Parker Products Air Cleaner OIL X EVOLUTION User Manual

OIL-X EVOLUTION  
The most energy efficient  
compressed air filters  
in the world  
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ARE ALL COMPRESSED AIR FILTERS THE SAME?  
COMPRESSED AIR PURIFICATION EQUIPMENT IS ESSENTIAL TO ALL MODERN PRODUCTION FACILITIES.  
IT MUST DELIVER UNCOMPROMISING PERFORMANCE AND RELIABILITY WHILST PROVIDING THE RIGHT  
BALANCE OF AIR QUALITY WITH THE LOWEST COST OF OPERATION. TODAY, MANY MANUFACTURERS  
OFFER PRODUCTS FOR THE FILTRATION AND PURIFICATION OF CONTAMINATED COMPRESSED AIR,  
WHICH ARE OFTEN SELECTED ONLY UPON THEIR INITIAL PURCHASE COST, WITH LITTLE OR NO REGARD  
FOR THE AIR QUALITY THEY PROVIDE OR THE COST OF OPERATION THROUGHOUT THEIR LIFE. WHEN  
PURCHASING PURIFICATION EQUIPMENT, THE DELIVERED AIR QUALITY, COST OF OPERATION AND THE  
OVERALL COST OF OWNERSHIP MUST ALWAYS BE CONSIDERED.  
THE DOMNICK HUNTER DESIGN PHILOSOPHY  
ALL DOMNICK HUNTER FILTRATION AND PURIFICATION PRODUCTS  
ARE DESIGNED WITH THE PHILOSOPHY OF AIR QUALITY, ENERGY  
EFFICIENCY AND LOW LIFETIME COSTS.  
• OIL-X EVOLUTION filters provide  
air quality in accordance with  
ISO 8573.1:2001, the international  
standard for compressed air quality  
• OIL-X EVOLUTION filter  
performance has been  
independently verified by Lloyds  
Register  
Air quality  
Compressed air purification  
equipment is installed to deliver high  
quality, clean dry air, and to eliminate  
the problems and costs associated  
with contamination. When selecting  
this type of equipment, the delivered  
air quality and the verification of  
performance must always be the  
primary driver, otherwise why install  
it in the first place.  
• OIL-X EVOLUTION coalescing filters are  
the first range of filters specifically  
designed to deliver air quality in  
accordance with ISO 8573.1 : 2001 when  
tested with the stringent requirements  
of the new ISO 12500-1 international  
standard for Compressed Air Filter  
Testing  
• OIL-X EVOLUTION coalescing and  
dust removal filters are covered by  
a one year compressed air quality  
guarantee  
• The air quality guarantee  
is automatically renewed with  
annual maintenance  
• OIL-X EVOLUTION dust removal filters  
and adsorption filters are also tested in  
accordance with the test methods of the  
ISO 8573 series  
• OIL-X EVOLUTION filters use aerospace technology to keep pressure  
losses to a minimum  
Energy efficiency  
After air quality, the next  
consideration when selecting a  
compressed air filter is the cost of  
operation. OIL-X EVOLUTION filters  
not only provide air quality in  
accordance with the international  
standards, they are designed to do  
so with the lowest operational  
costs available.  
• Deep pleat element technology and specially treated filtration media  
provides a low pressure loss filter element with 450% more filtration  
surface area when compared to a conventional wrapped filter, and 200%  
greater area than typical pleated filter elements  
• Overall pressure losses start low and stay low throughout the  
12 month life of the filter element  
• Can help to significantly reduce your carbon footprint  
Example based upon :  
System Pressure : 7 bar g  
Compressor Size : 120 Kw  
Duration of Operation : 8000 Hrs  
OIL-X EVOLUTION Grade AA Coalescing Filter  
0.01 micron (0.01mg/m3)  
Annual Savings with OIL-X EVOLUTION  
Alternative Manufaturer  
Initial Saturated Differential  
Pressure (mbar)  
EVOLUTION  
EVOLUTION  
Environmental Saving Kg/CO2  
Energy Saving Kw  
200  
250  
300  
350  
400  
450  
500  
4,973  
6,259  
9,619  
12,979  
16,339  
19,699  
23,059  
2,139  
2,691  
4,136  
5,581  
7,026  
8,470  
9,915  
Alternative Manufacturer's Coalescing Filter  
0.01 micron (0.01mg/m3)  
Low lifetime costs  
Equipment with a low purchase price may turn out to be a more costly investment in the long term. By guaranteeing  
air quality and ensuring energy consumption is kept to a minimum, domnick hunter OIL-X EVOLUTION filters can  
reduce the total cost of ownership and help improve your bottom line through improved manufacturing efficiencies.  
2
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AIR QUALITY  
THE DOMNICK HUNTER OIL-X EVOLUTION RANGE OF COMPRESSED AIR FILTERS HAS BEEN DESIGNED FROM THE  
OUTSET TO MEET THE REQUIREMENTS OF ISO 8573.1 : 2001, THE INTERNATIONAL STANDARD FOR COMPRESSED  
AIR QUALITY, WHEN VALIDATED IN ACCORDANCE WITH THE REQUIREMENTS OF ISO 12500, THE INTERNATIONAL  
STANDARD FOR FILTER TESTING AND THE TEST METHODS OF ISO 8573.2, ISO 8573.4 AND ISO 8573.5.  
Correct selection of filtration media  
Coalescing and dust removal filters use a high  
efficiency borosilicate glass nanofibre material  
which has a 96% voids volume, providing  
media with excellent filtration efficiency and  
a high dirt holding capacity.  
OIL-X EVOLUTION coalescing filters utilise four drainage methods  
to ensure high performance, whilst conventional filters only use one.  
High efficiency drainage layer provides  
increased liquid drainage, improved  
Drainage method 1  
chemical  
compatibility  
and  
higher  
operational temperatures when compared  
to conventional materials.  
Traditional elements have a build up of liquid  
known as a “wet band” where the drainage  
layer is glued into the lower endcap.  
Drainage method 2  
Construction of the filtration media  
into a filter element  
Typical element  
OIL-X EVOLUTION  
The OIL-X EVOLUTION design wraps the  
drainage layer under lower endcap removing  
coalesced liquid from the air flow path,  
increasing liquid removal efficiency, and  
providing more usable filtration surface area.  
OIL-X EVOLUTION filter elements use  
pleated not wrapped filter media, which  
is constructed using a unique deep bed  
pleating technique. This provides 450% more  
filtration surface area when compared to  
a traditional wrapped filter element and  
around 200% more surface area compared  
to a traditional pleated element.  
Wet band in air  
flow path  
No wet band in air  
flow path  
Deep bed pleating also reduces the air flow  
velocity within the media, which further  
improves filtration performance.  
Surface tension breakers are moulded into  
the lower filter element endcap to prevent  
liquid from sticking, and to ensure fast and  
efficient drainage of coalesced liquid.  
Drainage method 3  
Additionally, the high efficiency AA and AAR  
grade elements have a unique graded  
density media construction which provides  
even greater filtration performance without  
adding to pressure loss or energy  
consumption.  
Drainage ribs cast into the filter bowl  
compress the lower part of the filter  
element, allowing bulk liquid to rapidly drain  
from the filter element through capillary  
action.  
Drainage method 4  
AIR QUALITY - GUARANTEED  
Filtration performance of OIL-X EVOLUTION filters are not only tried and tested by domnick hunter, but has also been independently validated by Lloyds Register.  
Independent Performance Validation in Accordance with:  
ISO 12500.1  
OIL AEROSOL  
ISO 8573.2  
OIL AEROSOL  
ISO 8573.4  
SOLID PARTICULATE  
ISO 8573.5  
OIL VAPOUR  
Coalescing filters  
X
X
X
X
X
X
Dry Particulate filters  
Oil Vapour Removal filters  
X
3
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ENERGY EFFICIENCY  
ANY RESTRICTION TO AIRFLOW WITHIN A FILTER HOUSING / ELEMENT WILL REDUCE THE SYSTEM  
PRESSURE. TO GENERATE COMPRESSED AIR, LARGE AMOUNTS OF ELECTRICAL ENERGY IS REQUIRED,  
THEREFORE ANY PRESSURE LOST WITHIN THE SYSTEM CAN BE DIRECTLY CONVERTED INTO A COST FOR  
WASTED ENERGY. THE HIGHER THE PRESSURE LOSS, THE HIGHER THE ENERGY COSTS.  
Pressure loss in a compressed air filter is a combination of fixed pressure losses and incremental pressure losses. Fixed pressure  
losses come from the filter housing and the interface between the filter housing and filter element. Incremental pressure losses  
come from the filter element as it blocks up with contamination during operation.  
In most filters, high operational costs are generally due to a poorly designed airflow path within the filter housing and element and  
poorly selected filtration media. In addition to this, the high differential pressure change points recommended by many filter  
manufacturers increase operational costs even further.  
Providing an optimal flow  
path for the compressed air  
is key to reducing system  
operating costs.  
AEROSPACE FLOW MANAGEMENT SYSTEM  
OIL-X  
EVOLUTION  
filter  
housings  
feature  
“Bell mouth” housing inlet  
& full flow inlet conduit  
a "Bell Mouth" inlet to provide a smooth, turbulent  
free transition for the air as it enters into the filter  
element without restriction through the full flow  
element inlet conduit.  
In aerodynamic terms, a design which turns the air sharply  
through 90° is known as an inefficient corner. This typically  
has always been the method used to direct air into a  
compressed air filter element.  
Smooth 90° elbow &  
aerospace turning vanes  
OIL-X EVOLUTION uses a smooth 90° elbow to direct air  
into the filter element, reducing turbulence and pressure  
losses significantly by turning the inefficient, sharp 90°  
corner into an efficient one.  
As the diameter for the conduit increases, the benefits are  
reduced, therefore filter models 025 to 055 also include  
aerospace turning vanes which channels the air through a  
number of smaller, more efficient corners, reducing  
pressure loss and energy consumption even further.  
Filter models 015 to 055 include an upper flow  
distributor and all models include a lower conical  
flow diffuser.  
Flow distributor  
The upper flow distributor provides turbulent free  
distribution of the air flow throughout the filter  
element ensuring full utilisation of all available  
filtration media, increasing filtration performance  
and reducing energy consumption.  
The combination of conical flow diffuser and  
a
drainage layer wrapped under the lower endcap  
allows airflow through the lowest section of the  
element, which is not possible on conventional filters  
due to the position of the "wet band".  
Conical flow diffuser  
Deep bed pleating of the filter  
media reduces the air flow velocity  
within the media, which in addition  
to improving the filtration  
performance of the element,  
significantly reduces pressure  
losses and energy consumption.  
Deep bed  
pleating  
OIL-X EVOLUTION uses a specialist  
treatment for it’s filter media which  
actively repels oil and water,  
preventing the fibres of the media  
from soaking up liquid. This ensures  
coalesced liquids do not reduce the  
high voids volume of the filter media,  
therefore reducing system pressure  
losses and energy consumption.  
Specialist media  
treatment  
4
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ADVANCED FILTER HOUSINGS  
OIL-X EVOLUTION FILTER HOUSINGS HAVE BEEN DESIGNED TO PROVIDE SIMPLE INSTALLATION, LONG  
HOUSING LIFE AND REDUCED MAINTENANCE TIMES. THE UNIQUE DESIGN OF THE OIL-X EVOLUTION FILTER  
PROVIDES MORE PORT SIZES FOR FLEXIBILITY AND ENSURES SERVICE TECHNICIANS DO NOT HAVE TO  
CONTACT CONTAMINATED ELEMENTS DURING MAINTENANCE.  
Filter connections  
More port sizes are available to match  
both pipe size and system flow rate giving  
additional customer choice and reduced  
inistallation costs.  
Compact and lightweight  
Advanced element design provides a smaller,  
more compact filter.  
Fully corrosion protected  
All OIL-X EVOLUTION filters undergo cleaning,  
de-greasing and Alocrom treatment before  
painting. Alocrom treatment not only primes the  
aluminium surface for painting, it also provides  
corrosion protection. Additionally, all OIL-X  
EVOLUTION filter housings are also externally  
protected with a tough, durable dry powder  
epoxy coating.  
No corrosion with  
Alocrom treatment. untreated aluminium.  
Rapid corrosion of  
OIL-X EVOLUTION filter housings are provided  
with a 10 year housing guarantee.  
‘Clean change’ filter element  
Element changes are now easy and do not  
require the user to touch the contaminated  
element during annual element change.  
Minimal service clearance  
Space saving design minimises service  
clearance and allows installation in  
confined spaces.  
Choice of drains  
Coalescing filters grade AO and AA are fitted  
as standard with energy efficient, zero air  
loss float drains for the removal of coalesced  
liquids. Dust removal filters grade AR and  
AAR and adsorption filters grade ACS are  
fitted with a manual drain.  
Optional accessories  
Additional mounting and interconnecting  
hardware is available, refer to Page 10 for  
more details.  
Float drain  
INTERNATIONAL APPROVALS  
ASME VIII National Board  
CRN  
AS1210  
5
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MAINTAINING AIR QUALITY AND ENERGY EFFICIENCY THROUGH  
REGULAR MAINTENANCE  
IT HAS LONG BEEN THE PRACTICE TO CHANGE FILTER ELEMENTS BASED UPON THE PRESSURE DROP MEASURED  
ACROSS THE FILTER AS THIS IS DIRECTLY ATTRIBUTABLE TO OPERATIONAL COSTS. HOWEVER, ONE MUST  
REMEMBER THE REASON FOR INSTALLING THE FILTER IN THE FIRST PLACE, i.e. TO REMOVE CONTAMINATION.  
FILTER ELEMENTS MUST ALWAYS BE REPLACED IN ACCORDANCE WITH THE MANUFACTURERS INSTRUCTIONS  
TO ENSURE THE DELIVERED AIR QUALITY IS NEVER COMPROMISED.  
‘Why should I change my filter element?’ "My filter is fitted with a differential  
What are the consequences  
of not changing filter elements?  
What seems like a cost saving in  
the short term can turn out to be  
a very costly mistake. Having  
identified a contamination problem  
in the compressed air system and  
the need for purification  
To achieve the stringent air quality levels  
required by both modern industry and  
ISO 8573.1 : 2001 the international  
pressure gauge and the needle is in  
the green - why should I change my  
element ?"  
standard for compressed air quality,  
highly specialised filtration materials are  
employed, which has both a finite life and  
a finite capacity to retain contamination.  
Many filter housings are fitted with  
"Differential Pressure Gauges".  
Generally, these are indicators not  
precise gauges and offer no level of  
calibration. Typically these will show  
an area of green and red, indicating  
if the needle is in the green, that the  
element does not require changing.  
equipment, what would be the cost  
to your business of poor air  
quality?  
It is important to remember that when  
the filter life has expired, the required air  
quality can no longer be maintained.  
Filters are installed to provide  
• Damaged adsorption dryer  
beds requiring unplanned  
desiccant changes  
contaminant removal to a specific air  
quality requirement, therefore the  
primary reason to change filter elements  
should always be to maintain air quality.  
Differential pressure gauges are not  
filter service indicators or air quality  
indicators, they are simply measuring  
differential pressure and offer an  
indication of premature blockage.  
• Corrosion within the  
compressed air storage  
and distribution system  
Filter elements should be changed based  
upon manufacturers recommendations  
to maintain air quality.  
• Blocked / frozen valves  
and air motors  
As the filter media in an element  
degrades, even a tiny hole can result  
in the filter media rupturing, allowing  
all contamination to be carried past the  
filter into the system. If this should  
happen, the needle on the gauge would  
always indicate in the green area and  
the element would never be serviced  
until the user spotted contamination  
downstream. If the element was  
• Damaged machinery  
• Contamination exhausting  
from valves and cylinders  
leading to unhealthy working  
environments, risk of personal  
injury, staff absences and  
personal injury claims  
• Inefficient production  
processes  
replaced after such an incident,  
contamination will still be present  
downstream of the filter for some time.  
• Spoiled, damaged products  
• Re-worked products  
• Increased manufacturing costs  
• Increased production downtime  
What are the benefits of regularly changing filter elements?  
• High quality compressed air - Guaranteed  
• Protection of adsorption dryer beds  
• Protection of downstream equipment, personnel and processes  
• Reduced operational costs  
• Increased productivity & profitability  
• Continued peace of mind  
6
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ISO 8573 – COMPRESSED AIR QUALITY STANDARDS  
ISO 8573 IS THE GROUP OF INTERNATIONAL STANDARDS RELATING TO THE QUALITY OF COMPRESSED AIR AND  
CONSISTS OF NINE SEPARATE PARTS. PART 1 SPECIFIES THE QUALITY REQUIREMENTS OF THE COMPRESSED  
AIR AND PARTS 2 – 9 SPECIFY THE METHODS OF TESTING FOR A RANGE OF CONTAMINANTS.  
ISO 8573.1 : 2001 is the primary document used from the ISO 8573 series and it is this document which allows the user  
to specify the air quality or purity required at key points in a compressed air system.  
Within ISO 8573.1 : 2001 purity levels for the main contaminants are shown in separate tables, however for ease of use, this  
document combines all three into one easy to understand table.  
Solid Particulate  
Water  
Oil  
Maximum number of particles per m3  
Particle Size  
micron  
Concentration  
mg/m3  
Vapour  
Pressure Dewpoint  
Liquid  
g/m3  
Total oil (aerosol, liquid and vapour)  
mg/m3  
Purity  
Class  
0.1 - 0.5 micron  
0.5 - 1 micron  
1 - 5 micron  
As specified by the equipment user or supplier  
As specified by the equipment user or supplier  
0
1
2
3
4
5
6
7
8
9
As specified by the equipment user or supplier  
-70°C  
-40°C  
-20°C  
+3°C  
+7°C  
+10°C  
-
-
-
0.01  
100  
1
0
-
-
-
0.1  
1
5
-
100,000  
1,000  
10  
-
-
-
-
-
-
-
-
-
-
10,000  
500  
-
-
-
-
-
-
-
-
1,000  
-
-
-
20,000  
-
-
-
-
-
-
-
-
5
40  
-
5
10  
-
0.5  
5
-
-
-
-
10  
-
-
-
Specifying air purity in accordance with ISO 8573.1 : 2001  
When specifying the purity of air required, the standard must always be referenced, followed by the purity class selected for each contaminant  
(a different purity class can be selected for each contaminant if required). An example of how to write an air quality specification is shown below :  
ISO 8573.1 : 2001 Class 1.2.1  
ISO8573.1 : 2001 refers to the standard document and its revision, the three digits refer to the purity classifications selected for solid particulate,  
water and total oil. Selecting an air purity class of 1.2.1 would specify the following air quality when operating at the standard’s reference  
conditions :  
Class 1 Particulate  
In each cubic metre of compressed air, no more than 100 particles in the 0.1 - 0.5 micron size range are allowed  
In each cubic metre of compressed air, no more than 1 particle in the 0.5 - 1 micron size range is allowed  
In each cubic metre of compressed air, no particles in the 1 - 5 micron size range are allowed  
Class 2 Water  
A pressure dewpoint of -40°C or better is required and no liquid water is allowed.  
Class 1 Oil  
In each cubic metre of compressed air, not more than 0.01mg of oil is allowed. This is a combined level for both oil aerosol and oil vapour.  
ISO 8573.1 : 2001 CLASS 0  
THE ISO 8573.1 : 2001 TABLE ALSO INCLUDES A CLASS 0 FOR EACH TYPE OF CONTAMINANT. SHOULD AN APPLICATION REQUIRE  
COMPRESSED AIR PURITY WHICH IS HIGHER THAN THE LEVELS SHOWN FOR CLASS 1, THEN CLASS 0 ALLOWS THE USER AND AN  
EQUIPMENT MANUFACTURER OR SUPPLIER TO AGREE THEIR OWN LEVELS WITHIN THE FOLLOWING GUIDELINES  
• THE PURITY LEVELS SELECTED MUST BE MORE STRINGENT THAN THOSE OF CLASS 1  
• THE PURITY LEVELS SELECTED ARE MEASURABLE WITH THE TEST EQUIPMENT AND METHODS OF ISO 8573 PARTS 2 TO 9  
• THE AGREED LEVELS ARE WRITTEN AS PART OF THE AIR QUALITY SPECIFICATION  
IMPORTANT NOTES  
• CLASS 0 DOES NOT MEAN ZERO CONTAMINATION ALLOWED IN THE COMPRESSED AIR  
• MANUFACTURERS SHOULD NOT STATE PRODUCTS COMPLY WITH CLASS 0 UNLESS PURITY LEVELS HAVE CLEARLY BEEN  
DEFINED AND AGREED WITH THE USER  
• PURITY LEVELS BEYOND THE ACCURATE MEASUREMENT CAPABILITIES GIVEN IN ISO 8573 PARTS 2 TO 9 SHOULD NOT BE  
SELECTED AS THERE IS NO ACCURATE WAY OF VERIFYING PRODUCT PERFORMANCE  
• TO OPERATE A COST EFFECTIVE COMPRESSED AIR SYSTEM, CLASS 0 SHOULD ONLY BE SPECIFIED AT THE POINT OF USE  
AND FOR THE MOST CRITICAL OF APPLICATIONS  
7
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OPTIMISED SYSTEM DESIGN FOR TYPICAL APPLICATIONS  
THE QUALITY OF AIR REQUIRED THROUGHOUT A TYPICAL COMPRESSED AIR SYSTEM CAN VARY. THE  
EXTENSIVE RANGE OF PURIFICATION EQUIPMENT AVAILABLE FROM DOMNICK HUNTER ALLOWS THE USER  
TO SPECIFY THE QUALITY OF AIR FOR EVERY APPLICATION, FROM GENERAL PURPOSE RING MAIN  
PROTECTION, THROUGH TO CRITICAL CLEAN DRY AIR (CDA) POINT OF USE SYSTEMS.  
DOMNICK HUNTER HAS COMPREHENSIVE RANGES OF PURIFICATION EQUIPMENT AVAILABLE TO EXACTLY  
MATCH SYSTEM REQUIREMENTS, ENSURING BOTH CAPITAL AND OPERATIONAL COSTS ARE KEPT TO A  
MINIMUM.  
Cost effective system design  
To achieve the stringent air quality levels required for today’s modern production facilities, a careful approach to system  
design, commissioning and operation must be employed. Treatment at one point alone is not enough and it is highly  
recommended that the compressed air is treated prior to entry into the distribution system to a quality level suitable for  
protecting air receivers and distribution piping. Point of use purification should also be employed, with specific attention  
being focussed on the application and the level of air quality required. This approach to system design ensures that air is  
not “over treated” and provides the most cost effective solution to high quality compressed air.  
The following table highlights the domnick hunter filtration and drying products required to achieve each air purity classification shown in  
ISO 8573.1 : 2001. If a Class 0 purity level is required, contact domnick hunter for recommendations regarding product requirements.  
SOLID PARTICULATE  
WET PARTICULATE DRY PARTICULATE  
WATER  
OIL  
ISO 8573.1:2001  
CLASS  
VAPOUR  
TOTAL OIL (AEROSOL LIQUID and VAPOUR)  
OIL-X EVOLUTION Grade AO + AA + OVR  
OIL-X EVOLUTION Grade AO + AA +ACS  
OIL-X EVOLUTION Grade AO + AC  
OIL-X EVOLUTION Grade AO + AA OIL-X EVOLUTION Grade AR + AAR PNEUDRI ADSORPTION DRYER  
1
2
3
4
5
6
+ TETPOR II  
+ TETPOR II  
-70°C PDP  
PNEUDRI ADSORPTION DRYER  
-40°C PDP  
OIL-X EVOLUTION Grade AO + AA OIL-X EVOLUTION Grade AR + AAR  
OIL-X EVOLUTION Grade AO + AA  
PNEUDRI ADSORPTION DRYER  
-20°C PDP  
OIL-X EVOLUTION Grade AO  
OIL-X EVOLUTION Grade AO  
OIL-X EVOLUTION Grade AO  
-
OIL-X EVOLUTION Grade AR  
OIL-X EVOLUTION Grade AR  
OIL-X EVOLUTION Grade AR  
-
OIL-X EVOLUTION Grade AO  
REFRIGERATION DRYER  
+3°C PDP  
OIL-X EVOLUTION Grade AO  
REFRIGERATION DRYER  
+7°C PDP  
-
-
REFRIGERATION DRYER  
+10°C PDP  
8
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Filtration grades  
WS  
AO  
AA  
ACS  
OVR  
AR  
AAR  
Filter Type  
Bulk Liquid Removal  
N/A  
Coalescing  
Coalescing  
Oil Vapour Removal  
Oil Vapour Removal  
Dry Particulate  
Dry Particulate  
Particle removal  
(inc water & oil aerosols)  
Down to 1 micron  
Down to 0.01 micron  
N/A  
N/A  
Down to 1 micron  
Down to 0.01 micron  
Max Remaining Oil  
Content at 21°C (70°F)  
0.6 mg/m3  
0.5 ppm(w)  
0.01 mg/m3  
0.01 ppm(w)  
0.003 mg/m3  
0.003 ppm(w)  
0.003 mg/m3  
0.003 ppm(w)  
N/A  
>92%  
N/A  
N/A  
Filtration Efficiency  
Test Methods Used  
99.925%  
99.9999%  
N/A  
N/A  
99.925%  
ISO 8573.4  
99.9999%  
ISO 8573.4  
ISO 8573.2  
ISO 8573.4  
ISO 12500-1  
ISO 8573.2  
ISO 8573.4  
ISO 12500-1  
ISO 8573.9  
ISO 8573.5  
ISO 8573.5  
ISO 12500-1 Inlet  
Challenge Concentration  
N/A  
40mg/m3  
10mg/m3  
N/A  
N/A  
N/A  
N/A  
Initial dry  
differential pressure  
Initial saturated  
differential pressure  
N/A  
N/A  
N/A  
-
<70 mbar (1.5psi)  
<140 mbar (2psi)  
12 months  
<140 mbar (2psi)  
<200mbar (3psi)  
12 months  
AO  
<140 mbar (2psi)  
350 mbar (5psi)  
<70 mbar (1.5psi)  
<140 mbar (2psi)  
N/A  
N/A  
6000 Hrs  
AA  
N/A  
12 months  
-
N/A  
12 months  
AR  
Change Element Every  
When oil vapour is detected  
AA  
Precede with filtration grade  
WS (for bulk liquid)  
Product selection  
Correction factors  
Stated flows are for operation at 7 bar (g) (102 psi g) with reference to 20°C, 1 bar (a), 0% relative  
water vapour pressure. For flows at other pressures apply the correction factors shown.  
Line Pressure  
Replacement  
Element Kit  
Correction  
Factor  
Model  
Pipe Size  
L/s  
m3/min  
m3/hr  
cfm  
No.  
bar g  
1
psi g  
15  
0.38  
0.53  
0.65  
0.76  
0.85  
0.93  
1.00  
1.07  
1.13  
1.19  
1.25  
1.31  
1.36  
1.41  
1.46  
1.51  
1
grade 005A  
grade 005B  
grade 005C  
grade 010A  
grade 010B  
grade 010C  
grade 015B  
grade 015C  
grade 020C  
grade 020D  
grade 020E  
grade 025D  
grade 025E  
grade 030E  
grade 030F  
grade 030G  
grade 035F  
grade 035G  
grade 040G  
grade 040H  
grade 045H  
grade 050I  
grade 050J  
grade 055I  
grade 055J  
/
4"  
8"  
2"  
4"  
8"  
2"  
8"  
2"  
2"  
4
"
6
0.4  
0.4  
22  
22  
13  
13  
010 grade  
010 grade  
010 grade  
010 grade  
010 grade  
010 grade  
015 grade  
015 grade  
020 grade  
020 grade  
020 grade  
025 grade  
025 grade  
030 grade  
030 grade  
030 grade  
035 grade  
035 grade  
040 grade  
040 grade  
045 grade  
050 grade  
050 grade  
055 grade  
055 grade  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
2
29  
3
/
6
3
44  
1
4
58  
/
6
0.4  
22  
13  
5
73  
1
/
10  
0.6  
36  
21  
6
87  
3
/
10  
0.6  
36  
21  
7
8
9
10  
11  
12  
13  
14  
15  
16  
100  
116  
131  
145  
160  
174  
189  
203  
218  
232  
1
/
10  
0.6  
36  
21  
3
/
20  
1.2  
72  
42  
1
/
20  
1.2  
72  
42  
1
/
30  
1.8  
108  
108  
108  
216  
216  
396  
396  
396  
576  
576  
792  
792  
1188  
1548  
1548  
2232  
2232  
64  
3
/
30  
1.8  
64  
1"  
30  
1.8  
64  
3
/
4"  
60  
3.6  
127  
127  
233  
233  
233  
339  
339  
466  
466  
699  
911  
911  
1314  
1314  
When ordering an AO/AA filter for pressures above 16 bar g (232 psi g), use  
manual drain. Replace F with M in product code. e.g. 015BBFX now 15BBMX  
1"  
60  
3.6  
1"  
110  
110  
110  
160  
160  
220  
220  
330  
430  
430  
620  
620  
6.6  
17  
18  
19  
20  
247  
261  
275  
290  
1.56  
1.60  
1.65  
1.70  
1
1
1
1
1
1
/
4"  
2"  
4"  
2"  
2
"
6.6  
1
/
6.6  
1
/
9.6  
1
To find the Correction factor for 8.5 bar g (122psi g) =  
/
9.6  
1
/
13.2  
13.2  
19.8  
25.9  
25.9  
37.3  
37.3  
System Operating Pressure  
Nominal pressure  
2"  
2"  
8.5 bar g  
1
2
/
2"  
=
= 1.10  
7 bar g  
3"  
1
2
/
2"  
3"  
Filter selection example  
Selecting a filter model to match a system flow rate and pressure.  
Example: System flow 1050 m3/hr at a pressure of 8.5 bar g  
Filter coding example  
CONNECTION  
TYPE  
INCIDENT MONITOR  
OPTION  
DRAIN OPTION  
GRADE  
MODEL  
PIPE SIZE  
1. Obtain pressure correction factor from table or calculate factor  
using method shown. Correction factor for 8.5 bar g = 1.10  
2. Divide system flow by correction factor to give equivalent flow rate  
at 7 bar g 1050m3/hr ÷ 1.10 = 955 m3/hr (at 7 bar g)  
AO  
AA  
AR  
AAR  
ACS  
3 digit  
code  
shown  
above  
X = None  
I = Incident Monitor  
Not available  
Letter  
denotes  
pipe size  
B = BSPT  
N = NPT  
F = Float  
M = Manual  
3. Select a filter model from the above table with a flow rate above  
or equal to 955 m3/hr. Filter model selected : 045  
on models 005 & 0010  
4. Select filtration grade General purpose filter required,  
grade AO selected : Model AO045  
010  
A
B
F
X
AA  
5. Select pipe connection & Thread type  
System uses 2" piping and BSP threads : Model AO045HB  
F
Note: AO / AA grade filters for use up to 16 bar g (232 psi g) are supplied with a float drain  
For pressures of 16 to 20 bar g (232 to 290 psi g) a manual drain  
as standard.  
6. Select drain type and other options.  
Automatic float drain required, differential pressure monitor not  
required. Model AO045HBFX Final Filter Model Selected - AO045HBFX  
must be used. ACS / AR / AAR  
M
grade filters are supplied with a manual drain  
as standard.  
M
9
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Technical data  
Max Operating Pressure  
Max Recommended  
Operating Temp  
Min Recommended  
Operating Temp  
Filter Grade  
Filter Models  
bar g  
psi g  
AO  
AO  
AA  
AA  
AR  
005  
005  
005  
005  
005  
005  
005  
F
M
F
M
M
M
M
- 055  
- 055  
- 055  
- 055  
- 055  
- 055  
- 055  
F
M
F
M
M
M
M
16  
20  
16  
20  
20  
20  
20  
232  
290  
232  
290  
290  
290  
290  
80ºC  
100ºC  
80ºC  
100ºC  
100ºC  
100ºC  
50ºC  
176ºF  
212ºF  
176ºF  
212ºF  
212ºF  
212ºF  
122ºF  
1.5ºC  
1.5ºC  
1.5ºC  
1.5ºC  
1.5ºC  
1.5ºC  
1.5ºC  
35ºF  
35ºF  
35ºF  
35ºF  
35ºF  
35ºF  
35ºF  
AAR  
ACS  
Weights and dimensions  
A
B
C
Weight  
Model  
Pipe Size  
mm  
76  
76  
76  
76  
ins  
mm  
ins  
6.1  
6.1  
6.1  
7.2  
7.2  
7.2  
9.3  
9.3  
mm  
ins  
5.0  
5.0  
5.0  
6.0  
6.0  
6.0  
7.9  
7.9  
7.9  
7.9  
7.9  
9.2  
kg  
lbs  
1
005A  
005B  
005C  
010A  
010B  
010C  
015B  
015C  
020C  
020D  
020E  
025D  
025E  
030E  
030F  
030G  
035F  
035G  
040G  
040H  
045H  
050I  
/
4"  
4"  
4"  
4"  
8"  
2"  
8"  
2"  
2"  
4
"
3.0  
3.0  
3.0  
3.0  
3.0  
3.0  
3.8  
3.8  
3.8  
3.8  
3.8  
5.1  
5.1  
5.1  
5.1  
5.1  
6.7  
6.7  
6.7  
6.7  
6.7  
8.1  
8.1  
8.1  
8.1  
154.5  
154.5  
154.5  
181.5  
181.5  
181.5  
235  
235  
235  
235  
235  
126.5  
126.5  
126.5  
153  
153  
153  
201  
201  
201  
201  
0.5  
0.5  
0.5  
0.4  
0.4  
0.4  
1
1
1
1
1
1.1  
1.1  
1.1  
1
/
1
/
1
/
0.88  
0.88  
0.88  
2.2  
3
/
76  
76  
1
/
3
/
97.5  
97.5  
97.5  
97.5  
97.5  
129  
129  
129  
129  
129  
170  
170  
170  
170  
170  
205  
205  
205  
205  
1
/
2.2  
2.2  
2.2  
2.2  
1
/
9.3  
9.3  
9.3  
3
/
1"  
201  
3
/
4"  
275  
275  
10.8  
10.8  
14.3  
14.3  
14.3  
17.0  
17.0  
20.6  
20.6  
20.6  
25.3  
25.3  
32.8  
32.8  
232.5  
232.5  
322  
322  
322  
382.5  
382.5  
474.5  
474.5  
474.5  
581.5  
581.5  
772  
2.2  
2.2  
2.6  
2.6  
2.6  
4.5  
4.5  
5.25  
5.25  
5.25  
10  
4.84  
4.84  
5.72  
5.72  
5.72  
9.9  
1"  
1"  
9.2  
364.5  
364.5  
364.5  
432.5  
432.5  
524.5  
524.5  
524.5  
641.5  
641.5  
832  
12.7  
12.7  
12.7  
15.1  
15.1  
18.7  
18.7  
18.7  
22.9  
22.9  
30.4  
30.4  
1
1
1
1
1
1
/
4"  
2"  
4"  
2"  
2
"
1
/
1
/
1
/
9.9  
1
/
11.55  
11.55  
11.55  
22  
2"  
2"  
1
2
/
2"  
050J  
055I  
055J  
3"  
10  
12  
12  
22  
1
2
/
2"  
26.4  
26.4  
3"  
832  
772  
Optional accessories  
FXKE Fixing Clamp  
MBKE Mounting Brackets  
Incident Monitor  
Fixing clamp allows quick and simple  
connection of multiple filter housings.  
Mounting brackets provide additional support to filters  
installed in flexible piping systems or OEM equipment.  
Used to indicate premature high differential pressure.  
Indicator can be retrofitted to existing housings without  
depressurising the system.  
Incident Monitor  
Filter Model  
Filter Fixing Kits  
Filter Model  
MBKE Mounting Bracket Kits  
Filter Model  
005 - 010  
015 - 020  
025 - 030  
035 - 045  
050 - 055  
MBKE1  
MBKE2  
MBKE3  
MBKE4  
MBKE5  
005 - 010  
015 - 020  
025 - 030  
035 - 045  
050 - 055  
FXKE1  
FXKE2  
FXKE3  
FXKE4  
FXKE5  
015 - 055  
DPM  
10  
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dh, domnick hunter, OIL-X, OIL-X EVOLUTION, TETPOR, PNEUDRI and  
VALAIRDATA are registered trademarks of Parker Hannifin ltd.  
Parker Hannifin ltd, domnick hunter division has  
a
continuous policy of  
product development and although the Company reserves the right to change  
specifications, it attempts to keep customers informed of any alterations. This  
publication is for general information only and customers are requested to  
contact your domnick hunter sales representative for detailed information and  
advice on a products suitability for specific applications. All products are sold  
subject to the Company’s standard conditions of sale.  
Parker Hannifin ltd  
domnick hunter division  
Dukesway, Team Valley Trading Estate  
Gateshead, Tyne and Wear  
England NE11 0PZ  
Copyright Parker Hannifin 2007  
Publication Reference: 4402 09  
Stock No. 17 400 4402  
/07 Rev. 008  
Tel: +44 (0)191 402 9000  
filtration purification separation  
Fax: +44 (0)191 482 6296  
A division of Parker Hannifin Corporation  
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