Porter Cable Sander 7428 User Manual

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ESPAÑOL: PÁGINA 11  
FRANÇAISE : PAGE 21  
Instruction  
manual  
Double Insulated  
Disc Polisher  
MODEL  
7428  
IMPORTANT  
Please make certain that the person who is  
to use this equipment carefully reads and  
understands these instructions before  
starting operations.  
To learn more about Porter-Cable  
visit our website at:  
The Model and Serial No. plate is located on the main  
housing of the tool. Record these numbers in the  
spaces below and retain for future reference.  
Model No. ______________________________________  
Type ___________________________________________  
Serial No._______________________________________  
Part No. 293741 - 09-30-01  
Copyright © 2001 PORTER-CABLE Corporation  
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293741 - 09-30-01.qxd 2/13/02 9:31 AM Page 3  
2. Dress properly. Do not wear loose clothing or jewelry. Contain long  
hair. Keep your hair, clothing, and gloves away from moving parts.  
Loose clothes, jewelry, or long hair can be caught in moving parts.  
3. Avoid accidental starting. Be sure switch is OFF before plugging in.  
Carrying tools with your finger on the switch or plugging in tools that have  
the switch ON invites accidents.  
4. Remove adjusting keys or wrenches before turning the tool ON. A  
wrench or a key that is left attached to a rotating part of the tool may result in  
personal injury.  
5. Do not overreach. Keep proper footing and balance at all times.  
Proper footing and balance enable better control of the tool in unexpected  
situations.  
6. Use safety equipment. Always wear eye protection. Dust mask, non-  
skid safety shoes, hard hat, or hearing protection must be used for  
appropriate conditions.  
TOOLS USE AND CARE  
1. Use clamps or other practical way to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your  
body is unstable and may lead to loss of control.  
2. Do not force tool. Use the correct tool for your application. The  
correct tool will do the job better and safer at the rate for which it is  
designed.  
3. Do not use tool if switch does not turn it ON or OFF. A tool that  
cannot be controlled with the switch is dangerous and must be repaired.  
4. Disconnect the plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
5. Store idle tools out of reach of children and other untrained  
persons. Tools are dangerous in the hands of untrained users.  
6. Maintain tools with care. Keep cutting tools sharp and clean.  
Properly maintained tools, with sharp cutting edges are less likely to bind  
and are easier to control.  
7. Check for misalignment or binding of moving parts, breakage of  
parts, and any other condition that may affect the tool’s operation. If  
damaged, have the tool serviced before using. Many accidents are  
caused by poorly maintained tools.  
8. Use only accessories that are recommended by the manufacturer  
for your model. Accessories that may be suitable for one tool may become  
hazardous when used on another tool.  
SERVICE  
1. Tool service must be performed only by qualified repair personnel.  
Service or maintenance performed by unqualified personnel may result in a  
risk of injury.  
2. When servicing a tool, use only identical replacement parts. Follow  
instructions in the Maintenance Section of this manual. Use of  
unauthorized parts or failure to follow Maintenance Instructions may create a  
risk of electric shock or injury.  
3
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SPECIFIC SAFETY RULES AND SYMBOLS  
1. Accessories must be rated for at least the speed recommended on  
the tool warning label. Wheels and other accessories running over rated  
speed can fly apart and cause injury.  
2. Hold tool by insulated gripping surfaces when performing an  
operation where the cutting tool may contact hidden wiring or its own  
cord. Contact with a “live” wire will also make exposed metal parts of the  
tool “live” and shock the operator.  
3.  
WARNING: There are certain applications for which this tool was  
designed. Porter-Cable strongly recommends that this tool NOT be modified  
and/or used for any application other than for which it was designed. If you  
have any questions relative to its application DO NOT use the tool until you  
have written Porter-Cable and we have advised you.  
Technical Service Manager  
Porter-Cable Corporation  
4825 Highway 45 North  
Jackson, TN 38305  
SYMBOL  
DEFINITION  
.......................... volts  
V
A
.......................... amperes  
.......................... hertz  
.......................... watts  
.......................... kilowatts  
.......................... microfarads  
.......................... liters  
Hz  
W
kW  
µF  
l
kg  
.......................... kilograms  
N/cm2 .......................... newtons per square centimeter  
Pa  
h
min  
s
.......................... pascals  
.......................... hours  
.......................... minutes  
.......................... seconds  
.......................... alternating current  
3
.......................... three-phase alternating current  
3N  
.......................... three-phase alternating current with neutral  
______  
.......................... direct current  
.......................... no load  
– – – –  
n0  
.......................... alternating or direct current  
.......................... Class II Construction  
.......................... splash-proof construction  
.......................... watertight construction  
…/min .......................... revolutions or reciprocation per minute  
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MOTOR  
Many Porter-Cable tools will operate on either D.C., or single phase 25 to 60  
cycle A.C. current and voltage within plus or minus 5 percent of that shown  
on the specification plate on the tool. Several models, however, are designed  
for A.C. current only. Refer to the specification plate on your tool for proper  
voltage and current rating.  
CAUTION: Do not operate your tool on a current on which the  
voltage is not within correct limits. Do not operate tools rated A.C.  
only on D.C. current. To do so may seriously damage the tool.  
EXTENSION CORD SELECTION  
If an extension cord is used, make sure the conductor size is large enough to  
prevent excessive voltage drop which will cause loss of power and possible  
motor damage. A table of recommended extension cord sizes will be found  
in this section. This table is based on limiting line voltage drop to 5 volts (10  
volts for 230 volts) at 150% of rated amperes.  
If an extension cord is to be used outdoors it must be marked with the suffix  
W-A or W following the cord type designation. For example – SJTW-A to  
indicate it is acceptable for outdoor use.  
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS  
Length of Cord in Feet  
115V  
230V  
25 Ft.  
50 Ft.  
50 Ft.  
100 Ft. 150 Ft. 200 Ft.  
250 Ft. 300 Ft.  
500 Ft. 600 Ft.  
400 Ft. 500 Ft.  
800 Ft. 1000 Ft.  
100 Ft. 200 Ft. 300 Ft. 400 Ft.  
0-2  
2-3  
18  
18  
18  
18  
18  
18  
18  
16  
16  
16  
14  
14  
18  
18  
18  
18  
16  
16  
14  
14  
12  
12  
12  
12  
18  
16  
16  
14  
14  
12  
12  
10  
10  
10  
8
16  
14  
14  
12  
12  
10  
10  
8
16  
14  
12  
12  
10  
10  
8
14  
12  
12  
10  
10  
8
14  
12  
10  
10  
8
12  
10  
10  
8
12  
10  
8
3-4  
4-5  
8
5-6  
8
6
6-8  
6
6
6
8-10  
10-12  
12-14  
14-16  
16-18  
18-20  
8
6
6
4
8
6
6
4
4
8
6
6
6
4
2
8
6
6
4
4
2
8
6
4
4
2
2
8
6
6
4
4
2
2
FUNCTIONAL DESCRIPTION  
FOREWORD  
The Porter-Cable Polisher is designed for buffing, polishing, rubbing, and  
general cleaning jobs.  
ASSEMBLY  
TO INSTALL BAILING HANDLE  
A bailing handle (A), Fig. 1, is furnished with the polisher. The bailing handle  
may be installed on either side of the front housing to facilitate either right-  
handed or left-handed operation. NOTE: This bailing handle SHOULD BE  
USED AT ALL TIMES to maintain complete control of the machine.  
Attach bailing handle (A) Fig. 2 with two M8 x 1 cap screws provided one of  
which is shown at (B) Fig. 2. Tighten securely with 6mm allen wrench  
provided.  
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B
A
A
Fig. 1  
Fig. 2  
TO INSTALL BACK-UP PAD  
The Porter-Cable Polisher has a “Hook  
& Loop” style back-up pad. No  
wrenches are required for installation  
or removal of the back-up pad or  
accessories.  
1. CAUTION: DISCONNECT TOOL  
FROM POWER SOURCE.  
2. Depress spindle lock button (A) Fig.  
3 and rotate back-up pad clockwise  
onto spindle until it is firmly seated.  
A
3. Align “Hook & Loop” accessories  
with pad and press firmly into place.  
Fig. 3  
OPERATION  
TO START AND STOP THE MACHINE  
CAUTION: Make sure switch is OFF and power circuit voltage is the  
same as that shown on the specification plate.  
1. Connect tool to power source.  
2. Grip machine firmly to resist starting torque.  
3. Squeeze trigger switch (A), Fig. 4, to turn tool “ON”. When released, the  
switch will return to the “OFF” position.  
4. To lock the switch in the “ON” position: with switch “ON” press switch  
lock button (B) Fig. 4, and hold while releasing the trigger. To release the  
switch lock: press the trigger switch.  
B
A
Fig. 4  
6
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C
Fig. 5  
VARIABLE SPEED  
Speed is adjusted two ways:  
1. With switch (A) Fig. 4, in the locked ON position use thumbwheel (C) Fig.  
5, to adjust the speed (approximately 1000 RPM to 3000 RPM).  
2. Switch (A) Fig. 4, can also be used to adjust the speed, 0 RPM to  
approximately 3000 RPM, with maximum speed depending on the position  
of thumbwheel (C) Fig. 5.  
USING POLISHER  
1. If item to be polished is light  
enough to be moved by the  
rotating polishing pad, it should  
be securely anchored to prevent  
possible bodily injury.  
2. Hold polisher firmly by the  
rear and auxiliary handles (see  
Fig. 6), making sure polishing pad  
is clear of work and foreign  
objects. Start polisher and lower  
at an angle so that approximately  
Fig. 6  
1/2 or slightly less of the polishing  
pad contacts the work.  
3. Move polisher in long continuous sweeping strokes. DO NOT HOLD  
POLISHER IN ONE SPOT as this will create heat and possibly damage  
surface being polished.  
4. Lift polisher from work before turning off motor.  
5. Always be sure motor has stopped before setting polisher down.  
6. When using polisher to apply products (polishes, waxes, cleaners, etc).  
always:  
Read and follow directions supplied with product.  
Start and stop polisher with pad against work surface, do not run  
polisher while pad is not in contact with work surface.  
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POLISHING TIPS  
USE ONLY QUALITY POLISH MADE FOR POWER POLISHING APPLICATION  
and apply per manufacturer’s instructions.  
For best results, thoroughly clean surface to be polished.  
When polishing automobiles, wash the car thoroughly to remove dust, dirt  
and other abrasives that may scratch the finish.  
Buffs or pads may become gummed up after a period of use. They may be  
washed out with soap and water. Shake out as much water as possible and  
then spin dry on machine. Do this in an area where you will not splatter articles.  
MAINTENANCE  
KEEP TOOL CLEAN  
Periodically blow out all air passages with dry compressed air. All plastic  
parts should be cleaned with a soft damp cloth. NEVER use solvents to clean  
plastic parts. They could possibly dissolve or otherwise damage the material.  
CAUTION: Wear safety glasses while using compressed air.  
FAILURE TO START  
Should your tool fail to start, check to make sure the prongs on the cord plug  
are making good contact in the outlet. Also, check for blown fuses or open  
circuit breakers in the line.  
LUBRICATION  
This tool has been lubricated with a sufficient amount of high grade lubricant  
for the life of the unit under normal operating conditions. No further  
lubrication is necessary.  
BRUSH INSPECTION AND LUBRICATION  
For your continued safety and electrical protection, brush inspection and  
replacement on this tool should ONLY be performed by an AUTHORIZED  
PORTER-CABLE SERVICE STATION or a PORTER-CABLE/DELTA SERVICE  
CENTER.  
At approximately 100 hours of use, take or send your tool to your nearest  
Authorized Porter-Cable Service Station to be thoroughly cleaned and  
inspected; worn parts replaced, when necessary; relubricated with fresh  
lubricant, if required; reassembled with new brushes; and performance tested.  
Any loss of power before the above maintenance check may indicate the  
need for immediate servicing of your tool. DO NOT CONTINUE TO OPERATE  
TOOL UNDER THIS CONDITION. If proper operating voltage is present,  
return your tool to the service station for immediate service.  
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SERVICE AND REPAIRS  
All quality tools will eventually require servicing or replacement of parts due  
to wear from normal use. These operations, including brush inspection and  
replacement, should ONLY be performed by either an AUTHORIZED  
PORTER-CABLE SERVICE STATION or a PORTER-CABLE/DELTA SERVICE  
CENTER. All repairs made by these agencies are fully guaranteed against  
defective material and workmanship. We cannot guarantee repairs made or  
attempted by anyone other than these agencies.  
Should you have any questions about your tool, feel free to write us at any  
time. In any communications, please give all information shown on the  
nameplate of your tool (model number, type, serial number, etc.).  
ACCESSORIES  
A complete line of accessories is available from your Porter-Cable •  
Delta Supplier, Porter-Cable • Delta Factory Service Centers, and  
Porter-Cable Authorized Service Stations. Please visit our Web Site  
www.porter-cable.com for a catalog or for the name of your nearest  
supplier.  
WARNING: Since accessories, other than those offered by Porter-Cable  
Delta, have not been tested with this product, use of such accessories  
could be hazardous. For safest operation, only Porter-Cable • Delta  
recommended accessories should be used with this product.  
9
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PORTER-CABLE LIMITED  
ONE YEAR WARRANTY  
Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original  
purchase. We will repair or replace at our option, any part or parts of the product and accessories  
covered under this warranty which, after examination, proves to be defective in workmanship or  
material during the warranty period. For repair or replacement return the complete tool or accessory,  
transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station.  
Proof of purchase may be required. This warranty does not apply to repair or replacement required  
due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service  
Centers or Authorized Service Stations.  
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE  
OF PURCHASE.  
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION,  
4825 Highway 45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING  
OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY  
AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL  
OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied  
warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you.  
This warranty gives you specific legal rights and you may also have other legal rights which vary  
from state to state.  
10  
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PORTER-CABLE • DELTA SERVICE CENTERS  
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)  
(CENTRE DE SERVICE PORTER-CABLE • DELTA)  
Parts and Repair Service for Porter-Cable  
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable  
(Locations où vous trouverez les pièces de rechange nécessaires ainsi qu’un service d’entretien)  
Delta Power Tools are Available at These Locations  
Delta)  
ARIZONA  
ILLINOIS  
MINNESOTA  
Cleveland 44125  
Tempe 85282 (Phoenix)  
2400 West Southern Avenue  
Suite 105  
Phone: (602) 437-1200  
Fax: (602) 437-2200  
Addison 60101 (Chicago)  
311 Laura Drive  
Phone: (630) 628-6100  
Fax: (630) 628-0023  
Minneapolis 55429  
8001 Sweet Valley Drive Unit #19  
Phone: (216) 447-9030  
Fax: (216) 447-3097  
5522 Lakeland Avenue North  
Phone: (763) 561-9080  
Fax: (763) 561-0653  
OREGON  
Woodridge 60517 (Chicago)  
2033 West 75th Street  
Phone: (630) 910-9200  
Fax: (630) 910-0360  
MISSOURI  
Portland 97230  
CALIFORNIA  
North Kansas City 64116  
1141 Swift Avenue  
P.O. Box 12393  
Phone: (816) 221-2070  
Fax: (816) 221-2897  
4916 NE 122 nd Ave.  
Phone: (503) 252-0107  
Fax: (503) 252-2123  
Ontario 91761 (Los Angeles)  
3949A East Guasti Road  
Phone: (909) 390-5555  
Fax: (909) 390-5554  
MARYLAND  
PENNSYLVANIA  
Elkridge 21075 (Baltimore)  
7397-102 Washington Blvd.  
Phone: (410) 799-9394  
Fax: (410) 799-9398  
Willow Grove 19090  
520 North York Road  
Phone: (215) 658-1430  
Fax: (215) 658-1433  
San Leandro 94577 (Oakland)  
3039 Teagarden Street  
Phone: (510) 357-9762  
Fax: (510) 357-7939  
St. Louis 63119  
7574 Watson Road  
Phone: (314) 968-8950  
Fax: (314) 968-2790  
MASSACHUSETTS  
Braintree 02185 (Boston)  
719 Granite Street  
Phone: (781) 848-9810  
Fax: (781) 848-6759  
TEXAS  
FLORIDA  
NEW YORK  
Carrollton 75006 (Dallas)  
1300 Interstate 35 N, Suite 112  
Phone: (972) 446-2996  
Fax: (972) 446-8157  
Davie 33314 (Miami)  
4343 South State Rd. 7 (441)  
Unit #107  
Phone: (954) 321-6635  
Fax: (954) 321-6638  
Flushing 11365-1595 (N.Y.C.)  
175-25 Horace Harding Expwy.  
Phone: (718) 225-2040  
Fax: (718) 423-9619  
Franklin 02038 (Boston)  
Franklin Industrial Park  
101E Constitution Blvd.  
Phone: (508) 520-8802  
Fax: (508) 528-8089  
Houston 77055  
NORTH CAROLINA  
Charlotte 28270  
9129 Monroe Road, Suite 115  
Phone: (704) 841-1176  
Fax: (704) 708-4625  
West 10 Business Center  
1008 Wirt Road, Suite 120  
Phone: (713) 682-0334  
Fax: (713) 682-4867  
Tampa 33609  
4538 W. Kennedy Boulevard  
Phone: (813) 877-9585  
Fax: (813) 289-7948  
MICHIGAN  
WASHINGTON  
GEORGIA  
Madison Heights 48071 (Detroit)  
30475 Stephenson Highway  
Phone: (248) 597-5000  
Fax: (248) 597-5004  
OHIO  
Renton 98055 (Seattle)  
268 Southwest 43rd Street  
Phone: (425) 251-6680  
Fax: (425) 251-9337  
Forest Park 30297 (Atlanta)  
5442 Frontage Road, Suite 112  
Phone: (404) 608-0006  
Fax: (404) 608-1123  
Columbus 43214  
4560 Indianola Avenue  
Phone: (614) 263-0929  
Fax: (614) 263-1238  
Authorized Service Stations are located in many large cities. Telephone 800-487-8665 or 731-541-6042 for assistance locating one.  
Parts and accessories for Porter-Cable Delta products should be obtained by contacting any Porter-Cable Delta Distributor,  
Authorized Service Center, or Porter-Cable Delta Factory Service Center. If you do not have access to any of these, call 888-848-5175  
and you will be directed to the nearest Porter-Cable Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están  
ubicadas en muchas grandes ciudades. Llame al 800-487-8665 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las  
piezas y los accesorios para los productos Porter-Cable Delta deben obtenerse poniéndose en contacto con cualquier distribuidor  
Porter-Cable Delta, Centro de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable Delta. Si no tiene acceso a ninguna  
de estas opciones, llame al 888-848-5175 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable Delta más cercano. Des centres  
de service agréés sont situés dans beaucoup de grandes villes. Appelez au 800-487-8665 ou au 731-541-6042 pour obtenir de l’aide  
pour en repérer un. Pour obtenir des pièces et accessoires pour les produits Porter-Cable Delta, s’adresser à tout distributeur Porter-  
Cable Delta, centre de service agréé ou centre de service d’usine Porter-Cable Delta. Si vous n’avez accès à aucun de ces centres,  
appeler le 888-848-5175 et on vous dirigera vers le centre de service d’usine Porter-Cable Delta le plus proche.  
CANADIAN PORTER-CABLE DELTA SERVICE CENTERS  
QUÉBEC  
ALBERTA  
MANITOBA  
1515 Ave.  
Bay 6, 2520-23rd St. N.E.  
Calgary, Alberta  
T2E 8L2  
1699 Dublin Avenue  
Winnipeg, Manitoba  
R3H 0H2  
St-Jean Baptiste,  
Québec, Québec  
G2E 5E2  
Phone: (418) 877-7112  
Fax: (418) 877-7123  
Phone: (403) 735-6166  
Fax: (403) 735-6144  
Phone: (204) 633-9259  
Fax: (204) 632-1976  
BRITISH COLUMBIA  
8520 Baxter Place  
Burnaby, B.C.  
V5A 4T8  
Phone: (604) 420-0102  
Fax: (604) 420-3522  
ONTARIO  
1447, Begin  
St-Laurent, (Montréal), Québec  
H4R 1V8  
Phone: (514) 336-8772  
Fax: (514) 336-3505  
505 Southgate Drive  
Guelph, Ontario  
N1H 6M7  
Phone: (519) 836-2840  
Fax: (519) 767-4131  
The following are trademarks of PORTER-CABLE  
DELTA (Las siguientes son marcas registradas de PORTER-CABLE  
DELTA S.A.) (Les  
marques suivantes sont des marques de fabriquant de la PORTER-CABLE  
DELTA): BAMMER®, LASERLOC®, OMNIJIG®, POCKET CUTTER®,  
PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®,  
SPEEDTRONIC®, STAIR-EASE®, THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQ-BUSTER®,  
VERSA-PLANE®, WHISPER SERIES®, DURATRONIC™, FRAME SAW™, INNOVATION THAT WORKS™, JETSTREAM™, MICRO-SET™,  
MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™, THE AMERICAN WOOD SHOP™ (design) , AUTO-  
SET™, B.O.S.S.™, BUILDER’S SAW™, CONTRACTOR’S SAW™, DELTA™, DELTACRAFT™, HOMECRAFT™, JET-LOCK™, KICKSTAND™,  
THE LUMBER COMPANY™ (design). MICRO-SET™, Q3™, QUICKSET II™, QUICKSET PLUS™, SAFEGUARD II™, SANDING CENTER™,  
SIDEKICK™, UNIFENCE™, UNIGUARD™, UNIRIP™, UNISAW™, VERSA-FEEDER™ , TPS™, Emc²™.  
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other  
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y  
también pueden estar registradas en otros países. Marques déposées, indiquées par la lettre ™ et ®, sont déposées au Bureau des brevets  
d’invention et marques déposées aux Etats-Unis et pourraient être déposées aux autres pays.  
Printed in U.S.A.  
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