ProForm Treadmill 296331 User Manual

Model No. 29633.1  
Serial No.  
TREADMILL EXERCISER  
User’s Manual  
Serial Number  
Decal  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction.  
If you have questions, or if there  
are missing or damaged parts,  
please contact the establish-  
ment where you purchased  
your equipment.  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of burns, fire, electric shock, or injury to persons, read the  
following important precautions and information before operating the treadmill.  
1. It is the responsibility of the owner to ensure  
that all users of this treadmill are adequately  
informed of all warnings and precautions.  
12. Failure to use a properly functioning surge  
suppressor could result in damage to the con-  
trol system of the treadmill. If the control sys-  
tem is damaged, the walking belt may change  
speed, accelerate, or stop unexpectedly,  
which may result in a fall and serious injury.  
2. Use the treadmill only as described.  
3. Place the treadmill on a level surface, with at  
least eight feet of clearance behind it and two  
feet on each side. Do not place the treadmill  
on any surface that blocks air openings. To  
protect the floor or carpet from damage, place  
a mat under the treadmill.  
13. Keep the power cord and the surge suppres-  
sor away from heated surfaces.  
14. Never move the walking belt while the power  
is turned off. Do not operate the treadmill if  
the power cord or plug is damaged, or if the  
treadmill is not working properly. (See TROU-  
BLESHOOTING on page 17 if the treadmill is  
not working properly.)  
4. Keep the treadmill indoors, away from mois-  
ture and dust. Do not put the treadmill in a  
garage or covered patio, or near water.  
5. Do not operate the treadmill where aerosol  
products are used or where oxygen is being  
administered.  
15. Read, understand, and test the emergency  
stop procedure before using the treadmill (see  
OPERATION AND ADJUSTMENT).  
6. Keep children under the age of 12 and pets  
away from the treadmill at all times.  
16. Never start the treadmill while you are stand-  
ing on the walking belt. Always hold the  
handrails or the upper body arms while using  
the treadmill.  
7. The treadmill should be used only by persons  
weighing 250 pounds or less.  
17. The treadmill is capable of high speeds.  
Adjust the speed in small increments to avoid  
sudden jumps in speed.  
8. Never allow more than one person on the  
treadmill at a time.  
9. Wear appropriate exercise clothes when  
using the treadmill. Do not wear loose clothes  
that could become caught in the treadmill.  
Athletic support clothes are recommended for  
both men and women. Always wear athletic  
shoes. Never use the treadmill with bare feet,  
wearing only stockings, or in sandals.  
18. The pulse sensor is not a medical device.  
Various factors, including the user’s move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only as  
an exercise aid in determining heart rate  
trends in general.  
19. Never leave the treadmill unattended while it  
is running. Always remove the key and unplug  
the power cord when the treadmill is not in  
use.  
10. When connecting the power cord (see page 10),  
plug the power cord into a surge suppressor  
(not included) and plug the surge suppressor  
into a grounded circuit capable of carrying 15  
or more amps. No other appliance should be on  
the same circuit. Do not use an extension cord.  
20. Do not attempt to raise, lower, or move the  
treadmill until it is properly assembled. (See  
ASSEMBLY on page 6, and HOW TO FOLD  
AND MOVE THE TREADMILL on page 15.)  
You must be able to safely lift 45 pounds (20  
kg) to raise, lower, or move the treadmill.  
11. Use only a single-outlet surge suppressor that  
meets all of the specifications described on  
page 10.  
3
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21. When folding or moving the treadmill, make  
sure that the storage latch is fully closed.  
tenance and adjustment procedures de-  
scribed in this manual. Never remove the  
motor hood unless instructed to do so by an  
authorized service representative. Servicing  
other than the procedures in this manual  
should be performed by an authorized service  
representative only.  
22. Inspect and properly tighten all parts of the  
treadmill regularly.  
23. Never insert any object into any opening.  
24.  
DANGER:  
Always unplug the power  
cord immediately after use, before cleaning  
the treadmill, and before performing the main-  
25. This treadmill is intended for in-home use  
only. Do not use this treadmill in a commer-  
cial, rental, or institutional setting.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. Sears assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
The decals shown here have been placed on the treadmill. If a decal is missing, or if  
it is not legible, please contact the establishment where you purchased your equip-  
ment and order a free replacement decal. Apply the decal in the location shown.  
Note: The decals are not shown at actual size.  
4
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BEFORE YOU BEGIN  
Thank you for selecting the PROFORM® CROSSWALK  
400e treadmill. The CROSSWALK 400e treadmill com-  
bines advanced technology with innovative design to  
help you achieve your fitness goals in the convenience  
and privacy of your home. And when you’re not exer-  
cising, the CROSSWALK 400e treadmill can be folded  
up, requiring less than half the floor space of other  
treadmills.  
ing this manual, please contact the establishment  
where you purchased your equipment; be prepared to  
provide the product model number and serial number.  
The model number of the treadmill is 29633.1. The ser-  
ial number can be found on a decal attached to the  
treadmill (see the front cover of this manual for the lo-  
cation).  
Before reading further, please review the drawing  
below and familiarize yourself with the labeled parts.  
For your benefit, read this manual carefully before  
using the treadmill. If you have questions after read-  
Bookrack  
Accessory Tray  
Upper Body Arm  
Console  
Key/Clip  
Handrail  
Storage Latch  
Upright  
Reset/Off  
Circuit Breaker  
Walking Belt  
Foot Rail  
Power Cord  
Cushioned Walking Platform  
for maximum exercise comfort  
BACK  
RIGHT SIDE  
Rear Roller  
Adjustment Bolts  
5
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ASSEMBLY  
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials; do not  
dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking belt is  
coated with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to the  
top of the walking belt or the shipping carton. This is a normal condition and does not affect treadmill perfor-  
mance. If there is lubricant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild,  
non-abrasive cleaner.  
Assembly requires the included allen wrenches  
rubber mallet , and adjustable wrench  
and your own phillips screwdriver  
.
,
For help identifying the assembly hardware, see the drawings below. If a part is not in the parts bag, first  
check to see if it has been pre-assembled. To avoid damaging plastic parts, do not use power tools for as-  
sembly.  
Handrail Star  
Washer (95)–4  
Nut (13)–2  
Extension Leg  
Nut (46)–4  
Washer (38)–4  
Star Washer  
(106)–4  
1/2” Screw (48)–4  
3 1/2” Bolt (45)–4  
3/4” Screw (2)–8  
1” Tek Screw (39)–4  
Silver Ground  
Screw (75)–1  
Extension Leg Bolt (93)–4  
Wheel Bolt (64)–2  
Handrail Bolt (37)–4  
1. Make sure that the power cord is unplugged.  
1
With the help of a second person, carefully tip the  
treadmill onto its left side as shown. Partially fold the  
Frame (86) so the treadmill is more stable. Do not fully  
57  
69  
fold the treadmill until it is completely assembled.  
93  
Insert an Extension Leg (63) into the base of the  
Uprights (69) with the Extension Leg Pad (61) oriented  
as shown. If necessary, use a rubber mallet to fully insert  
the Extension Leg. Next, hold two Extension Leg Nuts  
(46) in the bottom of the Extension Leg, and insert two  
Extension Leg Bolts (93) into the top of the Extension  
Leg. Firmly tighten the Extension Leg Bolts into the  
Extension Leg Nuts.  
39  
39  
63  
46  
61  
86  
Attach two Base Pads (57) to the base of the Uprights  
(69) with two 1” Tek Screws (39).  
6
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2. Attach a Wheel (66) to the base of the Uprights (69) with  
a Wheel Bolt (64) and a Nut (13) as shown. Do not  
overtighten the Bolt; the Wheel should turn freely.  
2
64  
66  
69  
With the help of a second person, carefully tip the tread-  
mill onto its other side. See assembly step 1, and attach  
the other Extension Leg (63) and the remaining two  
Base Pads (57). Then, attach the other Wheel (66) as  
described above.  
13  
With the help of a second person, carefully lower the  
base of the Uprights (69) to the floor so the Uprights are  
in a vertical position.  
3. If there is a board between the Uprights (69), remove the  
board and the two bolts. Discard the board and the bolts.  
3
71  
37  
95  
Identify the Right Handrail (72), which has a large hole in  
the left side. Remove the wire tie securing the Upright  
Wire (42) inside of the right Upright (69). Feed the  
Upright Wire into the hole in the bottom of the Right  
Handrail and out of the large hole in the side. Note: It  
may be helpful to use needlenose pliers to pull the Wire  
Harness out of the hole.  
95  
Hole  
37  
42  
69  
95  
Set the Right Handrail (72) on the right Upright (69).  
Attach the Right Handrail with two Handrail Bolts (37)  
and two Handrail Star Washers (95). Be careful not to  
pinch the Upright Wire (42).  
72  
69  
Attach the Left Handrail (71) as described above. Note:  
There is not an upright wire on the left side.  
4. Hold the Console Base (47) near the Left Handrail (71).  
Attach the end of the ground wire on the Console Base  
to the indicated small hole in the Left Handrail with the  
Silver Ground Screw (75).  
4
Ground  
Wire  
47  
Small  
Hole  
75  
71  
7
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5. Touch the Right Handrail (72) to discharge any static.  
Slide the sleeve off the connector on the Upright Wire  
(42) as shown in the inset drawing. Next, press the end of  
the Upright Wire into the socket in the bottom of the  
Console Base (47). The connector should slide easily  
into the socket and snap into place. If the connector  
does not slide easily and snap into place, turn the connec-  
tor and then insert it. Then, slide the sleeve back over the  
connector.  
5
72  
42  
47  
Connector  
Sleeve  
42  
6. Set the Console Base (47) on the Handrails ( 71, 72).  
Attach the Console Base with four 3/4” Screws (2). Start  
all four Screws before tightening them; do not over-  
tighten the Screws.  
6
72  
47  
71  
See the lower drawing. Make sure that the Upright  
Wire (42) is routed below the two indicated round  
posts (A). Next, press the Upright Wire into the slot be-  
tween the square post (B) and the Console Base (47).  
2
2
A
B
42  
47  
7. Cover the Upright Wire (42) with the Right Grip Plate  
(36). Be careful not to pinch the Upright Wire. Tighten  
a 3/4” Screw (2) and two 1/2” Screws (48) into the Right  
Grip Plate and the Console Base (47).  
7
47  
Ground  
Wire  
Attach the Left Grip Plate (32) over the ground wire and  
the other wires with a 3/4” Screw (2) and two 1/2” Screws  
(48). Be careful not to pinch any of the wires.  
42  
36  
32  
2
2
48  
48  
8
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8. Attach the Left Upper Body Arm (24) to the left Upright  
(69) with two 3 1/2” Bolts (45), two Washers (38), and  
two Star Washers (106) as shown. Make sure that the  
Left Upper Body Arm is on the indicated side of the  
Console Base (47).  
8
Attach the Right Upper Body Arm (not shown) to the right  
Upright (not shown) in the same way.  
47  
24  
69  
106  
38  
106  
45  
9. Attach the Latch Housing (29) to the left Upright (69) with  
two 3/4” Screws (2). Make sure that the large hole in  
the Latch Housing is on the side shown.  
9
Remove the knob from the pin. Make sure that the col-  
lar and the spring are on the pin as shown. Then, in-  
sert the pin into the Latch Housing (29), and tighten the  
knob back onto the pin.  
29  
Knob  
Large  
Hole  
2
69  
Spring  
Collar  
Pin  
10. Make sure that all parts are properly tightened before you use the treadmill. Note: Extra hardware may  
be included. Keep the included allen wrenches in a secure place; the large allen wrench is used to adjust the  
walking belt (see page 17). To protect the floor or carpet, place a mat under the treadmill.  
9
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OPERATION AND ADJUSTMENT  
THE PRE-LUBRICATED WALKING BELT  
plug. Plug the power cord into a surge suppressor,  
and plug the surge suppressor into an appropriate  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
Important: The treadmill is not compatible with  
GFCI-equipped outlets.  
Your treadmill features a walking belt coated with high-  
performance lubricant. IMPORTANT: Never apply sil-  
icone spray or other substances to the walking  
belt or the walking platform. Such substances will  
deteriorate the walking belt and cause excessive  
wear.  
This product is for use on a nominal 120-volt circuit,  
and has a grounding plug that looks like the plug illus-  
trated in drawing 1 below. A temporary adapter that  
looks like the adapter illustrated in drawing 2 may be  
used to connect the surge suppressor to a 2-pole  
receptacle as shown in drawing 2 if a properly  
grounded outlet is not available.  
HOW TO PLUG IN THE POWER CORD  
DANGER:  
Improper connection  
of the equipment-grounding conductor can  
result in an increased risk of electric shock.  
Check with a qualified electrician or service-  
man if you are in doubt as to whether the  
product is properly grounded. Do not modify  
the plug provided with the product—if it will  
not fit the outlet, have a proper outlet  
1
Grounded Outlet Box  
Surge Suppressor  
Grounding Pin  
installed by a qualified electrician.  
Your treadmill, like any other type of sophisticated  
electronic equipment, can be seriously damaged by  
sudden voltage changes in your home’s power.  
Voltage surges, spikes, and noise interference can  
result from weather conditions or from other appliances  
being turned on or off. To decrease the possibility of  
your treadmill being damaged, always use a surge  
suppressor with your treadmill (see drawing 1 at  
the right).  
Grounding Pin  
Grounded Outlet  
Grounding Plug  
2
Grounded Outlet Box  
Adapter  
Surge Suppressor  
Use only a single-outlet surge suppressor that is  
UL 1449 listed as a transient voltage surge sup-  
pressor (TVSS). The surge suppressor must have a  
UL suppressed voltage rating of 400 volts or less  
and a minimum surge dissipation of 450 joules.  
The surge suppressor must be electrically rated for  
120 volts AC and 15 amps. There must be a moni-  
toring light on the surge suppressor to indicate  
whether it is functioning properly. Failure to use a  
properly functioning surge suppressor could result  
in damage to the control system of the treadmill. If  
the control system is damaged, the walking belt  
may change speed, accelerate, or stop unexpect-  
edly, which may result in a fall and serious injury.  
Lug  
Metal Screw  
The temporary adapter should be used only until a  
properly grounded outlet (drawing 1) can be installed  
by a qualified electrician.  
The green-colored rigid ear, lug, or the like extending  
from the adapter must be connected to a permanent  
ground such as a properly grounded outlet box cover.  
Whenever the adapter is used it must be held in place  
by a metal screw. Some 2-pole receptacle outlet box  
covers are not grounded. Contact a qualified elec-  
trician to determine if the outlet box cover is  
grounded before using an adapter.  
This product must be grounded. If it should malfunc-  
tion or break down, grounding provides a path of least  
resistance for electric current to reduce the risk of elec-  
tric shock. This product is equipped with a cord having  
an equipment-grounding conductor and a grounding  
10  
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CONSOLE DIAGRAM  
Pulse  
Sensor  
Key  
Clip  
FEATURES OF THE CONSOLE  
HOW TO TURN ON THE POWER  
The treadmill console offers a selection of features  
designed to make your workouts more effective.  
During each workout, you can change the speed and  
incline of the treadmill with the touch of a button. As  
you exercise, the console will display continuous exer-  
cise feedback. You can even measure your heart rate  
using the built-in pulse sensor.  
Plug in the power cord (see  
page 10). Next, locate the  
reset/off circuit breaker on  
the treadmill frame near the  
power cord. Make sure that  
the circuit breaker is in the  
“reset” position.  
Reset  
MyCalories™ Personal Calorie Programming  
Next, stand on the foot rails of the treadmill. Locate the  
clip attached to the key (see the drawing above), and  
slide the clip securely onto the waistband of your  
clothes. Then, insert the key into the console. After a  
moment, the displays will light. Important: In an emer-  
gency situation, the key can be pulled from the  
console, causing the walking belt to slow to a stop.  
Test the clip by carefully taking a few steps back-  
ward; if the key is not pulled from the console, ad-  
just the position of the clip.  
The center display of the console will show the approxi-  
mate number of calories you have burned. If desired,  
you can program a calorie goal before each workout,  
and the console will count down the calories until you  
reach your goal.  
Note: If there is a sheet of clear plastic on the con-  
sole, peel off the plastic. To prevent damage to the  
walking platform, always wear clean shoes while  
using the treadmill. The first time you use the tread-  
mill, periodically inspect the alignment of the walk-  
ing belt, and center the walking belt if necessary  
(see page 18).  
11  
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CONSOLE OPERATION  
Change the incline of the treadmill as desired.  
4
5
To change the incline of the treadmill, press the  
Incline increase or decrease button until the de-  
sired incline level is reached.  
Insert the key into the console.  
1
See HOW TO TURN ON THE POWER on page  
11.  
Follow your progress with the three displays.  
Program a calorie goal if desired.  
2
The left display—This  
display will show the  
elapsed time and the  
distance that you have  
walked or run during  
your workout. The dis-  
play will change from one number to the other  
every few seconds.  
To program a calorie  
goal for your workout,  
press the increase but-  
ton below the center  
display. A goal of 100  
calories will appear in  
the center display. To  
increase or decrease  
Note: The console can display distance and  
speed in either miles or kilometers, as shown by  
the letters MPH or Km/H in the right display. To  
change the unit of measurement, see THE IN-  
FORMATION MODE/DEMO MODE on page 13.  
For simplicity, all instructions in this section  
refer to miles.  
the goal in increments  
of 50 calories, press the increase or decrease but-  
ton repeatedly.  
Start the walking belt.  
3
To start the walking belt, press the Start button,  
the Speed increase button, or one of the ten num-  
bered buttons.  
The center display—  
The center display will  
show the approximate  
number of calories you  
have burned during  
your workout.  
If the Start button or  
the Speed increase  
button is pressed, the  
walking belt will begin  
to move at 1 mph. As  
you exercise, change  
Note: If you have programmed a calorie goal, the  
center display will show the number of calories  
still to be burned. When you reach your goal, a  
series of tones will sound, the walking belt will  
slow to a stop, and the time will begin to flash in  
the left display. If you want to continue exercising,  
go to step 3 on this page.  
the speed of the walking belt as desired by press-  
ing the Speed increase and decrease buttons.  
Each time a button is pressed, the speed setting  
will change by 0.1 mph; if a button is held down,  
the speed setting will change in increments of 0.5  
mph. Note: After a button is pressed, it may take a  
moment for the walking belt to reach the selected  
speed setting.  
When you use the  
treadmill’s upper body  
arms, press the INTER-  
ACTIVE CROSSWALK  
CALORIES button so  
the indicator on the  
If one of the ten numbered buttons is pressed, the  
walking belt will gradually increase in speed until it  
reaches the selected speed setting.  
right side of the button is lit. The console will then  
include your upper body exercise as it counts the  
approximate number of calories you have burned.  
To stop the walking belt, press the Stop button.  
The time will begin to flash in the left display. To  
restart the walking belt, press the Start button, the  
Speed increase button, or one of the ten num-  
bered buttons.  
12  
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The right display—  
The right display will  
show the speed of the  
walking belt. The right  
cure place. Note: If the displays remain lit after  
the key is removed, the console is in the  
“demo” mode. See THE INFORMATION  
MODE/DEMO MODE on this page and turn off  
the demo mode.  
display will also show  
your heart rate when  
you use the pulse sensor (see step 6 below).  
When you are finished using the treadmill,  
switch the reset/off circuit breaker to the “off”  
position and unplug the power cord.  
To reset the displays, press the Stop button, re-  
move the key, and then reinsert the key.  
THE INFORMATION MODE/DEMO MODE  
Measure your heart rate if desired.  
6
The console features an information mode that keeps  
track of treadmill usage information and allows you to  
select a unit of measurement for the console.  
To measure  
your heart rate,  
stand on the  
foot rails and  
place your left  
thumb on the  
pulse sensor.  
Do not press  
too hard, or  
the circulation in your thumb will be restricted  
and your pulse will not be detected. When your  
pulse is detected, a heart-shaped indicator in the  
right display will flash each time your heart beats,  
one or two dashes will appear, and then your  
heart rate will be shown. For the most accurate  
heart rate reading, hold your thumb on the  
pulse sensor for at least 15 seconds.  
Pulse Sensor  
To select the information mode, insert the key into the  
console while holding down the Stop button, and then  
release the Stop button. When the information mode is  
selected, the following information will be shown:  
The left display will show the  
total number of hours that  
the treadmill has been used  
and the total number of miles  
(or kilometers) that the walk-  
ing belt has moved.  
An “E” (for English) or an “M”  
(for metric) will appear in the  
right display. Press the  
Speed increase button to  
change the unit of measure-  
ment, if desired. IMPOR-  
TANT: If a “d” appears in the right display, the console  
is in the “demo” mode. This mode is intended to be  
used only when a treadmill is displayed in a store.  
When the console is in the demo mode, the power cord  
can be plugged in, the key can be removed from the  
console, and the displays will remain lit; the buttons will  
not operate. If a “d” appears when the information  
mode is selected, press the Speed decrease button  
so the “d” disappears.  
If the displayed heart rate appears to be too high  
or too low, or if your heart rate is not displayed, lift  
your thumb off the pulse sensor for a few seconds.  
Then, reposition your thumb on the pulse sensor.  
Remember to stand still while measuring your  
heart rate.  
When you are finished exercising, remove the  
key.  
7
Step onto the foot rails, press the Stop button, and  
adjust the incline of the treadmill to the lowest  
setting. The incline must be at the lowest setting  
when the treadmill is folded to the storage posi-  
tion, or the treadmill will become damaged. Next,  
remove the key from the console and put it in a se-  
To exit the information mode, remove the key from the  
console.  
13  
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HOW TO USE THE UPPER BODY ARMS  
As you walk on the treadmill, you can hold the  
handrails or use the upper body arms. To exercise  
your arms, shoulders, and back for a total body work-  
out, move the upper body arms forward and back as  
you walk on the treadmill.  
Upper Body  
Arms  
To vary the intensity of your upper body exercise, the  
resistance of the upper body arms can be adjusted. To  
increase the resistance, turn the resistance knobs  
clockwise; to decrease the resistance, turn the knobs  
counterclockwise.  
Resistance  
Knobs  
14  
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HOW TO FOLD AND MOVE THE TREADMILL  
HOW TO FOLD THE TREADMILL FOR STORAGE  
Before folding the treadmill, adjust the incline to the  
lowest position. If this is not done, the treadmill may be-  
come permanently damaged. Next, unplug the power cord.  
CAUTION: You must be able to safely lift 45 pounds (20 kg)  
to raise, lower, or move the treadmill.  
1. Hold the metal frame firmly in the location shown by the  
arrow at the right. CAUTION: To decrease the possibility  
of injury, do not lift the frame by the plastic foot rails.  
Bend your legs and keep your back straight; as you raise  
the frame, make sure to lift with your legs rather than  
your back. Raise the frame about halfway to the vertical po-  
sition.  
Frame  
2. Move your right hand to the position shown and hold the  
treadmill firmly. Using your left hand, pull the latch knob to  
the left and hold it. Raise the frame until the hole in the frame  
is aligned with the latch pin. Slowly release the latch knob;  
make sure that the latch pin is fully inserted into the  
frame.  
To protect the floor or carpet from damage, place a mat  
under the treadmill. Keep the treadmill out of direct sun-  
light. Do not leave the treadmill in the storage position in  
temperatures above 85° Fahrenheit.  
Engaged  
Latch  
Knob  
Frame  
HOW TO MOVE THE TREADMILL  
Before moving the treadmill, convert the treadmill to the storage  
position as described above. Make sure that the latch pin is  
fully inserted into the frame.  
1. Hold the upper ends of the handrails, and place one foot  
against one of the wheels.  
2. Tilt the treadmill back until it rolls freely on the wheels.  
Carefully move the treadmill to the desired location. To re-  
duce the risk of injury, use extreme caution while mov-  
ing the treadmill. Do not move the treadmill over an un-  
even surface.  
Wheel  
3. Place one foot against one of the wheels, and carefully lower  
the treadmill until it is resting in the storage position.  
15  
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HOW TO LOWER THE TREADMILL FOR USE  
1. Hold the treadmill with your right hand as shown. Pull the  
latch knob to the left and hold it. Pivot the frame down until it  
is past the latch pin.  
Latch  
Knob  
Frame  
2. Hold the metal frame firmly with both hands, and lower the  
frame to the floor. CAUTION: To decrease the possibility of  
injury, do not lower the frame by gripping only the plastic  
foot rails. Do not drop the frame to the floor. Make sure to  
bend your legs and keep your back straight.  
Frame  
16  
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TROUBLESHOOTING  
Most treadmill problems can be solved by following the simple steps below. Find the symptom that  
applies, and follow the steps listed.  
PROBLEM: The power does not turn on  
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor  
is plugged into a properly grounded outlet (see page 10). Use only a single-outlet surge suppres-  
sor that meets all of the specifications described on page 10. Important: The treadmill is not com-  
patible with GFCI-equipped outlets.  
b. After the power cord has been plugged in, make sure that the key is inserted into the console.  
c. Check the reset/off circuit breaker located on the  
c
treadmill frame near the power cord. If the switch  
protrudes as shown, the circuit breaker has tripped.  
To reset the circuit breaker, wait for five minutes  
and then press the switch back in.  
Tripped  
Reset  
PROBLEM: The power turns off during use  
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see the drawing  
above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in.  
b. Make sure that the power cord is plugged in. If the power cord is plugged in, unplug it, wait for  
five minutes, and then plug it back in.  
c. Remove the key from the console. Reinsert the key into the console.  
PROBLEM: The displays of the console do not function properly  
SOLUTION: a. Remove the key from the console and UNPLUG THE  
a
POWER CORD. Remove the Screws (115) from the  
Hood (1), and carefully pivot the Hood off.  
115  
1
Locate the Reed Switch (10) and the Magnet (18) on  
the left side of the Pulley (17). Turn the Pulley until the  
Magnet is aligned with the Reed Switch. Make sure  
that the gap between the Magnet and the Reed  
Switch is about 1/8”. If necessary, loosen the Screw  
(114), move the Reed Switch slightly, and then  
retighten the Screw. Reattach the Hood, and run the  
treadmill for a few minutes to check for a correct  
speed reading.  
1/8”  
114  
17  
18  
10  
Top  
View  
17  
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PROBLEM: The walking belt slows when walked on  
SOLUTION: a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 10.  
b. If the walking belt is overtightened, treadmill perfor-  
b
mance may decrease and the walking belt may be-  
come damaged. Remove the key and UNPLUG THE  
POWER CORD. Using the allen wrench, turn both  
rear roller bolts counterclockwise, 1/4 of a turn. When  
the walking belt is properly tightened, you should be  
able to lift each edge of the walking belt 2 to 3 inches  
off the walking platform. Be careful to keep the walk-  
ing belt centered. Then, plug in the power cord, insert  
the key, and run the treadmill for a few minutes.  
Repeat until the walking belt is properly tightened.  
2”–3”  
Rear Roller Bolts  
PROBLEM: The walking belt is off-center or slips when walked on  
SOLUTION: a. If the walking belt is off-center, remove the key and  
UNPLUG THE POWER CORD. If the walking belt  
has shifted to the left, use the allen wrench to turn  
the left rear roller bolt clockwise 1/2 of a turn; if the  
walking belt has shifted to the right, turn the bolt  
counterclockwise 1/2 of a turn. Be careful not to over-  
tighten the walking belt. Then, plug in the power cord,  
insert the key, and run the treadmill for a few minutes.  
Repeat until the walking belt is centered.  
a
b. If the walking belt slips when walked on, remove the  
key and UNPLUG THE POWER CORD. Using the  
allen wrench, turn both rear roller bolts clockwise, 1/4  
of a turn. When the walking belt is correctly tightened,  
you should be able to lift each edge of the walking  
belt 2 to 3 inches off the walking platform. Be careful  
to keep the walking belt centered. Then, plug in the  
power cord, insert the key, and carefully walk on the  
treadmill for a few minutes. Repeat until the walking  
belt is properly tightened.  
b
PROBLEM: The upper body arms squeak during use  
SOLUTION: a. (Note: Correcting this problem requires a small amount  
of white marine grease, available at hardware stores.)  
Turn the Resistance Knob (109) counterclockwise and  
remove it. Next, remove the Resistance Cone (108)  
and the Upper Body Arm (24), along with the  
a
105  
107  
24  
Resistance Plate (27), Washers (5), Spring Washer  
(111), Thrust Washers (112), and Thrust Bearing  
(113). (Note: If the Resistance Sleeve [107] or the  
Resistance Plate [27] comes out of the Resistance  
Bracket [105] or the Resistance Cone [108], press it  
back in.) Apply a thin layer of white marine grease to  
the outer surface of the Resistance Cone (107). Then,  
reattach all parts in the order shown at the right.  
112  
111  
109  
108  
27  
113  
5
18  
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CONDITIONING GUIDELINES  
begin to use stored fat calories for energy. If your goal  
is to burn fat, adjust the speed and incline of the tread-  
mill until your heart rate is near the lowest number in  
your training zone.  
WARNING:  
Before beginning this  
or any exercise program, consult your physi-  
cian. This is especially important for individu-  
als over the age of 35 or individuals with pre-  
existing health problems.  
For maximum fat burning, adjust the speed and incline  
of the treadmill until your heart rate is near the middle  
number in your training zone.  
The pulse sensor is not a medical device.  
Various factors, including the user’s move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only as  
an exercise aid in determining heart rate trends  
in general.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exercise  
is activity that requires large amounts of oxygen for  
prolonged periods of time. This increases the demand  
on the heart to pump blood to the muscles, and on the  
lungs to oxygenate the blood. For aerobic exercise,  
adjust the speed and incline of the treadmill until your  
heart rate is near the highest number in your training  
zone.  
The following guidelines will help you to plan your ex-  
ercise program. For more detailed exercise informa-  
tion, obtain a reputable book or consult your physician.  
EXERCISE INTENSITY  
WORKOUT GUIDELINES  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning and aerobic exercise.  
Each workout should include the following three parts:  
A Warm-up—Start each workout with 5 to 10 minutes  
of stretching and light exercise. A proper warm-up in-  
creases your body temperature, heart rate and circula-  
tion in preparation for exercise.  
Training Zone Exercise—After warming up, increase  
the intensity of your exercise until your pulse is in your  
training zone for 20 to 60 minutes. (During the first few  
weeks of your exercise program, do not keep your  
pulse in your training zone for longer than 20 minutes.)  
Breathe regularly and deeply as you exercise—never  
hold your breath.  
To find the proper heart rate for you, first find your age  
near the bottom of the chart (ages are rounded off to  
the nearest ten years). Next, find the three numbers  
above your age. The three numbers define your “train-  
ing zone.” The lower two numbers are recommended  
heart rates for fat burning, and the higher number is  
the recommended heart rate for aerobic exercise.  
A Cool-down—Finish each workout with 5 to 10 min-  
utes of stretching to cool down. This will increase the  
flexibility of your muscles and will help prevent post-  
exercise problems.  
EXERCISE FREQUENCY  
Fat Burning  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest be-  
tween workouts. After a few months, you may com-  
plete up to five workouts each week if desired. The key  
to success is to make exercise a regular and enjoyable  
part of your everyday life.  
To burn fat effectively, you must exercise at a relatively  
low intensity level for a sustained period of time.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for en-  
ergy. Only after the first few minutes does your body  
19  
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PART LIST—Model No. 29633.1  
R0506A  
Key  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
No. Qty. Description  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
1
9
1
2
4
1
1
1
2
1
1
2
9
2
2
2
1
1
1
2
2
Hood  
3/4” Screw  
Motor Belt  
Motor Tension Bolt  
3/8” Washer  
Motor Star Washer  
Flywheel  
Drive Motor  
Foot Rail Cover  
Reed Switch  
Latch Warning Decal  
Frame Spacer  
Nut  
Frame Pivot Bolt  
Platform Screw, Front  
Handrail Cap  
Front Roller/Pulley  
Magnet  
Motor Pivot Bolt  
Motor Bracket Bolt  
Upper Body Arm  
Endcap  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
1
2
4
4
1
6
1
1
1
2
1
Console  
Rear Roller Plate  
3 1/2” Bolt  
Extension Leg Nut  
Console Base  
1/2” Screw  
88  
1
Console Warning  
Decal  
Cable Tie Clamp  
Front Roller  
Star Washer  
89  
90  
2
1
91  
92  
93  
94  
95  
96  
97  
98  
99  
1
1
4
1
4
1
1
1
4
1
2
Reed Clip  
Wire Clamp  
Key/Clip  
Ground Screw  
Extension Leg Bolt  
Allen Wrench  
Handrail Star Washer  
Walking Belt  
Walking Platform  
Right Foot Rail  
U-nut  
Rear Roller  
Upper Body  
Arm Screw  
Incline Motor  
Incline Motor  
Rear Roller Washer  
Incline Motor  
Bolt, Lower  
Incline Pivot Bolt  
Incline Pivot Nut  
Motor Controller Wire  
Round Base Pad  
3/4” Tek Screw  
Controller  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
2
2
1
4
10  
1
1
2
2
2
2
2
2
2
4
1
1
1
1
6
1
1
2
4
1
1
2
1
2
4
4
2
1
4
100  
101  
102  
3
Lift Frame  
Bolt, Upper  
Extension Leg Pad  
Warning Decal  
Extension Leg  
Wheel Bolt  
Base Endcap  
Wheel  
1/4” Nut  
8” Cable Tie  
Upright Base  
Grommet  
Left Handrail  
Right Handrail  
Rear Endcap Screw  
Left Foot Rail  
Silver Ground Screw  
Foam Grip  
Belly Pan Screw  
Right Rear Endcap  
Power Cord Assembly  
Rear Roller Bracket  
Belly Pan  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
1
2
2
4
2
2
2
1
2
4
2
1
3
2
Motor Mount Bracket  
Resistance Bolt  
Resistance Bracket  
Star Washer  
22  
23  
24  
3
3
1
Hood Clip  
Roller Adj. Bolt  
Left Upper Body Arm  
w/Grip  
Right Upper Body  
Arm w/Grip  
Ground Screw  
Resistance Plate  
Motor Tension Nut  
Latch Housing  
Latch Catch  
Left Rear Endcap  
Platform Screw, Rear  
Static Decal  
Left Grip Plate  
Roller Bracket Screw  
Right Grip Plate  
Handrail Bolt  
Washer  
1” Tek Screw  
Ground Wire  
Rear Roller  
Resistance Sleeve  
Resistance Cone  
Resistance Knob  
Latch Pin Assembly  
Spring Washer  
Thrust Washer  
Thrust Bearing  
Reed Clip Screw  
Belly Pan Screw  
Platform Washer  
Foot Rail Screw  
4” Black Wire, M/F  
8” Green Wire, F/R  
4” Blue Wire, 2F  
4 ” Red Wire, M/F  
User’s Manual  
25  
1
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
4
2
2
1
1
2
2
2
1
2
1
4
6
4
1
2
117 10  
#
#
#
#
#
1
1
2
1
1
Belt Guide  
#These parts are not illustrated  
Belt Guide Screw  
Isolator Fastener  
Isolator Cushion  
Frame  
Star Washer  
Upright Wire  
42  
1
Releasable Tie  
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REMOVE THIS EXPLODED DRAWING AND PART  
LIST FROM THE MANUAL  
Save this EXPLODED DRAWING and PART LIST for future reference.  
4
3
Note: Specifications are subject to change without notice. For information about  
ordering replacement parts, see the back cover of the User’s Manual.  
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EXPLODED DRAWING—Model No. 29633.1  
R0506A  
3
28  
22  
7
76  
22  
22  
8
1
24  
4
4
10  
114  
91  
27  
112  
12  
117  
111  
5
109  
104  
9
60  
117  
105  
113  
19  
107  
23  
101  
90  
13  
13  
106  
13  
18  
17  
14  
117  
108  
21  
117  
15  
117  
12  
82  
9
84  
85  
74  
117  
15  
83  
117  
14  
30  
117  
63  
58  
96  
117  
98  
11  
65  
82  
32  
116  
35  
67  
80  
117  
97  
84  
83  
58  
115  
26  
85  
44  
41  
84  
58  
32  
116  
52  
100  
44  
35  
23  
26  
31  
49  
86  
52  
41  
23  
87  
67  
80  
68  
58  
89  
92  
40  
73  
73  
81  
73  
94  
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47  
43  
6
34  
20  
28  
99  
103  
48  
20  
75  
56  
13  
42  
2
2
88  
99  
110  
2
29  
2
2
2
102  
37  
95  
36  
37  
48  
95  
37  
2
95  
38  
45  
51  
66  
76  
13  
13  
64  
53  
72  
71  
16  
45  
38  
54  
55  
16  
93  
50  
55  
42  
57  
39  
54  
62  
93  
39  
46  
57  
70  
25  
69  
61  
58  
13  
79  
57  
62  
64  
66  
109  
39  
63  
65  
39  
101  
107  
26  
115  
113  
46  
5
58  
108  
33  
111  
61  
58  
112  
21  
27  
115  
26  
105  
106  
59  
104  
58  
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HOW TO ORDER REPLACEMENT PARTS  
To order replacement parts, please contact the establishment where you purchased your equipment. When call-  
ing, please be prepared to provide the following information:  
• the MODEL NUMBER of the product (29633.1)  
• the NAME of the product (PROFORM CROSSWALK 400 e treadmill)  
• the SERIAL NUMBER of the product (see the front cover of this manual)  
• the KEY NUMBER AND DESCRIPTION OF THE PART(S) (see the EXPLODED DRAWING and the PART  
LIST attached in the center of this manual)  
Part No. 242498 R0506A  
Printed in USA © 2006 ICON IP, Inc  
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