Roper Paint Sprayer M6707 1 1 User Guide

SUPER PRO GUN &  
SUPER PRO GUN II  
MAGNUM VENUS PRODUCTS  
Maintenance & Repair Manual  
Part No. M6707-1-1  
Revision 04.14.01  
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Table of Contents  
SUPER PRO GUN & SUPER PRO GUN II  
Maintenance & Repair  
KNOW YOUR GUN  
Repair Kits in Detail for Super Pro Gun & Super Pro Gun II  
C H A P T E R 1 - ASSEMBLY INSTRUCTIONS  
Assembly Instructions for Super Pro Gun II Actuator  
C H A P T E R 2 - ASSEMBLY INSTRUCTIONS  
Assembly Instructions for Super Pro Gun II Handle  
C H A P T E R 3 - ASSEMBLY INSTRUCTIONS  
Assembly Instructions for Super Pro Gun II Block  
C H A P T E R 4 - ASSEMBLY INSTRUCTIONS  
Assembly Instructions for Super Pro SuperCutter  
C H A P T E R 5 - DISASSEMBLY INSTRUCTIONS  
Disassembly Instructions for Super Pro Gun II Actuator  
C H A P T E R 6 - DISASSEMBLY INSTRUCTIONS  
Disassembly Instructions for Super Pro Gun II Handle  
C H A P T E R 7 - DISASSEMBLY INSTRUCTIONS  
Disassembly Instructions for Super Pro Gun II Block  
C H A P T E R 8 - DISASSEMBLY INSTRUCTIONS  
Disassembly Instructions for Super Pro SuperCutter  
C H A P T E R 9 - ASSEMBLY DRAWINGS  
SUPER PRO GUN &  
SUPER PRO GUN II  
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SUPER PRO GUN Repair Kit  
NOTE  
Toorderthecorrectrepairkit,refertothegunhandlebeforeorderingparts.  
NOTE  
ATurbulentMixerisnotused  
inFITconfigurations.  
SUPER PRO GUN &  
SUPER PRO GUN II  
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SUPER PRO GUN II Repair Kit  
NOTE  
TheSuperProGunIIisidentifiedbyeitherthebluehandleor(onearlier  
versions)bythe#2stampedonthehandleside.  
SUPER PRO GUN &  
SUPER PRO GUN II  
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Chapter  
1
SUPER PRO GUN  
Actuator Assembly  
5106-01-01  
See Figs. 9.1 & 9.2 for exploded schematic drawings  
1. Install the 7301-3-020 (O-Ring) onto the 5106-7-1 (Actuator  
Piston) and the two 5106-4-1 (Cylinder Caps)  
2. Using 6706-3-1 (Pro Gun Oil), lightly coat the Inside of the  
5106-1-01 (Cylinder Body) and the 5106-7-1 (Actuator Piston).  
3. Install the 5106-5-1 (Actuator Bushing) into the 5106-7-1 (Actuator  
Piston).  
4. Push the 5106-7-1 (Actuator Piston) into the 5106-1-01 (Cylinder  
Body) through the long end. See Fig. 1.1  
Fig. 1.1  
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SUPER PRO GUN II  
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NOTE  
ThePistonshouldbeinsertedbushingendfirst”,withthebushingonthetop  
sideofcenter.  
5. Install the two 5106-4-1 (Cylinder Caps).  
6. Place the 5106-2-1 (Actuator Seal) over the 5106-1-01 (Cylinder Body)  
so the Mounting screw holes line up.  
7. Place the 5104-00-01 (Gun Block Assembly) onto the 5106-2-1 (Actuator  
Seal.  
NOTE  
The5104-11-1(ActuatingStem)mustbeinsertedintothe5106-5-1  
(Bushing)locatedinthe5106-7-1(ActuatingPiston).  
8. Secure the 5104-00-01 (Gun Block Assembly) onto the 5106-01-01 (Gun  
Actuator) with the four 5106-6-1 (Mounting Screws) and the 5106-3-1  
(Mounting Seals).  
SUPER PRO GUN &  
SUPER PRO GUN II  
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Chapter  
2
SUPER PRO GUN  
Handle Assembly  
5105-00-01  
See Figs. 9.3 & 9.4 for exploded schematic drawings  
1. Carefully install the 5105-9-1 (Trigger Nut Seal) over the  
5105-10-1 (Trigger Nut).  
2. Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), and  
push it into the 5105-10-1 (Trigger Nut).  
NOTE  
Onceinplacethespringofthe7304-4-1(LipSeal)shouldbefacingout.  
3. Screw the 5105-10-1 (Trigger Nut) into the 5105-1-1 (Gun Handle),  
and tighten. Coat the 5105-14-1 (Trigger Stem) with 6706-3-1 (Pro  
Gun Oil) and install from the inside cavity of the 5105-1-1 (Gun  
Handle) through the 5101-10-1 (Trigger Nut).  
4. Place the 5105-15-01 (Pivot Plate) into the slot in the  
5105-1-1 (Gun Handle Assembly), and push the 7203-4-9 (Slotted  
Spring Pin) located on the back side of the 5105-16-1 (Trigger) into  
the hole in the 5105-14-1 (Trigger Stem). Line up the 5105-15-2  
(Pivot Plate Bushing) to the lower pivot hole in the Gun Handle,  
insert the 7102-10-12 (Slotted Flat Head Screw) and tighten.  
NOTE  
WheninstallingtheTriggerAssemblythe5105-8-1(TriggerLock)mustbein  
thedownposition.  
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SUPER PRO GUN II  
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5. Set the 9203-2-1 (Compression Spring) into the spring seat  
located in the upper cavity of the 5105-1-1 (Gun Handle).  
6. Place the small pinhole in the 5105-3-1 (Slide Valve) over the pin  
through the 5105-14-1 (Trigger Stem), and push down  
compressing the spring into the handle cavity.  
7. Place the 5105-4-1 (Porting Plate Gasket) over the screws,  
matching the slot to the slot in the 5105-1-1 (Gun Handle).  
8. Lightly lubricate the flat side of the 5105-5-1 (Porting Plate) with  
6706-3-1 (Pro Gun Oil) and push it over the 5105-3-1 (Slide Valve)  
keeping the Slide Valve connected to the 7203-4-9 (Slotted Spring  
Pin) in the 5105-14-1 (Trigger Stem).  
NOTE  
Theslotinthesideofthe5105-5-1(PortingPlate)mustlineupwiththeslot  
inthe5105-1-1(GunHandle).  
9. Set the 5105-6-1 (Toggle Washer) into the washer seal seat of the  
5105-5-1 (Porting Plate) large side down.  
10. Set the 5105-7-1 (Cylinder Gasket) over the screws, matching the  
slots in the 5105-5-1 (Porting Plate)  
11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over  
the 5105-00-01 (Gun Handle Assembly) and fasten with the two  
5105-12-1 (Front Screws) and the 5105-13-1 (Rear Screws).  
12. If necessary, adjust the 5105-8-1 (Trigger Lock) by pulling the  
5105-16-1 (Trigger) to “full out”, then flip the Trigger Lock up until it  
hits the smallest part of the 5105-11-1 (Trigger Lock Screw).  
Loosen the 7102-6-4 (Socket Cup Point Set Screw) and adjust the  
Trigger Lock Screw until it clears with minor interference. The locking  
legs on the Trigger Lock Screw must be vertical. The Trigger Lock  
should lock the trigger in both the open and closed position. Once  
adjusted, tighten the 7102-6-4 (Socket Cup Point Set Screw).  
13. With the two 7102-8-8 (Slotted Pan Head Screws), mount the  
5105-2-1 (Trigger Guard).  
SUPER PRO GUN II  
Handle Assembly 5110-7-1  
See Figs. 9.5 & 9.6 for exploded schematic drawings  
1. Carefully install the 5105-9-1 (Trigger Nut Seal) over the  
5105-10-1 (Trigger Nut).  
2. Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), and  
push it into the 5105-10-1 (Trigger Nut).  
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SUPER PRO GUN II  
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NOTE  
Onceinplacethespringofthe7304-4-1(LipSeal)shouldbefacingout.  
3. Screw the 5105-10-1 (Trigger Nut) into the 5110-7-1 (Gun Handle)  
and tighten. Coat the 5110-4-1 (trigger stem) with 6706-3-1 (Pro  
Gun Oil) and install from the inside cavity of the 5110-7-1 (Gun  
Handle) through the 5105-10-1 (trigger nut).  
4. Place the 5105-15-01 (Pivot Plate) into the slot in the  
5110-7-1 (Gun Handle Assembly), and push the 7203-4-10  
(Slotted Spring Pin) located on the backside of the 5105-16-1  
(Trigger) into the hole in the 5110-4-1 (Trigger Stem). Line up the  
5105-15-2 (Pivot Plate Bushing) to the lower pivot hole in the Gun  
Handle, insert the 7102-10-12 (Slotted Flat Head Screw) and  
tighten.  
NOTE  
WheninstallingtheTriggerAssemblythe5105-8-1(TriggerLock)mustbein  
thedownposition. Youmayfinditeasiertoassemblethegunhandleby  
placingtheflatsatthebackofthe5110-7-1(GunHandle)inavise. Thiswill  
supporttherearscrews(5105-13-1)frompushingdownduringassembly.  
5. Set the 9203-2-1 (Compression Spring) into the spring seat  
located in the upper cavity of the 5110-7-1 (Gun Handle).  
NOTE  
For2-stagechopperonly.  
Set the 5110-3-1 (two position gun detent plate) over the 9203-2-1  
(Compression Spring). The elevated shoulder of the 5110-3-1  
(two position detent plate) faces up.  
6. Place the small pinhole in the 5110-2-1 (Slide Valve) over the pin  
through the 5110-4-1 (Trigger Stem), and push down  
compressing the spring into the handle cavity.  
7. Place the 5110-5-1 (Gun Handle Gasket) over the screws,  
matching the slot to the slot in the 5110-7-1 (Gun Handle).  
8. Lightly lubricate the topside of the 5110-1-1 (Porting Plate) with  
6706-3-1 (Pro Gun Oil) and push it over the 5110-2-1 (Slide Valve)  
keeping the Slide Valve connected to the 7203-4-9 (Slotted Spring  
Pin) in the 5110-4-1 (Trigger Stem).  
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SUPER PRO GUN II  
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NOTE  
Theslotinthesideofthe5110-1-1(PortingPlate)mustlineupwiththeslot  
inthe5110-7-1(GunHandle).  
9. Set the 5105-6-1 (Toggle Washer) into the washer seal seat of the  
5110-1-1 (Porting Plate) large side down.  
10. Set the 5110-6-1 (Cylinder Gasket) over the screws, matching the  
slots in the 5110-1-1 (Porting Plate)  
11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over  
the 5110-7-1 (Gun Handle Assembly) and fasten with the two  
5105-12-1 (Front Screws) and the 5105-13-1 (Rear Screws).  
12. If necessary, adjust the 5105-8-1 (Trigger Lock) by pulling the  
5105-16-1 (Trigger) to “full out”, then flip the Trigger Lock up until it  
hits the smallest part of the 5110-8-1 (Trigger Lock Screw).  
Loosen the 7102-6-4 (Socket Cup Point Set Screw) and adjust the  
Trigger Lock Screw until it clears with minor interference. The  
locking legs on the Trigger Lock Screw must be vertical. The  
Trigger Lock should lock the trigger in both the open and closed  
position. Once adjusted, tighten the 7102-6-4 (Socket Cup Point  
Set Screw).  
13. With the two 7102-8-8 (Slotted Pan Head Screws), mount the  
5105-2-1 (Trigger Guard).  
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SUPER PRO GUN II  
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Chapter  
3
SUPER PRO GUN  
Gun Block Assembly  
5104-00-01  
See Figs. 9.9 - 9.12 for exploded schematic drawings  
Flush Valve Assembly  
1. Install the 7301-11-008 (O-Ring) onto the 5104-25-1(Flush Valve  
Button).  
2. Install the 7301-3-007 (O-Ring) onto the 5104-23-1 (Flush Seal  
Body).  
3. Install the 9203-2-3 (Compression Spring) into the 5104-24-1  
(Flush Valve Body).  
4. Smear 6706-2-1 (White Grease) onto the 5104-25-1 (Flush Valve  
Button), and the 5104-23-1 (Flush Seal Body). Thread the Flush  
Valve Button through the 9203-2-3 (Compression Spring) located  
in the 5104-24-1 (Flush Valve Body), and screw on and tighten the  
Flush Seal Body.  
5. Install the 5104-26-1 (Flush Valve Seal) onto the 5104-24-1 (Flush  
Valve Body) and thread through the 5104-22-1 (Flush Valve Neck).  
6. Install the 5104-02-01 (Flush Elbow Assembly) onto the  
5104-22-1 (Flush Valve Neck).  
7. Install the 5104-21-1 (Flush Valve Split Seal) onto the 5104-24-1  
(Flush Valve Body).  
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SUPER PRO GUN II  
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Gun Block Assembly  
1. Check for and remove debris and burrs in 5104-1-1 (Gun Block).  
2. Install the two 5104-3-1 (Secondary Seals) in the 5104-1-1 (Gun  
Block). See Fig. 3.1  
Fig. 3.1  
3. Install the 5104-10-1 (Center Spacer) into the center area of the  
5104-1-1 (Gun Block).  
4. Insert the 9301-5-1 (Seal Installation Tool) through the side of the  
gun block to align the 5104-10-1 (Center Spacer) with the  
5104-3-1 (Secondary Seals).  
5. Install the catalyst seal components onto the 9301-5-1 (Seal  
Installation Tool) in the following order; 5104-7-1 (Packing Ring),  
5104-6-1 (Teflon Catalyst Seal), and the 5104-4-1 (Relief Spacer).  
See Fig. 3.2.  
6. Insert the Seal Installation Tool with the catalyst seal components  
into the catalyst port of the 5104-1-1 (Gun Block) See Fig. 3.2.  
Fig. 3.2  
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NOTE  
BeforeinsertingtheSealAlignmentTool,aligntheholesinthe5401-6-1  
(TeflonCatalystSeal)withtheholesinthe5104-1-1(GunBlock)asclosely  
aspossible.  
7. Press firmly, or tap with a hammer until the seal assembly bottoms  
out in the 5104-1-1 (Gun Block), then gently remove the Seal  
Installation Tool.  
8. Hold the 9301-4-1 (Catalyst Seal Alignment Tool) firmly with a pair  
of pliers.  
9. Insert the tapered end of the 9301-4-1 (Catalyst Seal Alignment  
Tool), into the 5104-1-1 (Gun Block) through the catalyst fitting port  
on the back of the Gun Block.  
10. Gently press and move the Seal Alignment Tool around until the  
holes in the 5104-6-1 (Teflon Catalyst Seal) align with the catalyst  
port in the 5104-1-1 (Gun Block) See Fig. 3.3.  
Fig. 3.3  
11. Install and hand tighten the 5104-8-1 (Packing Nut).  
12. Install the resin seal components into the 9301-5-1 (Seal  
Installation Tool) in the following order: 5104-7-1 (Packing Ring),  
5104-5-1 (Teflon Resin Seal), and the 5104-4-1 (Relief Spacer).  
See Fig. 3.4.  
13. Insert the Seal Installation Tool into the resin port of the 5104-1-1  
(Gun Block) See Fig. 3.4.  
NOTE  
BeforeinsertingtheSealAlignmentTool,aligntheholesinthe5401-5-1  
(TeflonResinSeal)withtheholesinthe5401-1-1(GunBlock)asclosely  
aspossible.  
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SUPER PRO GUN II  
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Fig. 3.4  
14. Press firmly, or tap with a hammer until the seal assembly bottoms  
out in the 5104-1-1 (Gun Block), then gently remove the Seal  
Alignment Tool.  
15. Hold the 9301-4-2 (Resin Seal Alignment Tool) firmly with a pair of  
pliers.  
16. Insert the tapered end of the 9301-4-2 (Resin Seal Alignment  
Tool), into the 5104-1-1 (Gun Block) through the resin fitting port  
on the back of the Gun Block.  
17. Gently press and move the Seal Alignment Tool around until the  
holes in the 5104-5-1 (Teflon Resin Seal) align with the resin port  
in the 5104-1-1 (Gun Block). See Fig. 3.5  
Fig. 3.5  
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SUPER PRO GUN II  
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18. Install the 5104-2-1 (Valve Rod) through the resin side of the gun.  
Use the 9301-5-1 (Seal Installation Tool) to center the Valve Rod  
in the 5104-1-1 (Gun Block).  
NOTE  
MakesurethattheValveRod iscorrectlyaligned;thelargerholegoesonthe  
resinside,whilethesmallerholegoesonthecatalystside. SeeFig.3.6.  
NOTE  
Themiddlehole,intowhichtheactuatingstemwillbeinserted,mustalsobe  
correctlyaligned. Oneendoftheholehasareliefinthethreads,which  
shouldfacedown. SeeFig.3.6.  
Fig. 3.6  
19. Install and hand tighten the 5104-8-1 (Packing Nut) onto the resin  
side of the 5401-1-1 (Gun Block).  
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SUPER PRO GUN II  
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20. Install the 5104-11-1 (Actuating Stem) into the 5104-2-1 (Valve  
Rod).  
NOTE  
UseremovablestrengththreadlockingcompoundonActuatingStemthreads.  
21. Actuate the 5104-11-1 (Valve Stem) back and forth 3 or 4 times,  
then snug both 5104-8-1 (Packing Nuts) with 9301-2-3 (Packing  
Bit) until firm. Again, actuate the Valve Stem back and forth 3 or 4  
times.  
22. Install the 5104-32-1 (Plug), and the 7301-15-125 (O-Ring) in the  
port provided on the catalyst side of the 5104-1-1 (Gun Block).  
23. Install the 5104-32-1 (Plug) into the flush port on the resin side of  
the 5104-1-1 (Gun Block). See Fig. 3.7  
Fig. 3.7  
24. Install the 5104-27-1 (Catalyst Fitting), and the 7301-10-903  
(O-Ring) onto the 5104-1-1 (Gun Block).  
25. Install the 5104-9-1 (Resin Fitting) and the 7301-14-904 (O-Ring)  
onto the 5104-1-1 (Gun Block).  
26. Insert the 5104-03-01 (Injector Assembly) and 5104-17-1  
(Distribution Ring) into the 5104-20-1 (Mix Housing).  
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SUPER PRO GUN II  
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27. Position the 5104-12-1 (Mix Housing Seal) onto the backside of  
the 5104-20-1 (Mix Housing). See Fig. 3.8.  
Fig. 3.8  
28. Using the two 7102-1-6 (Socket Head Cap Screws), mount the  
5104-20-1 (Mix Housing) onto the 5104-1-1 (Gun Block).  
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SUPER PRO GUN II  
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Chapter  
4
SUPER PRO GUN  
SuperCutter Assembly  
5101-01-01  
See Figs. 9.13 - 9.20 for exploded schematic drawings  
NOTE  
ThesharpedgeoftheChopperBladesshouldbeslightlydulledbystropping  
themoncardboardpriortoinstallationintoRotorAssembly. Thisintentional  
dullingofthebladesbythewhettingprocesswillavoidslicingandnickingof  
theRubberRollandwillassurelongerlifeofbothBladesandRubberRoll.  
SeeFig.4.1.  
Fig. 4.1  
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SUPER PRO GUN II  
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Rotor Assembly  
1. Insert 9210-1-1 (Chopper Blades) between the 5103-28-1 (Rotor  
Hub) and 5103-29-1 (Wedge Insert). The back edge of the Blade  
must be bottomed against the Rotor Hub. See Fig. 4.2.  
Fig. 4.2  
2. Align the edges of the blade with the end of the 5103-28-1 (Rotor  
Hub). Tighten the 7102-13-6 (Socket Flat Head Screw) in the  
5103-29-1 (Wedge Insert) to secure the blades in place.  
3. Wipe a small amount of grease on the 8402-1-1 (Air Motor) shaft.  
4. Slide the 5103-03-01 (Wedge Rotor Assembly) onto the 8402-1-1  
(Air Motor) shaft, so the 7102-14-6 (Set Screws) in the 5103-28-1  
(Rotor Hub) ride on the flat of the chopper motor shaft.  
NOTE  
TherotormustbepositionedontheAirMotorshaftsoitalignswiththe  
RubberRoll.SeeFig.4.3  
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Fig. 4.3  
Rubber Roll Assembly  
5. Press the 5103-6-1 (Rubber Roll) onto the 5103-5-01 (Mandrel  
Assembly). Secure the Rubber Roll by inserting the 7205-3-31  
(E-Ring) into the groove in the Mandrel. See Fig. 4.4.  
6. Insert the Mandrel/Rubber Roll Assembly into the top of the T-Slot  
on the 5103-1-1 (Base Plate). Align the 5103-4-1 (Slide Adjust  
Nut) with the T-Slot. See Fig. 4.5.  
Fig. 4.4  
Fig. 4.5  
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7. Slide Rubber Roll Assembly toward the 5103-03-01 (Wedge Rotor  
Assembly) and tighten the 7102-2-20 (Socket Head Cap Screw)  
Rubber Roll Adjustment  
1. Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just  
enough so the Rubber Roll Assembly will slide in the T-Slot. See  
Fig. 4.6.  
Fig. 4.6  
2. Apply slight pressure of the Rubber Roll Assembly to the  
5103-03-01 (Wedge Rotor Assembly), and tighten the 7102-2-20  
(Socket Head Cap Screw).  
NOTE  
Whenmakingthisadjustment,RubberRollmustnotbeincontactwith  
ChopperBlade.  
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SUPER PRO GUN II  
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Idler Adjustment  
1. Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just  
enough so the Idler Assembly will slide in the T-Slot. See Fig. 4.7.  
Fig. 4.7  
2. Slide the 5103-7-01 (Sleeve w/ Bearing) until it just makes contact  
with the 5106-6-1 (Rubber Roll).  
NOTE  
ProperadjustmenthasIdlerAssemblytouchingtheRubberRoll,butstillable  
torotatewithminimumeffort.  
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SUPER PRO GUN II  
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Chapter  
5
SUPER PRO GUN  
Actuator Disassembly  
5106-01-01  
See Figs. 9.1 & 9.2 for exploded schematic drawings  
1. Unscrew the two 5105-13-1 (Rear Screws), and the two 5105-12-1  
(Front Screws) to remove the 5106-00-01 (Cylinder Body  
Assembly) from the 5105-00-01 (Gun Handle Assembly).  
2. Remove the two 5106-4-1 (Cylinder Caps) from the 5106-1-1  
(Cylinder Body). Remove and discard the two 7301-3-020  
(O-Rings) from the 5106-4-1 (Cylinder Caps).  
3. Push the 5106-7-1 (Actuator Piston) out of the back of the  
5106-1-1 (Cylinder Body). Remove and discard the 7301-3-020  
(O-Ring) from the Actuator Piston.  
NOTE  
Discardallpartstobereplacedbyrepairkit. Allremainingpartsshouldbe  
thoroughlycleaned,inspectedfordamage,andreplacedifnecessary.  
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SUPER PRO GUN II  
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Chapter  
6
SUPER PRO GUN  
Handle Disassembly  
5105-00-01  
See Figs. 9.3 & 9.4 for exploded schematic drawings  
1. Remove and discard the 5105-7-1 (Cylinder Gasket), and the  
5105-6-1(Toggle Washer) from the 5105-5-1 (Porting Plate).  
2. Remove the 5105-5-1 (Porting Plate) from the 5105-1-1 (Gun  
Handle).  
3. Remove the 5105-4-1 (Porting Plate Gasket),  
5105-3-1 (Slide Valve), and the 9203-2-1 (Compression Spring)  
from the 5105-1-1 (Gun Handle). Discard the Porting Plate Gasket  
and Compression Spring.  
4. Remove the two 7102-8-8 (Slotted Pan HD Mach Screws) to  
remove the 5105-2-1 (Trigger Guard).  
5. Remove 7102-10-12 (Slotted Flat Head Screw), and slide the  
5105-16-01 (Trigger Assembly) out from under the 5105-14-1  
(Trigger Stem).  
6. Remove the 5105-10-1 (Trigger Nut) from the 5105-1-1 (Gun  
Handle).  
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7. Remove and discard the 5105-9-1 (Trigger Nut Seal), and the  
7304-4-1 (Lip Seal) from the 5105-10-1 (Trigger Nut)  
NOTE  
Discardallpartstobereplacedbyrepairkit. Allremainingpartsshouldbe  
thoroughlycleaned,inspectedfordamage,andreplacedifnecessary.  
SUPER PRO GUN II  
Handle Disassembly 5110-7-1  
See Figs. 9.5 & 9.6 for exploded schematic drawings  
1. Remove and discard the 5110-6-1 (Cylinder Gasket), and the  
5105-6-1(Toggle Washer) from the 5110-1-1 (Porting Plate).  
2. Remove the 5110-1-1 (Porting Plate) from the 5110-7-1 (Gun Handle).  
3. Remove the 5110-5-1 (Handle Gasket) and the 5110-2-1 (Slide Valve).  
NOTE  
Fortwostagetrigger,choppergunhandleonly. Removethe5110-3-1  
(DetentPlate).  
Remove the 9203-2-1 (Compression Spring) from the 5110-7-1 (Gun  
Handle). Discard the Gun Handle Gasket and Compression Spring.  
4. Remove the two 7102-8-8 (Slotted Pan HD Mach Screws) to  
remove the 5105-2-1 (Trigger Guard).  
5. Remove 7102-10-12 (Slotted Flat Head Screw), and slide the  
5105-15-01 (Pivot Plate) out from under the 5110-4-1  
(Trigger Stem).  
6. Remove the 5105-10-1 (Trigger Nut) from the 5110-7-1 (Gun Handle).  
7. Remove and discard the 5105-9-1 (Trigger Nut Seal), and the  
7304-4-1 (Lip Seal) from the 5105-10-1 (Trigger Nut)  
NOTE  
Discardallpartstobereplacedbyrepairkit. Allremainingpartsshouldbe  
thoroughlycleaned,inspectedfordamage,andreplacedifnecessary.  
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Chapter  
7
SUPER PRO GUN  
Gun Block Disassembly  
See Figs. 9.9 - 9.12 for exploded schematic drawings  
5104-00-01  
1. Remove the four 5106-6-1 (Mounting Screws), and the four  
5106-3-1 (Mounting Seals) to remove the 5104-00-01 (Gun Block  
Assembly) from the 5106-00-01 (Gun Actuator Assembly).  
2. Remove the two 7102-1-6 (Socket Head Cap Screws) to remove  
the 5104-20-1 (Mix Housing) from the Gun Block Assembly.  
3. Remove the 5104-12-1 (Mix Housing Seal), and the 5104-17-1  
(Distribution Ring) from the 5104-20-1 (Mix Housing).  
4. Remove the 5104-03-01 (Injector Assembly), from the Gun Block  
Assembly.  
5. Remove the 5104-32-1 (Plug) from the 5104-1-1(Gun Block).  
6. Remove the 5104-32-1 (Plug), and the 7301-15-125 (O-Ring) from  
the 5104-1-1 (Gun Block).  
7. Remove the 5104-9-1 (Resin Fitting), and the (7301-14-904  
(O-Ring) from the 5104-1-1 (Gun Block).  
8. Remove the 7701-3-6 (Catalyst Fitting), and 7301-10-903  
(O-Ring), from the 5104-1-1 (Gun Block).  
9. Remove 5104-11-1 (Actuating Stem) from the 5104-2-1 (Valve  
Rod).  
10. Remove both 5104-8-1(Packing Nuts) from the 5104-1-1 (Gun  
Block).  
11. Gently tap the 5104-2-1 (Valve Rod) from Gun Block using the  
9301-5-1 (Seal-Installation Tool).  
12. Remove 5104-10-1 (Center Spacer).  
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13. Using the 9301-5-1 (Seal Installation Tool), force the Seal  
Assembly out of the Gun Block.  
NOTE  
SealAssemblyconsistsof;two5104-7-1(PackingRings),two5104-4-1  
(ReliefSpacers),two5104-3-1(SecondarySeals),One5104-6-1(Teflon  
CatalystSeal),andone5104-5-1(TeflonResinSeal).  
Flush Valve Disassembly Procedures:  
1. Remove and discard the 5104-21-1 (Flush Valve Split Seal) from  
the 5104-24-1 (Flush Valve Body).  
2. Remove the 5104-02-01 (Flush Elbow Assembly) from 5104-22-1  
(Flush Valve Neck).  
3. Remove the 5104-22-1 (Flush Valve Neck) and 5104-26-1 (Flush  
Valve Seal) from the 5104-24-1 (Flush Valve Body). Discard the  
5104-26-1 (Flush Valve Seal).  
4. Remove the 5104-23-1 (Flush Seal Body) from the 5104-25-1  
(Flush Valve Button).  
5. Remove the 9203-2-3 (Compression Spring) from the  
5104-24-1(Flush Valve Body).  
6. Remove and discard the 7301-3-007 (O-Ring) from the 5104-23-1  
(Flush Seal Body).  
7. Remove and discard the 7301-11-008 (O-Ring) from the  
5104-25-1 (Flush Valve Button).  
NOTE  
Discardallpartstobereplacedbyrepairkit. Allremainingpartsshouldbe  
thoroughlycleaned,inspectedfordamage,andreplacedifnecessary.  
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Chapter  
8
SUPER PRO GUN  
SuperCutterDisassembly  
5103-00-01  
See Figs. 9.13 - 9.20 for exploded schematic drawings  
1. Unscrew the 5103-14-1 (Cover Nut) and remove the 5103-13-1  
(Chopper Cover) from the 5103-00-01 (Roving Cutter Basic  
Assembly).  
The remainder of the disassembly covered in this manual pertains to  
the rubber roll and the rotor.  
Rubber Roll Disassembly  
2. To remove the Rubber Roll Assembly, loosen the 7102-2-20  
(Socket Cap Screw) enough to slide the 5103-4-1 (Slide Adjust  
Nut) from the slot in the 5301-1-1 (Base Plate)  
3. With a screw Driver, remove the 7205-3-31 (E-Ring), and slide the  
5103-6-1 (Rubber Roll) off the 5403-5-01 (Mandrel Assembly).  
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Rotor Disassembly  
4. Loosen the two 7102-14-6 (Socket Cup Point Set Screws), and  
slide the 5103-03-01 (8-Blade Rotor Assembly) off of the 8402-1-1  
(Air Motor) shaft.  
NOTE  
BeverycarefulwhenhandlingtheRotorAssemblyasthebladesaresharpand  
couldcauseinjury.  
5. Loosen the 7102-13-6 (Socket Flat Head Screws) used to secure  
the 5103-29-1 (Wedge Inserts), and remove the 9210-1-1  
(Chopper Blades) from the 5103-03-01 8-Blade Wedge Rotor  
Assembly)  
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SUPER PRO GUN II  
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Chapter  
9
SUPER PRO GUN &  
SUPER PRO GUN II  
AssemblyDrawings  
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Fig. 9.1  
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Fig. 9.2  
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Fig. 9.3  
SUPER PRO GUN  
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SUPER PRO GUN II  
29  
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Fig. 9.4  
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SUPER PRO GUN II  
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Fig. 9.5  
SUPER PRO GUN II  
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SUPER PRO GUN II  
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Fig. 9.6  
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SUPER PRO GUN II  
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Fig. 9.7  
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Fig. 9.8  
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Fig. 9.9  
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Fig. 9.10  
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SUPER PRO GUN II  
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Fig. 9.11  
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SUPER PRO GUN II  
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Fig. 9.12  
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SUPER PRO GUN II  
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Fig. 9.13  
NOTE  
Thesewedgerotorswillnotfitontheoldstyle  
“classicprogunchoppers(58605-1).Theyare  
forSuperProandSuperProIIchopper  
configurations.Pleaseusethefollowingpart  
numbersforrotors:77730-1(6blade)or  
77731-1(8blade).  
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SUPER PRO GUN II  
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Fig. 9.14  
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SUPER PRO GUN II  
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Fig. 9.15  
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SUPER PRO GUN II  
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Fig. 9.16  
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SUPER PRO GUN II  
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Fig. 9.17  
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SUPER PRO GUN II  
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Fig. 9.18  
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SUPER PRO GUN II  
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Fig. 9.19  
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SUPER PRO GUN II  
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Fig. 9.20  
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SUPER PRO GUN II  
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Fig. 9.21  
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SUPER PRO GUN II  
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Fig. 9.22  
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SUPER PRO GUN &  
SUPER PRO GUN II  
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Manufacturing/Sales  
1862 IvesAve.  
Corporate HQ & Mfg.  
5148 113thAve.  
Kent, WA 98032 · USA  
Phone: (253) 854-2660 (800) 448-6035  
Fax: (253) 854-1666  
Clearwater, FL 33760 · USA  
Phone: (727) 573-2955  
Fax: (727) 571-3636  
© 2003 Magnum Venus Products Manual Part No: PRO-MGS-22  
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