Panasonic Network Card FP Sigma User Manual

Σ
FP (Sigma)  
Programmable Controller  
02/2006  
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FPΣ (Sigma) CPUs  
Outstanding performance in a compact design  
(
FPΣ Sigma – Transistor output type  
)
(
FPΣ Sigma  
)
Relay output type  
28 points  
32 points  
24 points  
Input  
16 points  
Output (PNP)  
12 points  
Input  
16 points  
Output (NPN)  
16 points  
Input  
16 points  
Output  
8 points  
Connector type  
FPG-C28P2H  
Connector type  
FPG-C32T2H  
Terminal type  
FPG-C24R2H  
(
)
(
)
FPΣ Sigma – Transistor output type with thermistor input  
FPΣ Sigma – Relay  
output type with ther-  
mistor input  
Temperature  
Control  
80  
70  
60  
50  
40  
30  
10  
0
28 points  
32 points  
24 points  
Input  
16 points  
Output  
12 points  
Input  
16 points  
Output  
16 points  
Input  
16 points  
Output  
8 points  
2 Thermistor inputs  
FPG-C28P2HTM  
2 Thermistor inputs  
FPG-C32T2HTM  
2 Thermistor inputs  
FPG-C24R2HTM  
High Expansion Capability  
FPΣ (Sigma) can use the expansion units of the FP0 on the right-hand side. New FPΣ (Sigma) units can be added to the left-hand  
side.  
Max. 4 Expansion Units  
each 64 I/Os = 256 I/Os  
CPU  
Max. 3 Expansion Units  
each 32 I/Os = 96 I/Os  
max. 32 I/Os  
Parallel  
Expansion  
BUS  
Serial  
Expansion  
BUS  
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3
FPΣ (Sigma) Expansion Units – Left Side Expansion  
Wide variety of expansion units  
(
FPΣ Sigma  
I/0 Expansion Unit  
)
(
FPΣ Sigma  
I/0 Expansion Unit  
)
FPΣ (Sigma)  
Memory Expansion Unit  
FPΣ (Sigma)  
S-Link Expansion Unit  
64 points  
64 points  
FPG-EM1  
S-Link Master  
Input  
32 points  
Output (PNP)  
32 points  
Input  
32 points  
Output (NPN)  
32 points  
Memory: 256k words  
FPG-EM1  
128 Inputs or outputs  
FPG-SL  
MIL Connector type  
FPG-XY64D2P  
MIL Connector type  
FPG-XY64D2T  
FPΣ (Sigma) Positioning Expansion Units  
1-axis  
1-axis  
2-axis  
2-axis  
Transistor output  
FPG-PP11  
Line driver output  
FPG-PP12  
Transistor output  
FPG-PP21  
Line driver output  
FPG-PP22  
Communication Cassettes  
FP Memory Loader  
• Read or write  
programs from or  
to a PLC  
• Personal  
computer is not  
required  
• Applicable with  
FP0, FPΣ (Sigma),  
FP-M, FP2 and  
FP2SH  
1-channel  
2-channel  
1-channel  
2-channel  
RS232C type  
FPG-COM1  
RS232C type  
FPG-COM2  
RS485 type  
FPG-COM3  
RS232C & RS485 type  
FPG-COM4  
AFP8670  
02/2006  
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4
FPΣ (Sigma) Expansion Units – Right Side Expansion  
Wide variety of expansion units  
A maximum of 3 FP0 expansion units can be added to the CPU unit.  
Digital I/O Units  
Relay output type  
Input only type  
Transistor output type  
8 points  
Input Output  
4 points 4 points 8 points 8 points 16 points16 points  
16 points  
Input Output  
32 points  
Input Output  
8 points  
Input  
8 points  
16 points  
Input  
16 points  
8 points  
Output  
8 points  
16 points  
Input Output  
8 points 8 points  
16 points  
Output  
16 points  
32 points  
Input Output  
16 points16 points  
FP0-E8RSA  
FP0-E16RSA  
FP0-E32RS  
FP0-E8XA  
FP0-E16XA  
FP0-E8YPA (PNP) FP0-E16PA (PNP) FP0-E16YPA(PNP) FP0-E32PA (PNP)  
FP0-E8YTA (NPN) FP0-E16TA (NPN) FP0-E16YTA(NPN) FP0-E32TA (NPN)  
Option:  
Output 8 points  
FP0-E8YRSA  
Analogue I/O Units  
Temperature Control Units  
3 points  
Input Output  
2 points 1 point  
4 points  
Output  
4 points  
4 points  
Output  
4 points  
8 points  
Input  
8 points  
4 points  
Input  
4 points  
8 points  
Input  
8 points  
6 points  
Input  
6 points  
FP0-A21A  
FP0-A04I  
FP0-A04V  
FP0-A80A  
FP0-TC4  
FP0-TC8  
FP0-RTD6  
• Input (12 bit):  
± 10V, 0 – 5V,  
0 – 20mA  
• K, J, T, R type thermocouples  
can be used  
• Pt100, Pt1000,  
Ni1000  
± 10V, ± 100mV  
0 – 5V, 0 – 20mA • Resolution: 0.1°C  
• Accuracy: 0.8°C (R type: 3°C)  
Temperature range:  
-200 to 500°C  
• Output (12 bit):  
± 10V, 0 – 20mA  
4 – 20mA  
± 10V  
Temperature range:  
-100 to 1500°C  
AC Power Supply  
Networking Units  
FP0-PSA2  
Input  
85 to 265VAC  
Output  
24VDC/0.7A  
MEWNET-F  
FP0-IOL  
(MEWNET-F Slave)  
PROFIBUS  
FP0-DPS2  
(DP Slave)  
Ethernet  
FPWEB  
(Web-Server Unit)  
Terminal type  
02/2006  
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5
FPΣ (Sigma)  
Optimised communication functions  
1-channel RS232C type.  
Four types of communication cassettes enable:  
2-channel RS232C type.  
 efficient connection to serial devices  
 transmission speeds of up to 115.2kbits/s  
 long transmission distance of up to 1200m  
1-channel RS485 type.  
In addition, the green screw terminal is removable  
for easy wiring.  
1-channel RS232C + 1-channel RS485 type.  
With the RS485 type communication cassette...  
Despite being compact you can create powerful PLC links!  
Link data register  
Product type data  
Link data register  
Product type data  
Link data register  
Product type data  
More links than you imagined a compact PLC could achieve  
(2,048 link relays / 256-word link data registers)  
Process  
machine  
Assembly  
machine  
Inspection  
machine  
 Can be used to share product type between different machines.  
 Can be used for interlocking between different machines.  
 Easy wiring between PLCs with twin-core cabling.  
RS485  
Masterless communication method  
(when PLC linkage is achieved with link relays and link data registers)  
The masterless communication method means that even if a connected device (station) goes into power off, operations to  
automatically switch the master station continue. Start up is smooth and the recovery from malfunctions is also potentially faster.  
Previous models  
Usual master-slave communication  
With the FPΣ (Sigma)  
Masterless communication using the FPΣ (Sigma)  
 If the master station is not on,  
communication cannot take place.  
 Even if a station goes into a power-  
off state, communications between  
the other stations continue.  
 Errors occur when devices are not  
turned on in sequence.  
Ȩ
Ȩ
Master  
station  
Link  
station  
Link  
station  
Link  
station  
Link  
station  
Slave  
station  
Slave  
station  
Slave  
station  
Slave  
station  
Use of insulated RS485  
Uses the insulated RS485, which is highly reliable and largely impervious to noise.  
High-speed communication over long distances are enabled.  
 Transmission speed: Max. 115.2kbits/s  
 Transmission distance: Max. 1.200m  
02/2006  
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6
FPΣ (Sigma)  
Optimised communication functions  
Convenient station no. setting function enables flexible use, even when there are product type  
changes.  
 Station no. switchability allows the use of unified programming and program switching.  
 Because even the communications parameters can be changed in the program, connection is enabled with  
external devices that have different communication parameters.  
Communication parameters changed by instructions  
FPΣ (Sigma) Station  
No. setting switch  
Great for these applications, too...  
Computer linkage with up to 99 stations enabled (max. 32 stations when using C-NET adapter).  
 Ability to gather data from multiple stations means greater design freedom.  
Previous models  
Relay stations required for linking medium-scale PLCs  
With the FPΣ (Sigma)  
Computer linkage with up to 99 stations  
Computer  
Computer  
Commercial  
adapter  
FP0  
FP0  
FP0  
FP0  
RS232C  
Ȩ
Ȩ
RS232C  
Commercial  
adapter  
Commercial  
adapter  
FPΣ  
FPΣ  
RS485  
FPΣ  
RS232C  
RS485  
Can also be connected to external devices that are equipped with RS485 interface  
GT11/GT30  
Example: Connection with  
commercially available  
temperature regulator  
FPΣ  
 Enables connection to external devices, such as temperature regulators,  
that are equipped with RS485 interface.  
Temperature  
regulator, etc.  
Temperature  
regulator, etc.  
RS232C  
 Applicable with data gathering or setting adjustment.  
 Control is possible using  
RS232C  
commercially available  
RS485 devices.  
RS485  
With the RS232C type communications cassette  
Image  
processing device  
FPΣ  
Efficient connection with other control devices helps to save space!  
 Enables connection to devices with RS232C interface, such as a  
programmable display panel, image processing device and other devices.  
GT11/GT30  
 When used as a tool port, up to 3 external devices can be connected.  
 A 2-channel type communication  
RS232C  
RS232C  
cassette is used.  
02/2006  
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7
FPΣ (Sigma) Positioning  
Specially designed for positioning applications  
Max. 100kHz pulse output performance is now standard.  
Powerful device capable of linear interpolation and circular interpolation.  
Pulse output max. 100kHz  
Because command processing at speeds up to 100kHz is available, high-  
speed, high-precision positioning is enabled. Along with stepping motor  
Stepping motor  
Servo motor  
Pulse output CW  
control, the specs also ensure plenty of scope for controlling servomotors.  
Y0  
Y1  
Motor  
driver  
1
Pulse output CCW  
Pulse output CW  
Pulse output CCW  
Y3  
Y4  
Motor  
driver  
2
Possible to combine with pulse-train input drivers  
Single unit enables two-axis control  
Ȩ
Rapid 0.02ms start (when JOG operation controls are executed)  
The time taken to execute the JOG operation, from the instant the trigger (execution condition) goes on to the time of pulse output,  
is 0.02ms and 0.2ms even with trapezoidal control. Control time is reduced even for machines that quickly and repeatedly restart.  
Linear interpolation and circular interpolation are built in (FPG-C32T2H and FPG-C28P2H)  
Linear Interpolation  
Circular Interpolation  
Interpolation functions enable simultaneous control of two axes.  
Applications that a compact PLC couldn't previously cope with are no  
longer a challenge.  
Adhesive  
And there’s more...  
Smooth acceleration/deceleration  
You can choose to set either 30 or 60 steps of acceleration/  
deceleration. This feature means you can achieve smoother  
movement during long acceleration/ deceleration periods of  
stepping motors.  
Support for CW/CCW method  
Reduce overall costs by designing systems that combine with  
servomotors and small stepping motors without support for  
Pulse and Sign method.  
Motor  
driver  
The settings are there for a maximum 60  
accelaration/deceleration steps.  
Motor  
driver  
02/2006  
8
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FPΣ (Sigma) Positioning  
High-speed, high precision positioning  
Programming with convenient and  
easy-to-understand instructions  
Selectable home return mode  
 The home return method may be specified even in situations  
such as when only a single sensor is being used, depending  
on the design.  
 Uses a preset value table for starting speed, target speed,  
acceleration/ deceleration time, and other factors. Easy-to-  
understand programming is possible since numbers can be  
specified intuitively.  
 When the home position return is completed, a deviation  
counter clear signal can also be output.  
 Comes with dedicated instructions for each mode: trapezoidal  
control, home return, JOG operation, free table operation,  
linear interpolation, and circular interpolation.  
Home position return  
JOG operation  
 Pulse output diagram  
(when the home position proximity input is not used).  
 Pulse output diagram  
Home sensor  
ON  
XA ON  
ON  
OFF  
XB (JOG command)  
2000Hz  
300Hz  
100Hz  
0Hz  
Y0 (Pulse)  
0Hz  
150ms  
Home search automatically reverses the motor rotation when  
Over limit input(+) or Over limit input (-) is input and their  
searches for the home position or near home position in order  
to return to it automatically.  
This refers to an operation in which the motor is rotated only  
while operation commands are being input. This is used to  
forcibly rotate the motor using input from an external switch, for  
instance when making adjustments. Depending on the  
circumstances, unlimited feeding can be accomplished with the  
JOG operation in some cases.  
Linear interpolation  
Circular interpolation  
Current position S  
(X 5000, Y 8660)  
 Positioning Iocus.  
 Positioning Iocus.  
Y-axis  
(CH2)  
2000  
 Center-radial  
Center position O  
(Xo,Yo)  
setting methods are  
Pass position P  
(X 9396, Y -3420)  
5000  
X-axis  
(CH0)  
also available.  
Target position E  
(X 8660, Y -5000)  
A control function that automatically defines the continuum of  
points in a straight line based on only two co-ordinate positions.  
Allows points to be smoothly traversed by arced paths for which  
the user specifies the orientation plane, the radius of curvature,  
motion path profile, and direction of motion.  
02/2006  
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9
FPΣ (Sigma) Positioning Expansion Units  
Precise positioning  
Features  
 Fast startup of 0.02 or 0.005ms makes cycle time reduction possible.  
 Feedback pulse count function makes output pulse counting from external encoders possible.  
 JOG positioning control supports a wide range of applications.  
 4 types of S-curve acceleration/ deceleration control makes smooth startup and stopping possible:  
Sine curve, quadratic curve, cycloid curve and cubic curve.  
FPG-PP11  
FPG-PP12  
FPG-PP21  
FPG-PP22  
 The FPΣ (Sigma) positioning unit can handle simultaneous startup of multiple axes, enabling  
simultaneous control of linear interpolation and other elements through user programs.  
 Transistor output type (open collector) and line driver output type are available.  
Unit type and product number  
Type  
Output type  
Part number  
FPG-PP11  
FPG-PP21  
FPG-PP12  
FPG-PP22  
1 - axis type  
2 - axis type  
1 - axis type  
2 - axis type  
Transistor output type  
Transistor output type  
Line driver output type  
Line driver output type  
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10  
Optimised Temperature Control  
Functions convenient for temperature control are built in  
The control unit with thermistor inputs enables temperature control at low cost  
Two thermistor inputs, which cost less than thermocouples,  
can be connected to the FPΣ (Sigma) unit via thermistor inputs  
(FPG-C28P2HTM, FPG-C32T2HTM and FPG-C24R2HTM).  
FPΣ (Sigma) control unit  
that accepts thermistors  
Thermistor  
Using a simple linearization command, measuring  
the temperature by the thermistor can be programmed easily.  
Four- and eight-channel type thermocouple input expansion unit  
Up to three units can be added to each control unit, enabling temperature  
control of up to 24 channels.  
Advantages over multiple temperature controllers:  
 Information collection and computer-based storage.  
 On-site error monitoring using programmable display.  
 Significant reduction in total costs.  
 Power supply stabilisation by protecting synchronisation  
between heater ON and OFF states.  
 Temperature settings can be easily changed using batch function.  
Optimised temperature control with PID and PWM instruction  
You can easily set multi-stage temperature control and time  
control usually available only in high performance type  
temperature controllers.  
Example of temperature control  
with the auto-tuning function only  
With the built-in PID and IPD algorithms,  
temperature can be controlled more accurate  
than ever.  
02/2006  
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11  
FPΣ (Sigma)  
Supports the enhancement of your equipment’s performance  
Network enhancement  
FPΣ (Sigma) can serve as Modbus Master or Slave  
 Modbus-compatible  
FPΣ (Sigma) is compatible with the world's  
de facto standard Modbus* and can serve  
as both Modbus RTU master and slave,  
making it ideal for air conditioning or  
temperature control etc.  
Can be used as a master station [F145 (Write) and F146 (Read) instructions]  
Can easily communicate with temperature controllers, inverters, FP-e, and overseas  
PLCs.  
Also serves as  
a slave station.  
* Protocol developed by Modicon Inc., an American company  
Temperature  
controller  
Power meter  
Inverter  
FP2/FP2SH  
FP-e  
FP-X  
 These applications are also available.  
Token passing  
When 17 or more FPΣ (Sigma) units need to be  
linked, you can use the Modbus function instead  
of MEWNET-W0 to link up to 99 units. Since each  
FPΣ (Sigma) unit can be either a master or a slave,  
a multi-master link can be created by passing a  
token from a user program.  
A multi-master link  
of up to 99 units  
can be created.  
Master/  
Slave  
Master/  
Slave  
Master/  
Slave  
Master/  
Slave  
 New “MEWTOCOL Master” function is available.  
The MEWTOCOL master function automatically creates and transmits commands using the Panasonic open  
protocol MEWTOCOL. This function significantly facilitates serial communications with MEWTOCOL-  
compatible equipment, such as PD50, KT4H and KW4M.  
2D Code Reader  
PD50  
RS232C  
RS485  
Temperature  
Controller  
KT4H  
Eco Power Meter  
KW4M  
Security enhancement  
Programs are copy-protected by the upload restriction setting and an eight-character password.  
 The setting to inhibit the uploading of PLC programs to PCs protects your programs from unauthorized  
copying. (If this setting is released, programs in the PLC are forcibly cleared.)  
 An eight-character password has been adopted. (The conventional four-character password is also available.)  
Approx. 218 trillion passwords can be set by combining eight alphanumeric characters, making it nearly  
impossible to crack the password set.  
Debugging performance enhancement  
Up to 512 steps can be rewritten simultaneously in RUN mode.  
This improvement allows efficient program debugging without stopping the operation.  
02/2006  
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FPΣ (Sigma) Data Memory Expansion Unit  
Data capacity expandable up to 256k words  
Features  
 Able to store 256k words, this memory unit is well-suited for storing remote monitoring logs.  
 Take advantage of FPΣ‘s (Sigma) memory for manufacturing systems that produce more than one model.  
With FPΣ‘s (Sigma) memory, you no longer need to download new production data every time you switch  
manufactury process.  
 Up to 4 units can be connected to the FPΣ (Sigma), allowing up to 1024k words to be stored.  
FPG-EM1  
General Specifications  
Item  
Description  
Ambient temperature/ 0 to 55°C, 30 to 85% RH (No condensation)  
humidity  
Storage temperature/  
humidity  
–20 to +70°C, 30 to 85% RH (No condensation)  
10 to 55Hz, 1 sweep/min., double amplitude of 0.75mm,  
10min. on 3 axes  
Vibration resistance  
Programming tool FPWINGR/FPWIN Pro  
Shock resistance  
Noise immunity  
98m/s2 or more, 4 times on 3 axes  
1,000V (P-P) with pulse width 50ns, 1µs  
(using a noise simulator)  
Instructions F150 and F151 are necessary for reading  
from and writing to memory expansion units.  
Basic unit mass  
The amount of increase  
in control unit  
Approx. 80g  
You can use these instructions with FPWINGR Vers.  
2.13 or later or FPWIN Pro Vers. 4.02 or later.  
35mA or less (24VDC)  
(100mA or less (internal 5VDC)  
consumption current  
Data is read with the  
F150 instruction.  
X0-7  
X8-F  
Data is written with  
the F151 instruction.  
0
2
4
6
RUN  
1
3
5
7
PROG.  
ERROR  
ALARM  
8
A
C
E
9
Performance Specifications  
B
D
F
RUN  
PROG.  
Y0-7  
Y8-F  
0
2
4
6
Item  
Description  
1
3
5
7
COM.1  
S
R
COM.2  
S
R
Memory capacity  
Battery life  
256 kilowords (1k words x 256 banks)  
5 years or more  
8
A
C
E
9
B
D
F
max.  
min.  
5V Power consumption 100mA or less  
Number of I/O points Input 16 points  
V0  
V1  
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13  
FPΣ (Sigma) S-Link Expansion Unit  
Flexible wire-saving link system S-Link  
Features  
 Up to four S-Link units can be attached to one FPΣ (Sigma) CPU.  
 Each unit supports up to 128 I/O signals over a pair of wires up to a distance of 200m  
(400m when a booster is used).  
 The combination of input and output point quantities (a total of 128 points max.) can be set by  
the rotary switch in increments of 32 points.  
 The transmission line connection is realized via a T-branch multi-drop wiring with hook-up  
connectors. Adding devices is rendered easy and maintenance is easy.  
FPΣ (Sigma) + S-Link unit  
FPG-SL  
S-LINK unit  
Features  
 The four-wire cable (two signal wires and two power  
wires) enables efficient wiring, and the T-branch wirinig  
enables a flexible connection layout.  
 About 60 types of S-Link input/output devices can be  
connected to this unit, enabling it to meet diverse I/O  
needs. In addition, the high transmission voltage  
(24VDC) and the wide clock width (35µs) provide high  
noise immunity. Flexible and reliable wiring is available,  
reducing the wiring work.  
35 μs  
DC  
24 V  
Features  
 The control unit automatically recognizes I/O allocation in accordance with the attached S-Link unit  
position, making the S-Link unit as easy to use as a common expansion I/O device.  
 If the main wire is broken and an input/output device cannot be recognized, then the S-Link unit displays  
the device number. This function significantly reduces the time required for troubleshooting during an  
equipment startup check or recovering from on-site problems.  
Specifications  
Transmission method  
Synchronization  
Bi-directional time-divided multiple signal transmission  
Bit synchronization, frame synchronization  
S-Link protocol  
Transmission protocol  
Transmission line  
Exclusive flat cable or cabtyre cable  
Transmission speed  
Transmission distance *1  
Connection method  
Number of I/O points  
28.5 kbps  
Main signal wires: Extensible up to 200m (400m when a booster is used)  
T-branch multi-drop wiring or multi-drop wiring  
128 points max. (adjustable in encrements of 32 I/O points)  
1 For broosters, see the S-Link catalog and manual issued by SUNX Limited.  
*
02/2006  
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FP Web-Server  
Program/Operate the FPΣ (Sigma) using a LAN or WAN network  
The multifunctional FP Web-Server provides users with the option of connecting the FPΣ (Sigma) or any other  
FP Series PLC to the Internet/Intranet thus enabling bi-directional communication. No changes to the PLC  
programs are necessary. Simply assign an IP address to the FP Web-Server and connect the PLC to the  
FP Web-Server via the serial RS232C interface. A standard browser e.g. MS Internet Explorer or Netscape  
Navigator can be used for access at the PC.  
The FP Web-Server´s 3 interfaces  
 10BaseT (RJ45, twisted pair)  
– connects to the Ethernet at 10 Mbit/s  
 RS232C (screw terminal)  
– connects to the FPΣ (Sigma) at 1200 to 115.2 kbit/s  
 RS232C (SUB-D 9 male)  
– connects to a modem (PPP)  
Highlights  
 Web-Server:  
 Email:  
-PLC can send emails  
-PLC data represented as HTML (or XML) pages  
-Access via standard Internet browser  
-PLC data handling via HTML and Java Applet  
-Optional: Password protection, IP-Lok security  
-Email via LAN email server or Internet dial-up  
-PLC-defined or pre-stored mail text  
-PLC data array as attachment to an email  
 Modem/Ethernet gateway:  
-FP Web-Server can be dialed up via modem  
 RS232C device server:  
-Ethernet <–> RS232C conversion (MEWTOCOL)  
-Transparent RS232C data tunneling via Ethernet  
-Programming and visualisation via TCP or UDP  
-One remote gateway for multiple FP Web-Servers in  
a local Ethernet network  
 Network time server synchronisation:  
-PLC real-time clock update via NTP server  
 Modbus- TCP protocol:  
-Communication via standard industrial Ethernet  
protocol (server and client)  
Protocols  
TCP/IP, UDP/IP, SMTP, PPP, NTP, FTP, TELNET, HTTP, MEWTOCOL-COM  
Up to 64 browsers can be connected to one FP Web-Server  
4 predefined in FP Web Flash memory  
1 programmable in PLC DT memory as ASCII  
4 predefined in FP Web flash memory, 1000 addresses in PLC DT memory,  
assuming an average of 32 characters are used per email address and that an  
FP0-T32CP is used, which has 16k word memory  
Two PLCs can be connected  
Number of browsers  
Number of emails  
Number of email addresses  
3-pin port (port number: 9094)  
Number of PLC per unit  
DB8 port (port number: 9095)  
IP address  
DHCP or manually set by software  
Security  
Password and DIP switch  
Operating power  
Dimensions  
LEDs  
24VDC, 75mA (max.)  
25 x 90 x 60mm (W x H x D)  
Power, COM Ethernet connection, COM data exchange  
512KBytes  
Flash memory  
Standards fulfilled  
CE, UL, cUL  
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Control FPWIN Pro  
Programming according to the international standard IEC 61131-3  
FPWIN Pro is the Panasonic programming software developed according to the international standard  
IEC 61131-3 (for Windows 98, NT V4.0, 2000, ME or XP). This new version is a result of experience gained  
over many years. We were one of the first PLC manufacturers to offer an IEC 61131-3 programming software,  
and we are a leading member of the international organisation PLCopen.  
Multiple address assigment Local variables are allocated  
Type safe programming using  
simple or complex data types  
is caught automatically  
by the compiler  
automatically by the compiler  
Input and output variables  
are defined once in the  
global variable list  
Comfortable programming in the  
graphical LD editor (ladder diagram)  
Functions can be saved in  
libraries for future reuse  
One instruction for different  
data types (overloaded instructions)  
Navigator with tree  
representation of called  
functions provides an  
overview even for very  
complex projects  
Temporary variables are allocated  
and released automatically by the  
compiler  
Long variable names make the  
program self-explanatory  
The SFC editor (Sequential  
Function Chart) allows you to  
easily visualize processes  
Additional window for monitoring  
and forcing variables  
Special functions for controlling the  
SFC program from another program  
Using alliases names for PLC-independent  
access on the special data registers, e.g. RTC  
The ST editor  
(Structured Text)  
solves complex  
programming tasks  
Structuring with  
selection statements  
Using STRING  
functions for analyzing  
incoming data...  
Using loops for running  
through incoming data  
Easy handling of  
formulas and  
arithmetic  
expressions  
...or for generating  
formatted output  
strings  
...or arrays  
Free demonstration disc  
The most important highlights at a glance:  
 One software for all FP Series PLCs.  
 5 programming languages (instruction list, ladder diagram, function block diagram,  
sequential function chart, structured text) available for all PLCs.  
 Programme organisation units, task and project management provide clear structure.  
 Reuse of ready-made functions and function blocks saves time for programming and debugging.  
 Online monitoring and diagnostics.  
Part numbers:  
 Forcing – Turning off input and output contacts via the PC.  
FPWINPROF: Full version  
 Modem communication for remote programming, service and diagnostics.  
 Extensive comments – online documentation created hand in hand with the program.  
 6 languages are supported: English, German, French, Italian, Spanish and Japanese.  
supports all FP Series PLCs  
FPWINPROS: Small version,  
supports FP-e, FP0, FP-M,  
FP1, FP-X and FPΣ (Sigma)  
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FPΣ (Sigma)  
Specification tables  
P E R F O R M A N C E S P E C I F I C AT I O N S  
Item  
Description  
PNP transistor output type  
FPG-C28P2H/FPG-C28P2HTM  
Type of control unit  
Part number  
NPN transistor output type  
FPG-C32T2H/FPG-C32T2HTM  
Relay output type  
FPG-C24R2H/FPG-C24R2HTM  
Number of I/O points  
No expansion  
with expansion  
32 (Input: 16 / Output: 16)  
Max. 384  
28 (Input: 16 / Output:12)  
Max. 380  
24 (Input: 16 / Output: 8)  
Max. 376  
Program memory  
Program capacity  
Operation speed  
Memory for execution  
External input (X)  
External output (Y)  
Internal relay (R)  
Built-in Flash ROM  
32.000 steps  
0.32 µs- /step, Basic instructions  
1184 points  
1184 points  
4096 points (R0 to R255F)  
1024 points 1, 2 / At reset: timer 1008 points (T0-T1007), counter 16 points  
Timer/Counter (T/C)  
( C1008-C1023), Timer range is selected by instructions from 1ms, 10ms, 100ms,  
1s / Counter: 1 to 32767 counts  
Link relay (L)  
Data register (DT)  
Link data register (LD)  
Index register (I)  
2048 points 1  
32765 words (DT0-DT32764) 1  
256 words 1  
14 words (I0-ID)  
Unlimited number of points  
Differential points  
Master control relay points  
Labels (JP+LOOP)  
Number of step ladder  
Number of subroutine  
High-speed counter  
Pulse output  
256 points  
256 labels  
1000 stages  
100 subroutines  
Single-phase: 1ch: 50kHz/2ch: 30kHz/3 or 4ch: 20 kHz / Two-phase: 1ch: 20kHz/2ch: 15kHz  
1 channel: 100kHz / 2 channel: 60kHz  
PWM output  
2 channels, 1.5 to 12.5 kHz (at resolution of 1000) / 15.6 to 41.7 kHz (at resolution of 100)  
8 points (X0-X7)  
Pulse catch input  
Interrupt program  
Self-diagnosis functions  
Clock/Calendar function  
Volume input  
9 programs (external 8 points, 1 periodical interrupt point 0.5ms - 30s)  
Watchdog timer, program syntax checking, etc.  
Year, month, day, hour, minute, second, and day of week 6  
2 points resolving power 10bits (K0-K1000)  
2 points, resolution: 10 bits (0 to 1000) (for C32T2HTM, C24R2HTM, and C28P2HTM only)  
Computer link (1:1, 1:N) 3, 4 General communication (1:1, 1:N) 3, 4 PLC link 5  
Thermistor input  
Link functions  
Battery life (Battery is optional) 220 days or more* (actual usage value: approx. 840 days (25°C). Suggested replacement interval: 1 year  
All kinds of comments, including I/O comments, remarks and block comments, can be stored (without backup battery)  
Available Available Not available  
Comment storage  
Linear/circular interpolution for positioning  
Program edition during run, constant scan, forced I/O, password,  
floating point real number operation, PID processing instruction  
Comment memory 128Kbyte  
Other functions  
Notes: 1) If a battery is not used, only fixed area is backed up (Counter: C1008-C1023, internal relay: R900-R97F, Data register: DT32710-  
DT32764). If a battery is used, backup is possible: Area-setting of hold or no-hold is possible by system register.  
2) Points can be increased using auxiliary timer.  
3) Optional communication cassette (RS232C type) is necessary for 1:1 communication.  
4) Optional communication cassette (RS485 type) is necessary for 1:N communication.  
5) Optional communication cassette (RS485 type) is necessary.  
6) Optional battery is necessary in order to use Clock/Calendar function. Precision calendar timer: at 25°C = 77°F less than 51-second  
error per month / at 0°C = 32°F less than 119-second error per month / at 55°C = 131°F less than 148-second error per month.  
*Value applies when no power is supplied at all.  
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FPΣ (Sigma)  
Specification tables  
I N P U T S P E C I F I C AT I O N S  
Insulation method  
Rated input voltage  
Optical coupler  
24VDC  
21.6 to 26.4VDC  
Input voltage range  
Rated input current  
3.5mA - 8mA depends on input no.  
8 points/common (FPG-C24), 16 points/common (FPG-C32/C28),  
32 points/common (FPG-XY64). Either the positive or  
negative of input power supply can be connected to terminal  
19.2V / 3mA - 6mA depends on input no.  
2.4V / 1.3mA  
Input points per common  
Min. ON voltage / Max. OFF current  
Max. ON voltage / Min. OFF current  
Input impedance  
3k - 6.8k depends on input no.  
1ms or less, 5µs (HSC, pulse catch, interrupt input)  
0.2ms (OFF -> ON)  
Response time  
CPU:  
Expansion:  
0.3ms (ON -> OFF)  
LED  
Operating indicator  
O U T P U T S P E C I F I C AT I O N S - T R A N S I S T O R O U T P U T T Y P E  
Item  
Insulation method  
Output method  
FPG-C32 (NPN)  
Optical coupler  
FPG-C28 (PNP)  
Open collector  
5 to 24VDC  
4.75 to 26.4VDC  
Rated voltage range  
Operating load voltage range  
24VDC  
21.6 to 26.4VDC  
For Y0, Y1, Y3, Y4: 0.3A  
For Y2, Y5 to YF: 0.1A  
For Y0, Y1, Y3, Y4: 0.9A  
For Y2, Y5 to YF: 0.5A  
16 points/common  
For Y0, Y1, Y3, Y4: 0.5A  
For Y2, Y5 to YB: 0.3A  
For Y0, Y1, Y3, Y4: 1.5A  
For Y2, Y5 to YB: 0.7A  
12 points/common  
Max. load current  
Max. surge current  
Output points per common  
For Y0, Y1, Y3, Y4 at 15mA or lesss: <2µs  
For Y2, Y5 and higher: < 0.2ms  
OFF -> ON  
Response time  
For Y0, Y1, Y3, Y4 at 15mA or lesss: <8µs  
For Y2, Y5 and higher: < 0.5ms  
ON -> OFF  
Power supply for driving internal circuit none  
Operating indicator  
Phase fault protection  
LED  
Thermal protection for Y2, Y5 and higher  
O U T P U T S P E C I F I C AT I O N S - R E L AY O U T P U T T Y P E  
Output type  
Rated control capacity  
Output points per common  
Normally open (1 Form A)  
2A 250VAC, 2A 30VDC (max. 4.5A/common)(resistive load)  
8 points/ common  
OFF -> ON  
ON -> OFF  
10ms or less  
8ms or less  
Response time  
Mechanical life time  
Electrical life time  
Surge absorber  
20 million operations or more  
100.000 operations or more  
21.6 to 26.4VDC (70mA)  
LED  
Operating indicator  
G E N E R A L S P E C I F I C AT I O N S  
Rated operating voltage  
Operating voltage range  
Allowable no voltage time  
Ambient temperature  
Storage temperature  
Ambient humidity  
24VDC  
21.6 to 26.4VDC  
4ms (at 21.6V), 10ms (at 26.4V)  
0°C to +55°C  
Shock resistance  
Noise humidity  
98m/s2 or more,  
4 times on 3 axes  
-20°C to +70°C  
30 to 85% RH  
30 to 85% RH  
1,000V (p-p) with pulse  
widths 50ns and 1µs  
(Non-condensing)  
Storage humidity  
(Non-condensing)  
Vibration resistance  
10 to 55Hz, 1 cycle/min.,  
double amplitude of 0.75mm,  
10min. on 3 axes  
Operating condition  
free from corrosive gasses  
and excessive dust  
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FPΣ (Sigma) Product Overview  
Part numbers  
F PΣ ( S I G M A ) C O N T R O L U N I T S  
Product Name  
Part Number  
FPG-C28P2H  
FPG-C32T2H  
FPΣ C28 CPU, 16 inputs, 12 outputs (transistor PNP)  
FPΣ C32 CPU, 16 inputs, 16 outputs (transistor NPN)  
FPΣ C24 CPU, 16 inputs, 8 outputs (relay)  
FPG-C24R2H  
FPG-C28P2HTM  
FPG-C32T2HTM  
FPG-C24R2HTM  
FPΣ C28 CPU, 16 inputs (+ 2 thermistor inputs) , 12 outputs (transistor PNP)  
FPΣ C32 CPU, 16 inputs (+ 2 thermistor inputs) , 16 outputs (transistor NPN)  
FPΣ C24 CPU, 16 inputs (+ 2 thermistor inputs), 8 outputs (relay)  
F PΣ ( S I G M A ) E X PA N S I O N U N I T S ( L E F T S I D E E X PA N S I O N )  
Product Name  
Part Number  
FPG-XY64D2P  
FPG-XY64D2T  
FPG-EM1  
FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor PNP)  
FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor NPN)  
FPΣ Memory Expansion Unit, 256k words  
FPΣ Positioning Expansion Unit, 1 axis type, transistor output  
FPΣ Positioning Expansion Unit, 1 axis type, line driver output  
FPΣ Positioning Expansion Unit, 2 axes type, transistor output  
FPΣ Positioning Expansion Unit, 2 axes type, line driver output  
FPΣ S-Link Master Expansion Unit  
FPG-PP11  
FPG-PP12  
FPG-PP21  
FPG-PP22  
FPG-SL  
FPΣ CC-Link Slave Expansion Unit  
FPG-CCLS  
F PΣ ( S I G M A ) A C C E S S O R I E S  
Product Name  
Part Number  
FPG-COM1  
FPG-COM2  
FPG-COM3  
FPG-COM4  
AFPG805  
FPΣ 1 channel, RS232C type communication cassette  
FPΣ 2 channels, RS232C type communication cassette  
FPΣ 1 channel, RS485 type communication cassette  
FPΣ 2 channels, RS232C & RS485 type communication cassette  
FPΣ power supply cable, 1m  
FPΣ battery, for memory backup & clock functions  
FP Memory Loader, for transfer of programs without a PC or memory unit  
AFPG804  
AFP8670  
F P 0 E X PA N S I O N U N I T S ( R I G H T S I D E E X PA N S I O N )  
Product Name  
Part Number  
FP0-E8RSA  
FP0-E8XA  
FP0-E8YPA  
FP0-E8YTA  
FP0-E16RSA  
FP0-E16PA  
FP0-E16TA  
FP0-E16XA  
FP0-E16YPA  
FP0-E16YTA  
FP0-E32PA  
FP0-E32TA  
FP0-E32RS  
FP0-A21A  
FP0-A04V  
FP0-A04I  
FP0-E8RS, 4 inputs, 4 outputs (relay)  
FP0-E8X, 8 inputs  
FP0-E8YP, 8 outputs (transistor PNP)  
FP0-E8YT, 8 outputs (transistor NPN)  
FP0-E16RS, 8 inputs, 8 outputs (relay)  
FP0-E16P, 8 inputs, 8 outputs (transistor, PNP)  
FP0-E16T, 8 inputs, 8 outputs (transistor, NPN)  
FP0-E16X, 16 inputs  
FP0-E16YP, 16 outputs (transistor PNP)  
FP0-E16YT, 16 outputs (transistor NPN)  
FP0-E32P, 16 inputs, 16 outputs (transistor, PNP)  
FP0-E32T, 16 inputs, 16 outputs (transistor, NPN)  
FP0-E32RS, 16 inputs, 16 outputs (relay)  
FP0-A21A, 2 analogue inputs, 1 analogue output  
FP0A04V, 4 analogue outputs, -10 to 10V  
FP0-A04I, 4 analogue outputs, 4 to 20mA  
FP0-A80A, 8 analogue inputs  
FP0-A80A  
FP0-TC4  
FP0-TC8  
FP0 thermocouple unit, 4 inputs  
FP0 thermocouple unit, 8 inputs  
FP0 RTD input unit, 6 inputs  
FP0 PROFIBUS DP slave or remote I/O unit  
FP0 I/O link unit (MEWNET-F slave)  
FP0-RTD6  
FP0-DPS2  
FP0-IOL  
A C P O W E R S U P P LY  
Product Name  
FP0 AC power supply, 24VDC, 0.7A  
Part Number  
FP0-PSA2  
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Global Network  
North America  
Europe  
Asia Pacific  
China  
Japan  
Panasonic Electric Works  
Please contact our Global Sales Companies in:  
Europe  
Ī Headquarters  
Ī Austria  
Panasonic Electric Works Europe AG  
Panasonic Electric Works Austria GmbH  
PEW Electronic Materials Europe GmbH  
Panasonic Electric Works  
Ī Benelux  
Sales Western Europe B.V.  
Ī Czech Republic Panasonic Electric Works Czech s.r.o.  
De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185, www.panasonic-electric-works.nl  
Ī France  
Panasonic Electric Works  
Sales Western Europe B.V.  
Ī Germany  
Ī Ireland  
Ī Italy  
Panasonic Electric Works UK Ltd.  
Panasonic Electric Works Italia s.r.l.  
PEW Building Materials Europe s.r.l.  
Ī Nordic Countries Panasonic Electric Works Nordic AB  
Ī Portugal  
Ī Spain  
Ī Switzerland  
Panasonic Electric Works España S.A.  
Panasonic Electric Works España S.A.  
Panasonic Electric Works Schweiz AG  
Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529  
Ī United Kingdom Panasonic Electric Works UK Ltd.  
Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk  
North & South America  
Ī USA  
PEW Corporation of America  
Head Office USA  
Asia Pacific / China / Japan  
Ī China  
Panasonic Electric Works (China) Co., Ltd. 2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. (010) 6590-8646, Fax (010) 6590-8647  
Ī Hong Kong  
Panasonic Electric Works  
(Hong Kong) Co., Ltd.  
Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398  
Ī Japan  
Matsushita Electric Works, Ltd.  
Ī Singapore  
Panasonic Electric Works Asia Pacific Pte. Ltd. 101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689  
Copyright © 2006 • Printed in Germany  
4136 eu en 02/06  
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