R
CLASSIC BAY 1200 PELLET STOVE
Portland
Oregon USA
Tested and
Listed by
O-T L
Owner’s Manual
Installation and Operation
C
US
OMNI-Test Laboratories, Inc.
Model:
CB1200M-MBK
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
WARNING
WARNING
HOT SURFACES!
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high
temperatures.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
•
High temperatures may ignite clothing or other
flammable materials.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
•
Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
NOTE
To obtain a French translation of this manual, please
CAUTION
Check building codes prior to installation.
Pour obtenir une traduction française de ce manuel,
s’il vous plaît contacter votre revendeur ou visitez
•
Installation MUST comply with local, regional, state and national
codes and regulations.
•
Consult local building, fire officials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
7014-179D
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CB 1200 Pellet Stove
Safety Alert Key:
•
•
•
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fireplace or to property.
TABLE OF CONTENTS
Section 7: Appliance Set-Up
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications..........4
A. Outside Air Kit, Rear & Floor ..............18
B. Top Vent Adapter ...............................19
C. Rear Vent & Rear to Top Vent Adapter. 19
D. Brick Set .............................................20
E. Brick Clip ............................................20
F. Log Set Placement..............................21
G. Grille Assembly ...................................21
H. Logo Installation..................................21
I. Door Installation ..................................22
J. Thermostat Installation........................22
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Locating Your Appliance & Chinmey .. 6
C. Thermostat Location...........................6
D. Draft....................................................6
E. Negative Pressure ..............................6
F. Fire Safety ..........................................7
G. Tools & Supplies Needed ...................7
H. Inspect Appliance & Components.......7
Section 8: Operating Instructions
A. Fuel Size & Material............................23
B. General Operation Information ...........23
C. Before Your First Fire .........................24
D. Starting Your First Fire........................24
E. Fire Characteristics.............................24
F. Feed Rate Adjustment .......................24
G. Ignition Cycles ....................................25
H. Frequently Asked Questions...............25
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles ...............9
C. Hearth Requirements..........................10
Section 9: Troubleshooting ............................26-28
Section 4: Vent Information
A. Chimney & Exhaust Connection.........11
B. Venting Termination Requirements ....11
C. Equivalent Feet of Pipe.......................12
D. Pipe Selection Chart............................12
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures.............29
B. Quick Reference Maintenance Chart. . 29
C. General Maintenance & Cleaning .......29-32
D. High Ash Fuel Content Maintenance .. 33
E. Blower Replacement...........................33-34
F. Baffle Removal....................................34
G. Igniter Replacement............................34
H. Glass Replacement.............................35
Section 5: Venting Systems
A. Alcove .................................................13
B. Through the Wall.................................14
C. Vertical ................................................15
D. Through the Wall & Vertical - Exterior. 15
E. Vertial - Internal...................................16
E. Masonry ..............................................16
F. Alternate Masonry...............................16
Section 11: Reference Material
A. Component Functions & Locations.....36-37
B. Component Locations (Drawings) ......38
C. Exploded Drawings.............................39-40
D. Service Parts & Accessories...............41-45
E. Warranty Policy...................................46-47
F. Contact Information.............................48
Section 6: Mobile Home..................................17
Page 3
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CB 1200 Pellet Stove
Listing and Code Approvals
1
A. Appliance Certification
E. BTU & Efficiency Specifications
Model
CB1200 Pellet Stove
OMNI Test Laboratories, Inc.
061-S-21-4
Emissions Rating
*BTU Output
0. 9 grams/hr
.
Laboratory
Report No.
Type
14,000 - 40,000 / hr
Heating Capacity
up to 2,500 sq. ft. depending
on climate zone
Solid Fuel Room Heater/Pellet Fuel
BurningType
Hopper Capacity
Fuel
80 lbs
Wood Pellets or Shelled Corn
349 lbs
Standard
ASTM E1509-95, ULC S627-M93 and
ULC/ORD-C1482-M1990 Room Heater
Pellet Fuel Burning type and (UM) 84-
HUD, Mobile Home Approved.
Shipping Weight
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
State Listing Colorado, Listed 09-13-05
NOTE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-95, ULC S627-M93, ULC/ORD-C-1482-
M1990, (UM) 84-HUD
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfire
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is used.
The structural integrity of the mobile home floor, ceiling, and
walls must be maintained.
• Install any component not approved by Hearth &
Home Technologies
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe.
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
A Quadra-Fire Outside Air Kit must be installed in a mobile
home installation. You must order the Outside Air Kit sepa-
rately.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
Note: The appliance is also approved for installation
into a shop.
C. Glass Specifications
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
D. Electrical Rating
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems
may not be compatable with the micro-processor elec-
tronics on this appliance. Please consult the power
supply manufacturer for compatable systems.
Page 4
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CB 1200 Pellet Stove
Getting Started
2
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
A.
Design, Installation & Location Consider-
ations
•
•
•
•
•
Windows
1. Appliance Location
Air Intakes
NOTICE: Check building codes prior to installation.
Air Conditioner
•
Installation MUST comply with local, regional, state and
national codes and regulations.
Overhang, soffits, porch roofs, adjacent walls
Landscaping, vegetation
•
Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
When locating vent and venting termination, vent above roof
line when possible.
It is a good idea to plan your installation on paper, using
exact measurements for clearances and floor protection,
before actually beginning the installation
Warning! Risk of Fire Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
Consideration must be given to:
CAUTION! If burning shelled field corn, you must use ap-
proved venting specifically designed for corn to prevent corro-
sion or degradation. Follow the instructions from the venting
manufacturer.
•
•
•
Safety, convenience, traffic flow
Placement of the chimney and chimney connector.
If you are not using an existing chimney, place the appli-
ance where there will be a clear passage for a factory-
built listed chimney through the ceiling and roof.
NOTICE: Locating the appliance in a location of
considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near:
•
Installing an optional outside air kit would affect the loca-
tion of the vent termination.
•
•
Frequently open doors
Central heat outlets or returns
Recommended Location:
• Above peak
• Inside heated space
Recommended Location:
• Above peak
Marginal Location:
Wind loading possible
•
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Recommended:
• Insulated exterior chase
in cooler climates
Windward
Leeward
Multi-level Roofs
Recommended:
Outside Air Intake
on windward side
NOT recommended:
Outside Air Intake
on leeward side
Figure 5.1
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CB 1200 Pellet Stove
B. Locating Your Appliance & Chimney
E. Negative Pressure
WARNING! Risk of Asphyxiation! Negative pressure can
Location of the appliance and chimney will affect
performance.
cause spillage of combustion fumes and soot.
•
Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the fire.
Negative pressure results from the imbalance of air avail-
able for the appliance to operate properly. It can be stron-
gest in lower levels of the house.
•
•
Penetrate the highest part of the roof. This minimizes the
effects of wind loading.
Causes include:
•
•
•
Exhaust fans (kitchen, bath, etc.)
Range hoods
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
•
•
Minimize the use of chimney offsets.
Combustion air requirements for furnaces, water heaters
and other combustion appliances
Consider the appliance location relative to floor and ceiling
and attic joists.
•
•
•
•
Clothes dryers
•
Take into consideration the termination requirements on
Page 11.
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
CAUTION
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
- Attic hatch
- Duct leaks
•
•
DO NOT CONNECT TO ANY AIR DISTRIBUTON DUCT
OR SYSTEM.
May allow flue gases to enter the house.
To minimize the effects of negative air pressure:
•
•
•
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
C. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
•
•
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams
taped or sealed
D. Draft
Draft is the pressure difference needed to vent appliances
successfully. When an appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
WARNING
Considerations for successful draft include:
•
•
Preventing negative pressure
Location of appliance and chimney
Fire Hazard.
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
•
•
•
•
Inadequate draft due to environmental conditions
Downdrafts
Tight sealing construction of the structure
Mechanical exhausting devices
Page 6
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CB 1200 Pellet Stove
F. Fire Safety
G. Tools And Supplies Needed
To provide reasonable fire safety, the following should be
given serious consideration:
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
• Install at least one smoke detector on each floor of your
home.
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Tape Meausre
Plumb Line
• Locate smoke detector away from the heating appliance
and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and
installation instructions and maintain regularly.
May also need:
Vent Support Straps
Venting Paint
• Conveniently locate a Class A fire extinguisher to contend
with small fires.
Level
Framing Material
Hi-temp Caulking Material
Gloves
•
In the event of a hopper fire:
•
•
Evacute the house immediately.
Notify fire department.
H. Inspect Appliance & Components and
Pre-Burn Check List
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
1.
Place the appliance in a location near the
final installation area and follow the proce-
dures below:
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for ship-
ping damage. Contact your dealer if any irregu-
larities are noticed.
Report damaged parts to dealer.
3.
All safety warnings have been read and fol-
lowed.
4.
5.
6.
7.
This Owner’s Manual has been read.
Floor protection requirements have been met.
Venting is properly installed.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
The proper clearances from the appliance and
chimney to combustible materials have been
met.
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
8.
The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
•
•
•
•
9.
The chimney meets the required minimum
height.
10.
11.
All labels have been removed from the glass
door.
Do NOT Overfire
Plated surfaces have been wiped clean, if
applicable.
Or any such action that may cause a fire hazard.
12.
13.
Thermostat or remote has been installed.
A power outlet is available nearby.
Page 7
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CB 1200 Pellet Stove
Dimensions and Clearances
3
A. Appliance Dimensions
4-5/8 in
20- 7/16 in.
(519mm)
8-1/6 in.
(205mm)
(118mm)
12-3/8 in
(314mm)
14-1/4 in
(362mm)
C
L
5.0 in
(127mm)
2-1/2 in
(64mm)
C
L
25-3/4 in.
(654mm)
27-5/8 in.
(692mm)
28-1/2 in. (724mm)
Figure 8.2 - Top View with Top Vent Adapter
Figure 8.1 - Top View
28-1/2 in.
(724mm)
25-3/4 in.
(629mm)
31-5/8 in.
(803mm)
C
L
10-3/4 in.
(273mm)
8-1/16 in.
(205mm)
24-3/4 in.
(629mm)
26-1/2 in.
(673mm)
Figure 8.3 - Side View
Figure 8.4 - Front View
Page 8
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CB 1200 Pellet Stove
B. Clearances to Combustibles (UL and ULC)
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Width
Maximum Alcove Depth
Minimum Alcove Side Wall
44
40-1/2
36
1117
1029
915
A
C
6
152
Top of Unit to Combustibles 12-1/2
318
B
C
WARNING
Fire Risk.
Inches Millimeters
Straight Back Against
Wall
Comply with all minimum clearances to
combustibles as specified.
Back Wall to Appliance
Side Wall to Appliance
2
51
A
B
Failure to comply may cause house fire.
6
152
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
C
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
•
•
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
D
G
F
E
G
Inches Millimeters
Vertical Installation
Back Wall to Flue Pipe
Side Wall to Top
3
6
76
D
E
F
152
191
Back Wall to Appliance
7.5
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
G
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CB 1200 Pellet Stove
C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
K
K
M
Figure 10.1
Inches Millimeters
Hearth Pad Requirements
Sides
Back
Front
2
2
6
51
51
K
L*
M
152
*L Exception for Horizontal Installations:
USA INSTALLATIONS: A non-combustible floor protec-
tion is recommended extending beneath the flue pipe
when installed with horizontal venting or under the top
vent adapter with vertical installation.
CANADA INSTALLATIONS:
A
non-combustible floor
protection extending beneath the flue pipe is required
with horizontal venting or under the top vent adapter with
vertical installation.
Must extend 2 inches (51mm) beyond each
side of pipe (shaded area)
Figure 10.2
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CB 1200 Pellet Stove
Vent Information
4
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
2. Mobile Home: Approved for all Listed pellet vent. If using
the 3 inch (76mm) vertical top vent adapter kit or the 3
to 6 inch (76-152mm) top vent offset adapter, use Listed
double wall flue connector. A Quadra-Fire outside air kit
must be used with manufactured home installations.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
3. Residential: The 3 inch (76mm) vertical top vent adapter
kit and the 3 to 6 inch (76-152mm) top vent offset adapter
are tested to use 24 gauge single wall flue connector or
Listed double wall flue connector to Class A Listed metal
chimneys, or masonry chimneys meeting national and/or
local codes for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at least
3 screws. Also secure all connector pipe joints with at least
3 screws through each joint.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
a. Not less than 48 inches (1.2m) below;
b. Not less than 48 inches (1.2m) horizontally from;
c. Not less than 12 inches (305mm) above.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
NOTE: All pipe must be welded seam pipe whenever pos-
sible. Seal pipe joints with high temperature silicone (500°F
[260°C] minimum rated only). Do not put silicone inside
of pipe.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is con-
ditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not be
lawn. Distance between bottom of termination and public
walkway should be 84 inches (2134mm) minimum.
NOTE: If burning shelled field corn, you must use approved
venting specifically designed for corn. Follow the instruc-
tions from the venting manufacturer.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
WARNING
Fire Hazard.
•
Only LISTED venting components may be
used.
6. Termination Cap Location (Home Electrical Service)
•
NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
•
•
•
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Page 11
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CB 1200 Pellet Stove
WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
Figure 12.1.
Example of 3 Elbow-Rear Vent Termination Calculaton
Pellet Venting
Component
# of
Elbows
Feet of Multipled
Equivalent
Feet
Components
Equivalent Feet
2 ft (609mm)
Pipe
By
o
90 Elbow or Tee
3
X
5
3
15
o
45 Elbow
X
Horizontal Pipe
Vertical Pipe
7
X
1
7
1
3 ft
(914mm)
2
X
0.5
Total Equivalent Feet
23
2 ft (609mm)
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft (609mm)
Figure 12.1
D. Pipe Selection Chart
30
20
4 in. (102mm) Diameter Pipe Only
The chart will help you in determining proper
venting size according to the equivalent feet of
pipe calculated above and the altitude above sea
level of this installation. Figure 12.2.
Example 1
Equivalent Pipe
Length In Feet
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
Example 2
10
If you fall below the diagonal line, 3 or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diam-
eter pipe is required.
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
0
1
2
3
4
5
6
7
8
9
10
ALTITUDE IN THOUSANDS OF FEET
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
Figure 12.2
Example 1: If the equivalent length of pipe is 23 feet
(7m)with altitude of 8,000 feet (2438m) you must use
4 inch (102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet
(3.7m) with altitude of 6,000 feet (1829m) you may
use 3 or 4 inch (76 to 102mm) diameter type “L” or
“PL” vent
WARNING
Fire Risk.
Do NOT pack insulation or other
combustibles between firestops.
•
ALWAYS maintain specified clearances
around venting and firestop systems.
•
Install firestops as specified.
Failure to keep insulation or other material
away from vent pipe may cause fire.
Page 12
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Venting Systems
5
A. Alcove
A
C
D
B
Figure 13.1
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Width
Maximum Alcove Depth
Minimum Alcove Side Wall
44
40-1/2
36
1117
1029
915
A
B
C
D
6
152
not shown Top of Unit to Combustibles 12-1/2
318
All minimums listed are to a combustible surface.
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
•
•
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
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CB 1200 Pellet Stove
B. Through The Wall
NOTE:
Horizontal termination cap must be a minimum of 12 inches.
(305mm) from the wall. Approved for mobile home instal-
lations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
outside air kit in mobile homes.
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365
Straight Out
2 in.
(51mm)
NOTICE:
Minimum
Please note that while the minimum
clearance for the termination cap is 6
inches (152mm) there is the possibly
of soot buildup around the termina-
tion area. If this occurs we suggest
to move the termination further away
from the house to prevent it.
6 in.
(152mm)
Minimum
Horizontal
Termination
Cap
From Glass
Wall
Thimble
6 in.
(152mm)
Minimum
Non-combustible Hearth Pad
Figure 14.1
45 Degree
Illustration shows venting going in both directions.
Choose which one is best for your installation.
6 in. (152mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
6 in.
(152mm)
Minimum
2 in. (51mm)
Minimum
Figure 14.2
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C. Vertical into Existing Class A Chimney
We recommend a minimum of 60 in. (1.5m) vertical,
however above the eave is preferred.
Rain Cap
Both installations are approved for mobile home instal-
lations. Must use 3 or 4 inch (76 to 102mm) “L” or
“PL” Listed pellet venting or listed double wall pipe and
Quadra-Fire outside air kit in mobile homes. Single
wall pipe is approved for residential installations only.
Flashing
24 in. (610mm)
minimum
Firestop
Class A Chimney
Connector Adapter
Ceiling Support
3 in. (76mm)
Min.
6 in.
(152mm)
Min.
Top Vent Kit
Clean-out
Cover
Non-combustible Hearth Pad
Figure 15.1
E. Vertical - Internal - Typical Installation
D. Through The Wall & Vertical - External
Rain Cap
Rain Cap
24 in. (610mm)
Minimum
Flashing
24 in.
Flashing
(610mm)
Minimum
Firestop
2 in. (51mm) Minimum
Support Bracket
every 60 in. (1524mm)
3 in. (76mm) Min.
6 in.
(152mm)
Min.
6 in. (152mm)
Minimum
3 in. to 3 in.
(76-76mm)
Top Vent Kit
Wall Thimble
Tee
Clean-out Cover
Clean-out Cover
Non-combustible Hearth Pad
Non-combustible Hearth Pad
Figure 15.3
Figure 15.2
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WARNING
Fire Hazard
Inspection of Chimney:
•
•
•
Masonry chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be minimum6 in. (152mm)
UL103 HT.
E. Masonry
Fireclay Flue
Liner with Airspace
Concrete Cap
Flashing
1 in. (25mm) Clearance
with Firestop
1 in. (25mm) Clearance
3 in. (76mm) Minimum
6 in. (152mm)
Minimum
Sheathing
Cleanout Cover
Airtight
Clean-out Door
Non-Combustible Hearth Pad
Figure 16.1
F. Alternate Masonry
Fireclay Flue Liner
withAirspace
Concrete Cap
Flashing
1 in. (25mm) Clearance
with Firestop
1 in. (25mm)
Clearance
2 in. (51mm) Minimum
6 in. (152mm)
Minimum
Sheathing
Airtight Clean-out Door
Non-Combustible Hearth Pad
Figure 16.2
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CB 1200 Pellet Stove
Mobile Home
6
A. Mobile Home Installation
CAUTION
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
THE STRUCTURAL INTEGRITY OF THE MANUFAC-
TURED HOME FLOOR, WALL AND CEILING/ROOF MUST
BE MAINTAINED.
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
Do NOT cut through:
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
2. The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
3. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts) in two
places. Use the same holes that secured the appliance
to the shipping pallet.
Spark Arrestor Cap
Roof Flashing
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Storm Collar
5. Refer to Clearances to Combustibles and floor pro-
tection requirements on pages 9 & 10 for listings to
combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
Joist Shield/Firestop
Approved Class “L” o
“PL” Pellet Vent
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Figure 17.1
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
WARNING
NEVER INSTALL IN A SLEEPING ROOM.
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Appliance Set-Up
7
2. Floor Installation
A. Outside Air Kit Instructions
a. Remove rear screen and set aside.
Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose
clamps, 1 collar assembly, termination cap assembly, 1
trim ring, 12 screws.
b. Install cover plate over hole in right rear floor.
c. Cut a 2 inch minimum hole in the floor to accommodate
flex hose.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
d. Attach hose to termination cap.
1. Rear Installation
e. Place rope under pedestal to close off air leaks.
a. Measure distance from floor to air vent opening in appli-
ance and mark location on wall.
Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
Screen
b. Use hose clamp to secure flex pipe to collar assembly.
c. Slide trim ring over flex pipe and run pipe through wall.
d. Attach hose to outside termination cap with second
hose clamp.
Install Cover Plate
e. Secure termination cap to outside surface.
f. Secure trim ring to interior wall.
Seal Pedestal with 26 in. Rope
g. Snip corners and remove plate. Figure 18.1.
Figure 18.3
h. Align and secure collar assembly with 2 of the 4 holes
as shown. Figure 18.2.
Termination
Cap Assembly
Hose Clamp
Trim Ring
Snip Corners
and remove
plate
Figure 18.1
Secure Collar
Flex Hose
Figure 18.2
Hose Clamp
CAUTION
Never draw outside combustion air from:
Collar Assembly
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Figure 18.4
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C. Rear Vent and Rear Vent to Top Vent
Adapter Installation
B. Top Vent Adapter Installation
3 to 3 inch Top Vent Adapter
3 to 6 inch Top Vent Offset Adapter
Installing the Top Vent Adapter
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the top vent adapter onto the rear exhaust outlet
and adjust the assembly to a vertical position.
3. Drill 4 holes with #26 drill bit (provided) into the back of
the appliance using the outer shield as a pattern (make
sure the assembly is vertical). Figure 19.1
Clean-Out Cover
4. Install the 4 mounting screws.
Figure 19.2 - Rear Vent Adapter
5. Install the vent pipe into the top vent adapter (be sure
to silicone all joints).
6
To clean the top vent adapter, open the clean-out cover.
See Figure 19.1
3" - 6"
Drill holes in back of
Offset
Clean-Out Cover
stove and secure with 4
Adapter
screws, 2 on each side.
o
Figure 19.3 - Rear to Top Vent Adapter - 90
Clean Out
Cover
3" - 3"
Top Vent
Adapter
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the adapter onto the rear exhaust outlet and adjust
the assembly to the appropriate position.
3. Install the vent pipe into the adapter (be sure to silicone
all joints)
Figure 19.1
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E. Brick Clip Installation
D. Optional Brick Set Installation
1. Remove the baffle first, follow instructions on page 34.
WARNING
2. Slide bottom of left rear brick in first; rotate top edge
toward rear of appliance and then rotate outer edge
toward rear of appliance, until brick slides into place.
Figure 20.1.
Risk of Injury.
Brick may have small wires protruding from
the back of brick.
3. Repeat with right rear brick.
1. After the brick set has been installed, 2 brick clips need
to be installed on the outer edge of each baffle to hold
the brick set in place.
4. Place left side brick along left side of firebox, making sure
chamfered (beveled) back edge of brick fits snugly next
to rear brick. Figure 20.2.
2. Remove 2 baffles from the appliance. Slide the baffle up
and the bottom edge should fall down and then lift the
baffle out.
5. Repeat with right side panel.
6. Complete brick set, correctly installed. Figure 20.3.
3. Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 20.4.
4. Position the brick clip as shown in Figure 20.4 and use
pliers to crimp around the outside edge of the baffle as
shown in Figure 20.5.
Note: Figure 20.5 shows the finished shape of the brick
clip, after being bent around the outside edge of
the baffle.
1
5. Slide the baffle back into place making sure that the brick
clip holds the side brick toward the wall of the firebox.
Push back on the sides so they will keep the rear bricks
in place. Repeat for opposite side.
Figure 20.1
Approximately
1 inch from corner
1
3
2
Outside edge
of Baffle
Top outside
corner of Baffle
Use pliers to crimp
Brick Clip around edge
Figure 20.2
Figure 20.4
4
3
2
1
Installed Clip
Figure 20.5
Figure 20.3
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F. Optional Log Set Placement Instructions
G. Optional Gold or Nickel Grille Assembly
CAUTION
CAUTION
Do not open top all the way back so the weight of the
top is supported by the hinges. It will damage the
hinges. It will be necessary to prop the top up with
a supporting brace. You can use the shipping box as
shown in Figure 1.
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
1. Place the front log in first as shown in Figure 21.1. Place
log between firepot and face of appliance with charred
area surrounding firepot.
1. Remove grille from packaging.
2. Lift top up and place shipping box in vertically.
3. Place 1 flap of the box lid into opening for stability.
4. Align the 3 holes in the stove with the holes in the grille.
5. Use a Phillips screwdriver to secure in place.
6. Remove shipping box and lower top.
2. Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in front log. See Figure 21.2. Ensure that
the charred ends are facing the firepot.
Align the 3 hoes in the stove
with the holes in the grille and
secure in place.
Place 1 flap of
box lid into
opening for
stability
LOCATING PINS
CAUTION: Do not open top all the way back so the weight is
supported by the hinges. It will damage the hinges. Prop the
top up with supporting brace or use shipping box as shown.
Figure 21.1
Figure 21.3
Charred Areas in the Back
H. Installing Logo
1. Remove logo from packaging.
2. The logo has 2 studs on the back.
Top Log
Right
3. Install the logo on the lower left side of the center
panel by pressing the 2 studs into the pre-drilled
holes. See Figure 21.4.
Top Log, Left
Front Log
Figure 21.2
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement varia-
tion other than shown here can cause excessive heat and
shall void the appliance warranty.
Install Logo
Figure 21.4
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J. Thermostat Installation
I. Door Installation
To install door:
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. It is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
1. Carefully remove
door from packaging.
2. Line up hinges
door down until
with hinge pins
on appliance body
, and slide
it sits securely
on pins. Figure 22.1
.
3. If door is plated,
glass with a glass
be sure to clean
all plated surfaces
and
cleaner to ensure
all oils are removed
before your first
burn.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
4. Remove all
labels from glass
before burning
appliance.
NOTE: Thermostat must be mounted level for
accurate readings. The thermostat should be
mounted on an inside wall and not in direct line
with the appliance convection air.
To adjust latches:
1. Close door securely
.
2. Place rod in
latch.
slot on the bracket
on the door and
close
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired
temperature in your home.
3. Latch must
close tightly enough
to ensure an
airtight
seal between the
increase tension
door and the body
on the latch, turn
of the applianc
the rod clockwise
e. To
a few
turns, then attempt
to close the latch,
until it is snug.
Do not
3. There is a 4 screw terminal block located on the back
lower left corner of the stove directly above the power
cord inlet. The center 2 screws are for the thermostat
wires.
overtighten; you
should be able
to close the latch
with your
hand. Figure 22.2
.
4. After adjusting
the latch, place
a Phillips head
screw driver
in the end of the
This will maintain
rod, and tighten
the correct tension
the nut with a
on the rod and
wrench.
latch.
Hinge P
in
Hinge
Power Outlet
Figure 22.1
Rod and nut
Terminal Block.
Center 2 screws for
Thermostat Wires
Figure 22.3
CAUTION
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded 3 prong
receptacle.
Rod and nut
•
•
Route cord away from appliance.
Do NOT route cord under or in front of appli-
ance.
Figure 22.2
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CB 1200 Pellet Stove
Operating Instructions
8
A. Fuel Size And Material
B. General Operating Information
1. Thermostat Calls For Heat
1. Wood Pellets
The appliance is like most modern furnaces; when the
thermostat calls for heat, your appliance will automatically
light and deliver heat. When the room is up to temperature
and the thermostat is satisfied, the red call light will go off and
the appliance will shut down.
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also have
higher ash content. Minerals and other noncombustible materials
such as sand will turn into a hard, glass-like substance called
a clinker when heated to the extreme temperatures our firepot
reaches. This is what forms clinkers in the bottom of the firepot.
Trees from different areas will vary in mineral content. That is
why some fuels produce more clinkers than others. Pellets are
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and
should be no more than 1-1/2 inches (38mm) in length. Pellet
lengths may even vary by lot from the same manufacturer which
is why the feed rate may need to be adjusted occasionally. If you
2. Heat Output Controls
This appliance is equipped with a heat output control switch
that has three settings or burn rates; low, medium and high.
The appliance will turn on and off as the thermostat demands.
When the thermostat calls for heat, the appliance will start
up on the high setting for the first 4 minutes and 15 seconds,
then automatically switch to the burn rate for which it is set.
If the appliance is set at one of the lower settings, it will run
burn pellets longer than 1-1/2 inches (38mm) you may have quieter but take longer to heat up an area than if it were set
at a higher burn rate. Regardless of the burn rate, when the
area is warm enough to satisfy the thermostat, the appliance
will shut off.
an inconsistent fuel feed rate and/or missed ignitions.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag and
possibly exceed 1%. High ash fuel, or lack of maintenance, can
cause the firepot to fill up and thus create a potential for smoking,
sooting and possible hopper fires.
3. Fan Speed Switch
This switch will adjust the speed of the room distribution air
fan or convection blower on all three settings. This means
you have six different blower speeds available as there is a
high and low on each setting.
Always burn dry fuel. Burning fuel with high moisture content takes
heat from the fuel and tends to cool the appliance, robbing heat
from your home. Damp pellet fuel can clog the feed system.
Heat
Fan
Output
Speed
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
HIGH
MED
LOW
HIGH
LOW
Reset Button Call Light
WARNING
Fire Risk.
Figure 23.1
•
•
High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
WARNING
Fire Risk.
Failure to do so could result in smoking,
sooting and possible hopper fires.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
2. Shelled Field Corn
•
•
Do NOT store flammable materials in the appliance’s
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
corn used. In cases where it is acceptable for the appliance to
run full time, 100% corn will work after the fire has been started
using wood pellets.
vicinity.
DO NOT USE GASOLINE, LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A
FIRE IN THIS HEATER.
DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
Keep all such liquids well away from the heater while it
is in use.
•
•
•
Combustible materials may ignite.
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E. Fire Characteristics
C. Before Your First Fire
A properly adjusted fire with the heat output control switch set
on “high” has a short active flame pattern that extends out of
the firepot approximately 4 to 6 inches (102 to 152mm). If
the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. This is done by
sliding the fuel adjustment control rod down, which will reduce
the feed. If the fire is not 4 to 6 inches (102 to 152mm) tall,
slide the fuel adjustment control rod up to increase the feed.
A medium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
2. Double check that the ash drawer and firebox are
empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot.
4. Close the front door.
F. Feed Rate Adjustment Instructions
NOTICE: The tip of the thermocouple must be in contact
with the inside end of the thermocouple cover or missed
ignitions can occur.
The feed adjustment control rod is factory set, and should
be adequate for most fuels. The set screw is located at the
bottom of the hopper and set loose at the factory so the
fuel adjustment control rod will slide up and down by only
loosening the thumb screw at the top. See Figure 24.1. Do
not re-tighten bottom set screw.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
allow 15 minutes for feed adjustment to take effect.
1. Loosen the thumb screw. Figure 24.1
2. Adjust the fuel adjustment control rod towards the "+"
symbol to increase the feed rate and flame height or
towards the "-" symbol, to decrease the feed rate and
flame height.
3.
Locate the heat output control switch mounted on the
upper right corner of the right side panel. Switch it to
the high setting by pushing the top of the switch in, then
adjust the thermostat to its highest setting. The red call
light located on the upper right corner of the right side
panel will be on. This indicates the thermostat is calling
for heat.
3. Re-tighten the thumb screw.
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button every two minutes until pellets start to drop into
the firepot, then press button 1 more time. This will fill the
feed system and allow the appliance to begin dropping
pellets. The appliance will continue to run as long as the
thermostat is calling for heat.
Fuel Adjustment
Rod
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
Thumb
Set Screw
Screw
Figure 24.1
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G. Ignition Cycles
WARNING
Fire Risk
Do NOT operate appliance:
1. During each ignition cycle, it is normal to see some
smoke in the firebox. The smoke will stop once the
fire starts.
•
•
•
With appliance door open.
Firepot floor open.
Cleaning slide plates open.
2. The convection blower will automatically turn on after
your appliance has reached the set temperature on
the “high” setting. This blower transfers heat from your
appliance into the room, and will continue to run after
the thermostat has stopped calling for heat until the
appliance has cooled down.
Do NOT store fuel:
•
Closer than required clearances to com-
bustibles to appliance
•
Within space required for loading or ash
removal.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will
be on. To restart it, fill the hopper and press the reset
button. (See Figure 23.1, page 23). When you press
the reset button the red call light will go out. Release
the button and the light will come back on. You should
see a fire shortly. If not, follow the instructions on page
24, of “Starting Your First Fire”.
Back side of Firepot
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Firepot floor left open
Odors may be irritating to sensitive individuals.
Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your insert.
2. Ash buildup on glass.
3. Glass has turned dirty.
2. This is normal. Clean the glass.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4. Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger of exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch at a time until this no longer happens.
6. Large flame at start-up.
6. This is normal. Flame will settle down once the fire is
established.
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With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified
service technician.
Troubleshooting
9
Possible Cause
Corrective Action
Check circuit breaker at service panel.
Replace fuse.
Symptom
Plug in appliance - No
response.
No current to outlet.
7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Reset or replace snap disc.
Replace control box.
Call light on. No fire.
No fuel in firepot.
Out of fuel.
Check hopper. Fill with fuel.
Replace snap disc.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Control box defective.
Call light on. No fire.
Partially burned fuel in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Ignition hole blocked.
Igniter not working.
Remove ash drawer to see if igniter is
glowing red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
Excessive amount of fuel at start-up.
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Symptom
Possible Cause
Corrective Action
Slow or smoky start-up Dirty exhaust and/or venting system.
(Cont’d)
Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
No call light. Unit
does not begin start
sequence.
Thermostat not set to a high enough tempera-
ture.
Adjust thermostat above room tempera-
ture.
Snap Disc #3 tripped.
No power.
Reset snap disc.
Connect to power.
Replace fuse.
Fuse blown.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the unit to by-pass thermostat and wiring.
Control box defective.
Call light on.
Replace control box.
Unit fails to shut off.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from unit. If call light
does go out, thermostat or wires are
defective.
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Symptoms
Possible Cause
Corrective Action
Convection blower fails to #1 snap disc defective.
Replace snap disc.
start.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Exhaust blower fails to
Blower not plugged in.
Check that blower is plugged into wire har-
start or does not shut off.
ness.
Blower is clogged with ash.
Blower is defective.
Clean exhaust system.
Replace blower.
Replace control box.
Control box is defective.
Large, lazy flame, orange Dirty appliance.
color. Black ash on glass. Poor fuel quality, high ash content.
Clean unit, including firepot, heat exchang-
ers and venting system. Remove stainless
steel baffle from firebox to clean ash from
on top of baffle. Clean behind rear brick
panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Excessive amount of fuel.
Nuisance shutdowns.
Low flame.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Sawdust buildup in hopper.
Feed motor is reversing.
Clean hopper, see page 31.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Defective control box.
Replace thermocouple.
Replace control box.
Firepot more than 1/2 full.
See page 33 for detailed instructions for
“High Ash Fuel Content Management”
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
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Maintaining & Servicing Your Appliance
10
C. General Maintenance
A. Proper Shutdown Procedure
1. Types of Fuel
Depending on the type of fuel you are burning will dictate
how often you have to clean your firepot.
CAUTION
hock and Smoke Hazard
If the fuel you are burning has a high dirt or ash content
or you are burning shelled field corn, it may be necessary
to clean the firepot more than once a day.
Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
Dirty fuel will cause clinkers to form in the firepot. A clinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“D” page 33 in this section for more details on fuels with
high ash content.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
Clinker
Figure 29.1 - Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan
Frequency
Daily Weekly Monthly Yearly
Every 5 bags of fuel
OR
X
X
Ash Removal from Firebox
More frequently depending on OR
the fuel type or ash build-up
Beneath Heat Exchanger
Every 1 ton of fuel
OR
X
X
Blower, Combustion (Exhaust)
More frequently depending on OR
the fuel type
X
X
Blower, Convection
More frequently depending on OR
operating environment
Door Latch Inspection
Exhaust Path
Prior to heating season
OR
More frequently depending on OR
X
X
ash build-up
Firebox - Prepare for Non-Burn Season At end of heating season
OR
OR
OR
OR
OR
Firepot - Burning pellets - hardwood
Firepot - Burning pellets - softwood
Firepot - Burning Corn
Every 3 bags
Every 5 bags
Every 1 bag
X
X
X
Glass
When clear view of firepot
becomes obscure
X
Heat Exchanger & Drop Tube
Hopper
Every 1 ton of fuel
OR
OR
X
X
Every 1 ton of fuel or when
changing fuel types
Top Vent Adapter
Venting System
More frequently depending on OR
the fuel type or ash build-up
X
X
More frequently depending on OR
the fuel type
NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of
ash at the recommended interval or you see soot coming from the vent. Not properly
cleaning your appliance on a regular basis will void your warranty.
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2. Cleaning Firepot with Cleaning Rod & Firepot
Scraper
4. Cleaning Ash Pan
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
•
•
Frequency: Daily or more often as needed
By: Homeowner
Locate the ash pan underneath the firepot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the firepot, there is no need to unplug the
appliance.
5. Disposal of Ashes
b. Pull firepot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
•
•
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
c. The firepot floor plate must be fully closed when
finished. See Figure 28.1 on page 28.
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
WARNING
Fire Risk.
WARNING
•
NEVER pull firepot cleaning rods or cleaning
slide plates when appliance is operating. Hot
pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
3. Ash Removal from Firebox
Do not pull heat exchanger cleaning rods
while appliance is operating.
•
Frequency: Weekly or more frequently depending on
ash build-up.
By: Homeowner
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
•
a. Allow the appliance to completely cool down. There
must not be any hot ashes in the firebox during
cleaning. Turn the thermostat on and then immediately
off to start the exhaust blower on its cycle time. It will
pull fly ash out the exhaust instead of into the room.
6. Cleaning Heat Exchanger Chambers & Drop Tube
•
•
Frequency: Weekly or every 1 ton of fuel
By: Homeowner
b. Frequent cleaning of the ash in the firebox will help
slow down the build-up of ash in the exhaust blower
and vent system.
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
c. Open door. Remove ash with an ash vacuum or whisk
broom and small dust pan.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place the ash
and debris into a metal or non-combustible container.
See Disposal of Ashes.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
WARNING
Disposal of Ashes
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
•
•
Ashes should be placed in metal container
with tight fitting lid.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
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7. Cleaning Beneath Heat Exchanger
10. Door Latch Inspection
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
.
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
b.To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
c. The ash will be resting on the back of the baffles. This
will require removing the baffles. Please refer to page
33 for instructions on removing the baffles.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
8. Cleaning Exhaust Path
•
Frequency: Yearly or more frequently depending on
ash build-up.
11. Door Gasket Inspection
•
By: Homeowner
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Remove access door on the right of the appliance (4
screws).
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope chan-
nel.
c. Use a small vacuum hose attachment to clean area.
d. Re-install and close trap door.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appli-
ance. Confirm there are no air leaks.
NOTE: There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
12. Cleaning the Hopper
9. Cleaning the Glass
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
•
Frequency: When clear view of the firepot becomes
obscure.
By: Homeowner
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent saw-
dust build-up.
•
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
CAUTION
b
Empty the hopper of any remaining pellets.
Handle glass assembly with care.
c. Vacuum the hopper and feed tube.
When cleaning glass:
13. Cleaning Exhaust Blower - Requires No Lubrication
•
Avoid striking, scratching or slamming
glass.
•
•
•
Frequency: Yearly or as needed
By: Quality Service Technician/Homeowner
Task: Contact your local dealer.
•
•
•
•
Do NOT clean glass when it is hot.
Do NOT use abrasive cleaners.
Use a hard water deposit glass cleaner on white film.
Refer to maintenance instructions.
14. Cleaning Convection Blower - Requires No
Lubrication
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
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17. Preparing Firebox for Non-Burn Season
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
•
•
Frequency: Yearly
By: Homeowner
•
Frequency: Yearly or more frequently depending on
ash build-up.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
•
By: Qualified Service Technician/Homeowner
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
•
Use the Touch-Up paint supplied with the appliance;
or,
•
•
Purchase paint from your local dealer.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust vent-
ing system.
Must use a high-temperature paint made specifi-
cially for heating appliances.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
16. Cleaning the Top Vent Adapter
Frequency: Yearly or more frequently depending on
ash build-up.
•
By: Homeowner
a. The appliance must be in complete shutdown and
the exhaust blower should be off. Allow the appli-
ance to completely cool down.
b. Open the clean-out cover. See Figure 32.1.
c. Sweep out any ash build-up.
NOTE: There are heavy duty vacuum cleaners specifi-
ically designed for solid fuel appliance cleaning.
Clean Out
Cover
Figure 32.1
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E. Blower Replacement
D. High Ash Fuel Content Maintenance
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
By: Homeowner
1. Convection Blower Replacement
a. Use proper shut down procedures to shut down the
appliance and let it completely cool.
•
b. The convection blower is located at the bottom rear
of the appliance. If an outside air kit is also installed,
depending on your particular installation you may or
may not have to remove the outside air flange. If you
do, remove the 2 screws using a Phillips head screw-
driver. You do not need to remove the flex pipe from
the flange.
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfill-
ing the firepot with pellets which may result in smoking,
sooting and possible hopper fires. Figure 33.1 shows an
example where the firepot overfills, pellets back up into the
feed tube and ash has accumulated in the firebox.
c. Remove the lower rear screen by removing the 4
screws securing the screen to the unit.
An inefficient and non-economical method of burning of
fuel caused by poor quality pellet fuel is shown in Figure
33.2.
d. The motor is mounted on a removable bracket. Remove the
2 screws just above the motor and the whole assembly will tilt
down and pull out.
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 33.3.
e. Disconnect the wires from the blower. The wires coming
from the wiring harness are white, red and tan and the
wires coming from the blower are black, white and red.
The white connects to white, the red to red and black to
the tan color wire.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
Pellets Back Up
Firepot Overfills
In Feed Tube
Ash Build Up in Firebox
Figure 33.1
Incorrect
Outside Air
Flex Hose
Convection Blower
Tall, Lazy Flame, Orange in Color
Figure 33.2
Figure 33.4
Correct
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
Correct Flame Size, Yellow/White in Color
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Figure 33.3
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2. Exhaust Blower Replacement
Remove existing blower:
G. Igniter Replacement
a. Use proper shut down procedures to shut down the appli-
ance and let it completely cool and then unplug it.
b. Use an 11/32" wrench or nut driver to loosen and remove
the (6) nuts holding motor mount plate to the blower
housing on your stove.
c. Remove washer from beneath the terminal ring on the
grounding wire.
d. Pull motor/mounting plate from blower housing.
Igniter Bracket
Thumb Screw
Figure 34.1
e. Scrape off old gasketing material from blower housing.
Igniter
Install new blower:
f. The blower and blower housing is shipped as a unit. It
is necessary to separate them at this point if you are
using the existing blower housing already installed on
the appliance:
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down and then
unplug it and remove the ash drawer.
2. Follow instructions to remove the ash pan found on
page 30. Remove the access plate directly above it
by removing the 2 screws just below the ash catcher.
g. Follow steps 2 and 3 above. Discard or set aside the new
blower housing.
h. Carefully remove gasketing from new housing and set
onto the blower housing.
3. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
Re-install blower to blower housing:
i. Install blower on housing ensuring that wiring exits facing
the 8 o’clock position. Place the washer and then the
grounding wire on nearest mounting plate stud.
4. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
j. Use nuts removed in step b to secure blower to hous-
ing.
5. Remove right side panel and pull wire leads back
toward the rear of the appliance to take-up the 4 to 5
inches (102mm to 107mm) previously pulled out. This
will keep the wires out of the way of the ash drawer.
Double check that the igniter wires are clear of any
movement, i.e. ash drawer, firepot cleaning rod, etc.
k. Re-connect wiring (use jumper wire if necessary). Re-
connect power supply.
F. Baffle Removal
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down.
6. Re-install the ash drawer and side panel and re-connect
the power.
2. Open right side panel and then open the door.
3. The 2 baffles are located at the top inside of firebox.
4. Place your hand on the baffle and slide it up and the
bottom edge will fall down and then you can lift the baffle
out. Repeat for the other side.
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H. Glass Replacement
WARNING
Door Latch
Glass is 5mm thick high temperature heat-
resistant ceramic glass.
Top & Bottom Frame
DO NOT REPLACE with any other material.
Alternate material may shatter and cause
injury.
Center Posts
Glass
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
Side
Frame
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
Figure 35.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 35.2.
Remove Door Latch First
and then Side Frame
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
Door Frame
e. Re-rope the door.
shown with no
Glass or Glass
Frames
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch first
before removing the side frame. Use a pow-
ered Phillips head screw driver to remove the
4 screws.
Remove 5 nuts from Bottom Frame
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
Figure 35.2
b. Remove side glass frame.
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
WARNING
d. Slide glass out the side and slide new glass in.
Handle glass with care.
e. Re-install the side glass frame and tighten the top
and bottom frames.
•
Inspect the gasket to ensure it is
undamaged.
f. Re-install the door latch, if applicable, and re-rope
the door.
•
•
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
assembly removed.
•
Do NOT operate with glass cracked, broken or scratched.
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Reference Materials
11
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
A. Component Function & Location
1. Control Box
E
a. The control box is located under a small cover in the
right rear corner of the inside of the hopper.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system
into convection air. Lift the stove top to access the heat
exchangers. There are 2 clean out rods located under the
heat exchangers.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200 F (93 C) in the firepot
and will turn red when it reaches 600 F (315 C).
o
°
o
°
8. Heat Output Switch
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for the first 60 seconds and
then will stop.
The heat output switch is located on the upper right side panel.
The function of the heat ouput switch is to regulate the burn
rates; low, medium, and high settings.
9. Hopper Switch
The hopper switch is located in the upper right hand corner
of the hopper. This switch is designed to shut down the feed
motor whenever the hopper lid is opened.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
10. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
11. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the interior shield. The junction box and wiring harness
are replaced as one component.
3. Combustion (Exhaust) Blower
The combustion blower is mounted on the lower left side
on rear of appliance. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
12. Power Supply
The power outlet is located on the back of the appliance,
lower right corner. Check the wall receptacle for 120 volt,
60 Hz (standard current). Make sure the outlet is grounded
and has the correct polarity. A good surge protector is
recommended.
4. Feed System
The feed system is located in the hopper under the feed
motor cover box on the left side of the appliance and can
be removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot.
13. Red Call Light
The red call light is on the front of the junction box, next to the
reset button. The function of the red call light is to indicate
that the thermostat is calling for heat.
14. Reset Button
The reset button is located on the right side of the apppliance
next to the red call light. The function of the button is to
momentarily open the thermostat circuit, which restarts the
system.
5. Firepot
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance will
not operate properly.
15. Thermocouple
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
6. Fuse
The fuse is located on the front of the junction box on the
right side of the appliance. The fuse will blow should a short
occur and shut off power to the appliance.
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CB 1200 Pellet Stove
16. Thermostat
19. Snap Disc #3 (Back Burn Protector) 250°F
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator should be set on the lowest setting
available.
Snap disc #3 is mounted on the back of the auger tube in
the right side of the appliance just below the feed motor and
has a red reset button. To access it remove the feed motor
cover box from inside the hopper. If the fire tries to burn
back into the feed system or push exhaust up the feed tube,
this snap disc will shut the entire system off. This disc must
be manually reset.
17. Snap Disc #1 (Convection Blower) 145°F
Snap disc #1 is located on the right side of the appliance on
the top of the heat exchanger box. There are 2 purple wires
connected to it. This snap disc turns the convection blower
on and off as needed. Power is always present at snap disc 20. Vacuum Switch
#1.
The vacuum switch is located on the left side of the appliance
18. Snap Disc #2 (Thermostat Override) 200°F
behind the inner shield. This switch turns the feed system on
when vacuum is present in the firebox. The vacuum switch
is a safety device to shut off the feed motor if the exhaust
or the heat exchanger system is dirty or plugged or if the
firebox door is open.
Snap disc #2 is also located on the right side of the appliance
between snap disc #1 and convection blower. There are 2
yellow wires connected to it. This snap disc will turn off the
feed system, which will turn off the appliance if an overfire
condition should occur or if the convection blower should fail 21. Wiring Harness
to operate.
See Figure 37.1 below.
Heat
Output
Switch
Thermocouple
Thermostat
Block
Feed
Motor
Hopper
Switch
Vacuum
Switch
Capacitor
Blower
Speed
Snap
Disc #2
Yellow
Purple
Red
Orange
White
Blue
Black
Black
Yellow
Red
Convection
Blower
Snap
Disc #1
Purple
Gray
Blue
High Temp
High Temp
Exhaust
Blower
Call Light
Reset
Button
Fuse
Snap
Disc #3
Igniter
Figure 37.1
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CB 1200 Pellet Stove
B. Component Locations
Cleaning Rods
Heat
Fan
Output
Speed
HIGH
HIGH
LOW
MED
LOW
Reset Button Call Light
Heat Exchanger Tubes
Figure 38.3
Figure 38.1
Power Outlet
Outside Air
Flex Hose
Terminal Block.
Center 2 screws for
Thermostat Wires
Convection Blower
Figure 38.2
Figure 38.4
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CB 1200 Pellet Stove
C. Exploded Views
1
37
36
34
39
38
40
33
35
32
4
27
5
31
30
28
2
26
29
24
25
3
6
23
22
21
7
20
19
8
10
9
15
16
17
18
14
13
12
11
Part number list on following page.
Figure 39.1
December 16, 2011
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CB 1200 Pellet Stove
B. Service Parts & Accessories
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
#1 Top Assembly
DESCRIPTION
COMMENTS
PART NUMBER
1.1
1.2
1.3
1
Top Assembly
with Hopper Lid
812-3940
1.1
1.2
Handle, Hopper Lid
Lid, Hopper
200-0110
410-4901
Bumper, Rubber
Pkg of 12
Qty: 2
SRV224-0340/12
812-1010
Y
Y
Bushing, Hopper Lid
Top Assembly
Magnetic Switch
#2 Baffle Assembly
1.3
Top Only
SRV410-4980
7000-375
2.1
2.2
2.1
2.2
3
Baffle Assembly Left
Post 3619669
Post 3619669
510-5350
510-5360
811-0601
SRV510-1020
410-5251
812-3840
410-5391
180-0190
812-3381
812-4710
240-0812
Baffle Assembly Right
Brick Set
Brick Retainer Clips Assembly
Curtain Mount, Side Left
Curtain, Side Left
Pkg of 2
4
5
6
7
8
Curtain, Pedestal Side
Right or Left
Casting, Exhaust Transition
Blower, Combustion/Exhaust
Y
Y
Y
...Motor & Housing
...Housing & Stove
9
Gasket, Exhaust Combustion Blower
(between…)
Figure 40.1
Additional service part numbers appear on following page.
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CB 1200 Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
#10 Firepot Assembly and Associated Parts
#11 Door Assembly
10.3
10.2
11.4
10.5
10.4
10.1
11.1
11.3
10.6
11.2
10.1
10.2
Rod/Linkage, Ez Clean
812-3850
Bolt, Firepot, 1-1/4” Long
Knob, Ash Dump Control Rod
Spring, Firepot
Pkgo of 25
225-0120/25
832-3020
Y
200-2050
Firepot Assembly
812-3351
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Bushing, Firepot
410-8320
Floor, Firepot
414-0290
Gasket, Firepot
510-0530
Qty: 1
812-1322
10.3
Thermocouple Cover
Pkg of 10
812-4920
10.4
10.5
Thermocouple
812-0210
Thermocouple Bracket W/Set Screw
Heating Element 6”, Loop Igniter
Wing Thumb Screw 8-32 X 1/2
812-3171
Qty: 1
812-3811
10.6
Pkg of 10
Pkg of 24
Black
812-4560
7000-223/24
DR-CB12-MBK-B
DR-CB12-GD-B
DR-CB12-NL-B
450-2910
11
Door Assembly
Gold
Nickel
11.1
11.2
11.3
11.4
Hinge, Female
Glass Assembly, Center - 13-7/8” W x 11” H
Glass Assembly, Side, 1 Pc - 5-1/8” W x 11” H
Glass Retainer Assembly
510-5400
Y
Y
Interchangeable
510-5410
510-5460
Door Rope, 7/8”, Field Cut to Size
Gasket, Glass, Field Cut to Size
8 Ft.
842-2350
Y
10 Ft.
833-0660
Additional service part numbers appear on following page.
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CB 1200 Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
12
DESCRIPTION
COMMENTS
PART NUMBER
410-4912
Bracket, Door Latch
Ashpan
13
812-4050
Gasket, 7/16”
10 Ft
844-6730
Y
14
15
16
17
Panel, Front Access
410-5161
Exhaust Plenum Trap Door
Exhaust Plenum Cleanout Plate
Latch, Magnetic - For Side Curtain Air Deflector
Latch, Magnet
812-4100
410-4871
812-3821
229-0631
18
19
20
21
22
23
24
25
Mount, Side Curtain, Right
Curtain, Side Right
410-5261
812-3800
Latch, Draw
229-0640
Y
Y
Y
Y
Snap Disc, Convection Blower # 1
Blower Convection
SRV230-0060
812-3370
Snap Disc, 200 Open/40 D, # 2
Director, Air, Large
SRV230-0900
410-8250
Director, Air, Small
410-8260
Black
Gold
LVGRL-CB12-BK-B
LVGRL-CB12-GD-B
LVGRL-CB12-NL-B
410-8330
26
Grille, Louver
Nickel
Grille, Bar, Bottom
27
28
29
Extension, Heat Shield Top
Panel, Feed Motor Access
Wire Harness, Junction box
Block, Thermostat Term Dv
Igniter Extension
410-5322
410-6220
SRV7000-154
230-0690
Y
Y
7000-218
30
31
32
33
34
35
36
37
38
Panel, Rear Access, Bottom
Deflector, Air, Right Curtain
Snap Disc, Manual Reset
Panel, Rear Access, Top
Vacuum Switch
410-5413
410-5105
SRV230-1290
410-4352
SRV7000-531
SRV7000-205
410-6321
Y
Y
Control Board 3 Speed
Cover, Control Box
Feed Adjustment Plate
Cover, Feed Motor
812-4170
410-5311
Additional service part numbers appear on following page.
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CB 1200 Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
#39 Feed Motor Assembly
39.6
39.5
39.2
39.4
39.7
39.3
39.1
39.8
39
Feed Motor Assembly
812-3690
Y
Y
Y
Y
Bearing, Feed System, Nylon
Screw, 8-32 X 3/8 PH
Feed Motor
410-0552
39.1
39.2
39.3
39.4
39.5
39.6
39.7
39.8
40
Pkg of 40
225-0500/40
812-4421
Collar, Set, 7/8
229-0520
Feed Bearong
SRV7000-598
410-7172
Y
Mount, Feed Motor
Gasket, Feed Motor
Feed Spring Assembly
Screw, 5/16-18 X 1/4
Deflector, Air, Left Curtain
240-0731
Y
Y
Y
SRV7027-024
225-0550/25
410-4992
Pkg of 25
Additional service part numbers appear on following page.
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CB 1200 Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
410-2521
Bracket, Snap Disc Mounting
Call Light, Fluorescent - New Style Junction Box
SRV7000-122
Component Pack (Includes Firepot Cleanout Tool, Touch-
Up Paint, Power Cord, Wire Harness For Thermostat,
Owners Manual, Warranty Card, Consumers View Card &
“How To” Dvd)
812-3630
Cleanout Tool
414-1140
7000-440
230-0810
812-0910
812-1180
812-0380/10
812-3780/10
812-4030
450-2810
SRV240-0450
812-4520
812-3500
812-3910
812-4980
Y
Dvd Original Energy Stove
Harness, Thermostat Wire
Paint Touch-Up, 4 oz
Power Cord
Y
Y
Y
Fuse, Amp .7, Junction Box
Fuse, Amp .8, Control Box
Hinge Plate
Pkg of 10
Pkg of 10
Hinge, Door, Male
Hose, Vacuum, 5/32 Id - Field Cut to Size
Igniter Wire (5Ft) & (4) Ceramic Nuts
Rocker Switch, 3-Position
Switch, Rocker (Fan Speed)
Thermocouple Grounding Kit
Qty. 3 Ft. Req.
Heat Output
Y
Y
Y
Additional service part numbers appear on following page.
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CB 1200 Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
ACCESSORIES
Collar, Offset, Top Vent
812-3570
Damper, 3 Inch - Tall Vertical Installs Only
Damper, 4 Inch - Tall Vertical Installs Only
Log Set
PEL-DAMP3
PEL-DAMP4
811-0592
7027-219
7027-221
7027-220
811-0570
811-0872
413-7040
411-1071
200-0860
7001-044
7001-045
412-7100
841-0970
841-0960
812-3760
811-0520
TPVNT-1
811-0610
811-0620
Y
Log, Front
Log, Rear Left
Log, Rear Right
Outside Air Kit, Floor
Outside Air Kit, Rear
Channel, Air Intake
Cover, Outside Air Kit, Floor
Hose, Alum Flex, 2 Inch x 3 Ft
Outside Air Cap Assembly
Outside Air Collar Assembly
Trim Plate, Outside Air Kit
Smart-Batt Il
Qty. 3 Ft. Req.
Smart-Stat Il
Thermostat, Mechanical
Thermostat, Programmable
Top Vent Adapter
Y
Vent Adapter, 90, Cleanout
Vent Adapter, Rear
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tool
Bolt, Shoulder, 5/16 X 1/4-20
Ceramic Nuts, (Igniter)
RIVNUT-REPAIR
223-0170/20
812-0730/12
226-0060/40
226-0130/24
226-0160/24
21799A/40
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Pkg of 20
Pkg of 12
Pkg of 40
Pkg of 24
Pkg of 24
Pkg of 40
Pkg of 24
Pkg of 40
Pkg of 24
Pkg of 3 ea.
Nut, Keps Lock, 8-32
Nut, Ser Flange Small 1/4-20
Nut, Wing, 8-32
Screw, Pan Head Philips 10-32 X 3/8
Screw, Pan Head Philips 8-32 X 3/4
Screw, Sheet Metal #8 X 1/2 S-Grip
Washer, 1/4 Sae
229-1100/24
12460/40
28758/24
Washer, Sae, 3/8
832-0990
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CB 1200 Pellet Stove
E. Warranty Policy
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CB 1200 Pellet Stove
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
We recommend that you record the following pertinent
information for your CB1200 PELLET STOVE
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,
6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,
6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,
6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
7014-179D
December 16, 2011
Page 48
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