IMPORTANT MANUAL
Do Not Throw Away
WARNING:
OWNER'S MANUAL
MODEL:
Read this Owner's Manual and
follow all Warnings and Safety
Instructionsꢀ Failure to do so
can result in serious injuryꢀ
PR22H48STA
LAWN TRACTOR
179075 Rev. 2 7.15.01 TR
Always Wear Eye Protection During Operation
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Besuretheareaisclearofotherpeoplebeforemowing.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
Stop machine if anyone enters the area.
Nevercarrypassengersorchildrenevenwiththeblades
off.
Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•
•
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
GASOLINE CAPACITY
AND TYPE:
3.5 GALLONS
Followaregularscheduleinmaintaining,caringforand
using your tractor.
UNLEADED REGULAR
•
Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
OIL CAPACITY:
W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH): FORWARD: 0 – 5.5
REVERSE: 0 – 2.4
InthestateofCaliforniatheaboveisrequiredbylaw(Section
4442oftheCaliforniaPublicResourcesCode).Otherstates
mayhavesimilarlaws.Federallawsapplyonfederallands.
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM:
BATTERY:
16 AMPS @ 3600 RPM
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R
BLADE BOLT TORQUE:
45-55 FT. LBS.
CONGRATULATIONS onyourpurchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized
servicecenter/department Wehavecompetent,well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES ...................................................... 2-3
PRODUCT SPECIFICATIONS ..................................... 4
CUSTOMER RESPONSIBILITIES ................... 4, 16-19
ASSEMBLY............................................................ 6-10
OPERATION......................................................... 11-15
MAINTENANCE SCHEDULE..................................... 16
SERVICE AND ADJUSTMENTS .......................... 20-25
STORAGE ................................................................. 26
TROUBLESHOOTING .......................................... 27-28
REPAIR PARTS - TRACTOR ............................... 30-45
WARRANTY .............................................................. 46
4
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UNASSEMBLEDPARTS
Gauge Wheels
Steering Wheel
(4) Shoulder
Bolts
(4) Wheels
(4) Adjusting
Bars
Steering Sleeve
Steering Sleeve
Extension
(4) Clevis Pins
(4) Washers 3/8 x 3/4 x 14 Ga.
Steering
Wheel Adapter
Steering
Wheel Insert
(4) Retainer Springs
(double loop)
Seat
(4) Locknuts 3/8-16
Nose Roller
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Locknuts
5/16-18
(2) Washers
17/32 x 7/8 x 16 Ga.
(1) Knob
Nose
Roller
Brackets
Mower
(2) Hex Bolts
5/16-18 x 1
(2) Flanged
Pins
(1) Front Plate
Assembly
(1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Retainer Springs
(single loop)
Keys
(5) Retainer Springs
(double loop)
(2) Keys
5
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
A socket wrench set will make assembly easier. Standard
LOCK NUT
wrench sizes are listed.
(1) Tire pressure gauge
LARGE FLAT WASHER
(2) 9/16" wrenches
(1) 1/2" wrenches
(1) Pliers
(1) Utility knife
(1) 3/4" socket w/drive ratchet
STEERING WHEEL
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
STEERING
WHEEL
ADAPTOR
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
UNPACK CARTON
•
Remove all accessible loose parts and parts cartons
from carton.
STEERING
SHAFT
•
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
•
•
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SLEEVE
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
ATTACH STEERING WHEEL (See Fig. 1)
•
Remove locknut and large flat washer from steering
shaft.
•
•
Lift hood to raised position.
•
Position front wheels of the tractor so they are pointing
straightforward.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
•
•
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
•
•
Positionsteeringwheelsocrossbarsarehorizontal(left
to right) and slide onto steering wheel adapter.
Securesteeringwheeltosteeringshaftwithlocknutand
largeflatwasherpreviouslyremoved. Tightensecurely.
LABEL
•
•
Snapsteeringwheelinsertintocenterofsteeringwheel.
Removeprotectivematerialsfromtractorhoodandgrill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
FIG. 2
6
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ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
WARNING:Beforestarting, read, understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•
Be sure all above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline
Placefreewheelcontrolin"transmissionengaged"posi-
tion.
•
•
•
Sit on seat in operating position, depress break pedal
and set the parking brake.
Press lift lever plunger and raise attachment lift lever to
its highest position.
Starttheengine.Aftertheenginehasstarted,movethe
throttle control to idle position.
•
•
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
•
•
Releaseparkingbrake.
Slowlydepressforwarddrivepedalanddrivetractoroff
skid.
SEAT
•
•
Apply brake to stop tractor, set parking brake.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SEAT PAN
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
SHOULDER
BOLT
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properlyadjustedtoensureoptimummowerperformance.
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemblegaugewheelsasshownusingshoulderbolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
FLAT WASHER
•
•
For ease of mower to tractor assembly, raise gauge
wheelstohighestpositionandretainwithclevispinsand
springretainers.
Adjustgaugewheelsbeforeoperatingmower.See“TO
ADJUSTGAUGEWHEELS”intheOperationsectionof
this manual.
ADJUSTMENT
KNOB
RETAINER SPRING
FIG. 3
PIN
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
ADJUSTING
BAR
SHOULDER
BOLT
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in freewheeling position to
disengagetransmission(See“TOTRANSPORT”inthe
Operation section of this manual).
3/8 WASHER
•
•
FIG. 4
•
Roll tractor forward off skid.
7
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ASSEMBLY
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retainwithdoubleloopretainerspringwithloops
up as shown.
TO ATTACH NOSE ROLLER (See Fig. 5)
•
Positionbrackets,17/32x7/8x16gaugewashers,and
noserollerbetweendeckmountingbracketsasshown.
Be sure to position brackets on correct side, as shown.
•
Install hex bolts and lock nuts as shown. Tighten
hardwaresecurely.
•
•
Installfrontplateassemblytotractorsuspensionbrack-
etsandretainwithsingleloopretainerspringsasshown.
Position front plate assembly between front mower
brackets. Raisedeckandplateassemblytoalignholes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateassemblyandmower
brackets.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
“B”
BRACKET
TAB
TAB
HOLE
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin.If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
HEX
BOLT
LOCK
NUT
IMPORTANT: Check belt for proper routing in all mower
pulleygrooves. Engagebelttensionrodbypushingrodinto
locking bracket.
“A”
BRACKET
TAB
NOSE
ROLLER
WASHER
•
Engage belt tension rod by pushing rod into locking
bracket.
FIG. 5
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
armsareraisedwithattachmentliftcontrol.Engageparking
brake.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engageslowly.
•. Connect anti-sway bar to chassis bracket under left
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
footrest and retain with double loop retainer spring.
•
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
•
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
IMPORTANT: Check belt for proper routing in all mower
pulleygrooves.
•
Ifequipped, turnheightadjustmentknobcounterclock-
wise until it stops.
LOCK BRACKET
ELECTRIC
FRONT SUSPENSION BRACKETS
CLUTCH
PULLEY
FRONT
MOWER
BRACKET
DOUBLE LOOP
BELT TENSION ROD
(DISENGAGED POSITION)
FRONT PLATE
ASSEMBLY
RETAINER
SPRING
CHASSIS BRACKET
SINGLE
LOOP
RETAINER
SPRINGS
FLANGED
PIN
GAUGE
WHEEL
DOUBLE LOOP
RETAINER
SPRING
ANTI-SWAY
BAR
DEFLECTOR
SHIELD
SUSPENSION
ARMS
USE PLIERS FOR
RETAINER SPRINGS
DOUBLE LOOP RETAINER
SPRING (OUTWARD
POINTING DECK PINS)
LOOP UP
FIG. 6
8
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ASSEMBLY
CHECK TIRE PRESSURE
CHECKLIST
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustmentssectionofthismanual. Verifythatthebeltsare
routedcorrectly.
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Itisimportanttopurgethetransmissionbeforeoperating
yourtractorforthefirsttime. Followproperstartingand
transmission purging instructions (See “TO START
ENGINE”and“PURGETRANSMISSION”intheOpera-
tion section of this manual).
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
LIGHTS ON
FAST
SLOW
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
10
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
IGNITION
SWITCH
LIGHT SWITCH
POSITION
AMMETER
CHOKE
CONTROL
ATTACHMENT
CLUTCH SWITCH
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
0
60
ELAPSED TIME
60
0
0
0
0
0
0
0
0
0
0
AMPS
HOURS 1/10
ATTACHMENT
LIFT LEVER
BRAKE
PEDAL
REVERSE DRIVE PEDAL
FORWARD DRIVE PEDAL
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL
CRUISE CONTROL LEVER
PARKING BRAKE
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
PARKINGBRAKE-Locksclutch/brakepedalintothebrake
mowerblades,orotherattachmentsmountedtoyourtractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
position.
ATTACHMENTLIFTLEVER- Usedtoraiseandlower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and stopping the
engine.
BRAKE PEDAL - Used for braking the tractor and starting
theengine.
FORWARDDRIVEPEDAL-Usedforforwardmovementof
tractor.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cutting height.
REVERSE DRIVE PEDAL- Used for reverse movement of
tractor.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
CRUISE CONTROL LEVER - Used to set forward move-
mentoftractoratdesiredspeedwithoutholdingtheforward
drivepedal.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperatingyour
tractororperforminganyadjustmentsorrepairs. Werecommendawidevisionsafetymask
overspectaclesorstandardsafetyglasses.
HOW TO USE YOUR TRACTOR
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
TO SET PARKING BRAKE (See Fig. 8)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
•
Depress brake pedal into full “BRAKE” position and
hold.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
Full throttle offers the best bagging and mower perfor-
mance.
•
Place parking brake lever in “ENGAGED” position and
releasepressurefrombrakepedal. Pedalshouldremain
in“BRAKE”position. Makesureparkingbrakewillhold
tractor secure.
•
TO USE CHOKE CONTROL (See Fig. 8)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
ATTACHMENT
CLUTCH LEVER
CHOKE
IGNITION
KEY
PULL OUT TO
CONTROL
“ENGAGE”
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
THROTTLE
CONTROL
PUSH IN TO
“DISENGAGE”
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
“BRAKE”
POSITION
REVERSE
PEDAL
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
FORWARD
PEDAL
•
•
Start tractor and release parking brake.
CRUISE
CONTROL
LEVER
Slowly depress forward or reverse drive pedal to begin
movement. Ground speed increases the further down
the pedal is depressed.
BRAKE PEDAL
“DISENGAGED” PARKING BRAKE
“DRIVE”
POSITION
HEIGHT
ADJUSTMENT
KNOB
POSITION
“ENGAGED”
POSITION
TO USE CRUISE CONTROL (See Fig. 8)
Thecruisecontrolfeaturecanbeusedforforwardtravelonly.
FIG. 8
•
With forward drive pedal depressed to desired speed,
movecruisecontrolleverforwardto“SET”positionand
holdwhileliftingyourfootoffthepedal,thenreleasethe
cruise control lever.
STOPPING (See Fig. 8)
MOWER BLADES -
•
To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
•
Todisengagethecruisecontrol,pulltheleverbackward
to “OFF” position, or fully depress the brake pedal.
GROUNDDRIVE-
•
To stop ground drive, depress brake pedal into full
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
“BRAKE” position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT
DEPRESSED.
ENGINE -
•
•
Turn knob clockwise (
Turn knob counterclockwise (
height.
) to raise cutting height.
•
Move throttle control to slow position.
) to lower cutting
NOTE: Failure to move throttle control to slow position and
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
TO OPERATE ON HILLS
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
•
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
•
•
Remove retainer spring and clevis pin which secure
•
•
•
Torestartmovement,slowlyreleaseparkingbrakeand
brakepedal.
Slowly depress appropriate drive pedal to slowest set-
ting.
eachgaugewheelbar.
Lower gauge wheels to ground. Raise gauge wheels
slightlytoalignholesinbracketandgaugewheelbarand
insertclevispin.Gaugewheelsshouldbeslightlyoffthe
ground.
Make all turns slowly.
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Freewheelcontrolislocatedatthereardrawbarof
tractor.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
RETAINER
SPRING
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
•
Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
•
•
Do not push or tow tractor at more than two (2) MPH.
Toreengagetransmission,reverseaboveprocedure.
CLEVIS
PIN
NOTE: Toprotecthoodfromdamagewhentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
FIG. 11
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
ATTACHMENT
LIFT LEVER
HIGH
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
"ENGAGE"
POSITION
LOW
POSITION
PUSH IN TO
"DISENGAGE"
FIG. 10
13
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OPERATION
TO START ENGINE (See Fig. 7)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
•
Check engine oil with tractor on level ground.
•
Sit on seat in operating position, depress brake pedal
and set parking brake.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
•
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pullchokecontroloutforacoldenginestartattempt.For
a warm engine start attempt the choke control may not
beneeded.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
afterseveralattempts,pushchokecontrolin,waitafew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
ADD GASOLINE
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
WARM WEATHER STARTING (50° F and above)
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torunroughly,pullthechokecontroloutslightlyforafew
secondsandthencontinuetopushthecontrolinslowly.
WARNING: Experienceindicatesthatalcoholblendedfuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuelsystemshouldbeemptiedbeforestorageof30daysor
longer. Drainthegastank,starttheengineandletitrununtil
the fuel lines and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditionalinformation.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
thechokecontroloutslightlyforafewsecondsandthen
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly
return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
14
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OPERATION
MOWING TIPS
PURGE TRANSMISSION
•
Mower should be properly leveled for best mowing
performance. See“TO LEVEL MOWER HOUSING”in
the Service and Adjustments section of this manual.
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.
•
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
•
Placetractorsafelyonlevelsurfacewithengineoffand
parking brake set.
•
Disengagetransmissionbyplacingfreewheelcontrolin
freewheeling position (See “TO TRANSPORT” in this
section of manual).
•
•
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•
•
Sitting in the tractor seat, start engine. After the engine
isrunning,movethrottlecontroltoslowposition.Disen-
gageparkingbrake
Depressforwarddrivepedaltofullforwardposition,hold
forfive(5)secondsandreleasepedal.Depressreverse
drive pedal to full reverse position, hold for five (5)
secondsandreleasepedal.Repeatthisprocedurethree
(3) times.
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
•
•
Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
ofmanual).
•
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengageparkingbrake.
Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
FIG. 12
Your tractor is now purged and now ready for normal
operation.
15
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CUSTOMERRESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
SERVICE DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
R
A
C
T
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
7
4
Check Battery Level
6
0
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
R
5
5
Check Engine Oil Level
Change Engine Oil
1,
2,3
2
Clean Air Filter
E
N
G
I
N
E
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1
,
2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
SPINDLE ZERK
SPINDLE ZERK
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
MANDREL
ZERKS
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
16
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CUSTOMERRESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
MANDREL
ASSEMBLY
BLADE
CENTER
HOLE
BRAKE OPERATION
BLADE BOLT
(SPECIAL)
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
STAR
TIRES
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
FIG. 13
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
TO SHARPEN BLADE (See Fig. 14)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer,followtheinstructionssuppliedwithbalancer.)
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
•
•
•
•
The engine should not start unless the brake pedal is
fullydepressedandattachementclutchcontrolisinthe
disengagedposition.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
Slidebladeontoanunthreadedportionofthesteelbolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
5/8" BOLT
OR PIN
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
FIG. 14
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
17
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CUSTOMERRESPONSIBILITIES
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CLEAN BATTERY AND TERMINALS
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
•
•
Removeterminalguard.
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the
SERVICEANDADJUSTMENTSsectionofthismanual).
•
•
•
Removeyellowcapfrombottomfittingofdrainvalveand
install the drain tube onto the fitting.
V-BELTS
OIL DRAIN VALVE
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
CLOSED AND
LOCKED
POSITION
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
runningorwhilethetransmissionishot.Topreventpossible
damage to seals, do not use high pressure water or steam
to clean transaxle.
YELLOW
CAP
DRAIN
TUBE
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedairorhighpressuresprayertocleancooling
fins.
FIG. 16
•
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
TRANSAXLE PUMP FLUID
•
•
To open, pull out on the drain valve.
The transaxle was sealed at the factory and fluid mainte-
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe
transaxleeverleakorrequireservicing,contactyournearest
authorizedservicecenter/department.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level.
Insertdipstickintothetubeandresttheoilfillcaponthe
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at “FULL” line on dipstick. Tighten
cap onto the tube securely when finished.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
•
SAE VISCOSITY GRADES
SAE 30
5W-30
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
18
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CUSTOMERRESPONSIBILITIES
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
changeifthetractorisusedmorethan100hoursinoneyear.
AIR FILTER (See Fig. 17)
IN-LINE FUEL FILTER (See Fig. 18)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Service air cleaner more often under dusty conditions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
•
Remove knobs and cover.
TOSERVICEPRE-CLEANER
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with
knobs.
FUEL
FILTER
•
FIG. 18
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
KNOBS
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
CARTRIDGE
COVER
FOAM
PRE-CLEANER
FIG. 17
19
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SERVICE AND ADJUSTMENTS
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
Depress brake pedal fully and set parking brake.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO LEVEL MOWER HOUSING
TO REMOVE MOWER (See Fig. 19)
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PROD-
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
•
•
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
•
•
Raise mower to its highest position.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
•
•
Removeretainerspringholdinganti-swaybartochassis
bracket and disengage anti-swaybar from bracket.
Removefourretainerspringsfromfrontplateassembly
and remove plate.
Removeretainerspringsfromsuspensionarmsatdeck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
•
•
•
•
•
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
Recheck measurements after adjusting.
•
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
SUSPENSION ARMS
BELT TENSION ROD
(DISENGAGED
POSITION)
FRONT
MOWER
BRACKET
ELECTRIC
CLUTCH PULLEY
FRONT
PLATE
ASSEMBLY
CHASSIS
BRACKET
RETAINER
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
FRONT
MOWER
BRACKET
ANTI-SWAY
BAR
RETAINER
SPRINGS
FIG. 19
20
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SERVICE AND ADJUSTMENTS
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE OF
MOWER TO
GROUND
BLADE
“B”
“B”
A
A
GROUNDLINE
FIG. 22
FIG. 20
BOTH FRONT LINKS MUST BE EQUAL
IN LENGTH
SUSPENSION
ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 21
NUT “C”
NUT
“D”
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
TRUNNION
FRONT PLATE
ASSEMBLY
Toobtainthebestcuttingresults, themowerbladesshould
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
FIG. 23
TO REPLACE MOWER DRIVE BELT
CAUTION:Bladesaresharp.Protectyour
hands with gloves and/or wrap blade
with heavy cloth.
MOWER DRIVE BELT REMOVAL (See Fig. 24)
•
•
•
Park tractor on a level surface. Engage parking brake.
Lower mower to its lowest position.
Disengage belt tention rod from lock bracket.
Check adjustment on right side of tractor. Position any
blade so the tip is pointing straight forward. Measure
distance "B" at front and rear tip of the blade.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
•
•
•
Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
Tolowerfrontofblade,loosennut“C”onbothfrontlinks
an equal number of turns.
•
•
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
NOTE: Eachfullturnofnut“C” willchangedistance. “B”by
approximately3/16".
•
DisconnectR.H.suspensionarmfromreardeckbracket
by removing retainer spring.
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
•
•
•
•
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
tighten nut “D” against trunnion on both front links.
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
•
•
•
Be sure spring is securely hooked to primary idler arm
and spring arm.
Recheckside-to-sideadjustment.
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
•
•
•
Install belt in both idlers.
Install new belt onto electric clutch pulley.
Roll belt into upper groove of R.H. mandrel pulley
carefully.
21
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SERVICE AND ADJUSTMENTS
•
•
Carefully check belt routing making sure belt is in the
L.H.
SECONDARY
grooves correctly.
MANDREL IDLER ARM
Reconnect R.H. suspension arm to rear deck bracket
withretainerspring.
Reassemble R.H. mandrel cover.
Engage belt tension rod by pushing rod into locking
bracket.
SPRING
SECONDARY
SPRING ARM
•
•
BELT
RH
TENSION ROD
(DISENGAGED
POSITION)
IDLER
PULLEY
SUSPENSION
ARM
RH MANDREL
COVER
CENTER MANDREL
IDLER
PULLEY
ELECTRIC
CLUTCH
PULLEY
R.H. MANDREL COVER
FIG. 25
TO ADJUST BRAKE (See Fig. 26)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
IDLER
PULLEY
SPRING
ARM
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
PRIMARY
IDLER ARM
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
R.H.
MANDREL
FIG. 24
•
•
If distance is other than 1-3/4", loosen jam nut and turn
nut“A”untildistancebecomes1-3/4". Retightenjamnut
against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
•
•
•
Removemowerdrivebelt(See“TOREPLACEMOWER
DRIVE BELT” in this section of this manual).
Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
Remove screws from L.H. mandrel cover and remove
cover.
WITH PARKING BRAKE “ENGAGED”
NUT “A”
1-3/4"
•
•
Carefully roll belt off L.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
•
•
•
•
•
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler pulley to see that
they rotate freely.
Be sure spring is hooked in secondary idler arm and
secondary spring arm.
Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
Reinstall L.H. mandrel cover.
Reinstallmowertotractor(See“INSTALLMOWERAND
DRIVE BELT” in the Assembly section of this manual).
JAM NUT
OPERATING
ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE
ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT
•
•
FIG. 26
•
Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
•
Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
22
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SERVICE AND ADJUSTMENTS
•
•
•
•
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Pullbeltslacktowardrearoftractor. Carefullyremove
belt upwards from transmission input pulley and over
cooling fan blades.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/department.
B
•
•
Pullbelttowardfrontoftractorandremovedownwards
from around electric clutch.
Install new belt by reversing above procedure.
ELECTRIC
CLUTCH LOCATOR
CLUTCH
FRONT OF TRACTOR
A
FIG. 28
CLUTCHING
IDLER
STATIONARY
IDLER
ADJUSTMENT SLEEVES
TIE ROD
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE HARNESS
JAM NUTS
FIG. 27
TRANSMISSION REMOVAL/REPLACEMENT
FIG. 29
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 30)
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheelremoval(rearwheelcontainsasquarekey-Donot
lose).
TOADJUSTSTEERINGWHEELALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ingwheelandreassembleperinstructionsintheAssembly
section of this manual.
•
•
Repairtireandreassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
•
Replacewashersandsnapretainingringsecurelyinaxle
groove.
Replace axle cover.
FRONT WHEEL TOE-IN ADJUSTMENT
•
Frontwheeltoe-inisrequiredforpropersteeringoperation.
Toe-inwassetatthefactoryandadjustmentshouldnotbe
necessary. Ifpartsinthefrontaxleorsteeringmechanism
havebeenreplacedordamaged,checktoe-inandadjustif
necessary.
NOTE:Tosealtirepuncturesandpreventflattiresduetoslow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
TO CHECK TOE-IN (See Fig. 28) -
WASHERS
•
•
Position front wheels straight ahead.
Measuredistancebetweenwheelsatfrontandrearof
tires (dimensions “A” and “B”).
Frontdimension“A”shouldbe1/8"to1/4"lessthanrear
dimension“B”.
RETAINING
RING
AXLE
COVER
•
SQUARE KEY
(REAR WHEEL ONLY)
TO ADJUST TOE-IN (See Figs. 28 and 29) -
•
Loosen jam nuts at adjustment sleeves on tie rod.
FIG. 30
•
Adjust tie rod until dimension “A” is 1/8" to 1/4" less
than dimension “B”.
•
Tighten jam nuts securely.
23
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SERVICE AND ADJUSTMENTS
•
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 31)
•
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
•
•
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCUSTOMERRESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow
thisprocedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
KEPS NUT
HEX
BOLT
TERMINAL
ACCESS
DOOR
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
TERMINAL
GUARD
TO ATTACH JUMPER CABLES -
•
ConnecteachendoftheREDcabletothePOSITIVE(+)
terminalofeachbattery,takingcarenottoshortagainst
chassis.
FIG. 32
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal of fully charged battery.
TO REPLACE HEADLIGHT BULB
•
•
•
Raisehood.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Closehood.
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
chargedbattery.
RED cable last from both batteries.
•
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
“NEGATIVE”
“POSITIVE”
(-)
(+)
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
L.H.
PANEL
BOLT
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 33)
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and lift off of tractor.
FIG. 31
REPLACING BATTERY (See Fig. 32)
•
Toreplace, reverseaboveprocedures.
CAUTION: Do not short battery termi-
nalsbyallowingawrenchoranyother
object to contact both terminals at the
sametime.Beforeconnectingbattery,
remove metal bracelets, wristwatch
bands,rings,etc.
HOOD
HEADLIGHT
WIRE
CONNECTOR
Positive terminal must be connected
firsttopreventsparkingfromacciden-
tal grounding.
•
•
•
Lift hood to raised position.
Removeterminalguard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
FIG. 33
•
•
Reinstallterminalguard.
24
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SERVICE AND ADJUSTMENTS
ENGINE
STOP
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 34)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
SWIVEL
CLAMP
SCREW
TO ADJUST CHOKE CONTROL (See Fig. 35)
FIG. 34
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
•
•
Withenginenotrunning,movechokecontrol(locatedon
dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
•
Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operateproperlyduetosuspectedcarburetorproblems,take
yourtractortoanauthorizedservicecenterforrepairand/or
adjustment.
CLAM
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
FIG. 35
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
25
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STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
ENGINE
FUEL SYSTEM
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
•
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
•
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
•
•
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
Replace with new spark plug(s).
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
Battery will not charge
Loss of drive
2. Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
1. Move throttle control to “SLOW” position and allow
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
28
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TRACTOR - MODEL NUMBER PR22H48STA
SCHEMATIC
RED
BLACK
BATTERY
FUSE
SOLENOID
RED
RED
RED
M
A
STARTER
AMMETER
(OPTIONAL)
WHITE
BLACK
WHITE
BLACK
WHITE
RED
C
G
H
S
ELECTRIC CLUTCH
B
M
CLUTCH / BRAKE
(PEDAL UP)
RED
G
A1
F
L
A2
B
A
RED
BLACK
IGNITION
SWITCH
E
85
87
86
30
BLACK
SEAT SWITCH
(NOT OCCUPIED)
D
PTO (DISENGAGED)
87A
GREEN
GREEN
OPERATOR
PRESENCE
RELAY #1
HOUR
METER
BLACK
BLUE
FUEL
LINE
(OPTIONAL)
SPARK
BLACK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
BLUE
TWIN CYL. ENGINES)
FUEL SHUT-OFF SOLENOID
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
RED
REGULATOR
ALTERNATOR
BROWN
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
HEADLIGHTS
G F C
PTO SWITCH
87
IGNITION SWITCH
E
H
B
POSITION
CIRCUIT
87A
POSITION CIRCUIT “MAKE”
86
85
OFF
ON
C + G, B + H
C + F, B + E, A + D
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
30
RELAY
A
D
RUN
B+A1
NONE
REMOVABLE
CONNECTIONS
START B + S + A1 NONE
NON-REMOVABLE
CONNECTIONS
29
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
ELECTRICAL
22
21
79
40
42
24
41
43
26
27
27
81
25
16
33
30
52
50
D.C. AMPERES
29
45
10
27
11
55
28
12
2
1
8
12
30
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
ELECTRICAL
KEY PART
NO.
NO.
DESCRIPTION
1
163465
74760412
7603J
Battery
2
Bolt Hex Hd 1/4-20 UNC X 3/4
Tray, Battery
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
55
79
81
145211
150109
145769
153664
166184
4152J
Bolt, BTR FRT 1/4-20 x 7.5
Hold Down Battery, Front
Nut, Push, Nylon
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light #1156
8860R
CableBattery
146148
175158
73510400
145491
160784
175566
140401
178450
17720408
131563
178861
122822X
174653
141940
17490508
163996
109748X
CableBatterywire
Fuse
Nut Keps Hex 1/4-20 Unc
CableGround
Switch Plunger Normal OP Olive
Switch Ign 4 pos w/lights
Key Ign
HarnessIgn.
Bolt Blk Fin Hex 1/4-20 x 1/2
CoverTerminalRed
Solenoid
AmmeterRectangular
Switch, PTO
ProtectionWireLoop
Screw Thdrol 5/16-18 x 1/2
Bulbholder
Relay Asm
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
31
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
CHASSIS AND ENCLOSURES
17
29
166
60
159
161
166
60
30
28
166
31
156
157
9
3
54
58
209
155
213
54
214
158
166
11
209
20
59
64
209
209
209
144
1
26
25
26
3
3
60
154
142
3
143
209
166
13
142
3
145
37
37
3
2
3
14
74
38
206
3
209
14
38
32
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
DESCRIPTION
1
174619
Chassis
2
176554
Drawbar
3
9
17060612
Screw3/8-16x3/4
163976X428 Dash
11
13
14
17
20
25
26
28
29
30
31
37
38
54
58
59
60
64
74
167203
Panel Dash Lh
167202
Panel Dash Rh
17490608
Screw Thdrol 3/8-16 x 1/2
175259X428 Hood
162026
19131312
73800600
Plate Battery
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
175289X428 Grille
160568
Lens
175692X428 Fender
139976
Bracket Fender
17490508
175710
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket, Asm. Pivot Mower Rear
Screw Hex Wshd 8-18 x 7/8
DuctHood
161464
161236
110436X
72140606
174997
BushingSnap
Bolt RdHd Sqnk 3/8-16 Unc x 3/4
DashLower
NutCrownlock3/8-16Unc
PlateReinforcementSTLT
Bracket Swaybar Chassis
Bracket Footrest
73680600
142 175702
143 154966
144 175582
145 156524
154 161897
155 161900
156 163805
157 163806
158 162037
Rod Pivot Chassis/Hood
Bracket Dash Rh
Bracket Dash Lh
Striker Plate
MagnetStealth
Bracket Parking Brake
159 155123X428 Cupholder
161 164655
166 164863
206 170165
209 17000612
ExtrusionBumper
Screw HwHd Hi-Lo #13-16 x 3/4
BoltShoulder5/16-18
Screw Hexwsh Thdrol 3/8-16 x 3/4
213 169848X428 Skirt Grille Lh
214 169847X428 Skirt Grille Rh
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
DRIVE
57
51
243
212
89
116
63
66
19
221
219
19
59
90
221
215
224
56
214
61
9
96
222
19
221
202
150
225
50
41
35
17
65
229
217
96
42
40
38
220
223
21
51
48
6
228
20
223
226
42
39
234
19
216
227 218
27
151
51
244
236
49
47
61
51
241
232
223
223
242
235
62
226
240
120
34
221
233
32
36
6
19
37
36
237
52
35
239
238
52
30
33
239
53
28
231
26
16
95
55
22
29
27
19
24
77
25
26 26
15
52
32
77
75
1
30
74
241
78
76
34
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - -
Transaxle(SeeBreakdown)
HydrogearModel323-0510
Clutch Elec
Bolt Hex Flghd 5/16-18 Gr. 5
Nut Lock Hex W/Ins. 5/16-18 Unc
Washer 1-1/2 OD x 15/32 ID x
.250
Nut Lock Hex W/Wsh 3/8-16 Unc
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
76
77
78
89
90
95
96
12000001
E-Ring
123583X
121748X
Key, Square
9
174367
Washer 25/32 x 1-5/8 x 16 Ga.
15
16
17
74490544
73800500
126197X
174901X428 Console, Shift
124346X
175899
4497H
Nut Self-Thd Wsh-hd 1/4 Zinc
Rod Bypass
Retainer Spring 1" Zinc/Cad
Bolt RDHD SQNK 3/8-16 Unc x 1
Nut Lock Flg 3/8-16 Unc
SpacerRetainer
19
20
21
22
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
65
66
74
75
73800600
173937
116 72140608
120 73900600
150 175456
151 19133210
202 72110612
212 145212
214 174735
215 175646
216 175647
217 174737
218 174713
219 174839
220 174711
221 72140606
222 73680700
223 174840
224 174736
225 174712
226 174902
227 174710
228 171873
229 176451
230 17060512
231 174573
232 175570
233 174856
234 174858
235 174857
236 128903
237 170165
238 175807
239 17490508
240 175610
241 73930400
242 74780412
243 178289
244 166880
175036X421 KnobCustomControlCruise
175896
Rod,Brake
Washer 13/32 x 2 x 10 Ga.
Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5
Nut HexFlange Lock
73350600
106888X
19131316
76020412
175765
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer
LinkTransaxle
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Brake, Park
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing,Nylon
Washer
Pin, Roll
Pulley, Composite, Flat
Bolt Fin Hex 3/8-16 Unc x 3
Spacer, Split
CoverPedalForward
CoverPedalReverse
71673
169592
74760512
72140506
175578
PedalReverse
Arm Control Pedal Reverse
Bracket Frest Pdl Ctrl. Hyd
Bracket Mtg. Pedal Control
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
NutCrownlock7/16-14Unc
Washer Nylon 11/16 ID x .060
PedalForward
120183X
19211616
1572H
165936
Arm ControlPedalForward
Bolt Pivot Spacer
74760648
175461
Cam Reverse Pedal LT
BoltShoulder5/16-18
Washer Serrated 5/16 x .75
Screw5/16-18
175556
Keeper, Belt Idler Flat
Washer 13/32 x 13/16 x 12 Ga.
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drw Stl
Retainer,Belt
19131312
127783
154407
StrapTorque
123205X
74760624
73680600
73680500
105710X
105709X
17060616
140294
ActuatorCruiseDisengage
PawlControlCruise
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
LeverControlCruise
SectorControlCruise
Bolt Shoulder 3/8-16 Unc 1/44
BoltShoulder5/16-18
Arm Mtg. Cruise Sector
Screw Thdrol 5/16 x 1/2
SpringReturnCruiseControl
Nut Centerlock 1/4-20 Unc
Bolt Fin Hex 1/4-20 Unc x 3/4
Bracket Anti-Rotation CVX
Screw 5/16-18 x 5/8
Spring, Return, Clutch
Screw 3/8-16 x 1.0
V-Belt, GroundDrive
Keeper,CenterSpan
Screw 3/8-16 x 3/4
Cover,Pedal
Pulley, Engine
Washer
Keeper Belt Engine
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
169691
17060612
8883R
175417
10040700
154778
NOTE: All component dimensions give in U.S. inches.
137057
121749X
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
STEERING ASSEMBLY
38
12
72
1
73
41
42
37
37
36
88
91
43
71
67
67
68
29
46
8
67
29
13
6
65
17
46
2
8
6
87
5
87
3
32
5
11
68
82
4
29
43
40
10
43
6
33
8
29
34
35
15
36
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
STEERING ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
159944X428 WheelSteering
2
172393
Axle Cast Lt Machined
3
169840
Spindle Asm LH
4
169839
Spindle Asm RH
5
6266H
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
RingKlip#t5304-75
6
121748X
12000029
175121
8
10
11
12
13
15
17
29
32
33
34
35
36
37
38
40
41
42
43
46
65
67
68
71
72
73
82
87
88
91
LinkDrag
10040600
73940800
136518
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 UNF
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
145212
177883
17060612
170162
Screw3/8-16x3/4
RodTie
19111216
10040500
73540500
155105
Washer 11/32 x 3/4 x 16 Ga.
Washer Lock Hry Hlcl Spr 5/16
Nut Crownlock 5/16 - 24 UNF
Bushing Strg
152927
Screw TT #32.5 x 5 x 3/8 Flange
159946X428 CapWheelSteer
7810H
159945
Nut Lock Center 3/8-24 Unf
AdaptorWheelStrg
163888X428 BootSteering
121749X
121232X
160367
72140618
169827
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top Blk
Spacer Brace Axle
Bolt Rdhd Sqn 3/8-16 x 2-1/4
Brace, Axle
Steering Asm.
Washer 9/16 ID x 1/20 OD 11 Ga.
175146
19182411
160135X428 ExtensionSteering
169835
173966
175118
175553
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20 Unc
Clip
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
ENGINE
8
102
1
3
14
38
13
10
25
26
81
6
17
17
5
16
62
72
32
34
31
33
37
45
39
33
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
38
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
ENGINE
KEY PART
NO.
NO.
DESCRIPTION
1
3
164067
ControlThrottle
- - - - - - - -
Engine, BriggsModel407777
(Order parts from engine mfg.)
Muffler Asm Twin Lo-Tone
Pipe Exhaust LH Intek
Pipe Exhaust RH Intek
Bolt 5/16-18 UNC x 3/4 w/Sems
Shield Browning Intek II
Muffler Gasket
4
149723
5
159955
6
160589
8
171877
10
13
14
16
17
23
25
26
29
31
32
33
34
37
38
39
45
62
72
81
162797
165391
148456
Tube Drain Oil Easy
11050600
17490624
169837
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16 x 1-1/2
ShieldHeat
164068
73920600
137180
157103
140527
ChokeControl
Nut, Keps 3/8-24 UNF
Kit Spark Arrestor (Flat Scrn)
Tank Fuel 3 50 Rear
Cap Asm Fuel W/sym Vented
Clamp Hose Black
123487X
106082X
8543R
Pad, Spacer
LineFuel
148315
Plug Drain Oil Easy
109227X
17000612
10040500
71070512
73510400
Pad, Idler
Screw Hexwsh Thdr 3/8-16 x 3/4
Washer Lock 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Nut Keps Hex 1/4-20 UNC
Screw HwHd Hi-Lo #13-16 x 3/4
102 164863
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
15
25
11
4
13
17
3
12
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
171684
Seat
13
14
15
16
17
21
22
24
25
121248X
72050412
121249X
123740X
123976X
171852
73800500
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
2
140551
Bracket Pivot Seat 8 720
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
Bolt Fin Hex 3/8-16 Unc x 1
Washer Flat 13/32 x 1 x 10 Ga.
ClipPush-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1
Washer 13/32 x 1 x 14 Ga.
Pan Seat
4
SpringCprsn
5
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
6
7
8
9
10
11
12
NOTE: All component dimensions given in U.S. inches.
166369
121246X
Knob Seat Adj. Wingnut
Bracket Mounting Switch
1 inch = 25.4 mm
40
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
DECALS
16
11
4
2
3
2
10
4
12
9
8
20
6
7
5
1
14
13
KEY
NO.
PART
NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
12
13
14
16
20
- -
- -
- -
- -
- -
- -
177982
178502
175291
176272
145005
169210
DecalFenderOperCruise
Decal Deck Caution
Decal V-Belt Schematic
DecalHoodRh
1
164095
DecalDash
DecalFenderAuto
DecalHoodLH
Decal Side Panel
Decal HP Engine
Decal Reflector Rh
Decal Reflector Lh
DecalWarningMower
Decal FenderLogo
2
176303
176273
177756
170852
173587
173589
170563
172740
157140
172743
3
4
Decal Bat Dan/Psn
5
Decal By Pass Lt Hydro
6
174998X428 Pad Footrest Lh
7
138311
Decal Handle Lft Height Adjust
8
175542X428 Pad Footrest Rh
9
179075
179076
ManualOwner's(English)
ManualOwner's(French)
10
11
DecalFenderDangerE/F
Decal Ins Strg Whl
KEY PART
NO. NO.
WHEELS & TIRES
DESCRIPTION
1
1
59192
65139
170455
59904
Cap Valve Tire
2
Stem Valve
2
5,8
3
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
106732X421 Rim Asm 6"front Service
4,10
4
5
7
6
278H
9040H
Fitting Grease (Front Wheel Only)
BearingFlange(FrontWheelOnly)
3,9
7
8
106108X421 Rim Asm 8"rear Service
6
11
9
170456
7152J
Tire R T 20x10 -8 C Service
Tube Rear (Service Item Only)
10
11
- -
104757X428 Cap Axle Blk 1 50 X 1 00
144334
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
MOWER LIFT
29
28
27
25
24
23
7
8
41
5
49
37
13
38
30
50
40
1
4
3
36
13
4
26
6
2
6
5
11
12
13
51
49
52
31
13
51
32
53
49
20
32
13
18
54
17
16
15
13
54
42
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
MOWER LIFT
KEY PART
NO.
NO.
DESCRIPTION
1
159461
WireAsmInner/SprgW/plunger
Shaft Asm Lift RH w/Inf
Pin Groove
2
159476
3
138284
4
12000002
19211621
120183X
125631X
170770
E Ring #5133-62
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
GripHandle
6
7
8
ButtonPlunger
11
12
13
15
16
17
18
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
51
52
53
54
175370
Link Lift LH
175371
Link Lift RH
4939M
RetainerSpring
175562
Plate Assembly Susp. Front
Nut Jam Hex 1/2-13 Unc
TrunnionFrontSusp.
Nut Lock w/Wsh 1/2-13unc
RetainerSpring
73350800
175689
73800800
163552
110807X
19131016
164024
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring
169484
164543
RetainerClip
Rod Adj Lift
73350600
138057
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc Blk W/sym
TrunnionInfinHeight
Trunnion Susp. Arm
Nut Lift Link 7/16-20
PointerHeightIndicator
Plug Hole Blk 1.485/1.515 Dia.
Screw 5/16-18 x 1
150233
176205
175994
155097
123935X
17060516
19112410
155098
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height STLT
Nut Hex Flange Lock
Nut PUsh Phos & Oil
Washer 17/32 x 7/8 x 16 Ga.
Arm Susp. Rear LH
Arm Susp. Rear RH
Pin
145212
110452X
19171416
175378
175802
175560
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
MOWER DECK
46
45
49
36
49
36
46
37
33
52
130
32
33
45
42
49
30
30
49
112
43
31
99
121
36
126
39
32
42
98
30
42
97
97
50
114
47
115
21
122
31
50
110
5
21
57
90
91
180
93
56
116
117
94
113
93
180
100
95
118
119
90
108
21
55
24
25
92
54
72
92
1
107
26
28
17
3
29
16
18
6
27
5
109
15
19
14
20
13
18
48
11
8
44
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR22H48STA
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
174348
138017
4939M
Deck Weldment Mower 48
Bracket Asm., Sway Bar
RetainerSpring
Arm, Suspension, Rear (Sway Bar)
Bolt 7/16 Asm. Blade
Blade
Shaft Asm. w/Lower Bearing
Mandrel Asm.
55
56
57
72
90
91
92
93
94
95
97
98
99
72140608
Bolt Carriage Sqnk. 3/8-16 x 1
Bar Pnt Adj.
3
155986
5
156941
Pin Head Rivet
6
130832
174365
173920
174360
174356
110485X
174493
72110610
72140505
132827
174378
73680500
105304X
178102
110452X
19131312
74760516
175384
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Hex Hd 5/16-18 x 1
Bracket, Asm Noseroller, LH
Nut Lock Hex 3/8-16
Washer 17/32 x 7/8 x 16
Noseroller
Bracket, Asm Noseroller RH
WasherHardened
Spring Primary Drive
Pulley Idler"V"
8
11
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
49
50
52
54
73800600
19171416
176066
Bearing, Ball, Mandrel
StripperMandrelDeck
Bolt RDHD Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Hd, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 UNC
Cap, Sleeve
175996
133943
174370
175080
100 72110616
107 175294
108 72110404
109 73680400
110 175016
112 174387
113 72110508
114 174384
115 174609
116 137644
117 133957
118 73930600
119 19121414
121 174371
122 174606
126 174372
130 17060616
180 73800500
Bolt RDHD Sqnk 3/8-16 UNC x 2
Baffle Vac Edge Mower
Bolt Carr.
Spring, Torsion
Nut, Push
NutCrownlock1/4-20
Arm Spring Secondary
Link Tension Relief Lever
Bolt Carr. 5/16-18 x 1
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
174346X428 DeflectorShield
19111016
131491
173984
129963
177865
178342
19131316
177968
174375
122052X
174373
174343
137729
174369
174368
73680600
72110612
175820
74780616
Washer 11/32 x 5/8 x 16 Ga.
Rod,Hinge
Screw,ThdrollWasherHead
Washer,SpacerMowerVented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer,Retainer
GaugeWheel
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
SpringSecondaryDrive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Arm, Idler Secondary
Cover, MandrelDeck
Nut Lock 5/16-18
DeckComplete
(OrderNoserollerseparately)
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
- -
176149
- -
174356
Bolt Fin Hex 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Mississauga, Ontario
L5T 1K6
Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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CUT OUT ON DOTTED LINES
THIS IS A 15 SLOPE
47
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PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standardsꢀ As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unitꢀ
FOR SERVICE OR REPLACEMENT PARTS:
1ꢀ Consult your dealer/place of purchaseꢀ
2ꢀ Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and
Blowers)ꢀ
3ꢀ For replacement parts, have available the following information:
aꢀ Model Number/Manufacturer's IꢀDꢀ Numberꢀ
bꢀ Description of partꢀ
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedto your
local dealer(s)ꢀ The philosophy of Electrolux Home Products is to continually improve
all of its productsꢀ If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistanceꢀ
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