Porter Cable Portable Generator D27245 028 0 User Manual

Instruction  
manual  
ESPAÑOL: PÁGINA 25  
FRANÇAIS: PAGE 49  
Model  
BSV750  
Generator  
Shown with optional portability kit  
IMPORTANT  
Please make certain that the person who is  
to use this equipment carefully reads and  
understands these instructions before  
starting operations.  
To learn more about Porter-Cable  
visit our website at:  
The Model and Serial No. plate is located on the frame.  
Record these numbers in the spaces below and retain for  
future reference.  
Model No.  
Type  
Serial No.  
Copyright © 2002 Porter-Cable Corporation  
Part No. D27245-028-0  
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SAFETY GUIDELINES / DEFINITIONS  
This manual contains information that is important for you to know and understand. This infor-  
mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To  
help you recognize this information, we use the symbols below. Please read the manual and  
pay attention to these sections.  
indicates an imminently hazardous situation which, if not avoided, will result in  
death or serious injury.  
indicates a potentially hazardous situation which, if not avoided, could result  
in death or serious injury.  
indicates a potentially hazardous situation which, if not avoided,may result in  
minor or moderate injury  
used without the safety alert symbol indicates potentially hazardous situation  
which, if not avoided, may result in property damage.  
IMPORTANT SAFETY INSTRUCTIONS  
Improper operation or maintenance of this product could result in serious  
injury and property damage. Read and understand all warnings and  
operating instructions before using.  
RISK OF ELECTROCUTION AND FIRE  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Attempting to  
connect generator  
directly to the  
electrical system  
of any building  
structure.  
Back feeding electricity through  
a building’s electrical system to  
the outside utility feed lines  
could endanger repair persons  
attempting to restore service.  
Never backfeed electricity  
through a structure's electrical  
system.  
Attempting to connect to the in- To connect to a structure's electri-  
coming utility service could result cal system in a safe manner,  
in electrocution.  
always have a Double-Throw  
Transfer Switch installed by a  
qualified electrician and in compli-  
Restoration of electrical service  
while the generator is connected ance with local ordinances.  
to the incoming utility could  
(When installing a Double-  
result in a fire or serious damage Throw Transfer Switch, a mini-  
if an isolator switch is not  
installed.  
mum of 10 gauge wiring must  
be used.)  
Failure to use a double throw  
transfer switch when connecting  
to a structure's electrical system  
can damage appliances and  
WILL VOID the manufacturer's  
warranty.  
3- ENG  
D27245  
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RISK OF ELECTROCUTION AND FIRE  
(Continued)  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Operation of  
Water is an excellent conductor  
generator in rain, of electricity! Water which comes well ventilated area. Make sure  
Operate generator in a clean, dry,  
wet, icy, or  
flooded  
conditions.  
in contact with electrically  
charged components can  
transmit electricity to the frame  
and other surfaces, resulting in  
electrical shock to anyone con-  
tacting them.  
hands are dry before touching  
unit.  
Use of worn,  
damaged, under-  
sized or un-  
grounded exten-  
sion cords.  
Contact with worn or damaged  
extension cords could result in  
electrocution.  
Inspect extension cords before  
use and replace with new cord if  
required.  
Use of undersize extension  
cords could result in overheating  
of the wires or attached items,  
resulting in fire.  
Use proper size (wire gauge)  
cordset for application see chart  
in the Assembly section of this  
manual.  
Use of ungrounded cordsets  
could prevent operation of  
circuit breakers and result in  
electrical shock.  
Always use a cordset having a  
grounding wire with an  
appropriate grounding plug. DO  
NOT use an ungrounded plug.  
Placing generator  
on or against  
Accidental leakage of electrical  
current could charge conductive tivity surface such as a concrete  
Place generator on low conduc-  
highly conductive  
surface, such as a  
steel walkway or  
metal roof.  
surfaces in contact with the  
generator.  
slab.  
ALWAYS operate generator a  
minimum of six feet from any  
conductive surface.  
Exceeding the load capacity of  
the generator by attaching too  
many items, or items with very  
high load ratings to it could  
result in overheating of some  
items or their attachment wiring  
resulting in fire or electrical  
shock.  
Improper  
Read the load rating chart and  
instructions in the Wattage Cal-  
culation section. Make sure that  
the summation of electrical  
loads for all attachments does  
not exceed the load rating of the  
generator.  
connection of  
items to  
generator.  
Operation of unit  
when damaged,  
or with guards or  
panels removed.  
Do not operate generator with  
mechanical or electrical  
problem. Have unit repaired by  
an Authorized Service Center.  
Attempting to use the unit  
when it has been damaged, or  
when it is not functioning  
normally could result in fire or  
electrocution.  
Removal of guarding could  
expose electrically charged  
components and result in  
electrocution.  
Do not operate generator with  
protective guarding removed.  
4- ENG  
D27245  
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RISK OF FIRE  
WHAT CAN HAPPEN  
HAZARD  
HOW TO PREVENT IT  
Gasoline and gasoline vapors  
can become ignited by coming  
in contact with hot components  
such as the muffler, engine  
exhaust gases, or from an  
electrical spark.  
Attempting to  
fill the fuel tank  
while the engine  
is running.  
Turn engine off and allow it to  
cool before adding fuel to the  
tank. Equip area of operation  
with a fire extinguisher certified  
to handle gasoline or fuel fires.  
Sparks, fire, hot  
objects  
Add fuel to tank in well  
ventilated area. Make sure there  
are no sources of ignition near  
the generator.  
Cigarettes, sparks, fires, or  
other hot objects can cause  
gasoline or gasoline vapors to  
ignite.  
Improper storage  
of fuel  
Store fuel in a OSHA approved  
container designed to hold  
gasoline. Store container in se-  
cure location to prevent use by  
others.  
Improperly stored fuel could  
lead to accidental ignition. Fuel  
improperly secured could get  
into the hands of children or  
other unqualified persons.  
Inadequate  
ventilation for  
generator  
Materials placed against or near  
the generator or operating the  
generator in areas where the  
Operate generator in a clean, dry,  
well ventilated area a minimum of  
four feet from any building, object  
temperature exceeds 104° F. am- or wall. DO NOT OPERATE  
bient (such as storage rooms or  
garages) can interfere with its  
proper ventilation features caus-  
ing overheating and possible ig-  
nition of the materials or build-  
ings.  
UNIT INDOORS OR IN ANY  
CONFINED AREA.  
Engine speed has been factory  
set to provide safe operation.  
Tampering with the engine speed  
adjustment could result in  
overheating of attachments and  
could cause a fire.  
Tampering with  
factory set  
engine speed  
settings.  
Never attempt to “speed-up”  
the engine to obtain more per-  
formance. Both the output  
voltage and frequency will be  
thrown out of standard by this  
practice, endangering  
attachments and the user.  
Overfilling the fuel  
tank – fuel  
spillage.  
Use care in filling the tank to  
avoid spilling fuel. Make sure  
fuel cap is secured tightly and  
check engine for fuel leaks  
before starting engine. Move  
generator away from refueling  
area or any spillage before  
starting engine. Allow for fuel  
expansion. Keep maximum fuel  
level ¼ inch below the tip of the  
fuel tank. Never refuel with the  
engine running.  
Spilled fuel and its vapors can  
become ignited from hot  
surfaces or sparks.  
5- ENG  
D27245  
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RISK OF INJURY AND PROPERTY  
DAMAGE WHEN TRANSPORTING  
GENERATOR  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Fuel or oil can leak or spill and  
Fire, Inhalation,  
Damage to  
Vehicle Surfaces  
If generator is equipped with a  
fuel shut-off valve, turn the valve  
to the off position before  
could result in fire or breathing  
hazard, serious injury or death  
can result. Fuel or oil leaks will  
damage carpet, paint or other  
surfaces in vehicles or trailers.  
transporting to avoid fuel leaks.  
If generator is not equipped with  
a fuel shut-off valve, drain the  
fuel from tank before transport-  
ing. Transport fuel only in an  
OSHA approved container.  
Always place generator on a  
protective mat when transport-  
ing to protect against damage to  
vehicle from leaks. Remove  
generator from vehicle immedi-  
ately upon arrival at your desti-  
nation.  
RISK OF BREATHING - INHALATION  
HAZARD  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Gasoline  
Breathing exhaust fumes will  
cause serious injury or death.  
Operate generator in clean, dry,  
well ventilated area. Never  
operate unit in enclosed areas  
such as garages, basements,  
storage, sheds, or in any  
engines produce  
toxic carbon  
monoxide  
exhaust fumes.  
location occupied by humans or  
animals. Keep children, pets and  
others away from area of operat-  
ing unit.  
RISK OF UNSAFE OPERATION  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
All sources of energy include the  
potential for injury. Unsafe  
operation or maintenance of your  
generator could lead to serious  
injury or death to you or others.  
Operation of  
generator in  
careless manner  
• Review and understand all of  
the operating instructions and  
warnings in this manual.  
• Become familiar with the oper-  
ation and controls of the  
generator. Know how to shut it  
off quickly.  
• Equip area of operation with a  
fire extinguisher certified to  
handle gasoline or fuel fires.  
• Keep children or others away  
from the generator at all times.  
6- ENG  
D27245  
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RISK OF UNSAFE OPERATION  
(Continued)  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Any gasoline operated  
Operation of  
voltage  
sensitive appli-  
ances without a  
voltage surge  
protector  
Always use a U.L. listed voltage  
sensitive surge protector to  
connect voltage sensitive  
appliances (TV, computer, ste-  
reo, etc.). Failure to use a U.L.  
listed voltage surge protector  
will void the warranty on your  
generator.  
household generator will incur  
voltage variations causing  
damage to voltage sensitive ap-  
pliances or could result in fire.  
Notice: A multiple outlet strip is  
not a surge protector. Make sure  
you use a U.L. listed voltage  
surge protector  
Generator could fall causing  
serious injury or death to you or  
others.  
Raising or  
suspending  
generators  
equipped with  
lift rings  
Always use proper connecting  
procedures as described in this  
manual when connecting cables,  
chains, or straps for raising or  
suspending generators equipped  
with lift rings.  
improperly  
Always use cables, chains, or  
straps rated at 2000 lbs working  
load or more to raise or suspend  
generator.  
Improper raising or suspending  
can cause damage to the  
generator.  
Generator will not operate  
properly and will cause damage  
to the generator and could  
cause serious injury or death to  
you or others.  
Operating  
generator while  
suspended  
Never operate generator while  
suspended or in an unlevel  
position. Always operate  
generate on a flat, level surface.  
RISK OF HOT SURFACES  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
Contact with hot surfaces, such  
as engines exhaust components,  
could result in serious burns.  
Contact with hot  
engine and  
During operation, touch only the  
control surfaces of the  
generator. Keep children away  
from the generator at all times.  
They may not be able to recog-  
nize the hazards of this  
generator  
components.  
product.  
7- ENG  
D27245  
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RISK OF MOVING PARTS  
HAZARD  
HOW TO PREVENT IT  
WHAT CAN HAPPEN  
The generator contains parts  
which rotate at high speed during guarding or cover plates  
operation. These parts are  
covered by guarding to prevent  
injury.  
Never operate generator with  
Contact with  
moving parts  
can result in  
serious injury.  
removed. Avoid wearing loose  
fitting clothing or jewelry which  
could be caught by moving parts.  
RISK FROM LIFTING  
WHAT CAN HAPPEN  
HAZARD  
HOW TO PREVENT IT  
The generator is too heavy to be  
lifted by one person. Obtain as-  
sistance from others before you  
try to move it.  
Lifting a very  
heavy object.  
Serious injury can result from at-  
tempting to lift too heavy an  
object.  
SPECIFICATIONS  
MODEL  
BSV750  
HORSE POWER  
RATED/SURGE WATTS  
VOLTAGE  
13.0  
7500/10,750  
120/240  
AMPERAGE  
62.5/31.25A  
SINGLE  
PHASE  
FREQUENCY  
60 Hz  
ENGINE SPEED  
MAX. AMBIENT TEMP.  
FUEL CAPACITY  
RUN TIME @ 50%/100%  
3600 RPM  
104° F  
7 GALLONS  
9.4/5.4 HRS  
8- ENG  
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D27245  
ASSEMBLY  
Read this manual. Do not attempt to operate equipment  
until you have read this Manual for Safety, Operation, and  
Maintenance Instructions.  
NOTE: This manual is a general manual. Information in this manual may or  
may not pertain to your model. Please read carefully.  
NOTE: Left and right describes the location of a part with the operator  
facing the outlet panel.  
REMOVE GENERATOR FROM CARTON  
Open carton from top.  
Cut carton along dotted lines.  
Remove all carton inserts.  
Remove generator through opening in  
carton.  
Remove shipping block(s) from under the  
gen head. Unscrew bolt(s) and remove the  
shipping block(s). It is very important that  
this is removed before starting your  
generator.  
(If equipped) See portability Kit instructions  
to assemble the portability kit.  
OTHER LOOSE PARTS  
1. Oil is supplied, see engine operators manual for correct procedure to add oil  
and fuel to engine.  
2. The locking plugs maybe used when needed or required.  
The locking plugs are to be installed and/or used in  
accordance with appropriate local electrical code  
regulations. Refer to instructions enclosed with each plug for proper  
installation.  
3. 12V DC cables to be used with the 12V DC outlets. See Operation section.  
IMPORTANT: Before any attempt to start your generator be sure to check engine  
oil (See Engine Operator's manual)  
GROUNDING THE GENERATOR  
A grounding lug is supplied with the generator for  
Grounding Lug  
use when required by local electrical ordinances.  
Refer to article 250 of the National Electrical Code  
to clarify any needed grounding information. Your  
local electric company or a certified electrician  
should be able to help you with this information.  
9- ENG  
D27245  
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TYPICAL INSTALLATION OF BATTERY  
Recommended Battery for Electric Start: 12V - 45 A H. or 210 CCA (Cold  
Cranking Amps)  
Purchase battery and battery hardware separately, not included with unit.  
1. Place battery in rack with terminals facing to-  
wards generator head.  
2. Place battery bracket (A) over battery as  
shown in Figure (opposite battery terminals).  
3. Place "L" bolt (B) through top and bottom  
brackets and secure with wing nut (C).  
Nuts  
Positive (+)  
Battery Cable  
4. Locate the solenoid on the left side  
of the unit.  
5. Remove the nut from the solenoid  
post and place one end of the posi-  
tive (red) battery cable onto the  
post. Reassemble nut and tighten  
securely.  
Solenoid  
Lawn & Garden batteries can  
come in two terminal  
configurations. The Positive (+) and Negative (-)  
terminals can be oriented so that they are +/-  
or -/+. See Figure. In the unlikely event that the  
battery terminals are unmarked, we  
recommend that you return the battery to the  
retailer for exchange for a properly marked  
battery or let an authorized service center install the battery for you. Failure  
to connect the battery properly can possibly cause bodily injury. In addition,  
extensive engine electrical damage not covered under warranty can result.  
6. Attach the other end of the positive  
(red) battery cable to the positive (+)  
terminal on the battery.  
To Prevent sparks  
connect the red  
(positive) cable to the positive (+)  
terminal before connecting the black  
negative cable.  
IMPORTANT: See caution before  
connecting cable to battery.  
Negative (-)  
Battery Cable  
7. Attach one end of the negative  
(black) cable to the negative (-)  
terminal on the battery.  
8. Attach the other end of the negative  
(black) cable to the frame as shown.  
Install the star washer between the  
cable and the frame.  
Star Washer  
(-) Negative Battery Cable Connection  
10- ENG  
D27245  
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OBTAINING ELECTRICITY FROM THE GENERATOR  
There are basically 2 ways to obtain electricity from a generator:  
1. Use of extension cords directly from the generator to the appliance, lights,  
tools, etc.  
2. Use of a double-throw transfer switch installed directly to the main electrical  
supply outside of house.  
EXTENSION CORDS  
When using an appliance or tool at a considerable distance from the generator, a  
3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle  
that accepts the tool's plug MUST be used in order to reduce the risk of  
electrical shock. A cord of adequate size must be used. Using the following chart  
to determine the minimum wire size required.  
Extension Cord Wire Gauge Chart  
Wire Gauge  
Size  
Cord  
Length  
Amperage  
12 ga.  
10 ga.  
0 to 100 ft.  
0 to 100 ft.  
*Up to 20 amp draw  
Up to 30 amp draw  
*NOTE: When amperage exceeds 20 amp; a 12 gauge extension cord should  
not be used for long distances.  
An extension cord that is hot to the touch is overloaded.  
Repair or replace damaged extension cords immediately.  
DOUBLE THROW TRANSFER SWITCH  
Potential hazards exist when a portable electric generator is  
connected to the main electrical supply coming into the house.  
It is at that point that the electrical generator could feed back into the utility  
company's system causing possible electrocution of workers who are repairing  
the electrical lines.  
To avoid back feeding of electricity into utility systems, a double-throw transfer  
switch must be installed between the generator and utility power. The Double-  
Throw Transfer Switch should be installed by a licensed electrician and in com-  
pliance with all state and local electrical codes. (When installing a Double-  
Throw Transfer Switch, a minimum of 10 gauge wiring must be used.)  
The electrician should also install a sub-panel to isolate the circuits you would  
want to use during an emergency or electrical power outage. Your generator will  
not be large enough to handle the load of all the lights, appliances, TV, etc. at  
one time. To select which items to run during the electrical power outage, see  
Wattage Calculation section in this manual.  
11- ENG  
D27245  
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OPERATION  
KNOW YOUR GENERATOR  
Read this General Manual and Safety Rules before operation of your Generator.  
Compare the illustration in your parts manual with your generator to familiarize yourself with  
the location of various controls and adjustments. Save all manuals for future references.  
GENERATOR CAPACITY  
IMPORTANT: Exceeding the rated capacity of your generator can result in serious damage  
to your generator and connected electrical devices. See the Wattage Calculation section in  
this manual to assist you in determining the appliances and tools that can be run with the  
wattage capacity of your generator.  
CIRCUIT BREAKERS  
Each receptacle has a circuit breaker to protect the generator from overloading. If the circuit  
breaker trips, unplug all electrical loads from the generator. Let the circuit breaker cool  
down. Push circuit breaker button to reset.  
LOW OIL PROTECTION  
To protect the generator engine from damage, the engine is equipped with a  
Low Oil Protection reliability feature.  
When the engine has been shut down for refueling or other purposes and the oil  
level is low, the Low Oil Protection will prevent the engine from restarting until  
sufficient oil has been added. NOTE: The Low Oil Protection mechanism is very  
sensitive. You must fill the engine to the full mark on the dipstick to inactivate  
this safety device.  
IMPORTANT: Low Oil Protection will not automatically shut down the engine if  
oil level becomes low while the engine is running. Always check engine oil level  
before starting the engine.  
OFF/RUN/START SWITCH  
Placed in the START position to start engine and the OFF position to stop  
engine. NOTE: When engine is running switch will remain in the run position.  
IDLE CONTROL  
Choose the correct application.  
1. For normal application such as power tools, small electric appliances, light  
bulbs, and radios:  
Place the idle control switch in the ON position. The generator  
will idle down when there is no load. This lowers the engine  
noise, saves on fuel consumption, and engine life.  
2. Idling down IS NOT recommend on large motors (refrigerators,  
freezers, etc) or voltage sensitive electronic equipment  
(computers, televisions, etc). For these applications:  
Place the idle control switch in the OFF position.  
12- ENG  
D27245  
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12V DC OUTLET  
IMPORTANT: Allow generator to run at no load for 5 minutes upon each initial  
start-up to allow engine to stabilize.  
IMPORTANT: When the unit is running the battery will charge. DO NOT  
connect the 12V DC cables to the generator’s battery.  
To charge battery:  
1. Using the 12V DC cables supplied, connect the red positive (+) 12V DC cable  
to the battery's positive (+) terminal.  
2. Attach the other end of the red positive (+) 12V DC cable to  
the generators positive (+) 12V DC outlet.  
3. Connect the black negative (-) 12V DC cable to the battery's  
negative (-) terminal.  
4. Attach the other end of the black negative (-) 12V DC cable to  
the generators negative (-) 12V DC outlet.  
5. Charge the battery according to battery or equipment manufacturer  
recommendations.  
BEFORE START UP  
This generator has been shipped from the factory without oil in the  
crankcase. Operating the unit without oil can damage the engine.  
Always check engine oil level before every start. Running engine  
low of oil or out of oil could result in serious damage to the engine.  
Follow the steps listed below before starting generator:  
1. Check engine oil. Refer to the Engine Operator's Manual for  
correct grade and quantity of oil.  
2. Check fuel level, fill as required. Make sure generator is  
turned off and has been allowed time to cool down. Use  
clean, fresh, regular unleaded gasoline with a minimum of 87  
octane. Do not mix oil with gasoline.  
Never fill fuel tank completely. Fill tank to  
1/2" below the bottom of the filler neck to  
provide space for fuel expansion. Wipe any fuel spillage from  
engine and equipment before starting engine.  
Never fill fuel tank indoors. Never fill fuel tank when engine is  
running or hot. Do not smoke when filling fuel tank.  
Never run engine indoors or in enclosed, poor ventilated areas, en-  
gine exhaust contains carbon monoxide, an odorless and deadly  
gas.  
3. Make sure generator is grounded in accordance with local requirements.  
4. All electrical loads MUST be disconnected.  
5. The idle control switch MUST be in the OFF position.  
Engine speed has been factory set to provide safe operation.  
Tampering with the engine speed adjustment could result in over-  
heating of attachments and could cause a fire. Never attempt to “speed-up” the en-  
gine to obtain more performance. Both the output voltage and frequency will be  
thrown out of standard by this practice, endangering attachments and the user.  
You MUST unplug any load from the generator before starting to  
prevent permanent damage to any appliances.  
13- ENG  
D27245  
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TO START THE ENGINE  
Never run engine indoors or in enclosed, poor ventilated  
areas, engine exhaust contains carbon monoxide, an  
odorless and deadly gas.  
1. Open the fuel shut-off valve.  
2. Move the choke control located on the engine to the “Choke” position.  
NOTE: No choke is required on warm engines. make sure choke is in the  
“RUN” position on warm engine starts.  
3. For Electric Start:Push OFF\RUN\START switch on control  
panel to the "START" position to start engine. Hold in  
"START" position no longer than 15 seconds per minute  
when trying to start engine. Extended cranking can damage  
the starter motor.  
NOTE: When the engine starts the OFF/RUN/START switch is released into  
the RUN position.  
For Recoil Start:Place OFF/RUN/START switch in the RUN  
position. Grasp handle on rope rewind slowly. Pull rope with  
N
U
R
a rapid full arm stroke. Let rope rewind slowly. Repeat if  
necessary.  
4. When engine starts, gradually move the choke to the "NO Choke" position.  
NOTE: IF ENGINE OIL LEVEL IS TOO LOW, ENGINE WILL NOT START.  
CHECK OIL LEVEL AND ADD IF NECESSARY.  
IMPORTANT: Allow generator to run at no load for 5 minutes upon each initial  
start-up to allow engine and generator to stabilize.  
14- ENG  
D27245  
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STOPPING ENGINE  
1. Disconnect all electrical loads.  
2. Turn OFF/RUN/START switch to "OFF" position.  
3. Close fuel shut-off valve.  
CONNECTING ELECTRICAL LOADS  
1. Let engine run and warm up for five minutes after starting with no electrical  
load.  
Connect loads in the following manner to prevent damage to equipment:  
2. Connect inductive load equipment first, inductive loads consist of  
refrigerators, freezers, water pumps, air conditioners, or small hand tools.  
Connect the items that require the most wattage first. See Wattage Calcu-  
lation Section in this manual.  
3. Connect the lights next.  
4. Voltage sensitive equipment should be the last equipment connected to the  
generator. Plug voltage sensitive appliances such at TV's, VCR's, micro-  
waves, ovens, computers, and cordless telephones into a UL listed voltage  
surge protector, then connect the UL listed voltage surge protector to the  
generator.  
Failure to connect and operate equipment in this sequence  
can cause damage to equipment and will void the warranty  
on your generator.  
Follow the wattage calculation table in the Wattage Calculation section of  
this manual. Overloading the generator will cause power fluctuations and  
can damage equipment and appliances.  
Porter-Cable Corporation will only be responsible for damage to  
customer's equipment when the generator is determined to be defective.  
This determination will only be made by an authorized representative of  
Porter-Cable Corporation and this decision will be final. Porter-Cable  
Corporation reserves the right to inspect the electrical connections at the  
customer's site of operation and test the generator for proper operation  
before any determination of liability is made. Failure to maintain the  
equipment or wiring for inspection will void any claim for damages by the  
customer. Porter-Cable Corporation will not be responsible for equipment  
damaged as a result of voltage surges, improper operation or improper  
installation of the generator.  
15- ENG  
D27245  
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MAINTENANCE  
CUSTOMER RESPONSIBILITIES TABLE  
Before  
each  
use  
Every 25  
Hours of  
Every  
Every 50  
Hours of  
Every  
Every 100  
Hours of  
Every  
MAINTENANCE TASK  
Season  
Season  
Season  
Check oil level  
Change oil  
See Note 2  
X
See Note 1  
Clean Air Filter Assembly  
Check Spark Plug  
X
X
X
Prepare unit for storage if it is to remain  
idle for more than 30 days.  
Prepare Unit for Storage  
Note 1: Change oil after first two (2) operating hours and every 50 operating  
hours thereafter, more often if operated in extreme dusty or dirty conditions.  
Note 2: Check oil after 5 hours of operation.  
GENERAL RECOMMENDATIONS  
The warranty of the generator does not cover items that have been subjected to  
operator abuse or negligence. To receive full value from the warranty, operator  
must maintain the generator as instructed in this manual.  
ENGINE MAINTENANCE  
Refer to the Engine Operator's manual for service and maintenance of the  
engine.  
GENERATOR MAINTENANCE  
Your generator should be kept clean and dry at all times. The generator should  
not be stored or operated in environments that includes excessive moisture,  
dust or any corrosive vapors. If these substances are on the generator, clean  
with a cloth or soft bristle brush. Do not use a garden hose or anything with  
water pressure to clean the generator. Water may enter the cooling air slots and  
could possibly damage the rotor, stator and the internal windings of the gen  
head.  
GROUND FAULT CIRCUIT INTERRUPTER GFCI RECEPTACLE)  
MONTHLY: For maximum protection against electrical shock the GFCI should  
be tested monthly.  
To test:  
1. Depress the TEST button. The RESET button should extend. If the RESET  
button does not extend, notify a DeVilbiss Air Power Company Authorized  
Warranty Service Center.  
2. To restore power, depress the RESET button firmly into the GFCI unit until an  
audible click is heard. If reset properly, the RESET button is flush with the  
surface of the test button. When the button stays in, the power is ON.  
16- ENG  
D27245  
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STORAGE  
If you are going to store your generator for more than 30 days, use the  
following information as a guide to prepare the generator for storage.  
Never store generator with fuel in the tank indoors or in  
enclosed, poorly ventilated areas, where fumes can reach  
an open flame, spark or pilot light as on a furnace, water heater, clothes  
dryer or other gas appliances.  
ENGINE PREPARATION  
1. Add fuel stabilizer to fuel tank to minimize the formation of fuel gum  
deposits during storage.  
2. Run engine at least 10 minutes after adding stabilizer to allow it to enter the  
fuel system.  
3. Next shut off engine.  
4. Disconnect the spark plug wire and remove the spark plug.  
5. Add one teaspoon of oil through the spark plug hole.  
6. Place rag over spark plug hole and pull the recoil a few times to lubricate  
the combustion chamber.  
7. Replace the spark plug, but do not connect the spark plug wire.  
NOTE: If a fuel stabilizer is not used, all gasoline must be drained from the tank  
and carburetor to prevent gum deposits from forming on these parts and causing  
possible malfunction of the engine.  
GENERATOR  
Clean the generator as outlined in the Maintenance Section on this manual.  
Check that cooling air slots and openings on generator are open and  
unobstructed.  
BATTERY  
Store battery as described by the battery manufacturer.  
NOTE: After storing battery for a long period of time it may lose its charge. If  
the battery loses its charge, manually start the engine with the battery connect-  
ed. The engine will recharge the battery as it runs.  
17- ENG  
D27245  
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WATTAGE CALCULATIONS  
IMPORTANT  
Never exceed the rated capacity of your generator. Serious damage to the  
generator or appliance could result from an overload.  
1. Starting and running wattage requirements should always be calculated  
when matching a generators wattage capacity to the appliance or tool.  
2. There are two types of electrical appliances that can be powered by  
your generator:  
A. Items such as radios, light bulbs, television sets, and microwaves  
have a "resistive load". Starting wattage and running wattage are  
the same.  
B. Items such as refrigerators, air compressors, washer, dryer, and  
hand tools that use an electrical motor have an "inductive load".  
Inductive load appliances and tools require approximately 2 to 4  
times the listed wattage for starting the equipment. This initial load  
only lasts for a few seconds on start-up but is very important when  
figuring your total wattage to be used.  
C. Always start your largest electric motor first, and then plug in other  
items, one at a time.  
NOTE: On 120-volt loads the maximum starting wattage should NOT  
exceed one half of the rated generator wattage. Example: a 5000 rated  
wattage generator = 2500 maximum starting wattage.  
DETERMINING WATTAGE REQUIREMENTS  
Before operating this generator list all of the appliances and/or tools that are  
going to operate at the same time. (Then determine the starting wattage  
requirements and the running wattage requirements by following example  
and/or refer to household wattage calculator.)  
1. First total the running wattage of all appliances and/or tools that will be  
operated at the same time.  
Running Watts  
Starting Watts  
Example 1:  
Lights  
Television  
Slow Cooker  
=
=
=
100 Watts  
300 Watts  
250 Watts  
0
0
0
TOTAL  
=650 Watts  
0
2. Next the starting wattages of any appliances and/or tools that will start and  
stop during operation.  
Running Watts  
Starting Watts  
Example 2:  
Small Refrigerator  
500 Watts  
2000 Watts  
2000 Watts  
TOTAL =500 Watts  
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting  
wattage of the small refrigerator is 2000 watts which is 1500 watts more  
than the running watts. Take this difference of 1500 starting watts from the  
refrigerator and add to the total running watts of 1150.  
Example 3:  
1500 Starting Watts  
1150 Running Watts  
TOTAL =2650 Total Watts  
Generator must have a maximum capacity of at least 2650 watts.  
18- ENG  
D27245  
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STARTING WATTAGE REQUIREMENTS  
1. Some appliances and tools will list on the motor nameplate the starting  
and running voltage and amperage requirements. Use the following  
formula to convert voltage and amperage to wattage:  
Volts X Amp = Watts  
Example: 120 volts x 10 amps = 1200 watts  
2. To determine the approximate starting wattage requirement for most  
appliances and tools with inductive type motors, multiply the wattage that  
was calculated by 2 to 4 times to assure adequate generator capacity. If  
the nameplate information is not available use the values on the following  
chart as a guide.  
3. Remember that the starting and running wattage for resistive loads are the  
same. (Example: a 100 watt light bulb requires only 100 watts to start.)  
Most resistive loads will be listed in wattage.  
Application Guide  
To select the right generator for your needs, total the wattage  
of the items to be run at the same time.  
Run  
Start  
Wattage  
Electric Appliance  
3/8" Hand Drill  
Jigsaw  
1/3 HP Airless Sprayer  
6" Bench Grinder  
Belt Sander  
Demolition Hammer  
7 1/4" Circular Saw  
Light Bulb  
Home Security  
Television  
Microwave  
Toaster Oven  
Portable Heater (5,000 BTU)  
Furnace Fan  
Refrigerator/Freezer  
Sump Pump  
Clothes Washer  
Water Heater  
Air Conditioner (20,000 BTU)  
12V DC Battery Charger  
Radio  
Slow Cooker  
Electric Blanket  
Electric Skillet  
Coffee Maker  
Small Refrigerator  
The wattage ratings shown are averages. Wattage requirements may vary  
with different brands of appliances.  
19- ENG  
D27245  
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HOUSEHOLD WATTAGE CALCULATOR  
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS  
APPLIANCE OR  
LOAD DEVICE*  
TYPICAL DEVICE  
WATTAGE**  
RUN WATTS  
TIMES (X) START FACTOR  
TOTAL  
REFRIGERATOR/  
FREEZER  
=
=
=
x
x
800  
600  
3
3
3
2
3
2
2400  
=
SMALL REFRIGERATOR  
AIR COND.(ROOM)  
SUMP PUMP 1/2 HP  
1800  
2400  
1000  
800  
x
x
=
=
=
=
7200  
2000  
=
=
=
x
x
FURNACE FAN 1/3 HP  
WELL PUMP 1/2 HP  
2400  
2000  
=
1000  
=
=
=
=
1500  
HOT PLATE  
TELEVISION  
MICROWAVE  
CAUTION !!  
300  
800  
CAUTION !!  
DO NOT CONNECT VOLTAGE SENSITIVE  
ELECTRONIC EQUIPMENT (TV SET, COMPUTER,  
ETC.) DIRECTLY TO YOUR GENERATOR. IF YOU USE  
THE GENERATOR TO POWER SENSITIVE EQUIPMENT  
YOU MUST USE A U.L. LISTED VOLTAGE SURGE  
PROTECTOR.  
=
=
=
=
=
=
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE  
SURGE PROTECTOR WILL DAMAGE YOUR  
EQUIPMENT AND VOID YOUR WARRANTY.  
SPACE HEATER  
WATER HEATER  
1500  
4000  
THE IDLE CONTROL MUST BE IN THE  
OFF POSITION WHEN OPERATING  
LARGE MOTOR LOADS (FREEZERS,  
REFRIGERATORS,ETC.) OR VOLTAGE  
SENSITIVE ELECTRONIC EQUIPMENT  
(TV, COMPUTERS, ETC.)  
TIMES NUMBER  
OF BULBS  
LIGHTING  
WATTS  
60  
=
60 WATT BULBS  
x
=
=
=
75 WATT BULBS  
100 WATT BULBS  
300 WATT BULBS  
x
x
x
75  
100  
300  
*FOR PRODUCTS NOT  
LISTED REFER TO  
CALCULATION  
ELECTRIC LOAD GRAND TOTAL  
INSTRUCTIONS  
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING  
**AVERAGE VALUES -  
ACTUAL INDIVIDUAL  
DEVICE VOLTAGES MAY  
BE HIGHER OR LOWER  
WATTAGE RATING OF YOUR GENERATOR  
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD  
20- ENG  
D27245  
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TROUBLESHOOTING GUIDE  
CORRECTION  
PROBLEM  
CAUSE  
Engine will not  
start  
1. Add fuel or oil.  
1. Low on fuel or oil.  
2. Turn to "ON" position  
2. Ignition switch in "Off"  
position.  
3. Faulty spark plug.  
3. Replace spark plug.  
4. Adjust choke accordingly.  
4. Choke in wrong position.  
5. Open fuel shut-off valve.  
5. Fuel shut-off valve in  
closed position  
6. Remove load from unit.  
7. Attach wire to spark plug.  
6. Unit loaded during start-  
up.  
7. Spark plug wire loose.  
1. Faulty receptacle.  
No electrical  
output  
1. Have Service Center  
replace.  
2. Circuit breaker kicked  
out.  
2. Depress and reset.  
3. Have Service Center  
replace capacitor.  
3. Defective capacitor.  
4. Repair or replace cord.  
4. Faulty power cord.  
5. GFCI switch breaker  
kicked out.  
5. Depress and reset  
Repeated  
1. Overload  
1. Reduce load.  
circuit breaker  
tripping  
2. Faulty cords or  
equipment  
2. Check for damaged, bare,  
or frayed wires on  
equipment. Replace.  
Generator  
overheating  
1. Generator overloaded.  
2. Insufficient ventilation.  
1. Reduce load.  
2. Move to adequate supply  
of fresh air.  
1. Faulty solenoid  
1. Have Service Center  
replace.  
No auto idle  
2. Faulty idle control switch  
3. Faulty windings in stator  
4. Faulty circuit board  
5. Faulty wire harness  
1. Faulty rectifier  
2. Have Service Center  
replace.  
a3. Have Service Center  
replace.  
4. Have Service Center  
replace.  
5. Have Service Center  
replace.  
DC does not  
have power  
with the  
circuit breaker  
depressed  
1. Have Service Center  
replace.  
2. Have Service Center  
replace.  
2. Faulty windings in stator  
3. Faulty wire harness  
3. Have Service Center  
replace.  
21- ENG  
D27245  
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LIMITED WARRANTY  
PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this  
warranty are free from defects in material and workmanship. Products covered under this warranty include air  
compressors, air tools, service parts, pressure washers, and generators, which have the following warranty  
periods:  
3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM.  
2 YEARS - Limited warranty on oil-lubricated air compressor pumps.  
1 YEAR - Limited warranty on all other air compressor components.  
2 YEARS - Limited warranty on electric generator alternators.  
1 YEAR - Limited warranty on other generator components.  
2 YEARS - Limited warranty on pneumatic air tools as described in Porter-Cable general catalog.  
1 YEAR - Limited warranty on pressure washers used in consumer applications (i.e. personal residential  
household usage only).  
90 DAY - Pressure washers used for commercial applications (income producing) and service parts.  
1 YEAR - Limited warranty on all accessories.  
Porter-Cable will repair or replace, at Porter-Cable's option, products or components which have failed  
within the warranty period. Service will be scheduled according to the normal work flow and business  
hours at the service center location, and the availability of replacement parts. All decisions of Porter-  
Cable Corporation with regard to this limited warranty shall be final.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to  
state.  
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):  
To process a warranty claim on this product, DO NOT return it to the retailer. The product must be  
evaluated by an Porter-Cable Authorized Warranty Service Center. For the location of the nearest Porter-  
Cable Authorized Warranty Service Center call 1-888-559-8550, 24 hours a day, 7 days a week.  
Retain original cash register sales receipt as proof of purchase for warranty work.  
Use reasonable care in the operation and maintenance of the product as described in the Owners  
Manual(s).  
Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs,  
if any, must be paid by the purchaser.  
Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the  
nearest Porter-Cable Authorized Warranty Service Center that provides on-site service calls, for service  
call arrangements.  
If the purchaser does not receive satisfactory results from the Porter-Cable Authorized Warranty Service  
Center, the purchaser should contact Porter-Cable.  
THIS WARRANTY DOES NOT COVER:  
Merchandise sold as reconditioned, used as rental equipment, and floor or display models.  
Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain,  
excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate  
the product in accordance with the instructions provided in the Owners Manual(s) supplied with the  
product, improper maintenance, the use of accessories or attachments not recommended by Porter-  
Cable, or unauthorized repair or alterations.  
*
An air compressor that pumps air more than 50% during a one hour period is considered misuse  
because the air compressor is undersized for the required air demand.  
Repair and transportation costs of merchandise determined not to be defective.  
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.  
Expendable parts or accessories supplied with the product which are expected to become inoperative or  
unuseable after a reasonable period of use, including but not limited to sanding disks or pads, saw and  
shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.  
Merchandise sold by Porter-Cable which has been manufactured by and identified as the product of  
another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.  
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY  
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY  
THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential  
damages, so the above limitation or exclusion may not apply to you.  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.  
Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may  
not apply to you.  
Porter-Cable Corporation  
Jackson, TN USA  
1-888-559-8550  
22- ENG  
D27245  
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NOTES  
23- ENG  
D27245  
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QUICK FACTS  
CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER  
NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES  
ENGINE  
GAS  
Use clean, fresh gasoline with a minimum 87 octane rating. Do  
not add gasoline during or immediately after use.  
Refer to engine owner's manual for oil recommendations.  
Most generators are equipped with a low-oil shutdown. If the oil  
is low or if the Generator is not level, the engine will not start.  
ENGINE OIL  
Make wattage calculations before use. Refer to general  
operator's manual for further instructions.  
WATTAGE  
WIRING  
Contact an electrician for any wiring instructions. If wiring into a  
house, a double-throw transfer switch and a heavy duty cord  
set must be used.  
Use a standard (12V) lawn and garden battery with a minimum  
of 45 A.H. or 210 CCA.  
The voltage and frequency are regulated by the rpm's of the  
engine. Do not adjust the throttle or governor to achieve higher  
performance. This will only alter the factory Pre-set settings  
and damage anything connected to the generator.  
BATTERY  
VOLT REG.  
Be sure a volt/amp surge protector is used when sensitive  
electronic equipment is used, such as: televisions, computers,  
stereos, and etcThe damage of such equipment without the  
use of a protector WILL NOT be covered under warranty.  
Do not adjust or attempt maintenance without consulting engine  
manual or an authorized engine service center.  
ENGINE  
Add stabilizer to fuel tank and run engine for 5 minutes before  
storage.  
STORAGE  
When in long term storage, operate the generator every 60 days  
for at least 10 minutes with a load on it. This will prevent the  
loss of residual magnetism that produces the electricity.  
Allow the generator to run 5 minutes at no load for the engine  
and the gen head to stabilize.  
Make sure the adequate size of extension cord is used. Refer to  
the Grounding Instructions/Extension Cord section of the  
owners manual.  
OPERATION  
If the generator is operating equipment that is drawing half of  
the rated watts it is considered 50% load. Using all of the rated  
watts is considered 100% load.  
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT  
24- ENG  
D27245  
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