.
Ripping Or Rip Cut
A cutting or shaping operation made along the length or with
the grain of the workpiece.
Featherboard
A device used to help control the workpiece by guiding it
securelyagainstthetableorfenceduringanyripcutoperation.
Riving Knife/Spreader/Splitter
Ametalpiece,slightlythinnerthanthesawbladewhichhelps
keep the kerf open and prevent kickback.
Freehand
Performing a cut without using a fence, miter gauge, fixture,
holddownclamp,orotherproperdevicetokeeptheworkpiece
from twisting during the cut.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Gum
Saw Blade Path
A sticky, sap based residue from wood products.
The area over, under, behind, or in front of the blade. As it
appliestotheworkpiece, thatareawhichwillbe, orhasbeen,
cut by the blade.
Heel
Misalignment of the blade.
Kerf
Set
The amount of material removed by the blade in a through
cut or the slot produced by the blade in a non-through or
partial cut.
Thedistancethatthetipofthesawbladetoothisbent(orset)
outward from the face of the blade.
Throw-Back
Kickback
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece being dropped onto the blade or being
placed inadvertently in contact with the blade.
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw. Associated with the
workpiececlosingthekerfandpinchingthebladeorotherwise
placing tension on the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Leading End
The end of the workpiece which, during a rip type operation,
is pushed into the cutting tool first.
Trailing End
Miter Cut
Theworkpieceendlastcutbythebladeinarippingoperation.
A cutting operation made with the wood at any angle other
than 90 degrees.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Molding
A cut which produces a special shape in the workpiece, used
for joining or decoration.
Page 8
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UNPACKING
Your Model BTS15 Table Saw is shipped complete in one
carton and includes a rip fence, a miter fence, and a blade
guard.
The saw is factory set for accurate cutting. After assem-
bling it, check for accuracy. If shipping has influenced the
settings, refer to specific procedures explained in the opera-
tion and maintenance sections of this manual.
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
sure all items are accounted for before discarding any
packing material.
WARNING:
If any parts are missing, do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
Important: Remove the foam block from between the saw's
housing and the motor.
Ifanypartsaremissing, donotattempttoassemblethetable
saw, plug in the power cord, or turn the switch on until the
missing parts are obtained and are installed correctly. Call
1-800-525-2579 for assistance if any parts are missing or
damaged.
TOOLS NEEDED
1/2 in.
WRENCH
#2 PHILLIPS
SCREWDRIVER
FRAMING SQUARE
SOCKET WRENCH
WITH 7/16 in.
SOCKET
ADJUSTABLE WRENCH
Fig. 1
Page 9
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LOOSE PARTS LIST
2
1
3
7
4
5
6
8
9
10
Fig. 2
Key
No.
Description
Qty.
1
2
Miter Fence ...................................................................................................................................................... 1
Blade Guard Assembly .................................................................................................................................... 1
Small Wrench................................................................................................................................................... 1
Large Wrench................................................................................................................................................... 1
Solid Table Extension ...................................................................................................................................... 1
Rip Fence......................................................................................................................................................... 1
Sliding Miter Table ........................................................................................................................................... 1
Blade Adjusting Handle.................................................................................................................................... 1
Flat Washer...................................................................................................................................................... 1
Phillips Screw................................................................................................................................................... 1
Operator's Manual (Not Shown)
3
4
5
6
7
8
9
10
11
12
Warranty Registration Card (Not Shown)
Page 10
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LOOSE PARTS LIST
The following items are included with your table saw leg stand.
L
G
0
I
M
H
D
M
D
Q
D
J
D
H
K
D
I
B
H
A
H
D
C
D
G
N
N
H
C
G
Q
N
G
P
E
F
E
P
Fig. 3
A. Storage Bracket ......................................................... 2
B. Screw (1/4-20 x 1/2 in. Pan Hd.)................................ 2
C. Lower Side Brace....................................................... 2
D. Hex Nut (5/16-18) .................................................... 28
E. Washer (5/16 in.)........................................................ 2
F. Leveling Foot ............................................................. 1
G. Leg ............................................................................. 4
H. Carriage Bolt (5/16-18 x 3/4 in.) .............................. 24
I. Upper Brace ............................................................... 2
J. Hex Nut (1/4-20) ......................................................... 2
K. Washer (1/4 in.)........................................................... 2
L. Bolt (5/16-18 x 2 in. Hex Hd.) ..................................... 4
M. Upper Side Brace........................................................ 2
N. Foot ............................................................................. 3
O. Washers ...................................................................... 4
P. Hex Nut ....................................................................... 2
Q. Lower Brace ................................................................ 2
Page 11
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FEATURES
Your saw is designed to perform as a versatile, accurate,
precision cutting tool that is easy to operate.
• blade adjusting handle to set depth of cut
• a sliding outfeed support
It is equipped with the following features for convenience,
ease of use, and high-quality performance:
• switch with removable switch key to help prevent
unauthorized use
• a combination saw blade
• leg stand for ease of operation
• a bevel indicator to set the exact angle of the blade, with
locking lever
Thesefeaturesprovideeaseofcuttingwithalltypesofwood.
• an adjustable sliding miter table
• an adjustable miter fence
WARNING:
Before attempting to use your table saw, familiarize
yourself with all operating features and safety
requirements.
• an adjustable rip fence with scale indicator
• an adjustable riving knife (splitter) and blade guard with
anti-kickback pawls
• front and rear guide rails with an easy-to-read scale on
front rail
GETTING TO KNOW YOUR SAW
BLADE GUARD
ASSEMBLY
SAW BLADE
RIVING KNIFE
RIP FENCE
SLIDING
MITER TABLE
ANTI-KICKBACK
PAWLS
OUTFEED
SUPPORT
FRONT
RAIL
MITER FENCE
LOCKING
HANDLE
SWITCH
BEVEL
LOCKING LEVER
BLADE AND
WRENCH
STORAGE
BLADE
ADJUSTING
HANDLE
BEVEL
HANDLE
BEVEL
INDICATOR
FOOT
LEG STAND
LEVELING
FOOT
Fig. 4
Page 12
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FEATURES
WARNING:
WARNING:
Although some of the illustrations in this manual are
shown with the blade guard removed for clarity, do not
operatethesawwithoutthebladeguardunlessspecifically
instructed to do so.
Always remove the switch key when the tool is not in use
and keep it in a safe place. In the event of a power failure,
turn the switch off (
) and remove the key. This action
will prevent the tool from accidentally starting when power
returns.
OPERATING COMPONENTS
The upper portion of the blade projects up through the table,
surrounded by an insert called the throat plate. To cut wood
at a bevel, the blade must be tilted, using the bevel handle,
scale, and bevel indicator found on the front of the cabinet.
Inside the cabinet, adjustable positive stops are provided for
0° and 45°.
Your saw includes a rip fence and miter fence with under
table storage for easy accessibility. The rip fence is used to
position work that will be cut lengthwise. A scale on the front
rail shows the distance between the rip fence and the blade.
WARNING:
ALWAYS make sure your workpiece is not in contact with
the blade before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
WARNING:
The leg stand places the table saw at convenient working
level.
To reduce the risk of accidental starting, ALWAYS make
sure the switch is in the off ( ) position before plugging
tool into the power source.
The blade guard assembly includes a riving knife which is a
metal device directly behind and above the blade. It is used
to help keep the cut wood from binding together and causing
possible kickback. It is very important to use the riving knife
for all through-sawing operations. The anti-kickback pawls
(also a part of the blade guard assembly) are toothed plates
mounted on the riving knife. Their teeth point away from the
work in case the work should be pulled back, toward the
operator. Then the teeth dig into the wood to help prevent or
reduce the possibility of kickback.
SWITCH
BUTTON
IN ON
POSITION
SWITCH
BUTTON
IN OFF
POSITION
POWER SWITCH
Your table saw is equipped with a power switch that has a
built-in locking feature. This feature is intended to prevent
unauthorized and possible hazardous use by children and
others.
TO TURN YOUR SAW ON:
1. With the switch key inserted into the switch, lift the switch
button to turn on (
).
TO TURN YOUR SAW OFF:
1. Press the switch button down to turn off ( ).
TO LOCK YOUR SAW :
SWITCH
KEY
1. Press the switch button down.
2. Remove the switch key from the switch and store in a safe,
secure location.
Fig. 5
SWITCH IN LOCKED POSITION
Page 13
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FEATURES
BLADES
It is recommended that you use a RYOBI 10 in. (254 mm) Combination Blade, which is provided with the BTS15 Table Saw.
You will get maximum performance with the following features:
•
•
36 precision ground, micro-grain carbide teeth
tensioning for 4,800 rpm
• kerf width of 2.7 mm + .02
This blade is provided with the saw. Additional blade styles of the same high quality are available for specific operations such
as ripping. Your local RYOBI dealer can provide you with complete information.
CAUTION:
Be sure to use only blades that are rated for at least 5,500 RPM and recommended for use on this saw.
PRECISION GROUND
MICRO-GRAIN
CARBIDE TEETH
BLADE
ROTATION
Fig. 6
SPEED AND WIRING
The no-load speed of your table saw is approximately 4,800
WARNING:
rpm. The speed will not remain constant but will be less
under a load. The wiring in a shop is as important as the
motor's horsepower rating. A line intended for lights only
WILLNOTPROPERLYCARRYAPOWERTOOLMOTOR.
Wire that is heavy enough for a short distance will be too light
for a greater distance. A line that can support one power tool
may not be able to support two or three tools.
To prevent possible electrical hazards, have a qualified
electrician check the line if you are not certain that it is
properly wired.
PRODUCT SPECIFICATIONS
Blade Diameter ........................................ 10 in. (254 mm)
Blade Arbor ............................................... 5/8 in. (16 mm)
Cutting Depth at 0°...............................3-9/16 in. (90 mm)
Cutting Depth at 45°............................2-1/2 in. (63.5 mm)
Rating ................. 120 Volts, 60 Hz-AC Only, 15 Amperes
Output Speed ................................................... 4,800/min.
Net Weight ............................................. 85 lbs. (38.5 kg.)
Page 14
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ASSEMBLY
Assembly is best done in the area where the saw will be
used. Whenyouremovethetablesawbase, looseparts, and
hardwarefromthepackingmaterials, checkallitemswiththe
loose parts list and drawing. If you are unsure about the
description of any part, refer to the drawing. If any parts are
missing, delay assembling until you have obtained the
missing part(s).
ASSEMBLING LEG STAND
See Figures 7 and 8.
ꢀ Take the following hardware from the leg stand hardware
bag:
24 carriage bolts (5/16-18 x 5/8 in.)
1 leveling foot
6 flat washers (5/16 in.)
28 hex nuts (5/16-18)
3 feet
Note: Remaining hardware from this bag is used for
mounting leg stand on the table saw base and mounting
the storage bracket to the upper brace.
ꢀ Take 4 legs and 8 braces from loose parts.
ꢀ Place an upper side brace inside leg with the leg's wide
end up.
Fig. 7
Note: Upper braces have large holes in each end; these
holes should be on top when leg stand is completely
assembled as shown in figure 8.
ꢀ Align the holes on the brace and the legs. Insert two
carriage bolts and hand tighten using hex nuts. These are
the front and back sets.
ꢀ For the side sets, install an upper brace on two legs. Add
hardware and finger tighten. Repeat for the other upper
brace.
ꢀ Use the same steps to install the lower braces. Tighten all
hex nuts with a wrench.
ꢀ Place a hex nut and flat washer on the leveling foot. Install
the leveling foot from the bottom of the leg with the bolts
pointing up. Cap with the remaining flat washer and hex
nut but do not tighten.
ꢀ Place one foot on the bottom of each of the remaining
three legs.
ꢀ Move the leg set to desired location. Adjust the leveling
foot with a wrench, then tighten the top hex nut.
Fig. 8
ASSEMBLING STORAGE BRACKETS
ꢀ Take storage brackets from loose parts.
ꢀ Take the following hardware from the leg stand hardware
bag:
2 screws (1/4-20 x 1/2 in. Pan Hd.)
2 hex nuts (1/4-20)
2 washers (1/4 in.)
ꢀ Secure storage brackets to upper braces of leg stand as
shown in figure 7.
Page 15
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ASSEMBLY
TO MOUNT THE TABLE SAW TO THE LEG
STAND
See Figure 9.
■ Take the following from a small hardware bag:
4 hex bolts (5/16-18 x 2 in.)
4 hex nuts, flanged (5/16-18)
4 flat washers (5/16 in.)
Note: This hardware was in the bag with hardware for
assembling the leg stand.
HEX BOLT
FLAT
WASHER
WARNING:
The saw base is heavy. Do not lift the saw without help.
When lifting, lift close to your body. Keep your knees bent
and lift with your legs, not your back. Ignoring these
precautions can result in back injury.
SAW BASE
LEG STAND
■ Placethetablesawonthelegstand. Aligntheholesinthe
table saw base with the holes in the upper braces.
FLANGED
HEX NUT
■ Place a flat washer on a hex bolt and insert through hole.
Add a flanged hex nut. Hand tighten. See Figure 9.
Fig. 9
■ Repeat for three remaining holes. Tighten all hardware
with a wrench. You may find it helpful to use one wrench
to hold the head of the hex bolt and one to tighten the hex
nut.
SHAFT END
WASHER
WARNING:
Do not connect to power supply until assembly is com-
plete. Failure to comply could result in accidental starting
and possible serious injury.
SCREW
TOINSTALLTHEBLADEADJUSTINGHANDLE
See Figure 10.
The blade adjusting handle mounts to the bevel handle with
a screw (M4 x 10 mm) and a flat washer.
BLADE
ADJUSTIING
HANDLE
BEVEL
HANDLE
Fig. 10
■ Alignbladeadjustinghandletotheshaftendthatextends
from the front of the table saw base. Match the flat spots
on the shaft with the flats inside the blade adjusting
handle. Insert a screw and a flat washer in the center of
the blade adjusting handle and tighten.
Page 16
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ASSEMBLY
TO INSTALL RIP FENCE
See Figure 11.
RIP FENCE
To install the rip fence, place the rear lip on the rear rail and
pull slightly toward the front of the unit. Lower front end onto
the guide surfaces on top of the front rail. Check for a smooth
glidingaction.Swingthelockinghandledowntoautomatically
align and secure the fence.
TO INSTALL MITER TABLE
See Figure 12.
ꢀ Remove the solid table extension by turning the table lock
knob counterclockwise.
ꢀ Lift the solid table extension.
FRONT
RAIL
ꢀ Place the sliding miter table in the slot where the solid
table extension had been.
ꢀ Retighten table lock knobs.
TO LOCK MITER TABLE
Fig. 11
See Figure 13.
The miter table slides to let the operator slide the workpiece
across the saw. A miter slide lock is mounted on the front of
themitertabletolockitinplace. Themiterslidelockisplaced
inaslotonthebasetoalignthemitertablewiththefrontedge
of the saw table. The sliding miter table should be locked for
any cut in which the operator prefers a fixed table.
TABLE LOCK
KNOBS
ꢀ Tolockthemitertablewiththebaseprojectingtothefront,
place miter slide lock in the back slot on the base.
ꢀ To lock the miter table with the base projecting to the
back, place miter slide lock in the front slot on the base.
Fig. 12
SLOTS FOR LOCKING
MITER TABLE
MITER
SLIDE LOCK
Fig. 13
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ASSEMBLY
BLADE AND GUARD ASSEMBLY
WARNING:
LARGE
WRENCH
Donotconnecttopowersupplyuntilassemblyiscomplete.
Failure to comply could result in accidental starting and
possible serious injury.
SMALL
WRENCH
TO CHECK SAW BLADE INSTALLATION
ꢀ To check the saw blade, first lower the blade and remove
the screw holding the throat plate in place. Remove the
throat plate. See Figure 14.
ꢀ Make sure the bevel locking lever is locked. Raise the
blade arbor to its full height by turning the blade adjusting
handle counterclockwise.
ꢀ Using the smaller wrench, insert the flat open end into the
flats on the arbor shaft as shown. Insert the larger wrench
over the flange nut, and, holding both wrenches firmly,
pull the larger wrench forward to the front of the machine
to loosen and push to tighten. Make sure the flange nut is
securely tightened. Do not overtighten.
Fig. 14
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
SMALL
WRENCH
LARGE
WRENCH
Note: Arbor shaft has right-hand threads.
ꢀ Check all clearances for free blade rotation.
ꢀ Lower the blade by turning the blade adjustment handle
ARBOR
clockwise.
TO
LOOSEN
ꢀ Reinstall the throat plate.
TO INSTALL BLADE GUARD ASSEMBLY
ꢀ Lower the blade by turning the blade adjustment handle
clockwise.
SPACER/
WASHER
ꢀ Using an adjustable wrench, install the blade guard
assembly by loosening the two attachment nuts enough
to attach the separator (align holes and tabs). See
Figure 15. Partially retighten the two attachment nuts.
Check the blade and separator alignment.
FLANGE/SPACER
TO
TIGHTEN
FLANGE
NUT
ꢀ Correctly align the blade and separator as shown,
repeating above step as needed. Tighten attachment
nuts securely. If separator is not positioned correctly with
bladeup, itcouldcontactsawtablewhenbladeislowered
and restrict blade elevation.
Fig. 15
SEPARATOR
HOLES
ATTACHMENT
NUTS
TABS
MOUNTING PLATE
DO NOT REMOVE ATTACHMENT NUTS
Fig. 16
Page 18
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OPERATION
ꢀ Use the right type of blade for the cut being made.
ꢀ Use the blade guard assembly for all through cuts.
BASIC OPERATION OF THE TABLE SAW
A table saw can be used for straight-line cutting operations
such as cross cutting, ripping, mitering, beveling, and com-
pound cutting. It can dado with optional accessories.
CUTTING AIDS
See Figure 17.
The 2-prong plug must be plugged into a matching outlet that
is properly installed and grounded according to all local
codes and ordinances. Improper connection of the equip-
ment can result in electric shock. Check with an electrician or
service personnel if you are unsure about proper grounding.
Do not modify the plug; if it will not fit the outlet, have the
correct outlet installed by a qualified electrician. Refer to the
Electrical page of this manual.
Push sticks are devices used for safely pushing a workpiece
through the blade instead of using your hands. They can be
made in various sizes and shapes from scrap wood to use in
a specific project. The stick must be narrower than the
workpiece, with a 90˚ notch in one end and shaping for a grip
on the other end.
Apushblockhasahandlefastenedbyrecessedscrewsfrom
the underside. Use it on non-through cuts.
Note: This table saw is designed to cut wood and wood
composition products only.
CAUTION:
CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kicking
the workpiece back toward you with great force and speed.
If your hands are near the saw blade, they may be jerked
loose from the workpiece and may contact the blade. Obvi-
ously, kickback can cause serious injury, and it is well worth
using precautions to avoid the risks.
Be sure the screw is recessed to avoid damaging the saw
or workpiece.
Kickback can be caused by any action that pinches the blade
in the wood, such as the following:
ꢀ Making a cut with incorrect blade depth
ꢀ Sawing into knots or nails in the workpiece
ꢀ Twisting the wood while making a cut
ꢀ Failing to support work
PUSH STICKS
ꢀ Forcing a cut
ꢀ Cutting warped or wet lumber
ꢀ Using the wrong blade for the type of cut
ꢀ Not following correct operating procedures
ꢀ Misusing the saw
ꢀ Failing to use the anti-kickback pawls
ꢀ Cutting with a dull, gummed-up, or improperly set blade
PUSH BLOCKS
AVOIDING KICKBACK
Fig. 17
ꢀ Always use the correct blade depth setting. The top of
the blade teeth should clear the workpiece by 1/8 in. to
1/4 in.
WARNING:
ꢀ Inspect the work for knots or nails before beginning a cut.
Knock out any loose knots with a hammer. Never saw into
a loose knot or nail.
ꢀ Always use the rip fence when rip cutting and the miter
gauge when cross cutting. This helps prevent twisting the
wood in the cut.
ꢀ Always use clean, sharp, and properly-set blades. Never
make cuts with dull blades.
ꢀ To avoid pinching the blade, support the work properly
before beginning a cut.
Never stand directly in line with the blade or allow hands
to come closer than 3 in. to the blade. Do not reach over
or across the blade. Failure to heed this warning can
result in serious personal injury.
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can be
either rip cuts or cross cuts. Carefully read and understand
all sections of this operator’s manual before attempting any
operation.
ꢀ When making a cut, use steady, even pressure. Never
force cuts.
ꢀ Do not cut wet or warped lumber.
WARNING:
ꢀ Always hold your workpiece firmly with both hands or with
pushsticks. Keep your body in a balanced position to be
ready to resist kickback should it occur. Never stand
directly in line with the blade.
All blades and dado sets must be rated for at least 5,500
RPM to prevent possible injury.
Page 19
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OPERATION
inthefeatherboard. Positioningthefeatherboardwilldepend
FEATHERBOARD
ontheplacementofthebolt.Placethewasherontheboltand
attach the adjusting clamp knob, loosely. Position the
featherboard with the hex head of the bolt in the miter table
slot but do not tighten. Completely lower the saw blade.
Position the rip fence to the desired adjustment for the cut to
be performed and lock. Place the workpiece against the
fence and over the saw blade area. Adjust the featherboard
toapplyresistancetotheworkpiecejustforwardoftheblade.
Securely tighten the adjusting clamp knob to secure the
featherboard in place. Attach a C-clamp to further secure the
featherboard to the edge of the sliding miter table.
Afeatherboardisadeviceusedtohelpcontroltheworkpiece
byguidingitsecurelyagainstthetableorfence.Featherboards
are especially useful when ripping small workpieces and for
completing non-through cuts. The end is angled, with a
number of short kerfs to give a friction hold on the workpiece.
Lock it in place on the table with a C-clamp. Test that it could
resist kickback.
WARNING:
Place the featherboard against the uncut portion of the
workpiece, to avoid kickback that could cause serious
personal injury.
WARNING:
DO NOT locate the featherboard to the rear of the
workpiece. Kickback can result from the featherboard
pinching the workpiece and binding the blade in the saw
kerf if positioned improperly. Failure to heed this warning
can result in serious personal injury.
HOW TO MAKE A FEATHERBOARD
See Figure 19.
The featherboard is an excellent project for your BTS15.
Select a solid piece of lumber approximately 3/4 in. thick, 3-5/8 in.
wide and 18 in. long. Mark the center of the width on one end
of the stock. Miter one-half of the width to 30° and miter the
otherhalfofthesameendto45°.Seepage24forinformation
on miter cuts. Mark the board from the point at 6 in., 8 in., 10
in. and 12 in. Drill a 3/8 in. hole at the 8 in., 10 in., and 12 in.
marks. Set the rip fence to allow approximately a 1/4 in.
"finger" to be cut in the stock. Feed the stock only to the mark
previously made at 6 in. Turn the saw OFF and allow the
blade to completely stop rotating before removing the stock.
Reset the rip fence and cut spaced rips into the workpiece to
allowapproximately1/4in.fingersand1/8in.spacesbetween
the fingers.
FEATHERBOARD
PUSH STICK
BEVEL
LOCKING
LEVER
HOW TO MOUNT A FEATHERBOARD
Remove the adjusting clamp knob, bolt and washer from the
Miter Fence Holder. Place the bolt through one of the holes
“C” CLAMP
PUSH BLOCK
Fig. 18
3/8 in. DIAMETER
30°
3-5/8 in.
1/4 in.
1-13/16 in.
45°
1/8 in.
6 in.
3/4 in.
8 in.
10 in.
12 in.
18 in.
Fig. 19
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OPERATION
ꢀ The kerf (the cut made by the blade in the wood) will be
wider than the blade to avoid overheating or binding.
Make allowance for the kerf when measuring wood.
ꢀ Make sure the kerf is made on the waste side of the
1
measuring line.
Cross Cut
ꢀ Cut the wood with the finish side up.
ꢀ Knock out any loose knots with a hammer before making
the cut.
ꢀ Always provide proper support for the wood as it comes
out of the saw.
2
TYPES OF CUTS
See Figure 20.
There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the
miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6)
the compound (bevel) miter cut. All other cuts are combina-
tions of these basic six. Operating procedures for making
each kind of cut are given later in this section.
Rip Cut
3
4
WARNING:
Miter Cut
Always make sure the blade guard and anti-kickback
pawls are in place and working properly when making
these cuts to avoid possible injury.
Cross cuts are straight 90° cuts made across the grain of the
workpiece. The wood is fed into the cut at a 90° angle to the
blade, and the blade is vertical.
Bevel Cross Cut
Rip cuts are made with the grain of the wood. To avoid
kickback while making a rip cut, make sure one side of the
wood rides firmly against the rip fence.
Miter cuts are made with the wood at any angle to the blade
other than 90°. The blade is vertical.
5
6
WARNING:
Always use a push stick with small pieces of wood, and
also to finish the cut when ripping a long narrow piece of
wood, to prevent your hands from getting close to the
blade.
Bevel Rip Cut
Bevel cuts are made with an angled blade. Bevel cross cuts
are across the wood grain, and bevel rip cuts are with the
grain. The rip fence must always be on the left side of the
blade for bevel rip cuts.
Compound (or bevel) miter cuts are made with an angled
blade on wood that is angled to the blade. Be thoroughly
familiarwithmakingcrosscuts,ripcuts,bevelcuts,andmiter
cuts before trying a compound miter cut.
Compound (Bevel) Miter Cut
Fig. 20
WARNING:
All blades must be rated for at least 5,500 rpm to prevent
possible injury.
Page 21
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OPERATION
TO ADJUST THE BLADE DEPTH
GULLET
The blade depth should be set so that the outer points of the
blade are higher than the workpiece by approximately 1/8 in.
to 1/4 in. but the lowest points (gullets) are below the top
surface. See Figure 21.
WARNING:
Unplug the saw and make sure the blade guard assembly
isinstalledandworkingproperlytoavoidseriouspersonal
injury.
ꢀ Raise the blade by turning the blade adjusting handle
counterclockwise or lower it by turning the handle
clockwise.
Fig. 20
TO ADJUST THE BLADE ANGLE
ANGLED BLADE
BEVEL
INDICATOR
See Figure 22.
BEVEL
LOCKING LEVER
WARNING:
Unplug the saw and make sure the blade guard assembly
isinstalledandworkingproperlytoavoidseriouspersonal
injury.
45º Adjustment
0º Adjustment
ꢀ Unlock the bevel locking lever.
ꢀ Anglethebladebyturningthebevelhandleuntilthebevel
indicator shows the correct angle.
ꢀ Lock the bevel locking lever securely while holding the
bevel handle in place.
BLADE
ADJUSTING
HANDLE
TO SET THE SCALE TO THE BLADE
BEVEL
HANDLE
Thescaleisusablefrom5/8in.-20in. (16mm-686mm)tothe
right side of the blade and 0-7 in. (0-178 mm) on the left side
of the blade. The operator can select any desired dimension
within those ranges. Use the following steps to set the scale
to the blade and scale indicator. Begin with the blade at a
zero angle (straight up).
Fig. 21
ꢀ Loosen the rip fence by raising the locking handle.
RIP
FENCE
2 in.
ꢀ Using a framing square, set the rip fence 2 in. from the
BLADE
blade tip edge.
ꢀ Loosen the screw on the scale indicator. See Figure 23.
ꢀ Adjust the front rail until the 2 in. mark is placed at the
LOCKING
HANDLE
scale indicator. Align the rear rail to the front rail.
ꢀ Tighten the screw and check the dimension and the rip
fence.
WARNING:
2
1
0
0
11
13
15
7
8
12
14
9
10
Blades coast after turn off. Possible serious injury can
occur if hands come in contact with blade.
2 IN.
MARK
FRONT RAIL
SCALE
INDICATOR
SCALE
Fig. 22
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OPERATION
TO USE OUTFEED SUPPORT
See Figure 24.
OUTFEED
SUPPORT
The outfeed support slides to give the operator additional
support for cutting long workpieces.
ꢀ With the table saw in the off position, stand behind the
saw.
ꢀ Grasp the outfeed support with both hands and pull the
outfeed support until it is fully extended.
TO USE SOLID TABLE EXTENSION
See Figure 25.
The solid table extension provides the operator with a flat
surface.
ꢀ Remove the sliding miter table by turning the table lock
knobs counterclockwise.
ꢀ Place the solid table extension in the slot.
ꢀ Retighten the table lock knobs.
Fig. 24
TABLE
LOCK
KNOBS
WARNING:
Never stand directly in line with the blade or allow hands
to come closer than 3 in. to the blade. Do not reach over
or across the blade. Failure to heed this warning can
result in serious personal injury.
MAKING CUTS
The blade provided with your saw is a high-quality combina-
tion blade suitable for ripping and crosscut operations.
WARNING:
All blades must be rated for at least 5,500 RPM to prevent
possible injury.
TO MAKE A CROSS CUT
See Figure 26.
Fig. 25
MITER
FENCE
WARNING:
Never use rip fence as cutoff gauge when crosscutting.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
Note: When the miter fence is placed in the first hole (one
towards the center of the sliding miter table), use the scale
on the outside of the sliding miter table. To increase cutting
capacity, use the second hole (one closest to the front of the
table), using the front of the miter fence to read the inner
scale.
It is recommended you make test cuts on scrap wood.
ꢀ Remove the rip fence by lifting the locking handle.
ꢀ Set the blade to the correct depth for the workpiece.
Fig. 26
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OPERATION
ꢀ Set the miter fence to 0˚ and tighten the lock knob.
ꢀ Placeasupport(thesameheightassawtable)behindthe
saw for the cut work.
ꢀ Stand to the side of the wood as it contacts the blade to
reduce the chance of injury should kickback occur. Never
stand directly in the line of cut.
ꢀ Makesurethewoodisclearofthebladebeforeturningon
the saw.
ꢀ Make sure the wood is clear of the blade before turning on
the saw.
ꢀ To turn the saw on ( ), lift the switch button.
ꢀ To turn saw off ( ), press the switch button down.
Note: To prevent unauthorized use, remove the switch
key as shown in figure 27.
ꢀ Let the blade build up to full speed before moving the
workpiece into the blade.
ꢀ Let the blade build up to full speed before feeding the
workpiece into the blade.
ꢀ When the cut is made, turn the saw off ( ). Wait for the
blade to come to a complete stop before removing the
workpiece.
ꢀ Hold the workpiece firmly with both hands on the miter
fence and feed the workpiece into the blade.
ꢀ When the cut is made, turn the saw off ( ). Wait for the
blade to come to a complete stop before removing the
workpiece.
SWITCH
KEY
TO MAKE A MITER CUT
See Figure 28.
It is recommended you make test cuts on scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
SWITCH IN LOCKED POSITION
MITER FENCE
Fig. 27
BLADE
GUARD ASSEMBLY
ꢀ Remove the rip fence by lifting the locking handle.
ꢀ Set the miter fence to the desired angle and tighten the
lock knob.
ꢀ Placeasupport(thesameheightassawtable)behindthe
saw for the cut work.
ꢀ Makesurethewoodisclearofthebladebeforeturningon
the saw.
ꢀ Let the blade build up to full speed before moving the
workpiece into the blade.
ꢀ Feed the workpiece into the blade until the cut has been
completed.
TO MAKE A STRAIGHT RIP CUT
See Figure 29.
It is recommended you make a test cut on scrap wood.
Fig. 28
WARNING:
BLADE
RIP FENCE
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
OUTFEED
SUPPORT
PUSH STICK
ꢀ Position the rip fence the desired distance from the blade
for the cut and securely lock the handle. Adjust the scale
to zero at the cutting edge of the blade.
ꢀ Placeasupport(thesameheightassawtable)behindthe
saw for the cut work.
ꢀ Makesurethewoodisclearofthebladebeforeturningon
the saw.
FRONT
RAIL
LOCKING
HANDLE
ꢀ Use a push block or push stick to move the wood through
the cut past the blade. Never push a small piece of
wood into the blade with your hand, always use a
push stick. The use of push blocks, push sticks, and
featherboards are necessary when making non-through
cuts.
Fig. 29
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OPERATION
TO MAKE A BEVEL CROSS CUT
See Figure 30.
MITER FENCE
It is recommended that you place the piece to be saved on
the left side of the blade and that you make a test cut on
scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
ꢀ Remove the rip fence by lifting the locking handle.
ꢀ Unlock the bevel locking lever.
ꢀ Turn the bevel handle until the bevel indicator is at
the desired angle. Press the bevel locking lever
towards the table saw to lock.
Fig. 30
RIP FENCE
ꢀ Set the blade to the correct depth for the workpiece.
ꢀ Set the miter fence to 90°.
ꢀ Place a support (the same height as saw table) behind
the saw for the cut work.
ꢀ Make sure the wood is clear of the blade before turning
on the saw.
ꢀ Let the saw blade build up to full speed before moving the
miter fence and the workpiece into the blade.
ꢀ Hold the workpiece firmly with both hands on the miter
fence and feed the workpiece into the blade.
ꢀ When the cut is made, turn the saw off ( ). Wait for the
blade to come to a complete stop before removing the
workpiece.
BEVEL
LOCKING
LEVER
TO MAKE A BEVEL RIP CUT
See Figure 31.
It is recommended you make test cuts on scrap wood.
Fig. 31
WARNING:
ꢀ Turn the power switch to the on ( ) position.
The rip fence must be on the left side of the blade to
avoid trapping the wood and causing kickback.
ꢀ Position the workpiece flat on the table with the edge flush
against the rip fence. Let the blade build up to full speed
before feeding the workpiece into the blade.
ꢀ Using a push stick and/or push blocks, slowly feed the
workpiece toward the blade. Stand slightly to the side of
the wood as it contacts the blade to reduce the chance of
injury should kickback occur.
ꢀ Once the blade has made contact with the workpiece, use
the hand closest to the rip fence to guide it. Make sure the
edge of the workpiece remains in solid contact with both
the rip fence and the surface of the table. If ripping a narrow
piece, use a push stick to move the piece through the cut
and past the blade.
WARNING:
Make sure the blade guard assembly is installed and
working properly to reduce the risk of serious personal
injury.
ꢀ Remove the miter fence.
ꢀ Position the rip fence the desired distance from the left
side of the blade and lock down the handle.
ꢀ Adjust the bevel angle to the desired setting.
ꢀ When the cut is made, turn the saw off (
). Wait for the
blade to come to a complete stop before removing the
workpiece.
ꢀ After the blade has stopped completely, remove the cutoff
stock.
ꢀ Grasp the workpiece from the lead end (the end fed into
the blade first) and carefully remove it from the table.
ꢀ Set the blade to the correct depth.
ꢀ If ripping a piece larger than 36 in. long, place a support
the same height as the table surface behind the saw for
the cut work.
Page 25
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OPERATION
TO MAKE A COMPOUND MITER CUT
FEATHERBOARD
It is recommended that you place the piece to be saved on
the left side of the blade and that you make a test cut on
scrap wood first.
WARNING:
Make sure the blade guard assembly is securely installed
and working properly to avoid serious personal injury.
PUSH STICK
ꢀ Remove the rip fence by lifting the lock down handle.
ꢀ Unlock the bevel locking lever.
ꢀ Adjust the bevel angle to the desired setting.
ꢀ Lock the bevel locking lever.
BEVEL
LOCKING
LEVER
ꢀ Set the saw blade to the correct depth.
PUSH BLOCK
“C” CLAMP
Fig. 32
ꢀ Loosen the lock knob on the miter fence, set the miter
fence to the desired angle and tighten lock knob.
ꢀ Raise the blade to the correct height by turning the blade
ꢀ Turn the power switch to the on ( ) position.
adjusting handle counterclockwise.
ꢀ Position the workpiece flat on the table with the edge flush
against the miter fence. Let the blade build up to full speed
before feeding the workpiece into the blade.
ꢀ Feed the workpiece into the blade.
ꢀ Advance the workpiece and the miter fence toward the
blade. Keep the workpiece flush against the miter fence.
Push the miter fence and workpiece toward the blade.
Stand slightly to the side of the wood as it contacts the
blade to reduce the chance of injury should kickback occur.
WARNING:
Carefully check all setups and rotate the blade one full
revolution to assure proper clearance before connecting
saw to power source.
ꢀ When the cut is made, turn the saw off ( ). Wait for the
blade to come to a complete stop before removing the
workpiece.
ꢀ Always use push blocks, push sticks, and featherboards
whenmakingnon-throughcutstoavoidtheriskofserious
injury. See Figure 32.
ꢀ After the blade has stopped completely, remove the cutoff
stock.
WARNING:
TO MAKE NON-THROUGH CUTS
When making a non-through cut, the cutter is covered by
the workpiece during most of the cut. Be alert to the
exposed cutter at the start and finish of every cut to avoid
the risk of serious personal injury.
Non-through cuts can be made with the grain (ripping) or
across the grain (crosscut). The use of a non-through cut is
essentialtocuttinggrooves, rabbets, anddadoes. Thisisthe
only type cut that is made without the blade guard installed.
Make sure the blade guard assembly is reinstalled upon
completion of this type of cut. Read the appropriate section
which describes the type of cut in addition to this section on
non-through or dado cuts. For example, if your non-through
cut is a straight cross cut, read and understand the section
on straight cross cuts before proceeding.
WARNING:
Unplug the saw to avoid possible injury.
ꢀ Lower the blade.
ꢀ Loosen the two hex nuts at the base of the riving knife.
Do not remove hex nuts. Remove the riving knife/
guard assembly. Retighten the two hex nuts on the
base.
Page 26
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OPERATION
TO MAKE DADO CUTS
WARNING:
A dado is a non-through cut and typically refers to a channel
cut, both with the grain and across the grain. (The Ryobi part
number for the dado set is 4650306.)
Never feed wood with your hands when making any non-
through cut such as rabbets or dadoes.
ꢀ Unplug your saw.
WARNING:
WARNING:
When making a non-through cut, the cutter is covered by
the workpiece during most of the cut. Be alert to the
exposed cutter at the start and finish of every cut to avoid
the risk of serious personal injury.
Unplug the saw to avoid possible injury.
ꢀ Lower the blade.
ꢀ Remove the blade guard assembly.
ꢀ Retighten the two hex nuts on base assembly.
ꢀ Remove the throat plate.
ꢀ When the cut is made, turn the saw off ( ). Wait for the
blade to come to a complete stop before removing the
workpiece.
ꢀ Remove the saw blade.
ꢀ Unplug your saw.
ꢀ Remove the flange/spacer and spacer/washer.
ꢀ Reinstall the flange/spacer.
ꢀ Lower the saw blade.
ꢀ Reinstall the blade guard assembly.
ꢀ Mount the dado blade, using the blade and chippers
ꢀ Retighten the nuts at the base of the riving knife. Check
appropriate for the desired width of cut.
riving knife alignment to the blade.
ꢀ Reinstall the flange nut.
ꢀ Make sure the flange nut is fully engaged.
NOTE: the spacer/washer should only be used with a
regular blade.
ꢀ Replace the throat plate with optional Dado Throat Plate
(A31TS04). When ordering parts, always give the
model number. Call 1-800-525-2579 for assistance.
WARNING:
Always put all spacers in proper location when changing
back to saw blade. Failure to do so may result in possible
injury and damage to the tool.
WARNING:
Always use push blocks, push sticks, or featherboards
when making dado cuts to avoid the risk of serious injury.
WARNING:
Allbladesmustberatedforatleast5,500RPMtoprevent
possible injury or damage to the tool.
Page 27
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ADJUSTMENTS
REMOVING/REPLACING THE THROAT PLATE
See Figure 33.
THROAT
PLATE
SCREW
WARNING:
Makesuretheswitchisoffandtheplugisoutoftheoutlet.
Failure to do so could result in accidental starting, result-
ing in serious personal injury.
WARNING:
Drop blade below saw table when reinstalling the throat
plate. Failure to heed this warning could result in serious
personal injury.
SCREW
ꢀ To remove the throat plate, first lower the blade and
remove the screws holding the throat plate with a phillips
screwdriver.
ꢀ Lift the the throat plate.
ꢀ To reinstall the throat plate, drop blade below saw table
and place throat plate in the opening.
Fig. 33
CLAMP
SCREW
ꢀ Insert the throat plate screws and securely tighten.
RIP FENCE
BLADE
TO CHECK THE ALIGNMENT OF THE RIP
FENCE TO THE BLADE
See Figure 34.
WARNING:
Before performing any adjustment, make sure the tool is
unplugged from the power supply and the switch is in the
OFF position. Failure to head this warning could result in
serious personal injury.
RIP
FENCE
ꢀ Raise the locking handle to permit the rip fence to be
moved.
ꢀ Place a framing square beside the blade and move the rip
fence up to the square. Take the dimension on the rip
scale.
ꢀ Move the fence back and turn the framing square 180° to
check the other side.
SCREWS
LOCKING
HANDLE
Fig. 34
ꢀ If the two dimensions are not the same, loosen the two
screws on the fence and align it.
ꢀ Retighten the two screws.
ꢀ Make two or three test cuts on scrap wood. If the cuts are
not true, repeat the process.
WARNING:
Before plugging the saw back in to make test cuts, make
sure the switch is in the OFF position and the blade guard
is in place. Failure to do so may result in serious injury.
Page 28
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ADJUSTMENTS
TO REMOVE THE BLADE
See Figures 35 - 37.
BLADE
GUARD
THROAT
PLATE
Use the two wrenches supplied with the saw in this proce-
dure to replace the blade.
WARNING:
Unplugyoursawandmakesurethebladeguardassembly
isinstalledandworkingproperlytoavoidseriouspersonal
injury.
BEVEL
LOCKING
LEVER
ꢀ Lower the blade and raise the blade guard.
ꢀ Removethescrewsfromthethroatplatethenremovethe
throat plate.
ꢀ Raise the blade to its full height by turning the blade
BEVEL
HANDLE
adjusting handle counterclockwise.
Fig. 35
ꢀ Place the open end of the small hex wrench into the slot
beside the blade. The wrench will fit over two flats on the
flange/spacer. See Figure 36.
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
SMALL
HEX WRENCH
LARGE HEX
WRENCH
ꢀ Fitthelargehexwrenchontotheflangenut.Turnclockwise
and remove the flange nut, taking care not to drag your
knuckles across the blade.
ARBOR
Note: The flange nut has right-hand threads.
TO
LOOSEN
ꢀ Remove the flange nut from the arbor and then remove
the blade. Make sure the flange/spacer and spacer/
washer are tight against arbor shoulder.
ꢀ Replace with a new blade. Make sure the blade teeth are
pointing forward, toward incoming work.
SPACER/
WASHER
ꢀ Put the flange nut back on. Tighten the nut with a
clockwise turn.
Note: Use care not to cross thread flange nut. Do not
FLANGE/SPACER
overtighten.
TO
TIGHTEN
FLANGE
NUT
ꢀ Rotate the blade by hand to make sure it is turning freely.
Fig. 36
ꢀ Check the riving knife and adjust if needed (see next
TO LOWER BLADE, PUSH BEVEL
LOCKING LEVER RIGHT AND
ROTATE BLADE ADJUSTING
HANDLE CLOCKWISE
TO ANGLE BLADE,
procedure).
PUSH BEVEL LOCKING
LEVER LEFT AND ROTATE
BEVEL HANDLE
ꢀ Lower the blade, insert the throat plate, then securely
tighten the throat plate screw.
45º Adjustment
0º Adjustment
TO LOCK BLADE ANGLE,
PUSH BEVEL LOCKING
LEVER RIGHT
TO RAISE BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE BLADE ADJUSTING
HANDLE CLOCKWISE
Fig. 37
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ADJUSTMENTS
ALIGNING SPREADER WITH THE BLADE
See Figures 38 - 39.
SPREADER
BLADE
WARNING:
PAWLS
Failure to turn the table saw off, remove the switch key,
andunplugthesawbeforeservicingorworkingonitcould
result in accidental starting causing possible serious
injury.
WARNING:
FRAMING SQUARE
It is important to install and adjust the spreader correctly.
Poor alignment could cause kickback and throw the
workpiece at the operator.
The spreader must be aligned with and centered over the
blade.
ꢀ Raise the blade and the blade guard.
Fig. 38
ꢀ Place a framing square or straight edge beside the
VIEWED FROM TOP OF SAW WITH SPREADER SHOWN
CENTERED OVER BLADE
blade on the left. See Figure 38.
ꢀ Loosen nut on the spreader with an adjustable wrench.
WARNING:
SPREADER
Do not loosen the screws holding the spreader to the
bladeguardbracket. Unsecuredpawlsorspreadercould
causepersonalinjurywhileyouareadjustingthespreader.
FRAMING SQUARE
ꢀ Center the spreader over the blade. See Figure 39.
ꢀ Securely tighten nut.
BLADE
Fig. 39
Page 30
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ADJUSTMENTS
WARNING:
BLADE
Before performing any adjustment, make sure the tool is
unplugged from the power supply and the switch is in the
off ( ) position. Failure to head this warning could result
in serious personal injury.
FRAMING SQUARE
0º ADJUSTMENT
BOLT
BEVEL
LOCKING
LEVER
TO SET BLADE AT 0° OR 45°
See Figure 40.
The angle settings of your saw have been set at the factory
and, unless damaged in shipping, should not require setting
during assembly. After extensive use, it may need to be
checked.
ꢀ Raise the blade and the blade guard.
ꢀ If the blade is not perfectly vertical (0°), loosen the
adjustment bolt and the bevel locking lever.
ꢀ Place a framing square beside the blade on the left. Lock
the angle by pushing the bevel locking lever and retighten
the adjustment bolt.
ꢀ Adjust the bevel indicator to zero.
BEVEL
HANDLE
ꢀ If the blade is not an exact 45°, loosen the adjustment bolt
BEVEL
INDICATOR
and the bevel locking lever.
ꢀ Turn the bevel handle until the bottom of the blade has
moved completely to the left side of the slot. Lock the
angle by pushing the bevel locking lever.
BLADE
45º ADJUSTMENT
BOLT
ꢀ If the blade is not an exact 45°, loosen the adjustment bolt
and the bevel locking lever.
45º
ꢀ Adjust the bevel indicator to 45°.
ꢀ Make a test cut.
BEVEL
LOCKING
LEVER
BEVEL
HANDLE
Fig. 40
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ADJUSTMENTS
TO AJUST THE SLIDING MITER TABLE ASSEMBLY
The sliding miter table assembly has been preset at the factory to be parallel to the blade. However, misalignment during
shipping or requirements for very precise and accurate cuts may require realignment. The square relationship between
the blade and the miter fence as it travels the entire distance from the front to the rear of the miter table base during a
cut is very important for making precise and accurate cuts.
To avoid unnecessary setups and adjustments, we suggest that you check these setups carefully with a framing square
and make practice cuts in scrap wood before making finish cuts in good workpieces.
Note: Follow the general rule of measuring twice and cutting once.
Do not loosen any screws for the following adjustments until you have made checks and are sure adjustments are
needed. Once screws have been loosened, these settings must be reset.
Two basic checks should be made to determine if adjustments are necessary:
ꢀ The miter base must be parallel to the blade as the table slides from the front to the rear of the miter table assembly.
ꢀ The miter fence must be square to the blade when set at exactly zero (0°) on the miter table scale. This is necessary
in order to be able to use the scale on the miter table. The miter table has adjustment screws for squaring miter fence
to blade and maintaining 0° scale settings when miter base adjustments are required.
Note: These checks and adjustments are being explained in step by step procedures, however, you should be aware
that they depend upon each other.
Page 32
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ADJUSTMENTS
CHECKINGSLIDINGMITERTABLEASSEMBLY
B
To Check Miter Base Parallelism:
D
WARNING:
Begin by unplugging your saw. Failure to unplug saw
couldresultinaccidentalstartingcausingpossibleserious
injury.
ꢀ Slide miter table to the front of miter base as far as it will
go. Place a reference mark (A) near the end of the miter
table as shown in figure 41.
E
Note: Front of miter base is on infeed side of saw.
C
ꢀ Place a reference mark on one of the blade teeth (B) and
rotate the blade (C) so that the reference mark on the
blade is at the front of the throat plate (D).
ꢀ Place a framing square (E) against the blade and align
with reference mark on miter table. Measure the distance
between the blade and the edge of miter table.
Note: Place framing square between carbide teeth and
measure from blade. This step will insure framing square
is square against blade from the front to back of blade.
A
ꢀ Remove framing square and slide miter table to the rear
of miter base as far as it will go. See Figure 42.
ꢀ Rotate the blade so the reference mark on the blade is at
the rear of the throat plate. Measuring from the same
mark on the blade at the rear will eliminate the effect of
blade wobble.
Fig. 41
C
ꢀ Place framing square against the blade and align with the
same reference mark on the miter table. Measure the
distance between the blade and the edge of the miter
table at the rear.
ꢀ Compare whether the front and rear measurements are
thesame. Iftheyarethesame, proceedwithcheckingthe
miter fence alignment. If not, this indicates the miter base
needs aligning. Miter base must then be adjusted before
checkingmiterfencealignment. See ToAdjusttheMiter
Base section that follows.
B
E
A
D
Fig. 42
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ADJUSTMENTS
To Check Miter Fence Alignment
See Figure 43.
The miter fence must be perpendicular to the blade when set
at zero degrees.
C
F
WARNING:
Begin by unplugging your saw. Failure to unplug saw
couldresultinaccidentalstartingcausingpossibleserious
injury.
I
ꢀ Set the miter fence (H) at 0° as shown in figure 43. Miter
indicator (I) should be set precisely on 0° and secured in
place with adjusting clamp (F).
Note: The quick-stop is not necessary for this checking
procedure. However, you may want to check and adjust
it to 0° at this time. See Quick-Stop section that follows.
ꢀ Place a framing square (E) firmly against the miter fence
(H) with the other side against the blade (C).
ꢀ Check whether the miter fence and blade are square with
each other. With the framing square against the miter
fence there should be no gap from the front to the rear of
the blade.
E
H
Fig. 43
K
ꢀ If a gap exists, the miter fence may be out of square.
ꢀ Rotate the blade and recheck. If there is a consistent gap
between the front and rear of the blade, the miter table
needs aligning. Follow the adjustment procedures that
follow.
L
MAKING ADJUSTMENTS TO SLIDING MITER
TABLE ASSEMBLY
To Adjust the Miter Table
See Figure 44.
The sliding miter table been set at the factory and, unless
damaged in shipping, should not require setting during
assembly. After extensive use, it may need to be checked.
J
REMEMBER:Checkallsettingsbeforelooseningscrewsfor
thefollowingprocedures. Oncescrewshavebeenloosened,
these settings must be reset.
ꢀ Four screws secure the sliding miter table to the table
base.
ꢀ Two screws (K) are used to adjust the sliding miter table
parallelism.
ꢀ Loosen the two screws (K), as shown in figure 44, to
adjust fence squareness and miter table parallelism.
ꢀ Follow the steps in To Check Miter Base Parallelism,
adjust the miter base so that it is parallel to the blade.
Fig. 44
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ADJUSTMENTS
HEX NUT
STAR WASHER
WARNING:
Begin by unplugging your saw. Failure to unplug saw
couldresultinaccidentalstartingcausingpossibleserious
injury.
MITER
TABLE
TO ADJUST THE MITER FENCE
ꢀ Set the miter fence (H) at 0° as shown in figure 46. Miter
indicator (I) should be set precisely on 0° and secured in
place with adjusting clamp (F).
SLIDE
ꢀ There are four slides located under the sliding miter table.
These slides let the miter table move on the base. Three
slides are mounted on eccentric screws that can be
adjusted by loosening the hex nuts on top of the miter
table. See Figure 45.
ECCENTRIC
SCREW
LIP OF BASE
Fig. 45
ꢀ Loosen the rear hex nuts (K) on top of sliding miter table
for this adjustment procedure.
Note: The front screws are only needed to remove
excessive play in the slides due to wear from extended
use. They are not needed for this procedure. The right
front hex nut is a non-eccentric pivot and should never be
loosened.
ꢀ Adjust the right rear eccentric screw from the lower side
of the miter table so that maximum play exists between
the slide and miter base.
K
ꢀ Push left rear of miter table snugly against miter base as
shown by the arrow (M) in figure 46 and secure.
ꢀ Placeaframingsquarefirmlyagainstthemiterfence,with
the other side against the blade.
K
ꢀ Adjust left rear screw from underneath miter table until
miter fence and blade are square with each other.
ꢀ Tighten hex nut securely.
ꢀ Adjust right rear screw from underneath miter table to
remove excessive play.
H
M
Fig. 46
ꢀ Tighten hex nut securely.
ꢀ Recheckyoursetupscarefully.Alsomakesureallscrews,
hex nuts, etc. have been tightened securely.
ꢀ If sliding miter table assembly is still not square with the
blade, repeat the above procedures as needed.
ꢀ Make sure that slides remain square to miter base edge
to prevent “cocking” which will result in excessive play in
miter table.
ADJUSTING
CLAMP
MITER INDICATOR
MITER FENCE
ZERO
DEGREES
TO ADJUST QUICK-STOP
The quick-stop is preset at the factory to stop the miter fence
at exactly 0°. However, when sliding miter table adjustments
are made, these adjustments may cause the quick stop to
need adjusting. Check quick-stop with miter scale set at 0°.
If adjustments are needed, proceed with the following steps:
ꢀ Loosen the eccentric screw holding the quick-stop.
ꢀ Place the quick-stop against the miter fence with miter
scale set at 0°. See Figure 47.
ꢀ Adjust eccentric screw until it holds quick-stop securely
against miter fence.
QUICK STOP AND
ECCENTRIC SCREW
ꢀ Retighten hex nut, securing eccentric screw and quick-
stop.
Fig. 47
ꢀ Check your work. If the quick-stop is not at 0°, repeat
above steps.
Page 35
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MAINTENANCE
GENERAL MAINTENANCE
WARNING:
Always begin by disconnecting the power supply.
ꢀ Periodically check all clamps, nuts, bolts, screws, and
belts for tightness and condition. Make sure the throat
plate is in good condition and in position.
BLADE
ꢀ Check the blade guard assembly.
ꢀ Tomaintainthetablesurfaces,fence,andrails,periodically
apply paste wax to them and buff to provide smooth
functioning.
ꢀ Protectthebladebycleaningoutsawdustfromunderneath
the table and in the blade teeth. Use a resin solvent on the
blade teeth.
KNOB
ꢀ Clean plastic parts only with a soft damp cloth. DO
NOT use any aerosol or petroleum solvents.
Fig. 48
LUBRICATION
Thissawhasbeenlubricatedatthefactorypriortoshipment.
Following extended use, you should inspect and lubricate
the following areas to assure smooth operation.
TILT / ELEVATING MECHANISM
ꢀ Add dry lube between the handle shaft and the bore of the
clamping bolt.
ꢀ Adddrylube betweenthefaceoftheclampingboltandthe
face of the handle shaft.
ꢀ Add dry lube on the inner surfaces of the bevel locking
lever which contacts the cam.
BLADE AND BLADE WRENCH STORAGE
See Figure 48.
Your table saw has a convenient storage area specifically
designed for holding blades and blade wrenches. Remove
the knob and slide the blade and blade wrenches over the
bolt. Retighten the knob.
MITER FENCE
STORAGE
RIP FENCE
STORAGE
MITER FENCE AND RIP FENCE STORAGE
See Figure 49.
Your table saw has a convenient storage area specifically
designed for your miter fence and rip fence. Simply snap the
fence in place to hold it securely.
Fig. 49
Page 36
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TROUBLE SHOOTING
PROBLEM
POSSIBLE CAUSE
1. Blade is out of balance.
SOLUTION
Excess Vibration.
1. Remount and recheck blade.
Replace if necessary
2. Blade is warped or damaged.
2. Replace blade immediately. See
page 29.
3. Saw is not mounted securely to a
level work surface.
3. Reposition on a level surface and
tighten all mounting hardware
securely.
Rip fence does not operate
smoothly.
1. Rip fence not mounted correctly.
2. Rails are dirty or sticky.
1. Remount the rip fence.
See page 17.
2. Wax underneath front bar of rip
fence and front rail.
3. Adjustment nut needs adjusting.
3. Adjust nut counterclockwise.
Cutting binds or burns work.
1. Blade is dull.
1. Replace or have blade sharpened.
2. Slow the feed rate.
2. Work is fed too fast.
3. Wood is warped.
4. Blade is heeling.
3. Replace wood.
4. Call Ryobi Technical Service at
1-800-525-2579
Wood edges away from rip fence
when ripping.
1. Blade not properly sharpened.
1. Have blade resharpened.
Saw does not make accurate
90° or 45° bevel cuts.
1. Positive stops need adjusting.
1. Miter gauge is misaligned.
1. Blade is dull or dirty.
1. Adjust positive stops.
See page 31.
Saw does not make accurate
90° or 45° miter cuts.
1. Recheck setting on miter scale.
Blade makes poor cuts.
1. Clean blade or have blade
sharpened.
2. Blade is wrong type for cut
3. Blade is mounted backwards.
2. Replace with correct type.
3. Remount blade.
Blade does not lower when
turning blade control handle.
1. Saw dust build up underneath
saw.
1. Clean underside of saw.
Page 37
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OPERATOR'S MANUAL
10 in. (254 mm) Table Saw
BTS15
EXTENSION CORD CAUTION
**Ampere rating
(on tool data plate) 0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity to
handlethecurrentthetoolwilldraw. Anundersizedcordwillcause
a drop in line voltage, resulting in overheating and loss of power.
Use the chart to determine the minimum wire size required in an
extension cord. Only round jacketed cords should be used.
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
When working with a tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the letters "WA" on
the cord's jacket.
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on workpiece,
tools, or other obstructions while you are working with a power
tool.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
• MODEL NO.
The model and serial numbers of your tool will be found on the data plate attached to the
tool. Please record the serial number in the space provided below.
•
•
MODEL NUMBER
SERIAL NUMBER
BTS15
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road
Anderson, SC 29625
Post Office Box 1207
Anderson SC 29622-1207
Phone 1-800-525-2579
983000-290
11-04
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