Polaris Heat Pump TBM 200 LH User Manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO

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POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO

ELECTRO-SUBMERSIBLE PUMP

PUMP TYPE:

TBM 200 LH ( 8" ) TYPE (

700.200.05.

)

POLARIS PART NBR.:

HP / V / Hz / Poles:

INSULATION:

SUPER H

EXPLOSION PROOF:

EQUIPMENT OPTIONS:

POWER CABLE:

ADDITIONAL

(FEET)

VITON MOTOR O-RINGS

VITON SEAL ELASTOMERS

“SEAL GUARD”

“SLURRY BOSS”

“MOTOR SENTRY”

SS MOTOR FLANGE

COAL TAR EPOXY

PUMP SERIAL NUMBER:

DATE:

CUSTOMER:

CUSTOMER P.O. NBR.

SHIPPED TO:

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SECTION 6.0 OPERATION

6.1

6.2

6.3

6.4

PRE START UP CHECK

PUMP START UP

PUMP SHUT DOWN

TROUBLE SHOOTING

SECTION 7.0 WET END INSTALLATION

7.1

7.2

7.3

TBM 200 LH - Type PHO - Open Suction, Strainer

TBM 200 LH - Type PBO - Open Suction, Strainer, Solids Mixer Attachment

TBM 200 LH - Type PVO - Open Suction, Strainer, Shredder Attachment

SECTION 8.0 APPENDIX

8.1

8.2

PUMP GENERAL ARRANGEMENT DRAWING, TBM 200 LH – PHO / PBO / PVO

8.1.1 PUMP PERFORMANCE CURVE TYPE - PHO

8.1.2 PUMP PERFORMANCE CURVE TYPE - PBO

8.1.3 PUMP PERFORMANCE CURVE TYPE - PVO

RELIANCE ELECTRIC MOTOR

INSTALLATION & MAINTENANCE MANUAL FOR

DUTY MASTER^SUBMERSIBLE MOTORS

8.3

8.4

MOISTURE DETECTION RELAY

IMPELLER INSTALLATION / BOLT TORQUE REQUIREMENTS

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1.0 INTRODUCTION

Your new Series TBM pump has been designed and manufactured to perform for many years

with a minimum of maintenance. However, parts will wear and need replacing eventually. The

period between maintenance will greatly depend on the service and your maintenance program.

Series TBM pumps are heavy-duty Electro-submersible pumps featuring motor armatures with a

nominal service factor up to 2 depending on pump wet end and motor combination.

Pumps with standard motors are designed to operate completely submersed in liquids with pH

values from 6–14 and temperatures not exceeding 40°C (104°F). Higher temperatures and / or

dry-running applications will require H or Super H insulation and / or an optional water jacket.

Motor modules of series TBM can be ordered in standard configuration

or as explosion proof units per

Class 1, Groups C&D, Temperature code T3C

UL Listed, File No. E10822

CSA Certified, File No. LR19467-15 (Frames 140,180,210,250 & 360)

CSA Certified, File No. LR19467-15 (Frame 320)

This manual has been compiled to help you minimize your maintenance and speed repairs when

required. Read and understand this manual.

Please provide the Serial Number of your equipment if additional manuals are needed.

WHEN ORDERING PARTS ALWAYS REFER TO PUMP SERIAL NUMBER.

THIS NUMBER IS FOUND ON THE NAMEPLATE ON THE PUMP.

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2.0 WARRANTIES

Seller warrants that the products covered by this contract conform to applicable drawings and

specifications accepted in writing by Seller, will be free from defects in material and workmanship,

will be merchantable and will perform in accordance with the detailed specifications accepted in

writing by Seller.

These warranties extend for a period of twelve (12) months from the date of purchase by Buyer.

Buyer’s exclusive remedy and Seller’s sole duty under these warranties is to repair or replace the

product. Normal wear and tear on Seller’s product shall not constitute a warranty defect.

THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THOSE SET

FORTH ABOVE. THE WARRANTY OF MERCHANTABILITY IS LIMITED TO THE PERIOD SPECIFIED ABOVE.

These warranties are contingent upon the product being stored, installed, maintained, and

operated in accordance with good engineering practices and the instructions contained in the

Operating and Maintenance Manual. Failure to do so shall operate to void all warranties.

Seller’s total responsibility for damages whether arising in contract or tort arising out of or relating

to the performance of the product or the warranties hereunder shall be strictly limited to the

contract price for the product. In no event shall Seller be liable for any incidental or consequential

damages such as lost profits, loss of use of productive facilities or equipment, expenses or

damages incurred in reliance on the product's performance or lost production whether suffered by

buyer or any third party.

Seller warrants that the products comply with OSHA standards on drive guard design and

construction (if applicable) in effect at the time of manufacture and makes no other warranty with

respect to any other standards. Seller shall not be responsible for failure of parts to fit properly

due to deterioration of or modification to Buyer’s existing equipment for which such parts are

furnished.

Seller makes no warranty or guarantee that the product supplied hereunder will comply with the

performance of Buyer’s existing equipment.

Seller reserves the right to furnish substitutes for material not available or whose use is restricted.

The use of (a) non-OEM components or (b) non-OEM pump spare parts and/or (c) non-approved

modifications to the product and/or (d) failure to install a moisture detection relay and/or (e) failure

to connect the thermal overload protection wiring will operate to void all warranties.

We reserve the right to change the design, construction or material of any part without incurring

the obligation of installing such changes on pumps already delivered.

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3.0 SAFETY

Do not install the equipment other than in accordance with the instructions contained in this

manual.

When required information cannot be found in this manual, contact the nearest POLARIS PUMPS

representative.

This instruction book should be read completely before starting installation, maintenance or

operation. The equipment is capable of trouble free operation when properly installed, operated

and maintained. These instructions present the basic information and methods required for

proper installation and maintenance.

This pump has been designed to provide safe and reliable service, however as with all equipment

of this type, the operator(s) must exercise good judgment and proper safety practices to avoid

damage to the equipment and surroundings and to avoid personal injury. The instructions in this

manual are intended for personnel with a general training in operation and maintenance of

centrifugal pumps and electric motors.

It is assumed that your safety department has established a safety program based upon a

thorough analysis of industrial hazards. Before installing, operating or performing maintenance on

the pump and associated components described in this manual, it is suggested that the safety

program be reviewed to ensure that it covers the hazards arising from rotating- and electrical

machinery. In general, all personnel should be guided by all the basic rules of safety associated

with the equipment and the process.

It should be understood that the information contained in this manual does not relieve operating

and maintenance personnel of the responsibility of exercising normal good judgment in operation

and care of the pump and its components.

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4.0 INSTALLATION

4.1 RECEIVING INSPECTION

The unit must be inspected immediately upon arrival and any irregularities and damages

due to shipment must be reported to the carrier and POLARIS PUMPS. A copy of this

manual is included in the shipment. Put this manual a safe, accessible place for ready

reference when required. It is important that the entire contents of this manual are studied

before installation.

Pump parts and accessories may be packed inside shipping container, or attached to skids

in individual packages. Inspect all containers, crates and skids before discarding.

4.2

STORAGE

4.2.1 NEW PUMP AND EQUIPMENT STORAGE

If your new pump is to be stored for a long period before use, the following

procedures must be adhered to in order for POLARIS PUMPS to extend the normal

warranties.

Notify POLARIS PUMPS that the equipment is to be stored and that the storage

procedures will be followed. Notify POLARIS PUMPS when the equipment is to be

removed from storage and put into service.

Failure to notify POLARIS PUMPS will result in your warranty being void. Your new

pump will arrive ready for use. Close off all flush and cooling water inlet ports and

cooling water exhaust ports on water jackets. Suitable covers out of plywood or

plastic must be installed on the suction entrance and discharge to provide adequate

protection against dirt, dust and nesting animals. The main power and control cable

ends must be protected by means of suitable shrink-on boots or similar to prevent

the ingress of moisture during storage.

Equipment should be stored in a dry location and situated on an even surface with

no strains applied. If stored outdoors, the equipment must be covered with a

waterproof tarp secured to the equipment or skid.

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4.2.2 USED PUMP STORAGE

A used pump should be completely disassembled and all parts cleaned and

inspected. All unpainted metal surfaces should be coated with grease or suitable

protectant. All previously painted parts should be touched up or repainted.

Reassemble the pump as per Sections 7.0 and store as per Section 4.2.1.

4.2.3 SPARE PARTS STORAGE

Spare parts may not arrive at your site with adequate protection for long-term

storage unless it was specified in your parts order. It is the customer's responsibility

to ensure that all spare parts are prepared and packaged for long term storage.

Components such as mechanical seal assemblies and parts should be left in their

original sealed containers. The long-term storage of elastomer (rubber) parts must

be given consideration since elastomers may have a short shelf live under certain

circumstances.

4.3

HANDLING

Use care when moving pumps. Sling pumps so that any protruding components will not be

damaged. Do not use choke type sling or chain arrangements for skids or containers.

Make sure that the lifting equipment is rated to safely handle the weight of the pump and

auxiliary equipment.

See relevant general arrangement drawings (Section 8.0) or bills of materials for weight

information.

4.4

MECHANICAL SEAL INSPECTION

The pump was checked during assembly and testing for proper alignment of the pump

components. Rough handling during shipment, storage or preparation for installation could

cause damage to mechanical seals. POLARIS PUMPS are equipped with tandem

mechanical seals and should be checked for any oil leakage on the wet end side. This is to

ensure that the seal faces did not receive any damage during shipment, storage or

preparation for installation.

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4.5

PUMP SET UP / MOUNTING

4.5.1 CABLE AND CHAIN SUSPESION

Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the

dead weight of the pump assembly. Verify the weight of your specific pump before

making lifting cable or chain selection.

See relevant general arrangement drawings (Section 8.0) or bills of materials for

weight information.

4.5.2 OPTIONAL LIFTING / SUSPENSION BAIL MOUNTING

Optional lifting bails are available for all pumps of SERIES TBM for applications

where a single lifting cable or chain is preferred.

4.5.3 FLOOR MOUNTING

When Pumps are operated resting on the pump stand on the sump floor, they must

rest on a horizontal surface that prevents the pump from tipping over and burying

itself. A chain or cable with limited slack can be utilized to prevent this.

4.6

PIPING

4.6.1 DISCHARGE HOSE / DISCHARGE PIPING

Flexible, heavy duty, non-collapsible discharge hose is preferred.

All rigid piping must be independently supported. Pump casing should never bear

the weight of the piping. Non-collapsible, expansion type joints are recommended on

the discharge side of the pump for rigid pipe installations.

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4.6.2 PRIMARY SEAL FLUSH

The seal flush / cooling water to the outboard mechanical seal is automatically

supplied if the pump is running. Be aware that if the pump is operated in applications

where the sump can be pumped dry, a minimum water level must be present to

prevent the mechanical seal from dry running. If the sump level falls below the

minimum requirement, the higher than normal seal temperatures can cause the seal

faces to crack due to thermal shock once the sump water level rises back and

quenches the hot seal faces.

Refer to the general arrangement drawing of your pump (Section 8.0) for the

minimum sump level requirement and install suitable level controls.

4.6.3 OPTIONAL WATER JACKET / PIPING

An optional water jacket must be installed if the pump is operated in applications

where the sump can be pumped dry below the minimum water level and the pump

remains running for periods exceeding 15 minutes. This is to prevent

overheating and subsequent burnout of the stator windings.

Cooling water should be 3 GPM at 60 P.S.I. maximum pressure at a

temperature not exceeding 40^◦C (104^◦F).

Water must be clean so that no sand, etc., is pumped into the water jacket.

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5.0 ELECTRICAL INSTALLATION

5.1

GENERAL

Power supply and electrical work must be as per local and national codes. All wiring

and installation of cables, relays, disconnects, etc., should be performed by qualified

personnel. Check that main line voltage and frequency agree with the specifications

on the motor data plate. Prior to installation of any wiring, inspect both main power

and control cable for possible cuts and tears.

5.2

MOISTURE SENSOR RELAY

Failure to install / operate the specified Motor Moisture-Detection Relay and

not connecting the thermal over-load wiring will void your Warranty.

POLARIS PUMPS requires the use of a Warrick Controls - Type 2810 moisture

detection relay. This relay must be purchased with your pump as an integral part of

the package to validate your warranty.

See Section 8.3 for dimensional information and wiring diagram.

5.3

INSTALLATION

All activities related to the electrical installation, maintenance and operation and

service of the motor module must be in accordance with the

RELIANCE ELECTRIC

Application, Installation & Operation Manual

Duty Master^Submersible Motors

See Section 8.2 of this pump manual.

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6.0 OPERATION

6.1

PRE-START UP CHECK

A pre-start up check should always be performed prior to putting your pump into

service. The following procedures should be adhered to as a minimum.

• POWER SUPPLY

Double-check and confirm that the power supply voltage and frequency match

with the pump data plate.

• WIRING

Double-check all power and control cable connections. Check and confirm that

all ground leads are connected and properly grounded.

• CONTROL SYSTEM

Double-check that all control equipment is powered up and operational.

• CABLES

Inspect both power and control cables for visual damage such as cuts and tears

in the jacket.

• OIL LEVEL

Double-check the motor seal oil level

• ROTATION CHECK

Correct rotation is counter clock wise as viewed from the pump intake side. In

case of wrong rotation, switch two of the three main power leads. Do not run the

pump in air longer than required to verify proper rotation.

• COOLING AND FLUSH WATER

Double-check all connections, hoses and piping and ensure that the water supply

is turned on for applications requiring motor cooling. Visually confirm that the

cooling water is circulating and exiting through the exhaust opening of the water

jacket prior to start up.

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6.2

PUMP START UP

Whenever possible, start the pump in clear liquid to prime discharge piping and/or

hoses. If flexible hoses are used, make sure that they are not pinched since the

pressure developed by the pump may not be enough to force them open.

Lower the pump slowly into the material to be pumped.

Mixture density can be monitored via a current meter. Higher current draw of the

pump will indicate higher density and therefore higher production rate. The mixture

density can be controlled by raising or lowering the pump into the material.

Be aware of the mixture characteristics for your specific application. It is important

that you maintain a pipeline velocity above the critical settling velocity of the solids

mixture being pumped to prevent the solids from settling out and clogging the

discharge line.

Never stop the pump while pumping solids through the system. This will plug the

piping. Before shut down, raise the pump into clean water and completely flush the

discharge line.

During the initial few days of operation while all parts are still new, observe the

discharge gauge readings as well as the motor amperage draw. If a flow meter is

available, monitor the pump output as well.

These readings should be taken and recorded periodically and will help you to

establish an inspection and maintenance schedule. Keeping track of your pumps

performance will make it easier to identify problems before they become serious and

cause undue damage.

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6.3

PUMP SHUT DOWN

Never stop the pump while pumping solids through the system. This will plug the

piping. Lift the pump into clear fluid for as long as it takes to flush the entire system

of any slurry.

IMPORTANT

If you operate and store your pump in environments subject to below-freezing

temperatures:

After the pump has been shut down, completely drain wet end, water jacket

and piping. Failure to do so will result in serious damage to your equipment.

Be aware that the motor seal oil can thicken during cold storage to the point

where it will be too viscous and can not provide adequate lubrication for start-

up. Pre-heat the pump as required before start up.

Be aware that certain elastomer components (lip seals, o-rings etc.) must not

be operated if their temperature is below -4°F (-20°C). Pre-heat the pump as

required before start up.

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6.4

TROUBLE SHOOTING

6.4.1 FAULT TRACING

To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring

diagram are required. Fault tracing must be done with the power disconnected

unless checks cannot be performed without power to the motor. If a fault is detected,

be sure to keep all personnel clear of the pump when the power is turned on. A

qualified electrician must perform all electrical work. Obey all local codes and

regulations and follow recommended safety procedures.

The following Checklist is designed to aid in identifying possible faults, assuming the

pump has been in operation and functioned previously.

All activities related to the electrical installation, maintenance and operation and

service of the motor module must be in accordance with the

RELIANCE ELECTRIC

Application, Installation & Operation Manual

Duty Master^Submersible Motors

See Section 8.2 of this pump manual.

FAULT SIGNAL AT THE STARTER

If the stator temperature is too high, check that the pump motor is completely

submerged or that the water supply to the water jacket is turned on during operation

and that the impeller rotates freely.

In case of a moisture sensor fault, check the condition of the oil and check for water

in the motor housing and oil sump. Make sure the overload protection is reset.

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FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUALLY

Check for faulty level-control system components (start or high water sensors).

Clean or replace as required.

Check for faulty control equipment. Check that all connections are intact. Check

relay and actuator windings. Test actuator switch for contact in both manual and

automatic mode.

PUMP CAN NOT BE STARTED MANUALLY, NO VOLTAGE TO PUMP

Check that the main power switch is on. Check for control voltage to the starter

equipment and that all fuses are intact.

Check that all supply line phases are live and that all fuses are intact and properly

fitted. Check that the overload protection relay is reset. Check for breaks in the

motor cable.

PUMP CAN NOT BE STARTED MANUALLY, VOLTAGE IS GOING TO PUMP

If this is the case, some oversized material or other debris may have jammed the

impeller, solids mixer or shredder.

CAUTION: Disconnect and lock out the main power supply before working in the

intake area of the pump. Failure to do so can result in serious injury.

Clean out and remove any objects that may have jammed the impeller and inspect

the pump components for any visual damage. Inspect the sump area and remove

any oversized material and debris. Inspect pump strainer for excessive wear and

replace if required.

PUMP CAN BE STARTED, MOTOR PROTECTION TRIPS

Check that the overload protection is not set too low or is defective. Check the

breaker set point vs. the amperage on the motor data plate and adjust or replace

overload protection relay as required.

Check for free rotation of the impeller. If it is not easily rotated, or feels tight, check

for tramp material within the pump. Using an Amp-meter, check the current on all

three phases. Using a Meg-ohm meter, check the insulation between the phases

and ground. If the phase amp readings are too high or uneven, or a ground fault is

detected, contact POLARIS PUMPS.

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PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING

If the pump has been running satisfactory and is capable of emptying the

sump to the control stop level, check for leakage in discharge piping and

connections. Leakage water may be re-circulated back into the sump.

Check that the impeller or suction is not clogged.

CAUTION: Disconnect and lock out the main power supply before working in

the intake area of the pump. Failure to do so can result in serious injury.

Clean out and remove any objects that may have clogged the impeller and

inspect the pump components for any visual damage. Inspect the sump area

and remove any oversized material and debris. Inspect pump strainer for

excessive wear and replace if required.

Check that the impeller and casing are not worn and need to be replaced.

Check the impeller running clearance and adjust as required.

Check for faults in the level control equipment. Clean and inspect the level

sensor probes and perform a function test. Check the level control relay

contactor and holding circuit. Replace any faulty components. Check the

location of the stop level probe to ensure it is not set too low.

PUMP STARTS AND STOPS REPEATEDLY

Check if the back flow from the discharge pipe is enough to raise the sump

level to the level-controller starting probe. If so, positioning a rubber flap valve

in the discharge pipe close enough to the pump will minimize back-flow.

Check that the distance between start and stop level probes is not too short.

Check that the contactor does not break its self-holding function. Check the

voltage in the control circuit in relation to the rated voltage on the coil. Check

the functioning of the stop sensor probe. The voltage drop in the line during

the start-up surge can cause the contactor self-holding function to break.

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PUMP IS RUNNING WITH REDUCED FLOW

This can be caused by either pump and / or system related problems.

Check your system set-up:

Verify that all piping connections are tight and that there are no leaks in the

discharge line.

Check that any valves are fully open and operable and the discharge line and

valves are not clogged.

Check your system-head requirement. The pump flow will reduce if the point

of discharge has been raised or additional piping has been added.

Check your pump:

Verify proper direction of rotation.

Check the pump intake area to ensure that the impeller, strainer and mixer or

shredder is not clogged.

Visually inspect the wet-end components for wear. The performance of the

pump can be significantly reduced if casing and impeller have experienced

excessive wear. Check the impeller running clearance and adjust if required.

Replace parts as required.

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7.0 WET END INSTALLATION

Inspect and inventory all parts before you begin assembly. Clean all parts and

remove protective coatings as required. Inspect the motor module for any visual

damage paying particular attention to the shaft end and mechanical seal. Remove

any protective coatings from the shaft end and check to make sure that the tapped

hole in the end of the shaft and the key seat are free of any shavings and dirt. Prior

to the physical assembly of the wet end, familiarize yourself with all of the

components and the assembly sequence by reading the assembly instructions and

the enclosed explosion drawings. Based on your particular pump model and size

gather the necessary tools as per the following tool list.

TOOL REQUIREMENTS

Series TBM - 200 LH - Type “PHO”

Allen wrenches 5/8” - 14 mm - 6 mm

Plastic or Rubber Hammer

“Never-Seize” or “Molykote”, “Locktite”

Series TBM - 200 LH - Types “PBO” and “PVO”

Allen wrenches 5/8” - 14 mm – 8 mm - 5 mm

Open ended wrench 2” or 51 mm

Plastic or Rubber Hammer

“Never-Seize” or “Molykote”, “Locktite”

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO

20of 29

DOCUMENT NBR. :

REVISION:

EFFECTIVE

DATE:

PED-010

08-24-2004

7.1

TBM 200 LH - TYPE PHO

Drawing A0207 and A0210

Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item

060.2) onto shaft. Insert Drive Key (Item 113) into the key seat. Slide Flinger

(Item 110) onto the shaft. Position Impeller Gasket (Item 060.1) against the

Impeller flinger.

Hoist the Volute Casing (Item 102) into position and insert into the motor

flange spigot. Apply “Never-Seize” to the Socket Head Cap Screws and insert

with Lock Washers (Items 040.1, 040.4) through the motor flange into the

Casing and tighten.

Slide the Impeller (Item 101) onto the shaft. Position the O-ring (Item 062.2)

onto the Impeller Cap (Item 107) and the same into the impeller bore, lining

up the groove in the cap face with the key. Position O-Ring (Item 062.1) onto

the Impeller Lock Screw (Item 040.3), apply “Locktite” and insert into the shaft

end and tighten.

Refer to Appendix - 8.4 for Impeller Lock Screw Torque and Procedure

Position Casing Gaskets (Item 060.3) onto Strainer (Item 103), aligning the

holes. To verify the impeller running clearance, compare the depth from the

top of the strainer to the gaskets with the depth from the casing face to the

impeller vanes. The total difference should be 1/32” – 1/16”. Adjust as

necessary by adding or subtracting casing gaskets.

Slide strainer and gaskets into the casing bore. Position the Pump Stand

(Item 112) over the strainer, insert “Never-Seize” coated Socket Head Cap

Screws and Lock Washers (Items 040.2, 040.4) and tighten.

Apply “Never-Seize” to the Countersunk Head Cap Screws (Item 040.5),

insert the Intake Screen (Item 111) and screws into the strainer and tighten.

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POLARIS PUMPS - SERIES TBM - 200 LH TYPE PHO

A0210 (Rev.0) 1/2

ITEM

151

ITEM

PART NUMBER

QTY.

DESCRIPTION

EXT. DESC.1

MODEL1

MODEL 2

WT.(KG)

375.57

WT.(lbs)

826.37

MTL.

DWG. #

151.200.05.00240

101.012.05.00213

102.012.05.00215

103.012.05.00217

110.082.05.00228

112.056.05.00231

113.052.05.00235

041.200.05.00260

040.084.00.00254

040.084.00.00255

040.084.00.00257

040.084.00.00070

061.200.05.00252

060.101.05.00232

060.101.05.00233

061.200.05.00253

060.102.05.00234

KIT, WET END - BASIC

IMPELLER

CASING

TBM 200LH

101

102

RH, 5V

VOLUTE

SUCTION

PHO, PBO, PVO

FRAME 320TY/360TYS

PHO, PBO, PVO

A532 CL III TP. A

ASTM A564 Gr.630 (17-4 PH)

ASTM A36

C0182

D0184

D0186

B0193

C0197

B0111

TBM 200LH

103

LINER

TBM 200LH

110

FLINGER

TBM 200LH

112

STAND

PUMP

DRIVE

TBM 200LH

113

KEY

FRAME 320TY/360TYS

SAE 1045

KIT, FASTENER

FASTENER

KIT, GASKET

GASKET

A4/70

041.1

040.1

040.2

040.3

040.4

SCREW

WASHER

HEX SOCKT.HD.CAP

LOCK

DIN 912 / M16 X 55

DIN 912 / M16 X 70

A4/70

ANSI B18.3 / 3/4"UNC X 2.50"

DIN 127B / M16

A4/70

GYLON-3500

GYLON-3500, .031"

BLUE-GARD

061.1

061.2

060.1

060.2

IMPELLER

FLINGER

FRAME 320 TY / 360 TYS

PHO, PBO, PVO

B0044

GASKET

KIT, GASKET

GASKET

060.3

CASING

TBM200LH

PHO, PBO, PVO

"BLUE GARD", .125"

B0045

B0195

152

153

152.200.05.00241

111.053.05.00229

041.200.05.00261

040.084.00.00258

KIT, INTAKE SCREEN

SCREEN

TBM 200LH

PHO

3.57

7.85

111

INTAKE

SCREW

TBM 200LH

PHO

QT400

A4/70

KIT, FASTENER

FASTENER

041.2

040.5

HEX SOCKT, CSK.HD.FLAT

DIN 7991 / M12 X 30

153.200.05.00242

107.082.05.00225

063.200.05.00246

062.131.00.00249

062.131.00.00248

KIT, IMPELLER CAP

CAP

TBM 200LH

PHO

1.75

3.85

107

IMPELLER

TBM 200LH

PHO

ASTM A564 Gr.630 (17-4 PH)

B0191

KIT, O-RING

O-RING

72 NBR

063.1

062.1

062.2

18 x 2

80 x 3

O-RING

380.89

838.07

ESTIMATED WEIGHT

TOTAL

SEE TABLE BELOW FOR COMPLETE PUMP PART NUMBERS AND MOTOR DETAILS

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO

23of 29

DOCUMENT NBR. :

REVISION:

EFFECTIVE

DATE:

PED-010

08-24-2004

7.2

TBM 200 LH - TYPE PBO

Drawing A0208 and A0211

Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item

060.2) onto shaft. Insert Drive Key (Item 113) into the key seat. Slide Flinger

(Item 110) onto the shaft. Position Impeller Gasket (Item 060.1) against the

Impeller flinger.

Hoist the Volute Casing (Item 102) into position and insert into the motor

flange spigot. Apply “Never-Seize” to the Socket Head Cap Screws and insert

with Lock Washers (Items 040.1, 040.4) through the motor flange into the

Casing and tighten.

Slide the Impeller (Item 101) onto the shaft. Position the O-rings (Item 062.2,

062.3) onto the Shaft Adapter (Item 108) and the same into the impeller bore,

lining up the groove in the cap face with the key. Position O-Ring (Item 062.1)

onto the Impeller Lock Screw (Item 040.3), apply “Locktite” and insert into the

shaft end and tighten.

Refer to Appendix - 8.4 for Impeller Lock Screw Torque and Procedure

Apply “Never-Seize” to the adapter thread and screw on the Shaft Extension

(Item 109). Tighten the shaft extension via the wrench flats on the outboard

end. Position the O-ring (Item 062.4) into the shaft extension thread relief.

Position Casing Gaskets (Item 060.3) onto Strainer (Item 103), aligning the

holes. To verify the impeller running clearance, compare the depth from the

top of the strainer to the gaskets with the depth from the casing face to the

impeller vanes. The total difference should be 1/32” – 1/16”. Adjust as

necessary by adding or subtracting casing gaskets.

Slide strainer and gaskets into the casing bore. Position the Pump Stand

(Item 112) over the strainer, insert “Never-Seize” coated Socket Head Cap

Screws and Lock Washers (Items 040.2, 040.4) and tighten.

Apply “Never-Seize” to the Countersunk Head Cap Screws (Item 040.5),

insert the Intake Screen (Item 111) and screws into the strainer and tighten.

Apply “Never-Seize” to the shaft extension thread and screw on the Solids

Mixer (Item 106). Tighten using a plastic or rubber hammer.

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POLARIS PUMPS - SERIES TBM - 200 LH TYPE PBO

A0211 (Rev.0) 1/2

ITEM

151

ITEM

PART NUMBER

QTY.

DESCRIPTION

EXT. DESC.1

MODEL1

MODEL 2

WT.(KG)

375.57

WT.(lbs)

826.37

MTL.

DWG. #

151.200.05.00240

101.012.05.00213

102.012.05.00215

103.012.05.00217

110.082.05.00228

112.056.05.00231

113.052.05.00235

041.200.05.00260

040.084.00.00254

040.084.00.00255

040.084.00.00257

040.084.00.00070

061.200.05.00252

060.101.05.00232

060.101.05.00233

061.200.05.00253

060.102.05.00234

KIT, WET END - BASIC

IMPELLER

CASING

TBM 200LH

101

102

RH, 5V

VOLUTE

SUCTION

PHO, PBO, PVO

FRAME 320TY/360TYS

PHO, PBO, PVO

A532 CL III TP. A

ASTM A564 Gr.630 (17-4 PH)

ASTM A36

C0182

D0184

D0186

B0193

C0197

B0111

TBM 200LH

103

LINER

TBM 200LH

110

FLINGER

TBM 200LH

112

STAND

PUMP

DRIVE

TBM 200LH

113

KEY

FRAME 320TY/360TYS

SAE 1045

KIT, FASTENER

FASTENER

KIT, GASKET

GASKET

A4/70

041.1

040.1

040.2

040.3

040.4

SCREW

WASHER

HEX SOCKT.HD.CAP

LOCK

DIN 912 / M16 X 55

DIN 912 / M16 X 70

A4/70

ANSI B18.3 / 3/4"UNC X 2.50"

DIN 127B / M16

A4/70

GYLON-3500

GYLON-3500, .031"

BLUE-GARD

061.1

061.2

060.1

060.2

IMPELLER

FLINGER

FRAME 320 TY / 360 TYS

PHO, PBO, PVO

B0044

GASKET

KIT, GASKET

GASKET

060.3

CASING

TBM200LH

PHO, PBO, PVO

"BLUE GARD", .125"

B0045

154

154.200.05.00243

106.012.05.00223

111.053.05.00230

041.200.05.00261

040.084.00.00258

KIT, MIXER

MIXER

TBM 200LH

PBO

6.37

14.05

106

111

ROTATING

INTAKE

A532 CL III TP. A

QT400

C0188

B0196

SCREEN

KIT, FASTENER

FASTENER

A4/70

041.2

040.5

SCREW

HEX SOCKT, CSK.HD.FLAT

DIN 7991 / M12 X 30

A4/70

156

156.200.05.00245

108.082.05.00226

109.082.05.00227

063.200.05.00246

062.131.00.00249

062.131.00.00248

063.200.05.00247

062.131.00.00250

062.131.00.00251

KIT, SHAFT EXTENSION

ADAPTER

TBM 200LH

PBO, PVO

1.75

3.85

108

109

SHAFT

ASTM A564 Gr.630 (17-4 PH)

B0192

B0190

EXTENSION

KIT, O-RING

O-RING

ASTM A564 Gr.630 (17-4 PH)

72 NBR

063.1

062.1

062.2

18 x 2

80 x 3

O-RING

KIT, O-RING

O-RING

063.2

062.3

062.4

50 x 3

20 x 6

O-RING

383.69

844.27

ESTIMATED WEIGHT

TOTAL

SEE TABLE BELOW FOR COMPLETE PUMP PART NUMBERS AND MOTOR DETAILS

Download from Www.Somanuals.com. All Manuals Search And Download.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO

26of 29

DOCUMENT NBR. :

REVISION:

EFFECTIVE

DATE:

PED-010

08-24-2004

7.3

TBM 200 LH - TYPE PVO

Drawing A0209 and A0212