Raypak Swimming Pool Heater R185 User Guide

CATALOG NO. 9100.553  
POOL  
Effective:  
Replaces:  
03-28-07  
02-06-07  
MODELS: R185 THROUGH R405  
RAYPAK ILLUSTRATED PARTS LIST  
MODEL SIZES: R185, R265, R335, R405  
MODEL TYPE: RP2100  
DATE OF MANUFACTURE: 11-01-93 THROUGH 10-31-98  
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES  
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE  
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS  
FROM ACTUAL HEATER COMPONENTS.  
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",  
CATALOG NO. 9001.10  
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030  
(805) 278-5300 Fax (800) 872-9725  
Litho In U.S.A.  
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CALL  
OUT  
B
DESCRIPTION  
185  
265  
335  
405  
BURNER TRAY  
1-B  
Burner Tray w/Burners (Sea Level)*  
Burner Tray w/o Burner (Sea Level)*  
Burner Tray w/Gas Valve Nat Millivolt  
Burner Tray w/Gas Valve Pro Millivolt  
Burner Tray w/Gas Valve Nat IID  
Burner Tray w/Gas Valve Pro IID  
Burner Spacer/Hold Down Kit  
Burner  
Burner Orifice Nat. #51 (Sea Level)*  
Burner Orifice Pro. #57 (Sea Level)*  
Burner Tray w/o Manifold w/o burners  
CONTROLS  
005213F  
005217F  
005221F  
005225F  
005229F  
005233F  
005237F  
301210/13  
005214F  
005218F  
005222F  
005226F  
005230F  
005234F  
005238F  
301210/19  
005215F  
005219F  
005223F  
005227F  
005231F  
005235F  
005239F  
301210/24  
005216F  
005220F  
005224F  
005228F  
005232F  
005236F  
005240F  
301210/29  
2-B  
3-B  
4-B  
350080F/13 350080F/19 350080F/24 350080F/29  
350083F/13 350083F/19 350083F/24 350083F/29  
005265F  
5-B  
005266F  
005267F  
005268F  
C
1-C  
2-C  
3-C  
6-C  
4-C  
5-C  
AGS 135∞ (Auto Gas Shut-Off) - Red Epoxy  
High Limit 140∞ - Black Epoxy  
P. C. BoardControl IID Units  
Fuse PC Board IID Units  
Thermostat Control MV Units Mechanical  
Temperature Sensor IID Units  
GAS VALVE  
Combination Valve - Nat. MV  
Combination Valve - Pro. MV  
Combination Valve - Nat. IID  
Combination Valve - Pro. IID  
HEAT EXCHANGER  
Heat Exchange Assy. Cast Iron (Complete)  
Heat Exchange Assy. Brass (Complete)  
Inlet/Outlet Header CI  
Inlet/Outlet Header BR  
Return Header CI  
Return Header BR  
Tube Bundle  
Heat Exchanger Tube (1)  
Baffle Kit (8)  
Bolt Kit  
Header Gasket (9)  
Unitherm Governor  
U.G. Retainer Spring  
Bypass Valve  
600892B  
600893B  
005241F  
005384F  
003346F  
005299B  
600892B  
600893B  
005241F  
005384F  
003346F  
005299B  
600892B  
600893B  
005241F  
005384F  
003346F  
005299B  
600892B  
600893B  
005241F  
005384F  
003346F  
005299B  
G
H
1-G  
1-H  
003898F  
003899F  
003900F  
004306F  
003898F  
003899F  
003900F  
004306F  
003898F  
003899F  
003900F  
004306F  
003898F  
003899F  
003900F  
004306F  
005244F  
005248F  
003759F  
003760F  
002450F  
002451F  
005252F  
005256F  
005260F  
001303F  
800014B  
062234B  
850254  
005245F  
005249F  
003759F  
003760F  
002450F  
002451F  
005253F  
005257F  
005261F  
001303F  
800014B  
062234B  
850254  
005246F  
005250F  
003759F  
003760F  
002450F  
002451F  
005254F  
005258F  
005262F  
001303F  
800014B  
062234B  
850254  
005247F  
005251F  
003759F  
003760F  
002450F  
002451F  
005255F  
005259F  
005263F  
001303F  
800014B  
062234B  
850254  
2-H  
3-H  
4-H  
5-H  
6-H  
7-H  
8-H  
9-H  
10-H  
11-H  
12-H  
13-H  
062235B  
850252  
500719  
062235B  
850253  
500719  
062235B  
850253  
500719  
062235B  
850253  
500719  
Bypass Spring  
Drain Valve  
14-H  
15-H  
Sensor Well  
Well Retaining Clip  
003765F  
300203  
003765F  
300203  
003765F  
300203  
003765F  
300203  
16-H  
17-H  
Inlet & Outlet Flange  
003766F  
062236B  
800080B  
005264F  
003766F  
062236B  
800080B  
005264F  
003766F  
062236B  
800080B  
005264F  
003766F  
062236B  
800080B  
005264F  
Flange Gasket 1 1/2" Connections  
Flange Gasket 2" Connections  
Rear Drain Plug & Cover  
CONTROL BOX  
18-H  
J
1-J  
Ignition Control IID Nat.  
Ignition Control IID Pro.  
Transformer 120/240/24V  
Rocker Switch (MV Units)  
Rocker Switch (IID Units)  
004817B  
004818B  
006736F  
006872F  
650903  
004817B  
004818B  
006736F  
006872F  
650903  
004817B  
004818B  
006736F  
006872F  
650903  
004817B  
004818B  
006736F  
006872F  
650903  
2-J  
3-J  
4-J  
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY  
**WARNING: The Hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also  
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and  
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.  
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CALL  
OUT  
M
DESCRIPTION  
MISCELLANEOUS COMPONENTS  
Pressure Switch  
Pressure Switch Tube Assembly  
Thermostat Knob (1)  
Knobstop (1)  
Thermal Fuse  
PRV 125 PSI (Optional)  
Deliming Kit  
185  
265  
335  
405  
1-M  
2-M  
3-M  
4-M  
5-M  
6-M  
7-M  
8-M  
062237B 062237B 062237B 062237B  
005392F 005392F 005392F 005392F  
800303  
006886F 006886F 006886F 006886F  
005899F 005899F 005899F 005899F  
008091F 011912F 011912F 011912F  
052871F 052871F 052871F 052871F  
005269F 005269F 005269F 005269F  
005270F 005270F 005270F 005270F  
800303  
800303  
800303  
Wire/Harness Millivolt  
Wire/Harness IID  
9-M  
LED's (2 green / 2 red)  
Control Panel Millivolt  
Control Panel IID (Includes Switch Decal)  
Thermostat Shaft Millivolt  
Thermostat Shaft IID  
CPVC Adapter  
N/A  
N/A  
N/A  
N/A  
10-M  
11-M  
12-M  
13-M  
14-M  
005291F 005291F 005291F 005291F  
005292F 005292F 005292F 005292F  
800307  
800304  
800307  
800304  
800307  
800304  
800307  
800304  
005393F 005393F 005393F 005393F  
P
PILOT  
1-P  
3-P  
Pilot Nat. MV  
Pilot Pro. MV  
Pilot Nat. IID  
Pilot Pro. IID  
600525B 600525B 600525B 600525B  
600575B 600575B 600575B 600575B  
002003F 002003F 002003F 002003F  
002003F 002003F 002003F 002003F  
003901F 003901F 003901F 003901F  
003902F 003902F 003902F 003902F  
003903F 003903F 003903F 003903F  
004308F 004308F 004308F 004308F  
600019B 600019B 600019B 600019B  
004817B 004817B 004817B 004817B  
004818B 004818B 004818B 004818B  
5-P  
Pilot Orifice Nat. MV  
Pilot Orifice Pro. MV  
Pilot Orifice Nat. IID  
Pilot Orifice Pro. IID  
Pilot Generator MV  
Ignition Control IID Nat.  
Ignition Control IID Pro.  
Pilot MTG Bracket MV  
Pilot MTG Bracket IID  
Lighter Tube (MV Units Only)  
Pilot Tube  
7-P  
9-P  
12-P  
13-P  
14-P  
15-P  
16-P  
17-P  
306693  
306692  
062996  
306693  
306692  
062996  
306693  
306692  
062996  
306693  
306692  
062996  
004078F 004078F 004078F 004078F  
002654B 002654B 002654B 002654B  
007864F 007864F 007864F 007864F  
Hi Tension Wire IID  
Hi Tension Wire IID with Pilot Electrode  
Pilot Shield  
18-P  
307223  
307223  
307223  
307223  
R
S
REFRACTORY  
1-R  
2-R  
4-R  
3-R  
Refractory Common (Left & Right)  
Refractory Uncommon (Front & Rear)  
Refractory (All)  
Refractory Retainer Kit  
SHEETMETAL  
005282F 005282F 005282F 005282F  
005283F 005284F 005285F 005286F  
012192F 012193F 012194F 012195F  
005287F 005288F 005289F 005290F  
1-S  
2-S  
3-S  
4-S  
5-S  
6-S  
7-S  
8-S  
Jacket Top (Louvered)  
Flue Collector  
Door Assy.  
Access Panel Set (3 Pcs.)  
Side Panel Right  
Side Panel Left  
005303F 005304F 005305F 005306F  
005307F 005308F 005309F 005310F  
005315F 005316F 005317F 005318F  
005277F 005277F 005277F 005277F  
005300F 005300F 005300F 005300F  
005301F 005301F 005301F 005301F  
005302F 005302F 005302F 005302F  
005278F 005279F 005280F 005281F  
Side Panel Cap  
Rear Panel Kit (2 Pcs.)  
Sub-Base for Combustible Flooring  
High Limit Cover  
Poolstat Cover/Lock  
Up-Front Control Panel  
Base Shield (Not Shown)  
Weather Shield  
9-S  
005182  
005294F 005294F 005294F 005294F  
005198 005198 005198 005198  
005183  
005184  
005185  
10-S  
11-S  
12-S  
13-S  
14-S  
005394F 005395F 005396F 005397F  
008558F 008559F 008560F 008561F  
009524F 009525F 009526F 009527F  
V
VENTING  
1-V  
2-V  
3-V  
Indoor Stack Kit (Includes inner adapter panel) 006696  
006697  
006698  
006699  
Stack Adapter  
"Pagoda" Top  
008895F 008896F 008897F 008898F  
007990  
007991  
007992  
007993  
CONVERSION KITS**  
Gas Conversions  
185B  
265B  
335B  
405B  
Nat. to Pro. MV Pilot  
Pro. to Nat. MV Pilot  
Nat. to Pro. IID Pilot  
Pro. to Nat. IID Pilot  
004690B 004690B 004692B 004692B  
005319F 005319F 005320F 005320F  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
** Gas conversions are to be done only by a qualified agency.  
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