Dune BuGGY
Owner’s Manual
read and understand this entire manual BeFOre riding!
nOTe: Manual illustrations are for demonstration purposes only. Illustrations
may not reflect exact appearance of actual product. specifications subject to
change without notice.
For assistance contact razor. DO nOT reTurn TO sTOre.
Item Number:
Version 3_8/10
25143511
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BeFOre YOu BeGIn
q required Tools
warnInG:
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied tools only
as a last resort.
DO NOT USE NON-RAZOR
PARTS WITH YOUR RAZOR
DUNE BUGGY.
The Dune Buggy has been built to
certain Razor design specifications.
The original equipment supplied at
the time of sale was selected on
the basis of its compatibility with
the frame, fork and all other parts.
Certain aftermarket components
may not be compatible.
2.5mm hexagonal wrench
(included)
Bicycle-style tire pump
for Schrader valve tires,
with pressure gauge
(NOT included)
warnInG: Batteries
are only to be charged under adult
supervision. Always disconnect
your Dune Buggy from the charger
before cleaning with liquid.
asseMBlY anD seT-uP
q Charging the Battery
Your Dune Buggy may not have a fully charged battery; therefore you must charge the battery prior to use.
• Initial charge time: 18 hours
• Run time: up to 40 minutes
• Recharge time: up to 12 hours
• Fully charge once a month when not in use
• Average battery life: 250 charge/discharge cycles
• Do not store below 32 degrees - this can damage the battery.
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Charger
The charger has a small window
with one LED or two LEDs to
indicate the charge status. Refer
to the illustration on the charger
unit for the actual “charging” and
“charged” status indications for
your model charger.
Charger
Port
Charger
Plug
1 Plug the charger into the port
2 Plug the charger plug into wall
Chargers have built-in over-charge
protection to prevent battery from
being over-charged.
on the Dune Buggy. Make sure
the power switch is in the “off”
position.
outlet.
Be sure to properly align the
groove on the charger input
plug with the corresponding
socket on the case; otherwise,
no charging action will occur.
Note: If the charger gets warm during regular use, this is a normal response and is no cause for concern. If your
charger does not get warm during use, it does not mean that it is not work properly.
warnInG: The lap belt arrangement supplied with the Dune Buggy is for “play” use only. It is not an
ASTM-approved safety belt system and is not intended to function as an approved lap/shoulder/seat restraining
device.
need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
2
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rePaIr anD MaInTenanCe
Turn power switch off before conducting any maintenance procedures.
q replacing the Fuse
WARNING: To prevent
shock make sure power is in the
“off” position and charger is not
plugged into unit while conducting
any maintenance procedures.
Amperage
number
Turn
POwer
OFF
1Make sure the power switch is
3Remove fuse and replace with a
new one of equal amperage.
2Open fuse box located on the
turned off.
battery.
Note: Amperage is located on top
of fuse. Fuse must be replaced with
one of equal amperage.
4Close the fuse box.
Note: The pressurized air supplies
found at stations are designed to
inflate high-volume automobile
tires. If you decide to use such
an air supply to inflate your Dune
Buggy tires, first make sure the
pressure gauge is working, then
use very short bursts to inflate to
the correct PSI. If you inadvertently
over-inflate the tire, release the
excess pressure immediately.
q Inflating the Tires
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and
purchase.
1 Using a bicycle style tire pump
equipped for a Schrader-type valve,
inflate the tires to the PSI
indicated on the sidewall of the
tires.
need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
3
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rePaIr anD MaInTenanCe
q Battery Care and Disposal
warnInG: If a battery
leak develops, avoid contact with
the leaking acid and place the
damaged battery in a plastic bag.
Refer to the disposal instructions at
left. If acid comes into contact with
skin or eyes, flush with cool water
for at least 15 minutes and contact
a physician.
Do not store the battery in temperatures above 75° or below -10° F.
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is
prohibited by law to throw away lead-acid batteries in the municipal waste stream.
warnInG: Battery
posts, terminals and related
accessories contain lead and lead
compounds. Wash your hands
after handling.
q Charger
The transformer/charger supplied with the Dune Buggy should be regularly examined for damage to the cord, plug,
enclosure and other parts, and, in the event of such damage, the bike must not be charged until it has been repaired or
replaced.
Use ONLY with the recommended charger.
q replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are available for
q repair Centers
For a list of authorized Razor repair centers:
• Call 866-467-2967 for the center nearest you.
TrOuBlesHOOTInG GuIDe
Problem
Possible Cause
solution
Product is rolling backwards.
Throttle will not engage if the product is rolling backwards. Come to
a complete stop and then activate the throttle.
Product does not run.
Undercharged battery.
Charge the battery. A new battery should have been charged for at
least 18 hours before using the product for the first time and up to 12
hours after each subsequent use.
Check all connectors. Make sure the charger connector is tightly
plugged into the charging port, and that the charger is plugged into a
functioning wall outlet.
Charger is not working.
You may check to see if your charger is working by using a volt meter
or asking your local Razor authorized service center to test your
charger for you.
Loose wires or connectors.
Burned-out fuse.
Check all wires and connectors to make sure they are properly
connected.
Product was running but
suddenly stopped.
The fuse will burn out and automatically shut off the power if the
motor is overloaded.
An excessive overload, such as too heavy a rider or too steep a hill,
could cause the motor to overheat. Refer to page 3 - “replacing the
fuse”. Correct the conditions that caused the fuse to burn out and
avoid repeatedly burning out fuse.
Contact your local Razor authorized service center for diagnosis and
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TrOuBlesHOOTInG GuIDe
Problem
Possible Cause
solution
Charge the battery. A new battery should have been charged for at
least 18 hours before using the product for the first time and up to12
hours after each subsequent use.
Undercharged battery.
Short run time.
Even with proper care, a rechargeable battery does not last forever.
Average battery life is 1 to 2 years depending on product use and
conditions. Replace only with a Razor replacement battery.
Battery is old and will not accept
full charge.
Use only on solid, flat clean and dry surfaces such as pavement or
level ground.
Driving conditions are too stressful.
Product runs sluggishly.
Check tire pressure.
Tires are not properly inflated.
Product is overloaded.
Make sure you do not overload the product by allowing more than
one rider at one time, exceeding the maximum weight limit, going up
too steep a hill or towing objects behind the product. If the product is
overheated, the fuse may blow.
Check all wires and connectors to make sure they are properly
connected.
Loose wires or connectors.
Motor or electrical switch damage.
Chain is too dry.
Sometimes the product
doesn’t run, but other
times it does.
Contact your local Razor authorized service center for diagnosis and
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.
Product makes loud
noises or grinding
sounds.
need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
5
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SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.
6
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Dune BuGGY ParTs
Keep your Dune Buggy running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.
(Specifications subject to change without notice.)
01
02
03
04
05
06
07
08
09
10
11
12
13
Front wheel
14
15
16
17
18
19
20
21
22
23
24
25
Rear axle
Steering assembly
Footrest
Upper/ Lower clamp (rear axle)
Disc brake
Platform (left / right)
Steering wheel
Brake caliper
Rear axle sprocket
Chain (Motor)
Thumb tab throttle
Brake lever with cable
Shock absorber
Seat
Chain (rear axle)
Lower battery cover
Bottom battery cover bracket
Upper battery cover
Charger port with wires
On/ Off switch
Control module
Motor (24V/ 250W)
Battery (2-12V/7Ah) with 30 amp fuse
Rear wheel
need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
7
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Dune BuGGY ParTs
8
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saFeTY reMInDers
Pre-rIDe CHeCKlIsT
loose Parts
Tire Inflation
Check and secure all fasteners before every ride. There should
not be any unusual rattles or sounds from loose parts or broken
components. If you are not sure, ask an experienced mechanic to
check.
Periodically inspect the tires for excess wear, and regularly check
the tire pressure and re-inflate as necessary. If you get a flat tire,
the inner tube can be patched or a new tube can be purchased
from Razor or an authorized repair center.
q
q
q
q
Brake
safety Gear
Check the brake for proper function. When you squeeze the lever,
the brake should provide positive braking action. When you apply
the brake with the speed control on, the brake cut-off switch will
stop the motor.
Always wear proper protective equipment such as an approved
safety helmet. Elbow pads and kneepads are recommended.
Always wear shoes (lace-up shoes with rubber soles), never drive
barefooted or in sandals, and keep shoelaces tied and out of the
way of the wheels, motor and drive system.
Frame, Fork and steering wheel
q are rare, it is possible for an aggressive driver to bash into a curb
Check for cracks or broken connections. Although broken frames
or wall and wreck and bend or break a frame. Get in the habit of
inspecting yours regularly.
DO nOT reTurn TO sTOre
Do not use this product for the first time until you
have inflated the tires to the correct PsI and
charged the battery for at least 18 hours.
Failure to follow these instructions may damage
your product and void your warranty.
warranTY
razor limited warranty
For your records, save your original sales receipt with this manual and write
the serial number below.
The manufacturer warranties this product to be free of manufacturing defects
for a period of 90 days from date of purchase. This Limited Warranty does
not cover normal wear and tear, tires, tubes or cables, or any damage, failure
or loss caused by improper assembly, maintenance, or storage or use of the
Razor Dune Buggy.
__________________________________________
Item Number:
25143511
This Limited Warranty will be void if the product is ever
• used in a manner other than for recreation;
• modified in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or damage
due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
Patent Pending
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
Copyright © 2003 - 2010 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo
Design are among the registered trademarks of Razor USA LLC in the United States and/or
select foreign countries.
05212010
9
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