RuggedCom Switch RSG2200 User Guide

RuggedSwitchRSG2200  
9-Port Modular Managed Gigabit Ethernet Switch  
Installation Guide  
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4  
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006  
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Table of Contents  
1
2
3
Table of Figures ...................................................................................................................... 4  
Table of Tables........................................................................................................................ 4  
Product Overview.................................................................................................................... 5  
3.1  
Functional Overview........................................................................................... 5  
Feature Highlights............................................................................................... 6  
Mounting Flexibility........................................................................................... 8  
Ethernet Panel Description ................................................................................. 9  
Fiber Optical Transceiver Orientation and Connection............................ 10  
Display Panel Description................................................................................. 11  
3.2  
3.3  
3.4  
3.4.1  
3.5  
4
Installation ............................................................................................................................. 13  
4.1  
Rack Mounting.................................................................................................. 13  
Panel and DIN Rail Mounting .......................................................................... 14  
Power Supply Wiring and Grounding............................................................... 15  
AC Power Supply Wiring Examples ........................................................ 17  
DC Power Supply Wiring Examples ........................................................ 18  
Dual Power Supplies – DC and AC Inputs............................................... 19  
Dielectric Strength (HIPOT) Testing................................................................ 20  
Failsafe Alarm Relay Wiring and Specifications.............................................. 21  
Console Port Wiring ......................................................................................... 22  
Gigabit Ethernet 1000Base-TX Cabling Recommendations............................ 23  
Pluggable optics – Installation, removal, and precautions................................ 24  
Module Insertion – GBICs and SFPs........................................................ 24  
GBIC Module Removal ............................................................................ 25  
SFP Module Removal............................................................................... 25  
4.2  
4.3  
4.3.1  
4.3.2  
4.3.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4.8.1  
4.8.2  
4.8.3  
5
Technical Specifications........................................................................................................ 26  
5.1  
Power Supply Specifications ............................................................................ 26  
Failsafe Relay Specifications............................................................................ 26  
Networking Standards Supported ..................................................................... 26  
Twisted-Pair Port Specifications....................................................................... 27  
Fiber Optical Specifications.............................................................................. 28  
Gigabit Ethernet (1000Mbps) Modules .................................................... 28  
Type Test Specifications................................................................................... 30  
Operating Environment..................................................................................... 31  
Mechanical Specifications ................................................................................ 32  
5.2  
5.3  
5.4  
5.5  
5.5.1  
5.6  
5.7  
5.8  
6
7
Agency Approvals ................................................................................................................. 33  
Warranty................................................................................................................................ 33  
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1 Table of Figures  
Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount...................... 8  
Figure 2: Ethernet, LED Status, and Power Panels ........................................................................ 9  
Figure 3: Ethernet panel LED description........................................................................................ 9  
Figure 4: 1000LX SFP (mini-GBIC) Module and LC connector..................................................... 10  
Figure 5: 1000LX GBIC connector ................................................................................................ 10  
Figure 6: 1000LX LC connector .................................................................................................... 10  
Figure 7: 1000LX SC connector.................................................................................................... 10  
Figure 8: 1000LX ST connector .................................................................................................... 11  
Figure 9: RSG2200 LED Display Panel ........................................................................................ 11  
Figure 10: RSG2000 Family 19” Rack Mount Adapters ................................................................ 13  
Figure 11: Rack mount adapter mounting location........................................................................ 13  
Figure 12: RSG2200 PANEL/DIN RAIL mounting diagram with.................................................... 14  
Figure 13: RSG2000 Series Philips Screw Terminal Block ............................................................ 15  
Figure 14: RSG2000 Series Phoenix Plug Terminal Block............................................................. 15  
Figure 15: AC Power supply wiring examples................................................................................ 17  
Figure 16: DC Power supply wiring examples............................................................................... 18  
Figure 17: DC And AC power supply wiring examples.................................................................. 19  
Figure 18: Dielectric Strength (HIPOT) Testing.............................................................................. 20  
Figure 19: Failsafe Alarm Relay Wiring.......................................................................................... 21  
Figure 20: Console port location on display board ........................................................................ 22  
Figure 21: RSG2200 Console cable.............................................................................................. 22  
Figure 22: SFP Orientation for top row and bottom row ports ....................................................... 24  
Figure 23: Locking latch location on GBIC optical modules .......................................................... 25  
Figure 24: SFP Bail Latch location................................................................................................ 25  
Figure 25: SFP Removal............................................................................................................... 25  
Figure 26: RSG2200 Series mechanical dimensions.................................................................... 32  
2 Table of Tables  
Table 1: LED Display – Device status LED behavior definition ..................................................... 12  
Table 2: Port Status behavior definition ........................................................................................ 12  
Table 3: RSG2200 Power terminal block connection description................................................... 16  
Table 4: RS232 over RJ45 console cable pin-out ......................................................................... 22  
Table 5: Cabling categories and 1000BaseTx compliance defined............................................... 23  
Table 6: Gigabit port optical specifications.................................................................................... 28  
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3 Product Overview  
3.1 Functional Overview  
The RuggedSwitch™ RSG2200 is an industrially hardened, fully managed, modular, Ethernet  
switch specifically designed to operate reliably in electrically harsh and climatically demanding  
utility substation and industrial environments. The RSG2200’s superior ruggedized hardware  
design coupled with the RuggedSwitch™ Operating System (ROS) provides improved system  
reliability and advanced networking features making it ideally suited for creating Ethernet networks  
for mission-critical, real-time, control applications.  
The RSG2200’s modular flexibility offers 1000BaseX fiber and 10/100/1000BaseTX copper port  
combinations. Optional front or rear mount connectors make theRSG2200 highly versatile for any  
application and can support multiple fiber connectors (SFP, GBIC, LC, SC) without loss of port  
density. The RSG2200 is packaged in a rugged galvanized steel enclosure with industrial grade  
DIN, panel, or 19" rack mount mounting options.  
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3.2 Feature Highlights  
Ethernet Ports  
9-Gigabit Ethernet ports supporting copper and fiber media  
2 port modules for tremendous flexibility  
Multimode and singlemode fiber support  
Bi - directional singlestrand fiber support  
Full compliance with IEEE: 802.3, 802.3u & 802.3z  
Non-blocking, store and forward switching  
Full duplex operation and flow control (IEEE 802.3x)  
Industry standard fiber optical connectors: LC, SC, SFP, GBIC  
Long haul optics allow Gigabit distances up to 70km  
RuggedRated™ for Reliability in Harsh Environments  
Meets IEEE 1613 (electric utility substations)  
Exceeds IEC 61850-3 (electric utility substations)  
Exceeds IEEE 61800-3 (variable speed drive systems)  
Exceeds IEC 61000-6-2 (generic industrial environment)  
Exceeds NEMA TS-2 (traffic control equipment)  
-40 to +85°C operating temperature (no fans)  
Conformal coated printed circuit boards (optional)  
18 AWG galvanized steel enclosure  
Universal Power Supply Options  
Fully integrated, dual-redundant (optional) power supplies  
Universal high-voltage range: 88-300VDC or 85-264VAC  
Popular low voltage DC ranges: 12, 24 or 48 VDC  
Terminal blocks for reliable maintenance free connections  
CSA/UL 60950 safety approved to +85°C  
Simple Plug and Play Operation  
Automatic learning of up to 8192 MAC addresses  
Auto-negotiation on all 10/100/1000BaseTX ports  
Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports  
LED indicators for link, activity and speed  
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Rugged Operating System (ROS™) Advanced Network Management  
Enhanced Rapid Spanning Tree (eRSTP™)  
Quality of Service (802.1p) for real-time traffic  
Port rate limiting: 128kbps - 8Mbps  
VLAN (802.1q) with double tagging  
IGMP Snooping for multicast filtering  
Port configuration, status, statistics, mirroring, security  
Loss of link management on fiber ports  
Web-based, Telnet, CLI management interfaces  
SNMP v2 and RMON  
Rich set of diagnostics with logging and alarms  
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3.3 Mounting Flexibility  
The RSG2000 series of products have been designed with maximum mounting and display  
flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19”  
rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can  
be ordered with connectors on the front of the unit, or can located on the rear of the chassis to  
allow for all data and power cabling to be installed and connected at the rear of the rack. See  
Figure 1 for rack mount orientation examples.  
Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount.  
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Power Terminal Block  
I/O Ports  
LED Display Panel  
Ethernet Port  
Ethernet Ports  
Ethernet Ports  
Figure 2: Ethernet, LED Status, and Power Panels  
3.4 Ethernet Panel Description  
Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The  
LED will be solid for ports with link, and will blink for activity. The diagram in Figure 3 highlights the  
port and the associated link/activity LED.  
Figure 3: Ethernet panel LED description  
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3.4.1 Fiber Optical Transceiver Orientation and Connection  
Depending on the order code of the product, the RSG2000 series products can be equipped with  
several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of  
each port must be properly connected and matched for proper link and operation. Modules  
populated on the top row of the device typically have locking mechanisms or tabs towards the top  
of the unit. Modules located on the bottom row of the device have locking mechanisms or tabs  
towards the bottom of the device.  
The drawings in the following figures show each fiber optical connector style with a side and top  
view to allow the user to identify the proper cable connection orientation. If modules are populated  
on the bottom row of the device, the transceiver orientation will be reversed (ie RX and TX will be  
reversed).  
Figure 4: 1000LX SFP (mini-GBIC) Module and  
Figure 5: 1000LX GBIC connector  
LC connector  
Figure 7: 1000LX SC connector  
Figure 6: 1000LX LC connector  
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Figure 8: 1000LX ST connector  
3.5 Display Panel Description  
The RSG2000 series products are equipped with a versatile display panel, shown in Figure 9,  
which is designed to provide quick status information for each port, as well as the entire device to  
allow for simple diagnostics and troubleshooting. It features:  
RS232 console port for ‘out of band’ console access and configuration  
Power supply and Alarm status indicators  
Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-  
button control.  
System reset via push-button if held for 5 seconds  
Figure 9: RSG2200 LED Display Panel  
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Device status LEDs exist to provide a quick visual indicator to operators for operational status of  
the unit. Table 1 defines the possible LED colours and the corresponding description.  
LED  
Colour  
Green  
Description  
Power supply operating normal  
PS1 / PS2  
Red  
Off  
Red  
Power supply failure  
No power supply installed  
Alarm exist – login to web management interface to  
determine alarm code  
Alarm  
Off  
No alarms exist  
Table 1: LED Display – Device status LED behavior definition  
The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed.  
Pushing the mode button causes the display mode to be cycled.  
Mode  
Colour  
Description  
Green (Solid)  
Link  
Status  
Green (Blinking)  
Off  
Activity  
No link  
Green (Solid)  
Orange (Solid)  
Off  
Green (Blinking)  
Green (Solid)  
Orange (Solid)  
Off  
Full-Duplex operation  
Half-Duplex operation  
No link  
1000Mb/s  
100Mb/s  
Duplex  
Speed  
10Mb/s  
No link  
Table 2 defines the possible port LED colours and the corresponding description.  
Mode  
Colour  
Green (Solid)  
Description  
Link  
Status  
Green (Blinking)  
Off  
Activity  
No link  
Green (Solid)  
Orange (Solid)  
Off  
Green (Blinking)  
Green (Solid)  
Orange (Solid)  
Off  
Full-Duplex operation  
Half-Duplex operation  
No link  
1000Mb/s  
100Mb/s  
Duplex  
Speed  
10Mb/s  
No link  
Table 2: Port Status behavior definition  
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4 Installation  
4.1 Rack Mounting  
Figure 10: RSG2000 Family 19” Rack Mount Adapters  
Figure 11: Rack mount adapter mounting location  
The RSG2000 family of products can be rack mounted using the included rack mount adapter  
assemblies shown in Figure 10. Secure the rack mount adapter to the front side of the chassis  
using the included black PAN head Philips screws in the positions shown in Figure 12. The entire  
chassis can then be mounted to a standard 19” rack. An additional two rack mount adapters are  
included to optionally secure the rear of the chassis in high-vibration, or seismically active  
locations.  
Note: Since heat within the RS2000 is channeled to the enclosure, it is recommended that 1 rack-  
unit of space (1.75”) be kept unpopulated and free of equipment above each RS2000 series  
product to allow for a small amount of convectional airflow. Although forced airflow is not  
necessary, any increase in airflow will result in a reduction of ambient temperature that will improve  
long-term reliability of all equipment mounted within the rack space.  
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4.2 Panel and DIN Rail Mounting  
The RSG2200 series products can be ordered as a Panel/DIN mount chassis. Both options  
involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure.  
The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in  
the adapter, secured using the included Philips screw. See Figure 12 for a PANEL/DIN mount  
diagram.  
Figure 12: RSG2200 PANEL/DIN RAIL mounting diagram with  
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4.3 Power Supply Wiring and Grounding  
Philips Screw Terminal with Cover  
Philips Screw Terminal without Cover  
Safety Cover  
Terminal  
Chassis Ground  
Connection  
Surge / Chassis  
Ground Jumper  
Safety Cover  
Screws  
Figure 13: RSG2000 Series Philips Screw Terminal Block  
Phoenix Plug Terminal with Cover  
Phoenix Plug Terminal without Cover  
Safety Cover  
Screws  
Surge / Chassis  
Ground Jumper  
Safety Cover  
Terminal  
Chassis Ground  
Connection  
Figure 14: RSG2000 Series Phoenix Plug Terminal Block  
The RSG2200 family supports dual redundant power supplies – “Power Supply 1 (PS1)” and  
“Power Supply 2 (PS2)”. The connections for PS1, PS2 and the fail-safe relay are located on the  
terminal block as shown in Figure 13 and Figure 14.  
The RSG2200 family can be equipped with either a Philips Screw Terminal Block or a Phoenix  
Plug Terminal Block. The Philips Screw Terminal Block has Philips screws with a compression  
plate allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6  
size ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal  
blocks have a safety cover which must be removed via two Phillips screws before connecting any  
wires. The safety cover must be re-attached after wiring to ensure personnel safety. Refer to Table  
3 below for a description of each terminal as well as sections 4.3.1 through 4.3.3 for wiring  
examples.  
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Terminal #  
Description  
PS1 Live / +  
Usage  
PS1 Live / + is connected to the positive (+) terminal if the  
power source is DC or to the (Live) terminal if the power  
source is AC.  
1
PS1 Surge Ground is connected to the Chassis Ground via  
a jumper on the terminal block. Surge Ground is used as the  
ground conductor for all surge and transient suppression  
circuitry. NOTE: Surge Ground must be disconnected  
from Chassis Ground during HIPOT (dielectric strength)  
testing.  
2
PS1 Surge Ground  
PS1 Neutral / - is connected to the negative (-) terminal if  
the power source is DC or to the (Neutral) terminal if the  
power source is AC.  
Chassis Ground is connected to the Safety Ground  
terminal for AC inputs or the equipment ground bus for DC  
inputs. Chassis ground connects to both power supply surge  
grounds via a removable jumper.  
PS2 Live / + is connected to the positive (+) terminal if the  
power source is DC or to the (Live) terminal if the power  
source is AC.  
3
4
5
PS1 Neutral / -  
Chassis Ground  
PS2 Live / +  
PS2 Surge Ground is connected to the Chassis Ground via  
a jumper on the terminal block. Surge Ground is used as the  
ground conductor for all surge and transient suppression  
circuitry. NOTE: Surge Ground must be disconnected  
from Chassis Ground during HIPOT (dielectric strength)  
testing.  
PS2 Neutral / - is connected to the negative (-) terminal if  
the power source is DC or to the (Neutral) terminal if the  
power source is AC.  
6
7
PS2 Surge Ground  
PS2 Neutral / -  
8
9
Relay NO Contact  
Relay Common  
Normally open, failsafe relay contact.  
Failsafe relay common contact.  
10  
Relay NC Contact  
Normally closed, failsafe relay contact.  
Table 3: RSG2200 Power terminal block connection description  
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4.3.1 AC Power Supply Wiring Examples  
Figure 15: AC Power supply wiring examples  
Notes:  
1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be  
installed within 3m of unit.  
2. Equipment must be installed according to the applicable country wiring codes.  
3. When equipped with two HI voltage power supplies, independent AC sources can be  
used to power the product for greater redundancy.  
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4.3.2 DC Power Supply Wiring Examples  
Figure 16: DC Power supply wiring examples  
Notes:  
1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must  
be installed within 3m of unit.  
2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.  
3. For dual DC power supplies, Separate circuit breakers must be installed and  
separately identified.  
4. Equipment must be installed according to the applicable country wiring codes.  
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4.3.3 Dual Power Supplies – DC and AC Inputs  
Figure 17: DC And AC power supply wiring examples  
Notes:  
1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must  
be installed within 3m of unit.  
2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must  
be installed within 3m of unit.  
3. A circuit breaker is not required for 48 or 24VDC rated power supplies.  
4. Separate circuit breakers must be installed and separately identified.  
5. Equipment must be installed according to the applicable country wiring codes.  
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4.4 Dielectric Strength (HIPOT) Testing  
For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on  
terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient  
suppression circuitry to chassis ground and must be removed in order to avoid damage to transient  
suppression circuitry during HIPOT testing. Figure 18 shows the proper HIPOT test connections  
and should be followed to avoid damage to the device.  
Figure 18: Dielectric Strength (HIPOT) Testing  
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4.5 Failsafe Alarm Relay Wiring and Specifications  
The “Failsafe” output relay is provided to signal critical error conditions that may occur on the  
RSG2200 series products. The contacts are energized upon power up of the unit and remain  
energized until a critical error occurs. The proper relay connections are shown in Figure 19. One  
common application for this output is to signal an alarm if a power failure or removal of control  
power occurs.  
Figure 19: Failsafe Alarm Relay Wiring  
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4.6 Console Port Wiring  
A RS232 console port for configuration and management of the device is located on the LED  
display module shown in Figure 20. This port is intended to be a temporary connection during  
initial configuration or troubleshooting and allows for direct access to the serial-based management  
console. The connection is made using the DB9-Female to RJ45 console cable included in the  
device packaging shown in Figure 21. Console connection settings are: 57600 baud, no parity  
bits, 8 data bits, and 1 stop bit.  
Figure 20: Console port location on display board  
Figure 21: RSG2200 Console cable  
For user reference, the console cable pin-out is show in Table 5.  
RuggedCom RS232 over RJ45 pin-out specification  
Signal Name (PC is DTE)  
DCD – Carrier detect  
RxD – Receive data (to DTE)  
TxD – Transmit data (from DTE)  
DTR – Data terminal ready  
Signal GND  
DB9- Female  
RJ45 Male  
1
2
3
4
5
6
7
8
9
2
5
6
3
4
1*  
8
7
DSR – Data set ready  
RTS – Ready to send  
CTS – Clear to send  
RI – Ring Indicator  
1*  
Table 4: RS232 over RJ45 console cable pin-out  
After initial configuration, the RuggedRouter device can be configured via a number of new  
mechanisms such as Telnet, and the built-in web server. Consult the RuggedRouter ROS User  
Guide for further details.  
NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m  
(6.5 ft) in length.  
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4.7 Gigabit Ethernet 1000Base-TX Cabling Recommendations  
The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over  
distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twisted-  
pair cabling. For wiring guidelines, system designers and integrators should refer to the  
Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes  
minimum cabling performance specifications required for proper Gigabit Ethernet operation. To  
ensure reliable, error-free data communications, new and pre-existing communication paths should  
be verified for TIA/EIA-568-A compliance. Table 5 summarizes cabling standards available today  
Cabling  
Category  
< 5  
1000BaseTx  
Compliant  
No  
Required action  
New wire infrastructure required  
5
Yes  
Verify TIA/EIA-568-A compliance  
No action required. New installations should be designed with  
Category 5e components or higher  
5e  
Yes  
6
> 6  
Yes  
Yes  
No action required  
Connector and cabling standards to be determined.  
Table 5: Cabling categories and 1000BaseTx compliance defined.  
In general the following recommendations should be followed for copper data cabling in high  
electrical noise environments:  
Data cable lengths should be as short as possible, ideally limited to 3m (10ft) in length.  
Copper data cables should not be used for inter-building communications.  
Power and data cables should not be run in parallel for long distances, and ideally should be  
installed in separate conduits. Power and data cables should intersect at 90° angles when  
necessary to reduce inductive coupling.  
Shielded/screened cabling can optionally be used. The cable shield should be grounded at  
one single point to avoid the generation of ground loops.  
NOTE: RuggedCom does not recommend the use of copper cabling of any length for critical real-  
time substation automation applications. However, transient suppression circuitry is present on all  
copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and  
IEEE 1613 Class 1 conformance. This means that during the transient event communications  
errors or interruptions may occur but recovery is automatic. RuggedCom also does not  
recommended to use these ports to interface to field devices across distances which could produce  
high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.  
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4.8 Pluggable optics – Installation, removal, and precautions  
The RSG2000 series of products can be ordered with pluggable optic form factors such as SFP  
(Small Form-factor Pluggable) or GBIC (Gigabit Interface Converter) modules. These modules can  
be safely inserted and removed while the chassis is powered and operating – this feature is also  
known as “hot-swappable”. When inserting or removing optics there are several precautions that  
should be taken. They include:  
Ensuring that dust caps are mounted on SFP cages at all times unless a user is in the process  
of inserting or removing an SFP module. The dust caps will prevent the accumulation of  
residue or particles that may inhibit proper operation.  
Ensuring that the user has properly discharged any possible electrostatic build-up and  
electrostatic discharges (ESD). This can be accomplished by properly user ‘grounding’ via an  
ESD wrist strap, or by touching earth or chassis ground before performing installation or  
removal of optics. ESD can damage or shorten the life of optical modules when not plugged  
into a chassis.  
SFP and GBIC optical modules should always be stored in an ESD safe bag or other suitable  
ESD safe environment, free from moisture and stored at proper storage temperature (–40 to  
+85°C).  
Disconnect all cables from SFP or GBIC module before insertion or removal of module.  
Only RuggedCom Inc. certified optics should be used on RuggedCom products. Damage can  
occur to optics and product if compatibility and reliability have not been properly assessed.  
4.8.1 Module Insertion – GBICs and SFPs  
To insert GBICs or SFPs, special attention should be taken into the proper module orientation.  
Refer to Figure 22 for proper module orientation, as ports on the upper row of the product require  
optics to be inserted topside-up, and ports on the lower row of the product require modules to be  
inserted topside-down. GBICs should be inserted with module dust cover in place. SFPs should  
be inserted with dust cover in place, and the bail-latch in the locked position. Module should gently  
slide into port and should lock in place when module is fully inserted. To protect optics, dust  
covers should always be installed when cables are not connected.  
Figure 22: SFP Orientation for top row and bottom row ports  
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4.8.2 GBIC Module Removal  
GBIC Modules have two locking latches on either side of the module shown in Figure 23. To  
remove GBIC module, disconnect any cable and replace with dust cover to protect the optics.  
User should depress both latches simultaneously and gently pull the module from the chassis. The  
module should be immediately stored in an ESD-safe environment.  
Figure 23: Locking latch location on GBIC optical modules  
4.8.3 SFP Module Removal  
SFP Modules are removed using the metal bail latch located on the top of the module shown in  
Figure 24. To remove the SFP module, disconnect any cable and replace with dust cover to  
protect the optics. User should grasp bail latch and gently pull outwards to unlock and remove the  
SFP module. Removal of the SFP module is shown further in Figure 25. The module should be  
immediately stored in an ESD-safe environment.  
Figure 25: SFP Removal  
Figure 24: SFP Bail Latch location  
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5 Technical Specifications  
5.1 Power Supply Specifications  
Power Supply Type  
Input Range  
Fuse  
Rating  
Max. Power  
Consumption3  
Min  
Max  
12 – 24 VDC  
24 VDC  
10 VDC  
18 VDC  
36 VDC  
88 VDC 300 VDC  
85 VAC 265 VAC  
36 VDC  
36 VDC  
59 VDC  
6.3A(F) 2  
5A(F) 2  
2A(T) 2  
22W  
48 VDC  
HI (125/250 VDC) 1  
2A(T) 1,2  
HI (110/230 VAC) 1  
NOTES:  
1. This is the same power supply for both AC and DC.  
2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse  
3. Power consumption varies based on configuration. 10/100Base-TX ports consume roughly  
1W less than fiber optic ports  
4. For continued protection against risk of fire, replace only with same type and rating of fuse.  
5.2 Failsafe Relay Specifications  
Parameter  
Value (Resistive Load)  
Max Switching Voltage  
240VAC, 125VDC  
Rated Switching Current 2A @ 240VAC  
0.15A @ 125VDC, 2A @ 30VDC  
Max Switching Capacity 150W, 500VA  
5.3 Networking Standards Supported  
10Mbps  
Ports  
100Mbps  
Ports  
1000Mbps  
Ports  
Parameter  
Notes  
IEEE 802.3  
IEEE 802.3u  
IEEE 802.3z  
IEEE 802.3ab  
IEEE 802.3x  
IEEE 802.1D  
IEEE 802.1Q  
IEEE 802.1p  
10BaseT / 10BaseFL  
100BaseTX / 100BaseFX  
1000BaseSX/LX  
1000BaseTx  
Full Duplex Operation  
MAC Bridges  
VLAN (Virtual LAN)  
Priority Levels  
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5.4 Twisted-Pair Port Specifications  
Parameter  
Specification  
Notes  
Speed  
Duplex  
Cable-Type  
Wiring Standard  
Max Distance  
Connector  
10/100 Mbps  
FDX / HDX  
> Category 5  
TIA/EIA T568A/B  
100m  
Auto-negotiating  
Auto-negotiating  
Shielded/Unshielded  
Auto-Crossover, Auto-polarity  
RJ45  
Isolation  
1.5kV  
RMS 1-minute  
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5.5 Fiber Optical Specifications  
The following sections detail fiber optical specifications on ports that can be ordered with the  
RSG2200 series Ethernet switch. The user determines the type of optics at time of ordering, and  
can determine the modules installed on a particular unit by reading the factory data file via the  
RuggedSwitch ROSTM user interface. The following sections detail specifications of fiber optic  
modules in Gigabit Ethernet (1000Mbps).  
5.5.1 Gigabit Ethernet (1000Mbps) Modules  
For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for  
Gigabit fiber optical communications. Table 6 details fiber optic specifications based on the 2-port  
modules or pluggable transceivers selected at time of ordering.  
Cable  
Type2  
(µm)  
Power  
Budget  
(dB)  
Tx Pwr  
(dBm) 3  
(Min/Max)  
Rx  
Rx  
Typical  
Optics  
Order Code  
Mode /  
Connector  
Tx  
(nm)  
λ
Sensitivity Saturation Distance  
(dBm) 3  
(dBm) 3  
(km)1  
12-11-0036  
12-11-0027  
12-11-0028  
12-11-0025  
12-11-0026  
MM / LC  
SM / LC  
850  
50/125  
-9.5 / -4  
-9.5 / -3  
-5 / 0  
-10 / -3  
-5 / 0  
-20  
-22  
-22  
-22  
-20  
0
0.5  
10  
25  
10  
25  
13  
-3  
-3  
-3  
-3  
18.5  
19.5  
15.5  
17.5  
1310  
9/125  
SM / SC  
SFP Pluggable Optics  
SFP  
MM / LC  
25-10-0111  
850  
50/125  
-8.5 / -4  
-22  
-3  
0.5  
15.5  
25-10-0100  
25-10-0101  
25-10-01085  
25-10-01094  
-9 / -3  
-7 / -3  
-5 / 0  
0 / 5  
-24  
-26  
-26  
-26  
0
-3  
-3  
0
10  
25  
40  
70  
19  
21  
23  
28  
1310  
15504  
1310  
14904  
SFP  
SM / LC  
9/125  
SFP  
SM / SC  
SFP  
Simplex  
9/125  
Simplex  
9/125  
25-10-0202  
25-10-02034  
-9 / -3  
-9 / -3  
-22  
-22  
-3  
-3  
10  
10  
16  
16  
SM / SC  
GBIC Pluggable Optics  
25-10-0102  
25-10-0103  
25-10-01054  
-9 / -3  
-3 / 2  
0 / 5  
-21  
-23  
-23  
-3  
-3  
-3  
10  
40  
70  
15  
23  
25.5  
1310  
GBIC  
SM / SC  
9/125  
15504  
Table 6: Gigabit port optical specifications  
Notes:  
1. Maximum segment length is greatly dependent on factors such as fiber quality, and  
number of patches and splices. Please consult RuggedCom sales associates when  
determining maximum segment distances.  
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2. All cabling is duplex type unless otherwise specified.  
3. All optical power numbers are listed as dBm averages.  
4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C  
to +85°C operation only.  
5. The 25-10-0108 SFP module is obsolete, and has been replaced with the 70km  
25-10-0109 SFP module.  
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5.6 Type Test Specifications  
Electrical Safety  
Levels  
Comments  
ANSI/IEEE C37.90 (1989)  
IEC 60255-5 (Section 6)  
IEC 60255-5 (Section 8)  
IEC 60255-5 (Section 6  
Dielectric Withstand  
2 kV rms for 1 minute  
High Voltage Impulse  
Insulation Resistance  
5 kV peak  
500 VDC for 1 minute  
Electrical Environment  
High Frequency Disturbance  
(Oscillatory)  
Levels  
Comments  
ANSI/IEEE C37.90.1  
IEC 60255-22-1  
IEC 61000-4-5  
(Level 4)  
2.5 kV @ 1MHz for 2s  
IEC Surge  
4 kV / 2 kV  
2 kV / 1 kV  
IEC 61000-4-4  
(Level 4)  
IEC Fast Transient  
ANSI/IEEE Fast Transient  
IEC Radiated RFI Immunity  
ANSI/IEEE Radiated RFI  
Immunity  
4 kV  
10 V/m  
ANSI/IEEE C37.90.1  
IEC 61000-4-3  
20 V/m  
ANSI/IEEE C37.90.2  
ESD  
15 kV (air discharge)  
8 kV (contact)  
IEC 61000-4-2  
(Level 4)  
(Electrostatic Discharge)  
Atmospheric Environment  
Levels  
Comments  
IEC 60068-2-1  
Test Ad: 16 hrs @ -40°C  
IEC 60068-2-2  
Temperature (Dry Cold)  
-40°C  
Temperature (Dry Heat)  
Humidity  
85°C  
Test Bd: 16 hrs @ 85°C  
IEC 60068-2-30  
Test Db: 6 cycles, 55°C, 95% Humidity  
95%  
non-condensing  
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5.7 Operating Environment  
Parameter  
Range  
Comments  
Ambient Temperature as  
measured from a 30cm  
radius surrounding the  
center of the RS1600  
enclosure.  
Ambient Operating  
Temperature  
-40 to 85°C  
Ambient Relative Humidity  
Ambient Storage  
5% to 95%  
Non-condensing  
-40 to 85°C  
Temperature  
31  
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5.8 Mechanical Specifications  
Parameter  
Dimensions  
Value  
Comments  
(Length x Width x Height)  
with mounting brackets  
installed  
18.29 x 12.14 x 1.75 inches  
(464,57) x (308,356) x (44,45) mm  
Weight  
10 lb (4.5 Kg)  
Enclosure  
18awg galvanized steel  
Figure 26: RSG2200 Series mechanical dimensions  
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6 Agency Approvals  
Agency  
CSA  
CE  
FCC  
CISPR  
FDA/CDRH  
IEC/EN  
Standards  
CSA C22.2 No. 60950, UL 60950  
Comments  
Approved  
Approved  
Approved  
Approved  
Compliant  
Compliant  
EN 60950, EN 61000-6-2  
FCC Part 15, Class A  
EN55022, Class A  
21 CFR Chapter 1, Subchapter J  
EN60825-1:1994 + A11:1996 + A2:2001  
7 Warranty  
RuggedCom warrants this product for a period of five (5) years from date of purchase. For  
warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.  
Should this product require warranty or service contact the factory at:  
RuggedCom Inc.  
30 Whitmore Road  
Woodbridge, Ontario  
Canada L4L 7Z4  
Phone: (905) 856-5288  
Fax: (905) 856-1995  
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