Ryobi Cordless Saw RJ150V 02 User Guide

OPERATOR'S MANUAL  
RECIPROCATING SAW  
RJ150V-02  
DOUBLE INSULATED  
SPECIFICATIONS:  
Length of stroke  
1 in. (25.4mm)  
0-2300 spm  
Strokes per minute  
Switch  
Variable speed  
120 volts, 60 Hz, AC  
6.0 amps  
Rating  
Input  
Net weight  
6.5 lbs.  
THANK YOU FOR BUYING A RYOBI RECIPROCATING SAW.  
Your new saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and  
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire operator's manual before using your new saw. Pay close attention  
to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what it is intended, you  
will enjoy years of safe, reliable service.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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READ ALL INSTRUCTIONS  
KNOW YOUR POWER TOOL - Read operator's  
manual carefully. Learn its applications and limita-  
tions as well as the specific potential hazards re-  
lated to this tool.  
MAINTAIN TOOLS WITH CARE. Keep tools sharp  
at all times, and clean for best and safest perfor-  
mance.Followinstructionsforlubricatingandchang-  
ing accessories.  
GUARD AGAINST ELECTRICAL SHOCK BY  
PREVENTING BODY CONTACT WITH  
GROUNDED SURFACES. For example: Pipes,  
radiators, ranges, refrigerator enclosures.  
DISCONNECT TOOLS. When not in use, before  
servicing, or when changing attachments, blades,  
bits, cutters, etc., all tools should be disconnected  
from power supply.  
KEEP GUARDS IN PLACE and in working order.  
REMOVE ADJUSTING KEYS AND WRENCHES.  
Form habit of checking to see that keys and adjust-  
ing wrenches are removed from tool before turning  
it on.  
KEEP WORK AREA CLEAN. Cluttered areas and  
benches invite accidents.  
AVOID DANGEROUS ENVIRONMENT. Don't use  
power tool in damp or wet locations or expose to  
rain. Keep work area well lit.  
AVOID ACCIDENTAL STARTING. Don't carry  
plugged-in tools with finger on switch. Be sure  
switch is off when plugging in.  
KEEP CHILDREN AND VISITORS AWAY. All visi-  
tors should wear safety glasses and be kept a safe  
distance from work area. Do not let visitors contact  
tool or extension cord.  
MAKE SURE YOUR EXTENSION CORD IS IN  
GOOD CONDITION. When using an extension  
cord, be sure to use one heavy enough to carry the  
current your product will draw. An undersized cord  
will cause a drop in line voltage resulting in loss of  
power and overheating. A wire gage size (A.W.G.)  
ofatleast12isrecommendedforanextensioncord  
100 feet or less in length. A cord exceeding 100 feet  
is not recommended. If in doubt, use the next  
heavier gage. The smaller the gage number, the  
heavier the cord.  
STORE IDLE TOOLS. When not in use, tools  
should be stored in a dry, high or locked-up place -  
out of the reach of children.  
DON'T FORCE TOOL. It will do the job better and  
safer at the rate for which it was designed.  
USE RIGHT TOOL. Don't force small tool or attach-  
menttodothejobofaheavydutytool.Don'tusetool  
for purpose not intended - for example - Don't use  
a circular saw for cutting tree limbs or logs.  
OUTDOOR USE EXTENSION CORDS. When tool  
is used outdoors, use only extension cords in-  
tended for use outdoors and so marked.  
WEAR PROPER APPAREL. No loose clothing or  
jewelry to get caught in moving parts. Rubber  
gloves and nonskid footwear are recommended  
when working outdoors. Also, wear protective hair  
covering to contain long hair and keep it from being  
drawn into air vents.  
KEEP BLADES CLEAN AND SHARP. Sharp  
blades minimize stalling and kickback. Also, keep  
blades properly tightened at all times.  
KEEP HANDS AWAY FROM CUTTING AREA.  
Keephandsawayfromblades. Donotreachunder-  
neath work while blade is cutting. Do not attempt to  
remove material while blade is cutting.  
ALWAYS WEAR SAFETY GLASSES. Everyday  
eyeglasses have only impact-resistant lenses; they  
are NOT safety glasses.  
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.  
PROTECT YOUR LUNGS. Wear a face or dust  
Normal sparking of the motor could ignite fumes.  
mask if operation is dusty.  
INSPECT TOOL CORDS PERIODICALLY and if  
damaged, have repaired by an authorized service  
center. Stay constantly aware of cord location.  
PROTECT YOUR HEARING. Wear hearing pro-  
tection during extended periods of operation.  
DON'T ABUSE CORD. Never carry tool by cord or  
yank it to disconnect from receptacle. Keep cord  
away from heat, oil and sharp edges.  
INSPECT EXTENSION CORDS PERIODICALLY  
and replace if damaged.  
KEEPHANDLESDRY,CLEAN,ANDFREEFROM  
OIL AND GREASE. Always use a clean cloth when  
cleaning. Never use brake fluids, gasoline, petro-  
leum-based products or any strong solvents to  
clean your tool.  
SECURE WORK. Use clamps or a vise to hold  
work. Both hands are needed to operate the tool.  
DON'T OVERREACH. Keep proper footing and  
balance at all times. Do not use on a ladder or  
unstable support.  
Page 3  
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RULES FOR SAFE OPERATION (Continued)  
STAY ALERT. Watch what you are doing and use  
common sense. Do not operate tool when you are  
tired. Do not rush.  
Inspect for and remove all nails from timber before  
cutting.  
DRUGS, ALCOHOL, MEDICATION. Do not oper-  
ate tool while under the influence of drugs, alcohol,  
or any medication.  
CHECK DAMAGED PARTS. Before further use of  
the tool, a guard or other part that is damaged  
should be carefully checked to determine that it will  
operate properly and perform its intended function.  
Check for alignment of moving parts, binding of  
movingparts, breakageofparts, mounting, andany  
other conditions that may affect its operation. A  
guard or other part that is damaged should be  
properly repaired or replaced by an authorized  
service center unless indicated elsewhere in this  
instruction manual.  
WHEN SERVICING USE ONLY IDENTICAL  
RYOBI REPLACEMENT PARTS.  
POLARIZEDPLUGS. Toreducetheriskofelectric  
shock, this tool has a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized  
outletonlyoneway. Iftheplugdoesnotfitfullyinthe  
outlet, reverse the plug. If it still does not fit, contact  
a qualified electrician to install the proper outlet. Do  
not change the plug in any way.  
DO NOT USE TOOL IF SWITCH DOES NOT  
TURN IT ON AND OFF. Have switches replaced by  
an authorized service center.  
WARNING: TO AVOID POSSIBLE SERIOUS IN-  
JURY, KEEP HANDS AND FINGERS FROM BE-  
TWEEN THE MOTOR HOUSING AND SAW  
BLADE CLAMP.  
CUTTINGINTOELECTRICALWIRINGINWALLS  
CAN CAUSE BLADE AND METAL PARTS TO  
BECOME ELECTRICALLY LIVE. Grasp only the  
handle(s) provided on the tool and be sure that  
hidden electrical wiring, water pipes, or any me-  
chanical hazards are not in blade path.  
SAVE THESE INSTRUCTIONS. Refer to them  
frequently and use them to instruct others who may  
use this tool. If you loan someone this tool, loan  
them these instructions also.  
EXTENSION CORDS  
CAUTION:  
Keep extension cords away from the cutting area and  
position the cord so that it will not get caught on lumber,  
tools, etc. during cutting operation.  
The use of any extension cord will cause some loss of power.  
Tokeepthelosstoaminimumandtopreventtooloverheating,  
use an extension cord that is heavy enough to carry the  
current the tool will draw.  
A wire gage size (A.W.G.) of at least 14 is recommended for  
an extension cord 50 feet or less in length. A wire gage size  
(A.W.G.) of at least 12 is recommended for an extension cord  
50 - 100 feet in length. When working outdoors, use an  
extension cord that is suitable for outdoor use. The cord's  
jacket will be marked WA.  
WARNING:  
Check extension cords before each use. If damaged  
replaceimmediately. Neverusetoolwithadamagedcord  
since touching the damaged area could cause electrical  
shock resulting in serious injury.  
SAVE THESE INSTRUCTIONS  
WARNING:  
WARNING:  
If any parts are missing, do not operate your saw until the  
missing parts are replaced. Failure to do so could result  
in possible serious personal injury.  
Do not allow familiarity with your saw to make you  
careless. Remember that a careless fraction of a second  
is sufficient to inflict severe injury.  
Page 4  
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OPERATION  
UNPACKING  
KNOW YOUR RECIPROCATING SAW  
Your saw has been shipped completely assembled and  
ready for use. Inspect it carefully to make sure no breakage  
or damage has occurred during shipping. If any parts are  
damaged or missing, contact your nearest Ryobi dealer to  
obtain replacement parts before attempting to operate saw.  
An operator's manual and warranty registration are also  
included.  
Beforeattemptingtouseyoursaw,familiarizeyourselfwithall  
operating features and safety requirements. See Figure 1.  
ELECTRICAL CONNECTION  
Your saw has a precision built electric motor. It should be  
connected to a power supply that is 120 volts, 60 Hz, AC  
only (normal household current). Do not operate this tool  
on direct current (DC). A substantial voltage drop will cause  
a loss of power and the motor will over heat. If your tool does  
not operate when plugged into an outlet, double-check the  
power supply.  
VARIABLE SPEED  
TRIGGER  
LOCK-ON  
BUTTON  
FLAT HEAD SCREW  
(FOR FLUSH CUTTING)  
BASE  
ASSEMBLY  
ALLEN  
WRENCH HOLDER  
BLADE  
ALLEN WRENCH  
BLADE  
CLAMP  
SCREW  
BLADE  
CLAMP  
PIN  
BLADE  
CLAMP HOLE  
TRIGGER  
SET SCREW  
(SECURES BASE ASSEMBLY) Fig. 1  
ALLEN WRENCH HOLDER  
A convenient feature on your saw is an allen wrench holder.  
It is located on the bottom portion of your saw's handle. It is  
convenient for storing allen wrench when not in use. See  
Figure 1.  
Page 5  
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OPERATION  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating your reciprocating saw. Failure to  
dosocouldresultinforeignobjectsbeingthrownintoyour  
eyes resulting in possible serious injury.  
LOCK-ON  
BUTTON  
SWITCH  
See Figure 2.  
To turn your reciprocating saw ON, depress switch trigger.  
Release switch trigger to turn your saw OFF.  
LOCK-ON BUTTON  
See Figure 2.  
Your saw is equipped with a "lock-on" feature, which is  
convenient when continuous cutting for extended periods of  
time is required. To lock-on, depress the switch trigger, push  
in and hold the "lock-on" button located on the side of the  
handle, then release switch trigger. Release "lock-on" button  
and your saw will continue running.  
Fig. 2  
To release the lock, depress the switch trigger and release it.  
DO NOT lock the trigger on heavy jobs where your saw may  
have to be stopped quickly.  
If you desire to lock the switch on at full speed, depress the  
switch trigger, push in and hold the "lock-on" button, then  
while holding the "lock-on" button pushed in release the  
switch trigger.  
WARNING:  
When using your saw with the switch lock-on, keep your  
finger near the trigger and be prepared to disengage the  
"lock-on" feature at all times. Failure to do so could result  
in loss of control leading to possible serious injury.  
Avoid running your saw at low speeds for extended periods  
of time. Running at low speeds under constant usage may  
cause the motor of your saw to become overheated. If this  
occurs, cool your saw by running it without a load and at full  
speed.  
WARNING:  
Ifyouhavethe"lock-on"featureengagedduringuseandyour  
saw becomes disconnected from power supply, disengage  
the "lock-on" feature immediately.  
Your saw should never be connected to power supply  
when you are assembling parts, making adjustments,  
installing or removing blades, when cleaning, or when not  
in use. Disconnecting your saw will prevent accidental  
starting that could cause serious injury.  
WARNING:  
Before connecting your saw to power supply source,  
always check to be sure it is not in "Lock-on" position  
(depress and release switch trigger). Failure to do so  
could result in accidental starting of saw resulting in  
possible serious injury. Also, do not lock the trigger on  
jobs where your saw may need to be stopped suddenly.  
BLADE SELECTION  
To obtain the best performance from your saw it is important  
to select a specific blade for the particular application and  
type of material you wish to cut. By doing this you will get a  
smoother faster cut and prolong blade life. Replacement  
blades for this saw are available from your nearest Ryobi  
dealer.  
VARIABLE SPEED  
See Figure 2.  
Yourreciprocatingsawhasavariablespeedswitchdesigned  
to allow operator control of speed and power limits. The  
speed and power of your saw can be increased or decreased  
depending on the amount of switch trigger depression.  
Page 6  
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OPERATION  
TO INSTALL BLADES  
See Figure 3.  
PIN  
SAW BAR  
UNPLUG YOUR SAW.  
BLADE  
WARNING:  
Failure to unplug your saw could result in accidental  
starting causing serious injury.  
BLADE  
CLAMP  
Remove the 5/32 in. allen wrench provided with this saw  
from allen wrench holder. NOTE: Allen wrench holder is  
located in bottom portion of saw handle. See Figure 1.  
Loosen the blade clamp screw enough to permit the saw  
bladetobeinsertedbetweenbladeclampandsawbarpin.  
NOTE: It is never necessary to remove the blade clamp  
from the tool or the blade clamp screw from the blade  
clamp to change the blade.  
BLADE  
CLAMP HOLE  
ALLEN  
WRENCH  
Align the hole in the shank of the blade and blade clamp  
with the pin in the saw bar, then seat both on the pin in the  
saw bar.  
Tighten blade clamp screw securely. Do not overtighten  
screw or use an aid with allen wrench.  
BLADE  
CLAMP SCREW  
PIN  
Fig. 3  
Remove allen wrench and store it in allen wrench holder.  
NOTE: There may be times when the blade clamp sticks to  
the saw bar and will not loosen enough to allow blades to be  
installed or removed. If this happens, loosen the blade clamp  
screw with the allen wrench, then tap lightly on the end of the  
allen wrench with a mallet. See Figure 4.  
ALLEN  
WRENCH  
MALLET  
SAW BAR  
BASE ASSEMBLY  
See Figure 5.  
The base is adjustable, allowing the use of the blade teeth at  
different positions on the blade.  
BLADE  
CLAMP SCREW  
Three cutting positions are available when making cuts using  
regular blades. Three cutting positions are available when  
making cuts using flush cutting blades.  
BLADE CLAMP  
TO CHANGE POSITIONS OF THE BASE ASSEMBLY:  
Fig. 4  
UNPLUG YOUR SAW.  
BASE ASSEMBLY  
WARNING:  
Failure to unplug your saw could result in accidental  
starting causing serious injury.  
SET SCREW  
Loosen the set screw in the gear frame with the 5/32 in.  
allen wrench mentioned above.  
Reposition base assembly and align in the desired notch.  
NOTE:When changing from cutting with regular blades to  
cutting with flush cutting blades, base assembly must be  
turned clockwise 90°. Turn counterclockwise 90° when  
changing from cutting with flush cutting blades to cutting  
with regular blades.  
NOTCHES FOR  
REGULAR CUTS  
ALLEN  
WRENCH  
Retightensetscrewsecurely.Donotovertightenscrewor  
use an aid with allen wrench.  
Remove allen wrench and store it in allen wrench holder.  
NOTCH  
GEAR FRAME  
Fig. 5  
Page 7  
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OPERATION  
TO INSTALL FLUSH CUTTING BLADES  
PIN  
FLAT  
See Figures 6 and 7.  
HEAD SCREW  
BLADE  
CLAMP  
Flush cutting blades should be used when making close or  
flush cuts to walls.  
BLADE CLAMP IN  
FULL REAR POSITION  
Plug your reciprocating saw into power supply source.  
Depress and release the switch trigger of your saw in  
quick, short starts and stops until blade clamp is in its full  
rear position. See Figure 6.  
UNPLUG YOUR SAW.  
WARNING:  
Failure to unplug your saw could result in accidental  
starting causing serious injury.  
Using the 5/32 in. allen wrench provided with your saw,  
loosen the blade clamp screw and remove regular saw  
blade.  
FLUSH  
CUTTING BLADE  
Fig. 6  
Tighten blade clamp screw securely. Do not overtighten  
screw or use an aid with allen wrench.  
BASE ASSEMBLY IN FLUSH  
CUTTING POSITION  
Loosen set screw and turn base assembly clockwise 90°.  
See Figure 7.  
Align in desired notch, then tighten set screw securely.  
FLUSH  
CUTTING NOTCHES  
Remove allen wrench and store it in allen wrench holder.  
Insert flush cutting blade on top of blade clamp as shown  
SET  
SCREW  
in figure 6.  
Align hole in blade shank with pin on blade clamp.  
Using the flat head screw provided, secure blade to blade  
clamp. See Figure 6.  
Tighten flat head screw securely.  
GENERAL CUTTING  
See Figure 8.  
Hold your saw firmly in front of and clearly away from you.  
Make sure saw blade is clear of any foreign material and that  
power cord and extension cord are out of the blade path. Be  
surematerialtobecutisheldfirmly.Smallworkpiecesshould  
be securely clamped in a vise or with clamps to the work  
benchortable.Markthelineofcutclearly.Depressthetrigger  
switch starting the cutting action, set the base assembly  
against the work, then move the blade into the work. DO NOT  
FORCE. Use only enough pressure to keep the saw cutting.  
Let the blade and saw do the work.  
BASE ASSEMBLY IN  
REGULAR CUTTING POSITION  
Fig. 7  
PLUNGE CUTTING  
See Figure 9.  
Mark the line of cut clearly. Choose a convenient starting  
pointinsidetheareatobecutoutandplacethetipoftheblade  
overthatpoint.Restfrontedgeofbaseassemblyonworkand  
hold firmly in position. NOTE: Make sure blade does not  
touch work until motor reaches full speed, since this could  
cause loss of control resulting in serious injury. With saw  
blade at full cutting speed, slowly tilt saw downward until tip  
of blade starts cutting work. After blade penetrates work, tilt  
saw until blade is perpendicular to the work.  
Fig. 8  
Page 8  
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OPERATION  
FLUSH CUTTING  
See Figure 10.  
Your saw has been designed with a flush cutting feature  
which permits cutting close to floors or walls. To fit your  
cutting requirements, cuts may be made in either direction by  
reversing the position of the blade in the blade clamp. See  
page 8 for instructions on installing Flush Cutting Blade.  
METAL CUTTING  
See Figure 11.  
Metalssuchassheetsteel,pipe,steelrods,aluminum,brass,  
and copper may be cut with your saw. Be careful not to twist  
or bend the saw blade. DO NOT FORCE. We recommend  
cutting oil when cutting most soft metals and steel. Cutting oil  
will also keep blades cool, increase cutting action, and  
prolong blade life.  
Never use gasoline since normal sparking of motor could  
ignite fumes. Clamp the work firmly and cut close to the  
clamping point to eliminate any vibration of the work being  
cut. When cutting conduit pipe or angle iron, clamp work in a  
vise if possible and cut close to the vise. To cut thin sheet  
material, "sandwich" the material between hardboard or  
plywood and clamp the layers to eliminate vibration and  
material tearing.  
Fig. 9  
LUBRICATION  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normaloperatingconditions. Therefore, nofurtherlubrication  
is required.  
Fig. 10  
Fig. 11  
Page 9  
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MAINTENANCE  
WARNING: When servicing use only identical Ryobi replacement parts. Use of any other parts may create a  
hazard or cause product damage.  
GENERAL  
Avoidusingsolventswhencleaningplasticparts.Mostplastics  
are susceptible to various types of commercial solvents and  
may be damaged by their use. Use clean cloths to remove  
dirt, carbon dust, etc.  
Ithasbeenfoundthatelectrictoolsaresubjecttoaccelerated  
wear and possible premature failure when they are used on  
fiberglassboats,sportscars,wallboard,spacklingcompounds,  
or plaster. The chips and grindings from these materials are  
highlyabrasivetoelectrictoolpartssuchasbearings,brushes,  
commutators, etc. Consequently, it is not recommended that  
thistoolbeusedforextendedworkonanyfiberglassmaterial,  
wallboard, spackling compounds, or plaster. During any use  
on these materials, it is extremely important that the tool is  
cleaned frequently by blowing with an air jet.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc. come in contact  
with plastic parts. They contain chemicals that can  
damage, weaken, or destroy plastic.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shieldsduringpowertooloperationorwhenblowingdust.  
If operation is dusty, also wear a dust mask.  
ACCESSORIES  
Standard universal 1/2 inch shank reciprocating saw blades  
available at your local supplier may be used with your Ryobi  
reciprocating saw.  
Page 10  
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NOTES  
Page 11  
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RYOBI RECIPROCATING SAW – MODEL NUMBER RJ150V-02  
29  
32  
6
24  
4
30  
31  
23  
26  
7
22  
5
21  
14  
4
20  
19  
13  
25  
8
29  
28  
15  
27  
14  
18  
13  
33  
17  
9
14  
16  
3
14  
37  
15  
38  
12  
11  
2
34  
44  
42  
20  
43  
35  
1
40  
39  
10  
41  
52  
45  
53  
36  
46  
47  
7
54  
49  
50  
48  
51  
28  
49  
WARNING:  
Improper repair of a double insulated tool can result in damages to the double insulation system possibly causing electrical shock or electrocution. Any  
repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center.  
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RYOBI RECIPROCATING SAW – MODEL NUMBER RJ150V-02  
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your  
RECIPROCATING SAW or when ordering repair parts.  
PARTS LIST  
Key Part  
No. Number  
Key Part  
No. Number  
Description  
Quan.  
Description  
Quan.  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
990496-016  
Cord .................................................................... 1  
Screw (M3 x 7 Fil. Hd.) ....................................... 2  
Screw (#8-10 x 1/2 in. Pan Hd.) ......................... 1  
Screw (#8-10 x 5/8 in. Pan Hd.) ....................... 10  
Logo Plate .......................................................... 1  
Screw (#8-10 x 1-1/4 in. Pan Hd.) ...................... 1  
Housing Assembly.............................................. 1  
Stator Pad........................................................... 1  
Grommet............................................................. 1  
Screw (#6-20 x 1/2 in. Pan Hd. T.F.).................. 2  
Washer ............................................................... 2  
Thrust Bearing .................................................... 1  
Screw (#8-32 x 1-5/16 in. Pan Hd.) .................... 4  
Spring Washer.................................................... 4  
Roller Bearing..................................................... 2  
Gear Assembly (Includes Key No. 15) ............... 1  
Washer ............................................................... 1  
Washer ............................................................... 1  
Retaining Ring .................................................... 1  
Ball Bearing (NTN #6200LLBC3/1E).................. 2  
Gear Assembly  
29  
30  
31  
998743-001  
623934-002  
981185-001  
Set Screw (#5/16-24) ......................................... 2  
Blade Screw ....................................................... 1  
Blade Clamp Assembly  
968775-001  
617966-028  
617966-030  
973703-001  
617966-032  
973729-000  
623552-001  
885883-028  
606124-007  
706239-830  
617401-001  
614658-041  
622170-003  
612801-005  
999969-001  
622347-008  
706382-812  
622167-067  
968305-027  
999963-001  
(Includes One Of Key No. 29) ............................ 1  
Blade................................................................... 1  
Base Assembly ................................................... 1  
Rubber Boot ....................................................... 1  
Hex Nut (#8-32) .................................................. 4  
Data Plate ........................................................... 1  
Gear Support Frame .......................................... 1  
Roll Pin ............................................................... 2  
Hex Nut (#3/8-24) ............................................... 1  
Washer ............................................................... 1  
Shaft ................................................................... 1  
Set Screw (#10-24 x 1/2 in.)............................... 1  
Retaining Ring .................................................... 1  
Switch ................................................................. 1  
Armature Assembly (Includes One Of Key No.....  
20, Plus Key Nos. 43, and 46) ........................... 1  
Ball Bearing (NTN #608ZZC3/1E)...................... 1  
Bearing Strap...................................................... 1  
Field Assembly ................................................... 1  
Brush Assembly.................................................. 2  
Brush Tube ......................................................... 2  
Gear Train Assembly (Includes Key Nos.  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
974134-001  
998277-004  
974040-001  
706404-007  
981866-001  
998280-002  
941401-812  
607406-011  
931055-825  
999970-004  
998307-001  
622167-017  
968303-081  
968306-078  
46  
47  
48  
49  
50  
51  
968305-010  
998408-001  
968307-116  
968304-058  
611967-001  
999348-001  
(Includes Key Nos. 22 and 23) ........................... 1  
Sleeve Bearing ................................................... 1  
Cross Slide Pin ................................................... 1  
Cross Slide Roller............................................... 1  
Saw Bar Assembly (Includes Key No. 31) ......... 1  
Screw (#10-24 x 3/4 in. Fil. Hd.)......................... 2  
Shaft ................................................................... 1  
Roll Pin ............................................................... 1  
22  
23  
24  
25  
26  
27  
28  
999964-001  
607352-001  
607351-001  
980640-001  
621431-009  
999922-002  
941401-021  
11, 12, 15-23, 27, 28, and 37-42)....................... 1  
Sleeving .............................................................. 1  
Hex Key (#5/32).................................................. 1  
Carrying Case..................................................... 1  
Operator’s Manual  
52  
53  
54  
620801-001  
820193-006  
973728-000  
972000-741  
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OPERATOR'S MANUAL  
RECIPROCATING SAW  
RJ150V-02  
DOUBLE INSULATED  
EXTENSION CORD CAUTION  
**Ampere rating  
(on tool faceplate) 0-2.0  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
When using a power tool at a considerable distance from a power  
source, be sure to use an extension cord that has the capacity to  
handle the current the tool will draw. An undersized cord will cause  
a drop in line voltage, resulting in overheating and loss of power.  
Use the chart to determine the minimum wire size required in an  
extension cord. Only round jacketed cords should be used.  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100'  
When working with a tool outdoors, use an extension cord that is  
designed for outside use. This is indicated by the letters "WA" on  
the cord's jacket.  
CAUTION: Keep the extension cord clear of the working  
area. Position the cord so that it will not get caught on lumber,  
tools or other obstructions while you are working with a power  
tool.  
Before using any extension cord, inspect it for loose or exposed  
wires and cut or worn insulation.  
**Used on 12 gauge - 20 amp circuit.  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to  
provide all pertinent facts when you call or visit. Please refer to the insert or call 1-800-  
525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Ryobi  
a complete list of Authorized Service Centers.  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
• MODEL NUMBER  
• SERIAL NUMBER  
RJ150V-02  
RYOBI AMERICA CORP.  
RYOBI CANADA INC.  
1424 Pearman Dairy Road  
Anderson, SC 29625  
Post Office Box 910  
Cambridge, Ontario N1R 6K2  
Phone 1-800-265-6778  
Post Office Box 1207  
Anderson, SC 29622-1207  
Phone 1-800-525-2579  
972000-741  
Printed in U.S.A.  
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