RuggedCom Switch m2200 User Guide

RuggedSwitchM2200  
MIL-STD 9-Port Modular Managed  
Gigabit Ethernet Switch  
Installation Guide  
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4  
Tel: 905-856-5288 I Fax: 905-856-1995 I Toll Free: 1-888-264-0006  
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Table of Contents  
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1 Table of Figures  
2 Table of Tables  
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3 Product Overview  
3.1 Functional Overview & Feature Highlights  
The RuggedSwitch M2200 is a MIL-STD hardened, fully managed, modular Gigabit Ethernet  
switch specifically designed to operate reliably in harsh environments. The M2200s superior  
ruggedized hardware design coupled with the embedded Rugged Operating System (ROS)  
provides improved system reliability, and advanced cyber security and networking features making  
it ideal for creating secure mission critical real-time control applications, and for aggregating  
Ethernet switches onto a Gigabit backbone.  
The M2200's modular flexibility offers 1000BaseX fiber (LC connectors) and 10/100/1000BaseTX  
copper port (Micro-D connectors) combinations. The M2200 is packaged in a rugged galvanized  
steel enclosure and provides MIL-901D shock and vibration immunity. The M2200 is highly  
versatile and suitable for many applications within a harsh” environment.  
Ethernet Ports  
Up to 9-Gigabit Ethernet ports - copper and/or fiber  
2 port modules for tremendous flexibility  
Supports multimode and singlemode fiber  
Non-blocking, store and forward switching  
Supports LC connectors for fiber, Mirco-D connectors for copper  
RuggedRated™ for Reliability in Harsh Environments  
Immunity to EMI and heavy electrical surges  
Zero-Packet-Loss™ Technology  
-40 to +85°C operating temperature (no fans)  
Conformal coated printed circuit boards  
18 AWG galvanized steel enclosure  
MIL-STD Ratings  
MIL-STD 901D – Shock (Hard Mounted)  
MIL-STD 167 – Vibration  
MIL-STD 461 – EMI  
MIL-STD 1399 – Magnetic Field (DC Magnetic Exposure)  
MIL-STD 810 – Temperature and Humidity  
Universal Power Supply Options  
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Fully integrated, dual-redundant (optional) power supplies  
Universal high-voltage range: 88-300VDC or 85-264VAC  
Popular low voltage DC ranges: 12, 24 or 48 VDC  
Terminal blocks for reliable maintenance free connections  
CSA/UL 60950 safety approved to +85°C  
Simple Plug and Play Operation  
Automatic learning of up to 8192 MAC addresses  
Auto-negotiation on all 10/100/1000BaseTX ports  
Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports  
LED indicators for link, activity and speed  
Rugged Operating System (ROS) Advanced Network Management  
Enhanced Rapid Spanning Tree (eRSTP)  
Quality of Service (802.1p) for real-time traffic  
Port rate limiting: 128kbps - 8Mbps  
VLAN (802.1q) with double tagging  
IGMP Snooping for multicast filtering  
Port configuration, status, statistics, mirroring, security  
Loss of link management on fiber ports  
Web-based, Telnet, CLI management interfaces  
SNMP v2 and RMON  
Rich set of diagnostics with logging and alarms  
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3.2 Ethernet Panel Description  
Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The  
LED will be solid for ports with link, and will blink for activity. The diagram in Figure 1 highlights the  
port and the associated link/activity LED.  
Figure 1: Ethernet panel LED description  
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3.2.1 Fiber Optical Transceiver Orientation and Connection  
Depending on the order code of the product, the M2000 series products can be equipped with  
different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port  
must be properly connected and matched for proper link and operation. Modules populated on the  
top row of the device typically have locking mechanisms or tabs towards the top of the unit.  
Modules located on the bottom row of the device have locking mechanisms or tabs towards the  
bottom of the device.  
The drawings in the following figures show each fiber optical connector style with a side and top  
view to allow the user to identify the proper cable connection orientation. If modules are populated  
on the bottom row of the device, the transceiver orientation will be reversed (i.e. RX and TX will be  
reversed).  
Figure 2: 1000BaseX LC connector  
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3.3 Display Panel Description  
The M2000 series products are equipped with a versatile display panel, shown in Figure 3, which is  
designed to provide quick status information for each port, as well as the entire device to allow for  
simple diagnostics and troubleshooting. It features:  
RS232 console port for out of band’ console access and configuration  
Power supply and Alarm status indicators  
Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-  
button control.  
System reset via push-button if held for 5 seconds  
Figure 3: M2000 Series LED Display Panel  
Device status LEDs exist to provide a quick visual indicator to operators for operational status of  
the unit. Table 1 defines the possible LED colours and the corresponding description.  
LED  
Colour  
Green  
Description  
Power supply operating normal  
PS1 / PS2  
Red  
Off  
Red  
Power supply failure  
No power supply installed  
Alarm exist – login to web management interface to  
determine alarm code  
Alarm  
Off  
No alarms exist  
Table 1: LED Display – Device status LED behavior definition  
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The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed.  
Pushing the mode button causes the display mode to be cycled.  
Mode  
Colour  
Green (Solid)  
Description  
Link  
Status  
Green (Blinking)  
Off  
Activity  
No link  
Green (Solid)  
Orange (Solid)  
Off  
Full-Duplex operation  
Half-Duplex operation  
No link  
Duplex  
Green (Blinking)  
Green (Solid)  
Orange (Solid)  
Off  
1000Mb/s  
100Mb/s  
10Mb/s  
No link  
Speed  
Table 2: LED Display Description  
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4 Installation  
4.1 Panel Mounting  
The M2000 series products can be ordered with Panel mount chassis. This option involves the use  
of the panel adapters to be mounted on each side of the chassis enclosure. See Figure 4 for a  
Panel mount diagram.  
Figure 4: M2200 Panel Mounting Diagram  
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4.2 Power Supply Wiring and Grounding  
Philips Screw Terminal with Cover  
Philips Screw Terminal without Cover  
Safety Cover  
Terminal  
Chassis Ground  
Connection  
Surge / Chassis  
Ground Jumper  
Safety Cover  
Screws  
Figure 5: M2000 Series Philips Screw Terminal Block  
The M2000 Family supports dual redundant power supplies – Power Supply 1 (PS1)” and Power  
Supply 2 (PS2). The connections for PS1, PS2 and the fail-safe relay are located on the terminal  
block as shown in Figure 5.  
The M2000 Family is equipped with a Philips Screw Terminal Block. The Philips Screw Terminal  
Block has Philips screws with a compression plate allowing either bare wire connections or  
crimped terminal lugs. RuggedCom recommend the use of #6 size ring lugs to ensure secure,  
reliable connections under severe shock or vibration. The terminal block has a safety cover which  
must be removed via two Phillips screws before connecting any wires. The safety cover must be  
re-attached after wiring to ensure personnel safety. Refer to Table 3 below for a description of each  
terminal as well as sections 4.2.1 through 4.2.3 for wiring examples.  
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Terminal #  
Description  
PS1 Live / +  
Usage  
PS1 Live / + is connected to the positive (+) terminal if the  
power source is DC or to the (Live) terminal if the power  
source is AC.  
1
PS1 Surge Ground is connected to the Chassis Ground via  
a jumper on the terminal block. Surge Ground is used as the  
2
PS1 Surge Ground ground conductor for all surge and transient suppression  
circuitry. NOTE: Surge Ground must be disconnected from  
Chassis Ground during HIPOT (dielectric strength) testing.  
PS1 Neutral / - is connected to the negative (-) terminal if  
3
4
5
PS1 Neutral / -  
Chassis Ground  
PS2 Live / +  
the power source is DC or to the (Neutral) terminal if the  
power source is AC.  
Chassis Ground is connected to the Safety Ground  
terminal for AC inputs or the equipment ground bus for DC  
inputs. Chassis ground connects to both power supply surge  
grounds via a removable jumper.  
PS2 Live / + is connected to the positive (+) terminal if the  
power source is DC or to the (Live) terminal if the power  
source is AC.  
PS2 Surge Ground is connected to the Chassis Ground via  
a jumper on the terminal block. Surge Ground is used as the  
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PS2 Surge Ground ground conductor for all surge and transient suppression  
circuitry. NOTE: Surge Ground must be disconnected from  
Chassis Ground during HIPOT (dielectric strength) testing.  
PS2 Neutral / - is connected to the negative (-) terminal if  
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PS2 Neutral / -  
the power source is DC or to the (Neutral) terminal if the  
power source is AC.  
8
9
Relay NO Contact  
Relay Common  
Normally open, failsafe relay contact.  
Failsafe relay common contact.  
10  
Relay NC Contact  
Normally closed, failsafe relay contact.  
Table 3: M2200 Power terminal block connection description  
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4.2.1 AC Power Supply Wiring Examples  
Figure 6: AC Power supply wiring examples  
NOTES:  
1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be  
installed within 3m of unit.  
2. Equipment must be installed according to the applicable country wiring codes.  
3. When equipped with two HI voltage power supplies, independent AC sources can be used  
to power the product for greater redundancy.  
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4.2.2 DC Power Supply Wiring Examples  
Figure 7: DC Power supply wiring examples  
NOTES:  
1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be  
installed within 3m of unit.  
2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.  
3. For dual DC power supplies, Separate circuit breakers must be installed and  
separately identified.  
4. Equipment must be installed according to the applicable country wiring codes.  
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4.2.3 Dual Power Supplies – DC and AC Inputs  
Figure 8: DC And AC power supply wiring examples  
NOTES:  
1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be  
installed within 3m of unit.  
2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be  
installed within 3m of unit.  
3. A circuit breaker is not required for 48 or 24VDC rated power supplies.  
4. Separate circuit breakers must be installed and separately identified.  
5. Equipment must be installed according to the applicable country wiring codes.  
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4.3 Dielectric Strength (HIPOT) Testing  
For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on  
terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient  
suppression circuitry to chassis ground and must be removed in order to avoid damage to transient  
suppression circuitry during HIPOT testing. Figure 9 shows the proper HIPOT test connections  
and should be followed to avoid damage to the device.  
Figure 9: Dielectric Strength (HIPOT) Testing  
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4.4 Failsafe Alarm Relay Wiring and Specifications  
The Failsafe” output relay is provided to signal critical error conditions that may occur on the  
M2000 series products. The contacts are energized upon power up of the unit and remain  
energized until a critical error occurs. The proper relay connections are shown in Figure 10. One  
common application for this output is to signal an alarm if a power failure or removal of control  
power occurs.  
Figure 10: Failsafe Alarm Relay Wiring  
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4.5 Console Port Wiring  
A RS232 console port for configuration and management of the device is located on the LED  
display module shown in Figure 11. This port is intended to be a temporary connection during  
initial configuration or troubleshooting and allows for direct access to the serial-based management  
console. The connection is made using the DB9-Female to RJ45 console cable included in the  
bits, 8 data bits, and 1 stop bit.  
Figure 11: Console port location on display board  
Figure 12: M2200 Console cable  
For user reference, the console cable pin-out is show in Table 5.  
RuggedCom RS232 over RJ45 pin-out specification  
Signal Name (PC is DTE)  
DCD – Carrier detect  
RxD – Receive data (to DTE)  
TxD – Transmit data (from DTE)  
DTR – Data terminal ready  
Signal GND  
DB9- Female  
RJ45 Male  
1
2
3
4
5
6
7
8
9
2
5
6
3
4
1*  
8
7
DSR – Data set ready  
RTS – Ready to send  
CTS – Clear to send  
RI – Ring Indicator  
1*  
Table 4: RS232 over RJ45 console cable pin-out  
After initial configuration, the RuggedSwitch device can be configured via a number of new  
mechanisms such as Telnet, and the built-in web server. Consult the RuggedSwitch ROS User  
Guide for further details.  
NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m  
(6.5 ft) in length.  
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4.6 Twisted-Pair Data Ports  
4.6.1 Micro-D Twisted-Pair Data Ports  
The M2100 may have several 10/100/1000BaseTX ports that allow connection to standard CAT-5  
Pin  
1
2
3
4
Signal  
TP1+ (B+)  
TP3+ (D+)  
No Connection  
TP2+ (C+)  
TP0+ (A+)  
TP1- (B-)  
Pin  
1
2
3
4
Signal  
TX+  
No Connection  
No Connection  
No Connection  
RX+  
5
6
5
6
TX-  
7
8
9
TP3- (D-)  
TP2- (C-)  
TP0- (A-)  
7
8
9
No Connection  
No Connection  
RX-  
Micro-D 10/100/1000BaseTX port pin-out  
Micro-D 10/100BaseTX port pin-out  
Figure 13: Micro-D port pin configuration  
NOTES:  
1. For 10/100Base-TX ports: pin2 and pin7 are internally connected, pin4 and pin8 are internally  
connected on PCB board.  
2. For 10/100/1000Base-TX ports: pin3 and pin8 are internally connected on PCB board.  
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4.6.2 Protection on Twisted-Pair Data Ports  
RuggedCom does not recommend the use of CAT-5 cabling of any length for critical real-time  
substation automation applications. However, transient suppression circuitry is present on all  
copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and  
IEEE 1613 Class 1 conformance. This means that during the transient event communications  
errors or interruptions may occur but recovery is automatic.  
RuggedCom also does not recommended to use these ports to interface to field devices across  
distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during  
line to ground fault conditions.  
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4.7 Gigabit Ethernet 1000Base-Tx Cabling Recommendations  
The IEEE 802.3ab Gigabit Ethernet standard defines 1000Mbit/s Ethernet communications over  
distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twisted-  
pair cabling. For wiring guidelines, system designers and integrators should refer to the  
Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes  
minimum cabling performance specifications required for proper Gigabit Ethernet operation. To  
ensure reliable, error-free data communications, new and pre-existing communication paths should  
be verified for TIA/EIA-568-A compliance. Table 5 summarizes cabling standards available today.  
Cabling  
Category  
1000BaseTx  
Compliant  
No  
Required action  
New wire infrastructure required  
< 5  
5
Yes  
Verify TIA/EIA-568-A compliance  
5e  
Yes  
No action required. New installations should be designed with  
Category 5e components or higher  
6
> 6  
Yes  
Yes  
No action required  
Connector and cabling standards to be determined.  
Table 5: Cabling categories and 1000BaseTx compliance defined.  
In general the following recommendations should be followed for copper data cabling in high  
electrical noise environments:  
Data cable lengths should be as short as possible, ideally limited to 3m (10ft) in length.  
Copper data cables should not be used for inter-building communications.  
Power and data cables should not be run in parallel for long distances, and ideally should be  
installed in separate conduits. Power and data cables should intersect at 90° angles when  
necessary to reduce inductive coupling.  
Shielded/screened cabling can optionally be used. The cable shield should be grounded at  
one single point to avoid the generation of ground loops.  
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5 Technical Specifications  
5.1 Power Supply Specifications  
Power Supply Type  
Input Range  
Fuse  
Rating  
Max. Power  
Consumption3  
Min  
Max  
12 – 24 VDC  
24 VDC  
10 VDC  
18 VDC  
36 VDC  
36 VDC  
36 VDC  
59 VDC  
6.3A(F) 2  
5A(F) 2  
2A(T) 2  
22W  
48 VDC  
HI (125/250 VDC) 1  
HI (110/230 VAC) 1  
88 VDC 300 VDC  
85 VAC 265 VAC  
2A(T) 1,2  
NOTES:  
1. This is the same power supply for both AC and DC.  
2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse  
3. Power consumption varies based on configuration. 10/100Tx ports consume roughly 1W  
less than fiber optic ports.  
4. For continued protection against risk of fire, replace only with same type and rating of fuse.  
5.2 Failsafe Relay Specifications  
Parameter  
Value (Resistive Load)  
Max Switching Voltage  
240VAC, 125VDC  
Rated Switching Current 2A @ 240VAC  
0.15A @ 125VDC, 2A @ 30VDC  
Max Switching Capacity 150W, 500VA  
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5.3 Networking Standards Supported  
10Mbps  
Ports  
100Mbps  
Ports  
1000Mbps  
Ports  
Parameter  
Notes  
IEEE 802.3  
IEEE 802.3u  
IEEE 802.3z  
IEEE 802.3ab  
IEEE 802.3x  
IEEE 802.1D  
IEEE 802.1Q  
IEEE 802.1p  
10BaseT / 10BaseFL  
100BaseTX / 100BaseFX  
1000BaseSX/LX  
1000BaseTx  
Full Duplex Operation  
MAC Bridges  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
VLAN (Virtual LAN)  
Priority Levels  
5.4 Twisted-Pair Port Specifications  
Parameter  
Specification  
Notes  
Speed  
Duplex  
Cable-Type  
Wiring Standard  
Max Distance  
Connector  
10/100 Mbps  
FDX / HDX  
> Category 5  
TIA/EIA T568A/B  
100m  
Auto-negotiating  
Auto-negotiating  
Shielded/Unshielded  
Auto-Crossover, Auto-polarity  
RJ45  
Isolation  
1.5kV  
RMS 1-minute  
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5.5 Fiber Optical Specifications  
The following sections detail fiber optical specifications on ports that can be ordered with the  
M2200 series Ethernet switch. The user determines the type of optics at time of ordering, and can  
determine the modules installed on a particular unit by reading the factory data file via the  
RuggedSwitch ROSTM user interface. The following sections detail specifications of fiber optic  
modules in Gigabit Ethernet (1000Mbps).  
5.5.1 Gigabit Ethernet (1000Mbps) Modules  
For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for  
Gigabit fiber optical communications. The following table details fiber optic specifications based on  
the 2-port modules or pluggable transceivers selected at time of ordering.  
Power  
Budget  
(dB)  
Tx Pwr  
(dBm)3  
(Min/Max)  
Rx  
Rx  
Typical  
Optics  
Order Code  
Cable  
Type2  
Mode /  
Connector  
Tx λ  
(nm)  
Sensitivity Saturation Distance  
(dBm)3  
(dBm)3  
(km)1  
12-11-0036  
12-11-0027  
12-11-0028  
MM / LC  
SM / LC  
SM / LC  
850  
1310  
1310  
-9.5 / -4  
-9.5 / -3  
-5 / 0  
-20  
-22  
-22  
0
-3  
-3  
0.5  
10  
25  
13  
18.5  
19.5  
50μ/125  
9μ/125  
9μ/125  
NOTES:  
1. Maximum segment length is greatly dependent on factors such as fiber quality, and  
number of patches and splices. Please consult RuggedCom sales associates when  
determining maximum segment distances.  
2. All cabling is duplex type unless otherwise specified.  
3. All optical power numbers are listed as dBm averages.  
4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C  
to +85°C operation only.  
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5.6 Type Test Specifications  
Electrical Safety  
Levels  
Comments  
ANSI/IEEE C37.90 (1989)  
IEC 60255-5 (Section 6)  
IEC 60255-5 (Section 8)  
IEC 60255-5 (Section 6  
Dielectric Withstand  
2 kV RMS for 1 minute  
High Voltage Impulse  
Insulation Resistance  
5 kV peak  
500 VDC for 1 minute  
Electrical Environment  
High Frequency Disturbance  
(Oscillatory)  
Levels  
Comments  
ANSI/IEEE C37.90.1  
IEC 60255-22-1  
IEC 61000-4-5  
(Level 4)  
2.5 kV @ 1MHz for 2s  
IEC Surge  
4 kV / 2 kV  
2 kV / 1 kV  
IEC 61000-4-4  
(Level 4)  
IEC Fast Transient  
ANSI/IEEE Fast Transient  
IEC Radiated RFI Immunity  
ANSI/IEEE Radiated RFI  
Immunity  
4 kV  
10 V/m  
ANSI/IEEE C37.90.1  
IEC 61000-4-3  
20 V/m  
ANSI/IEEE C37.90.2  
ESD  
15 kV (air discharge)  
8 kV (contact)  
IEC 61000-4-2  
(Level 4)  
(Electrostatic Discharge)  
Atmospheric Environment  
Levels  
Comments  
IEC 60068-2-1  
Test Ad: 16 hrs @ -40°C  
IEC 60068-2-2  
Temperature (Dry Cold)  
-40°C  
Temperature (Dry Heat)  
Humidity  
85°C  
Test Bd: 16 hrs @ 85°C  
IEC 60068-2-30  
Test Db: 6 cycles, 55°C, 95% Humidity  
95%  
non-condensing  
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5.7 Operating Environment  
Parameter  
Range  
Comments  
Ambient Temperature as  
measured from a 30cm  
radius surrounding the  
center of the enclosure.  
Non-condensing  
Ambient Operating  
Temperature  
-40 to 85°C  
Ambient Relative Humidity  
Ambient Storage  
5% to 95%  
-40 to 85°C  
Temperature  
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5.8 Mechanical Specifications  
Parameter  
Value  
Comments  
(Length x Width x Height)  
with mounting brackets installed  
Dimensions  
19.00 x 14.50 x 2.02 inches  
(482.6) x (368.3) x (51.3) mm  
with mounting brackets installed  
Weight  
11.2 lb (5 Kg)  
Enclosure  
18awg galvanized steel  
Figure 14: Mechanical Dimensions  
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6 Agency Approvals  
Agency  
Standards  
Comments  
CE Compliance is claimed  
via Declaration of Self  
Conformity Route  
Passed  
CE  
EN 60950, EN 61000-6-2  
FCC  
CISPR  
FCC Part 15, Class A  
EN55022, Class A  
Passed  
FDA/CDRH  
IEC/EN  
21 CFR Chapter 1, Subchapter J  
EN60825-1:1994 + A11:1996 + A2:2001  
Passed  
Passed  
7 Warranty  
RuggedCom warrants this product for a period of five (5) years from date of purchase. For  
warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.  
Should this product require warranty or service contact the factory at:  
RuggedCom Inc.  
30 Whitmore Road  
Woodbridge, Ontario  
Canada L4L 7Z4  
Phone: (905) 856-5288  
Fax: (905) 856-1995  
29  
© 2008 RuggedCom Inc. All rights reserved  
Rev105  
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