Ryobi Sander BE321VS User Guide

OPERATOR’S MANUAL  
3 in. BELT SANDER  
VARIABLE SPEED  
DOUBLE INSULATED  
BE321VS  
Your variable speed belt sander has been engineered and manufactured to Ryobi’s high standard for dependability, ease  
of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using  
this product.  
Thank you for buying a Ryobi product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
n
Avoid accidental starting. Be sure switch is off  
before plugging in. Carrying tools with your finger on  
the switch or plugging in tools that have the switch on  
invites accidents.  
WARNING:  
Read and understand all instructions. Failure to follow  
all instructions listed below, may result in electric shock,  
fire and/or serious personal injury.  
nRemove adjusting keys or wrenches before turning  
the tool on. A wrench or a key that is left attached to a  
rotating part of the tool may result in personal injury.  
nDo not overreach. Keep proper footing and balance  
at all times. Proper footing and balance enables better  
control of the tool in unexpected situations.  
SAVE THESE INSTRUCTIONS  
WORK AREA  
nUse safety equipment. Always wear eye protection.  
Dust mask, nonskid safety shoes, hard hat, or hearing  
protection must be used for appropriate conditions.  
nDo not wear loose clothing or jewelry. Contain long  
hair. Loose clothes, jewelry, or long hair can be drawn  
into air vents.  
nKeep your work area clean and well lit. Cluttered  
benches and dark areas invite accidents.  
nDo not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases,  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
nDo not use on a ladder or unstable support. Stable  
footing on a solid surface enables better control of the  
tool in unexpected situations.  
nKeep bystanders, children, and visitors away while  
operating a power tool. Distractions can cause you to  
lose control.  
TOOL USE AND CARE  
ELECTRICAL SAFETY  
nUse clamps or other practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body is unstable and  
may lead to loss of control.  
nDo not force tool. Use the correct tool for your appli-  
cation. The correct tool will do the job better and safer  
at the rate for which it is designed.  
nDouble insulated tools are equipped with a polarized  
plug (one blade is wider than the other). This plug will  
fit in a polarized outlet only one way. If the plug does  
not fit fully in the outlet, reverse the plug. If it still  
does not fit, contact a qualified electrician to install a  
polarized outlet. Do not change the plug in any way.  
Double insulation  
eliminates the need for the three-  
nDo not use tool if switch does not turn it on or off.  
Any tool that cannot be controlled with the switch is  
dangerous and must be repaired.  
nDisconnect the plug from power source before making  
any adjustments, changing accessories, or storing the  
tool. Such preventive safety measures reduce the risk of  
starting the tool accidentally.  
nStore idle tools out of the reach of children and other  
untrained persons. Tools are dangerous in the hands of  
untrained users.  
nMaintain tools with care. Keep cutting tools sharp  
and clean. Properly maintained tools with sharp cutting  
edges are less likely to bind and are easier to control.  
wire grounded power cord and grounded power supply  
system.  
nAvoid body contact with grounded surfaces such as  
pipes, radiators, ranges, and refrigerators. There is an  
increased risk of electric shock if your body is grounded.  
nDon’t expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of elec-  
tric shock.  
nDo not abuse the cord. Never use the cord to carry the  
tools or pull the plug from an outlet. Keep cord away  
from heat, oil, sharp edges, or moving parts. Replace  
damaged cords immediately. Damaged cords increase  
the risk of electric shock.  
nCheck for misalignment or binding of moving parts,  
breakage of parts, and any other condition that may  
affect the tool’s operation. If damaged, have the tool  
serviced before using. Many accidents are caused by  
poorly maintained tools.  
n
When operating a power tool outside, use an outdoor  
extension cord marked “W-A” or “W”. These cords  
are rated for outdoor use and reduce the risk of electric  
shock.  
nUse only accessories that are recommended by the  
manufacturer for your model. Accessories that may be  
suitable for one tool, may become hazardous when used  
on another tool.  
n Keep the tool and its handle dry, clean and free from  
oil and grease. Always use a clean cloth when clean-  
ing. Never use brake fluids, gasoline, petroleum-based  
products, or any strong solvents to clean your tool.  
Following this rule will reduce the risk of loss of control  
and deterioration of the enclosure plastic.  
PERSONAL SAFETY  
nStay alert, watch what you are doing and use common  
sense when operating a power tool. Do not use tool  
while tired or under the influence of drugs, alcohol,  
or medication. A moment of inattention while operating  
power tools may result in serious personal injury.  
nDress properly. Do not wear loose clothing or jewelry.  
Contain long hair. Keep your hair, clothing, and gloves  
away from moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
3
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GENERAL SAFETY RULES  
nWhen servicing a tool, use only identical replacement  
SERVICE  
parts. Follow instructions in the Maintenance section  
of this manual. Use of unauthorized parts or failure to  
follow Maintenance Instructions may create a risk of  
shock or injury.  
nTool service must be performed only by qualified  
repair personnel. Service or maintenance performed by  
unqualified personnel may result in a risk of injury.  
SPECIFIC SAFETY RULES  
nHold tool by insulated gripping surfaces when nCheck damaged parts. Before further use of the  
performing an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with a  
“live” wire will make exposed metal parts of the cutting  
tool “live” and shock the operator.  
tool, a guard or other part that is damaged should  
be carefully checked to determine that it will operate  
properly and perform its intended function. Check for  
alignment of moving parts, binding of moving parts,  
breakage of parts, mounting, and any other conditions  
that may affect its operation. A guard or other part that  
is damaged should be properly repaired or replaced  
by an authorized service center. Following this rule will  
reduce the risk of shock, fire, or serious injury.  
nKnow your power tool. Read operator’s manual care-  
fully. Learn its applications and limitations, as well  
as the specific potential hazards related to this tool.  
Following this rule will reduce the risk of electric shock,  
fire, or serious injury.  
nMake sure your extension cord is in good condition.  
When using an extension cord, be sure to use one  
heavy enough to carry the current your product will  
draw. A wire gauge size (A.W.G.) of at least 14 is  
recommended for an extension cord 50 feet or less  
in length. A cord exceeding 100 feet is not recom-  
mended. If in doubt, use the next heavier gauge. The  
smaller the gauge number, the heavier the cord. An  
undersized cord will cause a drop in line voltage resulting  
in loss of power and overheating.  
nAlways wear safety glasses. Everyday eyeglasses  
have only impact-resistant lenses; they are NOT  
safety glasses. Following this rule will reduce the risk  
of serious personal injury.  
nProtect your lungs. Wear a face or dust mask if the  
operation is dusty. Following this rule will reduce the  
risk of serious personal injury.  
nProtect your hearing. Wear hearing protection during  
extended periods of operation. Following this rule will  
reduce the risk of serious personal injury.  
nInspect for and remove all nails from lumber before  
using this tool. Following this rule will reduce the risk of  
serious personal injury.  
nInspect tool cords periodically and, if damaged, have  
repaired at your nearest Authorized Service Center.  
Constantly stay aware of cord location. Following this  
rule will reduce the risk of electric shock or fire.  
nSave these instructions. Refer to them frequently and  
use them to instruct others who may use this tool. If you  
loan someone this tool, loan them these instructions  
also.  
WARNING:  
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals  
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement and other masonry products, and  
• arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to  
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks  
that are specially designed to filter out microscopic particles.  
4
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SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-  
tion of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
Current  
A
Hz  
W
Amperes  
Hertz  
Watt  
Frequency (cycles per second)  
Power  
min  
Minutes  
Time  
Alternating Current  
Type of current  
Direct Current  
Type or a characteristic of current  
Rotational speed, at no load  
n
No Load Speed  
o
Class II Construction  
Per Minute  
Double-insulated construction  
.../min  
Revolutions, strokes, surface speed, orbits etc., per minute  
Wet Conditions Alert  
Do not expose to rain or use in damp locations.  
To reduce the risk of injury, user must read and understand  
operator’s manual before using this product.  
Read The Operator’s Manual  
Always wear safety goggles, safety glasses with side shields or  
a full face shield when operating this product.  
Eye Protection  
Safety Alert  
Precautions that involve your safety.  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
No Hands Symbol  
No Hands Symbol  
Hot Surface  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
To reduce the risk of injury or damage, avoid contact with  
any hot surface.  
5
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SYMBOLS  
The following signal words and meanings are intended to explain the levels of risk associated with this product.  
SYMBOL  
SIGNAL  
MEANING  
DANGER:  
Indicates an imminently hazardous situation, which, if not avoided, will  
result in death or serious injury.  
WARNING:  
Indicates a potentially hazardous situation, which, if not avoided, could  
result in death or serious injury.  
CAUTION:  
CAUTION:  
Indicates a potentially hazardous situation, which, if not avoided, may  
result in minor or moderate injury.  
(Without Safety Alert Symbol) Indicates a situation that may result in  
property damage.  
SERVICE  
WARNING:  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
service we suggest you return the product to your nearest  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical replacement parts.  
To avoid serious personal injury, do not attempt to use  
this product until you read thoroughly and understand  
completely the operator’s manual. Save this operator’s  
manual and review frequently for continuing safe opera-  
tion and instructing others who may use this product.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can  
result in severe eye damage. Before beginning power tool operation, always wear safety goggles,  
safety glasses with side shields or a full face shield when needed. We recommend Wide Vision Safety  
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection  
which is marked to comply with ANSI Z87.1.  
SAVE THESE INSTRUCTIONS  
6
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ELECTRICAL  
DOUBLE INSULATION  
EXTENSION CORDS  
Double insulation is a concept in safety in electric power  
tools, which eliminates the need for the usual three-  
wire grounded power cord. All exposed metal parts are  
isolated from the internal metal motor components with  
protecting insulation. Double insulated tools do not need  
to be grounded.  
When using a power tool at a considerable distance from  
a power source, be sure to use an extension cord that has  
the capacity to handle the current the tool will draw. An  
undersized cord will cause a drop in line voltage, resulting in  
overheating and loss of power. Use the chart to determine  
the minimum wire size required in an extension cord. Only  
round jacketed cords listed by Underwriter’s Laboratories  
(UL) should be used.  
WARNING:  
When working outdoors with a tool, use an extension cord  
that is designed for outside use. This type of cord is desig-  
nated with “WA” on the cord’s jacket.  
The double insulated system is intended to protect  
the user from shock resulting from a break in the tool’s  
internal insulation. Observe all normal safety precautions  
to avoid electrical shock.  
Before using any extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
NOTE: Servicing of a tool with double insulation requires  
extreme care and knowledge of the system and should be  
performedonlybyaqualifiedservicetechnician. Forservice,  
we suggest you return the tool to your nearest authorized  
service center for repair. Always use original factory replace-  
ment parts when servicing.  
**Ampere rating (on tool data plate)  
0-2.0  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
Cord Length  
Wire Size (A.W.G.)  
25’  
50’  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100’  
ELECTRICAL CONNECTION  
**Used on 12 gauge - 20 amp circuit.  
This tool has a precision-built electric motor. It should be  
connected to a power supply that is 120 volts, 60 Hz, AC  
only (normal household current). Do not operate this tool  
on direct current (DC). A substantial voltage drop will cause  
a loss of power and the motor will overheat. If your tool does  
not operate when plugged into an outlet, double-check the  
power supply.  
NOTE: AWG = American Wire Gauge  
WARNING:  
Keep the extension cord clear of the working area.  
Position the cord so that it will not get caught on lumber,  
tools or other obstructions while you are working with a  
power tool. Failure to do so can result in serious personal  
injury.  
WARNING:  
Check extension cords before each use. If damaged  
replace immediately. Never use tool with a damaged cord  
since touching the damaged area could cause electrical  
shock resulting in serious injury.  
7
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FEATURES  
PRODUCT SPECIFICATIONS  
Belt Size ..........................................................3 in. x 21 in.  
Sanding Surface............................................... 16.5 sq. in.  
No Load Speed ........................................775 - 1,150/min.  
Input ...............................120 V, 60 Hz, AC only, 6.0 Amps  
Net Weight.............................................................. 8.8 lbs.  
DUST  
COLLECTION BAG  
LOCK-ON  
BUTTON  
TRACKING  
KNOB  
REAR  
HANDLE  
SWITCH  
TRIGGER  
FRONT  
HANDLE  
DRIVE  
ROLLER  
BELT TENSION  
RELEASE LEVER  
SANDING  
BELT  
FRONT  
ROLLER  
VARIABLE SPEED  
CONTROL DIAL  
Fig. 1  
8
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FEATURES  
KNOW YOUR BELT SANDER  
VARIABLE SPEED CONTROL DIAL  
See Figure 1.  
The variable speed control feature allows the sander to  
develop a no load speed that can be adjusted from 775 to  
1,150 ft./min. by rotating the dial from A to F. The variable  
speed control dial is conveniently located on the side of the  
front handle.  
Before attempting to use this product, familiarize yourself  
with all operating features and safety rules.  
SWITCH TRIGGER  
To turn the sander ON, depress the switch trigger. Release  
switch trigger to turn your sander OFF.  
DUST COLLECTION BAG  
The dust collection bag attaches to the sander and keeps  
dust to a minimum.  
LOCK- ON BUTTON  
The lock-on feature allows you to lock the switch trigger in  
the ON position. Locking the switch trigger on allows you to  
operate the sander for extended periods of time.  
BELT TENSION RELEASE LEVER  
The tension release lever aids in quick and easy belt changes.  
GRIPZONEOVERMOLD TECHNOLOGY  
The sander features Gripzone™ overmold technology for  
improved comfort with a positive grip.  
TRACKING KNOB  
The tracking knob allows you to easily adjust the belt tracking.  
ASSEMBLY  
UNPACKING  
This product has been shipped completely assembled.  
WARNING:  
If any parts are missing do not operate this tool until the  
missing parts are replaced. Failure to do so could result  
in possible serious personal injury.  
n Carefully remove the tool and any accessories from the  
box. Make sure that all items listed in the packing list are  
included.  
n Inspect the tool carefully to make sure no breakage or  
damage occurred during shipping.  
WARNING:  
n Do not discard the packing material until you have care-  
Do not attempt to modify this tool or create accesso-  
ries not recommended for use with this tool. Any such  
alteration or modification is misuse and could result in a  
hazardous condition leading to possible serious personal  
injury.  
fully inspected and satisfactorily operated the tool.  
n If any parts are damaged or missing, please call  
1-800-525-2579 for assistance.  
PACKING LIST  
Variable Speed Belt Sander  
Dust Collection Bag  
WARNING:  
Sanding Belt, 80 Grit  
Operator’s Manual  
Do not connect to power supply until assembly is  
complete. Failure to comply could result in accidental  
starting and possible serious personal injury.  
Warranty Registration Card  
9
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OPERATION  
APPLICATIONS  
You may use this tool for the purposes listed below:  
WARNING:  
Do not allow familiarity with tools to make you care- nSanding wood, metals, plastics, and other materials  
less. Remember that a careless fraction of a second is  
sufficient to inflict serious injury.  
nSmoothing rough boards, chamfering, rounding edges  
nRemoving rust, paint, varnishes, and stains  
WARNING:  
WARNING:  
If your sanding job becomes particularly dusty or if  
you have a breathing condition, wear a dust mask or  
respirator to prevent damage to your health.  
Always wear safety goggles or safety glasses with side  
shields when operating power tools. Failure to do so  
could result in objects being thrown into your eyes  
resulting in possible serious injury.  
SELECTING SANDING BELTS  
Selecting the correct size and type of sanding belt is an  
important step in achieving a high quality sanded finish. Alu-  
minum oxide, silicon carbide, and other synthetic abrasives  
are best for power sanding.  
WARNING:  
Do not use any attachments or accessories not  
recommended by the manufacturer of this tool. The use  
of attachments or accessories not recommended can  
result in serious personal injury.  
In general, when sanding, coarse grit removes the most ma-  
terial and fine grit produces the best finish. The condition of  
the surface to be sanded determines which grit will do the  
best job. If the surface is rough, start with a coarse grit and  
sand until the surface is uniform. Then use medium grit to  
remove scratches left by the coarser grit. Finally, use finer  
grit for finishing the surface. Always continue sanding with  
each grit until the surface is uniform.  
WARNING:  
Before connecting the sander to a power supply, make  
sure it is not in the locked-on position. Failure to do so  
could result in accidental starting of the tool resulting in  
serious injury.  
SETTING THE BELT SANDER SPEED  
Refer to the chart below for belt sander speed selections.  
BELT GRIT  
SPEED  
MATERIAL  
80  
A
F
40  
100  
240  
B
D
E
60  
150  
C
UNDRESSED TIMBER  
SOFTWOOD  
«
«
«
CHIPBOARD  
« «  
VENEER TIMBER  
RUST REMOVAL  
« «  
««  
«
PAINTED SURFACE  
« «  
NON FERROUS METAL  
10  
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OPERATION  
VARIABLE SPEED  
See Figure 2.  
The sander has a variable speed control dial, A (slow)  
to F (fast), designed to allow operator control of belt speed.  
To increase belt speed, turn the variable speed control dial  
to a higher setting. Turn to a lower setting to decrease belt  
speed. Refer to the chart on page 10 for proper speed se-  
lections.  
PROPER HAND PLACEMENT  
See Figure 3.  
Foreaseofoperationthesanderhasafronthandleandarear  
handle. These handles allow two-hand operation which aid  
in maintaining control, keeping sander level with workpiece,  
and keeping hands clear of sanding belt. When operating  
the sander always hold the front handle with the left hand  
and the rear handle with the right hand as shown.  
VARIABLE SPEED  
CONTROL DIAL  
(A TO F)  
WARNING:  
Fig. 2  
Keep hands and fingers clear of moving sanding belt,  
front pulley, and drive roller assembly. Failure to do so  
will result in the sanding of the hands or fingers.  
WARNING:  
Do not let your fingers rest over the front or right edge  
of the sander. If the sanding belt were to run off, or if it  
were not properly adjusted, your fingers could come in  
contact with the moving sanding belt resulting in possible  
serious injury.  
REAR  
HANDLE  
TURNING ON/OFF THE SANDER  
See Figure 4.  
n To turn on the sander: Depress the switch trigger.  
FRONT  
n To turn off the sander: Release the switch trigger.  
HANDLE  
KEEP HANDS AND FINGERS AWAY  
FROM THESE AREAS AT ALL TIMES  
Fig. 3  
SWITCH  
TRIGGER  
Fig. 4  
11  
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OPERATION  
TO INSTALL/CHANGE SANDING BELT  
LIFT BELT TENSION RELEASE LEVER  
TO REMOVE SANDING BELT  
See Figures 5 - 6.  
SANDING  
BELT  
nUnplug your sander.  
nPosition sander as shown.  
WARNING:  
BELT TENSION  
DIRECTION OF  
ROTATION  
Keep hands and fingers clear of front roller and spring  
mechanism at all times. Failure to do so could result in  
them getting pinched, causing possible serious injury.  
RELEASE  
LEVER  
Belt tension must be released in order to install and remove  
sanding belt:  
nRelease belt tension by lifting tension release lever.  
nInstall sanding belt; make sure arrow inside of belt is  
pointing in the direction of rotation, which is clockwise  
when looking into open side of sander.  
NOTE: Match the arrow on the sanding belt to that of the  
belt tension housing.  
LOWER BELT TENSION RELEASE  
LEVER TO SECURE SANDING BELT  
CAUTION:  
Fig. 5  
If the sanding belt is not a bidirectional belt, ensure that  
the arrow inside the belt is pointing in the direction of the  
rotation (clockwise when looking into the open side of the  
sander). Installing unidirectional sanding belts backwards  
can create a hazardous condition.  
SANDING BELTS WITH DIRECTION OF ROTATION  
ARROWS MUST BE INSTALLED CORRECTLY  
nAlign the sanding belt to its correct position.  
nLower tension release lever to secure the sanding belt.  
SANDING BELTS WITHOUT DIRECTION OF ROTATION  
ARROWS CAN BE USED IN EITHER DIRECTION  
Fig. 6  
12  
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OPERATION  
NOTE: If the sanding belt moves while sanding, you may  
LOCKING ON THE SANDER  
be applying too much pressure. When this occurs remove  
sander from workpiece. If belt tracking is properly adjusted,  
sanding belt will return to its normal and correct position on  
the drive roller and front roller.  
See Figure 7.  
The lock-on feature allows you to lock the switch trigger in  
the ON position. Locking the switch trigger on allows you to  
operate the sander for extended periods of time.  
Use a coarser belt when heavy sanding is desired, not heavy  
pressure.Theimportanceofthiscannotbeover-emphasized.  
Weight has been built into the tool to give the most efficient  
pressure at the proper location.  
If you have the lock-on feature engaged during use and the  
sander is accidentally disconnected from the power sup-  
ply, disengage the lock-on feature immediately. Also, do  
not lock the switch trigger if you might need to suddenly  
stop the sander.  
NOTE: The front roller of the sander was not designed for  
contour sanding. Sanding on the front roller could cause  
irregularity in sanding belt tracking and will damage the  
front roller.  
To lock-on the sander:  
nDepress the switch trigger.  
nPush in the lock-on button.  
nRelease the switch trigger.  
nRelease the lock-on button.  
LOCK-ON  
BUTTON  
NOTE: To release the lock, depress and release the switch  
trigger.  
OPERATING THE SANDER  
See Figure 8.  
Clamp or otherwise secure the work to prevent it from mov-  
ing under the sander.  
WARNING:  
Unsecured work could be thrown back toward operator  
causing injury.  
SWITCH  
TRIGGER  
Before placing sander on work surface, squeeze the switch  
trigger and let the motor reach its maximum speed, then  
lower the sander to the work surface with a slight forward  
motion. Using the rear handle to control the sander and the  
front handle only to guide it, move it slowly over the work.  
Allowing the sander to remain in one place will result in an  
uneven surface.  
Fig. 7  
WARNING:  
Keep a firm grip on sander with both hands at all times.  
Failure to do so could result in loss of control leading to  
possible serious injury.  
The sander was designed to provide the proper weight on  
the sanding belt.  
Excessive pressure will result in the following:  
nUneven work.  
nClogged sanding belts.  
nPremature sanding belt wear. Removal rate will not in-  
crease.  
nMotor damage.  
nIrregular sanding belt tracking.  
Fig. 8  
13  
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OPERATION  
nWhen you are sure the belt will not rub against internal  
TO ADJUST SANDING BELT TRACKING  
parts, start the sander and fine adjust the tracking screw  
until the belt stabilizes.  
See Figure 9.  
nConnect the sander to power supply.  
When correctly adjusted, the outer edge of the belt will  
be even with the outer edge of the sander. Belt life will be  
greatly increased if a few seconds are spent adjusting the  
belt tracking.  
nWith sander positioned as shown below, pull switch trig-  
ger and release immediately.  
NOTE: This position is for adjustments only. Sanding belt  
should not be in contact with workpiece or any foreign ob-  
jects when making belt tracking adjustments.  
NOTE: Replace a torn sanding belt immediately.  
nObserve tracking of sanding belt. If the sanding belt runs  
inward, slowly turn the tracking screw clockwise. If the  
sanding belt runs outward, slowly turn the tracking screw  
counterclockwise. This should be done until you are sure  
beltwillnotrunoffsander, orcomeincontactwithinternal  
parts.  
WARNING:  
Keep hands and fingers away from moving sanding belt.  
Any part of body coming in contact with moving sanding  
beltcouldresultinseriousinjury.Donotwearlooseclothing  
or jewelry when operating sander. They could get caught  
inmovingpartsandforeignobjectscouldgetthrownfrom  
sander causing injury.  
NOTE: After installing a new sanding belt, it may become  
necessary to change the adjustment several times until the  
belt becomes conditioned.  
CAUTION:  
If the sanding belt wears excessively on the inner edge it  
is probably adjusted too far inward and is rubbing against  
internal parts. If this is the case, readjust the tracking  
knob.  
SANDING  
BELT  
TURN CLOCKWISE IF  
BELT RUNS OUTWARD  
TRACKING  
SCREW  
TURN COUNTER-  
CLOCKWISE IF BELT  
RUNS INWARD  
TURN TRACKING SCREW TO ADJUST SANDING BELT  
Fig. 9  
14  
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OPERATION  
To install/remove dust bag  
n Unplug the sander.  
WARNING:  
nPlace the opening of dust bag over exhaust hole of the  
sander aligning the notch inside opening of dust bag with  
groove on exhaust hole. The bag should be installed with  
the zipper down when sander is in upright position.  
To prevent the possibility of sawdust or foreign objects  
beingthrownintoyourfaceandeyes,neverattempttouse  
the sander without dust bag properly installed. Sawdust  
or foreign objects being thrown into your face and eyes  
could result in possible serious injury.  
nTurn the dust bag counterclockwise to secure in place.  
nTo remove the dust bag, turn clockwise and pull off.  
DUST BAG  
To empty dust bag  
Remove dust bag from sander, open zipper, and shake out  
dust.  
See Figure 10.  
Thedustbagprovidesadustcollectionsystemforthesander.  
It should be installed over the exhaust hole located on the  
side of the sander. For more efficient operation, empty dust  
bag when half full.  
Do not connect sander to power supply before installing  
dust bag.  
DUST  
EXHAUST  
TURN TO SECURE  
DUST BAG  
DUST BAG  
OPENING  
DUST BAG  
GROOVE  
Fig. 10  
WARNING:  
WARNING:  
Collected sanding dust from sanding surface coatings  
such as polyurethanes, linseed oil etc., can self-ignite in  
the sander dust collection bag or elsewhere and cause  
fire. To reduce the risk of fire, always empty the dust  
bag frequently (10-15 minutes) while sanding and never  
store or leave a sander without totally emptying its dust  
bag. Also follow the recommendations of the coatings  
manufacturers.  
Do not use the dust collection bag when sanding metal.  
Usingthedustcollectionbagwhensandingmetalcreates  
a fire hazzard, which could damage the tool and lead to  
serious personal injury.  
15  
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MAINTENANCE  
Electrictoolsusedonfiberglassmaterial,wallboard,spackling  
WARNING:  
compounds, or plaster are subject to accelerated wear and  
possible premature failure because the fiberglass chips and  
grindings are highly abrasive to bearings, brushes, commu-  
tators,etc.Consequently,wedonotrecommendedusingthis  
toolforextendedworkonthesetypesofmaterials. However,  
if you do work with any of these materials, it is extremely  
important to clean the tool using compressed air.  
When servicing, use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
WARNING:  
LUBRICATION  
Always wear safety goggles or safety glasses with side  
shields during power tool operation or when blowing  
dust. If operation is dusty, also wear a dust mask.  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normal operating conditions. Therefore, no further lubrica-  
tion is required.  
GENERAL MAINTENANCE  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc., come in contact  
with plastic parts. Chemicals can damage, weaken or  
destroy plastic which may result in serious personal  
injury.  
16  
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MAINTENANCE  
TIMING BELT REPLACEMENT  
SCREW  
See Figures 11 - 12.  
BELT  
COVER  
nUnplug the sander.  
WARNING:  
Failure to unplug the sander could result in accidental  
starting causing possible serious personal injury.  
nRemove dust bag.  
SMALL  
PULLEY  
nRemove sanding belt from sander. Follow instructions on  
page 12 to remove sanding belt.  
NOTE: Removing sanding belt will simplify the process  
of installing a new timing belt.  
n
Remove belt cover screw and belt cover.  
nForce old timing belt from large pulley with a screwdriver  
and remove it from small pulley. If it is worn out, simply  
cut the old timing belt and remove.  
LARGE  
PULLEY  
nInstall new timing belt over small pulley first.  
nHolding the timing belt as shown in Figure 12, press belt  
onto the large pulley turning it as you press the belt on.  
nReassemble belt cover and screw.  
TIMING  
BELT  
nTighten screw securely.  
SANDER SHOWN WITH DUST BAG AND  
SANDING BELT REMOVED  
WARNING:  
Never attempt to operate the belt sander without belt  
cover in place.  
Fig. 11  
APPLY PRESSURE HERE AND  
TURN LARGE PULLEY  
Fig. 12  
17  
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OPERATOR’S MANUAL  
3 in. BELT SANDER  
VARIABLE SPEED  
DOUBLE INSULATED  
BE321VS  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide  
all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi  
complete list of Authorized Service Centers.  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
When ordering repair parts, always give the following information:  
BE321VS  
• MODEL NUMBER  
• SERIAL NUMBER  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road, Anderson, SC 29625  
Post Office Box 1207, Anderson, SC 29622-1207  
Phone 1-800-525-2579  
983000-619  
11-04  
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