Quickie Mfg Wheelchair Z 500 User Guide

User

Quickie Z-500

Instruction

Manual &

Warranty

SUPPLIER:

THIS MANUAL MUST BE GIVEN TO THE

RIDER OF THIS WHEELCHAIR.

RIDER:

BEFORE USING THIS WHEELCHAIR READ

THIS ENTIRE MANUAL AND SAVE FOR

FUTURE REFERENCE.

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I I . T a b l e o f C o n t e n t s

M. Seating Systems ................................................................................ 25

N. Upholstery Fabric............................................................................... 25

VIII. TIPS FOR ATTENDANTS........................................................................... 26

A. To Climb A Curb Or Single Step............................................................ 26

B. To Descend A Curb Or Single Step ........................................................ 26

IX. SET-UP, ADJUSTMENT & USE................................................................... 27

A. Swing-Away Footrest.......................................................................... 28

B. 90º Footboard................................................................................... 29

C. Articulating Legrest (Optional) ............................................................ 29

D. Elevating Legrest (Optional)................................................................ 30

E. Remote Joystick Installation (Optional)................................................ 30

F. To Adjust the Height of the Remote Joystick ......................................... 30

G. Remote Joystick Swing-Away Retractable Mount (Optional)...................... 31

H. Solid Back And Seat Insert.................................................................. 31

I. Wheel Locks...................................................................................... 31

J. Height-Adjustable Armrest (Optional) ................................................... 32

K. Adjustable Locking Flip-up Armrest (Optional) ....................................... 32

L. Seat Depth....................................................................................... 33

M. Tilt-In-Space Mechanism .................................................................... 33

N. Nontilt............................................................................................. 33

O. Strut Tubes....................................................................................... 34

P. Check-Out......................................................................................... 34

X. OPERATING GUIDE ................................................................................ 35

A. Performance Control Settings............................................................... 35

B. QTRONIX Programming Pad (Optional)................................................... 35

C. Thermal Roll Back.............................................................................. 36

D. Circuit Breakers................................................................................. 36

E. Joystick Assembly.............................................................................. 36

F. Motor Locks...................................................................................... 38

XI. BATTERIES............................................................................................ 39

A. Introduction ..................................................................................... 39

B. Battery Charger................................................................................. 39

C. Acid Burns........................................................................................ 40

D. Connecting Batteries in Battery Box(es) ............................................... 41

E. Charging Batteries............................................................................. 42

F. Disposing of Batteries........................................................................ 43

XII. MAINTENANCE...................................................................................... 44

A. Notes............................................................................................... 44

B. Cleaning........................................................................................... 44

C. Storage Tips...................................................................................... 44

D. Battery Maintenance .......................................................................... 44

E. Pneumatic Tires................................................................................. 45

F. To Repair or Replace a Tire ................................................................. 46

G. Motor Brushes................................................................................... 47

H. Ordering Parts................................................................................... 47

I. Maintenance Chart............................................................................. 47

XIII. WIRING DIAGRAM................................................................................. 48

XIV. SUNRISE LIMITED WARRANTY................................................................. 49

I. INTRODUCTION.....................................................................................

II. TABLE OF CONTENTS..............................................................................

III. YOUR CHAIR AND ITS PARTS ..................................................................

IV. NOTICE - READ BEFORE USE...................................................................

V. EMI (ELECTROMAGNETIC INTERFERENCE).................................................

A. What Is EMI? ....................................................................................

B. What Effect Can EMI Have?.................................................................

C. Sources Of EMI..................................................................................

D. Distance From The Source ................................................................... 10

E. Immunity Level................................................................................. 10

F. Report All Suspected EMI Incident ....................................................... 11

VI. GENERAL WARNINGS............................................................................. 12

A. Notice To Rider.................................................................................. 12

B. Notice To Attendants.......................................................................... 12

C. Weight Limit .................................................................................... 13

D. Controller Settings............................................................................. 13

E. EMI ................................................................................................ 13

F. Safety Check-List............................................................................... 13

G. Changes & Adjustments ...................................................................... 13

H. When Seated In A Parked Wheelchair.................................................... 14

I. Environmental Conditions ................................................................... 14

J. Terrain............................................................................................. 15

K. Street Use ........................................................................................ 15

L. Motor Vehicle Safety .......................................................................... 15

M. Center Of Balance.............................................................................. 15

N. Transfers .......................................................................................... 16

O. Reaching Or Leaning.......................................................................... 17

P. Dressing Or Changing Clothes .............................................................. 17

Q. Obstacles ......................................................................................... 18

R. Driving In Reverse............................................................................. 18

S. Ramps, Slopes & Sidehills ................................................................... 18

T. To Reduce The Risk Of A Fall, Tip-Over Or Loss Of Control........................ 19

U. Ramps At Home & At Work.................................................................. 20

V. Wheelchair Lifts ................................................................................ 20

W. Curbs & Single Steps.......................................................................... 21

X. Stairs............................................................................................... 21

Y. Escalators......................................................................................... 21

VII. WARNINGS: COMPONENTS & OPTIONS ..................................................... 22

A. Anti-Tip Levers.................................................................................. 22

B. Armrests .......................................................................................... 22

C. Batteries.......................................................................................... 22

D. Cushions & Sling Seats....................................................................... 22

E. Fasteners.......................................................................................... 22

F. Footrests.......................................................................................... 23

G. Motor Locks...................................................................................... 23

H. On/Off Switch................................................................................... 23

I. Pneumatic Tires................................................................................. 23

J. Positioning Belts (Optional)................................................................ 24

K. Push Handles.................................................................................... 24

L. Rear Wheel Locks (Optional)................................................................ 24

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I I I . Y o u r C h a i r

I t s P a r t s

I I I . Y o u r C h a i r

I t s P a r t s

Weight

Footrest

65 lbs. with swing-away footrests and

armrests, without batteries

Drive Wheels

Standard - Swing-away with composite

footplates and heel loops

Option - articulating legrests, elevat-

ing legrests, angle-adjustable foot-

plate, extended, platform flip-up, toe

loops, footrest ext. tubes

12" Mag

Tire types: Standard - pneumatic,

Option - airless insert

Joystick

Casters

Standard - remote (right-hand or left-

hand mount)

Option - Swing-away retractable,

heavy-duty remote or heavy-duty,

swing-away retractable

Batteries

Standard - 8" pneumatic

Option - 8" airless insert

Armrest

Standard - height-adjustable with

Standard or full length pad

Option - adjustable locking flip-up

Wheel Locks

(2 deep cycle batteries required to

operate chair)

Standard - push-to-lock

Option - group 22 NF lead acid, 22 NF

gel, U1 - lead acid, U1 gel

Battery Charger

Option - pull-to-lock, 6" or 9"

extension handles

Standard - dual mode (Lester)

Color

Standard - blue, black, red,

midnight purple, pearl pink,

forest green, burgundy, yellow,

blue green, black opal, toxic green,

blue velvet, candy teal, candy purple.

Seat/Frame Dimensions

Seat width: 12" - 14"

Q u i c k i e Z - 5 0 0

Option - 15" - 16"

Seat depth: 10" - 15"

Back/Seat Options

1. Stroller handle

8. Armrest

2. Solid back

9. Strut tube

Standard - Stroller handles,

Option - removable extensions

Backheight: Standard - 11"/12",

13"/14", 15"/16"

Upholstery color Options:

Standard - black, Option - blue, red,

hot pink

All features may not be available with some

chair setups or in conjunction with another

chair feature. Please consult your supplier for

more information. Your authorized

3. Joystick

10. Backrest pivot plate

11. Motors

4. Swing-away hanger

5. Footplate

12. Battery boxes

13. Caster tire

6. Swing-away release latch

7. Tilt-in-space mechanism

release lever

supplier can also provide you with more infor-

mation on accessories and clothing.

14. Caster housing

15. 12" Drive wheels

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I V . N o t i c e – R e a d B e f o r e U s e

V . E M I ( E l e c t r o m a g n e t i c I n t e r f e r e n c e )

A. CHOOSE THE RIGHT CHAIR & SAFETY OPTIONS

Sunrise provides a choice of many power wheelchair styles, sizes and adjustments to

meet the needs of the rider. However, final selection of a wheelchair rests solely with

you and your health care professional. Choosing the best chair for you depends on

such things as:

Heed all warnings to reduce the risk of unintended brake release or chair movement:

1. Beware of the danger from hand-held transceivers. Never turn on or use a

hand-held transceiver while power to your chair is on. Use extra care if you

believe that such a device may be in use near your chair.

2. Be aware of nearby radio or TV stations, and avoid coming close to them.

3. If unintended movement occurs, turn your chair off as soon as it is safe to do so.

1. Your size, disability, strength, balance and coordination.

2. Your intended use and your level of activity.

3. The types of hazards you must overcome in daily use (in areas where you are

likely to use your chair).

A. WHAT IS EMI?

4. The need for options for your safety and comfort (such as positioning belts

or special seat systems).

1. EMI means: electromagnetic (EM) interference (I). EMI comes from radio wave

sources such as radio transmitters and transceivers. (A “transceiver” is a device

that both sends and receives radio wave signals).

2. There are a number of sources of intense EMI in your daily environment.

Some of these are obvious and easy to avoid. Others are not, and you may not

be able to avoid them.

B. ADJUST CHAIR TO YOUR ABILITY

You need to work with your doctor, nurse or therapist, and your supplier, to fit this

chair and adjust the controller settings for your level of function and ability.

C. REVIEW THIS MANUAL OFTEN

3. Powered wheelchairs may be susceptible to electromagnetic interference (EMI)

emitted from sources such as radio stations, TV stations, amateur radio (HAM)

transmitters, two way radios, and cellular phones.

Before using this chair you, and each person who may assist you, should read this

entire Manual and make sure to follow all instructions. Review the warnings often,

until they are second nature to you.

4. EMI can also be produced by conducted sources or electro-static discharge (ESD).

D. WARNINGS

B. WHAT EFFECT CAN EMI HAVE?

The word “WARNING” refers to a hazard or unsafe practice that may cause severe injury or

death to you or to other persons. The “Warnings” are in four main sections, as follows:

1. EMI can cause your chair, without warning, to:

•Release its brakes

•Move by itself

1.V — EMI

Here you will learn about electromagnetic interference and how it can affect

your chair.

2.VI — GENERAL WARNINGS

Here you will find a safety checklist and a summary of risks you need to be

aware of before you ride this chair.

3.VII — WARNINGS — COMPONENTS & OPTIONS

Here you will learn about your chair. Consult your supplier and your health care

professional to help you choose the best set-up and options for your safety.

4.XI — BATTERIES

•Move in unintended directions

If any of these occurs, it could result in severe injury to you or others.

2. EMI can damage the control system of your chair. This could create a safety

hazard, and lead to costly repairs.

C. SOURCES OF EMI

The sources of EMI fall into three broad types:

Here you will learn about battery and charger safety, and how to avoid injury.

1. Hand-Held Transceivers:

The antenna is usually mounted directly on the unit. These include:

•Citizens band (CB) radios

•“Walkie-talkies”

NOTE– Where they apply, you will also find “Warnings” in other sections of this

Manual.

•Security, fire and police radios

•Cellular phones

•Lap-top computers with phone or fax

•Other personal communication devices

NOTE– These devices can transmit signals while they are on, even if not in use.

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V . E M I ( E l e c t r o m a g n e t i c I n t e r f e r e n c e )

•Buddy Button

•Micro Light

•Star Board

•Wafer Board

•Penta Switch

•Plate Switch

•Soft Switch

•Grasp Switch

•Wobble Switch

2. Medium-Range Mobile Transceivers:

These include two-way radios used in police cars, fire trucks, ambulances and

taxi cabs. The antenna is usually mounted on the outside of the vehicle.

3. Long-Range Transceivers:

These include commercial radio and TV broadcast antenna towers

and amateur (HAM) radios.

NOTE– The following are not likely to cause EMI problems: Lap-top computers (without

phone or fax), Cordless phones, TV sets or AM/FM radios, CD or tape players.

D. DISTANCE FROM THE SOURCE

Individuals with physical limitations requiring the use of a specialty control

input device known not to be immune to 20V/m, or not known, should exer-

cise extra care around known sources of EMI.

EM energy rapidly becomes more intense as you get closer to the source.

For this reason, EMI from hand-held devices is of special concern.

(See C.1 pg. 9) A person using one of these devices can bring high

levels of EM energy very close to your chair without you knowing it.

There is no way to know the effect on EMI if you add accessories or modify

this chair. Any change to your chair may increase the risk of EMI. Parts from

other suppliers have unknown EMI properties.

E. IMMUNITY LEVEL

1. The level of EM is measured in volts per meter (V/m). Every power wheelchair

can resist EMI up to a certain level. This is called its “immunity level”.

2. The higher the immunity level, the less the risk of EMI. It is believed that a

20 V/m immunity level will protect the power wheelchair user from the more

common sources of radio waves.

3. The configuration tested and found to be immune to at least 20 V/m is:

Quickie Z-500 power wheelchair with a right-hand mounted QTRONIX remote joy-

stick system, single-post height-adjustable armrests, 90º hangers, 13” seat

width, 15” seat depth and 22NF gel cell batteries.

4. The following specialty input devices have an unknown effect on the immunity

level because they have not been tested with the Z-500:

•Breath Control

F. REPORT ALL SUSPECTED EMI INCIDENTS

You should promptly report any unintended movement or brake release.

Be sure to indicate whether there was a radio wave source near your chair

at the time. Contact: Customer Service Department at (800) 333-4000.

•Tri-Switch Head Array

•Heavy Duty Switched Joystick

•Treadle Switch

•Ribbon Switch

•Proximity Head Array

•Zero Touch Switch

•4-Zero Touch Switch

•5-Zero Touch Switch

•Disc Switch

•Proportional Head Control

•Proportional Mini-Joystick/Chin Control

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V I .

G e n e r a l W a r n i n g s

V I .

G e n e r a l W a r n i n g s

C. WEIGHT LIMIT

1. Never exceed a total weight of 150 pounds (68 kilograms) for rider plus

items carried.

2. Never use this chair for weight training if the total weight (rider plus

additional weights) exceeds 150 pounds.

Heed all warnings in this section. If you fail to do so a fall, tip-over or loss

of control may occur and cause severe injury to your or others.

A. NOTICE TO RIDER

3. Exceeding the weight limit is likely to damage the seat, frame, or fasteners, and

may cause severe injury to you or others from chair failure.

4. Exceeding the weight limit will void the warranty.

1. Before using this chair, you should be trained in its safe use by your health care

professional.

2. Every wheelchair is different. Take the time to learn the feel of this chair before

you begin riding.

D. CONTROLLER SETTINGS

3. Be aware that you must develop your own methods for the safe use of the chair

that are best suited to your level of function and ability.

4. Have someone help you practice bending, reaching and transferring until you

learn how to do them safely.

Be aware that you may need to adjust the controller settings of your chair to

reduce the risk of a collision, fall or tip-over.

1. Check and adjust the settings every six to twelve months (or more often,

if needed).

5. Never try a new maneuver on your own unless you are sure it is safe.

6. Get to know the areas where you plan to use your chair. Look for hazards

and learn how to avoid them.

2. Consult your supplier to adjust the control settings immediately if you notice

any change in your ability to:

•Control the joystick.

•Hold your torso erect.

•Avoid running into objects.

B. NOTICE TO ATTENDANTS

E. EMI

Make sure you heed all warnings and follow all instructions in each section of

this manual. (Be aware that warnings that apply to the rider also apply to you).

Notes:

Read Section V to learn about EMI. To reduce the risk of unintended brake

release or chair movement:

1. You need to work with the rider, and the rider’s doctor, nurse or therapist, to

develop safe methods best suited to your abilities and those of the rider.

2. To manually push the chair you must release the motor locks.

•Make sure you have full control over the chair when you release

the motor locks. When you do so the chair will not have brakes.

3. Propel this chair by the push handles only. They provide secure points for you to

hold the rear of the chair to prevent a fall or tip-over.

1. Never turn on or use a hand-held transceiver while power to your chair is on.

Use extra care if you believe that such a device may be in use near you chair.

2. Be aware of nearby radio or TV stations, and avoid coming close to them.

3. If unintended movement or brake release occurs, turn your chair off as soon

as it is safe.

F. SAFETY CHECK-LIST

•Check to make sure push handle grips will not rotate or slip off.

Before each use of this chair:

HELPING THE RIDER OVERCOME AN OBSTACLE:

1. Make sure the chair operates smoothly. Check for noise, vibration, or a change in

ease of use. (They may indicate low tire pressure, loose fasteners, or damage to

your chair).

•If you detect a problem, make sure to repair or adjust the chair. Your supplier

can help you find and correct the problem.

2. Make sure batteries are charged. Green lights on charge indicator will light up

when charge is full. Yellow lights indicate battery charge level is getting low.

Red lights indicate batteries are in immediate need of charging.

1. To prevent injury to your back, use good posture and proper body mechanics.

When you lift or support the rider or tilt the chair, bend your knees slightly and

keep your back as upright and straight as you can.

2. Before each maneuver, tell the rider what you plan to do, and explain what you

expect the rider to do. This will put the rider at ease and reduce the risk of an

accident.

3. Go straight up and straight down a curb or stair. If you turn, or climb

or descend at an angle, a fall or tip-over is likely.

G. CHANGES & ADJUSTMENTS

4. Remind the rider to lean back when you tilt the chair backward.

5. Lower the chair slowly. Do not let the chair drop to the pavement or ground.

Doing so may damage the chair or injure the rider.

Never use non-Quickie parts or make a changes to your chair unless authorized

by Sunrise. (Doing so will void the Warranty, and may create a safety hazard).

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V I .

G e n e r a l W a r n i n g s

V I .

G e n e r a l W a r n i n g s

J. TERRAIN

1. This chair is designed for use on firm, even surfaces such as concrete, asphalt

1. If you modify or adjust this chair it may increase the risk of a fall or tip-over.

2. Modifications unauthorized by Sunrise constitutes remanufacturing of the wheel-

chair. This voids the warranty. The rider then assumes all future liability

for the wheelchair.

and indoor flooring.

2. Do not operate your chair in sand, loose soil or over rough terrain. Doing so may

damage wheels, bearings, axles or motors, or loosen fasteners.

H. WHEN SEATED IN A PARKED WHEELCHAIR

K. STREET USE

1. Always turn off all power to your chair when you are parked, even for a moment.

This will prevent:

•Accidental movement from contact with the joystick by you or others.

•Unintended brake release or movement from EMI sources. (See Section V)

2. Make sure that persons who help you (for example, store clerks) are aware

of the joystick and do not touch it. If they do, your chair may move s uddenly

when you do not expect it.

In most states, power chairs are not legal for use on public roads. Be alert to

the danger of motor vehicles on roads or in parking lots.

1. At night, or when it is hard to see, use reflective tape on your chair and clothing.

2. It may be hard for drivers to see you. Make eye contact with drivers before you

proceed. When in doubt, yield until you are sure it is safe.

I. ENVIRONMENTAL CONDITIONS

L. MOTOR VEHICLE SAFETY

If your chair is NOT equipped with the Transit Tie-down option: Quickie Z-500

wheelchairs do not meet federal standards for motor vehicle seating.

1. Never sit in this chair while in a moving vehicle. In an accident or sudden stop

you may be thrown from the chair.

•Wheelchair belts are designed to position the rider only and will not pro-

tect you in an accident; further injury may result from the belts.

2. Always move to an approved vehicle seat. You must be secured with proper

motor vehicle restraints.

Your chair is not designed for use in a heavy rain storm, or in snowy or icy conditions.

1. Contact with water or excessive moisture can cause an electrical

malfunction. The frame, motors and other chair parts are not water-tight

and may rust or corrode from the inside. To avoid a chair failure:

•Minimize exposure of your chair to a rain storm or very wet conditions.

•Never take your chair into a shower, tub, pool or sauna.

•Do not use your chair in fresh or salt water (such as at the edge of a

stream, lake, or ocean).

3. Never transport this chair in the front seat of a vehicle.

It may shift and interfere with the driver.

4. Always secure this chair so that it cannot roll or shift.

•Make sure battery covers are secure.

•Replace joystick boot if it becomes torn or cracked.

•Make sure all electrical connections are secure.

If your chair is equipped with the Transit Tie-Down Option: see the Transit

Tie-Down owners manual for appropriate warnings, set-up and usage.

•Dry the chair as soon as you can if it gets wet or if you use water to clean it.

2. Proceed slowly and use extra care if you must operate your chair on a wet

or slick surface.

M. CENTER OF BALANCE

•Do so only if you are sure it is safe.

•Stop if one or both main wheels lose traction. If this occurs, you may lose

control of your chair or fall.

•Never operate your chair on a slope or ramp if there is snow, ice, water

or oil film present.

•When in doubt, have someone help you.

3. When not in use, keep your chair in a clean, dry place.

The point where this chair will tip forward, back, or to the side depends on its

center of balance and stability.

The Center Of Balance Is Affected By:

1. The seat height and seat angle.

2. A change in your body position, posture or weight distribution.

3. Using this chair on a ramp or slope.

4. The use of a back pack or other options, and the amount of added weight.

Extra caution should be used when employing either the disc switch or the

proximity head array as control devices. These two devices are susceptible

to malfunction when wet.

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V I .

G e n e r a l W a r n i n g s

V I .

G e n e r a l W a r n i n g s

O. REACHING OR LEANING

To Reduce The Risk Of A Fall Or Tip-Over:

1. Consult your supplier for information on modifications authorized by Sunrise

before you modify or adjust this chair.

NOTE– You may need to make additional changes to correct the center of bal-

ance.

2. Use extreme care until you know the balance points of this chair and how to

avoid a fall or tip-over.

Reaching or leaning affects the center of balance of your chair. If done improp-

erly, a fall or tip-over is likely. When in doubt, ask for help or use a device to

extend your reach.

To Reduce the Risk of Injury and/or Damage to the Chair:

1. Never reach or lean if you must shift your weight sideways or rise up off the seat.

2. Never reach or lean if you must move forward in your seat to do so. Always

keep your buttocks in contact with the backrest.

N. TRANSFERS

It is dangerous to transfer on your own. It requires good balance and agility.

Be aware that there is a point during every transfer when the wheelchair seat is

not below you. To avoid a fall:

1. Always turn off power before you transfer to or from your chair. If you fail

to do so you may touch the joystick and cause your chair to move when you do

not expect it.

2. Make sure motor locks are engaged. This keeps the chair from moving when

you transfer.

3. Work with your health care professional to learn safe methods.

•Learn how to position your body and how to support yourself during a transfer.

•Have someone help you until you are sure you can do a safe transfer

on your own.

4. Move your chair as close as you can to the seat you are transferring to.

If possible, use a transfer board.

5. Rotate the front casters until they are as far forward as possible.

6. Be careful of the footrests. If you can, remove or swing them out of the way.

•Never stand on footrests when you transfer. Doing so may damage them or

cause your chair to tip.

3. Never reach with both hands (you may not be able to catch yourself to prevent

a fall if you lose your balance).

4. Never try to pick up an object from the floor by reaching down between your knees.

5. Never put pressure on the footrests while reaching. This may cause the chair to

tip if you lean too far.

6. Never reach or lean over the top of the seat back. This may damage the backrest

and cause you to fall.

IF YOU MUST REACH OR LEAN; DO SO AT YOUR OWN RISK.

Remember to:

1. Move your chair as close as you can to the object you wish to reach.

2. Rotate the front casters until they are as far forward as possible. This makes the

chair more stable.

NOTE– To do this: Move your chair past the object you want to reach, then back

up alongside it. Backing up will rotate the casters forward.

3. Turn off all power to your chair. If you fail to do so, you may touch the joystick

and cause your chair to move when you do not expect it.

4. Firmly grasp a rear wheel or an armrest with one hand. This will help to

prevent a fall if the chair tips.

•Make sure your feet do not “hang up” or get caught in the space between

the footrests.

P. DRESSING OR CHANGING CLOTHES

7. Make sure armrests do not interfere.

8. Transfer as far back onto the seat surface as you can. This will reduce the risk

that you will miss the seat or fall.

Be aware that your weight will shift if you dress or change clothes while seated

in this chair. To make the chair more stable, rotate the front casters until they

are forward.

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V I .

G e n e r a l W a r n i n g s

V I .

G e n e r a l W a r n i n g s

T. TO REDUCE THE RISK OF A FALL, TIP-OVER OR

LOSS OF CONTROL

Q. OBSTACLES

Obstacles you may have to overcome in daily use include door thresholds, lifts,

ramps and hazards such as potholes and broken pavement. These can damage

your chair and may cause a fall, tip-over or loss of control.

1. Be aware that thresholds are very dangerous. (Even a small change in height

may stop a caster wheel and cause your chair to tip). You may need to:

•Remove or cover threshold strips between rooms.

1. Never use your chair on a slope unless you are

sure you can do so without losing traction.

2. Always go as straight up and as straight down as

you can.

•Do not “cut the corner” on a slope or ramp.

•Do not turn or change direction on a slope.

3. Always stay in the center of the ramp. Make sure

ramp is wide enough that you are not at risk

that a wheel may roll off the side.

•Install a ramp at entry or exit doors.

2. Keep your eyes moving when you ride; scan the area well ahead of your chair.

3. Make sure the floor areas where you use this chair are level and free of obstacles.

4. To help correct your center of balance:

•Lean your upper body forward slightly as you go up over an obstacle.

•Press your upper body backward as you go down from a higher to a lower level.

Fig. 1

4. Lean or press your body uphill. This will help

adjust for a change in the center of balance

caused by the slope. (Fig. 1)

R. DRIVING IN REVERSE

5. Keep your chair moving at a slow, steady speed.

Keep control over the chair at all times.

•On a descent, do not let your chair accelerate

beyond its normal speed.

•If the chair picks up speed, center the joystick

to slow down or stop.

NOTE– The solid state controller of your chair has

a logic system that will help control your

speed when driving on a slope or uphill.

•If you stop, re-start slowly.

6. Never use rear wheel locks to try to slow or stop

your chair. This is likely to cause the chair to

veer out of control.

Use extra care when you drive your chair in reverse. You may lose control or fall

if one of the rear wheels hits an object.

1. Operate your chair slowly and at an even speed.

2. Stop often and check to make sure your path is clear of obstacles.

S. RAMPS, SLOPES & SIDEHILLS

The center of balance of your chair changes when you are on a slope.

NOTE– “Slope” includes a ramp or sidehill. Your chair is less stable when it is at an

angle. Never use this chair on a slope unless you are sure it is safe. When in

doubt, have someone help you.

Beware Of:

1. Steep slopes. Do Not use this chair on a slope steeper than 10%. (A 10% slope

means: One foot in elevation for every ten feet of slope length).

2. Wet or slippery surfaces (such as when ice, snow, water or oil film is present). A

loss of traction may cause a fall or tip-over.

3. A change in grade on a slope (or a lip, bump or depression). These may cause a

fall or tip-over.

4. A drop-off at the bottom of a slope. (A drop-off of as small as 3/4 inch can stop

a front caster and cause the chair to tip forward).

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W. CURBS & SINGLE STEPS

U. RAMPS AT HOME & WORK

1. Your chair is not designed to drive up or down a curb or step more than two (2)

inches high. Doing so may:

•Result in a fall or tip-over.

Make sure ramps meet all Building Codes for your area.

1. For your safety, have a licensed contractor build or remodel ramp to meet

all standards.

•Damage the frame, wheels, axles or other chair parts, or loosen fasteners.

2. To prevent a fall or tip-over, use wheelchair access ramps or have

someone help you.

3. If you must climb or descend a curb or step alone do so at your own risk

and use extreme care.

•Go as straight up or straight down as you can. Never turn or climb or

descend at an angle as a fall or tip-over is likely.

•Proceed slowly, at a steady speed.

2. NOTE– The proper design will vary, depending on such things as: the length and

height of the ramp; the need for an intermediate platform; landing size; doors

and the direction of swing; and whether the ramp includes a turn or angle.

At A Minimum:

1. Open sides of ramp must have side rails to prevent your chair from going

over the edge.

2. Slope must not be steeper than one inch in height for every one foot of

slope length.

4. Make sure that persons who assist you review the “Tips For Attendants”

and heed all warnings.

3. Ramp surface must be even and have a non-skid surface.

4. You may need to add a section at the top or bottom to avoid a lip or drop-off.

5. Ramp must be sturdy. Add bracing if needed, so ramp does not “bow” when you

ride on it.

X. STAIRS

V. WHEELCHAIR LIFTS

Never use this chair to go up or down stairs, even with an attendant. Doing so

is likely to cause a fall or tip-over.

Wheelchair lifts are used in vans, buses, and buildings to help you move from

one level to another.

Y. ESCALATORS

1. Always turn off all power to your chair when you are on a lift. If you fail to do

so, you may touch the joystick by accident and cause your chair to drive off the

platform. (Be aware that a “roll-stop” at the end of the platform may not pre-

vent this).

Never take this chair on an escalator, even with an attendant. Doing so is likely

to cause a fall or tip-over.

2. Make sure there is not a lip or drop-off at the top or bottom of the platform.

These may cause a fall or tip-over. When in doubt, have someone help you.

3. Be sure individual is securely positioned before transporting to a lift and into

the vehicle.

4. Avoid moving forward if a wheel is “hung up” on the lip of the ramp. Backup,

reposition the caster for a more direct approach. Slowly try again.

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F. FOOTRESTS

If you use parts or make changes not authorized by Sunrise it may create a

safety hazard and will void the Warranty.

1. At the lowest point, footrests should be at least 2 1/2 inches off the ground. If

set too LOW, they may “hang up” on obstacles you can expect to find in normal

use. This may cause the chair to stop suddenly and tip forward.

2. To avoid a trip or fall when you transfer:

A. ANTI-TIP LEVERS

•Make sure your feet do not “hang up” or get caught in the space between

the footrests.

Never remove or alter anti-tip levers. They help keep your chair from tipping

over backward in normal use. Make sure rubber rollers are in good condition.

•Avoid putting weight on the footrests, as the chair may tip forward.

•Remove or swing the footrests out of the way, if possible.

3. Never lift this chair by the footrests. Footrests detach and will not bear

the weight of this chair. Lift this chair only by non-detachable parts of the

main frame.

B. ARMRESTS

Armrests detach and will not bear the weight of this chair.

1. Never lift this chair by its armrests. They may come loose or break.

2. Lift this chair only by non-detachable parts of the main frame.

G. MOTOR LOCKS

C. BATTERIES

1. Do not engage or disengage motor locks unless power to the chair is off.

2. Be aware that the chair will not have brakes when motor locks are in the

free-wheel position.

3. Make sure that the person pushing the chair has full control when motor locks

are disengaged.

1. Only deep cycle sealed case construction batteries should be used in this

device.

2. To prevent an acid spill, always keep batteries upright (wet batteries).

3. Never smoke or hold an open flame near batteries. They are a known

explosion hazard.

H. ON/OFF SWITCH

4. Always wear rubber gloves and safety glasses when you handle batteries.

5. Read all of section XI Batteries before attempting to change, or charge batteries.

1. Never use the ON/OFF switch to stop the chair except in an emergency.

This will result in an abrupt stop, and may cause you to fall.

2. To slow your chair to a stop, return the joystick to neutral.

D. CUSHIONS & SLING SEATS

1. Quickie sling seats, standard foam cushions, and other body supports are not

designed for the relief of pressure.

I. PNEUMATIC TIRES

2. If you suffer from pressure sores, or if you are at risk that they will occur, you

may need a special seat system or a device to control your posture.

•Consult your doctor, nurse or therapist to find out if you need such a device for

your well-being.

Proper inflation extends the life of your tires and makes your chair easier to use.

1. Do not use this chair if any of the tires are under- or over-inflated.

Check weekly for proper inflation level, as listed on the tire sidewall.

2. Low pressure in a tire may cause the chair to veer to one side and result in a

loss of control.

E. FASTENERS

3. An over-inflated tire may burst.

Many of the screws, bolts and nuts on this chair are special high-strength

fasteners. Use of improper fasteners may cause your chair to fail.

1. Only use fasteners provided by Sunrise.

2. If fasteners become loose, tighten them as soon as you can.

3. Over- or under-tightened fasteners may fail or cause damage to chair parts.

•See Section IX for proper torque settings.

4. Never use a gas station air pump to inflate a tire. Such pumps provide air at

high volume, and could cause the tire to burst. To prevent tire damage:

•Use a hand pump (or a low volume air pump) to inflate tires.

•Use a tire gauge to check pressure.

5. Driving over sharp objects may cause damage to pneumatic tires and tubes.

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M. SEATING SYSTEMS

J. POSITIONING BELTS (OPTIONAL)

1. Use of a seating system not approved by Sunrise may alter the center of

balance of this chair. This may cause a fall or tip-over.

2. Never change the seating system of your chair unless you consult your

supplier first.

Use a positioning belt only to help support your posture. Improper use of such

belts may cause severe injury or death.

1. Make sure you are not at risk to slide down in the wheelchair seat. If this occurs,

you may suffer chest compression or suffocate due to pressure from the belt.

2. A pelvic wedge or a similar device can help keep you from sliding down in the

seat. Consult your health care professional to find out if you need such a device.

3. The belt must be snug, but must not be so tight that it interferes with breathing.

You should be able to slide your open hand, flat, between the belt and

your stomach.

4. Make sure you can easily remove the belt in an emergency.

5. Never use a positioning belt:

•In place of a motor vehicle seat belt. In an accident or sudden stop you may

be thrown from the chair. A positioning belt will not prevent this, and further

injury may result from the belt.

N. UPHOLSTERY FABRIC

1. Replace worn or torn seat sling or seat back fabric as soon as you can. If

you fail to do so, the seat may fail and cause you to fall. Worn fabrics may

increase the potential for a fire hazard.

2. Sling fabric will deteriorate with age and use. Look for fraying, thin spots, or

stretching of fabric at rivet holes. Replace fabric as required.

3. “Dropping down” into sling seat will weaken fabric and result in the need to

inspect and replace sling on a more frequent basis.

4. Be aware that washing may reduce flame retardation of the fabric.

•As a restraint. A restraint requires a doctor’s order.

•On a rider who is comatose or agitated.

K. PUSH HANDLES

1. Push handles provide secure points for an attendant to propel and control the

chair. This helps to prevent a fall or tip-over.

2. Check to make sure push handle grips will not rotate or slip off.

L. REAR WHEEL LOCKS (OPTIONAL)

If you request them, we will install rear wheel locks at Sunrise.

1. Rear wheel locks are not designed to slow or stop a moving wheelchair.

Never apply them when your chair is moving. Doing so may cause you to veer

out of control.

•Use wheel locks only to keep the rear wheels from rolling when your chair is at

a complete stop.

2. Low pressure in a rear tire may cause the wheel lock on that side to slip and

may allow the wheel to turn when you do not expect it.

3. Make sure lock arms embed in tires at least 3/8 inch when locked. If you fail

to do so, the locks may not work.

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NOTES

1. Work Surface For Set-Up:

1.Persons who help a rider do one of the following tasks should review and

heed the warnings “Notice to Attendants” and all warnings in this Manual

for that task.

2.The “Tips” that follow are suggestions only. Be aware that you will need to

learn safe methods best suited to the rider and to your abilities. Consult

your health care professional for instructions.

Use a flat surface, such as a table, to assemble, adjust and check your chair.

This makes the steps easier and helps ensure a correct set-up.

2. Fasteners:

• Many of the screws and bolts on this chair are special high-strength fasteners

and may have special coatings.

• Many nuts are of the Nylock type. They have a plastic insert to help

prevent loosening.

A. TO CLIMB A CURB OR SINGLE STEP

• Only use screws, bolts and nuts provided by Sunrise.

The following is one way to safely help a rider climb a curb or single step going forward:

1. Use of improper fasteners may cause the chair to fail.

2. Over- or under-tightened fasteners may fail or cause damage to chair parts.

3. If bolts or screws become loose, tighten them as soon as you can. Loose

bolts or screws can cause damage to other chair parts causing them to fail.

3. Washers & Spacers:

1. Stay behind the chair.

2. Face the curb and tilt the chair up on the rear wheels so that the front casters

clear the curb or step.

3. Move forward, placing the front casters on the upper level as soon as you are

sure they are past the edge.

• Note the position of washers and spacers before disassembly.

• To avoid damage to the frame, replace all washers and spacers when you

reassemble parts.

4. Continue forward until the rear wheels contact the face of the curb or step.

Lift and roll the rear wheels to the upper level.

B. TO DESCEND A CURB OR SINGLE STEP

4. Torque Settings:

• A torque setting is the optimal tightening for a particular fastener. Use a torque

wrench that measures inch-pounds to secure screws, nuts and bolts on this chair.

The following is one way to safely help a rider descend a curb or single step going

backward:

NOTE– Unless otherwise noted, use a torque setting of 120 inch-pounds for all fasteners.

1. Stay at the rear of the chair.

2. Several feet before you reach the edge of the curb or step, turn the chair

around and pull it backward.

TOOLS YOU WILL NEED

1. Basic Tool Kit:

To set-up, adjust and maintain your chair you will need the following tools:

• 7/16" box and open-end wrench

• 1/2" box and open-end wrench

• 3/4" box and open-end wrench

• 5/32" Allen wrench

• 3/16" Allen wrench

• Phillips screwdriver #2

• Custom axle wrench (or a 1/2" open-end wrench)

3. Proceed carefully. Look over your shoulder and carefully step back until you

are off the curb or stair and standing on the lower level.

4. Pull the chair toward you until the rear wheels reach the edge of the curb or

step. Then allow the rear wheels to slowly roll down onto the lower level.

5. When the rear wheels are safely on the lower level, tilt the chair back to its

balance point. This will lift the front casters off the curb or step.

6. Keep the chair in balance and take small steps backward. Be sure to look

where you are going. Turn the chair around and gently lower front casters

to the ground.

You can obtain a multi-purpose tool kit from Sunrise, or buy the tools you need from a

hardware store.

2. Torque Wrench:

If you plan to adjust and maintain this chair yourself, Quickie recommends that

you use a torque wrench.

NOTE– The wrench must measure inch-pounds. You can buy a torque wrench and prop-

er sockets from a hardware store.

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B. 90° FOOTBOARD

CHECK-OUT

1. Height-Adjustment

Be sure this chair performs to your chosen operational

settings. If it does not, turn the chair off immediately

and reprogram with the Quickie QTRONIX Programmer.

If you do not own a Quickie QTRONIX Programmer have

your supplier reprogram your wheelchair as needed. Or,

you can order a Quickie QTRONIX Programmer for your

own use, from your supplier.

a. Loosen the four clamp bolts (A) underneath the

footboard assembly.

b. Position footplate at desired height.

c. The adjustment on each side of the footrest

should be of equal height.

d. Tighten nuts.

2. Angle-Adjustment

NOTE– Repeat this procedure until the chair performs

to your specifications

a. Loosen the four nuts (B) underneath the footboard

assembly until the mounting tubes rotate freely.

b. Adjust mounting tube length, by sliding the

tubes inward or outward so it slides easily into

the sleeves.

c. Adjust the angle of the footboard.

d. Slide it forward or backward for

correct placement.

When properly set-up, this chair will operate

smoothly. Check to see that all components

work properly. If you detect a problem, be sure

to correct it before use.

e. Tighten nuts.

A. SWING-AWAY FOOTRESTS

C. ARTICULATING LEGREST (OPTIONAL)

1. Installation

a. Place swing-away pivot saddle (A) into the

receiver (B) on front frame tube with the

footrest facing outward from the frame.

b. Rotate the footrest inward until it locks into

place on locking bolt.

1. Installation

To install or remove Articulating Legrest (ALR)

see instructions for Swing-away Footrest installa-

tion on page 28.

2. Adjustment

2. Removal

a. To raise legrest, lift to desired position.

Legrest will automatically lock in place.

b. To lower legrest, while seated in chair, first lift

slightly then lift release lever (A) up and lower

legrest to desired position. Legrest will automat-

ically lock in place.

a. To remove footrest, push release latch (C) toward

the frame.

b. Rotate footrest outward, and lift.

3. Height-Adjustment

Articulating Legrests

a. Loosen set screws (D).

b. Slide footrest extension up or down inside frame

tube to desired height.

c. Tighten set screws.

4. Footplate Angle-Adjustment

a. Loosen the retaining bolt (E) in the frame tube.

b. Reposition footplate to desired angle.

c. Tighten bolt.

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G. REMOTE JOYSTICK SWING-AWAY RETRACTABLE

MOUNT (OPTIONAL)

D. ELEVATING LEGREST (OPTIONAL)

1. Installation

To install or remove Elevating Legrest (ELR) see

The remote joystick is mounted with a mechanism

which allows the control to be locked in a forward or

retracted position using magnets.

instructions for Swing-away Footrest installation

on page 28.

2. Adjustment

Adjustment

a. To raise legrest, lift to desired position. Legrest

will automatically lock in place.

b. To lower legrest, while seated in chair, lift

legrest slightly while pressing release lever (B)

down and lower legrest to desired position.

Legrest will automatically lock in place.

a. To retract joystick, push outward on the inside of

joystick.

b. Push joystick away from front of armrest until it

locks into retracted position.

c. To return to forward position, push joystick

forward until it locks into place.

Elevating Legrests

E. REMOTE JOYSTICK INSTALLATION

H. SOLID BACK AND SEAT INSERT

1. To Connect

1. Installation

a. Line up small cylindrical connector with its

receptacle on the rear of the joystick.

b. Push in firmly.

a. Place the solid back hook clamps (A) on the

push handles.

b. Position solid seat on the top of front frame and

press down until the saddles (B) are secured on

the frame.

2. To disconnect

Pull back on the retaining ring (H) of the cylindrical

connector until it disconnects from the joystick box.

90º Elevating Legrests

c. Insert the quick-release pins (C) through the

mounting hole on the hook clamps.

F. TO ADJUST THE HEIGHT OF THE REMOTE JOYSTICK

I. WHEEL LOCKS

a. Remove the two pan-head screws (A), securing

the angle bracket mount (B).

b. Remove the Joystick from the mount by unfas-

tening the two screws (C) on the underside of

the mount.

c. Position angle bracket mount such that you

achieve the desired joystick height. Four posi-

tions are available by relocating the mount

either on the top or bottom of the mounting bar

(D) and/or by rotation of the angle

bracket mount.

Quickie wheelchairs are shipped with high-mount wheel

locks. Wheel locks are installed at Sunrise unless you

have requested otherwise.

Use a torque setting of 100 in./lbs when setting-up

wheel locks.

1. High-Mount Wheel Lock:

a. Loosen the screws on the top of each clamp. Do

not attempt to remove one screw at a time.

b. Slide assembly toward rear wheel until clamp (D)

embeds into tire to prevent wheel movement

when in locked position.

Remote Joystick

c. Adjust angle position.

d. Tighten screws.

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2. Angle-Adjustment

J. HEIGHT-ADJUSTABLE ARMRESTS (OPTIONAL)

a. Loosen bolt.

1. Installation

b. Set armrest at desired angle using preset holes

in armrest angle (A) plate.

c. Tighten bolt.

a. Slide the outer armpost into the receiver mount-

ed to the wheelchair frame.

b. The armrest will automatically lock into place.

2. Height Adjustment

L. SEAT DEPTH

a. Rotate release lever to second stop.

b. Slide armrest pad up or down to desired height.

c. Return lever to locked position against armpost.

d. Push arm pad until upper armpost locks firmly

into place.

The solid back has an adjustment range of 6".

1. Adjustment

a. Remove the two bolts securing the backrest pivot

onto the seat frame.

b. Position the backrest pivot plate in the

pre-drilled holes on the frame.

3. Removing Armrest

Height-Adjustable

Armrest Key

a. Rotate release lever to first stop and remove the

armrest.

4. Replacing Armrest

c. Replace bolts and tighten securely.

1. Outer armpost

2. Standard receiver

3. Release lever

4. Armrest pad

5. Transfer bar

6. Side panel

7. Outer armpost tension

adjustment set screws

8. Inner armpost

NOTE– This adjustment may also require repositioning

the seat-to-back bracket (underneath the solid

seat) into the second set of mounting holes.

a. Slide armrest back into receiver.

b. Return release lever to locked position

against armpost.

M. TILT-IN-SPACE MECHANISM

5. Adjusting Armrest Receiver Fit

The tilt-in-space mechanism is installed at Sunrise.

A cable trigger mechanism positively locks in place

from 90° to 145°.

To tighten or loosen the fit of the outer armpost in the

receiver:

9. Receiver adjustment bolts

10.Release Lever

a. Loosen the four bolts on the sides of the receiver.

b. With the armrest in the receiver, squeeze the

receiver to achieve the desired fit.

c. Tighten the four bolts.

1. Adjustment

a. Loosen jam by turning it clockwise.

b. Turn the cable adjuster piece until looseness is

removed from cable.

6. Adjusting Inner Armpost Fit

c. Tighten jam nut.

a. Two set screws are installed in the outer armpost.

b. Turn the set screws in or out until the desired fit

is achieved.

NOTE– With 15" and 16" frames two tilt-in-space

mechanisms are required.

N. NONTILT

K. ADJUSTABLE LOCKING FLIP-UP ARMREST

(OPTIONAL)

A 15" angle-adjustment is standard on all

Quickie Z-500 wheelchairs with a nontilt option.

1. Adjustment

a. Loosen clamp bolts.

b. Move clamp up or down backrest posts

to desired position.

1. Nontilt Bracket Adjustment

a. Remove the lower securing bolt (A) on the

nontilt bracket.

c. Tighten bolts.

b. Set at desired angle. There are five holes

(in 3" increments) to choose from.

c. Reinstall the bolt and tighten securely.

IMPORTANT NOTE– Do not position the front seat

height lower than the rear.

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X . O p e r a t i n g G u i d e

A. PERFORMANCE CONTROL SETTINGS

O. STRUT TUBES

1. It is vital to match control settings to your level of function and ability.

2. Consult your health care professional and your supplier to select the best control

settings for you.

3. Check and adjust the settings every six to twelve months (or more often, if needed).

4. Adjust the control settings immediately if you notice any change in your ability to:

•Control the joystick.

•Hold your torso erect.

•Avoid running into objects.

5. Control Settings are adjusted through the use of the Quickie QTRONIX Programmer.

See your supplier if you do not own a Quickie QTRONIX Programmer pad.

1. Width Adjustment

a. Replace the three strut tubes and release bar with

larger or smaller sizes. Strut tubes and release

bars are available from your authorized supplier.

NOTE ON WIDTH ADJUSTMENT– Size changes may

require a larger seat insert and footplates. 15" and 16"

widths receive adult hangers.

P. CHECK-OUT

After the wheelchair is assembled and adjusted, it

should roll smoothly and easily. All accessories should

also perform smoothly. If you have any problems,

follow these procedures:

B. QTRONIX PROGRAMMING PAD (OPTIONAL)

Program settings beyond the ability of the rider

can result in serious injury. Consult your health

care advisor before you alter settings.

1.Review Set-up, Adjustment & Use sections to

make sure chair was properly prepared.

2.If your problem persists, contact your autho-

rized supplier. If you still have a problem after

contacting your authorized supplier, contact

Sunrise customer service. See the introduction

page for details on how to contact your autho-

rized supplier or Sunrise customer service.

1. Notes:

The Qtronix Programmer lets you adjust the control

settings of the Z-500. You can customize a program for

yourself or select the standard program.

• acceleration rate

• deceleration rate

• turn acceleration

• turn deceleration

• forward speed (max & min)

• reverse speed (max & min)

• turn speed (max & min)

• steer correct

• 4-axis joystick throw

• sleep timer

2. To Program Your Chair:

a. Turn off power to the chair.

b. Insert Qtronix Programmer plug (A) into the

Programmer/Charger socket on the front of the

remote joystick.

c. Turn on power to the chair; program

as needed.

d. Remove plug and cycle ON/OFF switch to drive

chair.

NOTE– Review the Qtronix Programmer Owner’s Manual

for more details on how to program your chair.

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X . O p e r a t i n g G u i d e

3. On/Off switch (D)

NOTE– Program settings that are not matched for the

capabilities of the rider can result in serious

injury. Do not alter settings without the advice

of your health care professional.

The on/off/mode switch is located on the rear face of the joystick housing. It is a tog-

gle switch. Turning the chair on or off is accomplished by pressing the switch down-

ward. The switch will automatically return to the center point. Alternate locations

exist for this switch. Please see your supplier in the event that you wish to relocate or

re-orient this switch.

C. THERMAL ROLL-BACK

Your chair has a thermal roll-back circuit. This protects

the controller from damage due to overheating. In

extreme conditions (such as repetitive hill climbing) the

circuit will decrease the power to your motors. This

allows the chair to operate at a reduced speed. When the

controller cools, the chair will return to normal speed.

4. Mode Switch (D)

The on/off/mode switch allows you to select from 5 (five) different programmable

drive profiles or actuator mode sets.

• Push up the on/off/mode select toggle switch to index among the five drive and

actuator modes. The selected mode indicator will flash.

• Push joystick either left or right to select one of the five drive profiles. To select

the actuator modes, push the mode select switch twice.

• The drive profiles are indicated by the mode indicators (G) and the actuators are

indicated by the four actuator lights (H).

• To exit drive or actuator mode select, simply push the on/off/mode toggle up

one or more times until the indicator no longer flashes, or push the joystick for-

ward or reverse to begin driving.

D. CIRCUIT BREAKERS

1. Notes:

Your Quickie Z-500 has two battery boxes,

with a circuit breaker on each box.

• In the unlikely event of a short circuit or heavy

overload, all power to your chair will be shut off.

• To reset your chair, depress the circuit breaker

button(s) on the front of the battery boxes. A

few minutes wait is required before the circuit

breaker(s) will reset.

5. JOYSTICK (E)

The joystick controls the direction and speed of your chair. Turn the chair on and

move the joystick in the direction you want to go.

• Moving the joystick from the neutral (center) position disengages the motor

locks, allowing the chair to move.

• The chair will move faster the more you move the joystick away from neutral.

NOTE– If your speed becomes hard to manage, release the joystick and the chair

will come to a complete stop.

2. Repeated Shutdown

If the chair continues to shut down after resetting,

have it serviced by a supplier.

E. JOYSTICK ASSEMBLY

• When you release the joystick it will return to neutral; the chair will slow to a

stop and the motor locks will reengage.

• We recommend that you switch the chair off if you stop for any length of time.

This will conserve battery power.

The joystick connects to a controller, which controls

the chair’s performance. The joystick assembly consists

of the following parts:

1. Speed Control Knob (A)

NOTE– Once the chair stops, switching the chair off will not affect the motor locks.

Use the speed control knob to adjust the maximum

speed of your chair. Turn it counter-clockwise to reduce

speed; turn it clockwise to increase speed.

6. Joystick Boot (F)

Make sure the boot is not torn or cracked (this could allow debris, water or moisture

to enter). If the boot is torn or cracked, replace it as soon as you can.

2. Battery Charge Indicator (B)

• Green lights indicate that batteries are fully

charged.

7. Remote Switch Jacks (optional) (I)

Remote Joystick

Two 1/8" mono jacks are optional to provide remote switch control of the on/off

power function and the mode select function. Any of the single switches offered by

Sunrise Medical can be used to connect to either or both of these jacks (except the

single zero touch switch).

• Yellow lights indicate that batteries need

recharging.

• When the lights stay in the red band,

the batteries must be recharged.

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X . O p e r a t i n g G u i d e

X I . B a t t e r i e s

A. INTRODUCTION

1. Notes:

1.Never use the ON/OFF switch to stop your

• Batteries supply the power for your chair. They contain a finite amount of ener-

gy and have limits on how long they can store and supply energy.

• You can charge batteries only a certain number of times before they will fail and

no longer hold a charge.

chair except in an emergency. This will result

in an abrupt stop and may cause you to fall.

2.To slow or stop your chair, return the joystick

to neutral.

• For answers to questions about batteries, consult your supplier.

2. Use Proper Batteries:

F. MOTOR LOCKS

Your chair operates on two 12 volt batteries.

Disconnect the motor locks when you need to manually

push the chair. (For example, in an emergency, or if

batteries fail).

• They should be 22 NF or U1 size with a minimum of 30 ampere hour rating.

Only deep cycle sealed case construction should be used in this device.

• When you buy a replacement, insist on a deep cycle sealed case type. Do not use

a car starter battery.

3. Breaking In:

1.Do not disengage motor locks unless power to

the chair is off.

2.Be aware that the chair will not have brakes

in the free-wheel position.

• A battery requires “breaking-in” for the first 6 to 12 charges. It will not accept a

full charge for this period.

• It is best to limit the length of your trips until you break the batteries in and

you know the range of your chair.

3. Make sure that the person pushing the chair has

full control when motor locks are disengaged.

1. Disengage Motor Locks

a. Turn the levers (both left and right side) inward

to the free wheel position.

2. Engage Motor Locks

4. Discharged Batteries:

• Never allow a battery to completely discharge. If you operate your wheelchair

until it has almost stopped, you will greatly reduce the life of your batteries.

• Never let a battery sit in a discharged condition. Give unused or stored batteries

a full charge once per month.

• Always fully charge the batteries. Avoid “topping off” with frequent charges.

a. Turn the levers (both left and right side) outward

into the drive position.

Never connect a life support or auxiliary device to a wheelchair battery. The

electrical system may fail and result in severe injury to or death of rider.

B. BATTERY CHARGER

A battery charger produces a direct current (DC). When applied to a discharged battery,

this reverses the chemical reaction that led to its discharge.

1. Charge Rate. How fast a battery will charge depends on:

• Its electrical capacity; state of charge; electrolyte temperature;

and internal condition.

• The DC output of the charger. (The charge rate will vary if the alternating

current (AC) supply is higher or lower than 110 volts).

2. Caution — To Avoid Damage to the Charger:

• Never place the charger on top of a battery during charging. (Gases from the

battery can damage the charger and may lead to an explosion or fire).

• Never place a battery on top of the charger.

• Never expose charger to rain or snow.

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X I . B a t t e r i e s

D. CONNECTING BATTERIES IN BATTERY BOX(ES)

• Never unplug charger by pulling on the electrical cord. This will damage

the cord.

• Never open a charger or attempt to repair it yourself. Return charger to Sunrise

or have repairs made only by a qualified person.

• Keep cord out of the way, where it will not be stepped on, tripped over,

or damaged.

1.Batteries weigh up to 40 lbs. Take care to

avoid injury when lifting.

2.Keep batteries upright. Take care not to spill

acid.

3.Always wear rubber gloves and safety glasses

when you handle batteries.

4.Before working around batteries, remove all

metal personal effects such as necklaces,

rings, watches, pins, and other metal jewelry

that might contact a battery terminal and

cause a short.

3. Caution — To Avoid Damage to the Battery:

• Make sure you use the correct setting for sealed (gel) batteries (located on the

off-board charger).

• Never charge a frozen battery. A fully charged battery will rarely freeze, but the

fluid in a discharged battery can freeze at 16 degrees Fahrenheit (minus 9

degrees Centigrade). If you suspect a battery is frozen, thaw it before charging.

1. Lift batteries into battery boxes.

Lead acid batteries generate explosive gas while charging. Completely read

and follow all warnings about the batteries in this user instruction manual

and any labels applied to the product. Failure to do so could result in fire,

explosion, injury and/or death.

Batteries weigh up to 40 pounds. Lifting batter-

ies may cause back strain. If you fail to heed

these warnings severe injury may occur to you.

C. ACID BURNS (UNSEALED WET CELL BATTERIES)

2. Connect the red lead to the positive terminal and

the black lead to the negative terminal. Do this

for each battery/battery box combination.

3. Tighten all terminal fasteners using two wrenches.

4. Place the battery lids on the bases and secure

with the battery box strap.

Acid in batteries is corrosive. It can cause serious burns to the eyes and skin and can

damage floors, furniture, clothing and your wheelchair.

1.Use extreme care not to spill acid when you handle batteries.

Keep batteries upright.

2.Avoid contact of acid with bare skin or clothing.

3.Always wear rubber gloves and safety glasses when you handle batteries.

4.If acid contacts your skin or clothing, wash immediately with soap and water.

5.If acid contacts your eyes, immediately flood eyes with cold running water

for at least 15 minutes. Seek medical attention immediately.

Never make direct contact across both battery

terminals as an explosion may occur. A spark

may result in an explosion and/or fire resulting

in severe injury or death.

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X I . B a t t e r i e s

5. Make sure to allow enough time to fully charge batteries.

E. CHARGING BATTERIES

NOTE– Batteries should never be left for long periods in the discharged state.

Unused or stored batteries should be given a charge once per month.

6. Charge batteries by engaging the battery charger connector (A) to the

charger/programming port (B) located on the joystick.

To avoid the risk of severe injury or death from

electrical shock, fire or explosion while charging:

1. Never connect charger to a 240 volt source. The

mains input voltage is 110 volts.

F. DISPOSING OF BATTERIES

2. Never touch the charger after it is connected to an

electrical outlet. This may cause electrical shock.

•Never connect or disconnect charger from

battery while there is power to the charger.

3. Never use an extension cord. Use of an improper

cord could damage the charger or cause a fire or

electrical shock.

1. All batteries once they have reached the end of their useful life are deemed to

be hazardous waste.

2. For further information on handling and recycling contact your local recycling

authority.

3. Always dispose of product through a recognized agent.

4. A battery emits explosive hydrogen gas during

charging. To reduce the risk of fire or explosion:

•Make sure area is well vented. Never charge bat-

tery in a closed-in area.

•Never smoke or allow a spark, flame or high

heat near battery during charging.

•Never allow metal tools or chair parts to make

direct contact across both battery terminals.

5. Never look directly into cells when charging

battery.

Always:

1. Use the charger that comes with your wheelchair.

Read and follow all instructions and warnings.

2. Make sure room is well ventilated.

3. Turn off all power to your chair.

4. Connect and disconnect battery cables with cau-

tion. Only connect the charger to the power supply

after the charger has been connected to the chair.

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X I I . M a i n t e n a n c e

A. NOTES

1. Proper maintenance will improve performance and extend the useful life

NOTE– Always wear rubber gloves and safety glasses

when you handle or service batteries.

of your chair.

2. Adding Water: (Wet Cells Only)

• Wet-type lead acid batteries need periodic

replacement of water lost due to evaporation.

NOTE– Use distilled water only.

2. Clean your chair regularly. This will help you find loose or worn parts and will

make your chair easier to use.

3. To protect your investment, have all major service and repair work done by your

supplier.

• Check the battery fluid level about once a week.

When you remove the stoppers (on top of the

battery) there should be one-eighth to one-quar-

ter of an inch of fluid above the internal plates.

Do not overfill.

1.Your chair needs regular maintenance for peak performance and to avoid

injury from chair failure, damage or premature wear.

2.Inspect and maintain this chair strictly per the “Maintenance Chart” (p. 47)

3.If you detect a problem, make sure to service or repair the chair before use.

4.At least once a year, have a complete safety check and service of your chair

performed by a supplier.

3. Corrosion:

Check battery terminals often for corrosion.

a. If corrosion is present, use a wire brush to clean

the terminals.

NOTE– Always wear safety glasses and rubber

gloves.

b. Use baking soda to neutralize acid.

c. Use petroleum jelly to re-grease the terminals

after connecting cables to battery. (Completely

cover the terminal nut and bolt, cable clip and

any exposed cable with jelly).

B. CLEANING

1. Paint Finish:

• Clean the paint finish with mild soapy water monthly.

• Protect the paint with a coat of non-abrasive auto wax every three months.

2. Motors:

• Clean around motor area weekly with a slightly damp (not wet) cloth.

• Wipe off or blow away any fluff, dust, or dirt on or around the motors.

NOTE– You do not need to grease or oil the chair.

3. Upholstery:

4. For Answers To Questions: Contact your supplier.

E. PNEUMATIC TIRES

• Hand-wash only as needed. Machine washing may damage fabric.

• Drip-dry only. Heat from a dryer may damage fabric.

NOTE– Washing the fabric may decrease fire retardant properties.

1.Do not use this chair if any of the tires are

under- or over-inflated.

C. STORAGE TIPS

2.Low pressure in a tire may cause the chair to

veer to one side and result in loss of control.

3.An over-inflated tire may burst.

1. Store your chair in a clean, dry area. If you fail to do so, parts may rust or corrode.

2. Before using your chair, make sure it is in proper working order. Inspect and

service all items on the “Maintenance Chart” (See p. 47)

4.Never use a gas station pump to inflate a tire.

Such pumps provide air at high volume and

may cause the tire to burst.

1. Check for signs of wear and correct air pressure

in pneumatic tires weekly.

3. If you store this chair for more than three months, have it inspected by a

supplier before use.

D. BATTERY MAINTENANCE

1.To prevent an acid spill, always keep batteries upright.

2.Never smoke or hold an open flame near batteries.

3.Always wear rubber gloves and safety glasses when you handle batteries.

1. Maintenance Schedule:

2. For best performance, inflate tires to the same

pressure level, as shown on the tire sidewall:

•8" pneumatic casters - 30 to 40 psi

•12" pneumatic drive wheels - 35 to 45 psi

This varies for different types of batteries. Always follow the instructions supplied with

your batteries.

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X I I . M a i n t e n a n c e

3. CAUTION– To prevent tire damage:

•Use a hand pump (or a low volume air pump)

to inflate tires.

G. MOTOR BRUSHES

Check the motor brushes every four (4) months for wear. The brushes should be clean

and shiny. Replace worn or blackened brushes.

•Use a tire gauge to check pressure.

H. ORDERING PARTS

F. TO REPAIR OR REPLACE A TIRE

When you order parts, provide the following:

1. Model of chair

2. Serial number of chair

3. Left hand or right hand control

4. Part number, description and quantity of parts you need.

5. State reason for replacement.

Residual air pressure in tires can cause severe

injury. Make sure you release all air in tire

before attempting to service or repair tires.

1. 8" Caster Wheels:

a. Release all air from tire.

I. MAINTENANCE CHART

b. Remove caster wheel from fork.

c. Make sure there is no residual air in tire before

you remove bolts that hold the two rim halves

together.

d. Remove four bolts from rim. Separate two halves

of rim.

You should check the items on this chart at the indicated intervals. If any of the items

are loose, worn, bent or distorted, immediately have them checked and/or repaired by

your authorized Sunrise supplier. Frequent maintenance and servicing will improve per-

formance, extend wheelchair life, and help prevent injuries.

e. Repair or replace inner tube.

f. Reassemble the caster wheel; make sure the

bearing spacer is in place and all four bolts are

secure.

NOTE– Use a torque setting of 240 inch-pounds

when tightening bolts.

CHECK...

Charge Batteries

ꢀ

Check tires for proper inflation level

ꢀ

g. Mount caster wheel onto fork. Install washers

correctly.

h. Inflate tire to proper pressure level.

2. 12" Drive Wheels:

Check batteries for proper electrolyte level (wet only)

ꢀ

Check plugs and connectors for proper connections

ꢀ

Check all moving parts for wear

ꢀ

a. Elevate and securely support chair so that wheel

is off the ground. Release all air from tire.

b. Remove plastic dome plug.

Inspect all nuts, bolts and fasteners for looseness or wear

ꢀ

Inspect upholstery for wear

ꢀ

Remove and inspect motor brushes

c. Remove lock nut and tab washer.

d. Remove wheel.

ꢀ

Servicing by authorized Supplier

ꢀ

e. Repair or replace inner tube.

f. Install wheel on chair by replacing center tab

washer and lock nut. Use a torque setting of

420 in/lbs. to re-tighten nut. Bend washer tabs

up to secure nut and install plastic dome plug.

g. Inflate tire to proper pressure level (listed on

tire sidewall).

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X I I I . W i r i n g D i a g r a m

X I V . S u n r i s e L i m i t e d W a r r a n t y

1. FOR LIFE

We warrant the main frame of this wheelchair against defects in materials and work-

manship for the lifetime use of the first consumer purchaser.

2. ADDITIONAL WARRANTY

We warrant Sunrise-made components of this wheelchair against defects in materials

and workmanship as follows:

a. Main electronic controller—For two (2) years from the date of first consumer

purchase.

b. Motors, gear boxes and remote joystick—For one (1) year from the date of first

consumer purchase.

c. All other original components (such as wheels, upholstery, plastic, rubber parts

and painted surfaces)—For three (3) months from the date of first consumer

purchase.

3. LIMITATIONS

a. We do not warrant damage due to:

•Neglect, misuse, or improper installation or repair.

•Use of parts or changes not authorized by Sunrise.

•Exceeding the weight limit of 150 pounds.

b. This warranty is void if the original chair serial number tag is removed or

altered.

c. This warranty applies in the USA only. Check with your supplier to find out if

international warranties apply.

4. WHAT WE WILL DO

Our sole liability is to repair or replace covered parts. This is your only remedy for con-

sequential damages.

5. WHAT YOU MUST DO

a. Return the warranty card.

b. Obtain from us, while this warranty is in effect, prior approval for return or

repair of covered parts.

c. Return the wheelchair or part(s), freight pre-paid, to Sunrise Mobility Products

Division at: 2842 Business Park Ave., Fresno, CA 93727-1328.

d. Pay the cost of labor to install or repair parts.

6. NOTICE TO CONSUMER

There are no other express warranties. To the extent permitted by law, any implied

warranty (including a warranty of merchantability or fitness for a particular purpose) is

limited to:

a. One (1) year from the first consumer purchase, and

b. Repair or replacement of the defective part only.

This warranty gives you certain legal rights. You may also have other rights that vary

from state to state.

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Sunrise Medical

7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA

(800) 333-4000

In Canada (800) 263-3390

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