R
Portland
Oregon USA
Tested and
Listed by
O-T L
C
US
2700-I ACC WOOD INSERT
Advanced Combustion Control (ACC)
OMNI-Test Laboratories, Inc.
OWNER’S MANUAL
Installation and Operation
Model:
27I-ACC
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
WARNING
WARNING
HOT SURFACES!
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
Glass and other surfaces are
hot during operation AND
cool down.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
• Do not overfire - If heater or chimney con-
nector glows, you are overfiring. Overfiring
will void your warranty.
•
Alert children and adults to hazards of high
temperatures.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other flammable
materials away.
WARNING
Fire Risk.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
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Safety Alert Key:
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
•
•
•
TABLE OF CONTENTS
Installer’s Guide
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 6: Getting Started
A. Design, Installation & Location
Considerations..................................................25
B. Draft ..................................................................25
C. Negative Pressure.............................................26
D. Locating Your Appliance and Chimney.............27
E. Chimney Termination Requirements.................27
F. 2-10-ꢀ Rule .......................................................28
G. Tools and Supplies Needed..............................29
H. Fire Safety.........................................................29
Section 1: Listing and Code Approvals
A. Appliance Certifications.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifications..........................................6
D. BTU & Efficiency Specifications........................6
User’s Guide
I.
Inspect Appliance and Components
and Pre-Use Checklist ......................................29
Section 2: Operating Instructions
A. Your Wood Appliance .......................................7
B. Fire Safety.........................................................8
C. Overfiring...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process................................................9
G. Automatic Combustion Control (ACC) ..............10
H. Air Controls .......................................................10
Section 7: Dimensions and Clearances
A. Appliance Dimensions.......................................30
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements................ꢀ1-ꢀ2
C. Alternate Floor Protection Calculation...............33
Section 8: Chimney Systems
I.
Burn Rates and Operating Efficiency................11
A. Venting Systems...............................................34
B. Inspections........................................................34
C. Larger Chimneys...............................................34
D. Masonry Chimney .............................................ꢀ4-ꢀ5
E. Metal Heat Circulating Chimney........................36
F. Prefabricated Metal Chimney............................36-37
G. Securing Chimney Components .......................37
H. Altering the Fireplace........................................37
J. Correct Baffle & Blanket Placement..................12
K. Building a Fire ...................................................13
L. Wood Fuel.........................................................14
M. Blower Control Box Snap Disc Operations .......15
N. Blower Operating Instructions...........................15
O. Clear Space ......................................................16
P. Frequently Asked Questions.............................16
Q. Opacity (Smoke) ...............................................16
I.
Zero-Clearance Factory-Built Fireplaces ..........38
J. Ovalizing Round Stainless Steel Liners............38
K. Chimney Height / Rise and Run........................38
Section 3: Maintenance and Service
A. Disposal of Ashes .............................................17
B. Chimney & Chimney Connector
Section 9: Appliance Set-up
Inspection/Cleaning...........................................17
C. Appliance Inspection - Routine .........................17
D. Cleaning of Plated Surfaces..............................18
E. Glass Cleaning..................................................18
F. Inspect Firebrick................................................18
G. Quick Reference Maintenance Guide...............19
A. Outside Air Installation......................................ꢀ9
B. Optional Elbow Flue Adapter Installation..........40
C. Securing Stove Pipe/Liner to Flue Collar..........40
D. Leveling Legs....................................................40
E. Securing Appliance to Stove Pipe/Liner............41
F. Surround & Trim Installation..............................40
G. Top Installation Instructions ..............................42
H. Blower Cord Installation - Left Side...................43
Section 4: Troubleshooting Guide.....................20
I.
Zero Clearance Adjustable Trim Support..........44
Section 5: Service Parts Replacement
A. Glass Replacement...........................................21
B. Snap Disc Replacement....................................21
C. Blower Replacement.........................................22
D. Door Handle Assembly .....................................23
E. Baffle & Ceramic Blanket Removal...................2ꢀ
F. Tube Channel Assembly Replacement.............24
Section 10: Moble Home Installation.................45
Section 11: Reference Materials
A. Exploded Drawings ...........................................46-47
B. Service Parts & Accessories.............................48-50
C. Service Maintenance Log..................................51
D. Contact Information...........................................52
Page ꢀ
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2700-I ACC Wood Insert
Warranty Policy
Page 4
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2700-I ACC Wood Insert
Page 5
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Listing and Code Approvals
1
D. BTU & Efficiency Specifications
A. Appliance Certification
2700-I (ACC) Insert
ꢀ.5 grams per hour
Model:
EPA Certified:
up to 84.1%
Laboratory:
Report No:
Type:
OMNI Test Laboratories, Inc.
061-S-78-6.2, 061-S-52b-ꢀ
Efficiency:
10,450 to 16,400
BTU Output:
Solid Fuel Type, Listed Room Heater
up to 1800 sq ft depending
on climate zone
Heating Capacity:
Standard:
UL1482 and ULC S628-9ꢀ and
(UM) 84-HUD, Mobile Home
Approved.
6 inches
Vent Size:
1.75 cubic feet
18 inches
Firebox Size:
Max Wood Length:
Fuel:
Cord Wood
240 lbs
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S628-
9ꢀ and CAN/CSA-Bꢀ65 Installation Codes in Canada.
Shipping Weight:
WARNING
Fire Risk.
The Quadra-Fire 2700-I Wood Insert (ACC) meets the U.S.
Environmental Protection Agency’s 1990 particulate emis-
sion standards.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
•
•
Installation and use of any damaged appliance.
B. Mobile Home Approved
Modification of the appliance.
• This appliance is approved for mobile home installations
when not installed in a sleeping room and when an out-
side combustion air inlet is provided.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• The structural integrity of the mobile home floor, ceiling,
Operating appliance without fully assembling all
components.
and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and use
only listed double-wall connector pipe.
Operating appliance without legs attached (if supplied with
unit).
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
• Outside Air Kit, part OAK-ACC must be installed in a mo-
bile home installation.
Any such action that may cause a fire hazard.
C. Glass Specifications
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
Page 6
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2700-I ACC Wood Insert
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
•
•
•
•
•
DO NOT touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
•
Keep clothing, furniture, draperies and other flammable materials away.
If you expect that children may come into contact with this appli-
ance, we recommend a barrier such as a decorative screen.
See your dealer for suggestions.
A. Your Wood Appliance
WARNING! DO NOT operate appliance before reading and understanding operating instructions.
Failure to operate appliance according to operating instructions could cause fire or injury.
Burn Rate
Control
ACC
Start-Up Air
Control
Door Handle &
Spring Handle
Blower Control
Figure 7.1General Operating Parts
Page 7
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Hearth & Home Technologies WILL NOT warranty stoves
that exhibit evidence of over-firing. Evidence of over-firing
includes, but is not limited to:
B. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
• Warped air tube
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
• Deteriorated refractory brick retainers
• Deteriorated baffle and other interior components
D. Combustible/Non-combustible Materials
•
Combustible Material
2. A conveniently located Class A fire extinguisher.
Material made of or surfaced with wood, compressed
paper, plant fibers, plastics, or any material capable
of igniting and burning, whether flame-proofed or not,
plastered or unplastered.
ꢀ. A practiced evacuation plan, consisting of at least two
escape routes.
4. In the event of a chimney fire:
a. Prepare occupants for immediate evacuation
b. Notify fire department
•
•
Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
Non-combustible Sealant Material
C. Overfiring
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #6ꢀ, Rutland 76R, Nuflex ꢀ04, GE
RTV106 or GE RTB116 (or equivalent).
WARNING
Fire Risk
Do not over-fire.
Over-firing may ignite creosote or will damage
the stove and chimney.
E. Seasoned Wood
Burn only dry seasoned wood.
To prevent over-firing your stove, DO NOT:
•
•
Store wood under cover, out of the rain and snow.
Dry and well-seasoned wood will not only minimize the
chance of creosote formation, but will give you the most
efficient fire.
•
•
•
•
•
Use flammable liquids
Overload with wood
Burn trash or large amounts of scrap lumber
Permit too much air to the fire
Use of processed solid fuel fire logs
•
•
Even dry wood contains at least 15% moisture by weight,
and should be burned hot enough to keep the chimney
hot for as long as it takes to dry the wood out - about one
hour.
It is a waste of energy to burn unseasoned wood of any
kind.
1. Symptoms of Over-Firing
Symptoms of over-firing may include one or more of the
following:
Dead wood lying on the forest floor should be considered wet,
and requires full seasoning time.
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
•
•
•
•
Standing dead wood can be considered to be about 2/ꢀ
seasoned.
To tell if wood is dry enough to burn, check the ends of
the logs.
If there are cracks radiating in all directions from the center,
it is dry.
If your wood sizzles in the fire, even though the surface
is dry, it may not be fully cured.
• Chimney fire
2. What To Do if Your Stove is Over-Firing
• Immediately close the door and air controls to reduce
air supply to the fire.
• If you suspect a chimney fire, call the fire department
and evacuate your house.
• Contact your local chimney professional and have
your stove and stove pipe inspected for any damage.
• Do not use your stove until the chimney professional
informs you it is safe to do so.
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2700-I ACC Wood Insert
2. Second Stage
F. Burning Process
In the secondary stage wood gives off flammable gases which
burn above the fuel with bright flames.
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating.
During this stage of burning:
• The flames must be maintained and not allowed to go out
to ensure the cleanest possible fire.
• If the flames tend to go out, it is set too low for your burn-
ing conditions.
In order to improve the situation, we at Quadra-Fire have
developed cleaner-burning wood appliances that surpass
the requirements for emissions established by our governing
agencies.
The air control located at the upper right hand corner is used to
adjust for burn rates. This is called the Burn RateAir Control.
Figure 10.1 on page 10.
These wood appliances must be properly operated in order
to ensure that they perform the way they are designed to
perform.
3. Final Stage
NOTICE: Improper operation can turn any wood appli-
ance into a smoldering environmental hazard.
The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.
1. Kindling or First Stage
• It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of
heat needed to dry and rekindle the next load of wood.
It helps to know a little about the actual process of burning in
order to understand what goes on inside the appliance. The
first stage of burning is called the kindling stage.
•
It is best to open the Burn Rate Air and Start-Up Air Con-
trols before reloading. This livens up the coalbed and
reduces excessive emissions (opacity/smoke).
In this stage:
• Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
• Open door slowly so that ash or smoke does not exit ap-
• Wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated.
pliance through opening.
• Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
This process takes heat from the coals and tends to cool the
appliance.
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly.
Fire requires three things to burn:
• Fuel
• Air
• Heat
We need to learn to burn in the cleanest way possible al-
lowing us to continue using our wood appliances for many
years to come.
If heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
clean burn.
It is always best to burn dry, seasoned firewood. When the
wood isn’t dry, you must open the air controls and burn at a
high burn setting for a longer time to start it burning.
The heat generated from the fire should be warming your
home and establishing the flue draft, not evaporating the
moisture out of wet, unseasoned wood, resulting in wasted
heat.
Page 9
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2700-I ACC Wood Insert
G. Automatic Combustion Control (ACC)
Typically, when you build a fire, you open the air controls fully
and monitor the fire to prevent it from going into an overfire
situation and/or burning your wood up too quickly before you
shut down the air controls to the desired burn rate.
Burn Rate
Air Control
HIGH
MED
When using theAutomatic Combustion Control (ACC) system,
you do not have to continually monitor the fire. Once you
set the ACC system it will control the fire for you. Follow the
instructions below to learn how to operate your stove with
ease.
LOW
H. Air Controls
1. Start-Up Air Control
The function of the Start-Up Air Control is to activate the
Automatic Combustion Control system (ACC).
• Push the Start-UpAir Control all the way back until it stops
and then pull forward to the front of the appliance until it
stops. Figure 10.1.
Start-up Air
Control
Push back until it stops
then pull forward
• The air channel opens and allows air to enter the front of
the appliance for approximately 20-25 minutes.
• The air channel gradually shuts down until it is completely
closed at the end of the 20-25 minutes.
• The fire is now controlled by the air supplied by the Burn
Figure 10.1 Start-up and Burn Rate Air Controls
Rate Air Control. Figure 10.1.
• This function should be performed each time you reload
the appliance.
2. Manual Timer Over-Ride
If you need to shut the ACC system off before it shuts itself off
after 25 minutes (i.e. overfire situation), lift up on the Start-up
Air Control and pull away from the appliance. Figure 10.2.
Lift Up on Control and Pull
Away from Appliance
Figure 10.2 Manual Timer Over-Ride
Page 10
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3. Burn Rate Air Control
• Push the Start-Up Air Control until it stops.
• The air supply enters at the upper front of the firebox,
near the top of the glass door.
• This activates the timer system (ACC).
5. Low Burn Rate - Below 10,000 BTU/hr*
• Leave the Burn Rate Air Control at the bottom marker.
• This preheated air supplies the necessary fresh oxygen
to mix with the unburned gases, helping to create the
second, third and fourth combustion process.
• Push the Start-Up Air Control all the way back until it
stops and then pull forward until it stops.
• This air is regulated by the Burn Rate Air Control.
• This activates the timer system (ACC).
• There are four settings High, Medium-High, Medium-Low
and Low.
• When the control is raised all the way up it is on the High
setting and when pushed all the down it is on the Low
setting. Figure 11.1.
*NOTE: These are approximate settings, and will vary with
type of wood or chimney draft. Due to altitude and other
environmental circumstances, this operational information is
a guideline only.
I. Burn Rates and Operating Efficiency
For maximum operating efficiency
WARNING
Risk of Fire.
1. This appliance has a timer system (ACC) that operates
the appliance at its maximum efficiency removing any
guess work for the homeowner. Follow the instructions
below for each burn rate for the Start-Up Air Control and
Burn Rate Air Control. Figure 11.1.
When set on High Burn Rate and over-riding
the Automatic Combustion Control system an
overfire situation can occur and may result in a
chimney fire.
2. Burn dry, well-seasoned wood.
Burn Rates
Overfiring will void the stove warranty.
1. Starting a Fire and Reloading
• Open both controls fully by raising the Burn Rate Air Con-
trol all the way up until it stops and push the Start-up Air
Control back until it stops.
HIGH
•
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., ꢀ0 minutes.
LOW
• After loading the appliance with wood and starting the
fire, set both controls to the desired setting by following
the burn rate instructions below.
Low (Closed)
2. High Burn Rate - Maximum Heat*
High (Opened)
•
•
•
Raise the Burn Rate Air Control all the way up until it stops
(top marker) to a fully open position.
Push the Start-Up Air Control all the way back until it stops
and leave it there.
Burn Rate
Air Control
This setting over-rides the timer system (ACC) so you
must monitor the fire closely while in this setting.
3. Medium-High Burn Rate - 15,000 to 30,000 BTU/hr*
• Raise the Burn Rate Air Control all the way up until it
stops (top marker) to a fully open position.
Start-Up Air Control
IN / OUT
• Push the Start-Up Air Control all the way back until it
stops and then pull forward until it stops.
Figure 11.1 Activating Timer
• This activates the timer system (ACC).
NOTE: If control is set full inward on “HI” it over-rides the
timer (ACC).
4. Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*
• Raise the Burn Rate Air Control up to the bottom of the
middle marker and stop.
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J. Correct Baffle & Blanket Placement
INCORRECT POSITIONS
WARNING
Fire Risk
Firebox damage due to improper baffle place-
ment is not covered by warranty. Operate the
wood burning appliance with the baffle in the
correct position only.
Not doing so could result in:
• Reduced efficiency
• Overheating the chimney
• Overheating the rear of the firebox
Ceramic Blanket and Baffle Board are NOT
in contact with the back of the firebox.
• Poor performance
Ensure correct baffle placement and replace baffle com-
ponents if damaged or missing.
CORRECT POSITION
Back of Firebox
Ceramic Blanket
Ceramic Blanket is NOT in contact with the
back of the firebox and NOT even with the
Baffle Board in the front.
Back of Firebox
Ceramic Blanket
Baffle Board
Ceramic Blanket and Baffle Board MUST be
in contact with the back of the firebox and
even with each other in the front.
Baffle Board
Ceramic Blanket is bunched up at the back
of the firebox and NOT even with the Baffle
Board in the front.
Figure 12.1 - Correct Baffle and Blanket Positions
Figure 12.2 - Incorrect Baffle and Blanket Positions
Page 12
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K. Building A Fire
•
Open door slowly so that ash or smoke does not exit ap-
pliance through opening.
WARNING
•
•
Large logs burn slowly, holding a fire longer.
Small logs burn fast and hot, giving quick heat.
Fire Risk.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
9. As long as there are hot coals, repeating steps 6 through
8 will maintain a continuous fire.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
DO NOT USE GASOLINE, LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A
FIRE IN THIS HEATER.
NOTE:
•
•
Build fire on brick firebox floor.
Do NOT use grates, andirons or other methods to support
fuel.
•
•
Keep all such liquids well away from the heater while it
is in use.
It will adversely affect emissions.
Combustible materials may ignite.
Before lighting your first fire in the appliance:
1. Confirm the baffle and ceramic blanket are correctly
positioned. They should be even with the front tube and
resting on all tubes. See page 12.
CAUTION
Odors and vapors released during initial operation.
2. Remove all labels from glass.
•
•
Curing of high temperature paint.
Open windows for air circulation.
There are many ways to build a fire. The basic principle is
to light easily-ignitable tinder or paper, which ignites the fast
burning kindling, which in turn ignites the slow-burning fire-
wood. Here is one method that works well:
Odors may be irritating to sensitive individuals.
1. Open the Burn Rate Air and Start-Up Air Controls fully.
2. Place several wads of crushed paper on the firebox floor.
Heating the flue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
ꢀ. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
is ventilated and the flue unobstructed.
5. Light the paper in the appliance. NEVER light or rekindle
fire with kerosene, gasoline, or charcoal lighter fluid; the
results can be fatal.
6. Once the kindling is burning quickly, add several full-length
logs ꢀ to 4 inches (76 - 102mm) in diameter. Be careful
not to smother the fire. Stack the pieces of wood 1/2 to
1 inch apart (1ꢀ-25mm); near enough to keep each other
hot, but far enough away from each other to allow air flow
between them.
7. Set the Burn Rate Air Control and activate the timer sys-
tem (ACC).
8. When ready to reload, It is best to fully open both the Burn
Rate Air and Start-up Air Controls before reloading.
•
This livens up the coalbed and reduces excessive emis-
sions (opacity/smoke).
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Moisture
L. Wood Fuel
The majority of the problems appliance owners experience
are caused by trying to burn wet, unseasoned wood.
WARNING
•
Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and
Fire Risk.
• DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR
ENGINE OIL.
•
Causes evaporating moisture which cools your chimney,
accelerating formation of creosote.
• DO NOT USE CHEMICALS OR FLUIDS TO START A
FIRE.
WARNING
• Do NOT burn treated wood or wood with salt (driftwood).
Fire Risk.
• May generate carbon monooxide if burn material other
than wood.
•
•
•
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
May result in illness or possible death.
Wet, unseasoned wood can cause accumulation of
creosote.
Hardwood vs Softwood
Seasoned Wood
Your appliance performance depends on the quality of the
firewood you use.
•
•
•
Cut logs to size
•
•
•
•
Seasoned wood contains about 8,000 BTUs per pound .
Hard woods are more dense than soft woods.
Split to 6 inches (152 mm) or less in diameter
Air dry to a moisture content of not more than 20%
Hard woods contain 60% more BTUs than soft woods.
-
-
Soft wood - about nine months to dry
Hard woods require more time to season, burn slower and
are harder to ignite.
Hard wood - about eighteen months to dry
•
•
•
Soft woods require less time to dry, burn faster and are
easier to ignite.
NOTICE: Seasoning time may vary depending on drying
conditions.
Start the fire with softwood to bring the appliance up to
operating temperature and to establish draft.
Add hardwood for slow, even heat and longer burn time.
Storing Wood
Steps to ensure properly seasoned wood:
•
•
•
•
Stack wood to allow air to circulate freely around and
through woodpile.
Soft woods
Hard woods
•
•
•
•
•
•
•
Douglas Fir
Pine
• Oak
Elevate wood pile off ground to allow air circulation
underneath.
• Maple
• Apple
• Birch
Spruce
Cedar
Poplar
Aspen
Alder
Smaller pieces of wood dry faster. Any piece over 6 in.
(152 mm) in diameter should be split.
Wood (whole or split) should be stacked so both ends of
each piece are exposed to air. More drying occurs through
the cut ends than the sides.
•
Store wood under cover to prevent water absorption
from rain or snow. Avoid covering the sides and ends
completely.
Processed Solid Fuel Fire Logs
•
NOT permitted for use in this appliance
WARNING
Fire Risk
Do NOT store wood:
•
•
In front of the appliance.
In space required for loading or ash
removal.
Page 14
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M. Blower Control Box & Snap Disc
Operating Instructions
MANUAL: Over-rides the
internal Snap Disc
1. The blower will turn on/off automatically when
set to AUTO. Figure 15.1.
2. When set to MANUAL, the fan will turn on/off
only when you turn it on or off. This setting
over-rides the internal snap disc.
ꢀ. Adjust the speed of the fan by turning the
HIGH/LOW knob to the desired setting.
AUTO: Fan will turn ON/OFF
automatically and is controlled
by the internal Snap Disc
N. Blower Operating Instructions
Figure 15.1
1. Initial (cold) startup: Open both controls fully by rais-
ing the Burn Rate Air Control all the way up until it stops
and PUSH the Start-up Air Control back until it stops.
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., ꢀ0 minutes.
NOTICE!
Do NOT operate a circulating fan within close proxim-
ity, approximately 4 ft (1.2m), of appliance
• Can reverse air flow, blowing hot air into appliance
cavity.
• Can damage appliance blower due to overheating.
2. High Burn Setting: Both controls are open. Burn Rate
Air Control is pulled up and the Start-up Air Control is
fully pushed in. Blower may remain on.
ꢀ. Medium-High Burn Setting*: Burn Rate Air Control
is closed then opened to 1 inch to fully open (pull up).
Blower may remain on.
4. Medium-Low Burn Setting*: Burn Rate Air Control
is closed then opened to 1/4 inch to 1/2 inch (pull up).
Leave the blower off until the burn is well established, i.e.,
ꢀ0 minutes.
5. Low Burn Setting*: Burn Rate Air Control is closed
(down position). Leave the blower off until the burn is
well established, i.e., ꢀ0 minutes.
*NOTE: For burn settings ꢀ to 5 the Start-up Air Control
needs to be pushed in (Open) then pulled forward to
activate the Automatic Combustion Control (ACC).
NOTE: For maximum efficiency and lowest emissions,
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
ꢀ0 minutes.
6. The blower is equipped with a rheostat (speed control).
The highest blower speed is obtained by turning the
rheostat on, then adjusting back towards “OFF” as far
as possible without turning the blower off. For a low
blower speed, turn the control knob clockwise as far as
possible
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Q. Opacity (Smoke)
O. Clear Space
Opacity is the measure of how cleanly your appliance is
burning.
•
Do NOT place combustible objects within 4 ft (1.2 m) of
the front of fireplace. Figure 16.1.
Opacity is measured in percent:
• 100% opacity is when an object is totally obscured by
the smoke column from a chimney, and
WARNING
Fire Risk.
• 0% opacity means that no smoke column can be seen.
•
Do NOT place combustible objects within 48
inches in front of the appliance.
High temperatures may ignite clothing, furniture or
draperies.
As you become familiar with your appliance, you should
periodically check the opacity. This will allow you to know
how to burn as nearly smoke-free as possible (goal of 0%
opacity).
•
NOTICE!
Do NOT operate a circulating fan within close prox-
imity, approximately 4 ft (1.2m), of appliance
• Can reverse air flow, blowing hot air into appli-
ance cavity.
• Can damage appliance blower due to overheat-
ing.
Figure 16.1 - Clear Space
P. Frequently Asked Questions
ISSUES
SOLUTIONS
Odor from appliance
When first operated, this appliance may release an odor for the first several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
Whirring sound
The blower may produce a whirring sound which increases in volume as the speed is
increased.
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
Page 16
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Maintenance and Service
3
Creosote - Formation and Need for Removal
A. Disposal of Ashes
•
When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
to form creosote.
•
Frequency: When ash is within 1-ꢀ/4 inch (44mm) of
firebox lip. Leave 1/4 to 1/2 inch (6-1ꢀmm) of ash in the
bottom of the firebox.
•
•
The creosote vapors condense in the relatively cool
chimney flue of a slow-burning fire.
•
By: Homeowner
As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely
hot fire.
WARNING! Risk of Fire! Ashes could contain hot embers.
•
•
Place ashes in a metal container with a tight-fitting lid.
•
The chimney and chimney connector shall be inspected
every two months during the heating season to determine
when a creosote buildup has occurred.
Theclosedcontainershouldbeplacedonanoncombustible
floor or on the ground, well away from all combustible
materials, pending final disposal.
•
When creosote has accumulated it shall be removed to
reduce the risk of a chimney fire.
•
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
C. Appliance Inspection - Routine
B. Chimney and Chimney Connector
Inspection/Cleaning
•
Frequency: Every 2 months at the same time the chim-
ney and chimney connector are inspected.
•
Frequency: Every 2 months during heating season or
as recommended by a certified chimney sweep; more
frequently if chimney exceeds or is under 14-16 feet (4.ꢀ
to 4.8m) measured from bottom of appliance.
•
By: Homeowner
Check for:
• Cracks in glass
•
By: Certified chimney sweep
• Door handle - smooth cam operation
• Baffle and ceramic blanket correct placement
• Baffle for warpage
•
Remove all ash from the firebox and extinguish all hot
embers before disposal.
•
•
Allow the appliance to cool completely.
• Firebrick for cracks, broken or crumbly
If your type of installation involves a full reline of the
chimney, it will be necessary to either remove the baffle
from the insert, or remove the insert from the fireplace
and disconnect the vent prior to cleaning the chimney.
Refer to page 22 in this manual for instructions on Baffle
Removal.
• Door gasket. (Dollar bill test). Place a dollar bill between
the stove and the door and then shut the door. If you can
pull the dollar bill out, replace the door gasket.
• Glass frame for loose screws
•
•
If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the
fireplace and disconnected from the flue prior to cleaning
the chimney.
D. Cleaning Plated Surfaces
•
Frequency: As desired
•
By: Homeowner
The creosote or soot should be removed with a brush
specifically designed for the type of chimney in use.
•
•
•
Clean all the fingerprints and oils from plated surfaces
BEFORE firing the appliance for the first time.
•
•
Clean out fallen ashes from the firebox.
If not cleaned properly before lighting your first fire, the
oils can cause permanent markings on the plating.
It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
After the plating is cured, the oils will not affect the finish
and little maintenance is required.
• Wipe clean as needed.
WARNING! Risk of Fire!
Do not use chimney cleaners or flame colorants in your
appliance. It will corrode your pipe.
CAUTION! Do not use polishes with abrasives. It will
scratch plated surfaces.
Page 17
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F. Inspect Firebrick (Cont’d)
E. Glass Cleaning
•
Frequency: As desired
4. Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
•
By: Homeowner
5. Lay bottom bricks in unit.
•
•
Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack.
If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
1
1
1
1
1
•
After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next firing can permanently
stain the glass and damage the finish on plated metal
surfaces.
1
2
1
3
4
2
1
3
1
• A portion of the combustion air entering the firebox is de-
4
1
flected down over the inside of the door glass.
1
• This air flow “washes” the glass, helping to keep smoke
from adhering to its surface.
• When operated at a low burn rate, less air will be flowing
over the glass and the smoky, relatively cool condition of
a low fire will cause the glass to become coated.
Figure 18.1
No.
1
Brick Size
9” x 4-1/2” x 1-1/4”
Bottom Back, see diagram for size
Qty
11
2
• Operating the appliance with the Burn Rate Air Control
and Start-Up Air Control all the way open for 15-20 min-
utes should remove the built up coating.
2
3
Bottom Back Middle, see diagram for size
Bottom Back Front, see diagram for size
3
CAUTION! Handle glass assembly with care. Glass is
breakable.
4
2
7-3/4 in.
•
•
•
Avoid striking, scratching or slamming glass
Avoid abrasive cleaners
Do not clean glass while it is hot
2
4-1/2 in.
8-3/8 in.
6-1/2 in.
F. Inspect Firebrick
•
Frequency: After each ash removal
4-1/2 in.
3
•
By: Homeowner
7-3/8 in.
Replace the firebrick if they become crumbly and/or if
there is a 1/4 inch (6.ꢀ5mm) gap between the bricks.
7-1/4 in.
The firebox is lined with firebrick, which has exceptional
insulating properties. Do not use a grate; simply build
a fire on the firebox floor. Do not operate appliance
without firebrick.
4-1/2 in.
4
8-1/8 in.
1. After the coals have completely cooled, remove all
old brick and ash from unit and vacuum firebox.
Figure 18.2
2. Remove new brick set from box and lay out to
diagram shown.
Use Part 8ꢀ2-0550 when ordering individual brick. Provide
brick dimension or copy this page, mark the desired brick and
take it to your authorized dealer.
ꢀ. Install rear bricks on the top of the rear air channel.
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G. Quick Reference Maintenance Overview Guide for Wood Appliances.
BAFFLE & BLANKET PLACEMENT
INSPECT FIREBRICKS & ASH COVER
(AFTER EACH CLEANING)
Step Top Models Only
Baffle and blanket placement is critical to heat out-
put, efficiency and overall life of the unit. Make sure
the baffle is pushed all of the way to the back of the
firebox and the blanket is laying flat.
Firebrick is designed to protect your firebox. Replace
firebricks that are crumbling, cracked or broken. If
you have an optional ash door, check to make sure
the door is closing properly.
CHIMNEY & CAP INSPECTION
DOOR & LATCH CHECK
Keeping the door and glass
gasket in good shape will
maintain good burn times on
a low burn setting.
The chimney and chimney
cap must be inspected for
soot and creosote during
the burn season. This will
prevent pipe blockage, poor
draft, and chimney fires.
Check the glass frame for
loose screws to prevent air
leakage.
Always burn dry wood to
help prevent cap blockage
and creosote build-up.
Check the door latch for proper adjustment. This
is very important especially after the door rope has
formed to the stove face.
Start the first inspection of your unit af-
ter the first 2 months of use, or if perfor-
mance changes, and adjust your sched-
ule accordingly.
Maintenance is required for safe oper-
ation and must be performed to main-
tain your warranty.
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Troubleshooting Guide
4
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems
Possible Cause
Solution
Can not get fire started
Excessive smoke or spillage
Burns too slowly
Not enough kindling/paper or no Use dry kindling, more paper. Arrange kindling &
kindling/paper
wood for air movement.
Not enough heat output
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for flue blockage.
Pre-warm flue before starting fire (refer to Building
a Fire Section).
Not enough air for fire to ignite
Check for adequate vent height (refer to Chimney
Height Section).
Open window below the appliance towards the
wind.
Wood condition is too wet, too
large
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Bed of coals not established
before adding wood
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Flue blockage such as birds’
nests or leaves in termination
cap
Have chimney inspected for creosote and cleaned
by a certified chimney sweep.
Down draft or negative pressure Do not use exhaust fans during start-up (refer to
Competition with exhaust
devices
Negative Pressure Section).
Open window below the appliance towards the
wind.
Fire burns too fast
Mix in hardwood.
Mix in less seasoned wood after fire is established
(refer to Wood Fuel Section).
Extremely dry or soft wood
Overdrafting
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).
Page 20
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Service Parts Replacement
5
B. Snap Disc Replacement
A. Glass Replacement
(Replace with 5mm ceramic glass only)
1. Locate the snap disc bracket assembly in the blower
1. Ensure that the fire is out and the appliance is cool to
housing under the ash lip. Figure 21.1
the touch.
2. Using a 5/ꢀ2 Allen wrench, remove the 4 mounting bolts
and slide assembly towards you.
2. Protect a table or counter top with padding or towels.
Protect your hands and wear gloves to prevent injury.
ꢀ. Using a Phillips head screw driver, remove the 2 screws
from the snap disc and lift the snap disc off of the mounting
bracket. Disconect the wires and replace with new snap
disc and re-connect the wires. Figure 21.2.
3. Remove the door with the broken glass by lifting the
door up and off of the hinges.
4. Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays flat, on
a soft surface.
4. Slide the blower housing back into position and secure with
the 4 mounting bolts.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are difficult to remove, soak with
penetrating oil first).
6. Center the glass with edges evenly overlapping the
opening in the door, (i.e. same space top and bottom,
left and right sides).
Snap Disc Location
7. Replace the glass retainers. Be careful not to cross
thread the screws.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN - can cause glass to break.
9. Replace the door on the appliance.
Remove Bolts and Slide
Blower Assembly Out
WARNING! Risk of Fire or Injury!
Use only glass that is specified in the manual, DO NOT
replace with any other material. Glass breakage will occur.
Figure 21.1 Snap Disc Location
CAUTION!
Handle glass with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly
removed.
• Do NOT operate with glass cracked, broken or
scratched.
Quadra-Fire appliances are equipped with ceramic super
heat-resistant glass, which can only be broken by impact or
misuse.
Snap Disc
Figure 21.2
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C. Blower Replacement
CAUTION
1. Using a 5/ꢀ2 Allen wrench, remove 4 blower housing
mounting bolts and slide assembly out. Figure 22.1.
Shock Risk.
Do NOT remove grounding prong from plug.
2. Disconnect the wires from the blower.
Plug directly into properly grounded ꢀ prong
receptacle.
ꢀ. Using a Phillips head screw driver, remove 4 screws.
Figure 22.2.
•
•
Route cord away from appliance.
4. Remove blower from the blower housing assembly.
Do NOT route cord under or in front of appliance.
5. Install new blower and secure with the same 4
screws.
6. Re-connect the wires to the blower.
WARNING
7. Slide the assembly back into position under the ash
lip and secure with the 4 mounting bolts.
Fire Risk.
Do NOT allow hot coals or embers to overflow ash lip
•
May melt protective wire coating on fan power cord
causing electrical short, fire or injury
Remove Bolts and Slide
Blower Assembly Out
Figure 22.1
Remove 4 Screws
& Remove Blower
from Housing
Figure 22.2
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E. Baffle & Ceramic Blanket Removal
D. Door Handle Assembly
1. Remove all ash from the firebox, and extinguish all hot
embers before disposal into a metal container.
1. Install washer on door handle shaft.
2. Slide door handle through door.
ꢀ. Install second washer(s) as shown in Figure 23.1.
4. Install key in groove.
2. It is easier to remove both baffle boards and ceramic
blanket after the tube channel assembly has been partially
disassembled and the right side lowered. Follow steps
1 through 4 on page 24 for removal of the tube channel
assembly. It is not necessary to completely remove the
tube channel assembly.
5. Align groove in latch cam with key; slide latch cam over
shaft
6. Install locknut but do not overtighten, the handle needs
to move smoothly.
ꢀ. Once the baffle protection cover has been removed, pull
the baffle boards and ceramic blanket forward about 1 inch
(25mm) and then overlap the baffles about 1-2 inches (25-
51mm). Figure 23.3.
7. Install handle turning in a counter-clockwise motion to
desired location on door handle rod. Figure 23.1.
4. Slide the tube channel assembly to the left as far as it will
go and lower the right side. Remove the baffle boards and
ceramic blanket together. Figure 23.4.
CAUTION! Do not overtighten lock nut. The door handle
needs to move smoothly.
4. Re-install in reverse order. Be sure the baffle boards and
ceramic blanket are in their proper positions. See Figure
12 .1 on page 12.
Door Cross Section
(example)
Ceramic Blanket
Latch Cam
Locknut
Spring
Handle
Baffle Boards Overlapping
Door Handle
Spacing
Washers
Square Key
Figure 23.1 - Door Handle for Arched Door
Figure 23.3
Door Cross
Latch Cam
Section
Door Handle
Locknut
Square Key
Spacing
Washers
Fiber Handle
Slide Tube Channel to the
Left and Lower Right Side
Figure 23.2 - Door Handle for Rectangular Door
Figure 23.4
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F. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
Bend Back Tabs
1. Remove the ꢀ bottom bricks first and then remove the ꢀ right
side bricks.
Baffle Protection
Channel
2. Remove the baffle protection channel by bending back the tabs
using needle nose pliers located at the right and left side of the
protection cover. Lift the cover up slightly and pull toward the
front and out of the firebox. Figure 24.1.
ꢀ. Locate the 2 channel nuts inside of chamber and remove using a
7/16 socket wrench. Figure 24.2.
Figure 24.1
NOTE:Soak the bolts with penetrating oil for at least 15 minutes
before trying to remove them.
4. Slide the tube channel assembly all the way to left until it is off the
threads. Drop the right side down, then slide the assembly back
to right. Figure 24.3.
5. The ceramic blanket and both baffle boards can be removed at
the same time you remove the tube channel assembly.
6. When the tube channel assembly is free of the left side sup-
port, rotate clockwise and pull assembly, blanket and baffles out
through the front opening.
Use 7/16 Socket Wrench
and Remove Channel Nuts
Figure 24.2
7. Re-install in reverse order.
2 Tube Channel Nuts
1
2
3
Rotate and
remove from
firebox
4
Tube Channel
Assembly
1
1
2
1
3
4
Baffle Boards
Ceramic Blanket
Baffle Protection Channel
Figure 24.3
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Installer’s Guide
Getting Started
6
B. Draft
A
. Design and Installation Considerations
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
CAUTION
Check building codes prior to installation.
•
Installation MUST comply with local, regional, state and
national codes and regulations.
Considerations for successful draft include:
•
Preventing negative pressure
•
Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
•
Location of appliance and chimney
o be sure that your appliance burns properly:
T
•
During a low burn, the chimney draft (static pressure) should
be approximately -.04 inch water column (W.C.)
Before installing, determine the following:
•
Type of chimney connector to be used
· single wall, 6 inch (152mm) diameter, stainless steel,
or
· double wall, 6 inch (152mm) diameter, stainless steel
Consult page 28 for clearances to combustibles
Power outlet located close by for optional blower
•
•
During a high burn the chimney draft should be approximately
-.10 inch (W.C.)
Measure the W.C at 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
•
•
WARNING
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the
appliance system caused by:
Asphyxiation Risk.
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
•
•
•
•
•
•
Inadequate draft due to environmental conditions
Downdrafts
•
DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
Tight sealing construction of the structure
Mechanical exhausting devices
May allow flue gases to enter the house.
Overdrafting caused by excessive chimney heights
WARNING
Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
Page 25
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C. Negative Pressure
WARNING
Asphyxiation Risk.
•
Negative pressure can cause spillage of com-
bustion fumes, soot and carbon monoxide.
•
Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
•
•
•
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water heaters
and other combustion appliances
•
•
•
•
Clothes dryers
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
•
•
•
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
•
•
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams
taped or sealed
•
Basement installations should be avoided
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D. Locating Your Stove & Chimney
•
•
Consider the appliance location in order to avoid
floor and ceiling attic joists and rafters.
Location of the appliance and chimney will affect perfor-
mance. As shown in Figure 27.1 the chimney should:
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstruc-
tions.
•
•
Install through the warm space enclosed by the build-
ing envelope. This helps to produce more draft, espe-
cially during lighting and die down of the fire.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your flue problem.
Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
Recommended
Location
Recommended
Location
Marginal
Location
Location
Not
Recommended
Location NOT
Recommended
Windward
Outside Termination Cap
Leeward
Multi-level Roofs
Figure 27.1
E. Chimney Termination Requirements
NOTICE: Locating the appliance in a basement or in a location
of considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near
Follow manufacturer’s instructions for clearance, securing
flashing and terminating the chimney.
•
Frequently open doors
•
•
Must have an approved and Listed cap
•
Central heat outlets or returns
Must not be located where it will become plugged by
snow or other material
•
Must terminate at least ꢀ feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (ꢀ05cm).
•
Must be located away from trees or other structures
NOTICE:
•
•
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect
performance.
•
Chimney height may need adjustment if smoking or
overdraft occurs.
Page 27
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F. 2-10-3 Rule
These are safety requirements and are not meant to assure proper flue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit.
•
•
Changing the diameter of the chimney can affect draft and cause poor performance.
It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when
there are other factors that affect flue draft.
Less than 10 ft. (ꢀ05cm)
2 ft. (61cm)
ꢀ ft. (91cm)
2 ft. (61cm)
Minimum
10 ft. (ꢀ05cm) To Nearest Roofline
ꢀ ft. (91cm)
Minimum
Pitched Roof
Figure 28.1
10 ft. (305cm) or more
Less than 10 ft. (305cm)
2 ft. (61cm)Minimum
Wall or Parapet
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
Flat Roof
Figure 28.2
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G. Tools And Supplies Needed
Pre-Use Check List
Before beginning the installation be sure the following tools
and building supplies are available:
1.
Place the appliance in a location near the final
installation area and follow the procedures below:
7/16 Socket Wire Cutters to remove from pallet
2.
Open the appliance and remove all the parts and
articles packed inside the Component Pack. Inspect
all the parts and glass for shipping damage. Contact
your dealer if any irregularities are noticed.
Reciprocating saw
Pliers
Framing material
High temp caulking material
Gloves
Hammer
3.
4.
5.
6.
All safety warnings have been read and followed.
This Owner’s Manual has been read.
Phillips screwdriver
Framing square
Flat blade screwdriver Electric drill and bits
Floor protection requirements have been met.
Plumb line
Level
Safety glasses
Tape measure
Venting is properly installed per vent manufacturing
instructions.
7.
8.
The proper clearances from the appliance and chim-
ney to combustible materials have been met.
1/2-ꢀ/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
The masonry chimney is inspected by a professional
and is clean, or the factory built metal chimney is
installed according to the manufacturer’s instruc-
tions and clearances.
H. Fire Safety
9.
The chimney meets the required minimum height.
To provide reasonable fire safety, the following should be
given serious consideration:
10.
All labels have been removed from the glass
door.
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
11.
Plated surfaces have been wiped clean, if appli-
cable.
12.
A power outlet is available nearby for use of the
blower assembly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
WARNING
Fire Risk.
I. Inspect Appliance and Components
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
•
Remove appliance and components from packaging and
inspect for damage.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
•
Vent system components and doors are shipped in
separate packages.
Report damaged parts to dealer.
•
Report to your dealer any parts damaged in shipment.
•
Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefit.
Page 29
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Dimensions and Clearances
7
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
A. Appliance Dimensions
16-1/4 in.
(413mm)
12-11/16 in.
(321mm)
A
9-15/16 in.
(252mm)
9-5/16 in.
(237mm)
B
29-1/16 in.
(738mm)
Figure 30.1 Top View
Figure 30.2 Front View with Surround
Surround Sizes
A
B
A
Standard
Large
4ꢀ in. (1092mm) ꢀ1 in. (787mm)
51 in. (1295mm) ꢀ4 in. (864mm)
20-3/4 in. (528mm)
17-1/4 in. (438mm)
Vertical
B
A
13-7/16 in.
(342mm)
30o
15o
30 degree
B
22-1/16 in.
(560mm)
18-11/16 in.
(475mm)
3-1/16 in.
(78mm)
Figure 30.3 - Side View With Optional Flue Adapter
6-5/8 in.
(168mm)
Flue
Adapter
A
B
23-7/8 in.
(606mm)
1ꢀ-9/16 in. (ꢀ44mm)
14-5/8 in. (ꢀ71mm)
20-15/16 in. (5ꢀ2mm)
20-11/16 in. (525mm)
Vertical
ꢀ0 Degree
Figure 30.4 - Side View Without Optional Flue Adapter
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B. Clearances to Combustibles, United States and Canada (UL and ULC)
Minimum Clearances to Combustible Material
Inches and Millimeters
Maximum Mantel Depth - 10 inch (254mm)
USA and Canada
A
B
21.5 in
(584).
C
14.0 in.
(508)
D
1ꢀ.0 in.
(ꢀꢀ0)
Mantel
Masonry, Heat Exchanger & Zero 19.75 in.
Clearance
(ꢀ81)
Fascia or Trim
B
21.5 in.
(584)
14.0 in.
(508)
MANTEL CLEARANCES
FLOOR PROTECTION
n/a
n/a
USA
Canada
*C
Insert
Floor height 0 in. to ꢀ.5 in.
E
18 in.
F
8 in.
E
F
(0 to 89mm) below Insert Base
18 in (457) 12 in. (ꢀ05)
**
D
A
Fuel Door
Floor height greater thant ꢀ.5 in.
(89mm) below Insert Base
16 in.
8 in.
18 in. (457) 12 in. (ꢀ05)
E
F
EMBER PROTECTION:
THERMAL PROTECTION
Required on all installation for USA & Canada
Hearth Extension
Canada Only
See Figure 32.1
Floor height 0 in. to ꢀ.5 in.
on page 32
* Maximum ꢀ/4 inch (19mm) trim depth
** Maximum ꢀ-1/2 inch (89mm) trim depth
(0 to 89mm) below Insert Base
1/4 inch, R value = 0.1ꢀ
See Figure 32.3
on page 32
No Thermal Protection required only Ember
Protection
Floor height greater than ꢀ.5 in.
(89mm) below Insert Base
In Canada a full length 6 inch (152mm) diameter S635
flue liner required as per ULC S628.
In USA a minimum 5 foot length, 6 inch diameter flue
liner is required as per UL 1482.
*See Alternative Floor Protection Worksheet on page 33.
WARNING
Mantel
Fire Risk.
•
Comply with all minimum clearances to
combustibles as specified.
•
Failure to comply may cause house fire.
21-1/2 in.
(559mm)
Minimum
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having juris-
diction
Figure 31.1 - Mantel Clearance
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Zero Clearance Floor Protection
USA and CANADA
Hearth Height Greater
than 3-1/2 inches
(89mm)
CANADA ONLY
Hearth Height
0 to 3-1/2 inches
(0 to 89mm)
Thermal
Protection
NOT
Thermal
Protection
Required
Full Reline
Required
Full Reline
Required
Required
Non-Combustible
Ember Protection
1/4 inch (6.35)mm),
R value = 0.13
3-1/2 in.
(89mm)
3-1/2 in.
(89mm)
Greater than
3-1/2 inch
(89mm)
0 to 3-1/2 inch
(0 to 89mm)
Adj. Hearth
Support
Adj. Hearth
Support
Figure 32.1 - With Adjustable Hearth Support Accessory
Figure 32.3 - With Adjustable Hearth Support Accessory
USA and CANADA
Build On-Site Hearth
Support Accessory
USA ONLY
Hearth Height
0 to 3-1/2 inch
USA
Thermal
Protection
NOT
0 to ꢀ-1/2 in (0 to 89 mm)
Full Reline
Non-combustibe Ember Protection
Required
Greater ꢀ-1/2 in (89mm)
Required
Full Reline
None
Required
CANADA
0 to ꢀ-1/2 in (0 to 89 mm)
1/4 in (6.ꢀ5mm) Thermal, R = 0.1ꢀ
1 inch (25mm) airspace
between top & bottom of
opening is required and
made from non-
combustible building
materials
Greater ꢀ-1/2 in (89mm)
Non-Combustible
Ember Proctection
None
(89mm)
See Table
Above
3-1/2 in.
(89mm)
0 to 3-1/2 inch
Adj. Hearth
(0 to 89mm)
Support
Figure 32.4- Without Adjustable Hearth Support Accessory
Figure 32.2 - With Adjustable Hearth Support Accessory
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C. Calculating Alternate Floor Protection
Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that
will flow in 1 hour through 1 square foot of a uniform mate-
rial 1 inch thick for each degree (F) of temperature differ-
ence from one side of the material to the other.
The LOWER the k factor means less heat is being con-
ducted through the non-combustible material to the com-
bustible material beneath it.
The k value of a material must be equal or smaller then the
required k value to be acceptable.
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resisteance
to heat transfer.
R value is convenient when more than one material is
used since you can add the R values together, where-
as you can not do this for k value.
The HIGHER the R factor means less heat is being
conducted through the non-combustible material to
the combustible material beneath it.
The R value of a material must be equal or larger then
the required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness
in inches of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculatons:
Example: Floor protection requires k value of 0.84 and ꢀ/4
inch thick.
Alternative material has a k value of 0.6 and is ꢀ/4 inch
thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller
than 0.84 and therefore is acceptable.
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Chimney Systems
8
D. Masonry Chimney
A. Venting Systems
• Must meet minimum standards of NFPA 211.
Chimney Connector:
• Must have at least 5/8 inch (16mm) fireclay lining joined
with refractory cement. (Installations into a clay flue
without a stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and produce
excessive creosote).
It is also known as flue pipe or stove pipe. It must be
6 inches (152mm) minimum diameter stainless steel
connector pipe.
Chimney:
The chimney can be new or existing, masonry or
prefabricated and must meet the following minimum
requirements as specified below.
• The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
• A chimney of rubble stone must be at least 12 inches
(ꢀ05mm) thick.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
• Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
B. Inspections
• Should be lined with a 6 inch (152mm) stainless steel flue
Existing chimneys should be inspected and cleaned by a
qualified professional prior to installation. The chimney
must not have cracks, loose mortar or other signs of dete-
rioration and blockage. Hearth & Home recommends a
NFI or CSIA certified professional or a technician, under
the direction of a certified professional, conduct a Level II
inspection per NFPA 211.
liner to improve performance and reduce creosote build-
up.
•An equivalent liner must be a listed chimney liner system
or other approved material.
• No dilution air is allowed to enter the chimney.
1. Secure the fireplace damper in the open position. If this
cannot be accomplished, it will be necessary to remove
the damper
2. Seal damper area of chimney around chimney connector
with a high temperature sealant or seal insert against
the face of the fireplace.
WARNING
Fire Risk
Inspection of Chimney:
ꢀ. Both methods must be removable and replaceable for
cleaning and re-installation.
•
•
•
Chimney must be in good condition.
Meets minimum standard of NFPA 211
• When possible, install an airtight clean-out door to the rear
of the smoke shelf.
Factory-built chimney must be 6 inch
(152mm) UL10ꢀ HT.
C. Larger Chimneys
It is recommended that chimneys with larger diameters
than 6 inches (152mm) be relined. An oversized flue
can affect draft and impair performance and will allow
increased build-up of creosote.
NOTICE: Check with your local building authorities
and/or consult the National Fire Protection Association
(NFPA 211).
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Masonry Chimney (Cont’d)
NOTE: In Canada, this fireplace insert must be installed
with a continuous chimney liner of a 6 inch (152mm) diam-
eter extending from the fireplace insert to the the top of the
chimney.
This insert conforms with the UL 1482 and ULC S628
(Canada) in all respects, and is approved to UL & ULC
safety standards for installation and use within a fireplace
with a masonry chimney in accordance with NFPA 211 and
CAN/CSA-Bꢀ65-01.
The chimney liner must conform to the Class ꢀ require-
ments of CAN/ULC-S6ꢀ5, Standard for Lining Systems for
Existing Masonry or Factory-Built Chimneys and Vents,
or CAN/ULC-S640, Standard for Lining Systems for New
Masonry Chimneys.
NOTE: Installation into fireplaces without a permit will
void the listing.
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Follow Manufacturer’s Instructions
on Insulation and Support
Maximum 30 Degrees
Offset in Chimney
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Seal with Non-Combustible Material
Combustible Floor
NOTE: Generic wood insert shown - not model specific
Figure 35.1
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•The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 10ꢀ HT requirements
(2100°F) per UL 1777.
E. Metal Heat Circulating Masonry
This insert conforms with the safety standard UL-1482 and
ULC S628 (Canada) in all respects and is approved to UL &
ULC safety standards for installation and use within a fire-
place with masonry chimney, in accordance with NFPA 211,
with a direct flue collar connection.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fireplace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance flue collar to the chimney top.
•The liner must be securely attached to the insert flue collar
and the chimney top.
F. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
•The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
•Must be minimum 6 inch (152mm) inside diameter of
o
high temperature chimney listed to UL 10ꢀ HT (2100 F)
or ULC S628.
•No dilution air is allowed to enter the chimney.
•Must use components required by the manufacturer for
installation.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper.
•Must maintain clearances required by the manufacturer
for installation.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
•Refer to manufacturers instructions for installation
•This insert is listed to UL1482 Standard and is approved
for installation into listed factory-built zero clearance
fireplaces listed to UL 127 conforming to the following
specifications and instructions:
ꢀ. Both methods must be removable and replaceable
for cleaning and re-installation.
Flue Liner with Required Air Space
Stainless Steel Chimney Connector
Must Extend to Flue Liner
Minimum 8” (203mm) Masonry Thickness
in Front of Smoke Chamber
Airtight Insulated Clean-Out
Minimum Clearance in Accordance with
Insert Listing
Damper Plate Removed or
Fastened in Open Position
Floor Protection in
Accordance with Insert
Listing
Seal with Non-
Combustible Material
Combustible Floor
NOTE: Generic wood insert shown - not model specific
Figure 36.1
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G. Securing Chimney Components
Prefabricated Metal Chimney (Cont’d)
All joints should be secured with ꢀ sheet metal screws or
rivets per pipe manufacturers instructions. The sections must
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 37.1.
Inches
Millimeters
775
ꢀ2-1/2
20
Minimum Width of Cavity Opening - Front
Minimum Width of Cavity Opening - Rear
Minimum Height
508
LINER CONNECTOR
18-11/16
17-1/4
475
438
Minimum Depth from Front to Rear
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
fireplaces without a permit will void the listing.
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
NOTICE: In Canada when using a factory-built chimney it must
o
o
be safety listed, Type UL103 HT (2100 F) [1149 C] CLASS
Figure 37.1
“A” or conforming to CAN/ULC-S629M, STANDARD FOR
o
650 C FACTORY-BUILT CHIMNEYS.
H. Altering the Fireplace
The following modifications of factory-built fireplaces are
permissible:
The following parts may be removed:
WARNING
Damper
Smoke Shelf or Baffle
Fire Grate
Fire Risk.
Ember Catches
When lining air-cooled factory-built chimneys:.
Viewing Screen/Curtain Doors
•
Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
•
•
The fireplace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner,
•
Re-install original factory built chimney cap
ONLY
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
External trim pieces which do not affect the operation
of the fireplace may be removed providing they can be
stored on or within the fireplace for reassembly if the
insert is removed.
•
The permanent metal warning label provided in the
component pack must be attached to the back of the
fireplace, with screws or nails, stating that the fireplace
may have been altered to accommodate the insert,
and must be returned to original condition for use as a
conventional fireplace. Figure 37.2.
To maintain the functionality of the fireplace’s chimney
system you may use a Simpson Dura-Vent DuraLiner Slip
Hanger, Part # 4671, and attach to the bottom of the fireplace
chimney cap to support the liner. You have two options to
completing the installation.
Option one - Not required to use liner cap:
Re-attach the existing top of the chimney cap.
•
If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must
be supported.
Option two - Using liner cap:
Re-attach the existing top of the chimney cap and install a
new storm collar and a new liner cap.
•
•
Manufacturer designed adjustable support kit can be
ordered from your dealer.
Final approval of this installation type is contingent upon
the authority having jurisdiction.
WARNING! Risk of Fire!
WARNING
Follow venting manufacturer’s clearances and
instructions when installing venting system.
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
250-2061
Figure 37.2
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J. Ovalizing Round Stainless Steel Liners
I. Zero-Clearance Fireplace
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
Zero Clearance Fireplaces are factory-built insulated
metal fireplaces that are usually framed into the wall and
attached to combustible framing wood lumber. The term,
“Zero Clearance” refers to the fact that wood framing mate-
rial can be in contact with the outer shell of the metal ZC
fireplace or zero air space required to combustibles.
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
K. Chimney Height / Rise and Run
The factory-built chimney must be listed per UL 127 or ULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inches W.C. during a low burn, measured 6 inches (152mm)
above the top of the insert after one hour of operation at each
burn setting.
A permit is required for all installations, final approval is
contingent of the authority having local jurisdiction. Inspect
the existing fireplace and chimney for any damage or flaws
such as burnouts, metal or refectory warping.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
The base and hearth floor of the zero clearance fireplace
must be able to appropriately support the weight of the
wood insert and attached chimney liner.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (in-
cludes appliance height) measured from the base of the
appliance.
Make all necessary repairs prior to installing the new wood
insert into the factory built fireplace. The factory Zero
Clearance Fireplace must be structurally sound for proper
insert support and proper operation and continued use of
the wood insert.
• The further your stack height or diameter varies from this
configuration, the possibility of performance problems ex-
ists.
• Chimney height may need to be increased by 2 - ꢀ% per
each 1000 feet (ꢀ04.8m) above sea level.
A full height 6 inch diameter stainless steel full height listed
chimney liner must be installed meeting type HT (2100°F)
requirements per UL 1777 (USA) or ULC S6ꢀ5 with “0”
clearance to masonry (Canada). The full liner must be
attached to the insert flue collar and to the top of the exist-
ing chimney.
• It is not recommended to use offsets or elbows at altitudes
above 4000 feet (1219.2m) above sea level or when there
are other factors that affect flue draft.
WARNING
The flue liner top support attachment must not reduce the
air flow for the existing air-cooled chimney system. Re-
install original factory-built chimney cap only.
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
To prevent room air passage to the chimney cavity of the
fireplace, seal either the damper area around the chimney
liner or the insert surround. Circulating air chamber (i.e. in
a steel fireplace liner or metal hearth circulator) may not
be blocked. The air flow within and around the fireplace
shall not be altered, blocked by the installation of the insert.
(i.e. no louvers or cooling air inlet or outlet ports may be
blocked by the insert or the insert surround.
• ALWAYS maintain specified clearances around
venting and spacers.
•
Install spacers as specified.
Failure to keep insulation or other material away from
vent pipe may cause fire.
WARNING
See Page 37 “Altering the Fireplace” for modifications
Fire Risk.
allowed for factory-built fireplaces.
This appliance relies upon natural draft to operate
properly.
WARNING! Risk of Asphyxiation!
•
DO NOT CONNeCT THIS ApplIANCe TO
A CHImNey FlUe ServICING ANOTHer
ApplIANCe Or TO ANy AIr DISTrIbUTION
DUCT Or SySTem.
• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft situation.
•
Overdraft condition may create over-firing.
Over-firing may ignite creosote and/or damage appli-
ance and chimney
This may allow flue gases to enter the house.
Page ꢀ8
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December 15, 2009
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Appliance Set-up
9
A. Outside Air Kit Installation
WARNING
A source of air (oxygen) is necessary in order for combustion to
take place. Whatever combustion air is consumed by the fire
must be replaced. Air is replaced via air leakage around win-
dows and under doors. In homes that have tightly sealed doors
and windows, an outside air source is needed. An optional Out-
side Air Kit is available.
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
•
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or
chimneys
Items Needed for Installation (not supplied)
• 4 inch flex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible, heat
resistant material up to ꢀ50oF. Cut the pipe to the required
length for your installation.
Fumes or odor may result
WARNING
Asphyxiation Risk.
• Phillips head screw driver
• Silicone sealant
Outside air inlet must be located to prevent block-
age from:
•
Leaves, snow, ice or other debris
Option One - Installation Instructions
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensi-
tive individuals.
The rectangular outside air cover comes packaged with the side
panels. It is necessary to remove the right side panel and block
off the room air with the rectangular ouside air cover.
1. Remove the outside air cover plate on outer can and discard.
WARNING
Asphyxiation Risk.
2. Install optional flex adapter to outer can with the same
screws. Do not use plastic wire ties that come with the kit as
they will melt. NOTE: You may need to install the flex pipe
into the firebox first depending on installation. Attach flex to
adapater with at least 2 screws.
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust flue.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due
ꢀ. Ensure existing access hole in fireplace is sufficient to feed
the 4 inch flex.
to air starvation.
4. After sliding can into fireplace, feed flex into cut opening to
obtain outside combustion air.
Outside Air
Cover Plate
(Discard)
5. Level outer can and install appliance. See page 40.
6. Sanp the cover plates on the 2 side panels to block off room
air. Figure 39.1.
Option Two - Installation Instructions
1. Remove the outside air cover plate on outer can and discard
and reuse the 4 screws
2. Ensure existing acces hole in fireplace will not be covered by
the outer can. Existing outside air intake hole may be under
at the rear or side of outer can. Outside air may also enter
down existing chimney chase in some situations.
Flex Adapter
Termination
Cap
ꢀ. Repeat steps 5 and 6 above with one exception. After install-
ing the appliance in the outer can, seal the fireplace opening
and trim package with insulation to prevent air leakage into
the room.
Install Outside Air
Cover Plates to Block
Off Room Air
Figure 39.1
Page ꢀ9
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B. Optional Elbow Flue Adapter Installation
C. Securing Stove Pipe/Liner to Flue Collar
Optional use of a Simpson Duravent 15° Universal Elbow
Part Number 4615 may be purchased directly through your
local Simpson Durvent Pipe Distributor or from your local
Quadra-Fire dealer, Part Number 15DEGADAPT.
1. There are 4 pre-drilled holes in the flue collar 90 degrees
apart. Attach the flue collar to the stove pipe/liner. If the
seal is questionable use stove mastic Figure 40.2.
2. Attach gasket to bottom side of flue collar with a thin coat
of silicone.
Figure 40.1 shows a vertical installation and also how to
create an optional ꢀ0° elbow installation.
The 15° elbow may be secured directly to the flue collar.
Follow the pipe manufacturer’s instructions for using screws
or rivets for attachment. Most pipe manufacturer’s 6 inch
(152mm) diameter flue liners may be attached directly to
the top of the 15° elbow.
A
Gasket
Flue Collar
Figure 40.2
Stove Pipe/Liner
Vertical
B
A
30o
D. Leveling Legs
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
30 degree
B
ꢀ. Re-install the screws to secure in place.
Figure 40.1
Flue
Adapter
A
B
1ꢀ-9/16 in. (ꢀ44mm)
14-5/8 in. (ꢀ71mm)
20-15/16 in. (5ꢀ2mm)
20-11/16 in. (525mm)
Vertical
ꢀ0 Degree
Remove 2 screws from both sides.
Adjust the legs up or down to level
appliance.
Figure 40.3
Page 40
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F. Surround & Trim Kit Installation
E. Securing Appliance to Stove Pipe/Liner
1. Once you have the appliance in place and secured,
remove the tube channel assembly, baffle board and
ceramic blanket. Detailed instructions are found on
pages 23 and 24.
1. Lay surround face down on a protected surface to pre-
vent scratching.
2. Using a Phillips head screw driver attach the side sur-
rounds to the top surround using (2) #8 sheet metal
screws on each side provided with the kit. Figure 41.2.
2. Reach up through the flue opening and grab the attach-
ment bar and pull down inside flue opening. Figure
41.1.
ꢀ. Lay the trim face down and place the corner brackets into
position.
ꢀ. Insert the 5/16 bolts inside the cast flue and through the
chimney mounting bar. Securely tighten the nuts. Fas-
teners are provided.
4. Using a standard flat screw driver tighten the corner
brackets. Figure 41.3.
5. Slide the assembled trim set over the surround set. and
4. Re-install the tube channel assembly, baffle board,
ceramic blanket and baffle protection channel.
then over the appliace. Figure 41.4.
Secure 2 Side Surrounds to
Top Surround
Figure 41.2
5/16 Bolts
Corner Brackets
Figure 41.3
Attachment Bar
5/16 Nuts
Figure 41.1
Figure 41.4
Page 41
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Surround & Trim Kit Installation (Cont’d)
6. Align the 2 screws in the top surround piece to the 2 align-
ment holes on the appliance top. Figure 42.2.
Alignment Screw
in Surround Top
7. Align the surround slots to the lower pins on the appli-
ance, one on each side. Figure 42.3
Alignment Hole
in Appliance Top
Figure 42.2
Alignment
Pin on
Appliance
Surround
Alignment
Slot
Star-Up Air
Control
Figure 42.1
Figure 42.3
G. Top Installation Instructions
NOTE: The top is packaged separately and shipped with
the appliance. Install after the appliance is in place and
the installation of the surround and trim are complete.
Surround Top
Top
1. Push the top into place by aligning the pins into the
slots. Figure 42.4.
2. Press down into position.
Figure 42.4
Page 42
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H. Blower Cord Installation on Left Side
The blower cord is shipped to be installed on the right side
of the appliance. You may relocate the cord so it is on the
left side. You remove the blower control plate and wire har-
ness as one assembly and reconnect on the left side. The
cover plate on the left side is re-attached on the right side.
Snap Disc
Mounting Plate
Blower
Control
Plate
Cover
Plate
Snap Disc
Instructions
Wire Harness Tabs Locations
1. Remove the blower assembly from the appliance. Using
a 5/ꢀ2 Allen wrench remove the 4 mounting bolts and
slide the assembly towards you.
Right Side
Left Side
Figure 43.2
2. Using needle nose pliers bend the tabs up that holds the
wire harness in place and remove the wires. There are
2 tabs, one at the top of the assembly and one at the
bottom.
ꢀ. Disconnect the power leads to the blower.
4. Remove the snap disc mounting plate by removing the 2
sheet metal screws with a Phillips head screw driver.
5. Disconnect the spade terminals to the snap disc.
6. Remove the blower control plate using a flat head screw
driver to remove the 2 screws, 1 on the top and 1 on the
bottom. Remove the blower control plate and wire har-
ness at the same time.
Bend Wire Harness Tab
Figure 43.3
7. On the left end of the blower housing, remove the cover
plate and re-install on the right end of the housing.
8. Install the blower control plate on the left end and secure
the wire harness underneath the tabs on the left side and
bend the tabs back into position.
9. Re-connect the spade terminals to the snap disc and re-
install the snap disc assembly.
Snap Disc
Mounting Plate
10. Re-connect the power leads to the blower.
Disconnect Spade
Terminals from Snap Disc
Figure 43.4
Snap Disc Location
Remove Bolts and Slide
Blower Assembly Out
Figure 43.1
Figure 43.5 - Installed on Left Side
Page 4ꢀ
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EXPLODED VIEW OF SCISSORS
I. Zero Clearance Adjustable Trim Support,
Adjustable from 2 inches to 10 inches
Part No. ADJSPT-3, size 3-1/2” x 48-1/2”
SCREWS ARE CIRCLED
Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim Sides,
Double-Sided Tape (already installed)
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Tools Needed: Phillips Head Screwdriver, Sheet Metal
Shears, Measuring Tape, Gloves
Figure 44.1
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 44.1.
EXPAND SCISSORS TO DESIRED HEIGHT
2. Expand scissors to desired height. Tighten screws
to hold in place using Phillips Head screwdriver. See
Figure 44.2.
ꢀ. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess mate-
rial from top of trim’s edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 44.2.
INSTALL FRONT TRIM
LAST. CORNERS
OVERLAP SIDE TRIM
PIECES
CUT TOP EDGE
OF TRIM, NOT
BOTTOM EDGE
4. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top trim, so it
allows for some variance in your straight edge.
Figure 44.2
5. The double-sided tape that holds front and side trims
to scissors has a particularly powerful bonding adhe-
sive. Adjustments are extremely difficult once trim has
adhered to tape. Do a dry run first without removing
paper from tape.
6. Place cut edge of trim under top lip and into position
on scissors. Place side pieces on first and then front
piece. The front piece overlaps side pieces.
7. Once you are satisfied with the positioning, remove
trim and set aside.
8. Remove the paper from double-sided tape that is
to accept trim side. Align side and then press hard
against tape to secure side piece. Repeat for other
side. Install front trim piece last.
9. There are ꢀ holes in the back flange of the top to
secure it to the wall if necessary. Use the appropriate
fastener for the type of wall material, i.e., brick, sheet-
rock, etc.
Figure 44.3 - Installation Complete
Page 44
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Mobile Home Installation
10
1. An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fire. Smoke spillage can also set
off smoke alarms.
10. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in
home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the Manufacturers
Home & Safety Standard (HUD) CFR ꢀ280, Part 24.
2. Unit must be secured to the mobile home structure.
Remove bolts from each side of insert and use plumbers
tape to secure to structure (a washer may be required).
Re-install bolts.
ꢀ. Unit must be grounded with #8 solid copper grounding
wire or equivalent and terminated at each end with N.E.C.
approved grounding device.
Spark Arestor Cap
4. The factory-built fireplace must meet (UM)84-HUD
requirements for outside combustion air supply to the
fireplace fire chamber and the chimney must be listed to
UL10ꢀ HT or a listed UL-1777 full length six inch (152mm)
diameter liner must be used. It must be equipped with a
spark arrestor cap and the outside air must be installed
on the insert.
Storm Collar
Roof Flashing
Joist Shield/Firestop
Double Wall
Connector Pipe
5. Refer to page 30 of this manual for clearance to
combustibles and floor protections requirements. All
clearances must be followed precisely.
6. Use silicone to create an effective vapor barrier at the
location were the chimney or other component penetrates
to the exterior of the structure.
Figure 45.1
7. Followthechimneyandchimneyconnectormanufacturer’s
instructions when installing the flue system for use in a
mobile home.
WARNING
NOTICE:
•
Offsets from the vertical, not exceeding 45°, are allowed
per Section 905(a) of the Uniform Mechanical Code
(UMC).
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
•
Offsets greater than 45° are considered horizontal and are
also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent.
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
•
Close proximity to exhaust vents or chimneys.
•
Construction, clearance and termination must be in com-
pliance with the UMC Table 9C. This installation must also
comply with NFPA 211.
Fumes or odor may result
NOTICE: Top sections of chimney must be removable to allow
maximum clearance of 1ꢀ.5 feet (411cm) from ground level
for transportation purposes.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
WARNING
Asphyxiation Risk.
•
Floor joist, wall, studs or ceiling trusses.
•
NEVER INSTALL IN A SLEEPING ROOM.
•
Any supporting material that would affect the structural integ-
Consumes oxygen in the room.
rity
.
Page 45
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Reference Materials
11
A. Exploded Drawings
45
1
44
43
2
3
42
4
5
40
39
41
38
SEE FIG. A
6
7
37
36
8
9
35
10
SEE FIG. B
18
25
SEE FIG. D
SEE FIG. C
7025-041 12-7-09
Figure 46.1
Page 46
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FIGURE A
FIGURE B
11
1
1
1
1
1
1
1
2
3
2
4
13
1
1
3
12
1
4
1
7-3/4”
2
4-1/2”
17
7-1/4”
4
8-5/8”
4-1/2”
6-1/2”
3
16
8-1/8”
4-1/2”
15
14
# 10
7-3/8”
# 6
BRICK-7046-005 Brick Set Assembly
SRV7046-003 Blower Housing Assembly
24
34
26
33
32
31
30
27
23
28
19
22
21
29
20
# 25
DR-27BK, Door Assembly, Black
# 18
DR-27GD, Door Assembly, Gold Trim
DR-27NL, Door Assembly, Nickel Trim
DR-27RCT Door Rectangle
FIGURE C
FIGURE D
Page 47
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B. Service Parts & Accessories
IMPORTANT: THIS IS DATED INFORMATION
HOW TO ORDER
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed
in the indented portion.
When requesting service or replacement parts for your
appliance please provide model number and serial
number. All parts listed may be orderd from an authorized
dealer.
Stocked
at Depot
Item
1
Description
Flue Attach Ring
Comments
Part Number
SRV7044-154
SRV7044-194
SRV7044-181
SRV7046-141
SRV7046-12ꢀ
BRICK-7046
8ꢀ2-ꢀꢀ90
2
Gasket, Flue Collar
3
Chimney Ring Attach
Top Front Bracket
4
5
Brick Retainer/Tube Support
Brick Set
Brick Retainers & Tube Support
Y
6
7
Ceramic Fiber Blanket, 1/2 “ Thick
Baffle Protection Channel
Top Front Assembly
Y
Y
Y
8
SRV7046-165
SRV7046-011
SRV7046-00ꢀ
SRV7044-210
9
10
11
Blower Housing Assembly
Blower Replacement
Y
Y
Snap Disc, # 1, Convection
Blower
12
SRV2ꢀ0-0470
13
14
15
16
17
Filler Plate
SRV7046-180
200-ꢀ180
Logo, Quadra-Fire
Wire Harness
Gold
SRV7046-184
SRV7046-110
SRV7046-02ꢀ
8ꢀ2-2410
Y
Blower Housing
Blower Control Panel
Blower Cord Only
Blower Screen
Y
Y
SRV7046-16ꢀ
200-2041
Knob, Speed Control
Rocker Switch (Round)
Snap Disc Mount Bracket
Speed Control Only (Rheostat)
Door Rectangle
Y
Y
SRV7000-515
SRV7046-187
842-0ꢀ70
Y
18
19
20
21
22
2ꢀ
DR-27RCT
Door Handle, (Rectangular Door)
Fiber Handle
SRV7044-188
SRV4ꢀꢀ-1ꢀ80
430-1141
Y
Y
Cam Latch
Glass Assembly
16.88 W x 9.01 H
SRV7046-021
SRV7046-175
Y
Y
Glass Frame Set
24
Screw, Flat Head Philips 8-ꢀ2X1/2 Qty: 10
Door Hardware
8ꢀ2-0860
SRV7044-041
8ꢀ2-0460
4ꢀ0-1151
8ꢀ2-1680
DR-27BK
DR-27GD
DR-27NL
Gasket, Glass Tape, ꢀ/4” X 1/8”
Key, Cam Latch
Qty: 5 Ft. Field Cut to Size
Y
Y
Rope, Door, ꢀ/4” X 84”
Qty: 7 Ft. Field Cut to Size
Black
25
Door Assembly
Gold Trim
Nickel Trim
Page 48
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To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s)
listed in the indented portion.
HOW TO ORDER
Item
Stocked
at Depot
Description
Comments
Part Number
26
27
Glass Frame Set
8ꢀ2-1540
Door Glass Assembly
17.00 W x 9.1ꢀ H
7000-011
8ꢀ2-0250
4ꢀ0-5ꢀ20
4ꢀ0-2702
4ꢀ0-5ꢀ50
8ꢀ2-0620
250-8ꢀꢀ0
430-1131
8ꢀ2-0990
4ꢀ0-1151
430-1141
7007-025
Y
Gold
28
29
30
Hinge Pins, 1/2”
Nickel
Gold
Trim Ring, Door
Nickel
Gold
Y
Y
Spring Handle, 1/2”
Nickel
31
ꢀ2
33
34
Door Handle Only
Washer, Sae, ꢀ/8 (ꢀ Ea)
Key, Cam Latch
Cam Latch
Qty: ꢀ
Black & Gold Doors
Nickel Doors
Component Pack (Includes (2)
Hinge Pins, (2) 1/4” And (1) 1/2”
Spring Handles)
7007-026
Gasket, Glass Tape, ꢀ/4” X 1/8”
Rope, Door, ꢀ/4” X 84”
Qty: 5 Ft. Field Cut to Size
Qty: 7 Ft. Field Cut to Size
8ꢀ2-0460
8ꢀ2-1680
Y
Y
Screw, Flat Head Philips 8-ꢀ2X1/2 Qty: 10
Tube Channel Assembly
8ꢀ2-0860
Y
ꢀ5
36
37
38
SRV7046-004
SRV7046-119
SRV7046-144
SRV7046-009
ꢀ2284
Y
Y
Baffle Board
Qty: 2
Combustion Cover Bottom
Combustion Air Assembly
Knob
Y
Y
Timer (Only) Replacement
Assembly
SRV480-1940
Y
ꢀ9
Timer Door Assembly
Door Gasket
SRV7044-020
70ꢀꢀ-282
Y
Y
Y
40
41
Burn Rate Control Assembly
Combustion Cover Assembly
Outside Air Cover Plate
Tube Channel Base Cover
Tube Channel Base
SRV7046-007
SRV7046-019
SRV7044-217
SRV7046-125
SRV7046-115
SRV7046-170
SRV7046-129
42
43
44
45
Leg Extension Left/Right
Convection Back
Component Pack (Includes
Touch-Up Paint, Warranty Card,
Owners Manual, Left & Right Leg
Extensions, “If Fireplace Altered
Label”, Quadra-Fire Logo, Gold &
Nickel)
SRV7046-012
SRV7046-170
Leg Extension Left/Right
Page 49
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To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s)
listed in the indented portion.
HOW TO ORDER
Stocked
at Depot
Item
Description
Comments
Part Number
7000-304
Paint Touch-Up, 4 Oz
Gold
200-ꢀ180
Logo, Quadra-Fire
Nickel
200-ꢀ240
Timer Control Arm Assembly
SRV7044-002
Y
ACCESSORIES
Adjustable Support, ꢀ”
Door Assembly
ꢀ.5 in x 48.5 in, 2-10 in H
Black
ADJSPT-ꢀ
DR-27BK
Gold Trim
DR-27GD
Nickel Trim
DR-27NL
Door Rectangle
DR-27RCT
15 Degree Adapter 4615
Outside Air Kit, Floor & Rear
Outside Air Collar Assembly
Outside Air Shield
Surround Large
Simpson Duravent Part #: 4615
DV-4615
Y
Y
OAK-ACC
70ꢀꢀ-0ꢀ9
ꢀꢀ271
SP-27IACC-LRG
SRV7044-0ꢀ6
SRV7046-182
7000-1ꢀ7/4
Component Pack
Outside Air Cover Plate
U Clip
Qty: 4
Surround Standard
Component Pack
Outside Air Cover Plate
U Clip
SP-27IACC-STD
SRV7044-0ꢀ6
SRV7046-182
7000-1ꢀ7/4
Qty: 4
Black
TRIMKIT-4ꢀꢀ1-BK
TRIMKIT-4ꢀꢀ1-GD
TRIMKIT-4ꢀꢀ1-NL
8ꢀ2-0840
Surround Trim Assembly 4ꢀ X ꢀ1
Bracket, -L-, Trim
Gold Trim
Nickel Trim
Qty: 2
Black
TRIMKIT-51ꢀ4-BK
TRIMKIT-51ꢀ4-GD
TRIMKIT-51ꢀ4-NL
8ꢀ2-0840
Surround Trim Assembly 51 X ꢀ4
Bracket, -L-, Trim
Gold Trim
Nickel Trim
Qty: 2
Fasteners
1/4-20 & ꢀ/8-16 Rivnut Tools
Qty: 20
Avk Rivnut Repair Kit
RIVNUT-REPAIR
22ꢀ-0170/20
Y
Y
Bolt, Shoulder, 5/16X 1/4-20
Bolt, 1/4 X 20 X 1, Socket Button
Head
Qty: 20
7000-464/20
Y
Nut, Ser Flange Small 1/4-20
Qty: 24
Qty: 10
226-01ꢀ0/24
8ꢀ2-0860
Y
Y
Y
Screw, Flat Head Philips 8-ꢀ2X1/2
Screw, Pan Head Philips 8-ꢀ2 X ꢀ/4 Qty: 24
Screw, Pan Head Philips 8-ꢀ2 X ꢀ/8 Qty: 40
Screw, Sheet Metal #8 X 1/2 S-Grip Qty: 40
229-1100/24
225-0500/40
12460/40
Y
Y
Page 50
7046-137C
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2700-I ACC Wood Insert
C. Service And Maintenance Log
Date of Service
Performed By
Description of Service
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
We recommend that you record the following pertinent
information for your 2700-I Wood Insert (ACC)
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 459ꢀ510, 4686807, 4766876, 479ꢀꢀ22, 48115ꢀ4,
5000162, 5016609, 5076254, 511ꢀ84ꢀ, 5191877, 521895ꢀ, 526ꢀ471, 5ꢀ28ꢀ56, 5ꢀ41794, 5ꢀ4798ꢀ, 5429495, 5452708, 5542407,
560107ꢀ, 561ꢀ487, 5647ꢀ40, 5688568, 5762062, 5775408, 5890485, 59ꢀ1661, 59412ꢀ7, 5947112, 5996575, 600674ꢀ, 6019099,
6048195, 605ꢀ165, 6145502, 6170481, 62ꢀ7588, 6296474, 6ꢀ74822, 641ꢀ079, 64ꢀ9226, 6484712, 654ꢀ698, 6550687, 6601579,
6672860, 6688ꢀ02B2, 6715724B2, 6729551, 67ꢀ61ꢀꢀ, 6748940, 6748942, 6769426, 6774802, 6796ꢀ02, 6840261, 6848441, 686ꢀ064,
6866205, 6869278, 6875012, 6880275, 69080ꢀ9, 6919884, Dꢀ20652, D445174, D4624ꢀ6; (Canada) 1297749, 2195264, 2225408,
2ꢀ1ꢀ972; (Australia) 780250, 78040ꢀ, 1418504 or other U.S. and foreign patents pending.
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December 15, 2009
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