LED UV Curing System Aicure SPOT Type
UJ30/35 Series
User’s Manual
ARCT1F510E-2
2011.9 |panasonic-electric-works.net/sunx
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LED product safety precautions
Laser products Preventive safety measures for users (summary)
[from JIS “Safety of laser products”]
Required item/
Article
Classification
Class 2M
Class 1
Class 1M
Class 2
Class 3R
Class 3B
Class 4
Not necessary in
the case of
Laser
safety manager
10.1
Not necessary, but it is recommended that one be
appointed in the case of applications where laser beams
can be directly observed
visible light
beams.
Necessary
Necessary in the
case of invisible
light beams.
Remote
interlock
10.2
Connected to a room or door
circuit
Not necessary
Key control
Not necessary
Not necessary
Remove the key when not in use
10.3
Beam attenuator
Avoid careless irradiation during
use
10.4
Indicates that
laser is operating
at an invisible
wavelength.
Emission
Not necessary
Indicates that laser is operating
indication device
Warning
indication
10.5
Follow warning indication
preventive measures
Not necessary
Same as
Class 3B for
Class 1M
Same as
Class 3B for
Class 2M
Beam path
Not necessary
Not necessary
Terminate beam at end of effective length
Avoid unintended reflection
10.6
Specular
reflection
10.7
Same as
Class 3B for
Class 1M
Same as
Class 3R for
Class 2M
No necessary
items
No necessary
items
Necessary if it is not possible to
execute technical and management
procedures, and if MPE (max.
Eye protection
No necessary items
10.8
permissible exposure) is exceeded
Protective
clothing
10.9
Specific
Sometimes
No necessary items
No necessary
instructions are
necessary
necessary
Same as
Class 3R for
Class 1M
Same as
Training
No necessary
items
Necessary for all operators and maintenance
personnel
Class 3B for
10.10
items
Class 2M
iii
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LED product safety precautions
Safety features
This product is equipped with the following safety features, based on JIS C6802 “Safety of laser
products.”
■Remote interlock
UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the
controller. It is shorted with a shorting bar as a factory default.
■Control by a key switch
The controller unit of this product is started via a key switch. Ensure that the key is removed while this
product is not in use.
■LED radiation emission warning
Turning ON the key switch enables the irradiation of LED UV light, which turns on the irradiation
warning indicator on the front panel of the controller. If the LED connection cable is longer than 2 m, or if
the controller unit is installed in an invisible part of the equipment, another warning indicator needs to be
provided in a visible location around the LED head.
(OUTPUT terminals “+5V” (23) and “COM” (24) on the rear of the controller output signals when the
key switch is turned ON.)
Stays on during irradiation
The emitting channels are indicated by a red light, either still
or flashing.
■Emergency reset
If an error occurs, eliminate the cause and then hold down “SET” for more than one second to clear the error.
iv
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LED product safety precautions
Labels
The LED irradiation warning labels (shown below specified by JIS C6802) shown below are attached to
the LED heads before this product is shipped from the factory. Warning labels in Chinese that comply
with GB standards and those in English that comply with IEC/EN standards are also included.
■Warning labels in Japanese (JIS)
Warning mark
Emission hole location indication label
Description
■Description
Description and mark label
Emission hole location indication label
Emission hole
LED head
■Warning labels in Chinese (GB standards)
If this product is used in China, apply the labels shown below over the Japanese labels.
■Warning labels in English (IEC/EN standards)
If this product is used outside Japan or China, attach the labels shown below over the Japanese
labels.
v
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Safety precautions
The purpose of the following caution indications is to ensure the safe and correct use of this product,
in order to protect users from injury and prevent property damage.
The caution indications to prevent possible human injury and property damage caused by incorrect use are
classified by “DANGER” and “WARNING” depending on their degree and severity.
All caution indications are critical for ensuring safety and must be strictly observed.
DANGER
Failure to observe the instructions can result in death or serious injury.
WARNING
Failure to observe the instructions can result in injury or property damage.
Symbol examples
This symbol denotes a Prohibited action.
The left-hand example denotes “Do not disassemble”.
●
This symbol denotes a Mandatory action or an Instruction.
The left-hand example denotes “Mandatory”.
DANGER
●Do not use this product in a space in which combustible gases may be present.
(To avoid the risk of explosion.)
●Do not dispose of this product in a fire.
(To avoid the risk of batteries or electronic parts exploding.)
Prohibited
●While the LED is lit do not look at direct or reflected radiation, and do not allow anyone
to approach.
(To avoid the risk of injury or inflammation to eyes and skin.)
●Always wear UV protective goggles and protective gear when using this product.
Mandatory
(To avoid the risk of risk of injury or inflammation to eyes and skin.)
●Never try to disassemble or modify this product.
(To avoid the risk of generating abnormal heat or smoke. Also, disassembling the LED head
may expose eyes and skin to LED-UV radiation, resulting in injury or inflammation.)
Do not disassemble
WARNING
●To prevent the generation of abnormal heat or smoke, always use this product with an
adequate margin of safety with respect to its guaranteed characteristics and performance
values.
●Do not touch the terminals while they are electrically powered.
(To avoid the risk of electric shock.)
●Make sure to connect the power cable and connectors securely.
(To avoid the risk of generating abnormal heat or smoke.)
●Make sure to plug in the AC adapter securely.
Mandatory
(To avoid the risk of generating abnormal heat or smoke.)
●Never insert any foreign substances such as liquid, flammable materials, or metals inside
the product. (To avoid the risk of generating abnormal heat or smoke.)
●Never perform any setup work (e.g., connection, disconnection) with the power cable
plugged in. (To avoid the risk of electric shock.)
●Never place anything on top of the product or obstruct the ventilation openings in any
way. (To avoid the risk of burning due to overheating.)
Prohibited
vi
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Precautions for use
■
General precautions
・
Never connect any LED head, connection cable, AC adapter, or UV sensor to the main unit, other
than those designated by Panasonic. Otherwise, any failure, loss, or damage that may occur will not
be covered under warranty.
・
Never try to disassemble or modify the product, or to alter its internal settings. Any failure or
damage that occurs after disassembling or modifying the product will not be covered under
warranty.
■
Installation environment
・
Ambient temperature
Controller: 0 to +35°C (with no condensation)
LED head: +5 to +35°C (with no condensation)
30 to 85% RH (at 25°C, with no condensation)
・
・
Ambient humidity:
A location free of dirt, smoke or soot, conductive dust, and corrosive or flammable gases, where
there is no risk of exposure to water, oil, or chemicals
・
・
A location not subject to sudden temperature changes, or to vibration and physical shock
A location not exposed to direct sunlight
■
・
・
・
Power supply
Supply electric power of 100 to 240 V AC (frequency: 50/60 Hz).
Supply electric power of 5 to 28 V DC to the input/output terminals.
The supplied power cable is for use in Japan, at 100 V. If using this product outside Japan, make
sure to use a suitable cable with the appropriate plug, certified for use in the particular country.
Do not connect this product to a power supply that is shared with equipment that includes an electric
motor or other high-power usages. Use a separate power supply and make sure to provide a
protection circuit (e.g., a fuse).
・
・
・
Take care to prevent excessive static electricity accumulation.
If using multiple units of this product, do not tie their AC adapters together in a bundle. Otherwise,
the AC adapters may overheat, resulting in failure.
・
If the product is to remain unused for any length of time, disconnect the power plug from the power
socket.
■
Wiring
・
If any device connected to this product is connected to a DC induction load (motor or relay), connect
a noise absorption device (e.g., noise suppressor) on the side of the load.
When connecting an external power source to the input/output terminals, make sure that the polarity
is correct.
・
・
Make sure to perform wiring so that no physical or electrical load is added to the connection cable.
Also, avoid bending too close (less than 80 mm) to the base (connector part) and make sure that the
radius of bends is at least 33 mm.
・
Make sure to hold the connector (plug) part while connecting or disconnecting the power plug.
If the connection cable is longer than 2 m, or if the product is installed inside a larger item of
equipment, set up a display near the LED head so that the “LED radiation warning” can be readily
seen. If you use OUTPUT terminals “+5V” (23) and “COM” (24) at the rear of the controller, these
will output a signal when the power is switched ON.
■
vii
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Precautions for use
■
Setup
・
Check that the rubber feet of the product are always horizontally level. Never incline the product,
or position it on its side, or upside down. Otherwise, overheating may occur, resulting in failure
and damage.
・
Never place anything on top or below the product, or obstruct the ventilation openings in any way.
Otherwise overheating and burning may occur. Provide for sufficient ventilation space around the
product: Top: 50 mm; Sides: 20 mm; Rear: 80 mm.
■
Precautions when powering ON
・
Check that all connections are correct before powering ON.
■
Other precautions
・
When disposing of this product, it should be treated as industrial waste.
Warranty Period
・
The Warranty Period for this product (excluding LED head) is 3 years from either the date
of purchase or the date on which the product is delivered to the location specified by the
Buyer. However, the Warranty Period shall be valid only until 42 months from the date of
manufacture which includes a maximum of 6-month distribution period. The warranty
period for the LED head extends until one year from the time of delivery, or until 5,000
hours of cumulative irradiation, whichever is sooner.
Extent of Warranty
・
In the event of any failure or defect in the product or non-conformity of specifications due
to the reasons solely attributable to the Seller, Seller shall remedy such malfunctioning or
defective product at its own cost in one of the following ways to be selected by SELLER:
(i) repair such product, (ii) replace such product, (iii) supply of replacement parts.
However, this Warranty shall not cover the damages or defects that arise due to the reasons
any of the followings.
1. Specifications, standards or handling procedures specified by the Buyer.
2. Modifications to the structure, performance or specifications performed by a
party other than the Seller after the date of purchase or the date on which
the product is delivered.
3. Phenomena that could not have been foreseen with the technology that was
put into practical use at the time of purchase.
4. Exceeding the ranges, conditions, circumstances or environment described
in the Manuals or Specification sheet.
5. Damages that could be avoided if Seller’s product have the functions and
structures generally accepted in the industry, when incorporating the
product in to Buyer’s product.
6. Natural disasters or an Act of God.
7. Consumable goods such as batteries and relays, or optional accessories such
as cables.
viii
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Precautions for use
・
SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR USE OR
PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT,
CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT.
Product EOL (“end of life”)
・
Please understand that production of this product may be discontinued at any time for a
variety of possible circumstances. Note that repair services are not provided after a
product is discontinued.
ix
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Contents
1
2
3
4
Features of the ANUJ 3000/3500................................1
Product components....................................................3
Parts names and functions...........................................4
Installation ..................................................................6
7
External control.........................................................24
7.1 External input/output control.....................................24
7.2 Serial communication control ...................................26
RS-232C terminal specifications ..........................26
Communication specifications..............................26
Commands and responses.....................................27
Command/response format...................................27
Block check code BCC (H) (L).............................27
Control commands................................................28
Support commands ...............................................28
Error codes ...........................................................28
Data areas .............................................................29
7.3 Communications address map...................................30
Address for reading ..............................................30
Address for writing...............................................34
WRITE procedure.................................................38
7.4 Setup tool application for UJ35.................................39
Operation from a PC.............................................39
4.1 Installation conditions..............................................6
4.2 General guidelines for irradiation distance and UV
intensity..................................................................7
5
Getting started.............................................................9
5.1 Hooking up the connection cable.............................9
5.2 Connecting the LED ................................................9
5.3 Connecting the external control signals.................. 11
5.4 Connecting the AC adapter ....................................12
5.5 Power on operation ................................................12
6
Operation modes.......................................................13
6.1 Operation mode (default mode when power is turned
on)........................................................................13
1) Setting irradiation conditions..............................14
2) Timer irradiation.................................................14
3) Continuous irradiation ........................................15
4) Irradiation using an external start signal .............15
5) Display of head management information ..........16
6) Panel lock function .............................................16
6.2 UV measurement and Auto tuning mode................17
1) Measuring UV intensity. ................................... 17
2) Auto tuning .......................................................18
6.3 Default settings mode.............................................19
6.4 Timing chart...........................................................20
1) Batch irradiation .................................................20
2) Individual irradiation ......................................22
8
Warning indications ..................................................46
Temperature warning............................................46
Time warning........................................................46
Error codes ...........................................................47
9
Safety measures ........................................................48
9.1 Safety circuit..........................................................48
10 Specifications..........................................................49
10.1 Outline of specifications.......................................49
Controller specifications......................................49
Head specifications .............................................50
UV sensor specifications.....................................52
11 Dimensions..............................................................53
12 Option and spare parts list.......................................54
12.1 Options and spare parts .......................................54
12.2 How to replace the lens unit................................56
12.3 Fitting the mounting bracket ...............................56
13 Troubleshooting ......................................................57
Manual revision history ..................................................58
x
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1 Features of the ANUJ 3000/3500
The ANUJ 3000/3500 is an UV curing device that quickly hardens UV resins (inks, adhesives, and coatings)
via irradiation with UV light from an LED light source. The focused application of UV radiation to UV resins
coated on minute surfaces (2 to 3 mm dia.) such as the lenses of CD, MD, and DVD players, and the LCD
panels of notebook PCs, enables precise adhesion.
■High-power irradiation: 10,000 mW/cm2 (with ANUJ6423 lens)
Higher radiation intensity and a wider range of applications. Shorter production cycles.
■Long LED life: 20,000 hours (LED life: Total irradiation time before UV intensity falls to 70% of
initial value)
At least six times longer LED life than a comparable lamp model, enabling reduced running costs.
■UV curing without temperature increases
Uses a single 365-nm LED UV light source that does not emit any infrared radiation, eliminating the risk of
heat damaging the workpiece.
■UV intensity stabilization
UV intensity is kept constant, even if the ambient or LED temperature changes.
■Easy-to-install LED head
At 12 mm dia. by 50 mm len., the LED is easy to mount on a jig. Mounting the LED head in place reduces
overheating and increases UV intensity.
■No cooling fan, enabling cleanroom use
There is no need to deal with exhaust.
■Programmable UV irradiation with four independently controlled heads
Each LED head can be controlled independently. The heads can also be controlled all together or in
combination. Up to eight different operation programs can be stored for each channel, including one program
for the constant intensity irradiation and seven programs composed of up to 10 steps each.
[Lamp type]
Four units need to be installed
separately for processes 1 to 4.
Program examples
One controller handles processes
1 to 4.
Up to 7 programs can be set.
Program 7
Simple mode
Program 1
UV
intensity
Fiber
Constant
intensity
Process 1 Process 2 Process 3 Process 4
Process 1 Process 2 Process 3 Process 4
Time
1
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Features of the ANUJ 3000/3500
The ■Universal design for easy operation
Easy operation has been achieved by the product’s universal design, including the large-sized color LED
display with a high level of visibility and the operation switches located at optimal locations.
After connecting the head, UV irradiation can be started simply by selecting a channel (CH), setting the UV
power (%) and irradiation time (TIME), and then pressing [EMISSION].
■Multiple safety features
Circuit breaks and short circuits of the LED head are automatically detected. If the LED overheats due to high
ambient temperature or other reason, it turns itself off. UV irradiation can be brought to an emergency by
opening INPUT terminal “INTERLOCK” (11) on the rear of the controller. Irradiation can also be stopped by
short-circuiting “STOP” (9) and “COM” (12).
■Detachable terminal blocks for external connection
The detachable terminal blocks facilitate connections with external equipment.
■Universal power supply
The supplied AC adapter is a universal type for 100 to 240 V ± 10%.
(The supplied AC adapter power cable is 100 V AC cable for use in Japan
2
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2 Part names and functions
Controller
AC adapter
100 V (AC) power cable for use in Japan only
Instruction Manual
Optional parts (sold separately)
LED head
Standard lens
Connection cable x1
3
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3 Part names and functions
Front of the controller
UV sensor (option)
Rear of the controller
AC adapter
DC output indicator LED
4
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Part names and functions
●Front
(1) EMISSION switch
(9) Display unit
(2) READY indicator
(3) CH1-CH4 operation switch
(4) CH1-CH4 selector/indicator
(8) Operation switch
(7) UV check switch
(only UJ35)
(5) Key operated power switch
(6) UV sensor
connection port (only UJ35)
(10) Input/Output terminal block
●
Rear
(13) CH1-CH4 LED head
connecting connector
(14) Protective seal
(11) RS232C connector
(only UJ35)
(12) AC adapter connector
Description
Function
Remark
UV is irradiated and stopped by selected irradiating CH head. Red lamp is turned on
during UV irradiation.
(1) EMISSION switch
(2) READY indicator
Indicates that UV irradiation is enabled (ready to start).
Selects the LED head channels for irradiation.
Red = irradiation, green = standby, yellow = error
Commences/finishes operation of the controller.
Connects the special UV sensor.
(3) CH1-CH4
operation switch
(4) CH1-CH4
selector/indicator
(5) Key operated
power switch
(6) UV sensor
UJ35 only
UJ35 only
connection port
(7) UV check button
(8) Operation unit switch
(9) Display unit
Views/calibrates values measured by the special UV sensor
Specifies irradiation conditions (intensity and time), replacement time settings, and
initial values, and switches the display.
Displays irradiation conditions (intensity and time), replacement time settings, head
temperature, and initial values.
(10) Input/output terminal
block
Connects a PLC, foot switch, or other external device
Connects a PC, PLC, or other external device with RS232C.
Connects the special AC adapter.
(11) RS232C connector
UJ35 only
(12) AC adapter connector
(13) CH1-CH4 head
connecting connector
Cconnects LED heads.
(14) Protective seal
Protects connectors.
5
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4 Installation
Install and set up the product according to the following conditions.
4.1 Installation conditions
1) Ambient temp.: Controller: 0 to +35°C
Head: +5° to +35°C
2) Relative humidity: 30 to 85% (at 25°C, no condensation)
3) When setting up the controller, make sure that its rubber feet are
horizontally level.
4) To prevent damage due to overheating, make sure that the area around the
controller is free of any obstructions.
5) The dimensions of the controller are 80 mm (L) × 130 mm (H) × 145 mm
(D), but remember that the controller will have one or more LED heads
attached during use. The radius of the LED head connector cable should
be no less than 33 mm, otherwise the cable may become damaged.
Never place anything on top or below the controller, or obstruct the
ventilation openings in any way. Otherwise, overheating and burning may
occur.
Warning
Wall
Ensure that there is enough space
above and on the sides of the
controller.
Approx. 50 mm
Approx. 20 mm
Wall
Warning
If using more than one controller, do not bundle
the supplied AC adapters together. Otherwise, the
AC adapters may overheat and fail.
6
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Installation
4.2 General guidelines for irradiation distance and UVintensity
Fix the LED head to a jig at the appropriate distance from the workpiece, according to the size of the area to be
irradiated (irradiation diameter) and the required UV intensity.
General guidelines for work distance (WD) and UV intensity are offered below.
■UV intensity data (typical characteristics)
LED head: ANUJ6170
ANUJ6423 (φ3mm)
14,000
WD=10
WD=12
2,000
WD=14
WD=16
0,000
WD=20
Irradiation distance vs
intensity and area
ANUJ6428 (φ8mm)
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
8,000
6,000
4,000
2,000
0
WD=10
WD=15
WD=20
WD=25
WD=30
WD=40
WD=50
If an irradiation area of 6 mm diameter
is irradiated at an intensity of 500 mW/cm2
or higher, draw lines on the graph at ±3 mm
and 500 mW/cm2. Find the irradiation
distance line that covers the area surrounded
by the drawn lines. In this example,
the ANUJ6428 head can maintain
an intensity of 500 mW/cm2 or higher
for a 6-mm diameter area
-5 -4 -3 -2 -1
0
1
2
3
4
5
範m
Irradiation area (mm)
ANUJ6424 (φ4mm)
12,000
10,000
8,000
6,000
4,000
2,000
0
WD=10
WD=12
WD=15
WD=20
WD=25
WD=30
WD=50
0
-5 -4 -3 -2 -1 0
Irradiatio
(mm)
1
2
3
4
5
by setting the irradiation distance to 50 mm.
n
a
rea
-5 -4 -3 -2 -1 0
1
2
3
4
5
Irradiation area (mm)
ANUJ6426 (φ6mm)
6,000
5,000
4,000
3,000
2,000
1,000
0
WD=10
WD=15
WD=20
WD=25
WD=30
WD=40
WD=50
-5 -4 -3 -2 -1 0
1
2
3
4
5
Irradiation area (mm)
ANUJ6428 (φ8mm)
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
WD=10
WD=15
WD=20
WD=25
WD=30
WD=40
WD=50
0
-5 -4 -3 -2 -1 0
1
2
3
4
5
Irradiationarea (mm)
ANUJ6420 (φ10mm)
2,000
1,800
1,600
1,400
1,200
1,000
800
WD=10
WD=15
WD=20
WD=25
WD=30
WD=50
600
400
200
0
-7-6-5-4-3-2-10 1 2 3 4 5 6 7
Irradiation area (mm)
[UV intensity level: 100% Room temperature: 25°C With a cooling device attached]
* See page 11 for the dimensions of the cooling device.
7
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Installation
Cylindrical lens data (typical characteristics)
Length direction
Width direction
ANUJ6450S
2,000
2,000
1,800
1,600
1,400
1,200
1,000
800
WD=10
1,800
1,600
1,400
1,200
WD=10
WD=12
WD=15
WD=15
WD=20
1,000
800
600
400
200
0
600
400
200
0
-10
-8
-6
-4
-2
0
2
4
6
8
10
-4
-3
-2
-1
0
1
2
3
4
ANUJ6475S
2,000
1,800
1,600
1,400
1,200
1,000
800
2,000
1,800
1,600
1,400
1,200
1,000
800
WD=10
WD=15
WD=20
WD=10
WD=12
WD=15
600
600
400
400
200
200
0
0
-4
-3
-2
-1
0
1
2
3
4
-10
-8
-6
-4
-2
0
2
4
6
8
10
■Rod lens data (typical characteristics)
■
Side-view lens data (typical characteristics)
12,000
6,000
WD3
WD5
10,000
WD5
5,000
WD10
WD7
WD15
8,000
4,000
WD20
WD10
WD15
WD25
6,000
3,000
WD30
WD20
WD25
WD40
4,000
2,000
WD30
2,000
0
1,000
0
-5
-4
-3
-2
-1
0
1
2
3
4
5
-5
-5
-5
-4
-4
-4
-3
-2
-2
-2
-1
0
1
2
3
3
3
4
4
4
5
5
5
照射範囲(mm)
照射範囲(mm)
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
WD5
WD3
WD5
WD7
WD10
WD15
WD20
WD25
WD30
WD40
WD10
WD15
WD20
WD25
0
-5
-4
-3
-2
-1
0
1
2
3
4
5
-3
-1
0
1
2
照射範囲(mm)
照射範囲(mm)
1,000
800
600
400
200
0
WD5
WD10
WD15
WD20
WD25
WD30
WD40
-3
-1
0
1
2
照射範囲(mm)
Side-view lens
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5 Getting started
After connecting the necessary cords, lastly plug in the power cord.
This section describes the steps up to turning on the power.
5.1 Hooking up the connection cable
Plug the connection cable (for the LED head) into its connection port.
Connection cable
Plug the female side of the connection cable into the main unit. Plugging in
the wrong side (the male connector) could bend the connector pins or cause
other issues.
Warning
5.2 Connecting the LED
Connecting the head
Lens protector cap
LED head
Connector
Connection cable
Main unit side
LED side
Connector
Connector
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Getting started
Rear panel
<Procedure>
1. Plug in the connection cable.
2. Connect the LED head to the connection cable.
3. Remove the protective cap from the LED head.
Set the LED jig in place.
<Reference> Heat dissipation device (aluminium)
(A metal fixture attached to the head)
2-M4 (5mm D)
Warning
M6 (5mm D)
The rise in LED temperature depends on the duration
of irradiation time and the interval between irradiations.
If the temperature increases beyond a certain point an
alarm will be generated. In the event of such
overheating, increase the size of the heat dissipation
fixture, or add fins to it.
Warning
If the LED head is not fixed to a jig, the LED head can become very hot during irradiation. For this reason, do
not touch the head directly with your hands during irradiation.
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Getting started
5.3 Connecting the external control signals
The external control connectors on the back of the controller (two blocks of
12 pins) are removable.
External control connectors (12 pin × 2)
MINI COMBICON Plug 12P (Phoenix Contact MC 1.5/12-ST-3.5)
(Osada OS-85-12P)
Cover stripping length
Compatible wire (stranded)
Size
AWG#24 to 16
Conductor section area
0.2 to 1.25 mm2
6 to 7 mm
Tightening torque: 0.22 Nm to 0.25 Nm
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Getting started
5.4 Connecting the AC adapter
Plugtheconnectorofthesupplied ACadapterintotheACadapterconnectoron
therearpanel. To ensurethatthecontrolleriscompletelydisconnected fromt
hepowersupply, unplugthisconnector.
Only connect the power plug end of the AC adapter to a power socket after
the controller is fully set up.
The supplied power cable is a 100 V (AC) cable for use in Japan.
Warning
5.5 Power-on operation
To start up the controller, insert the supplied power key into the power key switch
and turn it clockwise.
When the power is turned on a beep will sound and the display will indicate
startup status. The display will then change to operation mode (under the default
setting).
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6 Operation modes
6.1 Operation mode (default mode when power is turned on)
■Status check
Displays in Operation mode
Display
Descriptions
EMISSION switch.
Pressing it will start irradiation.
Stays on during irradiation.
Indicates that irradiation is ready to start.
Stays on while irradiation is ready to start.
Stays off during irradiation.
READY
Indicates CH selection and active CH during
irradiation. Also indicates temperature
warnings and errors.
CH1~4
Green: During selection
Orange: Temperature warning or error
Red: During irradiation
The “CH” indicators of 7-seg flash during
irradiation.
UV intensity modulation (0-100%)
LED replacement time (0.01-999 × 100 hrs)
CH of temp. warning or error (CH1-4)
UV intensity setting (“---,” 0.01-49.9 W/cm2)
Green (7-seg) display
Irradiation time (Con, 0.00-999 sec.)
LED head temp. (0-999TEMP)
Cumulative LED use (0-999 × 100 hrs)
Error code (E00~E99)
Red (7-seg) display
UV intensity setting (0.00-49.9 W/cm2)
Appears when UV intensity modulation is
displayed
%
Appears when irradiation time is displayed
sec
Appears when LED temperature is displayed
Appears when LED replacement time and
cumulative LED use are displayed
TEMP
×100hrs
Appears when UV intensity is displayed
W/cm2
LOCK
Settings are locked (no changes can be made)
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Operation modes
■
How to operate the controller
1) Setting irradiation conditions
Setting the irradiation intensity and irradiation time separately for each of CH1 to CH4.
ꢀThe displayed values apply to the flashing channel.
1. Selecting channels
Select the channel to be set by pressing CH1 to CH4. The selected
channel is indicated by a green light (flashing or still).
* It is not possible to select a CH unless an LED head is connected to it.
2. Setting irradiation intensity
Hold down the SET switch to select the CH to be set. (The selected
channel is indicated by a green light.) Initially, only “%” (intensity)
appears in the green (7-seg) display. Use △/▽ to set the desired
intensity value, then press SET again to confirm. Note that while setting
the irradiation intensity you can press the EMISSION switch to start UV
irradiation. This makes it easy to make adjustments.
3. Setting irradiation intensity
When you have finished setting the intensity, the green display will
automatically display only “sec.” Use △/▽ to set the desired time
value, then press the SET switch again to confirm. Note that if you use
▽ to decrease the setting below “0.0 sec” the display will show “Con.”
At this setting irradiation will be continuous with no time limit.
4. Completing settings
After setting irradiation time and pressing SET the controller will return
to Operation mode. To continue settings for other channels, repeat the
procedure above from step 1 for each channel you wish to set.
(It is possible to switch the display even during irradiation. The
displayed values are stored in memory even when the controller is
powered off. After the controller is powered on again it will restore the
display to its last state. Note, however, that unless a channel is selected
nothing will be appeared on the display.)
2) Timer irradiation
Irradiation using the EMISSION switch of the controller
ꢀThe displayed values apply to the flashing channel.
(1) Starting irradiation
1. Select the channel/s for irradiation.
2. Press the EMISSION switch
(Irradiation will start on all the active channels (green indicator).
The EMISSION switch glows red during irradiation.)
* Irradiation stops after irradiation is finished on all ch
(2) Stopping irradiation
3. While irradiation is in progress press the EMISSION switch again.
(Irradiation will stop on all channels.)
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Operation modes
3) Continuous irradiation
Irradiation using the EMISSION switch of the controller
ꢀThe displayed values apply to the flashing channel.
(1) Starting irradiation
1. Select the channel/s for irradiation.
2. Press the EMISSION switch
(Irradiation will start on all channels indicated by red lights. The
EMISSION switch glows red during irradiation.)
(2) Stopping irradiation
3. While irradiation is in progress press the EMISSION switch
again. (Irradiation will stop on all channels.)
4) Irradiation using an external start signal
Irradiation can be started externally using the INPUT terminals on the rear of the controller—either
“START ALL” or “START1-4.”
(1) Starting irradiation
1. Turn on the START signal.
(Irradiation is activated under the conditions summarized below.)
INPUT terminal
Start signal
setting
START ALL
START1-4
PULSE
○
●
○
●
STATUS
○・・・Irradiation starts when the start signal is switched from OFF
to ON. (Duration is per timer setting.)
●・・・Irradiation starts when the start signal is switched from
OFF to ON, and stops with an OFF signal (at “Con”
setting)
Case of START ALL: When the START ALL signal is turned ON
irradiation starts simultaneously on all
selected channels.
Case of START1-4:
When the signal of a START No. terminal is
switched ON irradiation starts on the
corresponding CH No.
(2) Stopping irradiation
2. Switch the STOP signal to ON.
(Irradiation can also be stopped by pressing the EMISSION switch.)
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Operation modes
5) Display of head management information
[Head temperature (°C or °F)]
1. With the display showing irradiation information, press the MODE switch.
2. The head temperature is displayed.
* Fahrenheit values include a “.” (decimal point).
3. Press the CH switch to switch to other channels.
[Display of head lifetime information]
1. With the display showing head temperature, press the MODE switch.
2. The display shows the lifetime setting (green) and cumulative irradiation time (red).
3. Press the CH switch to switch to other channels.
4. Press the MODE switch to return to display of irradiation information.
[Resetting head lifetime and cumulative irradiation time values]
1. With the display showing the lifetime setting (green) and cumulative
irradiation time (red), hold down the SET switch.
2. The lifetime setting (green) will be displayed.
3. Use △/▽ to change the lifetime setting.
4. Press the SET switch.
5. The cumulative irradiation time is displayed (red).
6. Hold down △/▽ to reset the value to 0.
7. Press the CH switch to switch to other channels.
8. Press the MODE switch to return to display of irradiation information.
* To cancel a change, press the MODE switch. The display will return to
showing irradiation information, and the change will be lost from
memory.
・
If you are using an LED head with other controllers, it is possible to input the cumulative
irradiation time via a serial data connection. This makes it possible to effectively manage
the lifetime of the head.
6) Panel lock function
This function allows all the settings of the controller’s front panel to be locked.
1. In operation mode, hold down △/▽. The settings will become locked and
the “LOCK” indicator will light up.
2. To unlock the settings, hold down △/▽ again.
[Locked settings]
・Irradiation intensity ・Irradiation time ・Head lifetime
・UV intensity ・CH selection/deselection
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Operation modes
6.2 UV measurement and Auto tuning mode
It is possible to make UV measurements and Auto tunings.
* To use this mode it is necessary to have a compatible UV sensor (option).
■
Operation
1) Measuring UV intensity
(1) Connecting a UV sensor
1. While in operation mode, press the UV CHK switch.
2. The intensity setting value (green) and intensity measurement
value (red) will be displayed.
3. Select the CH for UV intensity measurement.
4. While the intensity setting value (green) and intensity measurement
value (red) are displayed, hold down the SET switch.
5. The intensity setting value (green) is displayed.
6. Use △/▽ to change the intensity setting value to “---.”
7. Press the SET switch.
8. The intensity setting value (green) and intensity measurement
value (red) are displayed.
9. Press the EMISSION switch to start irradiation and begin the UV
intensity measurement. The irradiation modulation (%) and measured
intensity value (W/cm2) are displayed.
10. Press EMISSION again to stop irradiation.
* Press the MODE switch to switch the measurement range.
(0.00 range/00.0 range)
* If a measured value exceeds the measurement range the display value
will start flashing.
(2) Making a UV measurement
* It is possible to change the irradiation modulation (%) during a UV
intensity measurement, using △/▽.
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Operation modes
2) Auto tuning
(1) Switching to calibration mode
1. While in operation mode, press the UV CHK switch.
2. The intensity setting value (green) and intensity measurement value
value (red) are displayed.
3. Select the CH for UV intensity measurement.
4. While the intensity setting value (green) and intensity measurement
value (red) are displayed, hold down the SET switch.
5. The intensity measurement value (green) is displayed.
6. Use △/▽ to change the intensity setting to the desired value.
7. Press the SET switch.
8. The intensity measurement value (red) is displayed.
9. Press the SET switch.
10. The intensity setting value (green) and intensity measurement value
(red) are displayed.
11. Press the EMISSION switch to start irradiation and begin calibration.
When calibration is completed, irradiation will automatically stop.
(2) Starting Auto tuning
* If the EMISSION switch is pressed during Auto tuning,
irradiation will stop and an error will be generated.
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Operation modes
6.3 Default settings mode
This mode is used for the units (°C/°F) for head temperature readings, for switching between
READY/BUSY signal, and for setting the buzzer ON/OFF.
* The default values are Celsius (°C) for temperature display, BUSY, and buzzer ON.
[Default settings mode]
1. While pressing down the MODE switch power ON the controller.
1
C/F
2. When the display starts up
is displayed.
[Switching between °C/°F display]
1. Use △/▽ to switch between °C (Celsius)/°F (Fahrenheit).
2. Press the SET switch. will be displayed.
[Switching between READY/BUSY signal]
1. Use △/▽ to switch between A=READY/b=BUSY.
2. Press the SET switch. will be displayed.
[Switching the buzzer ON/OFF]
1. Use △/▽ to switch between buzzer ON/OFF.
2. Press the SET switch. C/F will be displayed.
[Exiting from default settings mode]
2
A/b
3
On/oFF
1
1. Hold down the SET switch to switch to operation mode.
[Restoring default settings
(all settings are restored to their initial default values)]
1. While in default settings mode, press the MODE switch.
EE | | |
3. Hold down △/▽.
2.
will be displayed.
4.
will be displayed.
5. Hold down SET. EE
will be displayed. When
EE CLr
appears all settings have been restored to their original
default values, and the controller returns to operation mode.
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Operation modes
6.4 Timing chart
1) Batch irradiation:
(*1)
Heads selected
with CH1 through 4 operation button in front of the controller are processed in batch
irradiation mode.
・ Preparation of batch irradiation: READY All is ON(*2)
.
・ Batch irradiation start: Press EMISSION button in front of the controller or turn on START ALL input
signal on the backside.
・ Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.
①
Batch timer irradiation
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Operation modes
②
Continuous (Con) batch irradiation
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Operation modes
2) Individual irradiation
When START 1~4 input on the backside of the controller is turned on, individual CH is irradiated.
・ Preparation of individual irradiation: READY 1~4 applicable to each CH is ON*2)
・ Individual start: Turn on START 1~4 input signals on the backside of the controller.
・ Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.
①
Individual timer irradiation
②
Continuous (Con) individual irradiation
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Operation modes
*1) It is not possible to select a particular channel unless it has an LED head connected to it.
*2) Conditions under which the signals below are set to ON.
- READY ALL: ON when CHs are selected on the front panel of the controller, and all selected channels
are ready*3) for irradiation.
- READY1-4: ON when the corresponding CH is ready for irradiation. Note that even if the CH is not
selected on the front of the controller, if the channel is ready*3) for irradiation, the signal will be ON.
- BUSY1-4: ON while irradiation is in progress on the corresponding channel.
*3) Irradiation-ready state
- The INTERLOCK input on the rear of the controller is set to ON.
- Irradiation conditions (intensity and time) have been set, and the 1STEP time value is not set to 0.
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7 External control
7.1 External input/output control
■External control connectors (12 pin × 2)
MINI COMBICON Plug 12P
(PHOENIX CONTACT: MC 1.5/12-ST-3.5)
(Osada: OS-85-12P)
Wire stripping length
6-7 mm
Compatible wiring (stranded)
Size
Conductor section area
0.2 - 1.25 mm2
AWG#24-16
Tightening torque: 0.22 to 0.25 Nm
Precautions for wiring
Warning
・Carefully strip the cover so as not to damage the core wires.
・Connect the core wires without twisting them.
・Connect the core wires without soldering them; otherwise, they may break due to vibration.
・After connection, do not apply stress to the cable.
・Because of the terminal structure, if the wire is tightened by a counterclockwise rotation, the
connection will fail. In such cases, pull out the wire, check the terminal hole, and then connect it
again.
■Input/output terminal table
INPUT
Pin No
Signal name
Description
CH1 irradiation start signal
CH2 irradiation start signal
CH3 irradiation start signal
CH4 irradiation start signal
1
2
3
START
1
2
3
4
START
START
START
4
5
6
7
8
TYPE Chg1
TYPE Chg2
TYPE Chg3
UV CHECK
STOP
START ALL
INTERLOCK
COM
Product type switching signal
Product type switching signal
Product type switching signal
UV intensity control mode signal
Irradiation stop signal, Error reset
CH1-CH4 irradiation start signal
Interlock (normally ON)
UJ35 only
9
10
11
12
Common terminal for input/output signals
OUTPUT
Pin No
13
Signal name
READY ALL
READY1/BUSY1
READY2/BUSY2
READY3/BUSY3
READY4/BUSY4
ERROR
Description
ON when irradiation is ready to start
14
15
16
17
ON when CH1 irradiation is ready to start/in progress
ON when CH2 irradiation is ready to start/in progress
ON when CH3 irradiation is ready to start/in progress
ON when CH4 irradiation is ready to start/in progress
Error signal
READY/BUSY
singal is changed
over by changing the
initial setting mode.
18
19
20
21
22
ALARM
COM
COM
FG
Warning signal (temperature/time warning)
Common terminal for input/output signals
Common terminal for input/output signals
Frame gland
23
24
+5V
COM
5 V DC output (for display or output signals)
Common terminal for input/output signals
* Pin Nos. 12, 20, 21 and 24 are connected internally.
The ON time of input signal pulses must be 100 ms or more.
Warning
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External control
■Product type switching table
Type No.
Pin No.7
Pin No.6
OFF
Pin No.5
OFF
Remark
Product type switching is enabled when all
pins are off.
0
OFF
OFF
OFF
OFF
ON
OFF
ON
1
2
3
4
5
6
7
ON
OFF
ON
When an external signal is on, the product
type set by the external signal has priority.
ON
OFF
OFF
* The green display will show a flashing “.”
(period). Irradiation intensity and irradiation
time settings cannot be performed using the
controller.
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
■
Operation via external signals
Output Specification
・Rated load voltage: 5 V DC to 28 V DC
・Max. load current: 100 mA (per 1 output)
When 5 V internal voltage is used, set the total of maximum load current to less
than 250mA.
・Maximum voltage drop is less than 0.9 V when output is given.
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External control
7.2 Serial communication control
■
RS-232C terminal specifications
(D-Sub 9-pin)
D-sub 9-pin connector (male pins) (JAE: DELC-J9PAF-10L9E)
[Connection cable specifications]
For the cable connector use a D-sub 9-pin connector (female pins).
Cable (shielded).
UJ30/35 Controller side
Signal
Unconnected
Send data
Receive data
Unconnected
Signal ground
Unconnected
Unconnected
Unconnected
Unconnected
Name
-
Pin No.
Pin No.
Name
-
Signal
Unconnected
Send data
Receive data
Unconnected
Signal ground
Unconnected
Unconnected
Unconnected
Unconnected
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
SD
RD
-
RD
SD
-
SG
-
SG
-
-
-
-
-
-
-
■ Communication specifications
Interface
RS232C
Communication method
Synchronization
Half duplex
Asynchronous communication method
3-core shielded wire
15 m max.
Transmission medium
Transmission distance
Transmission speed
Transmission code
38400bps
ASCII
Data length: 8 bits
Parity check: None
Stop bit: 1 bit
Transmission format
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External control
■Commands and responses
・
・
・
・
Instructions sent to the controller are called commands.
Messages returned from the controller are called responses.
The communications are two-way. (When a command is sent, a response is always returned.)
Data is sent in ASCII format.
Warning
・
・
When a response is not received, this indicates that the transmission format is wrong, the
command has not yet reached its destination, or the controller is not in operation. Check the
communication specifications, such as the transmission speed, data lengths, and parity.
When a response with “!” instead of “$” stored is received, it indicates that the command has
not been processed correctly. Check the communication error code stored in the response to
identify the error.
■
Command/response format
Command message
■Block check code BCC (H) (L)
Binary hexadecimal 00-FF (ASCII-encoded)
・To improve the reliability of transmission data, this encoding enables error detection using longitudinal parity
bits. However, if “**” appears instead of BCCs, transmission is possible without BCCs. Even in this case,
however, BCCs will be included in the response.
・BCCs are created by taking the exclusive OR from the header (<) to the final character of the text, and then
encoding this 8-bit word into a 2-character ASCII code.
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External control
■Control commands
Name
Header
Character
ASCII
3CH
23H
Descriptions
Beginning of the message
<
#
Command
Command message
Response
(Normal)
$
24H
Normal response message
Response
(Error)
!
21H
Error response message
End of the message
Terminator
CR
0DH
■Support commands
An instruction for the controller is called a “command,” while the message sent back from the controller is a
“response.” The commands below marked by ○ are supported.
If an unsupported command is received by the controller it returns an error response including a “NOT
supported error” code.
No.
1
Command name
Data area read
Data area write
Code
RD
Description
Reading from data area
Writing to data area
Support
○
2
WD
○
■Error codes
Binary hexadecimal 00-FF (ASCII-encoded)
・Description of generated errors
Error code
40H
Error name
BCC error
Descriptions and troubleshooting
The command data caused a BCC error.
<Troubleshooting> Check the BCC code and resend the data.
For example, the transmission format of the command data is not
correct, or the address does not exist.
41H
Format error
<Troubleshooting> Correct the format or command.
The sent address was outside the range.
<Troubleshooting> Check the address.
42H
45H
NOT supported error
Address error
The sent address was outside the range.
<Troubleshooting> Check the address.
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External control
■Data areas
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External control
7.3 Communications address map
■
Addressforreading(1 address=16bits)
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External control
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External control
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External control
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External control
■
Address forwriting (“1 address = 16bit”)
…New settings take effect when the address of the data setting is executed.
(The settings are saved to memory when power is turned OFF.)
To save new settings, rewrite to memory and then execute the address.
Note: Memory can be rewritten up to one million times. If you rewrite to memory frequently,
you may only be able to execute data settings, so write only the final data to memory.
Data, operation, and memory inputs and commands are accepted at any time, but during operation
they will be reflected only after the controller returns to standby mode. Note, however, that changes
to replacement time and cumulative irradiation time settings are not accepted during irradiation.
It is also possible to read the WRITE addresses.
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External control
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External control
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External control
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External control
■
WRITE procedure
・Communication data is accepted at each address, and the accepted data will be confirmed by
the execution of the data setting address and data memory address.
-Data confirmed by the setting address will be written to memory when the controller is
powered OFF.
Data confirmed by the memory address will be written to memory and be retained even
after the controller is powered OFF.
Note: Memory can be rewritten up to one million times. If you rewrite to memory frequently,
you may only be able to execute data settings, so write only the final data to memory.
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External control
7.4 Setup tool application for UJ35
■
Operation from a PC
・Application can be downloaded from the web.
・Compatible with Windows XP, Windows Vista, and Windows 7.
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External control
1. Open the Aicure UJ35 application
2. Select initial settings
・Select the port for UJ35 controller connection (default setting is COM 1)
3. Using the Menu Bar
1) File (F)
・Open (O) …
・New (N)
・Save (S)
Opens a UJ35 data file (*.ai3).
Cancels current settings to create new settings.
Overwrites existing data file with current settings.
Creates new data file with current settings.
・Save as (A)…
・Exit (X)
Quits the application.
2)Communication
・Online
・Offline
Enables use of UV.CHK mode and AUTO mode.
Sets Aicure UJ35 offline when application is open.
・Batch Download(UJ->PC) Reads all data from UJ35 controller into computer.
・Batch Upload(PC->UJ)
Writes existing settings data from computer to UJ35 controller.
・Set Port
Selects the COM port for UJ35 controller connection.
3) Help (H)
・Version (A) - Displays the version of the application software.
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External control
4. Using the operation setting screen
[Settings 1]
1) Set UJ – Selects Type from 0 to 7 (does not switch CH selection).
*During Type selection Type Change is highlighted.
・Read
・Write
Reads the current Type setting from UJ35 controller into computer.
Uploads current Type from computer to UJ35 controller.
Cancels current Type setting operation and return to start.
・Cancel
2) “Switch Display”… Switches the display mode of the controller.
*Settable only when UJ35 controller is online.
• “% / SEC”
• “TEMP”
For display of irradiation intensity and time.
For display of head temperature.
• “×100hrs”
For display of lifetime setting and cumulative irradiation time.
3) “INTERLOCK”… Locks and unlocks the UJ35 controller settings.
*Settable only when UJ35 controller is online.
• [INTERLOCK OFF]
• [INTERLOCK ON]
Switches interlock off (state on UJ35 controller side)
Sets interlock ON (highlighted on screen) (state on UJ35 controller side)
• ON/OFF
Toggles UJ35 controller interlock ON and OFF
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External control
4) “Cumulative irradiation time (×100hrs)”… To set the cumulative irradiation time
(*During setting “Cumulative irradiation time (×100hrs)” is highlighted.)
・Read
Reads the current value of cumulative irradiation time from the UJ35 controller into the PC.
Uploads the current cumulative irradiation time from the PC to the UJ35 controller.
・Write
・Cancel
Cancels the current cumulative irradiation time setting operation and reverts to
the original settings.
[Settings 2]
1) “Set MODE”… To switch the mode of the controller
(*While changing mode settings, the modes, “TEMP,” “OUTPUT,” and “Buzzer OFF” are highlighted.)
・[TEMP]
・[OUTPUT]
・[Buzzer OFF]
・Read
Switches head temperature display between °C/°F.
Switches external output signals between READY/BUSY.
Switches the buzzer ON/OFF for each operation.
Reads the MODE settings from the UJ35 controller into the PC.
Uploads the MODE settings from the PC to the UJ35 controller.
・Write
・Cancel
Cancels the current MODE setting operation and reverts to
the original settings.
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External control
2) “Replacement time (×100hrs)”… To set the LED replacement time
(* While changing replacement time settings, “Replacement time (×100hrs)” is highlighted.
・Read
・Write
Reads the current replacement time setting from the UJ35 controller into the PC.
Uploads the current replacement setting from the PC to the UJ35 controller.
・Cancel
Cancels the current replacement time setting operation and reverts to the original settings.
5. Using the Type Set screen
… For particular Type 0-7), select the CH.
… For particular Type (0-7), enter the program settings (STEP (%, s) for particular CH (1-4).
*When new CH settings are being entered, Type Change is highlighted.
Lower graph: orange bar, irradiation enabled timing; gray bar, irradiation disabled timing
・[TYPE(0-7)]
・[CH(1-4)]
・[UV.PWR(0-100)]
・[TIME(0.0-999, CON)]
・Copy
Selects particular TYPE (0–7) for setting and read out.
Selects particular TYPE CH (1–4) for setting and read out.
For each STEP (1–10) enter UV strength (0%–100%) or display values read from UJ35 controller.
For each STEP (1–10) enter irradiation time (0–999 s, CON) or display values read from UJ35 controller.
Copies settings for STEP 1–10.
・Paste
Pastes copied settings for STEP 1–10.
・Read
・Write
Reads the current TYPE CH (CH1 only) settings from the UJ35 controller.
Uploads current TYPE CH (CH1 only) settings and CH selection from computer to UJ35 controller.
・Cancel
Cancels current setting entry operation and return to start.
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External control
6. Using the AUTO screen (only available in online mode)
…
…
Displays all UJ35 controller information in real time.
Enables irradiation START/STOP and emergency STOP control from computer.
• LED status for each CH differentiated by color
• When irradiation is possible, READY ON is highlighted
• If an error occurs, an error number is displayed
• Panel showing error list can be displayed at any time
• During irradiation START is highlighted
・[TYPE]
・[STEP]
Shows current TYPE (0–7).
During irradiation, current STEP is displayed.
・[TIME(s)]
During irradiation, counts down the time remaining from the value that was set for the current STEP.
Continuous irradiation: Indicates the total irradiation time (so far) for the current step
During irradiation shows the UV strength for the current STEP.
Constantly shows the LED temperature for each connected CH.
Shows the LED head replacement time setting
・[UV.PWR(%)]
・[TEMP.]
・[Replacement time(h)]
・[Remaining time before replacement (h)] Shows remaining LED head life to when replacement is necessary.
・[ERROR No.] When an error occurs, error number is displayed.
・[Total Irradiation time (h)] Shows cumulative time that LED head has been ON.
・[CH SELECT]
・BUSY ON/OFF
・READY ON/OFF
Uploads CH selection to the UJ35 controller.
Indicates BUSY ON/OFF status of each channel.
Indicates READY ALL ON/OFF status.
Also, indicates READY ON/OFF status of each channel.
Starts irradiation on all selected channels together.
Also used to start irradiation on individual channels.
During irradiation, performs emergency stop.
Resets errors.
・START
・STOP
・RESET
・ERROR No.
Displays error list panel.
---If Batch Download (Communication menu) is executed, values set in UJ35 controller are displayed.
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External control
7. Using the UV.CHK screen (only available in online mode).
…
Displays all UJ35 controller information in real time.
…
Enables measurement calibration of optional UV sensor and set UV strength values.
・LED status for each CH differentiated by color
・If an error occurs, an error number is displayed
・Panel showing error list can be displayed at any time
・Shows measured value in real time
・[TYPE]
Displays the current TYPE (0-7).
・[TEMP.]
Constantly shows the LED temperature for each connected CH.
・[ERROR No.] Displays error list panel.
1) “Measurement”… Shows measured UV strength of selected CH.
*When values are being changed for a CH (1–4), Set strength (1–100) is highlighted.
・[CH SELECT]
・[Set strength (1-100%)]
during measurement.
Selects the CH to be measured.
Enables entry of strength (%) to be measured, can be changed
・[Measured value (W/cm2)] Shows measured value in real time.
・Write
Uploads UV entered strength (%) to UJ35 controller.
・Low Range
・High Range
・START
・STOP
Sets measurement range to 0.00-9.99 W/cm2.
Sets measurement range to 0.0-49.9 W/cm2.
Starts irradiation on the selected CH.
During irradiation, performs emergency stop.
2) “Calibration”… For the selected TYPE, corrects the UV strength for CH and STEP.
・[CH SELECT] Selects the CH to be calibrated.
・[Set strength (0.00-49.9W/cm2)]
Enables entry of strength (%) to be calibrated.
・[Measured value (W/cm2)] Shows measured strength in real time.
・[Calibration strength (%)] Shows strength (%) during calibration.
・Write
Uploads UV entered strength (%) to UJ35 controller.
・Low Range
・High Range
・START
・STOP
・RESET
Sets measurement range to 0.00-9.99 W/cm2.
Sets measurement range to 0.0-49.9 W/cm2.
Starts irradiation for calibration.
Performs emergency stop during calibration.
Resets errors.
・ERROR No.
Displays error list panel.
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8 Warning indications
In the event of an error during irradiation, a warning will be displayed on the display panel of the controller (in
operation mode).
■
Temperature warning
When the LED head temperature reaches the warning level during irradiation in operation mode, “TEMP”
(units indicator) will start to flash, and the LED lights next to the switch of the affected channel will turn
orange (mixture of green and red) and the external output signal “ALARM” will be turned ON.
Temperature warning
When the measured LED head temperature reaches the warning level, “TEMP”
(units indicator) will start to flash, and the LED light next to the switch of the
affected channel will turn orange. When the temperature reaches an abnormal
level, an error code (E40) will be displayed and the buzzer will sound, and the
external output signal “ERROR” will be turned ON. When the temperature drops
below the abnormal level the warning is cleared and the warning indicators will
change back to green. If the color does not change to green for a considerable
time, there may be a problem with the LED temperature detection line, such as a
short-circuit. In this case, remove the LED head and the connection cable from
the connector and check the wiring.
■
Time warning
When the warning time is reached in operation mode during irradiation, “×100hrs” (units
indicator) will start to flash, and the “ALARM” external output signal will be turned ON. After
the time warning is detected, “×100hrs” will continue to be displayed until the cumulative time
(head management item) is reset.
Time warning
When the cumulative total irradiation time of an LED head reaches to within 30
hours of the set LED replacement time, “×100hrs” (units indicator) will start to
flash. When the LED replacement time is reached, an error (E50) will be
displayed and the buzzer will sound, and the external output signal “ERROR”
will be turned ON. To reset after this error, hold down the “SET” switch. This
will reset the controller and turn OFF the buzzer and “ERROR” output signal,
but the error code will still be displayed. The error display will be cleared only
after replacing the LED head and resetting the cumulative time.
If irradiation is continued without replacing the LED head, the error message
(E50) will be displayed again and the buzzer will sound.
* To check which channels are subject to time warnings, switch the display mode to show cumulative irradiation time
(×100hrs) for the channel. If the “×100hrs” indicator is flashing, the channel is under a time warning.
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Warning indications
■ Error codes
When an error occurs, the three-digit display will indicate the error code.
Display
E00
Error name
Error description
The interlock contact was opened during
irradiation.
Interlock emergency stop
CH1-4 E10
CH1-4 E20
Connection error
LED break error
The LED head was disconnected.
A circuit break was detected in the LED
head during irradiation.
A short-circuit of the LED head
was detected during irradiation.
CH1-4 E30
LED short-circuit error
The LED head temperature reached an
abnormal level.
CH1-4 E40
CH1-4 E50
LED temperature error
LED time error
The cumulative time of the LED has
reached the set replacement time.
CH1-4 E60
CH1-4 E61
CH1-4 E62
CH1-4 E63
CH1-4 E64
CH1-4 E65
CH1-4 E66
CH1-4 E67
CH1-4 E68
CH1-4 E69
STEP1 calibration error
STEP2 calibration error
STEP3 calibration error
STEP4 calibration error
STEP5 calibration error
STEP6 calibration error
STEP7 calibration error
STEP8 calibration error
STEP9 calibration error
STEP10 calibration error
The set UV intensity was not reached.
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9 Safety measures
9.1 Safety circuit
Aicure UJ35 is equipped with a safety circuit, which functions as follows, in case of a malfunction or accident.
1) If the cable between the LED head and the controller is broken, an error signal will be output and an error
screen displayed.
2) If the LED head is short-circuited, an error signal will be output and an error screen displayed.
3) If the LED head temperature becomes excessively high, a warning signal will be output with a warning
screen displayed.
4) If 5 V and GND are shorted by mistake during external terminal connections, the 5 V circuit will stop
operation. When the short circuit is removed, the controller will automatically recover. Note, however, that
if the short-circuited state lasts for an extended period, this product may be damaged.
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10 Specifications
10.1 Outline of specifications
■Controllerspecifications
Item
ANUJ3000
1-4 heads
ANUJ3500
No. of connected
heads
1 (special UV sensor for ANUJ3800, sold
separately)
UV sensor connection Not supported
Simple mode, 1 pattern, and programmed
pattern irradiation (max. 10 steps, 7 patterns)
All heads together/separately
Simple mode, 1 pattern irradiation
All heads together/separately
UV irradiation
Type switching
Yes (8 types)
Stores up to 7 types of irradiation pattern
Type switching by external control
No (1 type)
Modulation/irradiation Digital modulation: 0-100% (1% increments)
control
Continuous (CON) or timer-based (0.1-99.9 s, 100-999s) irradiation control
Timer precision
+0.04s
Settings via operation switches
Power supply key switch
Settings via RS-232C (UJ35 setting tool)
Settings via operation switches
Power supply key switch
Settings/operation
Default settings
Buzzer ON/OFF, BUSY/READY output, and °C/°F LED temperature display can all be
switched
(Default values: Buzzer ON, BUSY output, °C temperature LED display)
Large 7-seg LED display: Irradiation time, LED head temperature (°C or °F units,
switchable), cumulative time, error codes, UV intensity (UJ35)
Small 7-seg LED display: Modulation, replacement time, UV measurement modulation
(UJ35), calibration measurement UV intensity (UJ35)
Display
LED head temperature
display
Displays LED temperature of each head
Format
Parallel I/O
RS-232C*1 Parallel I/O
Ext.
input
Ext.
output
Individual irradiation, irradiation stop, all irradiation, interlock, UV CHK (UJ35), type
switching (UJ35), max. 28 V DC rating, 100 mA (per input)
READY ALL, BUSY/READY for each head (switchable), warnings, errors, +5 V (max.
250 mA)
External
control
AC adapter included (100 to 240 V AC±10%), 50/60 Hz
Power supply voltage
Power consumption
(Note that included power cable is 100 V AC.)
60 VA (at 100 V AC)
Operating
temperature/humidity
0 to +35°C, 30 to 85% RH (at 25°C, no condensation)
range
Storage
temperature/humidity
range
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
IP30
Protective structure
Weight
Approx. 940 g (excl. AC adapter)
Approx. 960 g (excl. AC adapter)
Approx. 1,680 g (packaged, incl. AC Approx. 1,700 g (packaged, incl. AC adapter)
adapter)
Accessories
AC adapter, keys (2), INSTRUCTION MANUAL
*1: Serial communication specifications (ANUJ3500 only)
Communications method: asynchronous, transmission speed: 38,400 bps
RS-232C
Connector: D-sub 9-pin connector (male pins)
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Specifications
■Head specifications
The LED head for controller, as a set, is a CE conformed product.
High-power head
Item
Spot diameter
Lens model
ANUJ6170・ANUJ6171
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
Lenses
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
ANUJ6420
UV intensity (mW/cm2)
10170
10mm
8610
12mm
3910
20mm
2010
25mm
710
30mm
Working distance
Light source
Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
Standard head
Item
ANUJ6172・ANUJ6173
Spot diameter
Lenses
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
ANUJ6420
640
30mm
Lens model
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
UV intensity (mW/cm2)
9360
10mm
7960
12mm
3600
20mm
1710
25mm
Working distance
Light source
Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
385 nm head
Item
ANUJ6174・ANUJ6175
Spot diameter
Lenses
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
ANUJ6420
870
30mm
Lens model
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
UV intensity (mW/cm2)
12860
10mm
10370
12mm
4950
20mm
2620
25mm
Working distance
Light source
Max. output: 940 mW, wavelength: 385±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
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11 Dimensions
High-power head
Item
ANUJ6160・ANUJ6161
Spot diameter
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
Lenses
Lens model
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
ANUJ6420
UV intensity (mW/cm2)
Working distance
8000
10mm
6850
12mm
2990
20mm
1740
25mm
580
30mm
Light source
Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
Standard head
Item
ANUJ6162・ANUJ6163
Spot diameter
Lenses
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
ANUJ6420
550
30mm
Lens model
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
UV intensity (mW/cm2)
7500
10mm
6400
12mm
2800
20mm
1600
25mm
Working distance
Light source
Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
385 nm head
Item
ANUJ6164・ANUJ6165
Spot diameter
Lenses
φ3mm
φ4mm
φ6mm
φ8mm
φ10mm
ANUJ6420
610
30mm
Lens model
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
UV intensity (mW/cm2)
9220
10mm
7600
12mm
3540
20mm
2060
25mm
Working distance
Light source
Max. output: 800 mW, wavelength: 385±5 nm, Class 3B, LED
20,000 hrs (at 60°C LED temperature inside head)
Estimated life of light source
Operating
temperature/humidity range
Storage
temperature/humidity range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
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Specifications
■UV sensor specifications
Item
ANUJ3800
High range 0 to 49.9 W/cm2 (min. reading 0.1 W/cm2)
Low range 0 to 9.99 W/cm2 (min. reading 0.01 W/cm2)
UV intensity
measurement range
±5% (+5 to +35°C)
±1% (at 25°C, repeatability)
Measurement precision
Data communication
Power supply voltage
Power consumption
RS-422 level communication, proprietary format, 9,600 bps
8.1 to 13.2 V DC
≤ 30 mA
Operating temperature/humidity
range
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)
Storage temperature/humidity
range
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)
mini-DIN connector (TECHNICAL DENSHI D6-175J-201)
Connector
Approx. 220 g (Body + sensor head + 2 m connection cable)
Approx. 350 g (incl. packaging)
Weight
Accessories
2 m connection cable, INSTRUCTION MANUAL
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11 Dimensions
Connection cable
ANUJ6220
LED head
ANUJ6172/6162
ANUJ6173/6163
Standard lens
Rod lens
/Sylindrical lens
ANUJ6467
Side view lens
ANUJ6170/6174/6160/6164
ANUJ6467
UV SENSOR
ANUJ3800
ANUJ6171/6175/6161/6165
Cable length
Cable length
Mounting bracket
ANUJ6804
2-M4 (5mm D)
M6 (5mm D)
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12 Option and spare parts list
12.1 Options and spare parts
1)Controller
Name
Description
Product number
ANUJ3000
UJ30 controller
4 head connection (incl. AC adapter)
4 head connection (incl. AC adapter)
RS-232C communication, supports UV sensor
(specially for UJ35)
UJ35 controller
ANUJ3500
2)Heads
Product number
Name
Description
φ12×L50 mm head (cable length 200 mm), 365 nm
φ12×L120 mm head (cable length 130 mm), 365 nm
φ12×L50 mm head (cable length 1,900 mm), 365 nm
ANUJ6170/6160
ANUJ6171/6161
ANUJ6172/6162
High-power head *1
Standard head *2
385 nm head *1
φ12×L120 mm head (cable length 1,830 mm), 365 nm ANUJ6173/6163
φ12×L50 mm head (cable length 200 mm), 385 nm
ANUJ6174/6164
ANUJ6175/6165
φ12×L120 mm head (cable length 130 mm), 385 nm
*1: For connection to a controller, a connection cable is needed (sold separately).
*2: Connects directly to the controller.
3) Lenses
Name
Description
Product number
ANUJ6423
φ3
φ4
ANUJ6424
Standard lens
Side-view lens
φ6
ANUJ6426
φ8
ANUJ6428
φ10
ANUJ6420
φ6, angle 90°
φ8, angle 90°
φ10, angle 90°
Cylindrical, R5
Cylindrical R7.5
φ4 R7 L=43mm
φ6 R7 L=43mm
ANUJ6426SV
ANUJ6428SV
ANUJ6420SV
ANUJ6450S
ANUJ6475S
ANUJ6447L
ANUJ6467L
Cylindrical lens
Rod lens
4)Connection cables
Name
Description
Product number
ANUJ6220
ANUJ6230
ANUJ6250
ANUJ6270
ANUJ6200
1.7 m, cable diameter: 5.5 mm
3.0 m, cable diameter: 5.5 mm
5.0 m, cable diameter: 7.6 mm
7.0 m, cable diameter: 7.6 mm
10.0 m, cable diameter: 7.6 mm
Connection cable
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Option and spare parts list
5)Options and spare parts
Name
Description
Product number
ANUJ3800
UV sensor
Special UV sensor for UJ35 controller
100 to 240 V AC adapter
AC adapter
ANUJ6802
(Included cable is 100 V AC)
200 V power cable for ANUJ6802
200 V AC power cable
Mounting bracket
ANUJ6803
ANUJ6804
Split type
UV protective goggles
Goggles
ANUP5001SG
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12 Option and spare parts list
12.2 How to replace the lens unit
1)Rotate the lens unit to attach it to the LED head.
(Tightening torque: 0.2 Nm)
2)Stick on the included seal to prevent looseness.
・When attaching a lens unit, take care to prevent any dirt or other foreign substance from
getting inside.
Warning
・Do not touch the lens with bare hands. If you touch the lens or if the lens becomes dirty,
clean the lens by wiping with a soft cloth dipped in alcohol.
12.3 Fitting the mounting bracket
LED head
M3
Mounting
bracket
1)Insert the LED head into the mounting bracket.
2)Tighten the 2 torque screws to fix the LED head.
(Tightening torque: 1 Nm)
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13 Troubleshooting
Symptoms
Checks/Remedies
LED does not irradiate.
Did you select the target channel for the product type? (When selected, the channel
switch is lit or flashing.)
→Select the target channel when setting the product type.
If the target channel is selected but does not irradiate, check if the irradiation time
is set to 0.0sec for the channel program for the target product type.
→If so, set the irradiation time to 0.0sec or longer.
When a warning message is displayed:
Temperature warning
The channel connection indicator changes to orange (mixture of green and red)
when the LED head temperature has reached the warning level. If you continue the
operation in this condition, the product life will be significantly shortened, and the
temperature may exceed the upper limit, causing an emergency stop.
→Set the UV intensity level (%) lower or improve the heat radiation performance
of the LED head to keep the temperature lower than the warning level.
When the total irradiation time of the LED reaches the point 30 hours before the
preset LED replacement point, the time warning is issued and “x100hrs” will be
lit. When the time reaches the LED replacement point, the irradiation process will
make an emergency stop.
Time warning
→Prepare a new LED head. After replacement, clear the total irradiation time.
When an error occurs:
Interlock emergency stop
The emergency stop contact was opened during irradiation.
“The interlock contact was opened →Check the emergency stop contact or the external input terminal block.
during irradiation.”
Close the contact and then restart irradiation.
* If the emergency stop contact is open, normal resetting is not available.
Hold down SET to forcibly reset the interlock.
Connection error
It is possible that the connection cable or LED head was broken.
“The LED was disconnected during →Reset the error status, check the connection of the cable and LED head with the
irradiation.”
channel in question, and replace them if necessary.
LED wire broken
The current detection was stopped during irradiation. It is possible that the
“LED circuit opening was detected connection cable or LED head was broken.
during irradiation.”
LED short-circuited
→Reset the error status, check the connection of the connection cable and LED
head with the channel in question, and replace them if necessary.
An overcurrent was detected during irradiation. It is possible that the connection
“LED short-circuiting was detected cable or LED head was short-circuited.
during irradiation.”
→Reset the error status, check the connection of the cable and LED head with the
channel in question, and replace them if necessary.
The LED temperature exceeded the upper limit.
LED temperature error
“The LED temperature reached an →Set the UV intensity level (%) lower or improve the heat radiation performance
abnormal temperature.”
LED time error
of the LED head to keep the temperature lower than the warning level.
The total irradiation time of the LED reached the preset LED replacement point.
“The total irradiation time reached the (Or, it is possible that the LED replacement point was set ahead the total irradiation
replacement point.”
time.)
→Reset the error status, replace the LED head, and then clear the total irradiation
time. (Or, go to the mode setting screen and correctly set the LED replacement
point.)
LED calibration error
Calibration was stopped before completion. Or, the calibration was not successful.
It is possible that the setting is too high, or there is a problem in the dedicated UV
sensor (option).
“Calibration uncompleted”
→Reset the error status, check the connection of the UV sensor, review the setting,
and then retry calibration.
57
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Manual revision history
Manual No.
ARCT1F510E
ARCT1F510E-1
Issued
2010.05
2010.10
Revision Details
Initial version
2nd edition
ARCT1F510E-2
2011.9
3
rd edition
58
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Please contact ..........
ASCT1F510E-2
Specifications are subject to change without notice.
Printed in Japan
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