Poulan Lawn Mower 177925 User Manual
IMPORTANT MANUAL  
Do Not Throw Away  
OWNER'S MANUAL  
WARNING:  
MODEL:  
Read the Owner's Manual and  
follow all Warnings and Safety  
Instructionsꢀ Failure to do so  
can result in serious injuryꢀ  
PRGT22H48A  
LAWN TRACTOR  
Always Wear Eye Protection During Operation  
177925 Rev. 4 9.12.01 JH  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
•
Besuretheareaisclearofotherpeoplebeforemowing. Stop  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
machine if anyone enters the area.  
•
•
Never carry passengers or children even with the blades off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
•
•
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
•
•
•
•
•
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could over-  
turn the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
•
•
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
•
•
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
3
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
•
•
Read and observe the safety rules.  
GASOLINE CAPACITY  
AND TYPE:  
3.5 GALLONS  
UNLEADED REGULAR  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
•
Follow the instructions under “Customer Responsibili-  
ties” and “Storage” sections of this owner’s manual.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
OIL CAPACITY:  
W/FILTER: 4.0 PINTS  
W/OFILTER: 3.75 PINTS  
WARNING: This tractor is equipped with an internal  
combustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engine’s exhaust system is equipped  
withasparkarrestermeetingapplicablelocalorstatelaws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
SPARK PLUG:  
(GAP: .040")  
CHAMPION RC12YC  
GROUND SPEED (MPH): FORWARD: 0 – 5.8  
REVERSE: 0 – 2.1  
A spark arrester for the muffler is available through your  
nearest authorized service centre/department (See RE-  
PAIR PARTS section of this manual).  
TIRE PRESSURE:  
FRONT: 14 PSI  
REAR: 10 PSI  
CHARGING SYSTEM:  
BATTERY:  
16 AMPS @ 3600 RPM  
AMP/HR:  
30  
MIN. CCA:  
240  
CASE SIZE: U1R  
BLADE BOLT TORQUE:  
45–55 FT. LBS.  
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you  
the best possible dependability and performance.  
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/  
department We have competent, well-trained technicians and the proper tools to service or repair this tractor.  
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always  
observe the “SAFETY RULES”.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 16-19  
ASSEMBLY................................................................ 6-9  
OPERATION............................................................10-15  
MAINTENANCE SCHEDULE....................................... 16  
SERVICE AND ADJUSTMENTS .............................20-26  
STORAGE ................................................................... 27  
TROUBLESHOOTING .............................................28-29  
REPAIR PARTS - TRACTOR ..................................32-46  
WARRANTY ................................................................ 50  
4
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UNASSEMBLED PARTS  
Gauge Wheel  
Steering Wheel  
(4) Adjusting Bar  
Steering Sleeve  
(4) Wheels  
(4) Retainer Springs  
(double loop)  
Steering Sleeve  
Extension  
(4) Clevis Pins  
Steering  
Wheel Adapter  
Steering  
Wheel Insert  
(4) Washers  
(4) Locknut 3/8-16  
3/8 x 3/4 x 14 Ga.  
Seat  
(4) Shoulder Bolt  
Nose Roller  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
Nose Roller  
Brackets  
Nose Roller  
(1) Knob  
Mower  
(5) Retainer Springs  
(double loop)  
(2) Hex Bolts 5/16-18 x 1  
(2) Retainer Springs (single loop)  
(2) Locknuts  
5/16-18  
(2) Washers  
17/32 x 7/8 x 16 Ga.  
(2)Flanged  
Pins  
Slope Sheet  
(1) Oil Drain Tube  
For Future Use  
(1)Front Plate  
Assembly  
Keys  
(2) Keys  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
STEERING WHEEL  
TOOLS REQUIRED FOR ASSEMBLY  
INSERT  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
(1) Pliers  
(2) 9/16" wrench  
(1) 1/2" wrench  
HEX BOLT  
(1) Tire pressure gauge  
(1) Utility knife  
LOCK WASHER  
LARGE FLAT WASHER  
(1) 3/4" socket w/drive ratchet  
STEERING WHEEL  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
STEERING  
WHEEL  
ADAPTOR  
TABS  
TO REMOVE TRACTOR FROM CARTON  
STEERING  
UNPACK CARTON  
SLEEVE EXTENTION  
•
Remove all accessible loose parts and parts cartons  
from carton.  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
STEERING  
SHAFT  
•
•
•
Remove mower and packing materials.  
Check for any additional loose parts or cartons and  
remove.  
STEERING  
SLEEVE  
BEFORE REMOVING TRACTOR FROM  
SKID  
FIG. 1  
ATTACH STEERING WHEEL (See Fig. 1)  
•
Removehexbolt,lockwasherandlargeflatwasherfrom  
steering shaft.  
HOW TO SET UP YOUR TRACTOR  
•
Position front wheels of the tractor so they are pointing  
straightforward.  
CHECK BATTERY (See Fig. 2)  
•
•
Slide the steering sleeve over the steering shaft.  
Align tabs and press steering sleeve extension into  
bottom of steering wheel.  
•
•
Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
•
•
Positionsteeringwheelsocrossbarsarehorizontal(left  
to right) and slide onto steering wheel adapter.  
Secure steering wheel to steering shaft with hex bolt,  
lock washer and large flat washer previously removed.  
Tighten securely.  
•
•
Snapsteeringwheelinsertintocenterofsteeringwheel.  
Removeprotectivematerialsfromtractorhoodandgrill.  
LABEL  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
FIG. 2  
6
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ASSEMBLY  
•
Be sure all the above assembly steps have been  
INSTALL SEAT (See Fig. 3)  
completed.  
Adjust seat before tightening adjustment knob.  
•
•
Check engine oil level and fill fuel tank with gasoline.  
•
Removeadjustmentknobandflatwashersecuringseat  
tocardboardpackingandsetasideforassemblyofseat  
to tractor.  
Placefreewheelcontrolin“transmissionengaged”posi-  
tion.  
•
•
•
Sit on seat in operating position, depress brake pedal  
and set the parking brake.  
Pressliftleverplungerandraiseattachmentliftleverto  
its highest position.  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Releaseparkingbrake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
Apply brake to stop tractor and set parking brake.  
•
•
•
•
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached which  
allowsyoutopressclutch/brakepedalallthewaydown.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
•
•
•
•
•
•
Turn ignition key to “OFF” position.  
•
•
Continue with the instructions that follow.  
ASSEMBLE GAUGE WHEELS TO MOWER  
DECK (See Fig. 4)  
SEAT  
The gauge wheels are designed to keep the mower deck in  
proper position when operating mower. Be sure they are  
properlyadjustedtoensureoptimummowerperformance.  
SEAT PAN  
•
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemblegaugewheelsasshownusingshoulderbolts,  
3/8 washers and 3/8-16 center locknuts and tighten  
securely.  
SHOULDER  
BOLT  
FLAT WASHER  
•
•
For ease of mower to tractor assembly, raise gauge  
wheelstohighestpositionandretainwithclevispinsand  
springretainers.  
Adjustgaugewheelsbeforeoperatingmower.See“TO  
ADJUSTGAUGEWHEELS”intheOperationsectionof  
this manual.  
ADJUSTMENT  
KNOB  
RETAINER  
SPRING  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
PIN  
TO ROLL TRACTOR OFF SKID (See Opera-  
tion section for location and function of con-  
trols)  
SHOULDER  
BOLT  
ADJUSTING  
BAR  
•
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
•
•
Release parking brake by depressing brake pedal.  
Place freewheel control in freewheeling position to  
disengagetransmission(See“TOTRANSPORT”inthe  
Operation section of this manual).  
GAUGE  
WHEEL  
3/8-16 CENTER  
3/8 WASHER  
LOCKNUT  
•
Roll tractor forward off skid.  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section for location and function of con-  
trols)  
FIG. 4  
WARNING: Before starting, read, understand and  
followallinstructionsintheOperationsectionofthismanual.  
Be sure tractor is in a well-ventilated area. Be sure the area  
in front of tractor is clear of other people and objects.  
7
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ASSEMBLY  
•
•
•
•
Lower mower linkage with attachment lift control.  
Be sure belt tension rod is in disengaged position.  
Install belt into electric clutch pulley groove.  
Place the suspension arms on outward pointing deck  
pins. Retainwithdoubleloopretainerspringwithloops  
up as shown.  
TO ATTACH NOSE ROLLER (See Fig. 5)  
•
Positionbrackets,17/32x7/8x16gaugewashers,and  
noserollerbetweendeckmountingbracketsasshown.  
Be sure to position brackets on correct side, as shown.  
•
Install hex bolts and lock nuts as shown. Tighten  
hardwaresecurely.  
•
•
Installfrontplateassemblytotractorsuspensionbrack-  
etsandretainwithsingleloopretainerspringsasshown.  
Position front plate assembly between front mower  
brackets. Raisedeckandplateassemblytoalignholes  
and insert flanged pins. Secure pins with double loop  
retainerspringsbetweentheplateassemblyandmower  
brackets.  
NOTE: Be sure bracket tabs are positioned in tab holes in  
deck brackets.  
HEX  
BOLT  
"B" BRACKET  
LOCKNUT  
NOTE: To assist in locating hole in flanged pin, the hole in  
pin is inline with notch on head of pin.If necessary, move  
mowerside-to-sidetogivespacebetweenplateandmower  
brackets.  
TAB HOLE  
IMPORTANT: Check belt for proper routing in all mower  
pulleygrooves. Engagebelttensionrodbypushingrodinto  
locking bracket.  
WASHER  
NOSE ROLLER  
"A" BRACKET  
•
Engage belt tension rod by pushing rod into locking  
bracket.  
FIG. 5  
INSTALL MOWER AND DRIVE BELT (See  
Figs. 6 and 7)  
Be sure tractor is on level surface and mower suspension  
armsareraisedwithattachmentliftcontrol.Engageparking  
brake.  
CAUTION: Belt tension rod is spring  
loaded. Have a tight grip on rod and  
engageslowly.  
•. Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
•
Cut and remove ties securing anti-sway bar and belts.  
Swing anti-sway bar to left side of mower deck.  
•
If equipped, turn height adjustment knob clockwise to  
remove slack from mower suspension.  
Raise deck to highest position.  
Adjustgaugewheelsbeforeoperatingmowerasshown  
in the Operation section of this manual.  
•
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
IMPORTANT: Check belt for proper routing in all mower  
pulleygrooves.  
•
Ifequipped, turnheightadjustmentknobcounterclock-  
wise until it stops.  
FRONT  
SUSPENSION  
BRACKETS  
LOCK BRACKET  
BELT TENSION ROD  
(DISENGAGED POSITION)  
ELECTRIC  
CLUTCH PULLEY  
FRONT  
DOUBLE LOOP  
RETAINER SPRING  
MOWER  
FRONT PLATE  
ASSEMBLY  
BRACKET  
CHASSIS  
BRACKET  
SINGLE  
LOOP  
RETAINER  
SPRINGS  
GAUGE  
WHEEL  
FLANGED PIN  
DOUBLE LOOP  
RETAINER  
SPRING  
ANTI-SWAY  
BAR  
USE PLIERS FOR  
RETAINER  
SPRINGS  
SUSPENSION ARMS  
DOUBLE LOOP  
RETAINER SPRING  
(OUTWARD POINTING  
DECK PINS)  
LOOP UP  
DEFLECTOR  
SHIELD  
FIG. 6  
8
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ASSEMBLY  
CHECKLIST  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
•
Reduce tire pressure to PSI shown in “PRODUCT  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
SPECIFICATIONS” section of this manual.  
ꢀ
ꢀ
ꢀ
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
CHECK MOWER LEVELNESS  
For best cutting results, mower should be properly leveled.  
See “TO LEVEL MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
ꢀ
ꢀ
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion, mower  
drive, and mower blade drive belts in the Service and  
Adjustmentssectionofthismanual. Verifythatthebeltsare  
routedcorrectly.  
ꢀ
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
ꢀ
ꢀ
ꢀ
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
ꢀ
Engine oil is at proper level.  
ꢀ
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
ꢀ
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
ꢀ
ꢀ
Be sure brake system is in safe operating condition.  
Itisimportanttopurgethetransmissionbeforeoperating  
yourtractorforthefirsttime. Followproperstartingand  
transmission purging instructions (See "TO START  
ENGINE"and"PURGETRANSMISSION"inOperation  
section of this manual).  
9
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
LIGHTS ON  
FAST  
SLOW  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
10  
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.  
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save  
this manual for future reference.  
IGNITION  
SWITCH  
LIGHT SWITCH  
POSITION  
AMMETER  
CHOKE  
CONTROL  
ATTACHMENT  
CLUTCH SWITCH  
THROTTLE  
CONTROL  
LIFT LEVER  
PLUNGER  
BRAKE PEDAL  
MOTION DRIVE  
BELT TENSION  
HANDLE  
LIFT LEVER  
PARKING  
BRAKE LEVER  
MOTION  
CONTROL  
LEVER  
HEIGHT  
ADJUSTMENT  
KNOB  
FREEWHEEL  
CONTROL  
FIG. 7  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENTCLUTCHSWITCH-Usedtoengagemower  
THROTTLE CONTROL - Used to control engine speed.  
blades or other attachments mounted to your tractor.  
FREEWHEEL CONTROL - Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
LIFTLEVER- Usedtoraiseandlowermowerdeckorother  
attachments mounted to your tractor.  
IGNITION SWITCH - Used to start and stop the engine.  
BRAKE PEDAL - Used for braking the tractor and starting  
theengine.  
AMMETER-Indicatesbatterycharging(+)ordischarging(-).  
PARKING BRAKE LEVER - Locks brake pedal into the  
brakeposition.  
MOTION CONTROL LEVER - Selects the speed and  
direction of tractor.  
CHOKE CONTROL - Used when starting a cold engine.  
LIGHT SWITCH - Turns the headlights on and off.  
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower  
height.  
MOTION DRIVE BELT TENSION HANDLE- Used when  
changingmotiondrivebeltand,ifnecessary,startingengine  
under extremely cold conditions.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
11  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating  
your tractor or performing any adjustments or repairs. We recommend a wide vision  
safetymaskoverspectaclesorstandardsafetyglasses.  
HOW TO USE YOUR TRACTOR  
NOTE: Undercertainconditionswhentractorisstandingidle  
with the engine running, hot engine exhaust gases may  
cause “browning” of grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
TO SET PARKING BRAKE (See Fig. 8)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grasscatcher,etc.  
•
Depress brake pedal into full “BRAKE” position and  
hold.  
•
Placeparkingbrakelever in“ENGAGED”positionand  
release pressure from brake pedal. Pedal should  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (See Fig. 8)  
Always operate engine at full throttle.  
•
Operating engine at less than full throttle reduces the  
batterychargingrate.  
•
Full throttle offers the best mower performance.  
ATTACHMENT  
PUSH IN TO  
CLUTCH SWITCH  
PULL OUT TO  
“ENGAGE”  
CHOKE  
CONTROL  
“DISENGAGE”  
TO USE CHOKE CONTROL (See Fig. 8)  
Usechokecontrolwheneveryouarestartingacoldengine.  
Do not use to start a warm engine.  
THROTTLE  
CONTROL  
LEVER  
•
knob in to disengage.  
/BRAKE PEDAL  
“BRAKE”  
POSITION  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 8)  
MOTION  
CAUTION: Do not attempt to operate  
motion control lever when the parking  
brake is set or when the brake pedal is  
depressed. Doing so may result in  
misadjustmenttothedrivecontrolsys-  
tem.  
IGNITION  
CONTROL  
LEVER  
KEY  
PARKING BRAKE  
“ENGAGED”  
POSITION  
“DRIVE”  
POSITION  
“DISENGAGED”  
HEIGHT  
The direction and speed of movement is controlled by the  
motion control lever.  
POSITION  
ADJUSTMENT  
KNOB  
•
Start tractor with motion control lever in neutral (N)  
position.  
FIG. 8  
•
•
Releaseparkingbrake.  
Slowly move motion control lever to desired position.  
MOWER BLADES -  
•
Tostopmowerblades,moveattachmentclutchswitch  
to “DISENGAGED” position.  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 8)  
The cutting height is controlled by turning the height adjust-  
ment knob in desired direction.  
•
•
GROUNDDRIVE-  
•
To stop ground drive, depress brake pedal into full  
“BRAKE” position.  
IMPORTANT: THE MOTION CONTROL LEVER  
RETURNS TO NEUTRAL (N) POSITION WHEN THE  
BRAKE PEDAL IS FULLY DEPRESSED.  
ENGINE -  
Turn knob clockwise (  
Turn knob counterclockwise (  
height.  
) to raise cutting height.  
) to lower cutting  
•
Move throttle control to slow position.  
The cutting height range is approximately 1-1/2" to 4-1/2".  
The heights are measured from the ground to the blade tip  
withtheenginenotrunning. Theseheightsareapproximate  
and may vary depending upon soil conditions, height of  
grass and types of grass being mowed.  
NOTE: Failuretomovethrottlecontroltoslowpositionand  
allowing engine to idle before stopping may cause engine  
to “backfire”.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
•
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
For best cutting performance, grass over 6 inches in  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
•
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE  
BATTERY TO BE DISCHARGED, (DEAD).  
•
12  
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OPERATION  
TO OPERATE ON HILLS  
TO ADJUST GAUGE WHEELS (See Fig. 9)  
Gaugewheels areproperlyadjustedwhentheyareslightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
CAUTION: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
•
Choose the slowest speed before starting up or down  
hills.  
•
•
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, push brake pedal  
quickly to brake position and engage parking brake.  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
IMPORTANT: THE  
MOTION CONTROL LEVER  
•
•
Remove retainer spring and clevis pin which secure  
RETURNS TO NEUTRAL (N) POSITION WHEN THE  
BRAKE PEDAL IS FULLY DEPRESSED.  
eachgaugewheelbar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightlytoalignholesinbracketandgaugewheelbarand  
insertclevispin.Gaugewheelsshouldbeslightlyoffthe  
ground.  
•
Torestartmovement,slowlyreleaseparkingbrakeand  
brakepedal.  
•
•
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
•
•
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
TO TRANSPORT (See Figs. 7 and 11)  
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS  
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER  
DECK.  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Freewheelcontrolislocatedatthereardrawbarof  
tractor.  
RETAINER  
SPRING  
•
Raise attachment lift to highest position with attach-  
ment lift control.  
•
Pull freewheel control out and into the slot and release  
so it is held in the disengaged position.  
•
•
Do not push or tow tractor at more than two (2) MPH.  
Toreengagetransmission,reverseaboveprocedure.  
CLEVIS  
PIN  
NOTE: To protect hood from damage when transporting  
yourtractoronatruckoratrailer,besurehoodisclosedand  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
FIG. 9  
TO OPERATE MOWER (See Fig. 10)  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
•
•
•
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
FIG. 11  
ATTACHEMNT  
LIFT LEVER  
HIGHEST  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, whileonaslope, isdangerous. Tirescanlosetraction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
CLUTCH SWITCH  
PULL OUT TO  
"ENGAGE"  
POSIITON  
LOWEST  
POSITION  
DEFLECTOR  
SHIELD  
PUSH IN TO  
"DISENGAGE"  
FIG. 10  
13  
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OPERATION  
•
Insert key into ignition and turn key clockwise to  
BEFORE STARTING THE ENGINE  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
afterseveralattempts,pushchokecontrolin,waitafew  
minutes and try again. If engine still does not start, pull  
the choke control out and retry.  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
torunroughly,pullthechokecontroloutslightlyforafew  
secondsandthencontinuetopushthecontrolinslowly.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Customer Responsibilities section of this manual).  
To change engine oil, see the Customer Responsibili-  
ties section in this manual.  
•
ADD GASOLINE  
COLD WEATHER STARTING (50° F and below)  
•
Fill fuel tank. Use fresh, clean, regular unleaded  
gasoline with a minimum of 87 octane. (Use of leaded  
gasoline will increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
•
When engine starts, slowly push choke control in until  
theenginebeginstorunsmoothly.Continuetopushthe  
choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in. If the engine starts to run roughly, pull  
thechokecontroloutslightlyforafewsecondsandthen  
continue to push the control in slowly. This may require  
an engine warm-up period from several seconds to  
several minutes, depending on the temperature.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
NOTE: In extreme cold conditions, if engine will not start,  
youmayneedtodisengagethemotiondrivebeltasfollows:  
WARNING: Experienceindicatesthatalcoholblendedfuels  
(called gasohol or using ethanol or methanol) can attract  
moisture which leads to separation and formation of acids  
during storage. Acidic gas can damage the fuel system of  
an engine while in storage. To avoid engine problems, the  
fuel system should be emptied before storage of 30 days or  
longer. Drainthegastank,starttheengineandletitrununtil  
the fuel lines and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditionalinformation.  
Never use engine or carburetor cleaner products in the fuel  
tank or permanent damage may occur.  
•
•
Be sure parking brake is engaged.  
Remove retainer spring from the drive belt tension  
handle to relieve belt tension.  
•
•
•
Startengineandallowittowarmupforthree(3)minutes.  
Shut-offengineandengageparkingbrake.  
Engage drive belt tension handle and replace the re-  
tainerspring.  
AUTOMATIC TRANSMISSION WARM UP  
•
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
CAUTION: Fill to bottom of gas tank  
fillerneck. Donotoverfill. Wipeoffany  
spilled oil or fuel. Do not store, spill or  
use gasoline near an open flame.  
•
•
Be sure the tractor is on level ground.  
Place the motion control lever in neutral. Re-  
lease the parking brake and let the brake  
slowly return to operating position.  
Allow one minute for transmission to warm up.  
This can be done during the engine warm up  
period.  
•
TO START ENGINE (See Fig. 7)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
•
The attachments can be used during the engine warm-  
up period after the transmission has been warmed up  
andmayrequirethechokecontrolbepulledoutslightly.  
•
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
•
Sit on seat in operating position, depress brake pedal  
and set parking brake.  
•
•
•
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pullchokecontroloutforacoldenginestartattempt.For  
a warm engine start attempt the choke control may not  
beneeded.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
14  
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OPERATION  
PURGE TRANSMISSION  
MOWING TIPS  
•
•
Tire chains cannot be used when the mower housing is  
attached to tractor.  
CAUTION: Neverengageordisengage  
freewheel lever while the engine is  
running.  
Mower should be properly leveled for best mowing  
performance. See“TO LEVEL MOWER HOUSING”in  
the Service and Adjustments section of this manual.  
Thelefthandsideofmowershouldbeusedfortrimming.  
Drivesothatclippingsaredischargedontotheareathat  
hasbeencut. Havethecutareatotherightofthetractor.  
This will result in a more even distribution of clippings  
and more uniform cutting.  
•
•
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trappedairinsidethetransmissionwhichmayhavedevel-  
oped during shipping of your tractor.  
•
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 12).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
IMPORTANT:  
SHOULD YOUR TRANSMISSION  
REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT,  
IT SHOULD BE PURGED AFTER REINSTALLATION  
BEFORE OPERATING THE TRACTOR.  
•
Placetractorsafelyonlevelsurfacewithengineoffand  
parking brake set.  
Disengagetransmissionbyplacingfreewheelcontrolin  
freewheeling position (See “TO TRANSPORT” in this  
section of manual).  
Sittinginthetractorseat,startengine.Aftertheengine  
is running, move throttle control to slow position.  
Disengageparkingbrake  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedurethree(3)times.  
•
•
•
•
•
•
NOTE: Duringthisproceduretherewillbenomovementof  
drivewheels.Theairisbeingremovedfromhydraulicdrive  
system.  
•
Movemotioncontrollevertoneutral(N)position.Shut-  
off engine and set parking brake.  
•
Engage transmission by placing freewheel control in  
drivingposition(See“TOTRANSPORT”inthissection  
ofmanual).  
•
•
Sittinginthetractor seat,startengine.Aftertheengine  
is running, move throttle control to half (1/2) speed.  
Disengageparkingbrake.  
Slowly move motion control lever forward, after the  
tractormovesapproximatelyfive(5)feet,slowlymove  
motion control lever to reverse position. After the  
tractor moves approximately five (5) feet return the  
motioncontrollevertotheneutral(N)position.Repeat  
this procedure with the motion control lever three (3)  
times.  
FIG. 12  
•
Your tractor is now purged and now ready for normal  
operation.  
15  
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CUSTOMER RESPONSIBILITIES  
E
S
S
R
MAINTENANCE SCHEDULE  
U
N
U
O
H
SO  
SEA  
C
H
FILL IN DATES  
A
0
0
E
1
E
AS YOU COMPLETE  
REGULAR SERVICE  
Y
Y
R
R
O
E
ER  
F
V
E
BEFORESSTEORRAVGEICE DATES  
EVERY 8EV  
H
EO  
R
U
Y
RS  
2
E
5
V
H
ER  
O
Y
UR  
5
E
0
S
HOUR  
S
EV  
B
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
7
A
Sharpen/Replace Mower Blades  
4
C
Lubrication Chart  
T
Check Battery Level  
6
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Adjust Blade Belt(s) Tension  
Adjust Motion Drive Belt(s) Tension  
5
5
Check Engine Oil Level  
Change Engine Oil  
1,  
2,3  
2
Clean Air Filter  
E
Clean Air Screen  
N
2
G
Inspect Muffler/Spark Arrester  
I
Replace Oil Filter (If equipped)  
1,  
2
N
Clean Engine Cooling Fins  
2
E
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - If equipped with oil filter, change oil every 50 hours.  
4 - Replace blades more often when mowing in sandy soil.  
6 - Not required if equipped with maintenance-free battery.  
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
TIE ROD BALL  
JOINTS  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
SPINDLE ZERK  
SPINDLE ZERK  
FRONT WHEEL  
BEARING  
ZERK  
FRONT WHEEL  
BEARING  
ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
STEERING  
SECTOR GEAR  
TEETH  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
ENGINE  
•
Onceayearyoushouldreplacethesparkplug,cleanor  
replaceairfilter,andcheckbladesandbeltsforwear. A  
newsparkplugandcleanairfilterassureproperair-fuel  
mixtureandhelpyourenginerunbetterandlastlonger.  
MANDREL  
ZERKS  
BEFORE EACH USE  
•
•
•
•
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
Spray Silicone Lubricant (Move Boots to Lubricate)  
GeneralPurposeGrease  
Refer to Customer Responsibilities “ENGINE” Section  
•
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT  
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.  
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT  
THAT WILL SHORTEN THE LIFE OF THE SELF-  
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE  
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE  
TYPE LUBRICANT SPARINGLY.  
16  
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CUSTOMER RESPONSIBILITIES  
TRACTOR  
MANDREL  
ASSEMBLY  
BLADE  
Always observe safety rules when performing any mainte-  
nance.  
CENTER  
HOLE  
BRAKE OPERATION  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
BLADE BOLT  
(SPECIAL)  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
FIG. 13  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
TO SHARPEN BLADE (See Fig. 14)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
Care should be taken to keep the blade balanced. An  
unbalanced blade will cause excessive vibration and even-  
tual damage to mower and engine.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
•
The blade can be sharpened with a file or on a grinding  
wheel. Do not attempt to sharpen while on the mower.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repairtheproblemimmediately.  
•
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a cone  
balancer,followtheinstructionssuppliedwithbalancer.)  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
•
•
•
•
The engine should not start unless the brake pedal is  
fullydepressedandattachementclutchcontrolisinthe  
disengagedposition.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
Whentheengineisrunningandtheattachmentclutchis  
engaged, any attempt by the operator to leave the seat  
should shut off the engine.  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
Slidebladeontoanunthreadedportionofthesteelbolt  
orpinandholdtheboltorpinparallelwiththeground. If  
blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
BLADE  
5/8" BOLT  
OR PIN  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
FIG. 14  
BLADE REMOVAL (See Fig. 13)  
•
Raise mower to highest position to allow access to  
blades.  
BATTERY  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
NOTE: Protect your hands with gloves and/or wrap blade  
with heavy cloth.  
•
•
Remove blade bolt by turning counterclockwise.  
Install new or resharpened blade with stamped "THIS  
SIDE UP" facing deck and mandrel assembly.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
NOTE: The original equipment battery on your tractor is  
maintenancefree.Donotattempttoopenorremovecapsor  
covers. Adding or checking level of electrolyte is not  
necessary.  
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.  
torque).  
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.  
17  
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CUSTOMER RESPONSIBILITIES  
TO CHANGE ENGINE OIL (See Figs. 15 and 16)  
TO CLEAN BATTERY AND TERMINALS  
Corrosionanddirtonthebatteryandterminalscancausethe  
battery to “leak” power.  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
•
•
Removeterminalguard.  
DisconnectBLACKbatterycablefirst thenRED battery  
cable and remove battery from tractor.  
Rinse the battery with plain water and dry.  
Clean terminals and battery cable ends with wire brush  
until bright.  
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY” in the  
SERVICEANDADJUSTMENTSsectionofthismanual).  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
•
•
•
Removeyellowcapfrombottomfittingofdrainvalveand  
install the drain tube onto the fitting.  
•
•
OIL DRAIN VALVE  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours of  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
TRANSAXLE COOLING  
The fan and cooling fins of transmission should be kept  
clean to assure proper cooling.  
YELLOW  
CAP  
Do not attempt to clean fan or transmission while engine is  
runningorwhilethetransmissionishot. Topreventpossible  
damage to seals, no not use high pressure water or steam  
to clean transaxle.  
CLOSED  
AND  
DRAIN  
TUBE  
LOCKED  
POSITION  
•
Inspectcoolingfantobesurefanbladesareintactand  
clean.  
FIG. 16  
•
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressed air or high pressure sprayer to clean  
cooling fins.  
•
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
•
•
To open, pull out on the drain valve.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONS”sectionofthismanual.  
TRANSAXLE PUMP FLUID  
The transaxle was sealed at the factory and fluid mainte-  
nance is not required for the life of the transaxle. Should  
the transaxle ever leak or require servicing, contact your  
nearestauthorizedservicecenter/department.  
•
•
ENGINE  
•
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
CLEAN AIR INTAKE/COOLING AREAS  
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
FIG. 15  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
Change the oil after every 50 hours of operation or at least  
onceayearifthetractorisnotusedfor50hoursinoneyear.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
18  
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CUSTOMER RESPONSIBILITIES  
AIR FILTER (See Fig. 17)  
IN-LINE FUEL FILTER (See Fig. 18)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
Service air cleaner more often under dusty conditions.  
•
Remove knobs and cover.  
TOSERVICEPRE-CLEANER  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
•
If very dirty or damaged, replace pre-cleaner.  
CLAMP  
TO SERVICE CARTRIDGE  
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
•
Reinstall precleaner cartridge, cover and secure with  
knobs.  
CLAMP  
FUEL FILTER  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
FIG. 18  
CLEANING  
KNOBS  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
CARTRIDGE  
COVER  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
FOAM  
PRE-CLEANER  
FIG. 17  
MUFFLER  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other oil  
changeifthetractorisusedmorethan100hoursinoneyear.  
19  
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SERVICE AND ADJUSTMENTS  
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
•
•
•
•
•
Depress brake pedal fully and set parking brake.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
TRACTOR  
TO REMOVE MOWER (See Fig. 19)  
TO LEVEL MOWER HOUSING  
Adjust the mower while tractor is parked on level ground or  
driveway. Makesuretiresareproperlyinflated(See“PROD-  
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare  
over or underinflated, you will not properly adjust your  
mower.  
•
•
Place attachment clutch in “DISENGAGED” position.  
If equipped, turn height adjustment knob to lowest  
setting.  
•
•
Lower mower to its lowest position.  
Disengage belt tension rod from lock bracket.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)  
•
•
Raise mower to its highest position.  
CAUTION:Rodisspringloaded.Havea  
tight grip on rod and release slowly.  
Measure height from bottom edge of mower to ground  
level at front corners of mower. Distance “A” on both  
sides of mower should be the same.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
•
•
•
Removeretainerspringholdinganti-swaybartochassis  
bracket and disengage anti-swaybar from bracket.  
Removefourretainerspringsfromfrontplateassembly  
and remove plate.  
Removeretainerspringsfromsuspensionarmsatdeck  
and disengage arms from deck.  
•
•
•
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
•
•
Raise attachment lift to its highest position.  
Slide mower forward and remove belt from electric  
clutch pulley.  
NOTE: Each full turn of adjustment nut will change mower  
height about 3/16".  
•
Recheck measurements after adjusting.  
•
Slide mower out from under right side of tractor.  
TO INSTALL MOWER  
Follow procedure described in “INSTALL MOWER AND  
DRIVE BELT” in the Assembly section of this manual.  
SUSPENSION  
ARMS  
BELT TENSION  
ROD  
(DISENGAGED  
POSITION)  
ELECTRIC  
CLUTCH  
PULLEY  
FRONT  
MOWER  
BRACKET  
FRONT  
PLATE  
ASSEMBLY  
CHASSIS  
BRACKET  
RETAINER  
SPRINGS  
(BOTH SIDES)  
RETAINER  
SPRING  
FRONT  
MOWER  
BRACKET  
ANTI-SWAY  
BAR  
RETAINER  
SPRINGS  
FIG. 19  
20  
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SERVICE AND ADJUSTMENTS  
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
To obtain the best cutting results, the mower blades should  
beadjustedsothefronttipisapproximately1/8"to1/2"lower  
than the rear tip when the mower is in its highest position.  
CAUTION:Bladesaresharp.Protectyour  
hands with gloves and/or wrap blade  
with heavy cloth.  
Checkadjustmentonrightsideoftractor. Positionanyblade  
so the tip is pointing straight forward. Measure distance "B"  
at front and rear tip of the blade.  
NUT “C”  
NUT “D”  
BOTTOM EDGE OF  
MOWER TO  
GROUND  
BOTTOM EDGE OF  
MOWER TO  
TRUNNION  
FRONT PLATE  
ASSEMBLY  
GROUND  
A
A
GROUND LINE  
FIG. 23  
FIG. 20  
TO REPLACE MOWER DRIVE BELT  
MOWER DRIVE BELT REMOVAL (See Fig. 24)  
SUSPENSION  
ARM  
•
•
•
Park tractor on a level surface. Engage parking brake.  
Lower mower to its lowest position.  
Disengage belt tention rod from lock bracket.  
CAUTION:Rodisspringloaded.Havea  
tight grip on rod and release slowly.  
LIFT LINK  
ADJUSTMENT NUT  
•
•
Remove screws from R.H. mandrel cover and remove  
cover.  
Remove any dirt or grass clippings which may have  
accumulated around mandrels and entire upper deck  
surface.  
DisconnectR.H.suspensionarmfromreardeckbracket  
by removing retainer spring.  
Roll belt over the top of R.H. mandrel pulley carefully.  
Remove belt from electric clutch pulley.  
Remove belt from idler pulleys.  
FIG. 21  
•
•
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
•
length as other link.  
Tolowerfrontofblade,loosennut“C”onbothfrontlinks  
an equal number of turns.  
NOTE: Eachfullturnofnut“C” willchangedistance. “B”by  
•
•
•
•
approximately3/16".  
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
To raise front of blade, loosen nut “D” from trunnion on  
both front links. Tighten nut “C” on both front links an  
equal number of turns.  
Check primary idler arm and two idlers to see that they  
rotate freely.  
Be sure spring is securely hooked to primary idler arm  
and spring arm.  
•
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
Recheckside-to-sideadjustment.  
BLADE  
“B”  
“B”  
FIG. 22  
21  
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SERVICE AND ADJUSTMENTS  
MOWER DRIVE BELT INSTALLATION (See Fig. 24)  
SECONDARY  
SPRING  
IDLER ARM  
•
•
•
Install belt in both idlers.  
Install new belt onto electric clutch pulley.  
Roll belt into upper groove of R.H. mandrel pulley  
carefully.  
IDLER  
PULLEY  
SECONDARY  
SPRING ARM  
L.H. MANDREL  
CENTER  
MANDREL  
•
•
Carefully check belt routing making sure belt is in the  
grooves correctly.  
Reconnect R.H. suspension arm to rear deck bracket  
withretainerspring.  
•
•
Reassemble R.H. mandrel cover.  
Engage belt tension rod by pushing rod into locking  
bracket.  
RH MANDREL  
COVER  
BELT TENSION  
ROD(DISENGAGED  
POSITION)  
ELECTRIC  
CLUTCH  
PULLEY  
R.H. MANDREL  
FIG. 25  
TO ADJUST ATTACHMENT CLUTCH  
(See Fig. 26)  
IDLER  
PULLEYS  
The electric clutch should provide years of service. The  
clutch has a built-in brake that stops the pulley within 5  
seconds. Eventually,theinternalbrakewillwearwhichmay  
cause the mower blades to not engage, or, to not stop as  
required. Adjustments should be made by your nearest  
authorizedservicecenter/department.  
R.H.  
MANDREL  
SPRING  
ARM  
RH SUSPENSION  
ARM  
•
Make sure attachment clutch and ignition switches are  
in “OFF” position.  
PRIMARY  
IDLER ARM  
•
Adjust the three nylon locknuts until space between  
clutch plate and rotor measures .012" at all three slot  
locations cut in side of brake plate.  
FIG. 24  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 25)  
Park the tractor on level surface. Engage parking brake.  
NOTE: Afterinstallinganewelectricclutch,runtractoratfull  
throttleandengageanddisengageelectricclutch10cycles  
to wear in clutch plate.  
•
•
•
Removemowerdrivebelt(See“TOREPLACEMOWER  
ROTOR  
DRIVE BELT” in this section of this manual).  
Remove mower (See “TO REMOVE MOWER” in this  
section of this manual).  
Remove screws from L.H. mandrel cover and remove  
cover.  
SLOT (3)  
CLUTCH PLATE  
.012"  
•
•
Carefully roll belt off L.H. mandrel pulley.  
Remove belt from center mandrel pulley, idler pulley,  
and R.H. mandrel pulley.  
NYLON LOCKNUT (3)  
BRAKE PLATE  
•
•
•
•
•
Removeanydirtorgrasswhichmayhaveaccumulated  
around mandrels and entire upper deck surface.  
Check secondary idler arm and idler pulley to see that  
they rotate freely.  
Be sure spring is hooked in secondary idler arm and  
secondary spring arm.  
Install new belt in lower groove of R.H. mandrel pulley,  
idler pulley, and center mandrel pulley as shown.  
FIG. 26  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 27)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
ease of service there is a belt installation guide decal on  
bottom of left footrest.  
Carefully roll belt over L.H. mandrel pulley. Make sure  
belt is in all grooves properly.  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of this manual.)  
•
•
Reinstall L.H. mandrel cover.  
Reinstallmowertotractor(See“INSTALLMOWERAND  
DRIVE BELT” in the Assembly section of this manual).  
BELT REMOVAL -  
•
Create slack in belt by removing retainer spring from  
drive belt tension handle.  
•
Reassemble mower drive belt (See “TO REPLACE  
MOWER DRIVE BELT” in this section of this manual).  
•
Remove belt from all idler pulleys, transaxle pulley and  
then from engine pulley.  
22  
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SERVICE AND ADJUSTMENTS  
BELT INSTALLATION -  
TRANSMISSION REMOVAL/REPLACEMENT  
•
•
•
•
Install new belt around engine pulley first, then around  
transaxle pulley and lastly into all the idler pulleys.  
Check to be sure belt is positioned correctly and is on  
proper side of all belt keepers.  
Engage the drive belt tension handle and replace the  
retainerspring.  
Reinstallmower.  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
before operating the tractor. See “PURGE TRANSMIS-  
SION” in the Operation section of this manual.  
TO ADJUST STEERING WHEEL ALIGNMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
FRONT WHEEL TOE-IN ADJUSTMENT  
Frontwheeltoe-inisrequiredforpropersteeringoperation.  
Toe-in was set at the factory and adjustment should not be  
necessary. If parts in the front axle or steering mechanism  
have been replaced or damaged, check toe-in and adjust if  
necessary.  
RETAINER  
SPRING  
DRIVE BELT  
TENSION HANDLE  
TO CHECK TOE-IN (See Fig. 29)  
•
Position front wheels straight ahead.  
•
Measure distance between wheels at front and rear of  
tires (dimensions “A” and “B”).  
TRANSAXLE  
•
Frontdimension“A”shouldbe1/8"to1/4"lessthanrear  
ENGINE PULLEY  
PULLEY  
dimension“B”.  
BELT KEEPER  
TO ADJUST TOE-IN (See Figs. 29 and 30)  
•
FLAT IDLER  
Loosen jam nuts at adjustment sleeves on tie rod.  
•
Adjusttieroduntildimension“A”is1/8"to1/4"lessthan  
dimension“B”.  
•
Tighten jam nuts securely.  
BELT  
KEEPER  
BELT  
KEEPER  
FRONT WHEEL CAMBER  
The front wheel camber is not adjustable on your tractor. If  
damage has occurred to affect the front wheel camber,  
contactyournearestauthorizedservicecenter/department.  
CLUTCHING  
FLAT IDLER  
CLUTCHING  
IDLER  
V-IDLER  
FIG. 27  
B
TRANSAXLE MOTION CONTROL LEVER  
NEUTRAL ADJUSTMENT (See Fig. 28)  
The motion control lever has been preset at the factory and  
adjustment should not be necessary.  
•
•
Park tractor on level surface. Stop tractor by turning  
ignitionkeyto“OFF”positionandengageparkingbrake.  
FRONT OF TRACTOR  
Loosen the adjustment bolt in front of the right rear  
wheel.  
Move motion control lever to the neutral position (N).  
Tighten the adjustment bolt.  
A
•
•
FIG. 29  
ADJUSTMENT  
SLEEVES  
TIE ROD  
ADJUSTMENT  
BOLT  
JAM NUTS  
FIG. 28  
FIG. 30  
23  
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SERVICE AND ADJUSTMENTS  
TO REMOVE WHEEL FOR REPAIRS  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
chargedbattery.  
FRONT WHEEL (See Fig. 31)  
•
Block up axle securely.  
•
RED cable last from both batteries.  
•
Removeaxlecover,retainingringandwasherstoallow  
wheelremoval.  
•
•
Repairtireandreassemble.  
Replace washers and snap retaining ring securely in  
axlegroove.  
“NEGATIVE” (-)  
“POSITIVE” (+)  
•
Replace axle cover.  
REAR WHEEL -  
L.H. PANEL  
BOLT  
•
•
•
Block rear axle securely.  
Remove five (5) hub bolts to allow wheel removal.  
Repair tire and reassemble. Replace and tighten hub  
bolts securely.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
FIG. 32  
REPLACING BATTERY (See Fig. 33)  
CAUTION: Do not short battery termi-  
nals by allowing a wrench or any other  
object to contact both terminals at the  
same time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands, rings, etc.  
WASHERS  
RETAINING  
RING  
AXLE  
COVER  
Positive terminal must be connected  
firsttopreventsparkingfromaccidental  
grounding.  
•
•
•
Lift hood to raised position.  
Removeterminalguard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Installnewbatterywithterminalsinsamepositionasold  
battery.  
FIG. 31  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 32)  
•
CAUTION: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
•
•
Reinstallterminalguard.  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown. Tighten  
securely.  
ConnectBLACKgroundingcabletonegative(-)battery  
terminal with remaining hex bolt and keps nut. Tighten  
securely  
•
If your battery is too weak to start the engine, it should be  
recharged.(See“BATTERY”intheCustomerResponsibili-  
ties section of this manual).  
•
•
Close terminal access doors.  
Close hood.  
If “jumper cables” are used for emergency starting, follow  
thisprocedure:  
KEPS NUT  
TERMINAL  
ACCESS  
DOOR  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER  
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE  
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
HEX BOLT  
TO ATTACH JUMPER CABLES -  
POSITIVE  
(RED)  
CABLE  
•
ConnecteachendoftheREDcabletothePOSITIVE(+)  
terminalofeachbattery,takingcarenottoshortagainst  
chassis.  
TERMINAL  
GUARD  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal of fully charged battery.  
Connect the other end of the BLACK cable to good  
CHASSIS GROUND, away from fuel tank and battery.  
NEGATIVE  
(BLACK)  
CABLE  
FIG. 33  
24  
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SERVICE AND ADJUSTMENTS  
TO REPLACE HEADLIGHT BULB  
ADJUSTMENT  
BOLT  
SPRING BUSHING  
•
•
•
Raisehood.  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
•
Closehood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
ATTACHMENT  
LIFT SPRING  
•
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
JAM NUT  
TO REPLACE FUSE  
Replacewith30ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
FIG. 34  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 35)  
TO ADJUST ATTACHMENT LIFT SPRING  
(See Fig. 34)  
•
•
•
Raisehood.  
•
•
•
•
While holding spring bushing with wrench, loosen jam  
nut.  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides,tilttoward  
engine and lift off of tractor.  
Turn adjustment bolt clockwise to extend spring and  
reduce lift effort for heavier attachments.  
Turn adjustment bolt counterclockwise for lighter at-  
tachments.  
•
Toreplace, reverseaboveprocedures.  
HOOD  
Retighten jam nut against spring bushing.  
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING  
TENSION WHEN USING LIGHT ATTACHMENTS SUCH  
AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN  
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.  
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST  
SPRING TENSION TO ITS LOWEST POSITION.  
HEADLIGHT  
WIRE  
CONNECTOR  
FIG. 35  
25  
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SERVICE AND ADJUSTMENTS  
ENGINE  
STOP  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 36)  
The throttle control has been preset at the factory and  
adjustmentshouldnotbenecessary. Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
With engine not running, move throttle control lever to  
fast position.  
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
SWIVEL  
CLAMP  
SCREW  
TO ADJUST CHOKE CONTROL (See Fig. 37)  
FIG. 36  
The choke control has been preset at the factory and  
adjustment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
•
•
Withenginenotrunning,movechokecontrol(locatedon  
dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
•
Replace air cleaner cover assembly and tighten knob.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operateproperlyduetosuspectedcarburetorproblems,take  
yourtractortoanauthorizedservicecenterforrepairand/or  
adjustment.  
Highspeedstopisfactoryadjusted. Donotadjust-damage  
may result.  
CLAM
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
FIG. 37  
NEAREST  
AUTHORIZED  
SERVICE  
CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE  
ADJUSTMENTS.  
TO  
MAKE  
ANY  
NECESSARY  
26  
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STORAGE  
Immediatelyprepareyourtractorforstorageattheendofthe  
season or if the tractor will not be used for 30 days or more.  
ENGINE  
FUEL SYSTEM  
CAUTION: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM  
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL  
HOSE, OR TANK DURING STORAGE.  
ALSO,  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
TRACTOR  
Removemowerfromtractorforwinterstorage. Whenmower  
is to be stored for a period of time, clean it thoroughly,  
remove all dirt, grease, leaves, etc. Store in a clean, dry  
area.  
•
•
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
•
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
•
Cleanentiretractor(See“CLEANING”intheCustomer  
Responsibilities section of this manual).  
•
Use fresh fuel next season.  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during stor-  
age. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the carburetor. Do  
not drain the gas tank and carburetor if using fuel stabilizer.  
•
•
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengineoil.  
(See“ENGINE”intheCustomerResponsibilitiessectionof  
this manual).  
BATTERY  
•
•
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
•
•
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
Tohelppreventcorrosionandpowerleakageduringlong  
periods of storage, battery cables should be discon-  
nectedandbatterycleanedthoroughly(see“TOCLEAN  
BATTERYANDTERMINALS”intheCustomerRespon-  
sibilities section of this manual).  
•
•
Turnignitionkeyto“START”positionforafewseconds  
to distribute oil.  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
Replace with new spark plug(s).  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive  
protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE  
AND EXHAUST AREAS ARE STILL WARM.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
11. Extreme cold conditions.  
10. Contact an authorized service center/department.  
11. See "To start engine" in operation section  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
28  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is “OFF”.  
1. Turn switch “ON”.  
(if so equipped)  
Battery will not charge  
Loss of drive  
2. Bulb(s) or lamp(s) burned out.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
1. Move throttle control to “SLOW” position and allow  
position for 30 seconds before stopping engine.  
to idle for 30 seconds before stopping engine.  
29  
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SERVICE NOTES  
30  
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TRACTOR - - MODEL NUMBER PRGT22H48A  
SCHEMATIC  
BLACK  
RED  
BATTERY  
FUSE  
SOLENOID  
RED  
RED  
M
A
RED  
STARTER  
AMMETER  
(OPTIONAL)  
WHITE  
BLACK  
C
G
WHITE  
RED  
WHITE  
BLACK  
S
F
ELECTRIC CLUTCH  
B
M
H
G
B
A
A1  
RED  
CLUTCH / BRAKE  
(PEDAL UP)  
L
A2  
E
RED  
IGNITION  
SWITCH  
BLACK  
85  
87  
86  
30  
D
BLACK  
BLACK  
PTO (DISENGAGED)  
BLACK  
87A  
OPERATOR  
PRESENCE  
RELAY #1  
GREEN  
GREEN  
BLACK  
SEAT SWITCH  
(NOT OCCUPIED)  
BLACK  
HOUR  
METER  
BLUE  
BLACK  
(OPTIONAL)  
FUEL  
LINE  
SPARK PLUGS  
GAP  
IGNITION  
UNIT  
(2 PLUGS  
ON TWIN CYL. ENGINES)  
FUEL SHUT-OFF  
SOLENOID  
CHARGING SYSTEM OUTPUT  
16 AMP DC @ 3600 RPM  
REGULATOR  
YELLOW  
ALTERNATOR  
RED  
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)  
BROWN  
BLACK  
PTO SWITCH  
HEADLIGHTS  
87  
POSITION  
CIRCUIT  
87A  
86  
85  
OFF  
ON  
C + G, B + H  
C + F, B + E, A + D  
IGNITION SWITCH  
30  
POSITION CIRCUIT “MAKE”  
RELAY  
OFF  
ON + LIGHTS B + A1  
ON B + A1  
M + G + A1 NONE  
L + A2  
NONE  
G F C  
START B + S + A1 NONE  
NON-REMOVABLE  
CONNECTIONS  
REMOVABLE  
CONNECTIONS  
E
B
H
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED  
CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY  
SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR  
WIRING.  
A
D
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
ELECTRICAL  
22  
21  
79  
41  
24  
43  
42  
40  
81  
27  
33  
27  
30  
25  
10  
27  
11  
52  
D
.C  
.
A
M
P
E
R
E
S
45  
50  
12  
26  
2
16  
1
8
12  
29  
28  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
ELECTRICAL  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
144926  
74760412  
7603J  
Battery  
Bolt Hex Head 1/4-20 x 3/4  
Tray, Battery  
2
8
10  
11  
12  
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
50  
52  
79  
81  
145211  
150109  
145769  
153664  
166184  
4152J  
Bolt Btr Frt 1/4-20 X 7.5 zinc  
Holdown Battery Front Mount  
Nut Push Nylon 1/4"  
Switch Interlock Push-In  
HarnessHeadlight  
Bulb Light  
4206J  
Cable, Battery  
146149  
108824X  
73510400  
170697  
160784  
175566  
140401  
170238  
17720408  
131563  
178861  
122822X  
174653  
141940  
163996  
109748X  
Cable, Battery  
Fuse  
Nut Keps Hex 1/4-20 Unc  
Cable,Ground  
Switch, Plunger  
Switch, Ign  
Key  
Harness,Ignition  
Screw 1/4-20 x 1/2  
Cover,TerminalRed  
Solenoid  
Ammeter  
Switch, PTO  
ProtectionWireLoop  
Socket, Light Bulb  
Relay Asm.  
NOTE: All component dimensions given in U.S.  
inches 1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
CHASSIS AND ENCLOSURES  
157  
14  
153  
130  
141  
138  
158  
148  
140  
5
37  
130  
18  
31  
68  
35  
122  
130  
17  
58  
150  
17  
122  
17  
90  
8
7
17  
68  
144  
146  
6
7
152  
36  
143  
36  
17  
7
130  
30  
17  
17  
43  
139  
32  
142  
34  
28  
139  
33  
16  
17  
21  
17  
130  
42  
50  
44  
56  
36  
47  
17  
91  
17  
1
17  
19  
21  
36  
45  
17  
17  
20  
99  
21  
2
24  
4
102  
17  
17  
39  
86  
47  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
175465  
Rail, Frame RH  
50  
56  
58  
68  
86  
90  
91  
99  
175476  
Bracket, Chassis Front  
Bracket Asm., Susp Chassis Lh  
Bracket Asm., Fender  
Screw, Thd 5/16-18 x 1/2  
Bolt, Fin Hex 7/16-14 Unc x 1  
Washer, Lock External Tooth 3/8  
Rail, Frame Lh  
Rod By Pass  
Retainer, Spring  
Screw Hex Wshd 8-18 x 7/8  
Screw HWHD Hi-Lo #13-16 x 3/4  
2
175282  
Drawbar,Gt  
176016  
4
73680700  
163976X428 Dash  
Nut, Crownlock 7/16-14Unc  
175315  
5
17490508  
74760716  
11050600  
175464  
6
157882  
17720408  
145166  
Dash Asm., Lower  
Screw, Thd Cut 1/4-20 x 1/2  
Support, Battery  
7
8
14  
16  
17  
18  
19  
20  
21  
24  
28  
30  
31  
32  
33  
34  
35  
36  
37  
39  
42  
43  
44  
45  
47  
175259X428 Hood Asm., Pnt  
177143  
121794X  
17060612  
Cover, Access  
Screw, 3/8-16 x 3/4  
102 4497H  
122 161464  
130 164863  
175289X428 Grille  
19131312  
74760616  
73680600  
Washer 13/32 x 13/16 x 12 Ga.  
138 163975X428 CupholderYTGT  
Bolt, Fin Hex 3/8-16 x 1  
139 171873  
140 163806  
141 163805  
142 161897  
Bolt Shoulder 5/16-18 TT  
MagnetYTGT  
Stricker Plate YTGT  
Bracket Dash RH  
Nut, Crownlock 3/8-16 Unc  
145243X428 Footrest, RH  
145244X428 Footrest, LH  
145052  
161419  
161327  
161326  
177018  
19111116  
17060512  
Saddle,Hydro1995  
143 169847X428 Skirt Grill RH  
144 161900 Bracket Dash LH  
146 169848X428 Skirt Grill LH  
148 164655  
150 161237  
152 177956  
153 160568  
157 161840  
158 17670608  
Bracket, Supt 1-pc VGT Steering  
Bracket, Pivot Chassis LH  
Bracket, Pivot Chassis RH  
Plate Asm. Engine Chassis  
Washer 11/32 x 11/16 x 16 Ga.  
Screw 5/16-18 x 3/4  
ExtrusionBumper  
Duct Heat Hood  
ShieldBrowning  
Lens, Asm Headlight bar  
Lens, Bar  
167287X428 Fender, Pnt.  
175278  
Bracket, Axle Front  
Screw Thdrol 3/8-16 x 1/2  
72140608  
136939  
Bolt, Carriage 3/8-16 x 1  
Bracket, Spnsn Front Lh  
136940  
Bracket, Spnsn Front Rh  
NOTE: All component dimensions given in U.S. inches  
176018  
Bracket Asm., Susp Chassis Rh  
Screw Thdrol 3/8-16 x 1/2 TYT  
1 inch = 25.4 mm  
17490608  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
GROUND DRIVE  
42  
39  
40  
41  
70  
89  
6
38  
46  
37  
132  
68  
36  
77  
64  
74  
35  
37  
56  
38  
71  
65  
53  
34  
55  
117  
117  
52  
29  
50  
128  
127  
120  
149  
131  
149  
129  
48  
130  
153  
151  
135  
137  
48  
142  
122  
143  
120  
152  
121  
117  
58  
133  
114  
20  
147  
77  
148  
111  
89  
120  
114  
73  
23  
98  
89  
146  
123  
126  
94  
22  
61  
69  
125  
124  
94  
2
33  
138  
145  
144  
2
145  
144  
112  
106  
107  
69  
33  
1
108  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
GROUND DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - - -  
TransaxleHydroGear  
331-3000(OrderPartsFromTransaxle  
Manufacturer)  
94  
98  
133835  
141004  
FastenerChristmasTree  
Bracket Shift  
106 142918  
107 154739  
108 142917  
111 156240  
112 156104  
114 73800500  
117 73900600  
120 17060612  
121 175611  
122 72010520  
123 176602  
124 165492  
125 166880  
126 166002  
127 177362  
128 176624  
129 178588  
130 19131016  
131 76020312  
132 175467  
133 175468  
135 177364  
137 1685H  
O-Ring Asm Hydro Gear  
Line Fuel Hydro 15” VGT  
Cap Asm Vent Hydro Gear  
Spacer Shift Lever VGTH  
WasherNylonHighTemp  
Nut Lock Hex W/Ins 5/16-18 Unc  
Nut, Lock Flg. 3/8-16  
2
9396E  
Key Sq. 1/4 x 1/4 x 2  
Pin, Cotter  
6
76020412  
140507  
140080  
73940800  
178391  
140845  
176600  
12000053  
71673  
7
Wheel, Hub Assembly  
Bolt, Hub  
Nut  
Lever Asm Shift  
Knob  
Brake,Rod  
Ring E  
Cap, Parking Brake  
Rod, Parking Brake  
Spring,DriveGround  
Washer 25/32 x 1-1/4 x 16 Ga.  
Nyliner  
Screw, Fin. #10-24 x 1  
Actuator, Interlock Switch  
Nut Centerlock 10-24 Unc  
Cover,Pedal  
9
20  
22  
23  
29  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
46  
48  
Screw 3/8-16 x .75  
Bracket Strap Torque  
Bolt 5/16-18 x 2.50  
Rod Shift  
137648  
149412  
121749X  
150035  
74321016  
178575  
73931000  
8883R  
Bolt Shoulder 5/16-18 x .561  
Screw 5/16-18 x 5/8  
Washer SRRTD 5/16 ID x 1.0 x .125  
Link Control Clutch  
SpringDriveGRND  
Bracket Asm Idler Tensioning  
Washer 13/32 x 5/8 x 16 Ga.  
Pin Cotter 3/32 x 3/4  
145170  
72110614  
Retainer, Spring  
Bolt Carr. Shoulder 3/8-16 x 1-3/4  
Gr. 5  
Bracket Mtg Hydro 3500 LH VGT  
Bracket Mtg Hydro 3500 RH VGT  
Link Asm Control Hydro 3500  
Nut Lock 5/16-18 NC Thd.  
Washer Thrust 5/8 x 1.10 x 1/32  
StrapTorqueHG-3500  
Screw 5/16-18 x 3/4  
WasherSpacerAxleHG-3000  
WasherAxleFlangeHG-3000  
Fan 7" Hydro  
Washer  
Screw 3/8-16 x 1.0  
50  
52  
53  
55  
56  
58  
61  
64  
65  
68  
69  
70  
71  
73  
74  
77  
89  
131494  
127783  
207J  
Pulley, Idler, Flat  
Pulley, Idler, Grooved  
Washer,Hardened  
Bearing,Idler  
138 1370H  
142 175469  
143 17060512  
144 160849  
145 163168  
146 140462  
147 141322  
148 17060616  
149 19131410  
151 74760514  
152 178705  
153 4497H  
105706X  
161597  
74760724  
143995  
176601  
67609  
V-Belt  
Bolt Fin Hex 7/16-14 x 1-1/2  
Pulley, Transaxle  
Shaft, Brake Pedal  
Bolt, Shoulder  
5142H  
123800  
Pin, Roll  
Washer  
Washer 13/32 x 7/8 x 10 Ga.  
Bolt Fin Hex 5/16-18 x 7/8  
Bolt Hex 5/16-18 x 1  
164892X428 Console Shift  
151179  
Plate Console Shift  
SpringRetainer  
74490548  
142432  
Bolt Hex Flghd 5/16-18 x 3 Gr5  
Screw Hex Wsh. Hi-Lo 1/4-1/2  
Bolt Fin Hex 7/16-14 x 1  
74760716  
73680700  
NOTE: All component dimensions given in U.S. inches  
NutCrownlock7/16-14Unc  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
STEERING ASSEMBLY  
9
26  
25  
8
3
7
2
14  
45  
6
1
9
8
6
7
12  
3
4
11  
10  
44  
21  
6
6
15  
14  
14  
15  
20  
14  
23  
5
14  
22  
31  
41  
14  
15  
8
34  
6
13  
29  
13  
33  
32  
36  
37,39  
38,40  
6
27  
7
17  
8
14  
42  
19  
28  
47  
27  
6
48  
49  
50  
16  
46  
15  
14  
35  
14  
18  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159944X428 Wheel,Steering  
2
178557  
6855M  
Axle Asm., Front  
3
Fitting, Grease  
4
161849  
161848  
6266H  
Spindle Asm, LH  
5
Spindle Asm., RH  
6
Bearing,RaceThrustHarden  
Washer 25/32 x 1-5/8 x 16 Ga.  
Ring, Klip #T5304-75  
7
121748X  
12000029  
121232X  
74781044  
136518  
73901000  
121749X  
10040600  
7810H  
145103  
137347  
175572  
156011  
8
9
Cap,Spindle  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
25  
26  
27  
28  
29  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
44  
45  
46  
47  
48  
49  
50  
Bolt, Fin Hex 5/8-11 x 2-3/4  
Spacer, Brg. Axle Front  
Nut, Lock Flange 5/8-11 Unc  
Washer 25/32 x 1-1/4 x 16 Ga.  
Washer, Lock Hvy Hlcl Spr 3/8  
Nut Lock Center 3/8-24 Unf  
Shaft Asm., Steering  
Rd Asm. Tie Ball  
Draglink, Ball Joint Solid Vgt  
Support Asm., Steering Vgt  
163887X428 Boot Steering Stealth  
159945  
155105  
152927  
74780616  
Adapter,WheelSteering  
Bushing, Strg.  
Screw  
Bolt, Fin Hex 3/8-16 x 1 Gr. 5  
159946X428 Insert Cap Strg WH  
3366R  
Bearing, Col. Strg.  
17000612  
104239X  
138136  
Screw Hexwsh thdr 3/8-16 x 3/4  
Bearing,Flange  
Bushing, Nyliner Snap  
19111610  
10040500  
74780512  
138059  
Washer 11/32 x 1 x 10 Ga.  
Washer, Lock Hvy Hlcl Spr 5/16  
Bolt, Hex Hd 5/16-18 x 3/4  
Gear, SectorSteering  
137156  
TieRod  
73360600  
109850X  
73700600  
109851X  
155246  
Nut Hex Jam 3/8-24 Unf  
Joint Asm. Ball RH Service  
Nut Hex Jam 3/8-24 Unf LH  
Joint Asm. Ball LH Service  
Bracket Switch Interlock Vgt 97  
Screw Thdrol 5/16-18 x 1/2 Tyt  
17490508  
160135X428 ExtensionSteering  
19132411  
178291  
Washer 13/32 x 1-1/2 x 11 Ga.  
Spacer  
177863  
Bracket Asm. Idler Stationary  
Screw 3/8-16 x .75  
Pulley Idler Flat  
17060612  
131494  
73900600  
Nut Lock Flg. 3/8-16 Unc  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
ENGINE  
1
83  
22  
25  
62  
69  
21  
20  
45  
71  
70  
84  
74  
82  
24  
84  
35  
79  
12  
2
81  
11  
41  
42  
18  
15  
17  
43  
10  
37  
47  
9
28  
29  
31  
8
37  
26  
27  
16  
39  
SPARK ARRESTER KIT  
40  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
- - - - - - -  
Engine Briggs, Model No. 407777  
(Orderpartsfromenginemanuf.)  
Muffler Side  
2
149723  
121361X  
177748  
175287  
174605  
143996  
151346  
109227X  
106082X  
140527  
8
Pulley V-Idler  
9
Keeper Asm. Belt Engine VGT  
Bushing  
Clutch Electric  
Pulley Engine VGT Elect Clutch  
Tank Fuel Rear 3.50  
Pad Spacer  
10  
11  
12  
15  
16  
17  
18  
20  
21  
22  
24  
25  
26  
27  
28  
29  
31  
35  
37  
39  
40  
41  
42  
43  
45  
47  
62  
69  
70  
71  
74  
79  
81  
82  
83  
84  
Pad Spacer  
Top Vented N/LANY  
175437X428 ControlThrottle  
164863  
Screw Hex Thd Cut 1/4 - 20 X 5/8  
175440X428 ControlChoke  
11050600  
73920600  
3645J  
Washer Ext Tooth 3/8  
Nut Keps 3/8-24 Unf  
Bushing  
Stem Tank Fuel  
FuelLine  
Spark Arrester Kit  
Clip  
139277  
7834R  
137180  
145006  
10040500  
123487X  
17490636  
17490664  
126197X  
10040700  
173937  
Washer  
ClampHose  
Screw TT 3/8-16 x 2-1/4 UNC  
Screw TT 3/8-16 x 4 UNC  
Washer 1-1/2 OD X 15/32 ID X .250  
Washer Lock 7/16  
Bolt Hex 7/16-20 X 4 Gr. 5  
Nut Keps Hex 1/4-20  
Spacer  
Shield Heat Muffler CV-Intek  
Gasket  
Tube Exhaust LH  
Tube Exhaust RH  
Elbow Street Brass  
Screw Hex Hd Cap 5/16-18 x 3/4  
Tube Drain Oil Easy  
Plug Oil Drain Easy  
Bolt 5/16-18unc X 1-3/4 W/Sems  
Screw Thdrol 3/8-16 x 1-1/2  
73510400  
175288  
146629  
165391  
176069  
176070  
162295  
71070512  
148456  
148315  
171877  
17490624  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
SEAT ASSEMBLY  
1
20  
20  
14  
8
8
10  
7
7
16  
15  
5
4
18  
5
6
19  
13  
17  
22  
12  
21  
2
3
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
173818  
Seat  
15  
16  
17  
18  
19  
20  
21  
22  
121249X  
123740X  
123976X  
19171912  
166369  
Spacer, Split  
2
140551  
Bracket, Pivot Seat  
Spring,Cprsn.  
3
140675  
127018X  
145006  
Strap, Fender Asm.  
Nut, Lock 1/4 Lg. Flg. Gr. 5  
Washer 17/32 x 1-3/16 x 12 Ga.  
Knob, Seat  
Cap, Spring Seat Blk  
Bolt 5/16-18 Unc-2A  
Nut, Crownlock 5/16-18  
4
Bolt, Shoulder 5/16-18 x .62  
Clip, Push-InHinged  
Nut, Crownlock 3/8-16  
Spring, Seat Cprsn.  
5
6
73800600  
124181X  
171877  
124238X  
171852  
7
8
Bolt 5/16-18 UNC x 3/4 w/Sems  
Pan, Seat  
Bracket, Mounting Switch  
Bushing, Snap  
Bolt, Carriage 1/4-20 x 1-1/2  
73800500  
10  
12  
13  
14  
174894  
NOTE: All component dimensions given in U.S. inches  
121246X  
121248X  
72050412  
1 inch = 25.4 mm  
42  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
LIFT ASSEMBLY  
40  
35  
73  
43  
38  
34  
7
8
9
31  
30  
32  
39  
10  
1
70  
42  
3
29  
72  
33  
4
5
5
4
23  
11  
11  
2
6
16  
23  
70  
13  
21  
73  
77  
15  
41  
18  
19  
20  
74  
70  
41  
23  
12  
76  
26  
78  
24  
75  
23  
76  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
121006X  
Rod Asm., Lever  
31  
32  
33  
34  
35  
38  
39  
40  
41  
42  
43  
70  
72  
73  
74  
75  
76  
77  
78  
79  
19131016  
Washer 13/32 x 5/8 x 16 Ga.  
Spring, Compression Inf Hgt  
Pin, Cotter 3/32 x 1/2  
Rod, Adj Lift  
Knob, Inf 3/8-16 Unc  
Pointer, HeightIndicator  
Plug, Hole  
Screw 5/16-18 x 3/4  
Nut, Lift Link 7/16-20  
Washer 11/32 x 1-1/2 x 10 Ga.  
Scale, Indicator Height  
Nut, Hexflange Lock  
Nut, Push Phos & Oil  
Nut Hex Jam 3/8-16 Unc  
Arm Susp. Rear RH  
Plate Asm Susp. Front  
PinFlange  
2
177535  
Shaft Asm., Lift Vgt  
Lever Asm., Lift Rh  
137150  
3
159189  
76020308  
137167  
138057  
155097  
123935X  
17060516  
175994  
19112410  
123934X  
145212  
4
12000022  
19292016  
71110624  
125631X  
170770  
E-RingTruarc#5133-87  
5
Washer 29/32 x 1-1/4 x 16 Ga.  
Bolt, Fin Hex 3/8-16 x 1-1/2  
Grip,HandleFluted  
Button, Plunger  
6
7
8
9
122364X  
2876H  
175375  
163552  
73350600  
674A247  
143363  
19131316  
5328J  
74760616  
4939M  
Plunger, Lever Lift  
10  
11  
12  
15  
16  
18  
19  
20  
21  
23  
24  
26  
29  
30  
Spring 2-1/8"  
Link Lift  
Retainer, Spring  
Nut, Crownlock 3/8-16 Unc  
Spring Asm., Assist Lift  
Bracket, Spring Assist  
110452X  
73350600  
175802  
Washer 13/32 x 13/16 x 16 Ga.  
Bolt, Adjust Spring Assist  
Bolt, Fin Hex 3/8-16 x 1  
Retainer, Spring  
175805  
175560  
176205  
Trunnion Susp. Arm  
TrunnionSusp. Front  
Arm Susp. Rear LH  
175689  
73350800  
73680800  
150233  
Nut, Jam Hex 1/2-13 Unc  
Nut, Crownlock 1/2-13 Unc  
TrunnionInf. Height  
175378  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
110807X  
Nut, Special  
43  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
MOWER DECK  
46  
90  
91  
180  
93  
94  
45  
93  
180  
49  
36  
95  
90  
49  
36  
46  
37  
33  
32  
52  
130  
33  
45  
42  
49  
30  
30  
49  
112  
31  
43  
121  
36  
126  
99  
39  
32  
42  
98  
30  
42  
97  
97  
50  
114  
47  
115  
21  
122  
31  
50  
110  
5
21  
57  
56  
116  
117  
113  
100  
118  
119  
108  
21  
55  
24  
25  
92  
54  
72  
92  
1
107  
26  
28  
17  
3
29  
16  
18  
6
27  
5
109  
15  
19  
14  
20  
13  
18  
48  
11  
8
44  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
174348  
178915  
4939M  
Deck Weldment Mower 48  
Bracket Asm., Sway Bar  
RetainerSpring  
Arm, Suspension, Rear (Sway Bar)  
Bolt 7/16 Asm. Blade  
Blade  
Shaft Asm. w/Lower Bearing  
Mandrel Asm.  
56  
57  
90  
91  
93  
94  
95  
97  
98  
99  
155986  
Bar Pnt Adj.  
3
156941  
74760516  
175384  
19171416  
176066  
175996  
133943  
174370  
175080  
Pin Head Rivet  
5
Bolt Hex HD 5/16-18 x 1  
Bracket Asm N Roller LH  
Washer 17/32 x7/8 x 16 Ga  
Roller Nose 48"  
Bracket Asm N Roller RH  
WasherHardened  
Spring Primary Drive  
Pulley Idler"V"  
6
130832  
174365  
173920  
174360  
174358  
110485X  
174493  
72110610  
72140505  
132827  
174378  
73680500  
105304X  
178102  
110452X  
8
11  
13  
14  
15  
16  
17  
18  
19  
20  
21  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
36  
37  
39  
42  
43  
45  
46  
47  
48  
49  
50  
52  
Bearing, Ball, Mandrel  
StripperMandrelDeck  
Bolt RDHD Sq Neck 3/8-16 x 1.25  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Hex Hd, Shoulder 5/16-18  
Baffle, Vortex Mower  
Nut, Crownlock 5/16-18 UNC  
Cap, Sleeve  
100 72110616  
107 175294  
108 72110404  
109 73680400  
110 175016  
112 174387  
113 72110508  
114 174384  
115 174609  
116 137644  
117 133957  
118 73930600  
119 19121414  
121 174371  
122 174606  
126 174372  
130 17060616  
180 73800500  
Bolt RDHD Sqnk 3/8-16 UNC x 2  
Baffle Vac Edge Mower  
Bolt Carr.  
NutCrownlock1/4-20  
Arm Spring Secondary  
Link Tension Relief Lever  
Bolt Carr. 5/16-18 x 1  
Tension Asm. Relief Lever  
Arm Spring Tension Relief  
Bolt, Shoulder  
Spring, Torsion  
Nut, Push  
174346X428 DeflectorShield  
19111016  
131491  
157722  
129963  
177865  
178342  
19131316  
177968  
174375  
122052X  
174373  
174343  
137729  
174369  
174368  
73680600  
72110612  
175820  
Washer 11/32 x 5/8 x 16 Ga.  
Rod,Hinge  
Screw,ThdrollWasherHead  
Washer,SpacerMowerVented  
Pulley, Mandrel  
Nut, Flg. Top Lock Cntr. 9/16  
Washer 13/32 x 13/16 x 16 Ga.  
Pulley, Idler, Flat  
Pulley, Idler, Driven  
Spacer,Retainer  
GaugeWheel  
Nut, Centerlock 3/8-16 UNC  
Washer 3/8 x 7/8 x 14 Ga.  
SpringSecondaryDrive  
Bushing Pivot Tension Relief  
Arm, Idler, Primary Deck  
Screw 3/8-16 x 1.0  
Nut Lock Hx 5/16-18  
ReplacementMower,Complete  
Mandrel Asm. Service  
(Includes Key Nos. 13-15 and 33)  
- -  
- -  
176149  
174356  
Arm, Idler Secondary  
Cover, MandrelDeck  
Screw, Thdroll. 1/4-20 x 5/8  
V-Belt, Mower, Secondary  
V-Belt, Mower, Primary  
Nut, Crownlock 3/8-16 UNC  
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5  
Pulley Idler Flat  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
45  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PRGT22H48A  
DECALS  
5
3
4
5
10  
9
15  
29  
19  
6
7
29  
2
23  
17  
11  
1
14  
23  
8
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
164095  
170852  
176272  
176273  
177756  
170563  
166960  
178502  
172740  
157140  
Decal, Dash  
11  
14  
15  
17  
19  
23  
29  
- -  
177782  
175291  
172743  
140837  
145005  
106202X  
176651  
138311  
133671  
177925  
177926  
Ft. Rest  
Decal,Engine  
Decal, V-Belt Schematic  
Decal, Ins. Whl. Strg.  
Decal, Saddle Brake Parking  
Decal, Battery  
Decal, Hood, RH  
Decal, Hood, LH  
Decal, Hood Sides  
Decal,Warning  
Decal, Bypass  
Decal, Deck Caution  
Decal  
Decal,Danger  
Reflector, Taillight  
Decal, Fender Auto Trans  
Decal, Handle Lift (Lift Handle)  
Pad Footrest  
- -  
- -  
- -  
Manual,Owner's(English)  
Manual,Owner's(French)  
KEY PART  
WHEELS & TIRES  
NO.  
NO.  
DESCRIPTION  
1
59192  
65139  
Cap, Valve, Tire  
Stem, Valve  
2
1
3
106228X421 Rim Assembly, Front  
4
8134H  
106230X  
278H  
Tube, Front (Service Item Only)  
11  
2
3
5
Tire, Front  
4
6
Fitting, Grease (Front Wheel nly)  
10  
7
7
9040H  
Bearing, Flange(FrontWheelOnly)  
8
104757X421 Cap, Axle (Front Wheel Only)  
5
9
105588X  
7154J  
Tire,Rear  
Tube, Rear (Service Item Only)  
9
10  
11  
12  
- -  
6
8
106277X421 Rim Assembly, Rear  
6856M  
144334  
Fitting, Grease  
Sealant, Tire (10 oz. Tube)  
12  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
46  
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SERVICE NOTES  
47  
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SERVICE NOTES  
48  
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SERVICE NOTES  
49  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
7075 Ordan Drive  
Augusta, GA 30909 USA  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
50  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
SIGHTING  
GUIDE  
SIGHT AND HOLD THIS LEVEL WITH  
SKY LINE OR TREE.  
15° MAX.  
Operate your Tractor up and down the face of slopes (not  
greater than 15°), never across the face. Make turns gradu-  
ally to prevent tipping or loss of control. Exercise extreme  
caution when changing direction on slopes.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid  
quality standardsꢀ As with all mechanical products, some adjustments or part replacement may be  
necessary during the life of your unitꢀ  
FOR SERVICE OR REPLACEMENT PARTS:  
1ꢀ Consult your dealer/place of purchaseꢀ  
2ꢀ Consult the yellow pages of your phone directory for the name of the nearest service dealer  
(under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and  
Blowers)ꢀ  
3ꢀ For replacement parts, have available the following information:  
aꢀ Model Number/Manufacturer's IꢀDꢀ Number  
bꢀ Description of partꢀ  
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-  
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedtoyour  
local dealer(s)ꢀ The philosophy of Electrolux Home Products is to continually improve  
all of its productsꢀ If the operating characteristics or the appearance of your product  
differsfromthosedescribedinthisManual,pleasecontactyourlocaldealerforupdated  
information and assistanceꢀ  
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