Panasonic Work Light 35 User Manual

LED UV Curing System Aicure SPOT Type  
UJ30/35 Series  
User’s Manual  
ARCT1F510E-2  
2011.9 panasonic-electric-works.net/sunx  
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LED product safety precautions  
Laser products Preventive safety measures for users (summary)  
[from JIS “Safety of laser products”]  
Required item/  
Article  
Classification  
Class 2M  
Class 1  
Class 1M  
Class 2  
Class 3R  
Class 3B  
Class 4  
Not necessary in  
the case of  
Laser  
safety manager  
10.1  
Not necessary, but it is recommended that one be  
appointed in the case of applications where laser beams  
can be directly observed  
visible light  
beams.  
Necessary  
Necessary in the  
case of invisible  
light beams.  
Remote  
interlock  
10.2  
Connected to a room or door  
circuit  
Not necessary  
Key control  
Not necessary  
Not necessary  
Remove the key when not in use  
10.3  
Beam attenuator  
Avoid careless irradiation during  
use  
10.4  
Indicates that  
laser is operating  
at an invisible  
wavelength.  
Emission  
Not necessary  
Indicates that laser is operating  
indication device  
Warning  
indication  
10.5  
Follow warning indication  
preventive measures  
Not necessary  
Same as  
Class 3B for  
Class 1M  
Same as  
Class 3B for  
Class 2M  
Beam path  
Not necessary  
Not necessary  
Terminate beam at end of effective length  
Avoid unintended reflection  
10.6  
Specular  
reflection  
10.7  
Same as  
Class 3B for  
Class 1M  
Same as  
Class 3R for  
Class 2M  
No necessary  
items  
No necessary  
items  
Necessary if it is not possible to  
execute technical and management  
procedures, and if MPE (max.  
Eye protection  
No necessary items  
10.8  
permissible exposure) is exceeded  
Protective  
clothing  
10.9  
Specific  
Sometimes  
No necessary items  
No necessary  
instructions are  
necessary  
necessary  
Same as  
Class 3R for  
Class 1M  
Same as  
Training  
No necessary  
items  
Necessary for all operators and maintenance  
personnel  
Class 3B for  
10.10  
items  
Class 2M  
iii  
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LED product safety precautions  
Safety features  
This product is equipped with the following safety features, based on JIS C6802 “Safety of laser  
products.”  
Remote interlock  
UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the  
controller. It is shorted with a shorting bar as a factory default.  
Control by a key switch  
The controller unit of this product is started via a key switch. Ensure that the key is removed while this  
product is not in use.  
LED radiation emission warning  
Turning ON the key switch enables the irradiation of LED UV light, which turns on the irradiation  
warning indicator on the front panel of the controller. If the LED connection cable is longer than 2 m, or if  
the controller unit is installed in an invisible part of the equipment, another warning indicator needs to be  
provided in a visible location around the LED head.  
(OUTPUT terminals “+5V” (23) and “COM” (24) on the rear of the controller output signals when the  
key switch is turned ON.)  
Stays on during irradiation  
The emitting channels are indicated by a red light, either still  
or flashing.  
Emergency reset  
If an error occurs, eliminate the cause and then hold down “SET” for more than one second to clear the error.  
iv  
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LED product safety precautions  
Labels  
The LED irradiation warning labels (shown below specified by JIS C6802) shown below are attached to  
the LED heads before this product is shipped from the factory. Warning labels in Chinese that comply  
with GB standards and those in English that comply with IEC/EN standards are also included.  
Warning labels in Japanese (JIS)  
Warning mark  
Emission hole location indication label  
Description  
Description  
Description and mark label  
Emission hole location indication label  
Emission hole  
LED head  
Warning labels in Chinese (GB standards)  
If this product is used in China, apply the labels shown below over the Japanese labels.  
Warning labels in English (IEC/EN standards)  
If this product is used outside Japan or China, attach the labels shown below over the Japanese  
labels.  
v
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Safety precautions  
The purpose of the following caution indications is to ensure the safe and correct use of this product,  
in order to protect users from injury and prevent property damage.  
The caution indications to prevent possible human injury and property damage caused by incorrect use are  
classified by “DANGER” and “WARNING” depending on their degree and severity.  
All caution indications are critical for ensuring safety and must be strictly observed.  
DANGER  
Failure to observe the instructions can result in death or serious injury.  
WARNING  
Failure to observe the instructions can result in injury or property damage.  
Symbol examples  
This symbol denotes a Prohibited action.  
The left-hand example denotes “Do not disassemble”.  
This symbol denotes a Mandatory action or an Instruction.  
The left-hand example denotes “Mandatory”.  
DANGER  
Do not use this product in a space in which combustible gases may be present.  
(To avoid the risk of explosion.)  
Do not dispose of this product in a fire.  
(To avoid the risk of batteries or electronic parts exploding.)  
Prohibited  
While the LED is lit do not look at direct or reflected radiation, and do not allow anyone  
to approach.  
(To avoid the risk of injury or inflammation to eyes and skin.)  
Always wear UV protective goggles and protective gear when using this product.  
Mandatory  
(To avoid the risk of risk of injury or inflammation to eyes and skin.)  
Never try to disassemble or modify this product.  
(To avoid the risk of generating abnormal heat or smoke. Also, disassembling the LED head  
may expose eyes and skin to LED-UV radiation, resulting in injury or inflammation.)  
Do not disassemble  
WARNING  
To prevent the generation of abnormal heat or smoke, always use this product with an  
adequate margin of safety with respect to its guaranteed characteristics and performance  
values.  
Do not touch the terminals while they are electrically powered.  
(To avoid the risk of electric shock.)  
Make sure to connect the power cable and connectors securely.  
(To avoid the risk of generating abnormal heat or smoke.)  
Make sure to plug in the AC adapter securely.  
Mandatory  
(To avoid the risk of generating abnormal heat or smoke.)  
Never insert any foreign substances such as liquid, flammable materials, or metals inside  
the product. (To avoid the risk of generating abnormal heat or smoke.)  
Never perform any setup work (e.g., connection, disconnection) with the power cable  
plugged in. (To avoid the risk of electric shock.)  
Never place anything on top of the product or obstruct the ventilation openings in any  
way. (To avoid the risk of burning due to overheating.)  
Prohibited  
vi  
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Precautions for use  
General precautions  
Never connect any LED head, connection cable, AC adapter, or UV sensor to the main unit, other  
than those designated by Panasonic. Otherwise, any failure, loss, or damage that may occur will not  
be covered under warranty.  
Never try to disassemble or modify the product, or to alter its internal settings. Any failure or  
damage that occurs after disassembling or modifying the product will not be covered under  
warranty.  
Installation environment  
Ambient temperature  
Controller: 0 to +35°C (with no condensation)  
LED head: +5 to +35°C (with no condensation)  
30 to 85% RH (at 25°C, with no condensation)  
Ambient humidity:  
A location free of dirt, smoke or soot, conductive dust, and corrosive or flammable gases, where  
there is no risk of exposure to water, oil, or chemicals  
A location not subject to sudden temperature changes, or to vibration and physical shock  
A location not exposed to direct sunlight  
Power supply  
Supply electric power of 100 to 240 V AC (frequency: 50/60 Hz).  
Supply electric power of 5 to 28 V DC to the input/output terminals.  
The supplied power cable is for use in Japan, at 100 V. If using this product outside Japan, make  
sure to use a suitable cable with the appropriate plug, certified for use in the particular country.  
Do not connect this product to a power supply that is shared with equipment that includes an electric  
motor or other high-power usages. Use a separate power supply and make sure to provide a  
protection circuit (e.g., a fuse).  
Take care to prevent excessive static electricity accumulation.  
If using multiple units of this product, do not tie their AC adapters together in a bundle. Otherwise,  
the AC adapters may overheat, resulting in failure.  
If the product is to remain unused for any length of time, disconnect the power plug from the power  
socket.  
Wiring  
If any device connected to this product is connected to a DC induction load (motor or relay), connect  
a noise absorption device (e.g., noise suppressor) on the side of the load.  
When connecting an external power source to the input/output terminals, make sure that the polarity  
is correct.  
Make sure to perform wiring so that no physical or electrical load is added to the connection cable.  
Also, avoid bending too close (less than 80 mm) to the base (connector part) and make sure that the  
radius of bends is at least 33 mm.  
Make sure to hold the connector (plug) part while connecting or disconnecting the power plug.  
If the connection cable is longer than 2 m, or if the product is installed inside a larger item of  
equipment, set up a display near the LED head so that the “LED radiation warning” can be readily  
seen. If you use OUTPUT terminals “+5V” (23) and “COM” (24) at the rear of the controller, these  
will output a signal when the power is switched ON.  
vii  
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Precautions for use  
Setup  
Check that the rubber feet of the product are always horizontally level. Never incline the product,  
or position it on its side, or upside down. Otherwise, overheating may occur, resulting in failure  
and damage.  
Never place anything on top or below the product, or obstruct the ventilation openings in any way.  
Otherwise overheating and burning may occur. Provide for sufficient ventilation space around the  
product: Top: 50 mm; Sides: 20 mm; Rear: 80 mm.  
Precautions when powering ON  
Check that all connections are correct before powering ON.  
Other precautions  
When disposing of this product, it should be treated as industrial waste.  
Warranty Period  
The Warranty Period for this product (excluding LED head) is 3 years from either the date  
of purchase or the date on which the product is delivered to the location specified by the  
Buyer. However, the Warranty Period shall be valid only until 42 months from the date of  
manufacture which includes a maximum of 6-month distribution period. The warranty  
period for the LED head extends until one year from the time of delivery, or until 5,000  
hours of cumulative irradiation, whichever is sooner.  
Extent of Warranty  
In the event of any failure or defect in the product or non-conformity of specifications due  
to the reasons solely attributable to the Seller, Seller shall remedy such malfunctioning or  
defective product at its own cost in one of the following ways to be selected by SELLER:  
(i) repair such product, (ii) replace such product, (iii) supply of replacement parts.  
However, this Warranty shall not cover the damages or defects that arise due to the reasons  
any of the followings.  
1. Specifications, standards or handling procedures specified by the Buyer.  
2. Modifications to the structure, performance or specifications performed by a  
party other than the Seller after the date of purchase or the date on which  
the product is delivered.  
3. Phenomena that could not have been foreseen with the technology that was  
put into practical use at the time of purchase.  
4. Exceeding the ranges, conditions, circumstances or environment described  
in the Manuals or Specification sheet.  
5. Damages that could be avoided if Seller’s product have the functions and  
structures generally accepted in the industry, when incorporating the  
product in to Buyer’s product.  
6. Natural disasters or an Act of God.  
7. Consumable goods such as batteries and relays, or optional accessories such  
as cables.  
viii  
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Precautions for use  
SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF  
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR USE OR  
PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT,  
CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT.  
Product EOL (“end of life”)  
Please understand that production of this product may be discontinued at any time for a  
variety of possible circumstances. Note that repair services are not provided after a  
product is discontinued.  
ix  
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Contents  
1
2
3
4
Features of the ANUJ 3000/3500................................1  
Product components....................................................3  
Parts names and functions...........................................4  
Installation ..................................................................6  
7
External control.........................................................24  
7.1 External input/output control.....................................24  
7.2 Serial communication control ...................................26  
RS-232C terminal specifications ..........................26  
Communication specifications..............................26  
Commands and responses.....................................27  
Command/response format...................................27  
Block check code BCC (H) (L).............................27  
Control commands................................................28  
Support commands ...............................................28  
Error codes ...........................................................28  
Data areas .............................................................29  
7.3 Communications address map...................................30  
Address for reading ..............................................30  
Address for writing...............................................34  
WRITE procedure.................................................38  
7.4 Setup tool application for UJ35.................................39  
Operation from a PC.............................................39  
4.1 Installation conditions..............................................6  
4.2 General guidelines for irradiation distance and UV  
intensity..................................................................7  
5
Getting started.............................................................9  
5.1 Hooking up the connection cable.............................9  
5.2 Connecting the LED ................................................9  
5.3 Connecting the external control signals.................. 11  
5.4 Connecting the AC adapter ....................................12  
5.5 Power on operation ................................................12  
6
Operation modes.......................................................13  
6.1 Operation mode (default mode when power is turned  
on)........................................................................13  
1) Setting irradiation conditions..............................14  
2) Timer irradiation.................................................14  
3) Continuous irradiation ........................................15  
4) Irradiation using an external start signal .............15  
5) Display of head management information ..........16  
6) Panel lock function .............................................16  
6.2 UV measurement and Auto tuning mode................17  
1) Measuring UV intensity. ................................... 17  
2) Auto tuning .......................................................18  
6.3 Default settings mode.............................................19  
6.4 Timing chart...........................................................20  
1) Batch irradiation .................................................20  
2) Individual irradiation ......................................22  
8
Warning indications ..................................................46  
Temperature warning............................................46  
Time warning........................................................46  
Error codes ...........................................................47  
9
Safety measures ........................................................48  
9.1 Safety circuit..........................................................48  
10 Specifications..........................................................49  
10.1 Outline of specifications.......................................49  
Controller specifications......................................49  
Head specifications .............................................50  
UV sensor specifications.....................................52  
11 Dimensions..............................................................53  
12 Option and spare parts list.......................................54  
12.1 Options and spare parts .......................................54  
12.2 How to replace the lens unit................................56  
12.3 Fitting the mounting bracket ...............................56  
13 Troubleshooting ......................................................57  
Manual revision history ..................................................58  
x
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1 Features of the ANUJ 3000/3500  
The ANUJ 3000/3500 is an UV curing device that quickly hardens UV resins (inks, adhesives, and coatings)  
via irradiation with UV light from an LED light source. The focused application of UV radiation to UV resins  
coated on minute surfaces (2 to 3 mm dia.) such as the lenses of CD, MD, and DVD players, and the LCD  
panels of notebook PCs, enables precise adhesion.  
High-power irradiation: 10,000 mW/cm2 (with ANUJ6423 lens)  
Higher radiation intensity and a wider range of applications. Shorter production cycles.  
Long LED life: 20,000 hours (LED life: Total irradiation time before UV intensity falls to 70% of  
initial value)  
At least six times longer LED life than a comparable lamp model, enabling reduced running costs.  
UV curing without temperature increases  
Uses a single 365-nm LED UV light source that does not emit any infrared radiation, eliminating the risk of  
heat damaging the workpiece.  
UV intensity stabilization  
UV intensity is kept constant, even if the ambient or LED temperature changes.  
Easy-to-install LED head  
At 12 mm dia. by 50 mm len., the LED is easy to mount on a jig. Mounting the LED head in place reduces  
overheating and increases UV intensity.  
No cooling fan, enabling cleanroom use  
There is no need to deal with exhaust.  
Programmable UV irradiation with four independently controlled heads  
Each LED head can be controlled independently. The heads can also be controlled all together or in  
combination. Up to eight different operation programs can be stored for each channel, including one program  
for the constant intensity irradiation and seven programs composed of up to 10 steps each.  
[Lamp type]  
Four units need to be installed  
separately for processes 1 to 4.  
Program examples  
One controller handles processes  
1 to 4.  
Up to 7 programs can be set.  
Program 7  
Simple mode  
Program 1  
UV  
intensity  
Fiber  
Constant  
intensity  
Process 1 Process 2 Process 3 Process 4  
Process 1 Process 2 Process 3 Process 4  
Time  
1
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Features of the ANUJ 3000/3500  
The Universal design for easy operation  
Easy operation has been achieved by the product’s universal design, including the large-sized color LED  
display with a high level of visibility and the operation switches located at optimal locations.  
After connecting the head, UV irradiation can be started simply by selecting a channel (CH), setting the UV  
power (%) and irradiation time (TIME), and then pressing [EMISSION].  
Multiple safety features  
Circuit breaks and short circuits of the LED head are automatically detected. If the LED overheats due to high  
ambient temperature or other reason, it turns itself off. UV irradiation can be brought to an emergency by  
opening INPUT terminal “INTERLOCK” (11) on the rear of the controller. Irradiation can also be stopped by  
short-circuiting “STOP” (9) and “COM” (12).  
Detachable terminal blocks for external connection  
The detachable terminal blocks facilitate connections with external equipment.  
Universal power supply  
The supplied AC adapter is a universal type for 100 to 240 V ± 10%.  
(The supplied AC adapter power cable is 100 V AC cable for use in Japan  
2
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2 Part names and functions  
Controller  
AC adapter  
100 V (AC) power cable for use in Japan only  
Instruction Manual  
Optional parts (sold separately)  
LED head  
Standard lens  
Connection cable x1  
3
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3 Part names and functions  
Front of the controller  
UV sensor (option)  
Rear of the controller  
AC adapter  
DC output indicator LED  
4
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Part names and functions  
Front  
(1) EMISSION switch  
(9) Display unit  
(2) READY indicator  
(3) CH1-CH4 operation switch  
(4) CH1-CH4 selector/indicator  
(8) Operation switch  
(7) UV check switch  
(only UJ35)  
(5) Key operated power switch  
(6) UV sensor  
connection port (only UJ35)  
(10) Input/Output terminal block  
Rear  
(13) CH1-CH4 LED head  
connecting connector  
(14) Protective seal  
(11) RS232C connector  
(only UJ35)  
(12) AC adapter connector  
Description  
Function  
Remark  
UV is irradiated and stopped by selected irradiating CH head. Red lamp is turned on  
during UV irradiation.  
(1) EMISSION switch  
(2) READY indicator  
Indicates that UV irradiation is enabled (ready to start).  
Selects the LED head channels for irradiation.  
Red = irradiation, green = standby, yellow = error  
Commences/finishes operation of the controller.  
Connects the special UV sensor.  
(3) CH1-CH4  
operation switch  
(4) CH1-CH4  
selector/indicator  
(5) Key operated  
power switch  
(6) UV sensor  
UJ35 only  
UJ35 only  
connection port  
(7) UV check button  
(8) Operation unit switch  
(9) Display unit  
Views/calibrates values measured by the special UV sensor  
Specifies irradiation conditions (intensity and time), replacement time settings, and  
initial values, and switches the display.  
Displays irradiation conditions (intensity and time), replacement time settings, head  
temperature, and initial values.  
(10) Input/output terminal  
block  
Connects a PLC, foot switch, or other external device  
Connects a PC, PLC, or other external device with RS232C.  
Connects the special AC adapter.  
(11) RS232C connector  
UJ35 only  
(12) AC adapter connector  
(13) CH1-CH4 head  
connecting connector  
Cconnects LED heads.  
(14) Protective seal  
Protects connectors.  
5
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4 Installation  
Install and set up the product according to the following conditions.  
4.1 Installation conditions  
1) Ambient temp.: Controller: 0 to +35°C  
Head: +5° to +35°C  
2) Relative humidity: 30 to 85% (at 25°C, no condensation)  
3) When setting up the controller, make sure that its rubber feet are  
horizontally level.  
4) To prevent damage due to overheating, make sure that the area around the  
controller is free of any obstructions.  
5) The dimensions of the controller are 80 mm (L) × 130 mm (H) × 145 mm  
(D), but remember that the controller will have one or more LED heads  
attached during use. The radius of the LED head connector cable should  
be no less than 33 mm, otherwise the cable may become damaged.  
Never place anything on top or below the controller, or obstruct the  
ventilation openings in any way. Otherwise, overheating and burning may  
occur.  
Warning  
Wall  
Ensure that there is enough space  
above and on the sides of the  
controller.  
Approx. 50 mm  
Approx. 20 mm  
Wall  
Warning  
If using more than one controller, do not bundle  
the supplied AC adapters together. Otherwise, the  
AC adapters may overheat and fail.  
6
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Installation  
4.2 General guidelines for irradiation distance and UVintensity  
Fix the LED head to a jig at the appropriate distance from the workpiece, according to the size of the area to be  
irradiated (irradiation diameter) and the required UV intensity.  
General guidelines for work distance (WD) and UV intensity are offered below.  
UV intensity data (typical characteristics)  
LED head: ANUJ6170  
ANUJ6423 (φ3mm)  
14,000  
WD=10  
WD=12  
2,000  
WD=14  
WD=16  
0,000  
WD=20  
Irradiation distance vs  
intensity and area  
ANUJ6428 (φ8mm)  
4,000  
3,500  
3,000  
2,500  
2,000  
1,500  
1,000  
500  
8,000  
6,000  
4,000  
2,000  
0
WD=10  
WD=15  
WD=20  
WD=25  
WD=30  
WD=40  
WD=50  
If an irradiation area of 6 mm diameter  
is irradiated at an intensity of 500 mW/cm2  
or higher, draw lines on the graph at ±3 mm  
and 500 mW/cm2. Find the irradiation  
distance line that covers the area surrounded  
by the drawn lines. In this example,  
the ANUJ6428 head can maintain  
an intensity of 500 mW/cm2 or higher  
for a 6-mm diameter area  
-5 -4 -3 -2 -1  
0
1
2
3
4
5
m
Irradiation area (mm)  
ANUJ6424 (φ4mm)  
12,000  
10,000  
8,000  
6,000  
4,000  
2,000  
0
WD=10  
WD=12  
WD=15  
WD=20  
WD=25  
WD=30  
WD=50  
0
-5 -4 -3 -2 -1 0  
Irradiatio  
(mm)  
1
2
3
4
5
by setting the irradiation distance to 50 mm.  
n
a
rea  
-5 -4 -3 -2 -1 0  
1
2
3
4
5
Irradiation area (mm)  
ANUJ6426 (φ6mm)  
6,000  
5,000  
4,000  
3,000  
2,000  
1,000  
0
WD=10  
WD=15  
WD=20  
WD=25  
WD=30  
WD=40  
WD=50  
-5 -4 -3 -2 -1 0  
1
2
3
4
5
Irradiation area (mm)  
ANUJ6428 (φ8mm)  
4,000  
3,500  
3,000  
2,500  
2,000  
1,500  
1,000  
500  
WD=10  
WD=15  
WD=20  
WD=25  
WD=30  
WD=40  
WD=50  
0
-5 -4 -3 -2 -1 0  
1
2
3
4
5
Irradiationarea (mm)  
ANUJ6420 (φ10mm)  
2,000  
1,800  
1,600  
1,400  
1,200  
1,000  
800  
WD=10  
WD=15  
WD=20  
WD=25  
WD=30  
WD=50  
600  
400  
200  
0
-7-6-5-4-3-2-10 1 2 3 4 5 6 7  
Irradiation area (mm)  
[UV intensity level: 100% Room temperature: 25°C With a cooling device attached]  
* See page 11 for the dimensions of the cooling device.  
7
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Installation  
Cylindrical lens data (typical characteristics)  
Length direction  
Width direction  
ANUJ6450S  
2,000  
2,000  
1,800  
1,600  
1,400  
1,200  
1,000  
800  
WD=10  
1,800  
1,600  
1,400  
1,200  
WD=10  
WD=12  
WD=15  
WD=15  
WD=20  
1,000  
800  
600  
400  
200  
0
600  
400  
200  
0
-10  
-8  
-6  
-4  
-2  
0
2
4
6
8
10  
-4  
-3  
-2  
-1  
0
1
2
3
4
ANUJ6475S  
2,000  
1,800  
1,600  
1,400  
1,200  
1,000  
800  
2,000  
1,800  
1,600  
1,400  
1,200  
1,000  
800  
WD=10  
WD=15  
WD=20  
WD=10  
WD=12  
WD=15  
600  
600  
400  
400  
200  
200  
0
0
-4  
-3  
-2  
-1  
0
1
2
3
4
-10  
-8  
-6  
-4  
-2  
0
2
4
6
8
10  
Rod lens data (typical characteristics)  
Side-view lens data (typical characteristics)  
12,000  
6,000  
WD3  
WD5  
10,000  
WD5  
5,000  
WD10  
WD7  
WD15  
8,000  
4,000  
WD20  
WD10  
WD15  
WD25  
6,000  
3,000  
WD30  
WD20  
WD25  
WD40  
4,000  
2,000  
WD30  
2,000  
0
1,000  
0
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
5
-5  
-5  
-5  
-4  
-4  
-4  
-3  
-2  
-2  
-2  
-1  
0
1
2
3
3
3
4
4
4
5
5
5
照射範囲(mm)  
照射範囲(mm)  
8,000  
7,000  
6,000  
5,000  
4,000  
3,000  
2,000  
1,000  
0
4,000  
3,500  
3,000  
2,500  
2,000  
1,500  
1,000  
500  
WD5  
WD3  
WD5  
WD7  
WD10  
WD15  
WD20  
WD25  
WD30  
WD40  
WD10  
WD15  
WD20  
WD25  
0
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
5
-3  
-1  
0
1
2
照射範囲(mm)  
照射範囲(mm)  
1,000  
800  
600  
400  
200  
0
WD5  
WD10  
WD15  
WD20  
WD25  
WD30  
WD40  
-3  
-1  
0
1
2
照射範囲(mm)  
Side-view lens  
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5 Getting started  
After connecting the necessary cords, lastly plug in the power cord.  
This section describes the steps up to turning on the power.  
5.1 Hooking up the connection cable  
Plug the connection cable (for the LED head) into its connection port.  
Connection cable  
Plug the female side of the connection cable into the main unit. Plugging in  
the wrong side (the male connector) could bend the connector pins or cause  
other issues.  
Warning  
5.2 Connecting the LED  
Connecting the head  
Lens protector cap  
LED head  
Connector  
Connection cable  
Main unit side  
LED side  
Connector  
Connector  
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Getting started  
Rear panel  
<Procedure>  
1. Plug in the connection cable.  
2. Connect the LED head to the connection cable.  
3. Remove the protective cap from the LED head.  
Set the LED jig in place.  
<Reference> Heat dissipation device (aluminium)  
(A metal fixture attached to the head)  
2-M4 (5mm D)  
Warning  
M6 (5mm D)  
The rise in LED temperature depends on the duration  
of irradiation time and the interval between irradiations.  
If the temperature increases beyond a certain point an  
alarm will be generated. In the event of such  
overheating, increase the size of the heat dissipation  
fixture, or add fins to it.  
Warning  
If the LED head is not fixed to a jig, the LED head can become very hot during irradiation. For this reason, do  
not touch the head directly with your hands during irradiation.  
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Getting started  
5.3 Connecting the external control signals  
The external control connectors on the back of the controller (two blocks of  
12 pins) are removable.  
External control connectors (12 pin × 2)  
MINI COMBICON Plug 12P (Phoenix Contact MC 1.5/12-ST-3.5)  
(Osada OS-85-12P)  
Cover stripping length  
Compatible wire (stranded)  
Size  
AWG#24 to 16  
Conductor section area  
0.2 to 1.25 mm2  
6 to 7 mm  
Tightening torque: 0.22 Nm to 0.25 Nm  
11  
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Getting started  
5.4 Connecting the AC adapter  
Plugtheconnectorofthesupplied ACadapterintotheACadapterconnectoron  
therearpanel. To ensurethatthecontrolleriscompletelydisconnected fromt  
hepowersupply, unplugthisconnector.  
Only connect the power plug end of the AC adapter to a power socket after  
the controller is fully set up.  
The supplied power cable is a 100 V (AC) cable for use in Japan.  
Warning  
5.5 Power-on operation  
To start up the controller, insert the supplied power key into the power key switch  
and turn it clockwise.  
When the power is turned on a beep will sound and the display will indicate  
startup status. The display will then change to operation mode (under the default  
setting).  
12  
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6 Operation modes  
6.1 Operation mode (default mode when power is turned on)  
Status check  
Displays in Operation mode  
Display  
Descriptions  
EMISSION switch.  
Pressing it will start irradiation.  
Stays on during irradiation.  
Indicates that irradiation is ready to start.  
Stays on while irradiation is ready to start.  
Stays off during irradiation.  
READY  
Indicates CH selection and active CH during  
irradiation. Also indicates temperature  
warnings and errors.  
CH14  
Green: During selection  
Orange: Temperature warning or error  
Red: During irradiation  
The “CH” indicators of 7-seg flash during  
irradiation.  
UV intensity modulation (0-100%)  
LED replacement time (0.01-999 × 100 hrs)  
CH of temp. warning or error (CH1-4)  
UV intensity setting (“---,” 0.01-49.9 W/cm2)  
Green (7-seg) display  
Irradiation time (Con, 0.00-999 sec.)  
LED head temp. (0-999TEMP)  
Cumulative LED use (0-999 × 100 hrs)  
Error code (E00~E99)  
Red (7-seg) display  
UV intensity setting (0.00-49.9 W/cm2)  
Appears when UV intensity modulation is  
displayed  
%
Appears when irradiation time is displayed  
sec  
Appears when LED temperature is displayed  
Appears when LED replacement time and  
cumulative LED use are displayed  
TEMP  
×100hrs  
Appears when UV intensity is displayed  
W/cm2  
LOCK  
Settings are locked (no changes can be made)  
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Operation modes  
How to operate the controller  
1) Setting irradiation conditions  
Setting the irradiation intensity and irradiation time separately for each of CH1 to CH4.  
The displayed values apply to the flashing channel.  
1. Selecting channels  
Select the channel to be set by pressing CH1 to CH4. The selected  
channel is indicated by a green light (flashing or still).  
* It is not possible to select a CH unless an LED head is connected to it.  
2. Setting irradiation intensity  
Hold down the SET switch to select the CH to be set. (The selected  
channel is indicated by a green light.) Initially, only “%” (intensity)  
appears in the green (7-seg) display. Use △/▽ to set the desired  
intensity value, then press SET again to confirm. Note that while setting  
the irradiation intensity you can press the EMISSION switch to start UV  
irradiation. This makes it easy to make adjustments.  
3. Setting irradiation intensity  
When you have finished setting the intensity, the green display will  
automatically display only “sec.” Use △/▽ to set the desired time  
value, then press the SET switch again to confirm. Note that if you use  
to decrease the setting below “0.0 sec” the display will show “Con.”  
At this setting irradiation will be continuous with no time limit.  
4. Completing settings  
After setting irradiation time and pressing SET the controller will return  
to Operation mode. To continue settings for other channels, repeat the  
procedure above from step 1 for each channel you wish to set.  
(It is possible to switch the display even during irradiation. The  
displayed values are stored in memory even when the controller is  
powered off. After the controller is powered on again it will restore the  
display to its last state. Note, however, that unless a channel is selected  
nothing will be appeared on the display.)  
2) Timer irradiation  
Irradiation using the EMISSION switch of the controller  
The displayed values apply to the flashing channel.  
(1) Starting irradiation  
1. Select the channel/s for irradiation.  
2. Press the EMISSION switch  
(Irradiation will start on all the active channels (green indicator).  
The EMISSION switch glows red during irradiation.)  
* Irradiation stops after irradiation is finished on all ch  
(2) Stopping irradiation  
3. While irradiation is in progress press the EMISSION switch again.  
(Irradiation will stop on all channels.)  
14  
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Operation modes  
3) Continuous irradiation  
Irradiation using the EMISSION switch of the controller  
The displayed values apply to the flashing channel.  
(1) Starting irradiation  
1. Select the channel/s for irradiation.  
2. Press the EMISSION switch  
(Irradiation will start on all channels indicated by red lights. The  
EMISSION switch glows red during irradiation.)  
(2) Stopping irradiation  
3. While irradiation is in progress press the EMISSION switch  
again. (Irradiation will stop on all channels.)  
4) Irradiation using an external start signal  
Irradiation can be started externally using the INPUT terminals on the rear of the controller—either  
“START ALL” or “START1-4.”  
(1) Starting irradiation  
1. Turn on the START signal.  
(Irradiation is activated under the conditions summarized below.)  
INPUT terminal  
Start signal  
setting  
START ALL  
START1-4  
PULSE  
STATUS  
○・・・Irradiation starts when the start signal is switched from OFF  
to ON. (Duration is per timer setting.)  
●・・・Irradiation starts when the start signal is switched from  
OFF to ON, and stops with an OFF signal (at “Con”  
setting)  
Case of START ALL: When the START ALL signal is turned ON  
irradiation starts simultaneously on all  
selected channels.  
Case of START1-4:  
When the signal of a START No. terminal is  
switched ON irradiation starts on the  
corresponding CH No.  
(2) Stopping irradiation  
2. Switch the STOP signal to ON.  
(Irradiation can also be stopped by pressing the EMISSION switch.)  
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Operation modes  
5) Display of head management information  
[Head temperature (°C or °F)]  
1. With the display showing irradiation information, press the MODE switch.  
2. The head temperature is displayed.  
* Fahrenheit values include a “.” (decimal point).  
3. Press the CH switch to switch to other channels.  
[Display of head lifetime information]  
1. With the display showing head temperature, press the MODE switch.  
2. The display shows the lifetime setting (green) and cumulative irradiation time (red).  
3. Press the CH switch to switch to other channels.  
4. Press the MODE switch to return to display of irradiation information.  
[Resetting head lifetime and cumulative irradiation time values]  
1. With the display showing the lifetime setting (green) and cumulative  
irradiation time (red), hold down the SET switch.  
2. The lifetime setting (green) will be displayed.  
3. Use /to change the lifetime setting.  
4. Press the SET switch.  
5. The cumulative irradiation time is displayed (red).  
6. Hold down /to reset the value to 0.  
7. Press the CH switch to switch to other channels.  
8. Press the MODE switch to return to display of irradiation information.  
* To cancel a change, press the MODE switch. The display will return to  
showing irradiation information, and the change will be lost from  
memory.  
If you are using an LED head with other controllers, it is possible to input the cumulative  
irradiation time via a serial data connection. This makes it possible to effectively manage  
the lifetime of the head.  
6) Panel lock function  
This function allows all the settings of the controller’s front panel to be locked.  
1. In operation mode, hold down /. The settings will become locked and  
the “LOCK” indicator will light up.  
2. To unlock the settings, hold down /again.  
[Locked settings]  
Irradiation intensity Irradiation time Head lifetime  
UV intensity CH selection/deselection  
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Operation modes  
6.2 UV measurement and Auto tuning mode  
It is possible to make UV measurements and Auto tunings.  
* To use this mode it is necessary to have a compatible UV sensor (option).  
Operation  
1) Measuring UV intensity  
(1) Connecting a UV sensor  
1. While in operation mode, press the UV CHK switch.  
2. The intensity setting value (green) and intensity measurement  
value (red) will be displayed.  
3. Select the CH for UV intensity measurement.  
4. While the intensity setting value (green) and intensity measurement  
value (red) are displayed, hold down the SET switch.  
5. The intensity setting value (green) is displayed.  
6. Use /to change the intensity setting value to “---.”  
7. Press the SET switch.  
8. The intensity setting value (green) and intensity measurement  
value (red) are displayed.  
9. Press the EMISSION switch to start irradiation and begin the UV  
intensity measurement. The irradiation modulation (%) and measured  
intensity value (W/cm2) are displayed.  
10. Press EMISSION again to stop irradiation.  
* Press the MODE switch to switch the measurement range.  
(0.00 range/00.0 range)  
* If a measured value exceeds the measurement range the display value  
will start flashing.  
(2) Making a UV measurement  
* It is possible to change the irradiation modulation (%) during a UV  
intensity measurement, using /.  
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Operation modes  
2) Auto tuning  
(1) Switching to calibration mode  
1. While in operation mode, press the UV CHK switch.  
2. The intensity setting value (green) and intensity measurement value  
value (red) are displayed.  
3. Select the CH for UV intensity measurement.  
4. While the intensity setting value (green) and intensity measurement  
value (red) are displayed, hold down the SET switch.  
5. The intensity measurement value (green) is displayed.  
6. Use /to change the intensity setting to the desired value.  
7. Press the SET switch.  
8. The intensity measurement value (red) is displayed.  
9. Press the SET switch.  
10. The intensity setting value (green) and intensity measurement value  
(red) are displayed.  
11. Press the EMISSION switch to start irradiation and begin calibration.  
When calibration is completed, irradiation will automatically stop.  
(2) Starting Auto tuning  
* If the EMISSION switch is pressed during Auto tuning,  
irradiation will stop and an error will be generated.  
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Operation modes  
6.3 Default settings mode  
This mode is used for the units (°C/°F) for head temperature readings, for switching between  
READY/BUSY signal, and for setting the buzzer ON/OFF.  
* The default values are Celsius (°C) for temperature display, BUSY, and buzzer ON.  
[Default settings mode]  
1. While pressing down the MODE switch power ON the controller.  
1
C/F  
2. When the display starts up  
is displayed.  
[Switching between °C/°F display]  
1. Use /to switch between °C (Celsius)/°F (Fahrenheit).  
2. Press the SET switch. will be displayed.  
[Switching between READY/BUSY signal]  
1. Use /to switch between A=READY/b=BUSY.  
2. Press the SET switch. will be displayed.  
[Switching the buzzer ON/OFF]  
1. Use /to switch between buzzer ON/OFF.  
2. Press the SET switch. C/F will be displayed.  
[Exiting from default settings mode]  
2
A/b  
3
On/oFF  
1
1. Hold down the SET switch to switch to operation mode.  
[Restoring default settings  
(all settings are restored to their initial default values)]  
1. While in default settings mode, press the MODE switch.  
EE | | |  
3. Hold down /.  
2.  
will be displayed.  
4.  
will be displayed.  
5. Hold down SET. EE  
will be displayed. When  
EE CLr  
appears all settings have been restored to their original  
default values, and the controller returns to operation mode.  
19  
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Operation modes  
6.4 Timing chart  
1) Batch irradiation:  
(*1)  
Heads selected  
with CH1 through 4 operation button in front of the controller are processed in batch  
irradiation mode.  
Preparation of batch irradiation: READY All is ON(*2)  
.
Batch irradiation start: Press EMISSION button in front of the controller or turn on START ALL input  
signal on the backside.  
Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.  
Batch timer irradiation  
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Operation modes  
Continuous (Con) batch irradiation  
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Operation modes  
2) Individual irradiation  
When START 1~4 input on the backside of the controller is turned on, individual CH is irradiated.  
Preparation of individual irradiation: READY 1~4 applicable to each CH is ON*2)  
Individual start: Turn on START 1~4 input signals on the backside of the controller.  
Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.  
Individual timer irradiation  
Continuous (Con) individual irradiation  
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Operation modes  
*1) It is not possible to select a particular channel unless it has an LED head connected to it.  
*2) Conditions under which the signals below are set to ON.  
- READY ALL: ON when CHs are selected on the front panel of the controller, and all selected channels  
are ready*3) for irradiation.  
- READY1-4: ON when the corresponding CH is ready for irradiation. Note that even if the CH is not  
selected on the front of the controller, if the channel is ready*3) for irradiation, the signal will be ON.  
- BUSY1-4: ON while irradiation is in progress on the corresponding channel.  
*3) Irradiation-ready state  
- The INTERLOCK input on the rear of the controller is set to ON.  
- Irradiation conditions (intensity and time) have been set, and the 1STEP time value is not set to 0.  
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7 External control  
7.1 External input/output control  
External control connectors (12 pin × 2)  
MINI COMBICON Plug 12P  
(PHOENIX CONTACT: MC 1.5/12-ST-3.5)  
(Osada: OS-85-12P)  
Wire stripping length  
6-7 mm  
Compatible wiring (stranded)  
Size  
Conductor section area  
0.2 - 1.25 mm2  
AWG#24-16  
Tightening torque: 0.22 to 0.25 Nm  
Precautions for wiring  
Warning  
Carefully strip the cover so as not to damage the core wires.  
Connect the core wires without twisting them.  
Connect the core wires without soldering them; otherwise, they may break due to vibration.  
After connection, do not apply stress to the cable.  
Because of the terminal structure, if the wire is tightened by a counterclockwise rotation, the  
connection will fail. In such cases, pull out the wire, check the terminal hole, and then connect it  
again.  
Input/output terminal table  
INPUT  
Pin No  
Signal name  
Description  
CH1 irradiation start signal  
CH2 irradiation start signal  
CH3 irradiation start signal  
CH4 irradiation start signal  
1
2
3
START  
1
2
3
4
START  
START  
START  
4
5
6
7
8
TYPE Chg1  
TYPE Chg2  
TYPE Chg3  
UV CHECK  
STOP  
START ALL  
INTERLOCK  
COM  
Product type switching signal  
Product type switching signal  
Product type switching signal  
UV intensity control mode signal  
Irradiation stop signal, Error reset  
CH1-CH4 irradiation start signal  
Interlock (normally ON)  
UJ35 only  
9
10  
11  
12  
Common terminal for input/output signals  
OUTPUT  
Pin No  
13  
Signal name  
READY ALL  
READY1/BUSY1  
READY2/BUSY2  
READY3/BUSY3  
READY4/BUSY4  
ERROR  
Description  
ON when irradiation is ready to start  
14  
15  
16  
17  
ON when CH1 irradiation is ready to start/in progress  
ON when CH2 irradiation is ready to start/in progress  
ON when CH3 irradiation is ready to start/in progress  
ON when CH4 irradiation is ready to start/in progress  
Error signal  
READY/BUSY  
singal is changed  
over by changing the  
initial setting mode.  
18  
19  
20  
21  
22  
ALARM  
COM  
COM  
FG  
Warning signal (temperature/time warning)  
Common terminal for input/output signals  
Common terminal for input/output signals  
Frame gland  
23  
24  
+5V  
COM  
5 V DC output (for display or output signals)  
Common terminal for input/output signals  
* Pin Nos. 12, 20, 21 and 24 are connected internally.  
The ON time of input signal pulses must be 100 ms or more.  
Warning  
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External control  
Product type switching table  
Type No.  
Pin No.7  
Pin No.6  
OFF  
Pin No.5  
OFF  
Remark  
Product type switching is enabled when all  
pins are off.  
0
OFF  
OFF  
OFF  
OFF  
ON  
OFF  
ON  
1
2
3
4
5
6
7
ON  
OFF  
ON  
When an external signal is on, the product  
type set by the external signal has priority.  
ON  
OFF  
OFF  
* The green display will show a flashing “.”  
(period). Irradiation intensity and irradiation  
time settings cannot be performed using the  
controller.  
ON  
OFF  
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
Operation via external signals  
Output Specification  
Rated load voltage: 5 V DC to 28 V DC  
Max. load current: 100 mA (per 1 output)  
When 5 V internal voltage is used, set the total of maximum load current to less  
than 250mA.  
Maximum voltage drop is less than 0.9 V when output is given.  
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External control  
7.2 Serial communication control  
RS-232C terminal specifications  
D-Sub 9-pin)  
D-sub 9-pin connector (male pins) (JAE: DELC-J9PAF-10L9E)  
[Connection cable specifications]  
For the cable connector use a D-sub 9-pin connector (female pins).  
Cable (shielded).  
UJ30/35 Controller side  
Signal  
Unconnected  
Send data  
Receive data  
Unconnected  
Signal ground  
Unconnected  
Unconnected  
Unconnected  
Unconnected  
Name  
Pin No.  
Pin No.  
Name  
Signal  
Unconnected  
Send data  
Receive data  
Unconnected  
Signal ground  
Unconnected  
Unconnected  
Unconnected  
Unconnected  
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
SD  
RD  
RD  
SD  
SG  
SG  
Communication specifications  
Interface  
RS232C  
Communication method  
Synchronization  
Half duplex  
Asynchronous communication method  
3-core shielded wire  
15 m max.  
Transmission medium  
Transmission distance  
Transmission speed  
Transmission code  
38400bps  
ASCII  
Data length: 8 bits  
Parity check: None  
Stop bit: 1 bit  
Transmission format  
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External control  
Commands and responses  
Instructions sent to the controller are called commands.  
Messages returned from the controller are called responses.  
The communications are two-way. (When a command is sent, a response is always returned.)  
Data is sent in ASCII format.  
Warning  
When a response is not received, this indicates that the transmission format is wrong, the  
command has not yet reached its destination, or the controller is not in operation. Check the  
communication specifications, such as the transmission speed, data lengths, and parity.  
When a response with “!” instead of “$” stored is received, it indicates that the command has  
not been processed correctly. Check the communication error code stored in the response to  
identify the error.  
Command/response format  
Command message  
Block check code BCC (H) (L)  
Binary hexadecimal 00-FF (ASCII-encoded)  
To improve the reliability of transmission data, this encoding enables error detection using longitudinal parity  
bits. However, if “**” appears instead of BCCs, transmission is possible without BCCs. Even in this case,  
however, BCCs will be included in the response.  
BCCs are created by taking the exclusive OR from the header (<) to the final character of the text, and then  
encoding this 8-bit word into a 2-character ASCII code.  
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External control  
Control commands  
Name  
Header  
Character  
ASCII  
3CH  
23H  
Descriptions  
Beginning of the message  
<
#
Command  
Command message  
Response  
(Normal)  
$
24H  
Normal response message  
Response  
(Error)  
!
21H  
Error response message  
End of the message  
Terminator  
CR  
0DH  
Support commands  
An instruction for the controller is called a “command,” while the message sent back from the controller is a  
“response.” The commands below marked by are supported.  
If an unsupported command is received by the controller it returns an error response including a “NOT  
supported error” code.  
No.  
1
Command name  
Data area read  
Data area write  
Code  
RD  
Description  
Reading from data area  
Writing to data area  
Support  
2
WD  
Error codes  
Binary hexadecimal 00-FF (ASCII-encoded)  
Description of generated errors  
Error code  
40H  
Error name  
BCC error  
Descriptions and troubleshooting  
The command data caused a BCC error.  
<Troubleshooting> Check the BCC code and resend the data.  
For example, the transmission format of the command data is not  
correct, or the address does not exist.  
41H  
Format error  
<Troubleshooting> Correct the format or command.  
The sent address was outside the range.  
<Troubleshooting> Check the address.  
42H  
45H  
NOT supported error  
Address error  
The sent address was outside the range.  
<Troubleshooting> Check the address.  
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External control  
Data areas  
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External control  
7.3 Communications address map  
Addressforreading(1 address=16bits)  
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External control  
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External control  
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External control  
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External control  
Address forwriting (“1 address = 16bit”)  
New settings take effect when the address of the data setting is executed.  
(The settings are saved to memory when power is turned OFF.)  
To save new settings, rewrite to memory and then execute the address.  
Note: Memory can be rewritten up to one million times. If you rewrite to memory frequently,  
you may only be able to execute data settings, so write only the final data to memory.  
Data, operation, and memory inputs and commands are accepted at any time, but during operation  
they will be reflected only after the controller returns to standby mode. Note, however, that changes  
to replacement time and cumulative irradiation time settings are not accepted during irradiation.  
It is also possible to read the WRITE addresses.  
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External control  
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External control  
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External control  
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External control  
WRITE procedure  
Communication data is accepted at each address, and the accepted data will be confirmed by  
the execution of the data setting address and data memory address.  
-Data confirmed by the setting address will be written to memory when the controller is  
powered OFF.  
Data confirmed by the memory address will be written to memory and be retained even  
after the controller is powered OFF.  
Note: Memory can be rewritten up to one million times. If you rewrite to memory frequently,  
you may only be able to execute data settings, so write only the final data to memory.  
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External control  
7.4 Setup tool application for UJ35  
Operation from a PC  
Application can be downloaded from the web.  
Compatible with Windows XP, Windows Vista, and Windows 7.  
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External control  
1. Open the Aicure UJ35 application  
2. Select initial settings  
Select the port for UJ35 controller connection (default setting is COM 1)  
3. Using the Menu Bar  
1) File (F)  
Open (O) …  
New (N)  
Save (S)  
Opens a UJ35 data file (*.ai3).  
Cancels current settings to create new settings.  
Overwrites existing data file with current settings.  
Creates new data file with current settings.  
Save as (A)…  
Exit (X)  
Quits the application.  
2Communication  
Online  
Offline  
Enables use of UV.CHK mode and AUTO mode.  
Sets Aicure UJ35 offline when application is open.  
Batch Download(UJ->PC) Reads all data from UJ35 controller into computer.  
Batch Upload(PC->UJ)  
Writes existing settings data from computer to UJ35 controller.  
Set Port  
Selects the COM port for UJ35 controller connection.  
3) Help (H)  
Version (A) - Displays the version of the application software.  
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External control  
4. Using the operation setting screen  
[Settings 1]  
1) Set UJ – Selects Type from 0 to 7 (does not switch CH selection).  
*During Type selection Type Change is highlighted.  
Read  
Write  
Reads the current Type setting from UJ35 controller into computer.  
Uploads current Type from computer to UJ35 controller.  
Cancels current Type setting operation and return to start.  
Cancel  
2) “Switch Display”… Switches the display mode of the controller.  
*Settable only when UJ35 controller is online.  
• “% / SEC”  
• “TEMP”  
For display of irradiation intensity and time.  
For display of head temperature.  
• “×100hrs”  
For display of lifetime setting and cumulative irradiation time.  
3) “INTERLOCK”… Locks and unlocks the UJ35 controller settings.  
*Settable only when UJ35 controller is online.  
• [INTERLOCK OFF]  
• [INTERLOCK ON]  
Switches interlock off (state on UJ35 controller side)  
Sets interlock ON (highlighted on screen) (state on UJ35 controller side)  
• ON/OFF  
Toggles UJ35 controller interlock ON and OFF  
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External control  
4“Cumulative irradiation time (×100hrs)”… To set the cumulative irradiation time  
(*During setting “Cumulative irradiation time (×100hrs)” is highlighted.)  
Read  
Reads the current value of cumulative irradiation time from the UJ35 controller into the PC.  
Uploads the current cumulative irradiation time from the PC to the UJ35 controller.  
Write  
Cancel  
Cancels the current cumulative irradiation time setting operation and reverts to  
the original settings.  
[Settings 2]  
1) “Set MODE”… To switch the mode of the controller  
(*While changing mode settings, the modes, “TEMP,” “OUTPUT,” and “Buzzer OFF” are highlighted.)  
[TEMP]  
[OUTPUT]  
[Buzzer OFF]  
Read  
Switches head temperature display between °C/°F.  
Switches external output signals between READY/BUSY.  
Switches the buzzer ON/OFF for each operation.  
Reads the MODE settings from the UJ35 controller into the PC.  
Uploads the MODE settings from the PC to the UJ35 controller.  
Write  
Cancel  
Cancels the current MODE setting operation and reverts to  
the original settings.  
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External control  
2) “Replacement time (×100hrs)”… To set the LED replacement time  
(* While changing replacement time settings, “Replacement time (×100hrs)” is highlighted.  
Read  
Write  
Reads the current replacement time setting from the UJ35 controller into the PC.  
Uploads the current replacement setting from the PC to the UJ35 controller.  
Cancel  
Cancels the current replacement time setting operation and reverts to the original settings.  
5. Using the Type Set screen  
… For particular Type 0-7), select the CH.  
… For particular Type (0-7), enter the program settings (STEP (%, s) for particular CH (1-4).  
*When new CH settings are being entered, Type Change is highlighted.  
Lower graph: orange bar, irradiation enabled timing; gray bar, irradiation disabled timing  
[TYPE(0-7)]  
[CH(1-4)]  
[UV.PWR(0-100)]  
[TIME(0.0-999, CON)]  
Copy  
Selects particular TYPE (0–7) for setting and read out.  
Selects particular TYPE CH (1–4) for setting and read out.  
For each STEP (1–10) enter UV strength (0%–100%) or display values read from UJ35 controller.  
For each STEP (1–10) enter irradiation time (0–999 s, CON) or display values read from UJ35 controller.  
Copies settings for STEP 1–10.  
Paste  
Pastes copied settings for STEP 1–10.  
Read  
Write  
Reads the current TYPE CH (CH1 only) settings from the UJ35 controller.  
Uploads current TYPE CH (CH1 only) settings and CH selection from computer to UJ35 controller.  
Cancel  
Cancels current setting entry operation and return to start.  
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External control  
6. Using the AUTO screen (only available in online mode)  
Displays all UJ35 controller information in real time.  
Enables irradiation START/STOP and emergency STOP control from computer.  
• LED status for each CH differentiated by color  
• When irradiation is possible, READY ON is highlighted  
• If an error occurs, an error number is displayed  
• Panel showing error list can be displayed at any time  
• During irradiation START is highlighted  
[TYPE]  
[STEP]  
Shows current TYPE (0–7).  
During irradiation, current STEP is displayed.  
[TIME(s)]  
During irradiation, counts down the time remaining from the value that was set for the current STEP.  
Continuous irradiation: Indicates the total irradiation time (so far) for the current step  
During irradiation shows the UV strength for the current STEP.  
Constantly shows the LED temperature for each connected CH.  
Shows the LED head replacement time setting  
[UV.PWR(%)]  
[TEMP.]  
[Replacement time(h)]  
[Remaining time before replacement (h)] Shows remaining LED head life to when replacement is necessary.  
[ERROR No.] When an error occurs, error number is displayed.  
[Total Irradiation time (h)] Shows cumulative time that LED head has been ON.  
[CH SELECT]  
BUSY ON/OFF  
READY ON/OFF  
Uploads CH selection to the UJ35 controller.  
Indicates BUSY ON/OFF status of each channel.  
Indicates READY ALL ON/OFF status.  
Also, indicates READY ON/OFF status of each channel.  
Starts irradiation on all selected channels together.  
Also used to start irradiation on individual channels.  
During irradiation, performs emergency stop.  
Resets errors.  
START  
STOP  
RESET  
ERROR No.  
Displays error list panel.  
---If Batch Download (Communication menu) is executed, values set in UJ35 controller are displayed.  
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External control  
7. Using the UV.CHK screen (only available in online mode).  
Displays all UJ35 controller information in real time.  
Enables measurement calibration of optional UV sensor and set UV strength values.  
LED status for each CH differentiated by color  
If an error occurs, an error number is displayed  
Panel showing error list can be displayed at any time  
Shows measured value in real time  
[TYPE]  
Displays the current TYPE (0-7).  
[TEMP.]  
Constantly shows the LED temperature for each connected CH.  
[ERROR No.] Displays error list panel.  
1) “Measurement”… Shows measured UV strength of selected CH.  
*When values are being changed for a CH (1–4), Set strength (1–100) is highlighted.  
[CH SELECT]  
[Set strength (1-100%)]  
during measurement.  
Selects the CH to be measured.  
Enables entry of strength (%) to be measured, can be changed  
[Measured value (W/cm2)] Shows measured value in real time.  
Write  
Uploads UV entered strength (%) to UJ35 controller.  
Low Range  
High Range  
START  
STOP  
Sets measurement range to 0.00-9.99 W/cm2.  
Sets measurement range to 0.0-49.9 W/cm2.  
Starts irradiation on the selected CH.  
During irradiation, performs emergency stop.  
2) “Calibration”… For the selected TYPE, corrects the UV strength for CH and STEP.  
[CH SELECT] Selects the CH to be calibrated.  
[Set strength (0.00-49.9W/cm2)]  
Enables entry of strength (%) to be calibrated.  
[Measured value (W/cm2)] Shows measured strength in real time.  
[Calibration strength (%)] Shows strength (%) during calibration.  
Write  
Uploads UV entered strength (%) to UJ35 controller.  
Low Range  
High Range  
START  
STOP  
RESET  
Sets measurement range to 0.00-9.99 W/cm2.  
Sets measurement range to 0.0-49.9 W/cm2.  
Starts irradiation for calibration.  
Performs emergency stop during calibration.  
Resets errors.  
ERROR No.  
Displays error list panel.  
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8 Warning indications  
In the event of an error during irradiation, a warning will be displayed on the display panel of the controller (in  
operation mode).  
Temperature warning  
When the LED head temperature reaches the warning level during irradiation in operation mode, “TEMP”  
(units indicator) will start to flash, and the LED lights next to the switch of the affected channel will turn  
orange (mixture of green and red) and the external output signal “ALARM” will be turned ON.  
Temperature warning  
When the measured LED head temperature reaches the warning level, “TEMP”  
(units indicator) will start to flash, and the LED light next to the switch of the  
affected channel will turn orange. When the temperature reaches an abnormal  
level, an error code (E40) will be displayed and the buzzer will sound, and the  
external output signal “ERROR” will be turned ON. When the temperature drops  
below the abnormal level the warning is cleared and the warning indicators will  
change back to green. If the color does not change to green for a considerable  
time, there may be a problem with the LED temperature detection line, such as a  
short-circuit. In this case, remove the LED head and the connection cable from  
the connector and check the wiring.  
Time warning  
When the warning time is reached in operation mode during irradiation, “×100hrs” (units  
indicator) will start to flash, and the “ALARM” external output signal will be turned ON. After  
the time warning is detected, “×100hrs” will continue to be displayed until the cumulative time  
(head management item) is reset.  
Time warning  
When the cumulative total irradiation time of an LED head reaches to within 30  
hours of the set LED replacement time, “×100hrs” (units indicator) will start to  
flash. When the LED replacement time is reached, an error (E50) will be  
displayed and the buzzer will sound, and the external output signal “ERROR”  
will be turned ON. To reset after this error, hold down the “SET” switch. This  
will reset the controller and turn OFF the buzzer and “ERROR” output signal,  
but the error code will still be displayed. The error display will be cleared only  
after replacing the LED head and resetting the cumulative time.  
If irradiation is continued without replacing the LED head, the error message  
(E50) will be displayed again and the buzzer will sound.  
* To check which channels are subject to time warnings, switch the display mode to show cumulative irradiation time  
(×100hrs) for the channel. If the “×100hrs” indicator is flashing, the channel is under a time warning.  
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Warning indications  
Error codes  
When an error occurs, the three-digit display will indicate the error code.  
Display  
E00  
Error name  
Error description  
The interlock contact was opened during  
irradiation.  
Interlock emergency stop  
CH1-4 E10  
CH1-4 E20  
Connection error  
LED break error  
The LED head was disconnected.  
A circuit break was detected in the LED  
head during irradiation.  
A short-circuit of the LED head  
was detected during irradiation.  
CH1-4 E30  
LED short-circuit error  
The LED head temperature reached an  
abnormal level.  
CH1-4 E40  
CH1-4 E50  
LED temperature error  
LED time error  
The cumulative time of the LED has  
reached the set replacement time.  
CH1-4 E60  
CH1-4 E61  
CH1-4 E62  
CH1-4 E63  
CH1-4 E64  
CH1-4 E65  
CH1-4 E66  
CH1-4 E67  
CH1-4 E68  
CH1-4 E69  
STEP1 calibration error  
STEP2 calibration error  
STEP3 calibration error  
STEP4 calibration error  
STEP5 calibration error  
STEP6 calibration error  
STEP7 calibration error  
STEP8 calibration error  
STEP9 calibration error  
STEP10 calibration error  
The set UV intensity was not reached.  
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9 Safety measures  
9.1 Safety circuit  
Aicure UJ35 is equipped with a safety circuit, which functions as follows, in case of a malfunction or accident.  
1) If the cable between the LED head and the controller is broken, an error signal will be output and an error  
screen displayed.  
2) If the LED head is short-circuited, an error signal will be output and an error screen displayed.  
3) If the LED head temperature becomes excessively high, a warning signal will be output with a warning  
screen displayed.  
4) If 5 V and GND are shorted by mistake during external terminal connections, the 5 V circuit will stop  
operation. When the short circuit is removed, the controller will automatically recover. Note, however, that  
if the short-circuited state lasts for an extended period, this product may be damaged.  
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10 Specifications  
10.1 Outline of specifications  
Controllerspecifications  
Item  
ANUJ3000  
1-4 heads  
ANUJ3500  
No. of connected  
heads  
1 (special UV sensor for ANUJ3800, sold  
separately)  
UV sensor connection Not supported  
Simple mode, 1 pattern, and programmed  
pattern irradiation (max. 10 steps, 7 patterns)  
All heads together/separately  
Simple mode, 1 pattern irradiation  
All heads together/separately  
UV irradiation  
Type switching  
Yes (8 types)  
Stores up to 7 types of irradiation pattern  
Type switching by external control  
No (1 type)  
Modulation/irradiation Digital modulation: 0-100% (1% increments)  
control  
Continuous (CON) or timer-based (0.1-99.9 s, 100-999s) irradiation control  
Timer precision  
+0.04s  
Settings via operation switches  
Power supply key switch  
Settings via RS-232C (UJ35 setting tool)  
Settings via operation switches  
Power supply key switch  
Settings/operation  
Default settings  
Buzzer ON/OFF, BUSY/READY output, and °C/°F LED temperature display can all be  
switched  
(Default values: Buzzer ON, BUSY output, °C temperature LED display)  
Large 7-seg LED display: Irradiation time, LED head temperature (°C or °F units,  
switchable), cumulative time, error codes, UV intensity (UJ35)  
Small 7-seg LED display: Modulation, replacement time, UV measurement modulation  
(UJ35), calibration measurement UV intensity (UJ35)  
Display  
LED head temperature  
display  
Displays LED temperature of each head  
Format  
Parallel I/O  
RS-232C*1 Parallel I/O  
Ext.  
input  
Ext.  
output  
Individual irradiation, irradiation stop, all irradiation, interlock, UV CHK (UJ35), type  
switching (UJ35), max. 28 V DC rating, 100 mA (per input)  
READY ALL, BUSY/READY for each head (switchable), warnings, errors, +5 V (max.  
250 mA)  
External  
control  
AC adapter included (100 to 240 V AC±10%), 50/60 Hz  
Power supply voltage  
Power consumption  
(Note that included power cable is 100 V AC.)  
60 VA (at 100 V AC)  
Operating  
temperature/humidity  
0 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
range  
Storage  
temperature/humidity  
range  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
IP30  
Protective structure  
Weight  
Approx. 940 g (excl. AC adapter)  
Approx. 960 g (excl. AC adapter)  
Approx. 1,680 g (packaged, incl. AC Approx. 1,700 g (packaged, incl. AC adapter)  
adapter)  
Accessories  
AC adapter, keys (2), INSTRUCTION MANUAL  
*1: Serial communication specifications (ANUJ3500 only)  
Communications method: asynchronous, transmission speed: 38,400 bps  
RS-232C  
Connector: D-sub 9-pin connector (male pins)  
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Specifications  
Head specifications  
The LED head for controller, as a set, is a CE conformed product.  
High-power head  
Item  
Spot diameter  
Lens model  
ANUJ6170ANUJ6171  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
Lenses  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
ANUJ6420  
UV intensity (mW/cm2)  
10170  
10mm  
8610  
12mm  
3910  
20mm  
2010  
25mm  
710  
30mm  
Working distance  
Light source  
Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
Standard head  
Item  
ANUJ6172ANUJ6173  
Spot diameter  
Lenses  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
ANUJ6420  
640  
30mm  
Lens model  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
UV intensity (mW/cm2)  
9360  
10mm  
7960  
12mm  
3600  
20mm  
1710  
25mm  
Working distance  
Light source  
Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
385 nm head  
Item  
ANUJ6174ANUJ6175  
Spot diameter  
Lenses  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
ANUJ6420  
870  
30mm  
Lens model  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
UV intensity (mW/cm2)  
12860  
10mm  
10370  
12mm  
4950  
20mm  
2620  
25mm  
Working distance  
Light source  
Max. output: 940 mW, wavelength: 385±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
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11 Dimensions  
High-power head  
Item  
ANUJ6160ANUJ6161  
Spot diameter  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
Lenses  
Lens model  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
ANUJ6420  
UV intensity (mW/cm2)  
Working distance  
8000  
10mm  
6850  
12mm  
2990  
20mm  
1740  
25mm  
580  
30mm  
Light source  
Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
Standard head  
Item  
ANUJ6162ANUJ6163  
Spot diameter  
Lenses  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
ANUJ6420  
550  
30mm  
Lens model  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
UV intensity (mW/cm2)  
7500  
10mm  
6400  
12mm  
2800  
20mm  
1600  
25mm  
Working distance  
Light source  
Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
385 nm head  
Item  
ANUJ6164ANUJ6165  
Spot diameter  
Lenses  
φ3mm  
φ4mm  
φ6mm  
φ8mm  
φ10mm  
ANUJ6420  
610  
30mm  
Lens model  
ANUJ6423  
ANUJ6424  
ANUJ6426  
ANUJ6428  
UV intensity (mW/cm2)  
9220  
10mm  
7600  
12mm  
3540  
20mm  
2060  
25mm  
Working distance  
Light source  
Max. output: 800 mW, wavelength: 385±5 nm, Class 3B, LED  
20,000 hrs (at 60°C LED temperature inside head)  
Estimated life of light source  
Operating  
temperature/humidity range  
Storage  
temperature/humidity range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
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Specifications  
UV sensor specifications  
Item  
ANUJ3800  
High range 0 to 49.9 W/cm2 (min. reading 0.1 W/cm2)  
Low range 0 to 9.99 W/cm2 (min. reading 0.01 W/cm2)  
UV intensity  
measurement range  
±5% (+5 to +35°C)  
±1% (at 25°C, repeatability)  
Measurement precision  
Data communication  
Power supply voltage  
Power consumption  
RS-422 level communication, proprietary format, 9,600 bps  
8.1 to 13.2 V DC  
30 mA  
Operating temperature/humidity  
range  
+5 to +35°C, 30 to 85% RH (at 25°C, no condensation)  
Storage temperature/humidity  
range  
–10 to +60°C, 30 to 85% RH (at 25°C, no condensation)  
mini-DIN connector (TECHNICAL DENSHI D6-175J-201)  
Connector  
Approx. 220 g (Body + sensor head + 2 m connection cable)  
Approx. 350 g (incl. packaging)  
Weight  
Accessories  
2 m connection cable, INSTRUCTION MANUAL  
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11 Dimensions  
Connection cable  
ANUJ6220  
LED head  
ANUJ6172/6162  
ANUJ6173/6163  
Standard lens  
Rod lens  
/Sylindrical lens  
ANUJ6467  
Side view lens  
ANUJ6170/6174/6160/6164  
ANUJ6467  
UV SENSOR  
ANUJ3800  
ANUJ6171/6175/6161/6165  
Cable length  
Cable length  
Mounting bracket  
ANUJ6804  
2-M4 (5mm D)  
M6 (5mm D)  
53  
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12 Option and spare parts list  
12.1 Options and spare parts  
1)Controller  
Name  
Description  
Product number  
ANUJ3000  
UJ30 controller  
4 head connection (incl. AC adapter)  
4 head connection (incl. AC adapter)  
RS-232C communication, supports UV sensor  
(specially for UJ35)  
UJ35 controller  
ANUJ3500  
2)Heads  
Product number  
Name  
Description  
φ12×L50 mm head (cable length 200 mm), 365 nm  
φ12×L120 mm head (cable length 130 mm), 365 nm  
φ12×L50 mm head (cable length 1,900 mm), 365 nm  
ANUJ6170/6160  
ANUJ6171/6161  
ANUJ6172/6162  
High-power head *1  
Standard head *2  
385 nm head *1  
φ12×L120 mm head (cable length 1,830 mm), 365 nm ANUJ6173/6163  
φ12×L50 mm head (cable length 200 mm), 385 nm  
ANUJ6174/6164  
ANUJ6175/6165  
φ12×L120 mm head (cable length 130 mm), 385 nm  
*1: For connection to a controller, a connection cable is needed (sold separately).  
*2: Connects directly to the controller.  
3) Lenses  
Name  
Description  
Product number  
ANUJ6423  
φ3  
φ4  
ANUJ6424  
Standard lens  
Side-view lens  
φ6  
ANUJ6426  
φ8  
ANUJ6428  
φ10  
ANUJ6420  
φ6, angle 90°  
φ8, angle 90°  
φ10, angle 90°  
Cylindrical, R5  
Cylindrical R7.5  
φ4 R7 L43mm  
φ6 R7 L43mm  
ANUJ6426SV  
ANUJ6428SV  
ANUJ6420SV  
ANUJ6450S  
ANUJ6475S  
ANUJ6447L  
ANUJ6467L  
Cylindrical lens  
Rod lens  
4)Connection cables  
Name  
Description  
Product number  
ANUJ6220  
ANUJ6230  
ANUJ6250  
ANUJ6270  
ANUJ6200  
1.7 m, cable diameter: 5.5 mm  
3.0 m, cable diameter: 5.5 mm  
5.0 m, cable diameter: 7.6 mm  
7.0 m, cable diameter: 7.6 mm  
10.0 m, cable diameter: 7.6 mm  
Connection cable  
54  
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Option and spare parts list  
5)Options and spare parts  
Name  
Description  
Product number  
ANUJ3800  
UV sensor  
Special UV sensor for UJ35 controller  
100 to 240 V AC adapter  
AC adapter  
ANUJ6802  
(Included cable is 100 V AC)  
200 V power cable for ANUJ6802  
200 V AC power cable  
Mounting bracket  
ANUJ6803  
ANUJ6804  
Split type  
UV protective goggles  
Goggles  
ANUP5001SG  
55  
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12 Option and spare parts list  
12.2 How to replace the lens unit  
1)Rotate the lens unit to attach it to the LED head.  
(Tightening torque: 0.2 Nm)  
2)Stick on the included seal to prevent looseness.  
When attaching a lens unit, take care to prevent any dirt or other foreign substance from  
getting inside.  
Warning  
Do not touch the lens with bare hands. If you touch the lens or if the lens becomes dirty,  
clean the lens by wiping with a soft cloth dipped in alcohol.  
12.3 Fitting the mounting bracket  
LED head  
M3  
Mounting  
bracket  
1)Insert the LED head into the mounting bracket.  
2)Tighten the 2 torque screws to fix the LED head.  
(Tightening torque: 1 Nm)  
56  
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13 Troubleshooting  
Symptoms  
Checks/Remedies  
LED does not irradiate.  
Did you select the target channel for the product type? (When selected, the channel  
switch is lit or flashing.)  
Select the target channel when setting the product type.  
If the target channel is selected but does not irradiate, check if the irradiation time  
is set to 0.0sec for the channel program for the target product type.  
If so, set the irradiation time to 0.0sec or longer.  
When a warning message is displayed:  
Temperature warning  
The channel connection indicator changes to orange (mixture of green and red)  
when the LED head temperature has reached the warning level. If you continue the  
operation in this condition, the product life will be significantly shortened, and the  
temperature may exceed the upper limit, causing an emergency stop.  
Set the UV intensity level (%) lower or improve the heat radiation performance  
of the LED head to keep the temperature lower than the warning level.  
When the total irradiation time of the LED reaches the point 30 hours before the  
preset LED replacement point, the time warning is issued and x100hrs” will be  
lit. When the time reaches the LED replacement point, the irradiation process will  
make an emergency stop.  
Time warning  
Prepare a new LED head. After replacement, clear the total irradiation time.  
When an error occurs:  
Interlock emergency stop  
The emergency stop contact was opened during irradiation.  
The interlock contact was opened Check the emergency stop contact or the external input terminal block.  
during irradiation.”  
Close the contact and then restart irradiation.  
* If the emergency stop contact is open, normal resetting is not available.  
Hold down SET to forcibly reset the interlock.  
Connection error  
It is possible that the connection cable or LED head was broken.  
The LED was disconnected during Reset the error status, check the connection of the cable and LED head with the  
irradiation.”  
channel in question, and replace them if necessary.  
LED wire broken  
The current detection was stopped during irradiation. It is possible that the  
LED circuit opening was detected connection cable or LED head was broken.  
during irradiation.”  
LED short-circuited  
Reset the error status, check the connection of the connection cable and LED  
head with the channel in question, and replace them if necessary.  
An overcurrent was detected during irradiation. It is possible that the connection  
LED short-circuiting was detected cable or LED head was short-circuited.  
during irradiation.”  
Reset the error status, check the connection of the cable and LED head with the  
channel in question, and replace them if necessary.  
The LED temperature exceeded the upper limit.  
LED temperature error  
The LED temperature reached an Set the UV intensity level (%) lower or improve the heat radiation performance  
abnormal temperature.”  
LED time error  
of the LED head to keep the temperature lower than the warning level.  
The total irradiation time of the LED reached the preset LED replacement point.  
The total irradiation time reached the (Or, it is possible that the LED replacement point was set ahead the total irradiation  
replacement point.”  
time.)  
Reset the error status, replace the LED head, and then clear the total irradiation  
time. (Or, go to the mode setting screen and correctly set the LED replacement  
point.)  
LED calibration error  
Calibration was stopped before completion. Or, the calibration was not successful.  
It is possible that the setting is too high, or there is a problem in the dedicated UV  
sensor (option).  
Calibration uncompleted”  
Reset the error status, check the connection of the UV sensor, review the setting,  
and then retry calibration.  
57  
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Manual revision history  
Manual No.  
ARCT1F510E  
ARCT1F510E-1  
Issued  
2010.05  
2010.10  
Revision Details  
Initial version  
2nd edition  
ARCT1F510E-2  
2011.9  
3
rd edition  
58  
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Please contact ..........  
ASCT1F510E-2  
Specifications are subject to change without notice.  
Printed in Japan  
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