RuggedCom Switch RS910L User Guide

RuggedVDSLRS910L  
Serial and Ethernet Device Server with Ethernet over VDSL  
Uplink  
Installation Guide  
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4  
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006  
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Table of Contents  
1
Product Overview ............................................................................................................................... 5  
Functional Overview ................................................................................................................... 5  
Feature Highlights ...................................................................................................................... 5  
RS910L Front Panel Description ................................................................................................ 6  
1.1  
1.2  
1.3  
1.4  
RS910L Bottom Panel Description.............................................................................................. 7  
Installation........................................................................................................................................... 8  
2
2.1  
2.2  
2.3  
2.4  
Din Rail Mounting....................................................................................................................... 8  
Power Supply Wiring and Grounding ......................................................................................... 9  
Failsafe Output Wiring.............................................................................................................. 12  
RS232 Console Port Wiring ...................................................................................................... 13  
Serial Ports ........................................................................................................................................ 14  
Ethernet Ports ................................................................................................................................... 18  
3
4
4.1  
4.2  
4.3  
4.4  
RJ11 Ethernet over VDSL Port ................................................................................................. 18  
RJ45 Ethernet Ports .................................................................................................................. 20  
Fiber Optic Ethernet Ports........................................................................................................ 21  
Ethernet Panel Description ....................................................................................................... 22  
Technical Specifications ................................................................................................................... 23  
5
5.1  
5.2  
5.3  
5.4  
5.5  
5.6  
5.7  
5.8  
Operating Environment............................................................................................................. 23  
Power Supply Specifications ..................................................................................................... 23  
Failsafe Relay Specifications .................................................................................................... 23  
RJ11 Ethernet over VDSL Port Specifications.......................................................................... 24  
Serial Ports................................................................................................................................ 24  
Ethernet Ports............................................................................................................................ 25  
Communication Standards ........................................................................................................ 25  
Mechanical Specifications......................................................................................................... 26  
Type Tests.......................................................................................................................................... 27  
6
7
6.1  
6.2  
6.3  
IEC 61850-3 Type Tests ............................................................................................................ 27  
IEEE 1613 Type Tests ............................................................................................................... 28  
IEC Environmental Type Tests.................................................................................................. 28  
Warranty ........................................................................................................................................... 29  
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Table of Figures  
Figure 1 - RS910L Front Panel Description............................................................................................... 6  
Figure 2 - RS910L Bottom Panel Description............................................................................................ 7  
Figure 3 - RS910L DIN Rail Mounting....................................................................................................... 8  
Figure 4 - RS910L Power Supply Inputs.................................................................................................... 9  
Figure 5 - DC Power supply wiring and grounding diagram................................................................. 10  
Figure 6 - Dielectric Strength Testing....................................................................................................... 11  
Figure 7 - RS910L Failsafe Output Relay ................................................................................................ 12  
Figure 8 - RS232 Female DCE pin-out ..................................................................................................... 13  
Figure 9: Fiber Serial Interface (ST Connector) ..................................................................................... 14  
Figure 10: DB9 Port pin-out...................................................................................................................... 15  
Figure 11: RJ45 Port pin-out..................................................................................................................... 16  
Figure 12: Conceptual recommended RS485 wiring diagram ............................................................... 17  
Figure 13 - RJ11 port pin-out and LEDs.................................................................................................. 18  
Figure 14 - RJ45 Ethernet port pin-out.................................................................................................... 20  
Figure 15: 10FL ST connector.................................................................................................................. 21  
Figure 16: 100FX MTRJ connector......................................................................................................... 21  
Figure 17: 100FX ST connector ............................................................................................................... 21  
Figure 18: 100FX LC connector............................................................................................................... 22  
Figure 19: 100FX SC connector ............................................................................................................... 22  
Figure 20: Ethernet panel LED description............................................................................................ 22  
Figure 21 - Mechanical Specifications ...................................................................................................... 26  
Table of Tables  
Table 1 - Status LEDs................................................................................................................................... 6  
Table 2 - RJ11 port pin-out ....................................................................................................................... 18  
Table 3 - RJ11 port LED description........................................................................................................ 18  
Table 4 - Typical Performance on 24 AWG PIC twisted-pair................................................................ 19  
Table 5 - RJ45 Ethernet port pin-out ....................................................................................................... 21  
Table 6 - Operating Environment............................................................................................................. 23  
Table 7 - Power Supply Specifications...................................................................................................... 23  
Table 8 - Failsafe Relay Specifications...................................................................................................... 23  
Table 9 – RJ1 Ethernet over VDSL Port Specifications ......................................................................... 24  
Table 10: Copper Port Specification......................................................................................................... 24  
Table 11: Fiber Optic Port Specification.................................................................................................. 24  
Table 12: Ethernet Ports - Copper Specifications ................................................................................... 25  
Table 13: Ethernet Ports – Fiber Optic Specifications........................................................................... 25  
Table 14 - Communication Standard Compliance .................................................................................. 25  
Table 15 - Mechanical Specifications........................................................................................................ 26  
Table 16 - IEC 61850-3 Type Tests ........................................................................................................... 27  
Table 17 - IEEE 1613 Type Tests.............................................................................................................. 28  
Table 18 - Environmental Type Tests....................................................................................................... 28  
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1 Product Overview  
1.1 Functional Overview  
The RuggedVDSLTM RS910L is an industrial hardened serial server and managed Ethernet switch  
supporting Ethernet over VDSL (EoVDSL). The RS910L can be configured with 2 serial ports  
(RS485/RS422/RS232/fiber) and/or 2 Ethernet ports (copper or fiber). The RS910L can  
interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of  
communications. The EoVDSL port allows for aggregation of these devices at a remote location  
back to the central control room using existing telephone grade cable (or other legacy serial  
cabling). The EoVDSL uplink allows up to 4km LAN segments at up to 50 Mbps.  
1.2 Feature Highlights  
Interface Ports  
o 1 Ethernet over VDSL (EoVDSL) interface  
o 2 Serial and/or 2 Fast Ethernet Ports  
o RS485/RS422/RS232 Serial Ports (DB9 and RJ45)  
o Serial Fiber Interface (ST) available  
o 10/100BaseTX or 100BasesFX Ethernet ports  
Ethernet Over VDSL Port Characteristics:  
o Up to 4 km LAN segments  
o Symmetric data rates up to 50 Mbps  
o Automatically selects fastest data rate based on distance and quality of cable  
o Software selectable to be master or slave  
o Frequency Division Multiplexing (FDM)  
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1.3 RS910L Front Panel Description  
Ports 3 & 4  
10/100Base-TX  
or  
Port 9  
Ethernet over VDSL  
100Base-FX  
Or  
10Base-FL  
Ports 1 & 2  
RS485/422/232  
Serial  
Or  
Serial over Fiber  
Power & Alarm  
Failsafe Relay  
Power Port  
Figure 1 - RS910L Front Panel Description  
Status LED  
Power LED  
Alarm LED  
Colour  
Green  
Red  
Activity  
Solid  
Solid  
Comments  
Power On  
Alarm condition exists  
Table 1 - Status LEDs  
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1.4 RS910L Bottom Panel Description  
Console Port  
Chassis  
Ground  
Power  
Port  
Failsafe Relay  
Optional Din-Rail  
Mounting Bracket  
Figure 2 - RS910L Bottom Panel Description  
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2 Installation  
2.1 Din Rail Mounting  
An optional DIN rail mounting bracket is available for the RS910L. The figure below details  
mounting instructions for the standard 1” DIN Rail.  
Figure 3 - RS910L DIN Rail Mounting  
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2.2 Power Supply Wiring and Grounding  
2.2.1 AC Power Supply Wiring and Grounding  
Figure 4 - RS910L Power Supply Inputs  
The RS910L AC power supply inputs should be connected as follows:  
1. +/L should be connected to AC Line/Hot.  
2. -/N should be connected to AC Neutral.  
3. Surge Ground should be connected to the Chassis Ground via a braided cable or other  
appropriate grounding wire. Surge Ground is used as the ground conductor for all surge  
and transient suppression circuitry internal to the unit.  
4. Chassis Ground must be connected to the AC ground terminal.  
NOTES:  
1. Equipment must be installed according to the applicable country wiring codes.  
2. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases  
where users require the inputs to be isolated from ground, remove the ground braid  
between Surge and Chassis Ground. Note that all line-to-ground transient protection  
circuitry will be disabled.  
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2.2.2 DC Power Supply Wiring and Grounding  
Figure 5 - DC Power supply wiring and grounding diagram  
The RS910L low voltage DC power supply features reverse polarity protection and dual  
independent inputs. The latter feature allows the connection of two DC sources with the same  
nominal voltage to provide redundant power supply inputs.  
The RS910L DC power supply inputs should be connected as follows:  
1. Connect to the DC inputs according to the polarity markings on the unit.  
2. Surge Ground should be connected to the Chassis Ground via a braided cable or other  
appropriate grounding wire. Surge Ground is used as the ground conductor for all surge  
and transient suppression circuitry internal to the unit.  
3. Chassis Ground must be connected to the protective earth.  
NOTES:  
1. Equipment must be installed according to the applicable country wiring codes.  
2. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases  
where users require the inputs to be isolated from ground, remove the ground braid  
between Surge and Chassis Ground. Note that all line-to-ground transient protection  
circuitry will be disabled.  
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2.2.3 Dielectric Strength Testing  
Units which are to have dielectric strength testing (HIPOT testing) done in the field must have the  
braided ground cable disconnected during the test. This is required in order to prevent the surge  
suppression circuitry, which is connected to surge ground, from being activated.  
Figure 6 - Dielectric Strength Testing  
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2.3 Failsafe Output Wiring  
The Failsafe output relay is provided to signal critical error conditions that may occur on the  
RS910L. The contacts are energized upon power up of the unit and remain energized until an  
alarm condition or power loss occurs. The behavior of the failsafe relay is configurable via the  
RuggedSwitch Operating System. Consult the RuggedSwitch Users Guide for details.  
Figure 7 - RS910L Failsafe Output Relay  
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2.4 RS232 Console Port Wiring  
The RS232 port is used for configuring the RS910L. A straight-through serial cable with a DB-9  
connector is required. There is no need to crossover the TxD and RxD signals from the PC side  
since this has been done internally as is shown in the figure below.  
Pin  
1
Signal  
Internal Connection  
Transmit Data  
Receive Data  
2
3
4
Internal Connection  
Ground  
5
6
Internal Connection  
Internal Connection  
Internal Connection  
No Connection  
7
8
9
Figure 8 - RS232 Female DCE pin-out  
NOTE: This port is not intended to be a permanent connection and the cable length should not  
exceed 2m (6.5 feet). Pins 1,4,6 are connected internally, and pins 7, 8 are connected internally.  
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3 Serial Ports  
The RS910L can be equipped with a Fiber Serial Interface, RS232/RS485/RS422 DB9 serial ports  
or RS232/RS485/RS422 RJ45 serial ports.  
3.1.1 Fiber Serial Interface  
The RS910L can be equipped with a Fiber Serial Interface (ST connector only) which allows  
RS485, RS422, or RS232 devices to communicate over secure, noise immune, optically isolated,  
fiber optic cabling at extended distances as well as protocol independent conversion to multimode  
fiber optics.  
Figure 9: Fiber Serial Interface (ST Connector)  
3.1.2 RS232/RS485/RS422 via DB9  
Each port is individually selectable via software to be RS232, RS485 or RS422. The DB9 port and  
pin-out is shown in Figure 10.  
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Pin  
RS232 Mode  
RS485 Mode  
RS422 Mode  
1
2
3
4
CD  
TX  
RX  
-
-
TX+  
RX+  
-
TX/RX+ (A)  
-
-
DTR  
5
Common (Isolated Ground)  
6
7
DSR  
CTS  
-
RX-  
TX-  
TX/RX - (B)  
8
9
RTS  
RI (NC)  
-
-
-
Shield  
Chassis Ground  
Figure 10: DB9 Port pin-out  
NOTE: Pins 1, 4, and 6 are connected internally. Pins 7 and 8 are connected internally. No internal  
termination is provided.  
3.1.3 RS232/RS485/RS422 via RJ45  
Each port is individually selectable via software to be RS232, RS485 or RS422. The RJ45 port and  
pin-out is shown in Figure 11.  
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Pin  
1
2
3
RS232 Mode  
DSR  
RS485 Mode  
RS422 Mode  
-
-
-
RX-  
-
-
DCD  
DTR  
4
Common (Isolated Ground)  
5
6
7
8
RX  
TX  
CTS  
RTS  
-
RX+  
TX +  
-
TX/RX + (A)  
-
TX/RX - (B)  
Chassis Ground  
TX -  
Shield  
Figure 11: RJ45 Port pin-out  
NOTE: Pins 1, 2, and 3 are connected internally. Pins 7 and 8 are connected internally. No internal  
termination is provided.  
3.1.4 RS485 Wiring  
Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a  
single twisted pair with transmit and receive signals on the same two wires (half duplex). The  
following guidelines should be followed to ensure reliable continuous communication:  
1. To minimize the effects of ambient electrical noise, shielded cabling is recommended  
2. The correct polarity must be observed throughout a single daisy chain  
3. The number of devices wired should not exceed 32, and total distance should be less than  
4000 feet (at 100Kbps)  
4. The COM terminals should be connected to the common wire inside the shield.  
5. The shield should be connected to earth ground at ONE single point to avoid loop currents.  
6. The twisted pair should be terminated at each end of the chain.  
Figure 12 shows the recommended RS485 wiring.  
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Figure 12: Conceptual recommended RS485 wiring diagram  
3.1.5 Serial Port Transient Protection  
RuggedCom does not recommend the use of copper cabling of any length for critical real-time  
substation automation applications. However, transient suppression circuitry is present on all  
copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and  
IEEE 1613 Class 1 conformance. This means that during the transient event communications  
errors or interruptions may occur but recovery is automatic. RuggedCom also does not recommend  
to use these ports to interface to field devices across distances which could produce high levels of  
ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.  
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4 Ethernet Ports  
4.1 RJ11 Ethernet over VDSL Port  
4.1.1 Overview  
The Ethernet over VDSL (EoVDSL) port on RS910L operates in pairs with one configured as the  
Master and the other as the Slave. In VDSL literature the terms Central Office (CO) or Line  
Termination (LT) are used interchangeably for the Master and the terms Customer Premise  
Equipment (CPE) or Network Termination (NT) are used interchangeably for the Slave.  
Configuration of Master or Slave mode is done through the RuggedSwitch Operating System.  
The unit contains one EoVDSL data port that allows connection to Category 3 (CAT-3) unshielded  
twisted-pair (UTP) cable with RJ11 male connectors. The figure below shows the RJ45 port pin-out  
and LEDs.  
Figure 13 - RJ11 port pin-out and LEDs  
Pin  
3
4
Signal  
Ring  
Tip  
Table 2 - RJ11 port pin-out  
Status LED  
Colour  
Activity  
On  
Comments  
Master Mode  
Slave Mode  
Mode  
Green  
Off  
Solid  
Blinking  
Link Established  
Tx Activity  
Link / Act  
Green  
Table 3 - RJ11 port LED description  
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4.1.2 Wiring  
VDSL typically operates over 2-wire CAT-3 wiring; however, other categorized or uncategorized  
twisted-pair wiring will work although the performance will vary depending on the distance and  
cable characteristics. It is important that the wiring used does not have any open leads (also known  
as bridged taps or drop-lines) along its length because this will impact performance by degrading  
the signal.  
4.1.3 Configuration & Setup  
1. Log into the RuggedSwitch Operating System.  
2. Highlight Ethernet Ports and press Enter.  
3. Highlight Configure/View EoVDSL Parameters and press Enter. This will take you to the  
EoVDSL Parameters screen. Press Enter again.  
4. Highlight Mode and press Enter.  
5. Either press the Up or Down arrow to select either Master or Slave. Press Enter.  
6. Press Control and A together to apply the changes.  
Once configured as master and slave and connected together, the units will then attempt to  
achieve the maximum speed based on the line length and conditions. The unit’s link LED may flash  
on and off several times before settling on a final link speed and declaring the port up. Please see  
the Rugged Operating System (ROS) Software User Guide for detailed software configuration  
options.  
4.1.4 Performance  
On 24 American Wire Gauge (AWG) Polyethylene Insulated Cable (PIC) twisted-pair the following  
performance is typical:  
Distance Distance Downstream/Upstream Time to Achieve Port Up  
[km]  
[feet]  
[Mbps]  
[Seconds]  
0.5  
0.6  
0.7  
0.8  
1.0  
1.3  
1.7  
2.0  
2.5  
1600  
2000  
2300  
3000  
3300  
4300  
5600  
6600  
8200  
35.00  
30.00  
25.00  
20.00  
15.00  
10.00  
5.00  
15  
30  
45  
60  
75  
90  
105  
120  
135  
2.50  
1.00  
Table 4 - Typical Performance on 24 AWG PIC twisted-pair  
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The unit can automatically select the best bit-rate based on current line conditions. If the line  
conditions degrade (reducing the SNR) but the unit is able to maintain the link, an alarm will be  
triggered to notify the user of the reduced SNR. If the line conditions degrade such that the unit is  
unable to maintain the current link, the unit will restart the scan process.  
NOTES:  
1. This port is designed to be used on private communications lines and is not to be connected to  
the Public Switched Telephone Network (PSTN).  
2. To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord.  
4.2 RJ45 Ethernet Ports  
The RS910L has several 10/100Base-TX ports that allow connection to standard category 5 (CAT-  
5) unshielded twisted-pair (UTP) cable with RJ45 male connectors. The RJ45 receptacles are  
directly connected to the chassis ground on the unit and can accept CAT-5 shielded twisted-pair  
(STP) cables. If shielded cables are used, care must be taken to ensure the shielded cables do not  
form a ground loop via the shield wire and the RJ45 receptacles at either end. The figure below  
shows the RJ45 port pin-out.  
Figure 14 - RJ45 Ethernet port pin-out  
Pin  
1
Signal  
+Rx  
2
-Rx  
3
+Tx  
4
5
6
7
8
No Connection  
No Connection  
-Tx  
No Connection  
No Connection  
Shield (Chassis Ground)  
Case  
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Table 5 - RJ45 Ethernet port pin-out  
NOTE: RuggedCom does not recommend the use of CAT-5 (10/100Base-TX communications)  
cabling of any length for critical real-time substation automation applications. However, transient  
suppression circuitry is present on all copper ports to protect against damage from electrical  
transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that  
during the transient event communications errors or interruptions may occur but recovery is  
automatic.  
RuggedCom also does not recommended to use these ports to interface to field devices across  
distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during  
line to ground fault conditions.  
4.3 Fiber Optic Ethernet Ports  
Depending on the order code of the product, the RS910L can be equipped with several different  
fiber optic ports. The Transmit (Tx) and Receive (Rx) connections of each port must be properly  
connected and matched for proper link and operation. The drawings in the following figures show  
each fiber optical connector style with a side and top view to allow the user to identify the proper  
cable connection orientation.  
Figure 16: 100FX MTRJ connector  
Figure 17: 100FX ST connector  
Figure 15: 10FL ST connector  
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Figure 19: 100FX SC connector  
Figure 18: 100FX LC connector  
4.4 Ethernet Panel Description  
Each Ethernet and Serial port is equipped with one LED that indicates link/activity status  
information. The LED will be solid for ports with link, and will blink for activity. The diagram in  
Figure 20 highlights the port and the associated link/activity LED.  
Figure 20: Ethernet panel LED description  
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5 Technical Specifications  
5.1 Operating Environment  
Parameter  
Range  
Comments  
Ambient Temperature as  
measured from a 30 cm radius  
surrounding the center of the  
RS910 enclosure.  
Ambient Operating Temperature  
-40 to 85°C  
Ambient Storage Temperature  
Ambient Relative Humidity  
-40 to 85°C  
5% to 95%  
Non-condensing  
Table 6 - Operating Environment  
5.2 Power Supply Specifications  
Minimum  
Input  
10 VDC  
18 VDC  
36 VDC  
Maximum  
Input  
36 VDC  
36 VDC  
72 VDC  
Fuse  
Maximum Power  
Isolation  
Power Supply Type  
Rating  
3.15 (T)  
3.15 (T)  
3.15 (T)  
Consumption  
12 – 24 VDC  
24 VDC  
48 VDC  
1.5 kV DC  
1.5 kV DC  
1.5 kV DC  
10W  
HI (125/250 VDC) 1  
HI (110/230 VAC) 1  
88 VDC  
85 VAC  
300 VDC  
265 VAC  
4 kV AC 5.5  
kV DC  
3.15 (T)  
Table 7 - Power Supply Specifications  
NOTES:  
1. This is the same power supply for both AC and DC.  
2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse.  
3. For continued protection against risk of fire, replace only with same type and rating of fuse.  
5.3 Failsafe Relay Specifications  
Load Circuit  
MAX operating Voltage  
SELV  
TNV-2  
30VDC  
1A  
30 VAC  
0.5A  
80VDC  
0.3A  
MAX operating Current  
Isolation (between coil and contacts)  
1800 Vrms  
Table 8 - Failsafe Relay Specifications  
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5.4 RJ11 Ethernet over VDSL Port Specifications  
Data Port  
Media  
Distance  
Connector Type  
VDSL  
CAT-3 UTP or STP  
2500m  
RJ11  
Table 9 – RJ1 Ethernet over VDSL Port Specifications  
5.5 Serial Ports  
5.5.1 Copper Ports  
Parameter  
Specifications  
Notes  
Baud Rate  
Connector  
Isolation  
300 bps – 230 kbps  
DB9 or RJ45  
2.5 kV  
RMS 1-minute  
Table 10: Copper Port Specification  
5.5.2 Fiber Optic Ports  
Parameter  
Specifications  
Mode  
Multimode  
Connector  
ST  
5
Typical Dist. (km)  
Optical Wavelength (nm)  
820  
Cable Size  
Core/Cladding (um)  
50/125  
62.5/125  
Table 11: Fiber Optic Port Specification  
NOTES:  
1. Maximum segment length is greatly dependent on factors such as fiber quality, and  
number of patches and splices. Please consult RuggedCom sales associates when  
determining maximum segment distances.  
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5.6 Ethernet Ports  
5.6.1 Copper Ports  
Parameter  
Speed  
Specification  
10/100 Mbps  
FDX / HDX  
Notes  
Auto-negotiating  
Auto-negotiating  
Duplex  
Cable-Type  
Wiring Standard  
Max Distance  
Connector  
> Category 5  
TIA/EIA T568A/B  
100 m  
Shielded/Unshielded  
Auto-Crossover, Auto-polarity  
RJ45  
Isolation  
1.5 kV  
RMS 1-minute  
Table 12: Ethernet Ports - Copper Specifications  
5.6.2 Fiber Optic Ports  
Cable  
Type2  
(µm)  
Speed  
Standard  
Tx Pwr  
(dBm peak) 3  
(Min / Max)  
Rx  
Typical  
Power  
Mode /  
Connector  
Rx Saturation  
(dBm Peak) 3  
Tx λ  
(nm)  
Sensitivity  
Distance Budget  
(dBm Average) 3  
(km) 1  
(dB)  
100Base-FX  
100Base-FX  
100Base-FX  
100Base-FX  
100Base-FX  
100Base-FX  
100Base-FX  
MM / ST  
MM / SC  
MM / LC  
MM / MTRJ  
SM / ST  
1310  
1310  
1310  
1310  
1310  
1310  
1310  
50/125  
50/125  
50/125  
50/125  
9/125  
-15.7  
-16/-11  
-19 / -14  
-16/-11  
-15/-8  
-33.5  
-33  
-11  
-11  
-14  
-11  
-7  
2
2
17  
17  
-32  
2
15  
-33.5  
-32  
2
17  
20  
20  
15  
16.5  
20  
SM / SC  
SM / LC  
9/125  
-13/5  
-31  
-4  
9/125  
-15/-8  
-31  
-5  
16.5  
Table 13: Ethernet Ports – Fiber Optic Specifications  
NOTES:  
1. Maximum segment length is dependent on factors such as fiber quality, and number of patches and splices.  
Please consult RuggedCom sales associates when determining maximum segment distances.  
2. To convert from average to peak add 3 dBm. To convert from peak to average, subtract 3 dBm.  
5.7 Communication Standards  
Protocol  
Standards  
Ethernet  
IEEE 802.3  
Table 14 - Communication Standard Compliance  
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5.8 Mechanical Specifications  
Parameter  
Dimensions  
Weight  
Value  
16.8 x 11.7 x 6.6 cm / 6.6 x 4.6 x 2.6 inches  
1.2 kg / 2.7 lbs  
Enclosure  
20 AWG Galvanized Steel  
Table 15 - Mechanical Specifications  
Figure 21 - Mechanical Specifications  
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6 Type Tests  
6.1 IEC 61850-3 Type Tests  
Severity  
Levels  
Test  
Description  
Enclosure Contact  
Test Levels  
+/- 8kV  
+/- 15kV  
20 V/m  
4
4
x
x
4
4
4
IEC 61000-4-2  
IEC 61000-4-3  
ESD  
Enclosure Air  
Enclosure ports  
Signal ports  
D.C. Power ports  
A.C. Power ports  
Earth ground ports  
Radiated RFI  
+/- 4kV @ 2.5kHz  
+/- 4kV  
Burst (Fast  
Transient)  
IEC 61000-4-4  
IEC 61000-4-5  
IEC 61000-4-6  
+/- 4kV  
+/- 4kV  
+/- 4kV line-to-earth, +/- 2kV line-to-  
Signal ports  
4
3
4
line  
+/- 2kV line-to-earth, +/- 1kV line-to-  
Surge  
D.C. Power ports  
A.C. Power ports  
line  
+/- 4kV line-to-earth, +/- 2kV line-to-  
line  
Signal ports  
D.C Power ports  
A.C. Power ports  
Earth ground ports  
Enclosure ports  
10V  
10V  
10V  
10V  
3
3
3
3
N/A  
Induced  
(Conducted) RFI  
IEC 61000-4-8  
IEC 61000-4-29  
Magnetic Field  
40 A/m continuous, 1000 A/m for 1 s  
30% for 0.1s, 60% for 0.1s, 100% for  
0.05s  
D.C. Power ports  
N/A  
N/A  
N/A  
Voltage Dips &  
Interrupts  
30% for 1 period, 60% for 50 periods  
A.C. Power ports  
100% for 5 periods, 100% for 50  
IEC 61000-4-11  
IEC 61000-4-12  
periods2  
2.5kV common, 1kV differential mode  
@ 1MHz  
2.5kV common, 1kV differential mode  
@ 1MHz  
2.5kV common, 1kV differential mode  
@ 1MHz  
Signal ports  
3
3
3
Damped  
Oscillatory  
D.C. Power ports  
A.C. Power ports  
Signal ports  
D.C. Power ports  
30V Continuous, 300V for 1s  
30V Continuous, 300V for 1s  
4
4
Mains Frequency  
Voltage  
IEC 61000-4-16  
IEC 61000-4-17  
Ripple on D.C.  
Power Supply  
D.C. Power ports  
10%  
3
Signal ports  
D.C. Power ports  
A.C. Power ports  
Signal ports  
2kVac (Fail-Safe Relay output)  
2kVac  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Dielectric  
Strength  
IEC 60255-5  
IEC 60255-5  
2kVac  
5kV (Fail-Safe Relay output)  
H.V. Impulse  
D.C. Power ports  
A.C. Power ports  
5kV  
5kV  
Table 16 - IEC 61850-3 Type Tests  
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6.2 IEEE 1613 Type Tests  
Test  
Description  
Test Levels  
Enclosure Contact  
Enclosure Air  
Enclosure ports  
Signal ports  
+/- 8kV  
+/- 15kV  
35 V/m  
+/- 4kV @ 2.5kHz  
IEEE C37.90.3  
IEEE C37.90.2  
ESD  
Radiated RFI  
D.C. Power ports  
A.C. Power ports  
Earth ground ports  
Signal ports  
D.C. Power ports  
A.C. Power ports  
Signal ports  
+/- 4kV  
+/- 4kV  
IEEE C37.90.1  
Fast Transient  
+/- 4kV  
2.5kV common mode @ 1MHz  
2.5kV common & differential mode @ 1MHz  
2.5kV common & differential mode @ 1MHz  
5 kV (Failsafe Relay)  
5 kV  
IEEE C37.90.1  
IEEE C37.90  
IEEE C37.90  
Oscillatory  
H.V. Impulse  
D.C. Power ports  
A.C. Power ports  
Signal ports  
5 kV  
2kVac (Failsafe Relay)  
2kVac  
Dielectric  
Strength  
D.C. Power ports  
A.C. Power ports  
2kVac  
Table 17 - IEEE 1613 Type Tests  
NOTE:  
If the unit contains copper ports the IEEE 1613 conformance is Class 1 (During disturbance errors may occur  
but recovery is automatic).  
If the unit contains all fiber ports the IEEE 1613 conformance is Class 2 (During disturbance no errors will  
occur).  
6.3 IEC Environmental Type Tests  
Severity  
Levels  
Test  
Description  
Cold Temperature  
Test Levels  
-40 deg. C, 16 Hours  
IEC 60068-2-1  
IEC 60068-2-2  
IEC 60068-2-30  
IEC 60255-21-1  
IEC 60255-21-2  
Test Ad  
Test Bd  
Test Db  
Tests Fc  
Tests Ea  
N/A  
N/A  
Dry Heat  
+85 deg. C, 16 Hours  
Humidity (Damp Heat,  
Cyclic)  
95% (non-condensing), 55 deg C, 6 cycles  
2g @ (10-150) Hz  
N/A  
Vibration  
Shock  
Class 2  
Class 2  
30g @ 11ms  
Table 18 - Environmental Type Tests  
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7 Warranty  
RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty  
details, visit http://www.ruggedcom.com or contact your customer service representative. Should  
this product require warranty or service contact the factory at:  
RuggedCom Inc.  
30 Whitmore Road,  
Woodbridge, Ontario  
Canada L4L 7Z4  
Phone: (905) 856-5288  
Fax: (905) 856-1995  
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