CATALOG NO. 9100.553
POOL
Effective:
Replaces:
03-28-07
02-06-07
MODELS: R185 THROUGH R405
RAYPAK ILLUSTRATED PARTS LIST
MODEL SIZES: R185, R265, R335, R405
MODEL TYPE: RP2100
DATE OF MANUFACTURE: 11-01-93 THROUGH 10-31-98
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
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CALL
OUT
B
DESCRIPTION
185
265
335
405
BURNER TRAY
1-B
Burner Tray w/Burners (Sea Level)*
Burner Tray w/o Burner (Sea Level)*
Burner Tray w/Gas Valve Nat Millivolt
Burner Tray w/Gas Valve Pro Millivolt
Burner Tray w/Gas Valve Nat IID
Burner Tray w/Gas Valve Pro IID
Burner Spacer/Hold Down Kit
Burner
Burner Orifice Nat. #51 (Sea Level)*
Burner Orifice Pro. #57 (Sea Level)*
Burner Tray w/o Manifold w/o burners
CONTROLS
005213F
005217F
005221F
005225F
005229F
005233F
005237F
301210/13
005214F
005218F
005222F
005226F
005230F
005234F
005238F
301210/19
005215F
005219F
005223F
005227F
005231F
005235F
005239F
301210/24
005216F
005220F
005224F
005228F
005232F
005236F
005240F
301210/29
2-B
3-B
4-B
350080F/13 350080F/19 350080F/24 350080F/29
350083F/13 350083F/19 350083F/24 350083F/29
005265F
5-B
005266F
005267F
005268F
C
1-C
2-C
3-C
6-C
4-C
5-C
AGS 135∞ (Auto Gas Shut-Off) - Red Epoxy
High Limit 140∞ - Black Epoxy
P. C. BoardControl IID Units
Fuse PC Board IID Units
Thermostat Control MV Units Mechanical
Temperature Sensor IID Units
GAS VALVE
Combination Valve - Nat. MV
Combination Valve - Pro. MV
Combination Valve - Nat. IID
Combination Valve - Pro. IID
HEAT EXCHANGER
Heat Exchange Assy. Cast Iron (Complete)
Heat Exchange Assy. Brass (Complete)
Inlet/Outlet Header CI
Inlet/Outlet Header BR
Return Header CI
Return Header BR
Tube Bundle
Heat Exchanger Tube (1)
Baffle Kit (8)
Bolt Kit
Header Gasket (9)
Unitherm Governor
U.G. Retainer Spring
Bypass Valve
600892B
600893B
005241F
005384F
003346F
005299B
600892B
600893B
005241F
005384F
003346F
005299B
600892B
600893B
005241F
005384F
003346F
005299B
600892B
600893B
005241F
005384F
003346F
005299B
G
H
1-G
1-H
003898F
003899F
003900F
004306F
003898F
003899F
003900F
004306F
003898F
003899F
003900F
004306F
003898F
003899F
003900F
004306F
005244F
005248F
003759F
003760F
002450F
002451F
005252F
005256F
005260F
001303F
800014B
062234B
850254
005245F
005249F
003759F
003760F
002450F
002451F
005253F
005257F
005261F
001303F
800014B
062234B
850254
005246F
005250F
003759F
003760F
002450F
002451F
005254F
005258F
005262F
001303F
800014B
062234B
850254
005247F
005251F
003759F
003760F
002450F
002451F
005255F
005259F
005263F
001303F
800014B
062234B
850254
2-H
3-H
4-H
5-H
6-H
7-H
8-H
9-H
10-H
11-H
12-H
13-H
062235B
850252
500719
062235B
850253
500719
062235B
850253
500719
062235B
850253
500719
Bypass Spring
Drain Valve
14-H
15-H
Sensor Well
Well Retaining Clip
003765F
300203
003765F
300203
003765F
300203
003765F
300203
16-H
17-H
Inlet & Outlet Flange
003766F
062236B
800080B
005264F
003766F
062236B
800080B
005264F
003766F
062236B
800080B
005264F
003766F
062236B
800080B
005264F
Flange Gasket 1 1/2" Connections
Flange Gasket 2" Connections
Rear Drain Plug & Cover
CONTROL BOX
18-H
J
1-J
Ignition Control IID Nat.
Ignition Control IID Pro.
Transformer 120/240/24V
Rocker Switch (MV Units)
Rocker Switch (IID Units)
004817B
004818B
006736F
006872F
650903
004817B
004818B
006736F
006872F
650903
004817B
004818B
006736F
006872F
650903
004817B
004818B
006736F
006872F
650903
2-J
3-J
4-J
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY
**WARNING: The Hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.
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CALL
OUT
M
DESCRIPTION
MISCELLANEOUS COMPONENTS
Pressure Switch
Pressure Switch Tube Assembly
Thermostat Knob (1)
Knobstop (1)
Thermal Fuse
PRV 125 PSI (Optional)
Deliming Kit
185
265
335
405
1-M
2-M
3-M
4-M
5-M
6-M
7-M
8-M
062237B 062237B 062237B 062237B
005392F 005392F 005392F 005392F
800303
006886F 006886F 006886F 006886F
005899F 005899F 005899F 005899F
008091F 011912F 011912F 011912F
052871F 052871F 052871F 052871F
005269F 005269F 005269F 005269F
005270F 005270F 005270F 005270F
800303
800303
800303
Wire/Harness Millivolt
Wire/Harness IID
9-M
LED's (2 green / 2 red)
Control Panel Millivolt
Control Panel IID (Includes Switch Decal)
Thermostat Shaft Millivolt
Thermostat Shaft IID
CPVC Adapter
N/A
N/A
N/A
N/A
10-M
11-M
12-M
13-M
14-M
005291F 005291F 005291F 005291F
005292F 005292F 005292F 005292F
800307
800304
800307
800304
800307
800304
800307
800304
005393F 005393F 005393F 005393F
P
PILOT
1-P
3-P
Pilot Nat. MV
Pilot Pro. MV
Pilot Nat. IID
Pilot Pro. IID
600525B 600525B 600525B 600525B
600575B 600575B 600575B 600575B
002003F 002003F 002003F 002003F
002003F 002003F 002003F 002003F
003901F 003901F 003901F 003901F
003902F 003902F 003902F 003902F
003903F 003903F 003903F 003903F
004308F 004308F 004308F 004308F
600019B 600019B 600019B 600019B
004817B 004817B 004817B 004817B
004818B 004818B 004818B 004818B
5-P
Pilot Orifice Nat. MV
Pilot Orifice Pro. MV
Pilot Orifice Nat. IID
Pilot Orifice Pro. IID
Pilot Generator MV
Ignition Control IID Nat.
Ignition Control IID Pro.
Pilot MTG Bracket MV
Pilot MTG Bracket IID
Lighter Tube (MV Units Only)
Pilot Tube
7-P
9-P
12-P
13-P
14-P
15-P
16-P
17-P
306693
306692
062996
306693
306692
062996
306693
306692
062996
306693
306692
062996
004078F 004078F 004078F 004078F
002654B 002654B 002654B 002654B
007864F 007864F 007864F 007864F
Hi Tension Wire IID
Hi Tension Wire IID with Pilot Electrode
Pilot Shield
18-P
307223
307223
307223
307223
R
S
REFRACTORY
1-R
2-R
4-R
3-R
Refractory Common (Left & Right)
Refractory Uncommon (Front & Rear)
Refractory (All)
Refractory Retainer Kit
SHEETMETAL
005282F 005282F 005282F 005282F
005283F 005284F 005285F 005286F
012192F 012193F 012194F 012195F
005287F 005288F 005289F 005290F
1-S
2-S
3-S
4-S
5-S
6-S
7-S
8-S
Jacket Top (Louvered)
Flue Collector
Door Assy.
Access Panel Set (3 Pcs.)
Side Panel Right
Side Panel Left
005303F 005304F 005305F 005306F
005307F 005308F 005309F 005310F
005315F 005316F 005317F 005318F
005277F 005277F 005277F 005277F
005300F 005300F 005300F 005300F
005301F 005301F 005301F 005301F
005302F 005302F 005302F 005302F
005278F 005279F 005280F 005281F
Side Panel Cap
Rear Panel Kit (2 Pcs.)
Sub-Base for Combustible Flooring
High Limit Cover
Poolstat Cover/Lock
Up-Front Control Panel
Base Shield (Not Shown)
Weather Shield
9-S
005182
005294F 005294F 005294F 005294F
005198 005198 005198 005198
005183
005184
005185
10-S
11-S
12-S
13-S
14-S
005394F 005395F 005396F 005397F
008558F 008559F 008560F 008561F
009524F 009525F 009526F 009527F
V
VENTING
1-V
2-V
3-V
Indoor Stack Kit (Includes inner adapter panel) 006696
006697
006698
006699
Stack Adapter
"Pagoda" Top
008895F 008896F 008897F 008898F
007990
007991
007992
007993
CONVERSION KITS**
Gas Conversions
185B
265B
335B
405B
Nat. to Pro. MV Pilot
Pro. to Nat. MV Pilot
Nat. to Pro. IID Pilot
Pro. to Nat. IID Pilot
004690B 004690B 004692B 004692B
005319F 005319F 005320F 005320F
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
** Gas conversions are to be done only by a qualified agency.
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