Regency Indoor Fireplace E21 User Guide

U20/E21 GAS INSERT  
ZERO CLEARANCE KIT  
KIT # 530-936  
Owners &  
Installation  
PLEASE KEEP THESE INSTRUCTIONS  
FOR FUTURE REFERENCE  
FOR YOUR SAFETY  
What to do if you smell gas:  
WARNING:  
Improper installation, adjustment,  
alteration, service or maintenance  
cancauseinjuryorpropertydamage.  
Refertothismanual. Forassistance  
or additional information consult an  
authorized installer, service agency  
or the gas supplier.  
!
!
Do not try to light any  
appliance  
Do not touch any  
electrical switch: do not  
use any phone in your  
building.  
!
Immediately call your  
gas supplier from a  
neighbour's phone.  
Followthegassupplier's  
instructions.  
Ifyou cannotreachyour  
gassupplier, callthefire  
department.  
FOR YOUR SAFETY  
Donotstoreorusegasolineorother  
flammable vapours and liquids in  
the vicinity of this or any other  
appliance.  
!
Installation and service must be  
performedbyanauthorizedinstaller,  
service agency or the gas supplier.  
AustralianHeatingDistributors  
10/46 James St.,  
Fireplace Products International Ltd.  
6988 Venture St., Delta, B.C.  
Canada,V4G1H4  
Guildford, WesternAustralia6055  
Masport Head Office - Australia  
54 Boundary Rd. Braeside  
P.O. Box 553  
Masport Head Office - New Zealand  
1-37 Mt Wellington Hwy.Panmure,  
P.O. Box 14349  
Mordialloc 3195  
Auckland 6.  
Ph. (03) 9586-7777  
Fax.(03)9586-2980  
Ph. (9) 570-9009  
Fax.(9)527-1294  
Tested by:  
WarnockHersey:  
908-037  
01/15/04  
© Copyright 2004, FPI Fireplace Products  
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International Ltd. All rights reserved.  
INSTALLATION  
LISTINGS AND CODE APPROVALS  
This gas component has been tested in accordance with National Safety Standards, and has been certified by  
Warnock Hersey for installation and operation in the United States, Canada, Australia, and New Zealand as  
described in these Installation and Operating Instructions.  
Checkwithyourlocalbuildingcodeagencybeforeyoubeginyourinstallationtoensurecompliancewithlocalcodes,  
including the need for "permits" and follow-up inspections. If any problems are encountered regarding code  
approvals, or if you wish clarification on any of the instructions contained here, contact your local dealer.  
Specifications  
U20/E21 Gas Insert Zero Clearance Kit  
3
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INSTALLATION  
GENERAL INFORMATION  
PARTS  
This kit consists of factory built parts that require minimal Included with Kit:  
assembly to form the Zero Clearance box for the U20/E21  
GasInsert.TheZeroClearanceboxcanthenbefixedintoa  
framed combustible construction, and a standard "B-vent"  
installed on the assembly for the required venting. The  
1
1
1
Main Body Assembly (5 pieces)  
Faceplate Top Insulation  
Zero Clearance Top Louver Assembly  
insert can be installed later. The faceplate will normally Sold Separately:  
(Rq)=Required  
overlap on top of the finished wall. Using Kit# 530-936 you (Rq) 1 402-918 Faceplate 40-1/4"W x 26-1/4"H  
can convert the U20/E21 Gas Insert models into highly  
efficientheatproducingZeroClearanceFireplaces.  
(1020mm W x 665mm H)  
c/w faceplate trim.  
(Rq) 1 532-926 4"(102mm)HearthTrim  
CLEARANCESTOCOMBUSTIBLES  
The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your  
installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit.  
Clearances to Combustibles for Insert  
The minimum clearance from the side of the appliance  
to a combustible side wall is 9 inches (229mm). See the  
"Mantel Clearances" chart (Diagram 2) for the minimum  
clearance from the bottom of the Top Faceplate to a  
combustible mantel. The minimum height from the  
bottom of the Top Faceplate to the ceiling is 36 inches  
(914mm). See diagram 1.  
Diagram2  
Diagram1  
TheZeroClearanceKit  
must be installed on a  
flat, solid, continuous  
surface (e.g. wood,  
Diagram 2: Mantel can be installed anywhere in the  
shaded area or higher. Use the grid to determine  
height and depth of mantle.  
metal, concrete). This  
may be the floor, or  
raiseduponaplatform  
Example: a 6" deep mantle must be 9" above the  
bottom of the top faceplate.  
to enhance its visual  
impact.  
Note: A non-combustible mantel may be installed  
atalowerheightiftheframingismadeofmetalstuds  
covered with a non-combustible board.  
NOTE: The specified '0' inch floor clearance means that  
thetopsurfaceoftheflooringmaterial, i.e. carpeting, tile,  
etc., must not extend above the bottom edge of the 4"  
Hearth Trim.  
Note: Ensure the paint that is used on the mantel and the  
facing is "heat resistant" or the paint may discolour.  
4
U20/E21 Gas Insert Zero Clearance Kit  
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INSTALLATION  
LOCATING YOUR U20/E21 FIREPLACE  
C
B
A
Due to high temperatures the Insert should be located out of traffic and  
awayfromfurnitureanddraperies. Provideaminimumof48"(1220mm)  
front clearance to the unit.  
D
F
This appliance is Listed for bedroom installations when used with a  
ListedMillivoltThermostat.Someareasmayhavefurtherrequirements,  
check local codes before installation.  
E
This appliance is Listed for Alcove installations, maintain minimum  
Alcove clearances as follows, minimum ceiling height of 53-1/2",  
minimum width of 48" and a maximum depth of 36".  
a) CrossCorner d) Island  
b) Room Divider e) Flush with Wall  
c) Flat on wall  
f) Flat on Wall  
Corner  
This unit is not approved for installation into a mobile home.  
FRAMING  
1) The trim kit allows for 1/2" (13 mm) of finish facing material. The kit may be installed directly on and/or against  
standardcombustiblebuildingmaterials.  
2) Frame in the Zero Clearance box for the Kit with framing  
material.Theframedopeningfortheassembledkitis29-3/  
4" (756mm) high x 30.25" (768mm) wide x 16.5" (419mm)  
(17"(432mm)includingdrywall)deep. Seediagrambelow.  
3) For exterior walls, vapour barrier and insulate the Zero  
Clearanceboxtothesame  
degree as the rest of the  
house,oraccordingtolocal  
installation codes.  
4) The appliance may be  
enclosed above the  
standoffs on the cabinet  
but the clearances stated  
on the b-vent chimney  
must be maintained.  
U20/E21 Gas Insert Zero Clearance Kit  
5
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INSTALLATION  
Kit Assembly  
KITASSEMBLY  
1) Lay the Base Assembly on a flat surface.  
Parts  
2) Attach the Left and Right Side panels to the Back  
panel (one screw each side). NOTE: the Side  
flanges are on the outside, Back flanges are on the  
inside.  
1) Top Assembly  
2) Base Assembly  
3) Back Panel  
4) Left Side Panel  
5) Right Side Panel  
3) Lift the Back/Side Assembly onto the Base, position  
as shown in the diagram. The Back and Sides rest  
on the Base with the Base flanges on the outside.  
Fasten the Back to the Base (3 screws) and the  
Sides to the Base (2 screws for each side).  
6) Gas Line Cover Plate  
4) Attach the top assembly, with the top flanges on the  
outside of the Sides and Back panels.  
5) DonotinstalltheZeroClearanceTopLouveruntilthe  
U20/E21 Insert has been installed.  
6
U20/E21 Gas Insert Zero Clearance Kit  
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INSTALLATION  
Useamaximumoftwooffsets;four45o elbows,ortwo  
90o elbowsforexample.Slopehorizontalpipeatleast  
1/4" (6.4 mm) rise per foot of run. Horizontal runs  
should not exceed the vertical rise. Keep horizontal  
runs to a minimum. See chart below.  
VENTING  
1) This fireplace must be vented with a 4" (100mm)  
diameter Class “B” vent. The installation of the  
venting system must conform and be in accordance  
with the natural gas installation code CAN/CGA -  
B149 (Canada), ANSI Z223.1 (U.S.A.), AG 601  
(Australia),andNZS5261(NewZealand). Minimum  
chimney height from base of fireplace must be at  
least 12 feet (3.7m).  
NOTE: Cold Climate Installation  
When this appliance is to be installed against a non-  
insulated wall or in a chase, fibreglass insulation should  
be installed around the body of the fireplace.  
2) Masonry Chimney Installation:  
Note: Thedrafthoodmustbeinstalledparalleltothe  
fireplace opening, as shown below. See  
InstructionsinU20/E21InstallationManual.  
This application can be connected to a masonry  
chimney flue. Make sure the masonry chimney is  
clean and in good working order. When an existing  
masonry chimney is unlined and local experience  
indicates that gas condensation may be a problem  
or if local codes dictate, an approved liner should be  
installed. UseBVenttobridgethegapbetweenthe  
fireplace and the masonry chimney. To ensure  
proper flue sizing and operation it is recommended  
that the masonry chimney be lined with an approved  
aluminiumchimneylinerofthesamediameterasthe  
“B” Vent. Make sure connection between “B” Vent  
andmasonryiscompletelysealed. Fluepipeexposed  
to cold air should be insulated in a chase. If  
condensation occurs, a trap should be installed at  
bottom of flue.  
Install stove insert as per U20/E21 Installation Manual,  
see also page 8.  
Variable Chimney Routes  
U20/E21 Gas Insert Zero Clearance Kit  
7
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INSTALLATION  
INSERT INSTALLATION  
1) Insert the U20/E21 Zero Clearance box into desired  
location and frame according to the instructions on  
page 5.  
5) Slidethegasinsertinallthewayback usingthedraft  
hood guides. Draft hood must be in original position  
and replace the screw holding the draft hood.  
2) Run required gas and electrical connections to the  
ZeroClearancebox,botharelocatedonthelefthand  
sideoftheU20/E21Insert.See"GasSupplyLine"on  
page 9 and "Electrical Supply" on page 9.  
6) Make the final gas and electrical connections as per  
the Insert Instruction manual. Use the gas line cover  
plate that is included with the Zero Clearance box.  
7) Assemble the Faceplate and Trim and the 4" Hearth  
Trim to the U20/E21 zero clearance box as per the  
instructions on page 10.  
3) Remove the screw holding the draft hood slide plate  
on the U20/E21 unit and remove.  
4) Attach the draft hood slide plate to the flue collar  
8) AttachtheToplouverassemblytotheZeroClearance  
Kit by placing the louver clamps into the square hole  
onthelouverholdingbracketsaspertheinstructions  
on page 11.  
assembly with three sheet metal screws.  
NOTE: ensure that when the draft hood slide plate  
is screwed in that it is the same height as the draft  
hood guides or it will not slide into position.  
Note: Donotoperateunitifdrafthoodisnotfastened  
in original position.  
8
U20/E21 Gas Insert Zero Clearance Kit  
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INSTALLATION  
OPTIONAL OUTSIDE COMBUSTION AIR SUPPLY INSTALLATION  
A 4" (100 mm) dia. aluminum flex pipe or equivalent may  
be installed from the outside (with a proper exterior  
cover)totheZeroClearancecabinet.Thereisanoutside  
hole provided on the rear wall of the kit. This will provide  
adequate outside combustion air supply to the heater.  
GAS SUPPLY LINE  
An authorized service person should install the gas line in accordance with all local building codes. If codes permit,  
flex gas line or coiled copper tubing may be used as gas supply line. The suggested way to install the gas supply  
line is as follows: run 1/2" (9.5 mm) NPT gas line to the left side of the framed opening. (See U20/E21 installation  
instructions for additional information).  
Specifications  
Min. Inlet  
Input  
Gas Pressure  
Rating  
Natural Gas  
Propane  
4.5" w.c.  
1.12 kP  
21,000 Btu/hr  
22 mj/h  
11" w.c.  
2.74 kPa  
21,000 Btu/hr  
22 mj/h  
ELECTRICAL SUPPLY  
Provide 120 VAC, 60 Hz (in Australia and New Zealand: 240 VAC,  
50Hz)receptaclewithin24"(610mm)oftheleftsideoftheappliance  
(not inside the Zero Clearance Cabinet). Plug the cord on the  
appliance into the receptacle.  
U20/E21 Gas Insert Zero Clearance Kit  
9
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INSTALLATION  
Faceplate Assembly  
Diagram 1  
FACEPLATE & TRIM  
INSTALLATION  
1) Laythefaceplatepanelsflat,facedownonsomething  
soft so they don't scratch.  
2) a) Take the top faceplate and align the holes in it  
with the holes in the side panels. Using the  
screwsprovided,attachfromthetopofthepanel  
(holesinthetoppanelareslightlylargerthanthe  
holes in the side panel to facilitate easier  
installation). See diagram 1.  
b) 4"(102mm) Hearth Trim. Attach the Hearth Trim  
to the bottom of the faceplate side panels with  
the screws provided. See diagram 1.  
Hint: Don't tighten the screws down completely at  
this point, do a trial fit to the unit. Make any  
necessary adjustments and when it fits properly  
then tighten down the screws.  
3) Using the trim clips provided, join the left side trim  
(with the ON/OFF switch) to the top trim. See  
diagram 2. Connect the right side trim to the top trim.  
4) Place the trim on the assembled faceplate panels,  
aligning the wire connections from the switches with  
the notch on the left side panel.  
Trim Assembly  
Diagram 2  
5) Connect the fan switch wires by taking the black and  
red wires with the male ends (in the grey harness)  
and connect them with the 2 wire connectors from  
the fan speed control.  
6) Connect the ON/OFF switch wires by taking the  
black and red wires with the female ends and  
connect them to the ON/OFF switch.  
ON/OFF  
Switch  
Wires to  
On/Off  
Switch  
Fan Speed  
Switch  
(Rear View)  
7) Install these wires in the clips on the left faceplate  
to ensure they don't touch the insert. See diagram 3.  
Self-adhesive  
Wire Clip  
8) The power cord should be run behind the faceplate  
Wires to  
Fan Switch  
Connectors  
For Gas  
Connection  
panel from the U20/E21 to electrical outlet box.  
9) Place top insulation in behind the top faceplate as in  
the diagram. Pressed securely into place.  
POWER CORD (3ft)  
Diagram 3  
10  
U20/E21 Gas Insert Zero Clearance Kit  
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INSTALLATION  
10) Attach the brass trim to the faceplate by drilling a  
1/8" (3mm) hole through the faceplate using the  
hole in the trim as a guide. Fasten the trim to the  
faceplate panels using the plated screws. #10  
x1/2". See diagram 4 detail 'B'.  
Diagram 4  
11) Attach the faceplate panels to the insert body  
usingthe4remainingblackscrews.Seediagram  
4 detail 'A'. These screws will also fasten the  
insert to the Zero Clearance sides.  
12) Push the logo plate into the two holes in the  
bottom left corner of the faceplate.  
Note: This faceplate and Hearth Trim Assembly  
replacesthestandardAssemblyasshown  
in the U20/E21 Installation Manual.  
ZERO CLEARANCE TOP LOUVER  
FINISHEDFACING  
NOTES  
Attach the Top louver assembly to the Zero Clearance box by placing the  
louver clamps into the square hole on the louver holding brackets.  
Install finished facing surface  
of 1/2"(13mm) thickness on  
framing. Drywall 1/2" (13 mm)  
thick can extend flush with the  
appliance on all three sides of  
the front face. The height at  
which the mantle must be  
installed above the top louver  
depends on the depth of the  
mantle. If the mantle is to be  
painted, use a heat resistant  
paint to prevent discolouration.  
U20/E21 Gas Insert Zero Clearance Kit  
11  
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Printed in Canada  
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