MODEL:RSH-380SL
Roll Laminator Service Manual
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1. Safety Precautions
Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that
can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving
and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness for
the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
1
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2. Troubleshooting
Note: While repairing:
a.
b.
c.
Make sure the power plug is unplugged from the power outlet.
Open both side covers and rear cover.
Be sure to follow the steps below in order.
2.1 Rollers Not Heating
CAUSES:
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
MEASURE
1. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
Wire-Heater
Wire-Heater
2
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2. Blown (burnt) wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
Wire-Temp. Fuse
3. Defective Bi-Metal.
a. Replace the Bi-Metal
Bi-metal (135℃)
4. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
Multi-meter
b. Physically examine the heater assembly for breakage.
Broken
3
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5. Defective Main PCB.
a. Replace the PCB Main.
2.2 Rollers Over Heating
CAUSES
1. Heat sensor is reversed on the PCB Main.
2. Defective T/Fuse wire.
3. Defective heater.
4. Defective main PCB.
MEASURES
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
Connector-Wire Sensor
2. Defective T/Fuse wire.
a. Replace the T/Fuse wire located on the left-hand side.
Wire-T / Fuse
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
4
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4. Defective Main PCB.
a. Replace the PCB Main.
2.3 Rollers Not Running
CAUSES
1. No power to the unit.
2. The main switch is close.
3. Opened safety cover.
4. Film is jammed on the rollers.
5. Disconnected motor wire.
6. Defective main motor.
7. Defective main PCB.
MEASURES
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
2. The main switch is close.
Main Switch
3. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
5
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Switch is engaged
4. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
5. Disconnected motor wire.
a. Check the motor wire connection with PCB.
Wire-motor
6. Defective main motor.
a. Replace the main motor.
Motor
6
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7. Defective main PCB.
a. Replace the main PCB.
2.4 No Main Power
CAUSES
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
MEASURES
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.
2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
Main Fuse
3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
Main Power Wires
7
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4. Transformer is defective
a. Replace the transformer.
Transformer
2.5 Poor Lamination Quality
Problem: Straight wave lines across the output.
Cause: Excessive front roller pressure.
Measure: Loosen the front roller pressure.
Problem: Concave waves in the lamination.
Cause: Excessive rear (pulling) roller pressure.
Measure: Loosen the rear back roller pressure.
Problem: Angled waves on both sides of the output.
Cause: Insufficient rear roller pressure.
Measure: Tighten the rear roller pressure.
Problem: Angled waves on one side of the output.
Cause: Insufficient rear left (or right) side roller pressure.
Measure: Tighten the rear left (or right) side roller pressure.
Problem: Straight waves in the output.
Cause: Excessive heat at the nip rollers.
Measure: Lower the roller temperature.
Problem: Wake waves.
Cause: Insufficient heat at the nip rollers.
Measure: Raise the roller temperature.
Problem: Curling.
Cause: 1.The film tension is very tight;
2.The decurling bar is not in the working location.
Measure: 1.Loose the tension;2.Adjust the decurling bar to working location.
8
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3. Replacing Parts
Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
Figure 1
Figure
b. Pull out the male control panel connector from the Sub-PCB（Figure 3）.
Figure
3.2 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
c. Loosen two screws from Sub-PCB , installed on to new Right Cover (Figure 4).
Figure
d. Follow the reverse order to assemble the Right Cover back.
3.3 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders ( Figure 7).
c. Replace the board with new PCB and connect all the wires.
Figure
9
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3.4 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening screws (Figure 8, 9).
Figure9
Figure8
c. Take out the broken heater. Figure 10
Figure 1
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)
3.5 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.
10
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4. Adjustments
C.W
C.C.W
.2 Adjusting front and rear rollers
Pressure
• Use Screwdriver
to adjust the roller pressure:
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.Using Push-Pull Scale , measure
3 spots as shown on Figure B &C:
Front roller should be 5~6 and back
rollers should be 6~8.
Figure A
2.Checking for over all tension –
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
3.Pressure mark checking (Heat Line) –
stop the machine for 30 seconds to
create a heat line. Then check to see if
you have two even parallel lines from
one end to other. Note: A narrow parallel
lines indicate that it has less pressure
at that point.
Figure B
4.Laminating Test – Laminate samples
with different thickness of substrates.
5.Check above steps 2 through 4 with
3mil & 5mil films.
Figure C
11
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5.PART LIST
No.
1
Part No.
021LR0001A
125LR4001A
138LR4012A
12200X022A
141LR4033A
138LR4015A
141LR4032A
141LR4035A
141LR4019A
36400X014B
141LR4054A
147LR4013A
141LR4020A
141LR3039A
021LR4001A
122LR4044A
122LR4046A
111LR4024A
124LR4005A
122LR4050A
122LR4047A
136LR4001X
013LR3142A
147LR4002A
140LR4036A
120LR4002M
ASMLR1339A
ASMLR1339B
124LR4006A
RIV05018E8
12200X029A
026LR4006A
141LR4064A
013LR3146A
023LR4002A
145LR3002A
Part Name
Spec.
Remark
COVER-L
ABS PA-765 UL94 V-0 PANTON 431
S45C Cu+Ni+Cr
SWP Ф3.2
2
HANDLE-TENSION
SPRING-TENSION
BEARING-RADIAL
PLATE-PRESSURE,PULL
SPRING-PRESSURE
PLATE-PRESSDURE,LAMI
PLATE-DU BUSH
BRACKET-HEATER,UP
MICRO SWITCH
3
4
15*28
5
SPCC 3.0T
6
SWP Ф2
7
SPCC 3.0T
8
SECC T=2.0
SPCC 1.6T
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27-1
27-2
28
29
30
31
32
33
34
AC 250V/5A 50-60HZ
SPCC 2.0T
BRACKET-LIMIT SWITCH
STOPPER-HEATER,UP
BRACKET-HEATER,LOW
PLATE-PRESSURE,L
LAMIT-SWITCH COVER
BUSH-ROLLER LAMI,UP
BUSH-ROLLER PULL,UP
BOLT-GUIDE
SILICONE
SPCC 1.6T
SPCC 3.0T
PP
FTG70 CU 3-35
FTG70 CU 3-35
S45C
CAM
S45C
FTG70 CU 3-35
FTG70Cu3-35
RS#25 P6.35 98节
SPCC 3.0T
BUSH-ROLLER LAMI，LO
BUSH-ROLLER PULL,LO
CHAIN
FRAME-L
PAD-TENSION
LEATER 1.5T
S45C Cu+Ni+Cr
S45C N19
HOLDER-SHAFT,FILM
SHAFT-FILM
ASSY-AUTO GRIP CORE 2"
ASM-AUTO GRIP CORE3"
CORE-24
RSH-380SL
RSH-380SL
AL 6063
BRINDER RIVET
AL φ5*18
DU-BUSH
FLANGE Ф10*10
NBR 160g
FOOT
BRACKET-TABLE
FRAME-STAND
SPCC 2.2T
25*25*2.0 SQUARE TUBE
PHENOL BLK
ABS PA-765 UL94V-0 431C
KNOB-BOLT GUIDE
GUIDE-DOCUMENT
12
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35
36
141LR4043A
013LR4004A
021LR3024A
014LR3001B
133LR3001A
223LR3001H
223LR3001J
223LR3001E
223LR3001D
223LR3001F
140LR4003A
111LR4018A
131LR4027A
210004002A
131LR4017A
120LR3031B
013LR3143A
015LR2010A
015LR3011C
015LR3012C
131LR4018A
133LR3002A
013LR3144A
013LR3145A
013LR3002H
021CR3001A
140LR3001A
213LR4001A
34000S011A
141LR3038A
144LR4001B
023LR4010A
125LR4003B
120LR4009B
350LR3042A
032LR3029A
032LR3029C
023LR3007B
FRONT TABLE SAFETY LEVER
SAFETY FRAME
SAFETY-COVER
TABLE-FRONT
SPCC 1.5T
SPCC
37
PC 3.0T
38
AL6063
39
ROLLER-LAMI
STPG ORG
40
HEATER ASS'Y
FCHW1 81Ω EU,KR,CH,EU(N),BR
FCHW1 96Ω AU,UK
FCHW1 24Ω CUL
FCHW1 20.2Ω TW
FCHW1 16.7Ω JOL,JAP
S45C
40-1
40-2
40-3
40-4
41
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HOLDER-SAFETY COVER
SCREW-H
42
SWRH MFZN－Y
S45 24Z
43
SPROCKET-MOTOR
MOTOR-MAIN
44
DC 24V
45
SPROCKET-LAMI
SHAFT-CAM
FTG70Cu3-35 28z
S45C Cu+Ni+Cr
SPCC 0.5T
46
47
PLATE-MIDDLE
48
BAR-IDLE
S45C Φ20
49
IDLE-BAR
S45C Cu+Ni+Cr
S45C Cr
50
SHAFT-DECURLING
SPROCKET PULL
ROLLER-PULL
51
FTG70Cu3-35 20z
S45C GRY
52
53
REAR-COVER
SPCC 0.5T
54
TABLE-CUTTER
FRAME-CUTTER
KNOB-CUTTER,C
HOLDER-CUTTER,C
CUTTER-CROSS
POWER TRANSFORMER
PLATE-PRESSURE,R
CLAMPER-LEVER
KNOB LEVER
SPCC 2.0T
55
AL6063
56
ABS PA-765 UL94 V-0 PANTON 431C
ABS PA-765 UL94 V-0 PANTON 431C
STS420 J2 1T
AC110-120V,220-240V/50-60HZ
SPCC 3.0T
57
58
59
60
61
S45C Cu+Ni+Cr
NYLON BLK
62
63
LEVER-PRESSURE
SHAFT-COVER SAFETY
PCB MAIN ASM
S45C Cu+Ni+Cr
S45C
64
65
ROHS
66
SHEET-FUNCTION
SHEET-FUNCTION
BUTTON-FUNC
PC 0.75T
66-1
67
PC 0.75T
SILICON
13
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68
69
350LR3043A
36600X001A
32500X0008
32500X0005
021LR3018A
138LR4001A
KPS03012D2
138LR4018A
12200X027A
12200X028A
111LR4006A
12200X030A
013LR3141A
36400X002B
013LR2012G
033LP4016A
12200X032A
12200X040A
363LR4013A
141LP4018A
147CR4003A
23300X001A
111LR4004A
ASMLR2023A
381LR4020B
381LR4052A
381LR4115A
381LR4062B
381LR4063A
381LR4049A
381LR4114A
381LR4051A
380LR4001A
380LR4003A
380CR4007A
380LR4001B
380CR4003A
380CR4004A
PCB-SUB ASSY
FUSE-BLOCK
FUSE-MAIN
FR-4
FB66 LITTLE FUSE TRIAD INC
65TS AC250V 10A EU,AU,KR,CH,UK,EU(N),BR
65TS AC250V 20A TW,CUL,JOL,JAP
ABS PA-765 UL94 V-0 PANTON 431
SWRH Φ0.3
70
70-1
71
FUSE-MAIN
COVER-R
72
SPRING-CUTTER CROSS
KEY PLAIN
73
3*3*12 SUS27
74
SPRING-LEVER
DU-BUSH
SUS 304-WPB
75
FLANGE Ф25*10
76
DU-BUSH
FLANGE Ф25*20
77
BOLT-GUIDE
S45C SNC3 4*22.5
FLANGE Ф10*20
78
DU-BUSH
79
FRAME-R
SPCC 3.0T
80
SWITCH-MAIN
FRAME-SENSOR
MICA-WASHER
DU-BUSH
8216 B/R I/O SIGNAL-LUX SPA
AL6063
81
82
Φ4*Φ11 T=0.5
83
FLANGE Ф12*10
84
DU-BUSH
φ6*8 FLANGE
85
BIMETAL THERMOSTAL
BRACKET-FUSE
SILICON RUBBER
BUSHING-CORD,EU
BOLT-CORE
135℃ 15A
86
EGI T=1
87
SILICON Φ7*160
88
7NR32 DONG-A
89
S45C Φ15*42
90
ASM SENSOR
WIRE-FUSE,EU
WIRE-MOTOR
WIRE-MAIN
RSH-380SL
91
UL1015 AWG#14
92
UL1007 AWG#20 BLK RED
UL2464 AWG#24,BLE
UL1015 AWG#16 WHITE
SF133E,AC250V 15A 133℃ UL1015 AWG#14
UL1015 AWG#18, WHT
UL1015 AWG#16, WHT
UL1015 AWG#18, WHT
EU AC250V 15A 1.8M
AU AC250V 15A 1.8M
UK AC250V 10A 1.8M
KR AC250V 15A 1.8M
JAP AC125V 15A 1.8M
CUL AC125V 15A 1.8M
93
94
WIRE-HEATER
WIRE-TEMP FUSE
WIRE-BIMETAL
WIRE-HEATER LOW
WIRE-HEATER LINK
POWER CORD
POWER CORD
POWER CORD
POWER CORD
POWER CORD
POWER CORD
95
96
97
98
99
99-1
99-2
99-3
99-4
99-5
14
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No.
1
2
3
4
5
6
7
8
Part No.
021LR0001A
125LR4001A
138LR4012A
12200X022A
141LR4033A
138LR4015A
141LR4032A
141LR4035A
141LR4019A
36400X014B
141LR4054A
147LR4013A
141LR4020A
141LR3039A
021LR4001A
122LR4044A
122LR4046A
111LR4024A
124LR4005A
122LR4050A
122LR4047A
136LR4001X
013LR3142A
147LR4002A
140LR4036A
120LR4002M
ASMLR1339A
Part Name
COVER-L
6.EXPLODE VIEW
HANDLE-TENSION
SPRING-TENSION
BEARING-RADIAL
PLATE-PRESSURE,PULL
SPRING-PRESSURE
PLATE-PRESSDURE,LAMI
PLATE-DU BUSH
BRACKET-HEATER,UP
MICRO SWITCH
BRACKET-LIMIT SWITCH
STOPPER-HEATER,UP
BRACKET-HEATER,LOW
PLATE-PRESSURE,L
LAMIT-SWITCH COVER
BUSH-ROLLER LAMI,UP
BUSH-ROLLER PULL,UP
BOLT-GUIDE
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
24
25
27
1
26
CAM
2
BUSH-ROLLER LAMI，LO
BUSH-ROLLER PULL,LO
CHAIN
FRAME-L
PAD-TENSION
HOLDER-SHAFT,FILM
SHAFT-FILM
ASSY-AUTO GRIP CORE 2"
ASM-AUTO GRIP CORE3"
CORE-24
3
29
28
56
4
55
54
6
6
5
57
86
27-1 ASMLR1339B
27-2 124LR4006A
6
23
9
28
29
30
31
32
33
34
35
36
37
38
39
40
RIV05018E8
12200X029A
026LR4006A
141LR4064A
013LR3146A
023LR4002A
145LR3002A
141LR4043A
013LR4004A
021LR3024A
014LR3001B
133LR3001A
223LR3001H
BRINDER RIVET
DU-BUSH
FOOT
BRACKET-TABLE
FRAME-STAND
KNOB-BOLT GUIDE
GUIDE-DOCUMENT
FRONT TABLE SAFETY LEVER
SAFETY FRAME
SAFETY-COVER
TABLE-FRONT
51
53
6
52
7
83
48
8
72
21
78
29
17
50
52
49
84
58
12
31
16
18
19
18
11
90
15
10
81
12
13
41
31
44
14
43
83
18
ROLLER-LAMI
76
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HOLDER-SAFETY COVER
SCREW-H
SPROCKET-MOTOR
MOTOR-MAIN
SPROCKET-LAMI
SHAFT-CAM
PLATE-MIDDLE
BAR-IDLE
IDLE-BAR
SHAFT-DECURLING
SPROCKET PULL
ROLLER-PULL
40-1 223LR3001J
40-2 223LR3001E
40-3 223LR3001D
40-4 223LR3001F
47
2
20
3
73
46
84
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
140LR4003A
111LR4018A
131LR4027A
210004002A
131LR4017A
120LR3031B
013LR3143A
015LR2010A
015LR3011C
015LR3012C
131LR4018A
133LR3002A
013LR3144A
013LR3145A
013LR3002H
021CR3001A
140LR3001A
213LR4001A
34000S011A
141LR3038A
144LR4001B
023LR4010A
125LR4003B
120LR4009B
350LR3042A
032LR3029A
4
45
42
32
41
31
31
75
41
31
39
80
31
40
22
79
36
30
40
83
37
39
32
35
6
REAR-COVER
33
TABLE-CUTTER
FRAME-CUTTER
KNOB-CUTTER,C
HOLDER-CUTTER,C
CUTTER-CROSS
POWER TRANSFORMER
PLATE-PRESSURE,R
CLAMPER-LEVER
KNOB LEVER
LEVER-PRESSURE
SHAFT-COVER SAFETY
PCB MAIN ASM
SHEET-FUNCTION
SHEET-FUNCTION
BUTTON-FUNC
6
77
30
48
42
5
34
31
41
6
31
62
41
6
64
82
83
7
78
38
17
65
41
36
64
63
82
24
21
16
60
64
66-1 032LR3029C
76
25
82
67
68
69
70
023LR3007B
350LR3043A
36600X001A
32500X0008
18
PCB-SUB ASSY
FUSE-BLOCK
FUSE-MAIN
19
18
31
26
64
29
31
82
70-1 32500X0005
FUSE-MAIN
COVER-R
9
18
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
021LR3018A
138LR4001A
KPS03012D2
138LR4018A
12200X027A
12200X028A
111LR4006A
12200X030A
013LR3141A
36400X002B
013LR2012G
033LP4016A
12200X032A
12200X040A
363LR4013A
141LP4018A
147CR4003A
23300X001A
111LR4004A
ASMLR2023A
381LR4020B
381LR4052A
381LR4115A
381LR4062B
381LR4063A
381LR4049A
381LR4114A
381LR4051A
380LR4001A
61
20
59
66
SPRING-CUTTER CROSS
KEY PLAIN
SPRING-LEVER
DU-BUSH
DU-BUSH
BOLT-GUIDE
DU-BUSH
FRAME-R
SWITCH-MAIN
73
70
71
75
69
27
32
74
13
89
381LR4020B 91
381LR4052A 92
12
12
FRAME-SENSOR
MICA-WASHER
DU-BUSH
67
85
DU-BUSH
68
BIMETAL THERMOSTAL
BRACKET-FUSE
SILICON RUBBER
BUSHING-CORD,EU
BOLT-CORE
381LR4115A 93
29
87
31
30
94
381LR4062B
31
28
95
96
97
381LR4063A
381LR4049A
381LR4114A
ASM SENSOR
WIRE-FUSE,EU
WIRE-MOTOR
WIRE-MAIN
UP
2 J
LOW
381LR4051A
380LR4001A
98
99
WIRE-HEATER
30
WIRE-TEMP FUSE
WIRE-BIMETAL
WIRE-HEATER LOW
WIRE-HEATER LINK
POWER CORD
88
99-1 380LR4003A
99-2 380CR4007A
99-3 380LR4001B
99-4 380CR4003A
99-5 380CR4004A
POWER CORD
POWER CORD
POWER CORD
POWER CORD
POWER CORD
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7. Wire Diagram
1
2
3
4
5
6
7
8
VCC_5V
VCC_5V
VCC_5V
CARBON S/W
VCC_5V
SW1
SPEED _UP SW
SPEED _DO WN SW
TEMP_ UP SW
TEMP_ DOWN SW
REV_SW
R104
10K
RA101
10K x 10
Q102
SW2
SW3
SW4
U101
PIC16C72
H/Display Com
1
C102M
1
MCLR/Vpp
D
C
B
A
D
C
B
A
LA10 1
LDQ-N5 1G
RA102
330R 10P
LA10 2
LDQ-N5 1R
RA103
330R 10P
C106
3.3/50V
2
4
1
2
4
1
HEATER
12
13
11
28
3
3
QH 1
QG 1
QF 1
QE1
QD 1
QC 1
QB1
QA1
QH 2
QG2
QF2
QE2
QD 2
QC 2
QB2
QA2
RC1/T1OSI
RC2/CCP1
R C0 /T1 OS O/T1C KI
RB7
PW MO UT
HEATER2
REVR ELAY
21
22
23
24
25
26
27
7
6
5
6
5
SR CL K1
RC LK1
RB0/INT
RB1
RB2
RB3
RB4
RB5
RB6
RA5/AN4/SS
8
7
8
7
SW5
SW6
SE R1
SR CL K2
RC LK2
SE R2
10
12
14
16
18
20
9
10
12
14
16
18
20
9
15
16
17
18
3
5
14
4
SP EED _UP SW
RC4/SDI/SDA
RC5/SDO
RC6
BU ZZE R
11
13
15
17
19
11
13
15
17
19
SP EED _DO WN SW
TEMP_ UP SW
TEMP_ DO WN SW
REVSW
ST OP_ SW
H/Display Com
RC7
9
RA1/AN1
RA3/AN3/VREF
RC3/SCK/SCL
RA2/AN2
RA4/TOCKI
OSC1/CLKIN
SW7
ST OP SW
VCC_5V
VCC_5V
R102 1M
RUN_SW
RU N SW
10
OSC2/CLKOUT
RU N L ED
HEATER2 LED
6
VCC_5V
R103
330
XTAL101
8Mhz
2
TE MP SEN SOR
RA0/AN0
VCC_5V
BZ1
B UZZER
R103
330
LED4
R101
330
12V
24V
GND_EARTH
9
GND_EARTH
9
LED2
LED3
LED1
VCC_5V
U102
74LS595
U103
74LS595
MAIN-SUB
10
10
D1
D2
QH
SRCLR
QH
SRCLR
470/25V
C107
C105
7
6
5
4
3
2
1
15
14 SER1
11 SR CL K1
12 RCLK1
7
6
5
4
3
2
1
15
14 SER2
11 SR CL K2
12 RCLK2
1N4007
1
2
1N4007
1
2
Q101
C102M
QH
QG
QF
QE
QD
QC
QB
QA
SER
SRCLK
RCLK
QH
QG
QF
QE
QD
QC
QB
QA
SER
SRCLK
RCLK
1
BU ZZE R
Q103
C102M
Q104
C102M
104
RY1-CH2MD12F
RY2_CH1MD12F
1
1
CN101
CN6 VCC_5V
13
13
1
6
5
4
3
2
1
G
G
PW M- OUT
2
3
4
5
6
REV-RELAY
HEATER
Q2
C102M
Q3
REV
1
HEATER2
1
C102
HEATER2
R12
3K
SENS_ASS'Y
CNN102
SMH025-05
CN102
SENSOR ASS'Y
利寇急
SMW02 5-0 5
1
2
3
4
5
1
2
3
4
5
5v
se nso r_in
s_out
R103
10K
C104
104
24V
24V
24V
SENSOR
R6
R7
1K 1w
680 2w
+
D4
FR10 5
T 6.3AL 250V
DC?
PWM
CN7
YW396-03V
CNN7
MOTOR DC
Q4
A1271
YH396-03V
DC
HS?
HS-529
FUSE1
1
2
3
1
2
3
R4
-
VCC_5V
330
R5
D3
470 1w
U4
U2
BD2
DB105G
1
2
4
3
1N4148
KA7805/1A
RY1A
CH2-MD12F
FF/REV Motor
-
+
VI
VO
R9
3
Q1
HS?
HS-529
IRF8 30
220 1w
D5
PC81 7
FR10 5
R10
4.7K
C4
C5
470/25V
C6
C101
104
C102 C103
104 104
R8
2k
ZD1
1W 15V
1000/50V
104
24v_gnd
SK2
104 120з
HEATER2 ASS'Y
DOWN HEATER
CN4
CNN4
MG640598
MG610599
2
1
2
1
HS?
HS-529
CNN3
CN3
5
4
P/T OUTPUT
P/T OUTPUT
3
AC13V
AC24V
5
4
3
2
1
5
4
3
2
1
D6
TAC 1
HS-501
1N4007
RY2A
CH1-MD12F
bimetal 70∩
CN5
MG640598
CNN5
Q5
PNP
MG610599
HEATER ASS'Y
BD1
U1
VI
KA7824
VO
BR-106
24V
-
+
2
2
1
R6
75 2w
POWER TRANSFORMER
CNN2
YH396-03
CN2
YW396-03AV
TAC1
BT A24 - 600 C
R1
330
R2
100
C7
104
1
SK1
104 120з
1
2
3
1
2
3
C8
C9
470/50V 104
bimetal 70∩
UP Heater
C2
C3
104
4700/100V
P/T INPUT
C1
100nF/275VMKP
U3
MOC30 43
ACPOWER S/W
R3
10K 1/2W
FUSE1
T 15A250V
CN1
BR-1103C02P
AC_in
1
2
AC INPUT
Title
Si ze
A2
Number
Revision
Date:
Fi le:
6-Mar-2009
Sheet of
D:\PROGRAM FILES\EXAMPLES\RSL-38 2S CDI\rRawSLn-3B8y2: S CI.DDB
1
2
3
4
5
6
7
8
16
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5
2
8
7
1
4
3
6
<Connect part>
1. Wire Main.
6. Wire Power Transformer In
7. Wires Power Transformer Output
8. Wire Fuse
2. Wire Power
3. Wire Heater，up
4. Wire Heater，low
5. Motor wires
17
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SUB PCB
Bimetal(135℃)
Wire Sensor
Fuse Main
Power Cord
Wire Bimetal
Motor
Wire Lo Heater
Wire Up Heater
18
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Wire T/Fuse (133℃)
Micro Switch
Wire Safety S/W
Wire Motor
19
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