Powermatic Saw pm1000 User Manual

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Operating Instructions and Parts Manual  
10-inch Cabinet Saw  
Model PM1000  
Powermatic  
427 New Sanford Road  
LaVergne, Tennessee 37086  
Ph.: 800-274-6848  
Part No. M-1791000  
Revision A3 05/2014  
Copyright © 2014 Powermatic  
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2.0 Table of contents  
Section  
Page  
1.0 Warranty and Service.....................................................................................................................................2  
2.0 Table of contents............................................................................................................................................3  
3.0 Safety warnings..............................................................................................................................................4  
3.1 Kickback.....................................................................................................................................................5  
4.0 About this manual ..........................................................................................................................................6  
5.0 Glossary.........................................................................................................................................................7  
6.0 Specifications.................................................................................................................................................8  
7.0 Setup and assembly.....................................................................................................................................10  
7.1 Shipping contents.....................................................................................................................................10  
7.2 Tools required for assembly.....................................................................................................................10  
7.3 Unpacking and cleanup............................................................................................................................10  
7.4 Installing handwheels and hooks .............................................................................................................11  
7.5 Installing table extensions ........................................................................................................................11  
7.6 Leveling table extensions.........................................................................................................................11  
7.7 Rails and Fence .......................................................................................................................................12  
7.8 Switch bracket..........................................................................................................................................12  
7.9 Wood Extension Table .............................................................................................................................12  
7.10 Motor cover ............................................................................................................................................12  
7.11 Table insert.............................................................................................................................................12  
7.12 Installing and removing blade.................................................................................................................13  
7.13 Riving knife.............................................................................................................................................13  
7.14 Anti-kickback pawls................................................................................................................................14  
7.15 Blade guard ............................................................................................................................................14  
7.16 Dust chute ..............................................................................................................................................14  
8.0 Electrical connections ..................................................................................................................................14  
8.1 Grounding instructions .............................................................................................................................14  
8.2 Voltage conversion...................................................................................................................................15  
8.3 Overload reset button...............................................................................................................................15  
8.4 Extension cords........................................................................................................................................15  
8.5 Magnetic switch and safety key................................................................................................................15  
9.0 Adjustments .................................................................................................................................................16  
9.1 Tools required for adjustments.................................................................................................................16  
9.2 Fence alignment.......................................................................................................................................16  
9.3 Blade raising/tilt mechanism.....................................................................................................................16  
9.4 Miter gauge ..............................................................................................................................................16  
9.5 Blade tilt stop adjustment .........................................................................................................................17  
9.6 Riving knife alignment ..............................................................................................................................18  
9.7 Table to blade alignment ..........................................................................................................................19  
9.8 Belt adjustment.........................................................................................................................................19  
9.9 Arbor/Arbor Bearing Removal ..................................................................................................................20  
10.0 Operations..................................................................................................................................................20  
11.0 Safety devices............................................................................................................................................24  
12.0 Maintenance...............................................................................................................................................26  
12.1 Cleaning .................................................................................................................................................26  
12.2 Lubrication..............................................................................................................................................26  
12.3 Miscellaneous.........................................................................................................................................26  
13.0 Optional accessories..................................................................................................................................27  
14.0 Troubleshooting the PM1000 Cabinet Saw................................................................................................28  
15.0 Replacement Parts.....................................................................................................................................29  
15.1.1 PM1000 Table and Cabinet Assembly – Exploded View ....................................................................30  
15.1.2 PM1000 Table and Cabinet Assembly – Parts List .............................................................................31  
15.2.1 PM1000 Motor and Trunnion Assembly – Exploded View ..................................................................33  
15.2.2 PM1000 Motor and Trunnion Assembly – Parts List...........................................................................34  
15.3.1 PM1000 Blade Guard Assembly – Exploded View .............................................................................36  
15.3.2 PM1000 Blade Guard Assembly – Parts List ......................................................................................37  
16.0 Electrical Connections for PM1000............................................................................................................38  
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10. Do not operate this machine while tired or  
under the influence of drugs, alcohol or any  
medication.  
11. Make certain the machine is properly  
grounded.  
3.0 Safety warnings  
1. Read and understand the entire owner’s  
manual before attempting assembly or  
operation.  
12. Make all machine adjustments or maintenance  
with the machine unplugged from the power  
source. A machine under repair should be  
RED TAGGED to show it must not be used  
until maintenance is complete.  
2. Read and understand the warnings posted on  
the machine and in this manual. Failure to  
comply with all of these warnings may cause  
serious injury.  
13. Remove adjusting keys and wrenches. Form a  
habit of checking to see that keys and  
adjusting wrenches are removed from the  
machine before turning it on.  
3. Replace the warning labels if they become  
obscured or removed.  
14. Keep safety guards in place at all times when  
the machine is in use. If removed for  
maintenance purposes, use extreme caution  
and replace the guards immediately.  
4. This table saw is designed and intended for  
use by properly trained and experienced  
personnel only. If you are not familiar with the  
proper and safe operation of a table saw, do  
not use until proper training and knowledge  
have been obtained.  
15. Check the alignment of the riving knife, fence  
and miter slot to the blade. A caution decal is  
installed on each guard to remind the operator  
of the dangers of improper machine operation.  
5. Do not use this table saw for other than its  
intended use. If used for other purposes,  
Powermatic disclaims any real or implied  
warranty and holds itself harmless from any  
injury that may result from that use.  
16. Check damaged parts. Before further use of  
the machine, a guard or other part that is  
damaged should be carefully checked to  
determine that it will operate properly and  
perform its intended function. Check for  
alignment of moving parts, binding of moving  
parts, breakage of parts, mounting and any  
other conditions that may affect its operation.  
A guard or other part that is damaged should  
be properly repaired or replaced.  
6. Always wear approved safety glasses/face  
shields while using this table saw. Everyday  
eyeglasses only have impact resistant lenses;  
they are not safety glasses.  
7. Before operating this table saw, remove tie,  
rings, watches and other jewelry, and roll  
sleeves up past the elbows. Remove all loose  
clothing and confine long hair. Non-slip  
footwear or anti-skid floor strips are  
recommended. Do not wear gloves.  
17. Provide for adequate space surrounding work  
area and non-glare, overhead lighting.  
18. Keep the floor around the machine clean and  
free of scrap material, oil and grease.  
8. Wear ear protectors (plugs or muffs) during  
extended periods of operation.  
19. Keep visitors a safe distance from the work  
area. Keep children away.  
9. Some dust created by power sanding, sawing,  
grinding, drilling and other construction  
activities contain chemicals known to cause  
cancer, birth defects or other reproductive  
harm. Some examples of these chemicals are:  
20. Make your workshop child proof with padlocks,  
master switches or by removing safety keys.  
21. Give your work undivided attention. Looking  
around, carrying on a conversation and “horse-  
play” are careless acts that can result in  
serious injury.  
Lead from lead based paint.  
Crystalline silica from bricks, cement and  
other masonry products.  
22. Maintain a balanced stance at all times so that  
you do not fall or lean against the blade or  
other moving parts. Do not overreach or use  
excessive force to perform any machine  
operation.  
Arsenic and chromium from chemically  
treated lumber.  
Your risk of exposure varies, depending on  
how often you do this type of work. To reduce  
your exposure to these chemicals, work in a  
well-ventilated area and work with approved  
safety equipment, such as face or dust masks  
that are specifically designed to filter out  
microscopic particles.  
23. Use the right tool at the correct speed and  
feed rate. Do not force a tool or attachment to  
do a job for which it was not designed. The  
right tool will do the job better and safer.  
24. Use recommended accessories; improper  
accessories may be hazardous.  
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25. Maintain tools with care. Keep blade sharp and  
clean for the best and safest performance.  
Follow instructions for lubricating and changing  
accessories.  
3.1 Kickback  
The most common accidents among table saw  
users, according to statistics, can be linked to  
kickback, the high-speed expulsion of material from  
the table that can strike the operator. Kickback can  
also result in the operator’s hands being pulled into  
the blade.  
26. Check the saw blade for cracks or missing  
teeth. Do not use a cracked or dull blade or  
one with missing teeth or improper set. Make  
sure the blade is securely locked on the arbor.  
Kickback Prevention  
27. Keep hands clear of the blade area. Do not  
reach past the blade to clear parts or scrap  
with the saw blade running. Never saw  
freehand. Avoid awkward operations and hand  
positions where a sudden slip could cause  
your hand to contact the blade.  
Tips to avoid the most common causes of  
kickback:  
Make sure the riving knife is always aligned  
with the blade. A workpiece can bind or stop  
the flow of the cut if the riving knife is  
misaligned, and result in kickback.  
28. Do not attempt to saw boards with loose knots  
or with nails or other foreign material, on its  
surface. Do not attempt to saw twisted,  
warped, bowed or “in wind” stock unless one  
edge has been jointed for guiding purposes  
prior to sawing.  
Use a riving knife during every cut. The riving  
knife maintains the kerf in the workpiece,  
which will reduce the chance of kickback.  
Never attempt freehand cuts. The workpiece  
must be fed parallel to the blade, otherwise  
kickback will likely occur. Always use the rip  
fence or miter gauge to support the workpiece.  
29. Do not attempt to saw long or wide boards  
unsupported where spring or weight could  
cause the board to shift position.  
Make sure that rip fence is parallel to blade. If  
not, the chances of kickback are very high.  
Take the time to check and adjust the rip  
fence.  
30. Always use the riving knife, blade guard, push  
stick and other safety devices for all operations  
where they can be used. On operations such  
as dadoing or molding where the blade guard  
cannot be used, use feather boards, fixtures  
and other safety devices and use extreme  
caution. Reinstall the riving knife and blade  
guard immediately after completing the  
operation that required their removal.  
Feed cuts through to completion. Anytime you  
stop feeding a workpiece that is in the middle  
of a cut, the chance of binding, resulting in  
kickback, is greatly increased.  
Protection Tips from Kickback  
31. Be sure the saw blade rotates clockwise when  
viewed from the motor side (left side) of the  
machine.  
Kickback can happen even if precautions are taken  
to prevent it. Listed below are some tips to protect  
you if kickback does occur:  
32. Turn off the machine before cleaning. Use a  
brush or compressed air to remove chips or  
debris — do not use your hands.  
Stand to the side of the blade when cutting. An  
ejected workpiece usually travels directly in  
front of the blade.  
33. Do not stand on the machine. Serious injury  
could occur if the machine tips over.  
Wear safety glasses or a face shield. Your  
eyes and face are the most vulnerable part of  
your body.  
34. Never leave the machine running unattended.  
Turn the power off and do not leave the  
machine until it comes to a complete stop.  
Never place your hand behind the blade. If  
kickback occurs, your hand will be pulled into  
the blade.  
35. Remove loose items and unnecessary work  
pieces from the area before starting the  
machine.  
Use a push stick to keep your hands farther  
away from the moving blade. If a kickback  
occurs, the push stick will most likely take the  
damage that your hand would have received.  
5
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Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or possible  
machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly even  
death.  
4.0 About this manual  
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a  
Powermatic Model PM1000 Cabinet Saw. This manual contains instructions on installation, safety precautions,  
general operating procedures, maintenance instructions and parts breakdown. Your machine has been  
designed and constructed to provide years of trouble-free operation if used in accordance with the instructions  
as set forth in this document.  
This manual is not intended to be an exhaustive guide to table saw operational methods, use of jigs or after-  
market accessories, choice of stock, etc. Additional knowledge can be obtained from experienced users or  
trade articles. Whatever accepted methods are used, always make personal safety a priority.  
If there are questions or comments, please contact your local supplier or Powermatic. Powermatic can also be  
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.  
Read and understand the entire contents of this manual before attempting assembly  
or operation! Failure to comply may cause serious injury!  
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5.0 Glossary  
Arbor: Metal shaft that connects the drive  
Parallel: Position of the rip fence equal in distance  
mechanism to the blade.  
at every point to the side face of the saw blade.  
Bevel Edge Cut: Tilt of the saw arbor and blade  
between 0° and 45° to perform an angled cutting  
operation.  
Perpendicular: 90° (right angle) intersection or  
position of the vertical and horizontal planes such  
as the position of the saw blade (vertical) to the  
table surface (horizontal).  
Blade Guard: Mechanism mounted over the saw  
blade to prevent accidental contact with the cutting  
edge.  
Push Board/Push Stick: An instrument used to  
safely push the workpiece through the cutting  
operation by keeping the operator’s hands at a  
distance.  
Crosscut: Sawing operation in which the miter  
gauge is used to cut across the grain of the  
workpiece.  
Rabbet: A cutting operation that creates an  
L-shaped channel along the edge of the board.  
Dado Blade: Blade(s) used for cutting grooves and  
rabbets. A stacked dado set can be used for wider  
grooves.  
Rip Cut: A cut made along the grain of the  
workpiece.  
Dado Cut: Flat bottomed groove in the face of the  
workpiece made with a dado blade.  
Riving Knife: A metal plate fixed relative to the  
blade, which moves with the blade as cutting depth  
is adjusted. Thus, it maintains not only the kerf  
opening in the workpiece, but also the knife-to-  
blade distance. A low-profile riving knife sits lower  
than the top edge of the blade, for making a non-  
through cut.  
Featherboard: Device used to keep a board  
against the rip fence or table that allows the  
operator to keep hands away from saw blade.  
Freehand: Moving the workpiece into the blade  
using only the hands, without a fixed positioning  
Splitter (Spreader): A stationary metal plate to  
which the blade guard is attached that maintains  
the kerf opening in the workpiece during a cutting  
operation.  
device. (This is  
a
dangerous, unacceptable  
procedure – always use appropriate devices to  
feed the workpiece through the saw blade during  
cutting operations.)  
Standard Kerf: 1/8" gap made with a standard  
blade.  
Kerf: The resulting cut or gap made by a saw  
blade.  
Straightedge: A tool used to check that a surface  
is flat or parallel.  
Kickback: An event in which the workpiece is lifted  
up and thrown back toward an operator, caused  
when a workpiece binds on the saw blade or  
between the blade and rip fence (or other fixed  
object). To minimize or prevent injury from  
kickbacks, see the Operations section.  
Through Sawing: A sawing operation in which the  
workpiece thickness is completely sawn through.  
Proper blade height usually allows 1/8" of the top  
of blade to extend above the wood stock. Keep the  
blade guard down, the anti-kickback pawls down,  
and the riving knife in place over the blade.  
Miter Gauge: A component that controls the  
workpiece movement while performing a crosscut  
of various angles.  
Non-Through Cut:  
A
sawing operation that  
requires the removal of the blade guard and  
standard riving knife, resulting in a cut that does  
not protrude through the top of the workpiece  
(includes Dado and rabbet cuts).  
The blade guard and riving knife must be re-  
installed after performing a non-through cut to  
avoid accidental contact with the saw blade during  
operation.  
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6.0 Specifications  
Model number ............................................................................................................................................. PM1000  
Stock numbers:  
Saw unit only, without Accu-Fence or rail system.....................................................................................1791000  
Saw with 30” Accu-Fence and rail system..............................................................................................1791000K  
Saw with 50” Accu-Fence and rail system..............................................................................................1791001K  
Motor and electricals:  
Motor type............................................................................ totally enclosed fan cooled, induction, capacitor start  
Horsepower............................................................................................................................................1-3/4 HP  
Phase......................................................................................................................................................... single  
Voltage................................................................................................................................................. 115/230V  
Cycle........................................................................................................................................................... 60Hz  
Listed FLA (full load amps)...................................................................................................................... 15/7.5 A  
Motor speed ........................................................................................................................................3450 RPM  
Starting amps............................................................................................................................................... 74 A  
Running amps (no load)............................................................................................................................... 2.7 A  
Start capacitor ......................................................................................................................... 300MFD, 125VAC  
Run capacitor ................................................................................................................................70μF, 250VAC  
Overload reset.........................................................................................................manual push button on motor  
Power transfer......................................................................................................................................poly v-belt  
On/off switch .............................................................................................. magnetic, push button with safety key  
Motor speed ........................................................................................................................................3450 RPM  
Power cord....................................................................................................................... 14 AWG, 6 ft. (183 cm)  
Power plug installed........................................................................................................................................yes  
Recommended circuit size1 ............................................................................................................................20A  
Sound emission...........................................................................80 dB at 30 " (762 mm) from blade, without load  
1 subject to local/national electrical codes.  
Arbor and blade*:  
Blade diameter .................................................................................................................................10" (254mm)  
Arbor diameter..............................................................................................................................5/8" (15.88mm)  
Arbor speed..................................................................................................................................................4200  
Arbor lock.......................................................................................................................................................yes  
Arbor wrench included .....................................................................................................combination 17 / 27 mm  
Maximum depth of cut at 90 degrees............................................................................................. 3-1/8" (79 mm)  
Maximum depth of cut at 45 degrees............................................................................................. 2-1/8" (54 mm)  
Maximum rip to right of blade................................................................................................................ 30" or 52"  
Maximum rip to left of blade .............................................................................................................12" (305 mm)  
Dado maximum width ................................................................................................................13/16" (20.6 mm)  
Dado maximum diameter .................................................................................................................. 8" (200 mm)  
Blade height per one revolution of handwheel................................. 19/64" (7.5mm) for 90°; 1/16" (1.7 mm) for 45°  
Blade tilt......................................................................................................................................left, 0 to 45 deg.  
*blade not included  
Materials:  
Main table ...................................................................................................................................ground cast iron  
Extension wings...........................................................................................................................ground cast iron  
Trunnion................................................................................................................................................. cast iron  
Enclosed cabinet ..........................................................................................................................................steel  
Table:  
Main table dimensions ............................................................................................20" L x 27" W (508 x 686 mm)  
Table dimensions with wings.................................................................................40" L x 27" W (1016 x 686 mm)  
Table area in front of blade at maximum height.................................................................................10" (305 mm)  
Table height from floor, approximate ..........................................................................................34-1/4" (870 mm)  
Miter T-slot ....................................................................................................two at 3/4" W x 3/8" D (19 x 10 mm)  
Edge bevel ................................................................................................................................................... front  
Dimensions:  
Cabinet footprint ...............................................................................................23" W x 24-1/2" L (584 x 622 mm)  
Overall dimensions of shipping carton (cabinet only)......... 30-1/2” L x 27-1/2” W x 43-3/4”H (77.5 x 70 x 111.4 cm)  
Overall dimensions, fully assembled, accessories mounted:  
with 30" rip..............................................................................43" W x 61" L x 44" H (1092 x 1549 x 1117 mm)  
with 52" rip..............................................................................43" W x 83" L x 44" H (1092 x 2108 x 1117 mm)  
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Dust collection:  
Dust port outside diameter ................................................................................................................ 4" (100 mm)  
Minimum extraction volume required .........................................................................................350 cfm (18 cmm)  
Weights:  
Saw Only (Net/Shipping)............................................................................................................... 289 lb (131 kg)  
Saw assembled with 30" Rail/Fence.............................................................................................. 330 lb (150 kg)  
Saw assembled with 52" Rail/Fence.............................................................................................. 335 lb (152 kg)  
L=length; W=width; D=depth; H=height  
The specifications in this manual were current at time of publication, but because of our policy of continuous  
improvement, Powermatic reserves the right to change specifications at any time and without prior notice,  
without incurring obligations.  
9
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7.1.2 Hardware package (Figure 2)  
7.0 Setup and assembly  
6
6
6
4
4
4
3
Hex cap screws, M10x35 (HP-1)  
Lock washers, M10 (HP-2)  
Flat washers, M10 (HP-3)  
Socket head button screws, M6x16 (HP-4)  
Lock washers, M6 (HP-5)  
7.1 Shipping contents  
7.1.1 Carton contents (Figure 1)  
1
1
1
1
1
1
2
1
2
2
2
1
1
1
1
1
1
1
1
Cabinet saw  
Guard assembly (A)  
Miter gauge (B)  
Anti-kickback pawl assembly (C)  
Riving knife (D)  
Arbor wrench (E)  
Storage hooks (F)  
Push stick (G)  
Knobs (H)  
Handles (I)  
Flat washers, M6 (HP-6)  
Socket flat head screws, M6x10 (HP-7)  
Handwheels (J)  
Motor Cover (K)  
Extension wing – Left (L)  
Extension wing – Right (M)  
Insert plate – (N)  
Low profile riving knife – (P)  
Hardware package  
Warranty card  
Figure 2  
Operating Instructions and Parts Manual  
Note: Fence and rail assemblies, and wood  
extension tables and legs, are shipped in separate  
cartons.  
Read and understand all  
assembly instructions before attempting  
assembly. The saw must be disconnected  
(unplug!) from power during assembly. Failure  
to comply may cause serious injury.  
7.2 Tools required for assembly  
Hex keys – 3 and 4mm  
Open end wrenches – 14 and 17mm  
Cross point screwdriver  
Straight edge  
Rubber mallet (or hammer with block of wood)  
Note: A ratchet wrench/socket set may speed  
assembly time. Additional tools may be needed for  
assembly of fence and rails – consult Accu-Fence  
manual.  
7.3 Unpacking and cleanup  
Remove all contents from shipping carton. Remove  
items from inside cabinet. Do not discard carton or  
packing material until saw is assembled and  
running satisfactorily.  
Compare contents of your container with above  
parts lists to make sure all parts are intact. Missing  
parts, if any, should be reported to your distributor.  
(Check saw first in case parts were preinstalled.)  
Read instruction manual thoroughly for assembly,  
maintenance and safety instructions.  
Figure 1  
10  
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1. Remove screws holding saw to pallet, by  
unscrewing them from underneath pallet.  
edge. Install center screw and washer, and  
make snug. Then pivot wing parallel to saw  
table to insert remaining two screws.)  
2. Carefully slide saw from pallet onto floor.  
The cabinet saw should be placed in an area with a  
sturdy level floor, good ventilation and sufficient  
lighting. Leave enough space around the machine  
for mounting extension wings and rail assemblies,  
and loading and off-loading stock and general  
maintenance work.  
Exposed metal surfaces, such as table top and  
extension wings, have been given a protective  
coating at the factory. This should be removed with  
a soft cloth moistened with kerosene or a cleaner-  
degreaser. Do not use acetone, gasoline, or  
lacquer thinner for this purpose. Do not use  
solvents on plastic parts, and avoid using an  
abrasive pad as it can scratch surfaces.  
Figure 4  
2. Repeat for opposite extension wing. Lightly  
snug screws.  
3. The front edge of extension wings must be  
flush with front edge of saw table. If needed,  
tap front edge of wing with a rubber mallet to  
make flush. See Figure 5.  
7.4 Installing handwheels and hooks  
Refer to Figure 3.  
1. Install handwheels (J, Figure 3) onto tilting and  
raising shafts, as shown. Fit the slot of  
handwheel hub onto roll pin on shaft, then  
secure by screwing on a locking knob (H).  
2. Install handle (I) onto each handwheel, using  
14mm wrench on the flat to tighten it.  
3. Install storage hooks (F) with two button head  
screws and washers (HP-4/5/6). The hooks  
are used to store the Accu-Fence when it is  
not in use.  
4. Tilt arbor using right handwheel, and remove  
Styrofoam packing from around motor.  
Figure 5  
7.6 Leveling table extensions  
Refer to Figure 6.  
Level extension wings to saw table using a straight  
edge. A metal straight edge is ideal, though a  
carefully jointed board may also be used.  
Figure 3  
7.5 Installing table extensions  
Refer to Figure 4.  
1. Attach an extension wing to saw table. There  
is a left and a right version – make sure edge  
bevel on table extension faces front, to match  
that of saw table. Use three screws, lock  
washers and flat washers (HP-1/2/3). Lightly  
snug screws with 17mm wrench.  
Figure 6  
(Assembly Tip: If you are doing this without an  
assistant, lift extension wing vertically to table  
11  
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1. Shift extension wing so it is slightly above saw  
table surface.  
7.9 Wood Extension Table  
For instructions on mounting the accessory wood  
extension table, consult Accu-Fence manual,  
document no. M-2195075Z.  
2. Begin by tightening the three screws (17mm  
wrench) under the extension wing that secure  
it to saw table. Tighten these just enough to  
hold wing in place but loose enough to change  
wing height by tapping on it.  
7.10 Motor cover  
Refer to Figure 8.  
3. Lay straight edge (Figure 6) across saw table  
and extension wing, extending it out past edge  
of wing as shown.  
At the motor side, slide hinge pins through motor  
cover cylinders and into hinge barrels on saw.  
Close motor cover until it catches on latch post on  
saw.  
4. Move straight edge to several places along  
wing, as you continue to nudge wing level with  
saw table. As each area of wing becomes  
flush with table, tighten the screw under that  
area. Continue until all three screws are fully  
tightened. NOTE: Make sure front edge of  
wing remains flush with front edge of saw  
table.  
Note: The catch mechanism may require slight  
adjustment to ensure proper alignment.  
5. Repeat above steps for opposite extension  
wing.  
7.7 Rails and Fence  
With extension wings properly aligned, the rails  
and Accu-Fence® assembly can now be mounted  
to saw. Consult manual no. M-2195075Z, that  
accompanies the fence.  
NOTE: The switch bracket must be mounted to  
front rail before installing guide tube. Follow  
instructions in section 7.8, then install guide tube.  
7.8 Switch bracket  
Refer to Figure 7.  
Figure 8  
After front rail has been installed, mount switch  
bracket with three flat head screws (HP-7).  
Mount guide tube to front rail, referring to  
instructions in your Accu-Fence manual.  
7.11 Table insert  
Refer to Figure 9.  
Push insert down into table opening. Verify that  
insert lies flush with table surface by resting a  
straight edge across it at various points. If insert is  
not flush along its length, turn any of six set screws  
to raise or lower that area of the insert.  
Figure 7  
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Figure 9  
NOTE: If while lowering blade, the points on the  
anti-kickback pawls tend to catch in the seam  
between table and table insert, slightly raise that  
area of table insert above main table surface.  
Figure 11 (blade not provided)  
7.12 Installing and removing blade  
7.13 Riving knife  
A blade is not provided with the PM1000.  
Refer to Figure 12.  
To install riving knife:  
1. Remove table insert.  
Use care when working with or  
around sharp saw blades to prevent injury.  
2. Raise blade arbor all the way up and set tilt to  
0° position.  
Refer to Figures 10 and 11.  
1. Disconnect machine from power source.  
2. Remove table insert.  
3. Pull quick-release lever (G, Figure 12) to open  
position. The clamp plate (F) is spring loaded  
and will move away from the bracket (E),  
leaving a gap.  
4. Raise blade arbor all the way up, and set  
blade tilt to 0°. Tighten handwheel locking  
knob.  
5. Press arbor lock pin (C) and rotate arbor to  
engage pin into slot in the arbor.  
Simultaneously remove arbor nut (A); loosen  
with arbor wrench if necessary.  
6. Remove flange (B).  
7. Install blade onto arbor, making sure the teeth  
point downward toward front of saw.  
8. Install flange (B) and nut (A).  
9. Engage arbor lock (C) and tighten nut (A) with  
provided arbor wrench.  
Figure 12  
4. Slide prongs of riving knife (D) into slot  
between bracket (E, Figure 12) and clamp  
plate (F), and push riving knife down as far as  
it will go.  
Figure 10  
5. Push lever (G) to closed position.  
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6. Riving knife must be parallel to saw blade. See  
8.0 Electrical connections  
section 9.6 for inspection and adjustments.  
The PM1000 table saw is rated at 115/230V power,  
and is pre-wired for 115 volt. The table saw comes  
with a plug designed for use on a circuit with a  
grounded outlet that looks like the one pictured in  
A, Figure 13.  
NOTE: A low-profile riving knife is also provided,  
for making non-through cuts on the table saw.  
7.14 Anti-kickback pawls  
Refer to Figure 12.  
Before connecting to power source, be sure switch  
is in off position.  
1. Install insert plate into table.  
It is recommended that the table saw be connected  
to a dedicated 20 amp circuit with breaker or time-  
delay fuse marked “D”. Local codes take  
precedence over recommendations.  
2. Position anti-kickback pawl assembly (H) as  
shown in Figure 12; the angled side of pawl  
block faces toward front of saw.  
3. Lower pawl assembly onto center notch of  
riving knife, with pawls straddling knife. Push  
and hold button on pawl block (on opposite  
side of that shown in Figure 12), and push  
pawl block down until it securely engages in  
notch.  
8.1 Grounding instructions  
1. All Grounded, Cord-connected Tools:  
In the event of a malfunction or breakdown,  
grounding provides a path of least resistance for  
electric current to reduce the risk of electric shock.  
This tool is equipped with an electric cord having  
4. Allow pawls to drop freely to the table.  
an equipment-grounding conductor and  
a
7.15 Blade guard  
grounding plug. The plug must be plugged into a  
matching outlet that is properly installed and  
grounded in accordance with all local codes and  
ordinances.  
Refer to Figure 12.  
1. Push and hold button (J1) at back end of  
guard.  
Do not modify the plug provided - if it will not fit the  
outlet, have the proper outlet installed by a  
qualified electrician.  
2. Push guard (J) down at an angle, as shown,  
until pin engages rear slot in riving knife, then  
push down front of guard until it seats properly,  
and is parallel to table top.  
Improper connection of the equipment-grounding  
conductor can result in a risk of electric shock. The  
conductor with insulation having an outer surface  
that is green with or without yellow stripes is the  
equipment-grounding conductor. If repair or  
replacement of the electric cord or plug is  
necessary, do not connect the equipment-  
grounding conductor to a live terminal.  
3. Release button (J1). The transparent guard  
leaves (K) should drop freely to the table.  
4. Lift up on guard assembly to verify proper  
seating.  
NOTE: The transparent leaves can be kept in  
raised position by lifting them up and forward.  
Check with  
a
qualified  
Guard and pawl assemblies  
must be securely installed, and leaves must be  
in contact with table, before beginning any  
through-cutting operation.  
electrician or service personnel if the  
grounding instructions are not completely  
understood, or if in doubt as to whether the  
tool is properly grounded. Failure to comply  
may cause serious or fatal injury.  
The bracket and clamp plate (E/F, Figure 12) are  
adjusted at the factory and no further adjustment of  
the blade guard and riving knife assembly should  
be necessary. However, proper alignment is very  
important. Before operating table saw, read  
section 9.6 ,Riving knife alignment, to verify and  
follow adjustment procedure if necessary.  
Use only 3-wire extension cords that have 3-prong  
grounding plugs and 3-pole receptacles that accept  
the tool's plug.  
Repair or replace damaged or worn cord  
immediately.  
7.16 Dust chute  
Use of a dust collection system (not provided) is  
strongly recommended during table saw operation.  
It will help keep the shop clean, as well as prevent  
potential health issues due to dust inhalation.  
Attach dust collection hose to the 4-inch dust port  
at base of saw, and secure with a wire hose clamp  
(not provided).  
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2. Grounded, cord-connected tools intended for  
use on a supply circuit having a nominal rating  
less than 150 volts:  
8.3 Overload reset button  
If saw becomes overloaded and the motor shuts  
off, open motor cover and push reset button (B,  
Figure 14) to restart. If overloading happens  
frequently, consult the Troubleshooting section in  
this manual.  
This tool is intended for use on a circuit that has an  
outlet that looks like the one illustrated in A, Figure  
13. An adapter, shown in B and C, may be used to  
connect this plug to a 2-pole receptacle as shown  
in B if a properly grounded outlet is not available.  
The temporary adapter should be used only until a  
properly grounded outlet can be installed by a  
qualified electrician. This adapter is not permitted  
in Canada. The green-colored rigid ear, lug, and  
the like, extending from the adapter must be  
connected to a permanent ground such as a  
properly grounded outlet box.  
3. Grounded, cord-connected tools intended for  
use on a supply circuit having a nominal rating  
between 150 - 250 volts, inclusive:  
This tool is intended for use on a circuit that has an  
outlet that looks like the one illustrated in D, Figure  
13. The tool has a grounding plug that looks like  
the plug illustrated in D. Make sure the tool is  
connected to an outlet having the same  
configuration as the plug. No adapter is available  
or should be used with this tool. If the tool must be  
reconnected for use on a different type of electric  
circuit, the reconnection should be made by  
qualified service personnel; and after reconnection,  
the tool should comply with all local codes and  
ordinances.  
Figure 14  
8.4 Extension cords  
USE PROPER EXTENSION CORD. Make sure  
your extension cord is in good condition. When  
using an extension cord, be sure to use one heavy  
enough to carry the current your product will draw.  
An undersized cord will cause a drop in line voltage  
resulting in loss of power and overheating. Table 1  
shows correct size to use depending on cord  
length and nameplate ampere rating. If in doubt,  
use the next heavier gauge. The smaller the gauge  
number, the heavier the cord.  
Ampere  
Rating  
Total length of  
cord in feet  
Volts  
120  
240  
25 50  
50 100 200  
100  
150  
300  
Not  
More  
Than  
More  
Than  
AWG  
00  
06  
10  
06  
10  
12  
18 16  
18 16  
16 16  
16  
14  
14  
12  
12  
Figure 13  
14  
Not  
8.2 Voltage conversion  
12  
16  
14 12  
Recommended  
To switch the incoming power leads for 230 volt  
operation, follow wiring diagram on inside cover of  
motor junction box (A, Figure 14). A similar  
diagram is found in section 16.0 of this manual. (In  
case of discrepancy, diagram in junction box takes  
precedence.)  
Table 1  
Extension Cord Recommendations  
8.5 Magnetic switch and safety key  
Refer to Figure 15.  
The plug on the end of the motor cord must be  
replaced with a UL/CSA listed plug rated for 230V.  
The start switch has a power indicator lamp which  
is on whenever there is power connected to the  
saw, not just when the saw is running. Do not  
assume that no light means there is no power to  
the machine. If the bulb is bad, there will be no  
indication. Always check before use.  
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Do not rely that no light means  
no power to the machine. Always check for  
power first. Failure to comply may cause  
serious injury.  
To start saw, pull red button. Push it back in to stop  
saw.  
The switch has a safety key (Figure 15). Slide key  
out and store in a safe place, to prevent  
unauthorized starting of saw. Reinstall key to  
operate saw.  
Figure 16  
9.4 Miter gauge  
Refer to Figures 17 and 18.  
9.4.1 Setting miter angle  
The precision miter gauge has a rack and pinion  
adjustment for setting the angle. To operate:  
1. Slide miter gauge into one of the slots on table  
top.  
2. Loosen lock handle (A, Figure 17) by turning  
counterclockwise.  
3. Pull out spring-loaded knob (C) and rotate  
knob until body (B) of miter gauge is at desired  
angle as indicated on scale.  
Figure 15  
4. Tighten lock handle (A).  
9.0 Adjustments  
9.1 Tools required for adjustments  
Hex keys – 3, 4, and 8mm  
Wrenches – 11 and 12mm  
Straight edge  
Combination square  
Disconnect saw from power  
source before making adjustments.  
9.2 Fence alignment  
Before using the Accu-Fence®, verify that it is  
properly aligned with the blade. Consult the  
manual, no. M-2195075Z, that accompanied the  
fence.  
Figure 17  
9.4.2 Indent settings  
There are indents at 0º, 30º and 45º right and left  
positions. At these settings, release knob (C) to  
engage stop rod. Then tighten lock handle (A).  
9.3 Blade raising/tilt mechanism  
Refer to Figure 16:  
Note: Do not rely solely on the indents for an  
accurate setting. After stop rod engages at the 0º,  
30º and 45º positions, make a fine adjustment with  
the knob (C) if necessary, setting it against the  
scale indicator (G).  
To raise or lower blade, loosen lock knob (A) and  
turn handwheel (B) on front of saw until desired  
height is reached. Tighten lock knob. The blade  
should be adjusted about 1/8" above top surface of  
material being cut.  
To tilt blade, turn lock knob (C) counter-clockwise  
to loosen, turn handwheel (D) until desired angle is  
obtained, as shown on tilt scale. Retighten lock  
knob (C).  
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screws (4mm hex key) to eliminate any play  
between bar and miter slot.  
9.4.3 Extension plate  
The extension plate (D, Figure 17) can be adjusted  
by sliding to the right or left or removed entirely.  
9.5 Blade tilt stop adjustment  
To adjust, loosen two lock handles (E), slide the  
extension plate and retighten lock handles. Make  
sure end of extension plate is not in blade path.  
The stops for 90°, 45° blade tilt, and elevation  
settings have all been factory set, and should  
require no immediate adjustment. The settings  
should be confirmed by the operator, however, and  
especially if cuts become inaccurate. Both tilt stops  
are located inside cabinet in front of the motor.  
NOTE: The lock handles (E) are adjustable. Pull  
out on handle, rotate it to different position, then  
release, making sure it seats itself upon the pin.  
To remove extension plate, slide it completely off  
and remove lock handles (E) and mounting  
hardware.  
9.5.1 Tilt stop 90°  
1. Disconnect machine from power source.  
2. Make sure table insert has been leveled with  
9.4.4 Calibration  
1. Place miter gauge into one of the slots on the  
table.  
table surface. See section 7.11.  
3. Raise blade all the way, and place a 90°  
square on the table and against blade (Figure  
19). Make sure that a blade tooth does not  
obstruct the actual reading.  
2. Set miter gauge at 90º to blade (0º setting on  
the scale) by loosening lock handle (A), then  
pulling out spring-loaded knob (C) and turning  
body (B) until 0º is indicated on scale.  
3. Measure accuracy of miter gauge against slot  
with a combination square.  
If adjustment is needed:  
4. Adjust body (B) until it is square (90º) to miter  
slot.  
5. Tighten lock handle (A).  
6. Verify that scale indicator (G) reads 0º. If  
further adjustment is needed:  
7. Loosen screw (F) and adjust indicator (G) until  
it reads 0º.  
Figure 19  
8. Tighten screw (F).  
4. Tilt blade with handwheel until square and  
blade are flush.  
9. If the above procedure does not satisfactorily  
align the miter gauge, loosen two screws (J,  
Figure 18) beneath mounting block and shift  
block as needed. Retighten screws when  
finished.  
5. If adjustment is required, loosen nut (A1,  
Figure 20) on 90° stop screw (A2) with a 12mm  
wrench, and turn screw to proper height. Verify  
setting and retighten nut.  
6. Check pointer position (Figure 21). If needed,  
loosen screw and adjust pointer to zero.  
Retighten screw.  
Figure 18  
NOTE: The bar of the miter gauge has two slots  
with set screws (H, Figure 17). Adjust these set  
Figure 20  
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Figure 23  
Figure 21  
The saw blade and riving knife must be in line. If  
adjustment is needed:  
9.5.2 Tilt stop 45°  
3. Pull quick-release lever (A, Figure 24) and  
remove riving knife, making note as to which  
direction riving knife needs to be moved to  
align it with saw blade.  
Repeat steps 1 through 4 above for 45° setting, as  
shown in Figure 22. Loosen nut (B1) with 11mm  
wrench, and turn set screw (B2) with a hex key the  
needed amount. Retighten nut (B1).  
4. Use a 3mm hex key to make adjustments to  
four set screws (D, Figure 25) accessible  
through openings located in the corners of the  
clamp plate (B, Figure 25).  
5. Adjust any number of setscrews required to  
bring riving knife in alignment with saw blade.  
Then reinsert riving knife, secure by tightening  
lever (A) and check the alignment per step 2.  
6. Repeat steps 3–5 until alignment is correct.  
Figure 22  
9.6 Riving knife alignment  
9.6.1 Lateral alignment  
The saw blade and riving knife must be in line as  
close as possible with each other (lateral  
alignment) for the prevention of kickback. Upon  
initial blade guard and riving knife installation no  
further adjustment should be necessary. Alignment  
should be checked and adjusted, if required, after  
each blade change.  
Figure 24  
Check the alignment as follows:  
1. Remove blade guard, pawl assemblies, and  
table insert.  
2. Place a straightedge (A, Figure 23) on the  
table so it rests against blade (B) and riving  
knife (C). Rotate blade so that top of blade  
tooth touches straightedge.  
Figure 25  
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4. Raise miter gauge slightly out of its slot to  
serve as a shoulder. Using a sliding square (B)  
against the side of the bar, slide the scale over  
until it touches the tip of the blade, and lock  
scale in position.  
9.6.2 Blade proximity alignment  
The gap between saw blade and riving knife must  
be between 3 and 8mm (Figure 26).  
Figure 26  
If adjustment is needed, note whether the blade to  
knife gap needs to be increased or decreased.  
Then adjust as follows:  
Figure 27  
Refer to Figure 25.  
1. Remove blade guard, pawl, table insert and  
riving knife.  
2. Use a 5mm hex key to loosen two socket head  
button screws (E, Figure 25).  
Note: These screws are accessible through  
openings on the clamp plate (B) located  
diagonally on either side of the lever (A). They  
secure the bracket (C) to the riving knife carrier  
plate.  
Figure 28  
Loosening these screws (E) will allow the  
bracket (C) to slide back and forth on the  
carrier plate.  
5. Rotate marked tooth (A) so that it is slightly  
above table top at the rear and, using the  
square as before, verify that distance to blade  
is the same. See Figure 28. If the distances  
are not the same, make a careful note of the  
difference.  
3. Slide the bracket (C) toward or away from the  
saw blade as required.  
4. Tighten the socket head button screws (E).  
6. Loosen table screws (item #66, section  
15.1.1), and nudge table according to the  
distance you noted.  
5. Reinsert riving knife; tighten lock lever (A) and  
check that saw blade/knife gap is between  
3-8mm (Figure 26).  
7. Retighten screws firmly.  
Note: Attempt to make the gaps as even as  
8. Verify alignment, angle pointer setting, fence  
setting, etc. Make any needed adjustments.  
possible.  
9.7 Table to blade alignment  
9.8 Belt adjustment  
Refer to Figures 27 and 28.  
9.8.1 Belt tension  
Refer to Figure 29.  
The table has been squared to the blade by the  
manufacturer and no adjustment should be needed  
now. If cuts become inaccurate, check table/blade  
squareness and correct if necessary. Use the miter  
slot to do this:  
Tension of the drive belt should be inspected after  
the first few days of operation, as it may stretch  
slightly during initial use; also inspect it periodically  
thereafter.  
1. Disconnect saw from power source.  
2. Raise blade to maximum height.  
To tighten belt:  
1. Disconnect machine from power source.  
3. Mark one tooth (A, Figure 27) with a grease  
pencil and position the tooth slightly above top  
edge of table at the front.  
2. Loosen screw (C, Figure 29) with 8mm hex  
key.  
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3. Press down on motor while retightening screw  
(C).  
Listed below are conditions which can cause  
kickbacks:  
If belt shows signs of wear, fraying, cracks, etc. it  
should be replaced, as follows.  
ˆ
Confining  
crosscutting or ripping.  
the  
cutoff  
piece  
when  
ˆ
Releasing workpiece before completing  
operation or not pushing workpiece all the  
way past saw blade.  
9.8.2 Belt replacement  
Refer to Figure 29.  
ˆ
Not using splitter/riving knife when ripping  
or not maintaining alignment of splitter/  
riving knife with saw blade.  
1. Lower trunnion completely.  
2. Loosen screw (C) with 17mm wrench.  
ˆ
ˆ
Using dull saw blade.  
3. Slightly loosen nut (D) with 1-1/4” (or  
adjustable) wrench.  
Not maintaining alignment of rip fence so  
that it tends to angle toward rather than  
away from saw blade front to back.  
Applying feed force when ripping to the  
cutoff (free) section of workpiece instead of  
the section between saw blade and fence.  
Ripping wood that is twisted (not flat), or  
does not have a straight edge, or has  
twisted grain.  
4. Pivot motor upward to release tension on belt.  
5. Replace belt.  
ˆ
ˆ
6. Push down on motor and tighten screw (C) to  
tension new belt. Retighten nut (D).  
To minimize or prevent injury from kickbacks:  
ˆ
ˆ
Avoid conditions listed above.  
Wear a safety face shield, goggles, or  
safety glasses.  
ˆ
Do not use miter gauge and rip fence in  
the same operation unless provision is  
made by use of a facing board on the  
fence, to allow the cutoff section of  
workpiece to come free before the actual  
cut begins (See Figure 37).  
ˆ
As the machine receives use, the  
operation of the anti-kickback pawls should  
be checked periodically (Figure 30). If the  
pawls do not stop the reverse motion of a  
workpiece, resharpen all the points.  
Figure 29  
9.9 Arbor/Arbor Bearing Removal  
The saw arbor is press fitted in the saw raising arm  
housing. If the arbor needs to be removed for  
bearing replacement, it should be done by a  
qualified service technician. Call your customer  
service representative at the phone number on the  
front cover.  
10.0 Operations  
Familiarize yourself with the location and operation  
of all controls and adjustments and the use of  
accessories such as miter gauge and rip fence.  
Note: The following figures may or may not show  
your exact saw model, but procedures are  
identical.  
Figure 30  
10.1 Kickback prevention  
ˆ
ˆ
Where possible, keep your face and body  
out of line with potential kickbacks,  
including when starting or stopping the  
machine.  
Dull, badly set, improper, or improperly  
filed cutting tools, and cutting tools with  
gum or resin adhering to them can cause  
Serious injury can result from kickbacks which  
occur when a workpiece binds on the saw blade or  
binds between the blade and rip fence or other  
fixed object. This binding can cause the workpiece  
to lift up and be thrown toward the operator.  
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is properly aligned. When wood is cut along the  
grain, the kerf tends to close and bind on the blade  
and kickbacks can occur.  
accidents. Never use a cracked saw blade.  
The use of a sharp, well maintained, and  
correct cutting tool for the operation will  
help avoid injuries.  
Support the work properly and hold it firmly  
against gauge or fence. Use a push stick  
or push block when ripping short, narrow  
(6" width or less), or thin work. Use a push  
block or miter gauge hold-down when  
dadoing or molding.  
Never use the fence as a length stop when  
crosscutting. Do not hold or touch the free  
end or cutoff section of a workpiece. On  
through-sawing operations, the cutoff  
section must NOT be confined.  
Always keep your hands out of line of the  
saw blade and never reach back of the  
cutting blade with either hand to hold the  
workpiece.  
Note: A warning decal is affixed to the guard to  
remind the operator of some basic safety  
procedures.  
ˆ
ˆ
The rip fence (A, Figure 32) should be set for the  
width of the cut by using the scale on the front rail,  
or by measuring the distance between blade (A)  
and fence (B). Stand out of line with saw blade and  
workpiece to avoid sawdust and splinters coming  
off the blade or a potential kickback.  
If the work piece does not have a straight edge,  
nail an auxiliary straight edged board on it to  
provide one against the fence. To cut properly, the  
board must make good contact with the table. Do  
not attempt to cut warped boards.  
ˆ
ˆ
Bevel ripping cuts should always be made  
with the fence on the right side of saw  
blade so that the blade tilts away from the  
fence and minimizes possibility of the work  
binding and the resulting kickback.  
10.2 Rip sawing  
Ripping is feeding the workpiece with the grain into  
the saw blade using the fence or other positioning  
device as a guide to ensure desired width of cut  
(Figure 31).  
Figure 32  
In ripping, use one hand to hold the board down  
against the fence or fixture, and the other to push it  
into the blade between blade and fence. If  
workpiece is narrower than 6" or shorter than 12",  
use a push stick or push block to push it through  
between fence and blade (Figure 33). Never push  
in a location such that the pushing hand is in line  
with the blade. Move the hand serving as a hold-  
down a safe distance from blade as cut nears  
completion.  
Before starting a ripping cut,  
verify that fence is clamped securely and  
aligned properly.  
ˆ
ˆ
ˆ
Never rip freehand or use miter gauge in  
combination with the fence.  
Never rip workpieces shorter than the saw  
blade diameter.  
Never reach behind the blade with either  
hand to hold down or remove the cutoff  
piece with the saw blade rotating.  
For very narrow ripping where a push stick cannot  
be used, use a push block or auxiliary fence.  
Always push the workpiece completely past the  
blade at the end of a cut to minimize the possibility  
of a kickback.  
Figure 31  
Always use blade guard, splitter/riving knife and  
anti-kickback pawls. Make sure splitter/riving knife  
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use the same side of the board against the fence  
for both cuts.  
Figure 33  
Figure 35  
10.4 Crosscutting  
Crosscutting is where the workpiece is fed cross  
grain into the saw blade using the miter gauge to  
support and position the workpiece (Figure 36).  
Figure 34  
When ripping long boards, use a support at front of  
table (C, Figure 34), such as a roller stand, and a  
support or "tailman" at the rear (D).  
Never use the rip fence beyond the point where the  
carriage is flush with the end of the rails.  
Figure 36  
Have the blade extend about 1/8" above the top of  
the workpiece. Exposing the blade above this point  
can be hazardous.  
Crosscutting should never be done freehand nor  
should the fence be used as an end stop unless an  
auxiliary block (E, Figure 37) is clamped to the  
front of the blade area such that the cutoff piece  
comes free of the block before cutting begins.  
10.3 Resawing  
Resawing is a ripping operation in which thick  
boards are cut into thinner ones. Note: A band saw  
is the ideal tool for resawing.  
If the table saw is used for  
resawing, take precautions such as using an  
auxiliary fence, resaw barrier or similar devices  
to stabilize the workpiece and provide operator  
safety.  
Narrow boards up to 3" can be resawn in one pass.  
Wider boards up to 6" must be resawn in two  
passes.  
In resawing wider boards, adjust the blade height  
so as to overlap the two cuts by 1/2" as shown in  
Figure 35. Too deep a first cut can result in binding  
and possible kickbacks on the second cut. Always  
Figure 37  
22  
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Length stops should not be used on the free end of  
the workpiece in the cutoff area.  
Never use a zero-clearance  
insert with saw blade in tilted position.  
Do not crosscut workpieces shorter than 6". Before  
starting a cut, be sure the miter gauge is securely  
clamped at the desired angle. Hold the workpiece  
firmly against the table and back against the miter  
gauge. Always use the saw guard and riving knife  
and make sure the riving knife is properly aligned.  
For 90 degree crosscutting, most operators prefer  
to use the left-hand miter gauge slot. When using it  
in this position, hold the workpiece against the  
gauge with the left hand and use the right hand to  
advance the workpiece. When using the right hand  
slot for miter and compound crosscutting so that  
the blade tilts away from the gauge, the hand  
positions are reversed.  
When using the miter gauge, the workpiece must  
be held firmly and advanced smoothly at a slow  
rate. If the workpiece is not held firmly, it can  
vibrate causing it to bind on the blade and dull the  
saw teeth.  
Figure 39  
Mitering – Crosscuts made at an angle to the edge  
of the workpiece are called miters (Figure 40). Set  
the miter gauge at the required angle, and make  
the cut the same as a normal crosscut except the  
workpiece must be held extra firmly to prevent  
creeping.  
Figure 38  
To augment the effectiveness of the miter gauge in  
crosscutting, some users mount an auxiliary  
wooden extension face (F, Figure 38) with a glued-  
on strip of sandpaper (G) to the miter gauge.  
Figure 40  
Note: When making compound miters (with blade  
tilted) use the miter gauge in the right hand slot to  
provide more hand clearance and safety.  
Provide auxiliary support for any workpiece  
extending beyond the table top with a tendency to  
sag and lift up off the table.  
Have the blade extend only 1/8" above the top of  
the workpiece. Exposing the blade above this point  
can be hazardous.  
Have the blade extend about 1/8" above the top of  
the workpiece. Exposing the blade above this point  
can be hazardous.  
10.6 Dado cutting  
Dadoing is cutting a wide groove into a workpiece  
or cutting a rabbet along the edge of a workpiece.  
A dado insert (optional accessory, not provided)  
shown in Figure 41, is necessary for this type of  
operation.  
10.5 Bevel and miter operations  
Bevel cut – A bevel cut is a special type of  
operation where the saw blade is tilted at an angle  
less than 90 degrees to the table top (Figure 39).  
Operations are performed in the same manner as  
ripping or crosscutting, except the fence or miter  
gauge should be used on the right-hand side of the  
blade to provide added safety in avoiding a binding  
action between blade and table top. When beveling  
with the miter gauge, the workpiece must be held  
firmly to prevent creeping.  
Do not use the standard table  
insert for dadoing operations.  
23  
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Figure 41  
The process of cutting 1/8" to 13/16" grooves in  
workpieces is accomplished by the use of a  
stacked dado blade set or an adjustable type blade  
mounted on the saw arbor. By using various  
combinations of stacked dado blades, or properly  
setting the dial on an adjustable blade, an accurate  
width dado can be made. This is very useful for  
shelving, making joints, tenoning, etc.  
The guard, riving knife, and anti-kickback pawls  
supplied with the saw should be used for all cutting  
operations where they can be used. When  
performing operations where the guard cannot be  
used, as in some dadoing operations, alternative  
safety precautions should be taken. These include  
push sticks, feather boards, filler pieces, fixtures,  
jigs and any other appropriate device that can be  
utilized to keep operators’ hands away from the  
blade. Upon completion of the operation requiring  
removal of the guard, the entire guard assembly  
must be placed back on the machine in its proper  
working order.  
Figure 42  
Filler piece  
A filler piece (Figure 43) is necessary for narrow  
ripping and permits the blade guard to remain on  
the machine. It also provides space for the safe  
use of a push stick.  
Never use a dado head in a  
tilted position. Never operate the saw without  
the blade guard, riving knife and anti-kickback  
pawls for operations where they can be used.  
11.0 Safety devices  
Feather board  
Feather boards can be purchased at most tool  
stores, or made by the operator to suit particular  
applications. The feather board (Figure 42) should  
be made of straight grain hardwood approximately  
1" thick and 4" to 8" wide depending on the size of  
the machine. The length is developed in  
accordance with intended use.  
Feather boards can be fastened to the table or rip  
fence by use of C-clamps. Alternatively, drilled and  
tapped holes in the table top allow the use of wing  
nuts and washers as a method of clamping. If this  
method of fastening is used, provide slots in the  
feather board for adjustment. (The illustration  
shows a method of attaching and use of the  
feather board as a vertical comb. The horizontal  
application is essentially the same except that the  
attachment is to the table top.)  
Figure 43 – Filler Piece  
24  
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Push stick and push block  
The use of a push block or push stick provides an  
added level of safety for the operator. A push stick  
is included with your table saw, but you may wish  
to make others personalized for different cutting  
procedures. The templates in Figures 44 and 45  
offer construction details.  
Figure 44 – Push Block Template  
Figure 45 – Push stick template  
25  
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Periodic:  
12.0 Maintenance  
Keep the inside of the cabinet and trunnion  
area clean.  
Always disconnect power to  
the machine before performing maintenance.  
Failure to do this may result in serious  
personal injury.  
Check for excessive play in the tilting and  
raising mechanism and in the saw arbor and  
adjust as required.  
Check for belt tension and wear. Adjust or replace  
belt as required.  
12.1 Cleaning  
Note: The following maintenance schedule  
assumes the saw is being used every day.  
12.2 Lubrication  
Daily:  
Grease the tilting worm gear, raising worm gear,  
and the trunnion areas with a good grade non  
hardening grease.  
Wipe down the table surface and Tslots with a  
rust preventive.  
Check all adjustments after lubricating.  
Clean pitch and resin from the saw blade.  
Weekly:  
12.3 Miscellaneous  
Table surface must be kept clean and free of  
Always be aware of the condition of your machine.  
Routinely check the condition of the following items  
and repair or replace as necessary:  
rust for best results. To facilitate this, apply a  
coat of paste wax to the surface. Alternatively,  
commercial spray protectants are available  
from local hardware and tool stores. A good  
protectant should provide rust protection for  
the surface without staining workpieces.  
Mounting bolts  
Power switch  
Saw blade  
Blade guard assembly  
Clean the motor housing with compressed air.  
Wipe down the fence rails with a dry silicon  
lubricant.  
26  
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13.0 Optional accessories  
These accessory items (purchased separately) can enhance the functionality of your table saw. Contact your  
dealer to order, or call Powermatic at the phone number on the cover.  
Figure 46  
# 708097 – Dado Insert  
Figure 47  
# 708119 – Universal Mobile Base, adjustable up to 36” x 36”  
# 708158 – Mobile Base Extension Kit  
Figure 48  
# 708295 – Tenoning Jig  
Figure 49  
# 1791793 – Low Profile Thin Kerf Riving Knife (0.079”)  
27  
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14.0 Troubleshooting the PM1000 Cabinet Saw  
Table 2  
Symptom  
Probable Cause  
Remedy  
Saw will not start.  
No incoming power.  
Low voltage.  
Check plug connection.  
Check power line for proper voltage.  
Open circuit in motor or loose Inspect all lead connections on motor for  
connection.  
loose or open connections.  
Cord damaged.  
Replace cord.  
Saw will not start: fuse  
blows or breaker trips.  
Short circuit in line cord or plug.  
Inspect cord or plug for damaged insulation  
and shorted wires.  
Short circuit in motor or loose Inspect all connections on motor for loose or  
connections. shorted terminals or worn insulation.  
Incorrect fuses or circuit breakers in Install correct fuses or circuit breakers.  
power line.  
Request voltage check from power company  
and correct low voltage condition.  
Low voltage.  
Power line overloaded.  
Correct overload condition.  
Increase supply wire size.  
Motor starts slowly or  
Undersized wires in supply system.  
fails to reach full speed.  
Replace  
personnel only).  
centrifugal  
switch  
(qualified  
qualified  
Centrifugal switch not operating.  
Have motor checked by  
inspector. Repair or replace.  
a
Motor malfunction.  
Motor overloaded.  
Motor overheats.  
Reduce load on motor.  
Improper cooling of motor; lack of air Clean sawdust from fan and duct areas of  
circulation.  
motor.  
Motor stalls, resulting in Motor overloaded.  
blown fuses or tripped  
Reduce load on motor.  
Short circuit in motor or loose Inspect connections on motor for loose or  
breaker.  
connections.  
shorted terminals or worn insulation.  
Low voltage.  
Correct low voltage conditions.  
Incorrect fuses or circuit breakers in Install correct fuses or circuit breakers.  
power line.  
Excessive feed.  
Reduce feed.  
Replace blade; use proper type of blade for  
cut needed.  
Dull or incorrect blade.  
Motor stalls or workpiece  
binds or burns.  
Miter slot misaligned.  
Fence misaligned.  
Realign table to blade.  
Realign fence (see Accu-Fence manual).  
Have motor checked by  
inspector. Repair or replace.  
a
qualified  
Motor malfunction.  
Machine slows or stalls  
when operating.  
Applying too much pressure to Feed workpiece more slowly.  
workpiece.  
Poly-v drive belt is loose.  
Tighten belt.  
Loud, repetitive noise  
coming from machine.  
Pulley setscrews or keys are missing Inspect keys and setscrews. Replace or  
or loose.  
tighten if necessary.  
Motor fan is hitting the cover.  
Tighten fan or shim cover.  
V-belt is defective.  
Replace V-belt.  
28  
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Symptom  
Probable Cause  
Remedy  
Tilting or raising lock knobs not Tighten lock knobs on handwheels  
tightened.  
Machine not resting evenly on floor.  
Make sure floor is level; use shims beneath  
cabinet if needed.  
Blade out of balance.  
Replace blade.  
Excessive vibration.  
Check motor pulley and spindle pulley.  
Tighten set screws if needed.  
Pulley loose.  
Belt is worn, cracked or frayed.  
Motor not functioning properly.  
Replace belt.  
Have motor checked by  
inspector. Repair or replace.  
a
qualified  
Blade not square with  
miter slot, or fence not  
square to blade.  
Blade is warped.  
Replace saw blade.  
Table top not parallel to blade.  
Fence not parallel to blade.  
Adjust table parallel to blade.  
Adjust fence parallel to blade.  
Adjust 90 degree stop.  
Blade does not reach 90 90 degree stop is out of adjustment.  
degrees.  
Pointer bracket is hitting before the File down the right side of pointer bracket  
blade reaches 90 degrees.  
Miter gauge out of adjustment.  
Miter slot misaligned.  
until blade can reach 90 degrees.  
Re-set stops and pointer on gauge.  
Realign table to blade.  
Cuts out-of-square when  
crosscutting.  
Cuts not true at 90 or 45  
degrees.  
Stop screws not set properly.  
Readjust screws.  
Lock knob not released.  
Loosen lock knob.  
Tilting or raising  
handwheel difficult to  
turn.  
Worm and trunnion segment caked  
with sawdust and pitch.  
Clean and re-grease worm and segment.  
Worm and trunnion segment out of  
alignment.  
Realign worm with segment.  
15.0 Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-  
the Model Number and Serial Number of your machine available when you call will allow us to serve you  
quickly and accurately.  
29  
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15.1.1 PM1000 Table and Cabinet Assembly – Exploded View  
1
2
4
5
3
5
7
32  
31  
6
31A(optional)  
10  
9
7
13  
14  
15  
17  
11  
12  
8
9
18  
20  
16  
36  
19  
35  
21  
34  
22  
30  
33  
51  
29  
28  
27  
50  
51  
26  
25  
34  
35  
38  
38-1  
47  
54  
56  
24  
66  
49  
54  
52  
53  
45  
55  
41  
42  
38  
37  
41  
62  
45  
44  
43  
58  
65  
43  
63  
40  
57  
60  
58  
46  
59  
60  
67  
64  
39  
67  
28  
47  
48  
61  
46  
28  
47  
48  
23  
30  
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15.1.2 PM1000 Table and Cabinet Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................1791789 .................... Miter Gauge Assembly (index #2 thru 22) ............... ......................................1  
2 ................PM2000-340.............. Handle ..................................................................... ......................................1  
3 ................TS-0680031 .............. Flat Washer ............................................................. 5/16”..............................1  
4 ................PM2000-342.............. Fence....................................................................... ......................................1  
5 ................TS-0050051 .............. Hex Cap Screw........................................................ 1/4”-20 x 1”....................2  
6 ................PM2000-323.............. Miter Gauge Body.................................................... ......................................1  
7 ................PM2000-333.............. Locking Handle........................................................ ......................................2  
8 ................PM2000-324.............. Pin............................................................................ ......................................1  
9 ................PM2700-126.............. Socket Set Screw .................................................... M8-1.25P x 5.................2  
10 ..............PM2000-325.............. Miter Bar .................................................................. ......................................1  
11 ..............PM2000-326.............. Guide Washer.......................................................... ......................................1  
12 ..............PM2000-327.............. Flat Head Machine Screw........................................ M6-1.0P x 9...................1  
13 ..............TS-0810012 .............. Round Head Screw.................................................. #10-24 x 1/4”.................1  
14 ..............TS-1550031 .............. Flat Washer ............................................................. M5.................................1  
15 ..............PM2000-335.............. Pointer ..................................................................... ......................................1  
16 ..............PM2700-133.............. Gear......................................................................... ......................................1  
17 ..............PM2000-336.............. Spring ...................................................................... ......................................1  
18 ..............PM2000-330.............. Support Base........................................................... ......................................1  
19 ..............PM2000-337.............. Gear Shaft ............................................................... ......................................1  
20 ..............TS-1521011 .............. Socket Set Screw .................................................... M4-0.7P x 4...................1  
21 ..............PM2000-331.............. Knob ....................................................................... ......................................1  
22 ..............PM2000-329.............. Hex Socket Cap Screw ........................................... M5-0.8P x 8...................2  
23 ..............PM1000-023.............. Base......................................................................... ......................................1  
24 ..............PM1000-024.............. Cabinet .................................................................... ......................................1  
25 ..............TS-1550061 .............. Flat Washer ............................................................. M8.................................6  
26 ..............TS-2228161 .............. Hex Cap Screw........................................................ M8 x 16 .........................6  
27 ..............PM1000-027.............. Lower Panel............................................................. ......................................1  
28 ..............TS-1550041 .............. Flat Washer ............................................................. M6.................................8  
29 ..............TS-1482011 .............. Hex Cap Screw........................................................ M6 x 10 .........................4  
30 ..............PM1000-030.............. Table........................................................................ ......................................1  
31 ..............PM1000-031.............. Table Insert.............................................................. ......................................1  
31A............708097 ...................... Dado Insert (Optional) ............................................. ......................................1  
32 ..............TS-0267021 .............. Socket Set Screw .................................................... 1/4” x 1/2”......................6  
33 ..............PM1000-033.............. Extension Wing........................................................ ......................................2  
34 ..............TS-1550071 .............. Flat Washer ............................................................. M10.............................10  
35 ..............TS-2361101 .............. Lock Washer............................................................ M10.............................10  
36 ..............TS-149105 ................ Hex Cap Screw........................................................ M10 x 35 .......................6  
37 ..............PM2000-132.............. Dust Chute............................................................... ......................................1  
38 ..............PM1000-038.............. Button Head Socket Screw...................................... M6 x 8 ...........................4  
38-1...........TS-0720081 .............. Lock Washer............................................................ 5/16...............................4  
39 ..............PM1000-039.............. ON/OFF Magnetic Switch........................................ ......................................1  
40 ..............PM1000-040.............. Switch Plate............................................................. ......................................1  
41 ..............TS-2246101 .............. Socket Head Flat Screw.......................................... M6 x 10 .........................3  
42 ..............PM1000-042.............. Motor Cord (Switch to motor)................................... 14AWG x 3C.................1  
43 ..............PM1000-043.............. Power Cord.............................................................. 14AWG x 3C.................1  
44 ..............PM1000-044.............. Power Cord Sleeve.................................................. ......................................1  
45 ..............PM1000-045.............. Cable Gland............................................................. PG11.............................3  
46 ..............PM1000-046.............. Hook ........................................................................ ......................................2  
47 ..............TS-2361061 .............. Lock Washer............................................................ M6.................................5  
48 ..............TS-1534052 .............. Pan Head Screw...................................................... M6 x 16 .........................4  
49 ..............PM1000-049.............. Latch Post................................................................ ......................................1  
50 ..............1791002 .................... Motor Cover Assembly (includes #47,49-56)........... ......................................1  
51 ..............PM1000-051.............. Hinge Pin................................................................. ......................................2  
52 ..............TS-2246202 .............. Button Head Socket Screw...................................... M6 x 20 .........................1  
53 ..............PM1000-053.............. Bracket..................................................................... ......................................1  
54 ..............TS-1540041 .............. Hex Nut.................................................................... M6.................................2  
55 ..............PM1000-055.............. Latch Clip................................................................. ......................................1  
56 ..............TS-2246101 .............. Pan Head Screw...................................................... M6 x 10 .........................1  
57 ..............PM1000-057.............. Scale Base............................................................... ......................................1  
58 ..............TS-2246102 .............. Button Head Socket Screw...................................... M6 x 10 .........................2  
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Index No. Part No.  
Description  
Size  
Qty  
59 ..............PM1000-059.............. Tilt Angle Scale........................................................ ......................................1  
60 ..............TS-1533032 .............. Pan Head Screw...................................................... M5 x 10 .........................2  
61 ..............PM2000-05................ Powermatic Logo..................................................... ......................................1  
62 ..............LM000636 ................. Warning Label.......................................................... ......................................1  
63 ..............PM2700-441.............. Top Stripe ................................................................ 40”L...............................2  
64 ..............PM2700-440.............. Bottom (wide) Stripe ................................................ 40”L...............................2  
65 ..............PM2000-121.............. Dust Port.................................................................. ......................................1  
66 ..............TS-1482011 .............. Hex Cap Screw........................................................ M10 x 20 .......................4  
67 ..............TS-0254011 .............. Button Head Socket Screw...................................... 1/4” x 3/8”......................2  
..................PM2000-135.............. Push Stick (not shown)............................................ ......................................1  
32  
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15.2.1 PM1000 Motor and Trunnion Assembly – Exploded View  
123  
118  
121  
115  
105  
113  
120  
119  
112  
111  
110  
106  
109  
107  
108  
106  
111  
127  
114  
116  
139  
140  
118  
141  
138  
117  
128  
126  
124  
189  
129  
130  
109  
125  
136  
190  
134  
109  
161  
163  
188  
191  
160  
122  
159  
160  
162  
164  
170  
135  
131  
132  
128  
128  
133  
165  
166  
137  
136  
129  
130  
179  
160  
151  
144  
130  
132  
145  
164  
109  
181  
168  
169  
172  
142  
143  
147  
171  
166  
148  
149  
167  
140  
152  
153  
139  
146  
176  
178  
184  
173  
180  
145  
175  
145  
174  
182  
185  
145  
177  
186  
129  
130  
105  
145  
109  
130  
158  
186  
150  
145  
157  
183  
145  
140  
146  
104  
154  
155  
156  
187  
149  
147  
102  
101  
148  
150  
33  
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15.2.2 PM1000 Motor and Trunnion Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
101 ............PM1000-101.............. Arbor Nut ................................................................. ......................................1  
102 ............PM1000-102.............. Arbor Collar.............................................................. ......................................1  
104 ............PM1000-104.............. Arbor........................................................................ ......................................1  
105 ............PM1000-105.............. Key........................................................................... M5 x 25 .........................2  
106 ............BB-6203ZZ................ Ball Bearing ............................................................. 6203ZZ..........................2  
107 ............TS-1524041 .............. Set Screw ................................................................ M8 x 15 .........................1  
108 ............PM1000-108.............. Bearing Load Spacer............................................... ......................................1  
109 ............TS-2311081 .............. Hex Nut.................................................................... M8...............................10  
110 ............PM1000-110.............. Arbor Pulley............................................................. ......................................1  
111 ............TS-1523021 .............. Set Screw ................................................................ M6 x 8 ...........................4  
112 ............TS-0640132 .............. Nylon Nut................................................................. 5/8”................................1  
113 ............PM1000-113.............. Poly V-Belt............................................................... PJ150............................1  
114 ............PM1000-114.............. Arbor Bracket........................................................... ......................................1  
115 ............PM1000-115.............. Motor.................................................................1-3/4HP,1PH,115/230V........1  
..................PM1000-115MF ........ Motor Fan (not shown)............................................. ......................................1  
..................PM1000-115MFC...... Motor Fan Cover (not shown).................................. ......................................1  
..................PM1000-115CS......... Centrifugal Switch (not Shown) ............................... ......................................1  
..................PM1000-115SCC...... Starting Capacitor Cover (not shown)...................... ......................................1  
..................PM1000-115RCC...... Running Capacitor Cover (not shown)..................... ......................................1  
..................PM1000-115SC......... Starting Capacitor (not shown) ................................ 300MFD, 125VAC.........1  
..................PM1000-115RC ........ Running Capacitor (not shown) ............................... 70uf, 250VAC................1  
..................PM1000-115JB ......... Junction Box (not shown) ........................................ ......................................1  
..................PM1000-115JBC....... Junction Box Cover (not shown).............................. ......................................1  
..................PM1000-1115OL....... Overload (not shown) .............................................. ......................................1  
..................PM1000-115DC ........ Dust Cover (not shown)........................................... ......................................1  
116 ............PM1000-116.............. Shaft ........................................................................ ......................................1  
117 ............TS-2249202 .............. Button Head Socket Screw...................................... M10 x 20 .......................1  
118 ............TS-1550071 .............. Lock Washer............................................................ M10...............................2  
119 ............PM1000-119.............. Brass Flat Washer ................................................... M24...............................1  
120 ............PM1000-120.............. Nylon Nut................................................................. M22...............................1  
121 ............TS-1550071 .............. Flat Washer ............................................................. M10...............................1  
122 ............PM1000-122.............. Bracket..................................................................... ......................................1  
123 ............TS-1491021 .............. Hex Cap Screw........................................................ M10 x 20 .......................1  
124 ............PM1000-124.............. Center Trunnion....................................................... ......................................1  
125 ............PM1000-125.............. Pin............................................................................ M10 x 40 .......................2  
126 ............PM1000-126.............. Rear Trunnion.......................................................... ......................................1  
127 ............PM1000-127.............. Motor Pulley............................................................. ......................................1  
128 ............TS-1504061 .............. Socket Head Cap Screw.......................................... M8 x 30 .........................8  
129 ............TS-1550061 .............. Flat Washer ............................................................. M8.................................8  
130 ............TS-2361081 .............. Lock Washer............................................................ M8...............................11  
131 ............PM1000-131.............. Front Trunnion......................................................... ......................................1  
132 ............PM1000-132.............. Lock Pin................................................................... 8 x 25 ............................3  
133 ............PM1000-133.............. Front Trunnion Bracket............................................ ......................................1  
134 ............TS-1490151 .............. Hex Cap Screw........................................................ M8 x 80 .........................1  
135 ............PM1000-135.............. Bracket..................................................................... ......................................1  
136 ............TS-2361061 .............. Lock Washer............................................................ M6.................................3  
137 ............TS-1482051 .............. Hex Cap Screw........................................................ M6 x 25 .........................2  
138 ............PM1000-138.............. Raising Shaft ........................................................... ......................................1  
139 ............PM1000-139.............. Pin............................................................................ 8 x 25 ............................2  
140 ............PM1000-140.............. Fiber Washer ........................................................... ......................................3  
141 ............PM1000-141.............. Eccentric Bushing.................................................... ......................................1  
142 ............TS-2342161 .............. Hex Nut.................................................................... M16...............................1  
143 ............PM1000-143.............. Pointer Bracket ........................................................ ......................................1  
144 ............PM1000-144.............. Pointer ..................................................................... ......................................1  
145 ............TS-1534041 .............. Pan Head Screw...................................................... M5 x 10 .........................8  
146 ............TS-1523011 .............. Socket Set Screw .................................................... M6 x 6 ...........................3  
147 ............TS-0680042 .............. Flat Washer ............................................................. 3/8”................................2  
148 ............PM1000-148.............. Hand Wheel............................................................. ......................................2  
149 ............PM1000-149.............. Knob ........................................................................ ......................................2  
150 ............PM1000-150.............. Handle ..................................................................... ......................................2  
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Index No. Part No.  
Description  
Size  
Qty  
151 ............PM1000-151.............. Tilting Shaft.............................................................. ......................................1  
152 ............PM1000-152.............. Eccentric Bushing.................................................... ......................................1  
153 ............TS-2342141 .............. Hex Nut.................................................................... M14...............................1  
154 ............PM1000-154.............. Collar ....................................................................... ......................................2  
155 ............PM1000-155.............. Fiber Washer ........................................................... ......................................1  
156 ............PM1000-156.............. Bracket..................................................................... ......................................1  
157 ............TS-2288202 .............. Pan Head Screw...................................................... M8 x 20 .........................2  
158 ............TS-1550061 .............. Flat Washer ............................................................. M8.................................2  
159 ............PM1000-159.............. Guide Plate.............................................................. ......................................1  
160 ............TS-1534052 .............. Pan Head Screw...................................................... M6 x15 ..........................4  
161 ............PM1000-161.............. spacer...................................................................... ......................................1  
162 ............PM1000-162.............. Riving Knife Carrier Plate ........................................ ......................................1  
163 ............PM1000-163.............. Plate......................................................................... ......................................1  
164 ............TS-1533042 .............. Pan Head Screw...................................................... M5 x 12 .........................2  
165 ............PM1000-165.............. Bracket..................................................................... ......................................1  
166 ............TS-1523031 .............. Socket Set Screw .................................................... M6 x 10 .........................2  
167 ............PM1000-167.............. Spring ...................................................................... ......................................1  
168 ............PM1000-168.............. Clamp Plate............................................................. ......................................1  
169 ............PM1000-169.............. Lock Handle............................................................. ......................................1  
170 ............TS-1541021 .............. Nylon Nut................................................................. M6.................................1  
..................JTAS10L-179A.......... Arbor Lock Insert Assembly (index #171 thru 175).. ......................................1  
171 ............JTAS10L-179-3......... Insert Bracket........................................................... ......................................1  
172 ............TS-1503051 .............. Socket Head Cap Screw.......................................... M6 x 20 .........................2  
173 ............JTAS10L-179-2......... Spring ...................................................................... ......................................1  
174 ............JTAS10L-179-1......... Locking Pin.............................................................. ......................................1  
175 ............TS-1521031 .............. Socket Set Screw .................................................... M4 x 8 ...........................1  
176 ............PM1000-176.............. Pilot Link Plate......................................................... ......................................1  
177 ............PM1000-177.............. Special Screw.......................................................... 1/4”-20UNC x 12...........1  
178 ............PM1000-178.............. Special Screw.......................................................... 3/8”-24UNF x 13 ...........1  
179 ............TS-0640071 .............. Nylon Nut................................................................. 1/4”................................1  
180 ............PM1000-180.............. Dust Deflector.......................................................... ......................................1  
181 ............PM1000-181.............. Dust Port.................................................................. ......................................1  
182 ............PM1000-182.............. Hose Clamp............................................................. ......................................1  
183 ............PM1000-183.............. Hose ........................................................................ ......................................1  
184 ............TS-2245102 .............. Socket Head Button Screw...................................... M5 x 10 .........................1  
185 ............PM1000-185.............. Bracket..................................................................... ......................................1  
186 ............TS-1490031 .............. Hex Cap Screw........................................................ M8 x 20 .........................2  
187 ............PM1000-187.............. Arbor Wrench........................................................... ......................................1  
188 ............PM1000-188.............. Socket Set Screw .................................................... M6 x 35 .........................1  
189 ............TS-1482041 .............. Hex Cap Screw........................................................ M6 x 20 .........................1  
190 ............TS-1550041 .............. Flat Washer ............................................................. M6.................................1  
191 ............TS-1540041 .............. Hex Nut.................................................................... M6.................................1  
35  
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15.3.1 PM1000 Blade Guard Assembly – Exploded View  
6
7
11  
5
10  
2
5
13  
11  
17  
15  
16  
20  
9
16  
19  
17  
18  
12  
17  
13  
15  
16  
4
3
8
17  
19  
16  
19  
14  
27  
26  
22  
19  
21  
23  
1
24  
7
25  
1A  
1B  
36  
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15.3.2 PM1000 Blade Guard Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1000-301.............. Riving Knife.............................................................. ......................................1  
1A..............PM1000-301A........... Low Profile Riving Knife........................................... 0.1” Thk.........................1  
1B..............1791793 .................... Low Profile Thin Kerf Riving Knife (Optional) .......... 0.079” Thk.....................1  
..................PM1000-BGA............ Blade Guard Assembly (index #2 thru 20)............... ......................................1  
2 ................PM1000-302.............. Blade Guard Body ................................................... ......................................1  
3 ................PM1000-303.............. Bushing (R).............................................................. ......................................1  
4 ................PM1000-304.............. Bushing (L) .............................................................. ......................................1  
5 ................TS-2283102 .............. Pan Head Screw...................................................... M3 X 10.........................4  
6 ................PM1000-306.............. Lock Pin................................................................... ......................................1  
7 ................PM2000-321.............. Spring ...................................................................... ......................................2  
8 ................PM2000-308.............. Front Shield ............................................................. ......................................1  
9 ................PM2000-313.............. Roll Pin .................................................................... M5 x 25 .........................1  
10 ..............PM2000-310.............. Top Shield................................................................ ......................................1  
11 ..............TS-081B012.............. Pan Head Screw...................................................... M4 x 8 ...........................2  
12 ..............PM2000-309.............. Bushing.................................................................... ......................................1  
13 ..............PM1000-313.............. Roll Pin .................................................................... M5 x 8...........................2  
14 ..............JTAS10L-304............ Blade Guard Side Shield ......................................... ......................................2  
15 ..............PM1000-315.............. Linking Plate ............................................................ ......................................4  
16 ..............TS-1514021 .............. Flat Head Socket Screw.......................................... M6 x 16 .........................8  
17 ..............TS-1550061 .............. Flat Washer ............................................................. M6.................................8  
18 ..............TS-1521041 .............. Socket Set Screw .................................................... M4 x 10 .........................1  
19 ..............TS-1541021 .............. Nylon Insert Lock Nut .............................................. M6.................................8  
20 ..............PM1000-320.............. Roll Pin .................................................................... M4 x 30 .........................1  
..................PM1000-AKPA.......... Anti-Kickback Pawl Assembly (index #7, 21 thru 27) .....................................1  
21 ..............PM2000-318.............. Pawl Base................................................................ ......................................1  
22 ..............PM1000-322.............. Anti-Kickback Pawl (L)............................................. ......................................1  
23 ..............PM1000-323.............. Anti-Kickback Pawl (R)............................................ ......................................1  
24 ..............PM1000-324.............. Flange (R)................................................................ ......................................1  
25 ..............PM2000-320.............. Lock Pin................................................................... ......................................1  
26 ..............PM1000-326.............. Flange (L) ................................................................ ......................................1  
27 ..............PM2000-322.............. E-Clip....................................................................... E5..................................1  
37  
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16.0 Electrical Connections for PM1000  
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427 New Sanford Road  
LaVergne, Tennessee 37086  
Phone: 800-274-6848  
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