Raypak Boiler H 0030B User Guide

CATALOG NO: 2100.51-J  
Effective: 06-15-00  
Replaces: 11-01-99  
USER'SINFORMATIONMANUAL  
GAS FIRED RESIDENTIAL  
HEATINGBOILERS  
MODELS H- 0030B, 0042B, 0066B, 0090B, 0135B, 0180B  
WARNING: If the information in this manual is not followed exactly, a fire or explosion  
may result causing property damage, personal injury or loss of life.  
- Do not store or use gasoline or other flammable vapors and liquids or other  
combustible materials in the vicinity of this or any other appliance. To do so may  
result in an explosion or fire.  
- WHAT TO DO IF YOU SMELL GAS  
• Do not try to light any appliance.  
• Do not touch any electrical switch; do notuse any phone in your building.  
• Immediately call your gas supplier from a neighbor's phone. Follow the gas  
supplier'sinstructions.  
• If you cannot reach your gas supplier, call the fire department.  
- Installation and service must be performed by a qualified installer, service agency  
or the gas supplier.  
This User's Information Manual is provided with the  
necessary information for the proper operation and main-  
tenance of these Raypak boilers. Please review and follow  
these procedures carefully. Keep this manual in a safe  
and accessible place for easy reference in the future.  
stand before operating the boiler.  
WARNING: If you do not follow these instructions  
exactly, a fire or explosion may result causing  
property damage, personal injury or loss of life.  
BLOCKED VENT SHUT-OFF SYSTEM  
A. This boiler has a pilot which must be lighted by  
hand. When lighting the pilot, follow these instruc-  
tions exactly.  
This boiler is equipped with a blocked vent shut-off  
system designed to shut off main burner gas in the event  
the venting system is totally blocked.  
B. BEFORE LIGHTING Smell all around the boiler  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will settle  
on the floor.  
In the event the blocked vent shut-off system is actu-  
ated, do not attempt to place the boiler in operation, but  
contact a qualified service agency.  
FLAME ROLL-OUT SAFETY SHUT-OFF SYSTEM  
This boiler is equipped with a flame roll-out safety shut-  
off system designed to shut-off the main burner gas in the  
event of sustained flame roll-out.  
In the event the flame roll-out safety system is actu-  
ated, do not attempt to place the boiler in operation, but  
contact a qualified service agency.  
WHAT TO DO IF YOU SMELL GAS  
• Do not try to light any appliance.  
• Do not touch any electric switch;  
• Do not use any phone in your building.  
• Immediately call your gas supplier from a  
neigh-  
bor's phone. Follow the gas supplier's instruc-  
tions  
CAUTION: Improper care and maintenance of flue and  
venting system can cause a hazardous condition which  
may result in injury or property damage.  
• If you cannot reach you gas supplier, call the  
fire department.  
C. Use only your hand to push in move or turn the  
gas control knob or lever. Never use tools. If the  
knob or lever will not push in move or turn by hand,  
LIGHTING INSTRUCTIONS FOR  
STANDING PILOT MODELS.  
Some safety information you need to read and under-  
P/N 240490  
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FOR INTERMITTENT IGNITION (IID) WITH  
HONEYWELL OR ROBERTSHAW GAS VALVE  
(For All Models)  
is to be performed.  
3. For Honeywell Valve:  
Turn gas control knob clockwise  
Make sure knob rest against stop.  
For Robertshaw Valve:  
to "Off".  
1. STOP! Read the safety information above.  
2. Set the thermostat to the lowest setting.  
3. Turn off all electric power to the appliance.  
4. This boiler is equipped with an ignition device  
which automatically lights the pilot. Do not try to light  
the pilot by hand.  
Push in and move gas control lever to "Off"  
position.  
GAS CONTROL  
KNOB SHOWN  
IN "ON" POSITION  
GAS INLET  
Fig.#8087.0  
HONEYWELL  
(Models 30 - 90)  
HONEYWELL PILOT  
5. For Honeywell Valve: Turn gas control knob  
clockwise  
to "Off".  
CAUTION: Should overheating occur or the gas sup-  
ply fails to shut off, DO NOT turn off or disconnect the  
electrical supply to the pump. Instead, shut off the gas  
supply at a location external to the appliance. Failure  
to observe this precaution may aggravate the over-  
heated condition resulting in possible damage to the  
boiler and injury to the user.  
For Robertshaw Valve: Push in and move gas  
control lever to "Off" position.  
6. Wait 5 minutes to clear out any gas. Then smell for  
gas, including near the floor. If you smell gas,  
STOP! Follow "B" in the safety information above  
on this label. If you don't smell gas, go to the next  
step.  
7. For Honeywell Valve: Turn gas control counter-  
INSPECTION AND MAINTENANCE  
PROCEDURES  
clockwise  
to "On".  
For Robertshaw Valve: Move gas control lever to  
It is a good practice to make a periodic inspection  
of the boiler. It is recommended that the home owner  
or user check's the boiler after the first and third month  
of operation, and then on an annual basis, or more  
often if desired. It is also recommended to have a  
qualified service agency check the boiler before each  
heating season, or at anytime there may be an indica-  
tion of a problem.  
"On" position.  
GAS CONTROL  
KNOB SHOWN  
IN "OFF"  
POSITION  
DANGER: Keep boiler area clear and free from  
combustibles and flammable materials. Do not o b -  
struct the flow of combustion and ventilating air into  
the boiler enclosure. Failure to observe these safety  
precautions can cause fire, explosion, or asphyxia-  
tion.  
GAS INLET  
Fig. #8934.0  
ROBERTSHAW  
(All Models)  
8. Turn on all electric power to the boiler.  
9. Set thermostat to desired setting.  
10. If the boiler will not operate, follow the instruction  
"To Turn Off Gas To Boiler" and call your service  
technician or gas supplier.  
BLUE FLAME  
TO TURN OFF GAS TO BOILER  
1. Set the thermostat at the lowest setting.  
2. Turn off all the electric power to the boiler if service  
Fig.#9295  
3
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1. Burner Inspection.  
3. Circulator (Water Pump) Inspection.  
Clean the main burners and air louvers of dust, lint  
The circulator is permanently lubricated and thus,  
and debris. With burner in operation, make a visual will not require any lubrication. Inspect for evidence of  
check of the burner flame and the pilot flame (when water leakage. This should be corrected to prevent any  
equipped). Yellow flames indicate some restriction of possible damage to electrical components of the boiler.  
combustion air openings. A bright orange, luminous  
flame is not normal and can cause sooting under CAUTION: In case of a prolonged power failure during  
prolonged operation. Should this condition be ob- freezing weather conditions, boiler and piping system  
served, contact immediately a qualified service agency must be drained completely to avoid possible damage  
to correct the problem.  
to the heating system.  
2. Venting System Inspection.  
To prevent the potential freezing damage to the  
heating system, it is recommended that the following  
system shut down procedure be performed.  
Visually inspect the venting system. Make sure the  
vent connections are secure and have not become  
disengaged. Look for any indication of corrosion, or  
carbon (soot) streaks which could cause leakage of  
products of combustion into the living space. Inspect  
the vent terminal outside the building. Make sure it is  
not damaged to cause blockage or restriction of the flue  
gas. Observe for any indication of soot. The presence  
of soot accumulation in the vent terminal would indicate  
an abnormal operating condition. This should be  
investigated and corrected by a qualified service  
agency.  
SYSTEM SHUT DOWN PROCEDURE  
1. Set the room thermostat to "OFF" or the lowest  
setting.  
2. Turn off all electric switches to the boiler.  
3. Turn off all gas valves supplying gas to the boiler.  
Refer to operating instruction label on the boiler.  
4. Shut off the water supply to the boiler piping system  
loop.  
5. Open drain valve on the boiler to remove water  
from the boiler and the piping circuits.  
SOOT  
NOTE: It may be necessary to open the purge valves  
and/or manual air vents to facilitate complete drainage  
of water from the heating system.  
4. Service Assistance.  
If service is required on the boiler, contact your  
local service agency or Raypak, Inc. can refer you to the  
proper qualified service agency. It is important and very  
often will save time if you state the model number, serial  
number and type of gas used. This information will be  
found on the nameplate of the boiler.  
CORROSION  
DISENGAGED  
Fig.#8204.0  
Raypak, Inc., 31111 Agoura Road, Westlake Village, CA 91361-4699 (818) 889-1500 FAX (818) 889-4522  
Litho in U.S.A. www.raypak.com  
4
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